JP2008054960A - Drum type washing machine - Google Patents

Drum type washing machine Download PDF

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JP2008054960A
JP2008054960A JP2006236139A JP2006236139A JP2008054960A JP 2008054960 A JP2008054960 A JP 2008054960A JP 2006236139 A JP2006236139 A JP 2006236139A JP 2006236139 A JP2006236139 A JP 2006236139A JP 2008054960 A JP2008054960 A JP 2008054960A
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laundry
washing
tub
vibration
washing tub
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JP4711914B2 (en
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Mari Kurosawa
真理 黒澤
Yasuhiro Matsui
康博 松井
Gichu Ota
義注 太田
Akinori Kaneko
哲憲 金子
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Hitachi Appliances Inc
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Hitachi Appliances Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To suppress the entanglement of laundry in a washing process and a rinsing process and retain a rotating speed where the falling position of the laundry becomes the maximum. <P>SOLUTION: A vibration sensor 18 is attached to a water tub 5; and a microcomputer 19 detects the vertical vibration of the water tub 5 to gradually increase the rotating speed, when non-detecting the vibration due to impact of the falling of the laundry at a certain rotating speed, it is determined that the laundry is stuck to the washing tub, and controls a rotating speed lower than the present rotating speed. The microcomputer also detects the vibration by the impact of falling of the laundry, compares its amplitude with the initial state of the washing, and when the amplitude is larger than the initial state, it is determined that the laundry is entangled. When it is determined that the laundry is entangled, the microcomputer shifts the rotation to a disentangling process to dissolve the entanglement of the laundry. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、洗濯機の水受け槽の振動を検知して、洗いあるいはすすぎ時における洗濯槽兼脱水槽の回転数を制御する洗濯機に関する。   The present invention relates to a washing machine that detects vibration of a water receiving tub of a washing machine and controls the number of rotations of a washing tub / dehydration tub during washing or rinsing.

ドラム式全自動洗濯機は、回転軸が水平方向もしくは傾斜方向である洗濯槽兼脱水槽を内包した水槽を洗濯機筐体内に弾性支持し、水槽に取り付けられたモータにより、水槽内に回転可能に設けられた洗濯槽兼脱水槽を回転させる構造となっている(特許文献1参照)。この洗濯機では、洗濯槽兼脱水槽(以下「洗濯槽」という。)に洗濯物を収納し、洗濯槽に所定水位まで給水した後、洗濯槽を駆動している。   The drum-type fully automatic washing machine elastically supports a water tub containing a washing tub / dehydration tub whose rotation axis is horizontal or inclined in the washing machine housing, and can be rotated into the water tub by a motor attached to the water tub. The washing tub / dehydration tub provided in the rotator is rotated (see Patent Document 1). In this washing machine, the laundry is stored in a washing tub / dehydration tub (hereinafter referred to as “washing tub”), and after the water is supplied to the washing tub to a predetermined water level, the washing tub is driven.

洗濯槽が回転すると、洗濯槽内に収容された洗濯物は、洗濯槽の内周面に複数設置してある凸状のバッフル及び遠心力により回転方向に持ち上げられ、ある高さで洗濯槽に落下する。この一連の工程により叩き洗いの効果が発生し、これによって洗濯物が洗濯される。
また、すすぎ工程も洗いの場合同様に行うことにより、洗濯物は落下により加えられる力によってすすぎが行われる。
特開2004−350983号公報
When the washing tub rotates, the laundry contained in the washing tub is lifted in the rotating direction by the convex baffles and centrifugal forces installed on the inner peripheral surface of the washing tub, and is moved to the washing tub at a certain height. Fall. By this series of steps, the effect of tapping is generated, thereby washing the laundry.
Further, the rinsing process is performed in the same manner as in the case of washing, so that the laundry is rinsed by the force applied by dropping.
JP 2004-350983 A

上述したように、洗濯物は洗濯槽に設けられたバッフルと、洗濯槽の回転による遠心力とによって持ち上げられる。洗濯槽の回転が速く、遠心力が大きいほど洗濯物は高い位置まで持ち上げられる。さらに、回転数が速くなると遠心力が重力よりも大きくなるため、洗濯物が洗濯槽に張り付く状態となる。このような状態になると洗濯物は落下することがないため、叩き洗いの効果がなくなり洗浄力が低くなる。   As described above, the laundry is lifted by the baffle provided in the laundry tub and the centrifugal force generated by the rotation of the laundry tub. As the washing tub rotates faster and the centrifugal force increases, the laundry is lifted to a higher position. Furthermore, since the centrifugal force becomes larger than gravity when the rotational speed is increased, the laundry is stuck to the washing tub. In such a state, since the laundry does not fall, the effect of tapping is lost and the cleaning power is reduced.

逆に、回転数が遅すぎると遠心力が低下し、洗濯物の落下位置が低くなる。それにより落下によって加わる力が小さくなるため、洗浄力は低くなる。一方、洗濯物の量によって洗濯物が洗濯槽に張り付く回転数あるいは落下の状態は異なる。このため、洗濯物の量により大きな落下衝撃力を与えるように洗濯槽の回転数を決定する必要がある。そして、これにより洗浄力を高めることができる。   On the other hand, if the rotational speed is too slow, the centrifugal force is lowered, and the position where the laundry falls is lowered. As a result, the force applied by dropping is reduced, so that the cleaning power is reduced. On the other hand, the rotational speed at which the laundry sticks to the washing tub or the state of falling differs depending on the amount of the laundry. For this reason, it is necessary to determine the rotation speed of the washing tub so as to give a greater drop impact force to the amount of laundry. Thus, the cleaning power can be increased.

また、洗い工程及びすすぎ工程において洗濯物同士が絡むと洗濯物の動きが制限されるため、洗濯物に加わる力が低下し洗浄及びすすぎの効果を低下させる原因となる。また、洗濯物の傷みの原因となる。さらに、絡まった洗濯物はそのまま脱水工程に移ると、アンバランス(布の偏り)となり振動、騒音の原因となる。   In addition, if the laundry is entangled in the washing step and the rinsing step, the movement of the laundry is limited, so that the force applied to the laundry is reduced, which causes the effect of washing and rinsing to be reduced. In addition, the laundry may be damaged. Furthermore, if the tangled laundry is transferred to the dehydration process as it is, it becomes unbalanced (unevenness of the cloth) and causes vibration and noise.

上述した特許文献1記載の洗濯機では、モータの負荷トルク変動が最大となる領域をドラム内の布の落下量が最大となる最適回転数と判定し、この最適回転数となるようにモータの回転を制御している。このようなモータの回転数制御では、洗濯物の落下位置を検出していないため、実際にモータの回転数が最高落下位置に対応するものであるかどうか疑問が残る。また、この制御方法は、特定のベクトル制御の場合にのみ適用されるものであるため、一般的な制御方法としては適用できないものである。   In the washing machine described in Patent Document 1 described above, the region where the load torque fluctuation of the motor is maximum is determined as the optimum rotational speed at which the amount of cloth falling in the drum is maximized, and the motor speed is set so as to be the optimal rotational speed. The rotation is controlled. In such motor speed control, since the laundry drop position is not detected, it remains doubtful whether the motor speed actually corresponds to the maximum drop position. Further, since this control method is applied only in the case of specific vector control, it cannot be applied as a general control method.

そこで、本発明は、ドラム内で布が張り付き、落下による洗浄の効果が得られない状態になることを防ぎ、かつ洗濯物の布同士が絡みついた状態になって脱水時のアンバランスが大きくならないドラム式洗濯機を提供することを目的とする。   Therefore, the present invention prevents the cloth from sticking in the drum and resulting in a state where the washing effect due to dropping is not obtained, and the laundry cloth is entangled with each other so that the imbalance during dehydration does not increase. An object is to provide a drum-type washing machine.

上記課題を解決し、本発明の目的を達成するため、本発明のドラム式洗濯機は、筐体内に水槽、洗濯槽、洗濯槽を駆動するモータ、洗濯槽の回転数を検知する回転数検出装置、水槽の略上下方向の振動を検知する振動センサを有するドラム式洗濯機であって、洗い運転工程の開始時又はすすぎ運転工程の開始時の少なくとも一方において、前記振動センサの出力が所定の時間、しきい値より低い値を示し続けた場合、その回転数より低い回転数となるように前記モータを制御するようにする。また、本発明の振動センサは、水槽の略上下方向の振動を検知するものであるが、この振動センサは、水槽の一部もしくは水槽に取り付けてある部品の一部に取り付けられるものである。   In order to solve the above problems and achieve the object of the present invention, the drum type washing machine of the present invention includes a water tub, a washing tub, a motor for driving the washing tub, and a rotation speed detection for detecting the rotation speed of the washing tub in the housing. A drum-type washing machine having a vibration sensor for detecting vibrations in a substantially vertical direction of the apparatus and the water tank, wherein at least one of the output of the vibration sensor is a predetermined value at the start of the washing operation process or the start of the rinsing operation process. When the time and the value lower than the threshold value are continuously indicated, the motor is controlled so that the rotational speed is lower than the rotational speed. The vibration sensor of the present invention detects vibrations in a substantially vertical direction of the water tank. This vibration sensor is attached to a part of the water tank or a part of the parts attached to the water tank.

本発明のドラム式洗濯機によれば、洗濯物はバッフルと遠心力により持ち上げられ、ある高さから落下し、洗濯槽に衝突する。この洗濯物の落下による衝撃によって振動が生じる。回転数の上昇に伴い、落下位置が上昇するため、振動振幅は大きくなる。しかし、ある回転数を超えると、洗濯物が洗濯槽壁面に張り付き始める。さらに完全に張り付くと衝撃振動はなくなる。   According to the drum type washing machine of the present invention, the laundry is lifted by the baffle and the centrifugal force, falls from a certain height, and collides with the washing tub. Vibration is generated by the impact of the laundry falling. As the rotational speed increases, the drop position increases, and the vibration amplitude increases. However, when a certain number of rotations is exceeded, the laundry starts to stick to the wall surface of the washing tub. Furthermore, if it sticks completely, impact vibration will disappear.

そして、洗濯物が完全に洗濯槽の壁面に張り付いた状態では、洗濯槽の振動は、布の偏りによる回転と同期した(同じ周波数の)緩やかな周期的な振動となる。そこで、周期的になった回転数をもって洗濯物が張り付いた回転数であると判断することができる。このようにして、洗い工程における洗濯槽の最適回転数を見つけ、以降この回転数で洗い、すすぎを行う。   When the laundry is completely attached to the wall surface of the washing tub, the vibration of the washing tub becomes a gentle periodic vibration (with the same frequency) synchronized with the rotation due to the cloth bias. Therefore, it can be determined that the laundry is attached at the periodic rotational speed. In this way, the optimum number of rotations of the washing tub in the washing process is found, and thereafter, washing and rinsing are performed at this number of rotations.

また、本発明のドラム式洗濯機は、筐体内に水槽、洗濯槽、洗濯槽を駆動するモータを有し、前記洗濯槽の回転数を検知する回転数検出装置を有し、前記水槽の略上下方向の振動を検知する振動センサを水槽の一部、もしくは水槽に取り付けてある部品の一部に取り付けるようにしている。このような振動センサを取り付けたドラム式洗濯機において、洗い運転工程の開始時又はすすぎ運転工程の少なくとも一方において、これらの工程の初期段階で振動センサが出力する洗濯物の落下による振動の大きさを所定時間記録し、振動のしきい値を算出する。そして、この振動センサによって算出した上記しきい値よりも大きな振動を検知した場合、洗濯槽に供給する水量を増加させて、洗濯物の回転方向を小刻みに反転するほぐし工程に移行するようにしている。   The drum-type washing machine of the present invention includes a water tub, a washing tub, and a motor for driving the washing tub in a housing, a rotation number detecting device that detects the number of rotations of the washing tub, A vibration sensor that detects vibrations in the vertical direction is attached to a part of the water tank or a part of the component attached to the water tank. In a drum-type washing machine equipped with such a vibration sensor, at the start of the washing operation process or at least one of the rinsing operation processes, the magnitude of vibration due to the fall of the laundry output by the vibration sensor at the initial stage of these processes Is recorded for a predetermined time, and a vibration threshold value is calculated. And when the vibration larger than the threshold value calculated by the vibration sensor is detected, the amount of water supplied to the washing tub is increased, and the process proceeds to a loosening step of reversing the rotation direction of the laundry in small increments. Yes.

本発明は、洗い及びすすぎ工程の中で洗濯物の落下衝撃による洗濯槽の振動を振動センサにより監視し、そのセンサ出力を所定のしきい値と比較し、あるレベル内にあるかどうかで布の絡みの状態を判断する。洗濯物が絡んでいない場合、個々の洗濯物が別々に持ち上げられて落下するため、落下の衝撃による振動は小さい。それに比べ、洗濯物が絡むと絡んだ洗濯物は塊となり、同時に持ち上げられて落下するため、その衝撃は絡んでいないときに比べて大きいものとなる。このようにして洗濯物が絡んでいると判断された場合、一旦今までの工程動作からほぐし動作に入り、小刻みに正転・反転を繰り返すようにモータの回転を制御する。   The present invention monitors the vibration of the washing tub due to the drop impact of the laundry during the washing and rinsing process by a vibration sensor, compares the sensor output with a predetermined threshold value, and determines whether the cloth is within a certain level. Determine the state of entanglement. When the laundry is not entangled, the individual laundry is lifted and dropped separately, so vibration due to the impact of the drop is small. In contrast, when the laundry is entangled, the entangled laundry becomes a lump and is simultaneously lifted and dropped, so the impact is greater than when it is not entangled. When it is determined that the laundry is tangled in this way, the unwinding operation is entered from the process operation so far, and the rotation of the motor is controlled so as to repeat normal rotation and reverse rotation in small increments.

本発明によれば、洗い、すすぎ工程の際に、ドラムの回転数増加での振動センサの出力を検知して、その振動センサ出力が最大となる最適回転数を求め、以降この最適回転数で洗い、すすぎを行う。このようにして、ドラム内部の洗濯物が落下によって受ける衝撃力が最も強くなる最適回転数で洗濯、すすぎを行うことにより、洗浄力の向上、すすぎ性能の向上を図ることができる。   According to the present invention, during the washing and rinsing process, the output of the vibration sensor is detected as the drum rotation speed increases, and the optimum rotation speed at which the vibration sensor output is maximized is obtained. Wash and rinse. In this way, by performing washing and rinsing at the optimum rotational speed at which the impact force received by the laundry inside the drum is the strongest, it is possible to improve the cleaning power and the rinsing performance.

さらに、洗い、すすぎ工程において、洗濯物の落下衝撃力による洗濯槽の振動を振動センサにより監視し、そのセンサ出力を所定のしきい値と比較し、あるレベル内にあるかどうかで洗濯物の絡みの有無を判断する。洗濯物が絡んでいると判断された場合、ほぐし工程に移行することで、洗浄力の向上、洗濯物の傷みを減少させることが可能となる。また、洗濯物が絡んだ状態のまま脱水工程に移ることを防ぐため、アンバランスによる振動、騒音を低下することができる。   Furthermore, in the washing and rinsing process, the vibration of the washing tub due to the drop impact force of the laundry is monitored by a vibration sensor, the sensor output is compared with a predetermined threshold value, and whether the laundry is within a certain level is determined. Determine if there is entanglement. When it is determined that the laundry is entangled, it is possible to improve the cleaning power and reduce the damage to the laundry by moving to the loosening step. In addition, vibration and noise due to unbalance can be reduced in order to prevent the laundry from moving to the dehydration process while being entangled.

以下、本発明の実施の形態例であるドラム式洗濯機について、図1~図13を用いて説明する。
図1は本実施の形態例の洗濯機外装の外観図を示し、図2は洗濯機内部の断面図を示している。図1に示すように、本例の洗濯機の外装は、鋼板製の外枠1、その前面上部に備えた操作・表示パネル2及び扉3によって構成される。外枠1の上部後方には給水口4を設けている。
Hereinafter, a drum type washing machine according to an embodiment of the present invention will be described with reference to FIGS.
FIG. 1 shows an external view of the exterior of the washing machine of this embodiment, and FIG. 2 shows a cross-sectional view of the inside of the washing machine. As shown in FIG. 1, the exterior of the washing machine of this example includes an outer frame 1 made of a steel plate, an operation / display panel 2 provided on the upper part of the front surface, and a door 3. A water supply port 4 is provided at the upper rear of the outer frame 1.

図2に示す洗濯機の内部において、円筒形状の水を貯める水槽5は、外枠下部の2箇所より2本のダンパー6によって支持されている(図2では1本のみが示されている)。この水槽5内には、円筒形状の洗濯槽兼脱水槽(以下洗濯槽と呼ぶ)7を回転自在に設ける。洗濯槽7の側面には多数の脱水孔7aを設け、上縁部には複数の部屋内に入る水量が調整されることにより回転の偏芯を直す流体バランサ7bを設ける。この洗濯槽7がいわゆる回転ドラムとなる。   In the washing machine shown in FIG. 2, a water tank 5 for storing cylindrical water is supported by two dampers 6 from two locations at the lower part of the outer frame (only one is shown in FIG. 2). . A cylindrical washing tub / dehydration tub (hereinafter referred to as a washing tub) 7 is rotatably provided in the water tub 5. A large number of dewatering holes 7a are provided on the side surface of the washing tub 7, and a fluid balancer 7b is provided at the upper edge to adjust the eccentricity of rotation by adjusting the amount of water entering the plurality of rooms. This washing tub 7 becomes a so-called rotating drum.

また、洗濯槽7の側面には、複数の凸状のバッフル8を設ける。水槽5の底面外側には、支持板9を取り付け、この支持板9にモータ10を固定する。モータ10の駆動軸は水槽5を水密(水を漏らさないように密閉した状態で)に貫通し、洗濯槽7に締結されている。このモータ10により、洗い工程、すすぎ工程及び乾燥工程では洗濯槽7を正転、反転させ、脱水工程では一方向に回転させる。   A plurality of convex baffles 8 are provided on the side surface of the washing tub 7. A support plate 9 is attached to the outside of the bottom surface of the water tank 5, and a motor 10 is fixed to the support plate 9. The drive shaft of the motor 10 penetrates the water tub 5 in a watertight manner (sealed so as not to leak water) and is fastened to the washing tub 7. By this motor 10, the washing tub 7 is rotated forward and reverse in the washing process, the rinsing process and the drying process, and is rotated in one direction in the dehydrating process.

水槽5の底面には、洗濯用水の排水を行う排水弁11を設け、この排水弁11に接続した排水ホース12を介して洗濯用水が洗濯機外に排出される。
外装上面の後部には給水口4を設け、後部収納部内には給水弁13、トップカバー前部に洗剤ケース14を設け、これら給水口4、給水弁13及び洗剤ケース14を接続し、給水ユニットを構成する。この給水ユニットにより、水槽5に洗濯用水が供給される。
A drain valve 11 for draining washing water is provided on the bottom surface of the water tank 5, and the washing water is discharged out of the washing machine through a drain hose 12 connected to the drain valve 11.
A water supply port 4 is provided at the rear part of the upper surface of the exterior, a water supply valve 13 is provided in the rear housing part, a detergent case 14 is provided at the front part of the top cover, and the water supply port 4, the water supply valve 13 and the detergent case 14 are connected. Configure. Washing water is supplied to the aquarium 5 by this water supply unit.

供給される水量は、洗濯機上部に設けた水位センサ15により水槽5内の水位を検知することにより調整される。水位センサ15は、水槽5の下部で水槽5とつながった空気室16内の圧力を、チューブ17を介して測ることにより、水槽5内の水位が測定できるようになっている。
このような洗濯機の水槽5の前方(あるいは後方)下部に、水槽5の少なくとも略上下方向の動きを検知する振動センサ18が配置されている。この振動センサ18は、例えば、MEMS(Micro Electro Mechanical System)技術により小型化した圧電センサを用いた加速度センサである。加速度センサの加速度の検出方法は問わない。また、1軸(x軸)、2軸(xy軸)あるいは3軸(xyz軸)の加速度を検知することができるものであれば、どのような加速度センサを用いてもよい。また、圧電センサを用いたものであれば、特にMEMS技術による加速度センサでなくともよい。
The amount of water supplied is adjusted by detecting the water level in the aquarium 5 by a water level sensor 15 provided at the upper part of the washing machine. The water level sensor 15 can measure the water level in the water tank 5 by measuring the pressure in the air chamber 16 connected to the water tank 5 at the lower part of the water tank 5 through the tube 17.
A vibration sensor 18 that detects at least a substantially vertical movement of the water tub 5 is disposed at the front (or rear) lower portion of the water tub 5 of such a washing machine. The vibration sensor 18 is, for example, an acceleration sensor using a piezoelectric sensor miniaturized by a MEMS (Micro Electro Mechanical System) technology. The method for detecting the acceleration of the acceleration sensor does not matter. Any acceleration sensor may be used as long as it can detect the acceleration of one axis (x axis), two axes (xy axis), or three axes (xyz axis). In addition, as long as a piezoelectric sensor is used, the acceleration sensor may not be an MEMS sensor.

この振動センサ18を用いて水槽5の上下振動を検出することにより、洗濯機の洗い、すすぎ、乾燥工程において以下に示すようなモータ10の制御が行われる。
図3は、本例の洗濯機の上記工程を制御する制御部を示す図である。この図3に示すように、制御部はマイクロコンピュータ(以下マイコンと記す)19を中心に構成される。このマイコン19に予め記録された制御プログラムにより、操作・表示パネル2、水位センサ15、振動センサ18からの操作入力及び検知信号に基づき、給水弁13、排水弁11、モータ10等の駆動部が制御される。そして、これらの駆動部の制御により、洗い、すすぎ、乾燥工程の動作の制御が行われる。なお、モータ10の回転数は回転数検出装置20で測定されて、マイコン19に送られる。
By detecting the vertical vibration of the water tank 5 using the vibration sensor 18, the motor 10 is controlled as described below in the washing, rinsing and drying steps of the washing machine.
FIG. 3 is a diagram illustrating a control unit that controls the above-described steps of the washing machine of the present example. As shown in FIG. 3, the control unit is configured around a microcomputer (hereinafter referred to as a microcomputer) 19. Based on operation inputs and detection signals from the operation / display panel 2, the water level sensor 15, and the vibration sensor 18, drive units such as the water supply valve 13, the drain valve 11, and the motor 10 are controlled by a control program recorded in advance in the microcomputer 19. Be controlled. The operations of the washing, rinsing and drying processes are controlled by the control of these driving units. The rotational speed of the motor 10 is measured by the rotational speed detection device 20 and sent to the microcomputer 19.

次に、洗い工程及びすすぎ工程での洗濯機の回転数と洗濯物の動きを模式化して図4に示す。図4(a)は低中落下位置となる低中速回転、図4(b)は最高落下位置となる最適回転、図4(c)は張り付き状態となる高速回転である。まず、上述した図3に示した制御部によりモータ10を制御することで、洗濯物22を入れた洗濯槽7を回転させ、徐々にその回転数を上げていくと、洗濯物は洗濯槽7の内部に配置されている凸状のバッフル8によって持ち上げられ、ある高さで落下する(図4(a))。   Next, the number of rotations of the washing machine and the movement of the laundry in the washing process and the rinsing process are schematically shown in FIG. 4 (a) shows a low / medium speed rotation that is a low / medium drop position, FIG. 4 (b) shows an optimum rotation that is a maximum drop position, and FIG. 4 (c) is a high speed rotation that is stuck. First, by controlling the motor 10 by the control unit shown in FIG. 3 described above, the laundry tub 7 containing the laundry 22 is rotated, and when the rotational speed is gradually increased, the laundry becomes the laundry tub 7. Is lifted by the convex baffle 8 arranged inside the, and falls at a certain height (FIG. 4 (a)).

ここで、図4において矢印の方向は洗濯物の落下の方向を示す。このときの落下による力が洗浄力を高めている。さらにモータ10の回転数が上昇すると、それに伴い洗濯槽7内で洗濯物22が持ち上げられる高さが高くなっていき、落下によって洗濯物22にかかる力が増していく(図4(b) )。この持ち上げられる高さは洗濯槽7内で洗濯物22にかかる遠心力と重力の関係によって決定される。さらにモータ10の回転数を上げていくと洗濯槽7内で洗濯物22にかかる遠心力が重力よりも大きくなり、洗濯物22が洗濯槽7の内側に張り付いたままとなり洗濯物22の落下がなくなる(図4(c) )。   Here, the direction of the arrow in FIG. 4 indicates the direction in which the laundry falls. The force caused by the drop at this time increases the cleaning power. When the rotation speed of the motor 10 further increases, the height at which the laundry 22 is lifted in the washing tub 7 increases accordingly, and the force applied to the laundry 22 by the fall increases (FIG. 4 (b)). . The height to be lifted is determined by the relationship between the centrifugal force applied to the laundry 22 and the gravity in the washing tub 7. When the rotation speed of the motor 10 is further increased, the centrifugal force applied to the laundry 22 in the washing tub 7 becomes larger than gravity, and the laundry 22 remains stuck inside the washing tub 7 and the laundry 22 falls. Disappears (FIG. 4 (c)).

このように、洗濯物22が洗濯槽7の内側に張り付くと、洗濯物22の落下による力が加わらなくなるため、洗濯物22の洗浄力が大きく低下する。よって洗濯物22が洗濯槽7に張り付く直前の、洗濯槽7内で洗濯物22の落下位置が最も高い位置となるモータ10の回転数が最も洗浄力が高くなる(図4(b) )。
洗濯槽7内で洗濯物22が遠心力により持ち上げられ、重力によって洗濯槽7に落下するとき、その洗濯槽7内で洗濯物22の落下の作用により、モータ10により回転される洗濯槽7及びその外周側に固定される水槽5は共に振動する。
As described above, when the laundry 22 sticks to the inside of the washing tub 7, a force due to the fall of the laundry 22 is not applied, so that the washing power of the laundry 22 is greatly reduced. Therefore, immediately before the laundry 22 sticks to the washing tub 7, the rotational speed of the motor 10 at which the laundry 22 falls to the highest position in the washing tub 7 has the highest cleaning power (FIG. 4B).
When the laundry 22 is lifted by centrifugal force in the washing tub 7 and falls to the washing tub 7 by gravity, the washing tub 7 rotated by the motor 10 due to the action of the laundry 22 falling in the washing tub 7 and Both the water tanks 5 fixed to the outer peripheral side vibrate.

図5は、洗い工程中の洗濯槽7の回転数(モータ10の回転数と同じ)と振動センサ18の出力を示した図である。図5(a)は洗濯物が洗濯槽7に張り付いていない状態を示し、図5(b)は洗濯物が張り付いている状態を示している。図3に示した制御部の制御によりモータ10の回転数が上昇し、洗濯槽7内での洗濯物の落下により洗濯槽7が振動すると、図5(a)に示すように、センサ出力31のピークが洗濯槽7の回転数32の1回転当り1回、もしくは複数回生じる(ピークの回数はバッフルの数に依存する)。   FIG. 5 is a diagram showing the rotation speed of the washing tub 7 (same as the rotation speed of the motor 10) and the output of the vibration sensor 18 during the washing process. FIG. 5 (a) shows a state where the laundry is not stuck to the washing tub 7, and FIG. 5 (b) shows a state where the laundry is stuck. When the rotational speed of the motor 10 is increased by the control of the control unit shown in FIG. 3 and the laundry tub 7 vibrates due to the fall of the laundry in the laundry tub 7, as shown in FIG. Peak occurs once or more than once per rotation 32 of the washing tub 7 (the number of peaks depends on the number of baffles).

さらに、モータ10の回転数34が上がって、洗濯物が洗濯槽7に張り付く状態になると、洗濯物が落下しないため洗濯槽7の振動が生じないようになる。このため、洗濯物のアンバランス(布の偏り)による緩やかな周期的なセンサ出力33しか生じないようになる(図5(b))。この状態では、図5(b) に示すように、振動センサ出力33の周期は、洗濯物のアンバランスにのみ関係することになり、この周期は、モータ10の回転数34の周期に一致する。一方、図5(a)に示す洗濯物の落下による振動を示すセンサ出力31の周期は、洗濯槽7の回転周期(モータ10の回転数32の周期と同じ)に比べて短い。   Further, when the rotational speed 34 of the motor 10 is increased and the laundry is stuck to the washing tub 7, the laundry does not fall, so that the washing tub 7 does not vibrate. For this reason, only a gentle periodic sensor output 33 due to laundry unbalance (cloth bias) is generated (FIG. 5B). In this state, as shown in FIG. 5 (b), the period of the vibration sensor output 33 is related only to the unbalance of the laundry, and this period coincides with the period of the rotational speed 34 of the motor 10. . On the other hand, the cycle of the sensor output 31 showing the vibration caused by the falling of the laundry shown in FIG. 5A is shorter than the rotation cycle of the washing tub 7 (same as the cycle of the rotation speed 32 of the motor 10).

この洗濯物のアンバランスに関係して発生する振動は、洗濯物の落下による振動に対してはいわゆるノイズとなるので、振動センサ18のセンサ出力をマイコン19内に設けられた不図示のハイパスフィルタで信号処理して除去するようにしている。
このように、洗濯物が洗濯槽7に張り付いている場合は、洗濯物のアンバランスによる振動を示すセンサ出力33の振幅は、洗濯槽7の回転を示すモータ10の回転数32の周期に等しい周期の振動(アンバランスによる振動)であり、アンバランス量に依存する。センサ出力33の振幅は上記ハイパスフィルタで処理され、一定レベルに減少するので、振動センサの出力33が一定レベルであることを検知することにより、洗濯物が洗濯槽7に張り付いている状態を正確に検出することができる。(図5(b) のセンサ出力33はハイパスフィルタによる処理がされていない。ハイパスフィルタで処理することでこの周期的な振動は除去することができる。)
The vibration generated in relation to the unbalance of the laundry becomes a so-called noise with respect to the vibration caused by the falling of the laundry. Therefore, the sensor output of the vibration sensor 18 is provided in a high-pass filter (not shown) provided in the microcomputer 19. The signal is processed and removed.
As described above, when the laundry is stuck to the washing tub 7, the amplitude of the sensor output 33 indicating the vibration due to the unbalance of the laundry is in the cycle of the rotation number 32 of the motor 10 indicating the rotation of the washing tub 7. It is a vibration with an equal period (vibration due to unbalance) and depends on the amount of unbalance. The amplitude of the sensor output 33 is processed by the high-pass filter and decreases to a certain level. Therefore, by detecting that the output 33 of the vibration sensor is at a certain level, the state where the laundry is stuck to the washing tub 7 is detected. It can be detected accurately. (The sensor output 33 in FIG. 5B is not processed by the high-pass filter. This periodic vibration can be removed by processing with the high-pass filter.)

逆に、洗濯物が洗濯槽7の壁面に張り付いていない場合は、洗濯物の落下衝撃による振動を示すセンサ出力31は除去されずに残るので、洗濯物の落下衝撃による振動を示すセンサ出力31の振幅はほとんど減少しない。
そこで、マイコン19は、ハイパスフィルタで処理した信号を予め記憶しておいた所定振幅のしきい値と比較し、そのしきい値を超えているときに洗濯物が洗濯槽7の壁面に張り付かない状態になっている、つまり洗濯物の落下が起こっていると判断する。
On the other hand, when the laundry is not attached to the wall surface of the washing tub 7, the sensor output 31 indicating the vibration due to the drop impact of the laundry remains without being removed, and therefore the sensor output indicating the vibration due to the drop impact of the laundry. The amplitude of 31 hardly decreases.
Therefore, the microcomputer 19 compares the signal processed by the high-pass filter with a threshold value having a predetermined amplitude stored in advance, and when the threshold value is exceeded, the laundry is stuck to the wall surface of the washing tub 7. It is determined that the laundry is falling, that is, the laundry is falling.

このように、本例のドラム式洗濯機では、洗濯物が張り付いていると判断された回転数34以下で洗いを行うことができるので、洗濯物の張り付きによる洗浄力の低下を防ぐことができる。また、張り付いた回転数34よりも低い最適回転数(例えば3rpm低い回転数)にモータの回転数を制御することにより、洗濯槽7の最も高い位置から洗濯物を落下させることができるので、洗浄力を向上させ、洗濯時間の短縮を図ることができる。   In this way, in the drum type washing machine of this example, washing can be performed at a rotation speed of 34 or less determined that the laundry is stuck. it can. Further, by controlling the rotational speed of the motor to an optimal rotational speed (for example, a rotational speed lower by 3 rpm) than the sticking rotational speed 34, the laundry can be dropped from the highest position of the washing tub 7, The washing power can be improved and the washing time can be shortened.

なお、この最適回転数は洗濯物の容量によって変化するため、マイコン19は、洗い工程を始めるときに毎回最適回転数を決定するための制御を行う。この工程は後に示す洗い工程の1正回転分とほぼ変わらない時間で行われ、かつこの工程でも洗い、すすぎの効果は得られるため、洗い時間が長くなることはない。この工程は洗い開始時に1度行えば十分であるが、最適回転数で洗い工程を行っている最中も適時洗濯物が張り付いているかどうかを監視するようにしてもよい。   Since the optimum rotation speed varies depending on the capacity of the laundry, the microcomputer 19 performs control for determining the optimum rotation speed every time the washing process is started. This step is performed in a time that is substantially the same as one forward rotation of the washing step described later, and also in this step, the washing and rinsing effects can be obtained, so that the washing time does not become longer. Although it is sufficient to perform this process once at the start of washing, it may be monitored whether the laundry is stuck in a timely manner while the washing process is being performed at the optimum rotation speed.

図6は、洗い工程初めの最適回転数決定動作を説明するためのフローチャートである。この最適回転数決定動作の各処理の流れは、マイコン19内の制御プログラムで実行される。また、図7にその最適回転数決定動作での洗濯槽7の回転数変化を示す。図6に示すように、洗い工程では、まず、マイコン19は給水弁13を開け(ステップS1)、水槽5内に給水を行う。このとき、マイコン19は水位センサ15の検知信号を受け、水位を検知していて、所定の水位L1まで給水したことを検知したら(ステップS2)、給水弁13を制御して閉じる(ステップS3)。   FIG. 6 is a flowchart for explaining the optimum rotational speed determination operation at the beginning of the washing process. Each processing flow of the optimum rotational speed determination operation is executed by a control program in the microcomputer 19. FIG. 7 shows a change in the rotational speed of the washing tub 7 in the optimum rotational speed determination operation. As shown in FIG. 6, in the washing process, first, the microcomputer 19 opens the water supply valve 13 (step S <b> 1) and supplies water into the water tank 5. At this time, the microcomputer 19 receives the detection signal from the water level sensor 15, detects the water level, and detects that the water has been supplied up to the predetermined water level L1 (step S2), then controls and closes the water supply valve 13 (step S3). .

次に、マイコン19は水および洗剤を衣類に馴染ませるためにモータ10を制御して40rpmで正転と逆転を20秒ずつ行い、モータ10の回転を停止する(ステップS4)。続いてマイコン19はモータ10による洗濯槽7の回転数を40rpmまで上昇させる(ステップS5)。マイコン19は現在のモータ10の回転数をマイコン19に内蔵されるRAM内の記録領域Rnewに記録する(ステップS6)。そしてマイコン19は振動センサ18のセンサ出力を読み込みながらその差分を取る。この差分をとることにより、低い周波数成分のセンサ出力が取り除かれる(ハイパス処理を行う)ので、高い周波数を持つセンサ出力信号が強調される(ステップS7)。   Next, the microcomputer 19 controls the motor 10 to adjust water and detergent to clothes, and performs normal rotation and reverse rotation for 20 seconds at 40 rpm, and stops the rotation of the motor 10 (step S4). Subsequently, the microcomputer 19 increases the rotational speed of the washing tub 7 by the motor 10 to 40 rpm (step S5). The microcomputer 19 records the current rotation speed of the motor 10 in the recording area Rnew in the RAM built in the microcomputer 19 (step S6). The microcomputer 19 takes the difference while reading the sensor output of the vibration sensor 18. By taking this difference, the sensor output of the low frequency component is removed (high-pass processing is performed), so that the sensor output signal having a high frequency is emphasized (step S7).

マイコン19は、この状態で5秒間振動センサ18のセンサ出力を監視する(ステップS8)。そして、ステップS8の監視時のセンサ出力の差分が所定のしきい値以下であるかどうかを判断する(ステップS9)。判断ステップS9で監視時のセンサ出力の差分がしきい値を超えている場合は、マイコン19は洗濯物が洗濯槽7に張り付いていないと判断し、ステップS10に進む。ステップS10では、マイコン19はステップS6で記録領域Rnewに記録したモータ10の回転数を、記録領域Roldに移す。そして、マイコン19はモータ10の回転数を3rpm上昇させる(ステップS11)。   In this state, the microcomputer 19 monitors the sensor output of the vibration sensor 18 for 5 seconds (step S8). And it is judged whether the difference of the sensor output at the time of monitoring of step S8 is below a predetermined threshold value (step S9). If the difference in sensor output at the time of monitoring exceeds the threshold value in the determination step S9, the microcomputer 19 determines that the laundry is not stuck on the washing tub 7, and proceeds to step S10. In step S10, the microcomputer 19 moves the rotational speed of the motor 10 recorded in the recording area Rnew in step S6 to the recording area Rold. Then, the microcomputer 19 increases the rotational speed of the motor 10 by 3 rpm (step S11).

そして、再びステップS6に戻る。判断ステップS9で監視時のセンサ出力の差分がしきい値以下である場合は、マイコン19は洗濯物が洗濯槽7に張り付いていると判断し、記録領域Roldに記録されているモータ10の回転数を最適回転数ωaとしてマイコン19に内蔵されるRAMに記録する(ステップS12)。以降の洗い工程では図7の洗い回転数の決定41で示す回転数に対応する最適回転数ωaで洗いを行う。   And it returns to step S6 again. If the difference between the sensor outputs at the time of monitoring is less than or equal to the threshold value in the determination step S9, the microcomputer 19 determines that the laundry is stuck to the washing tub 7, and the motor 10 recorded in the recording area Rold. The rotational speed is recorded in the RAM built in the microcomputer 19 as the optimal rotational speed ωa (step S12). In the subsequent washing process, washing is performed at the optimum number of revolutions ωa corresponding to the number of revolutions indicated by the washing revolution number determination 41 in FIG.

次に、洗い及びすすぎ工程においてモータ10の回転により洗濯槽7を回転させていると洗濯物が絡むことがある。このまま洗濯槽7の回転を続けると絡んだ洗濯物はさらに大きな塊となり、放置すると洗濯物の傷みにつながる。また、脱水工程に移った際に洗濯物の重みのアンバランスが生じて振動、騒音の原因となる。   Next, when the washing tub 7 is rotated by the rotation of the motor 10 in the washing and rinsing process, the laundry may get tangled. If the rotation of the washing tub 7 is continued as it is, the tangled laundry becomes a larger lump, and if left untreated, the laundry will be damaged. In addition, the weight of the laundry is unbalanced when the dehydration process is started, which causes vibration and noise.

つまり、洗濯槽7の回転による遠心力によって洗濯物は持ち上げられるが、洗濯物が絡み始まると落下の際に絡んだ洗濯物が同時に落下するため、洗濯槽7及び水槽5の振動は大きくなる。絡んだ洗濯物は更なる洗濯槽7の回転により絡まる洗濯物の量が徐々に増していく。そのため、落下による振動もさらに大きくなるという悪循環を生むことになる。   In other words, the laundry is lifted by the centrifugal force generated by the rotation of the washing tub 7, but when the laundry starts to be entangled, the laundry entangled at the time of dropping simultaneously drops, so the vibrations of the washing tub 7 and the water tub 5 increase. The amount of the tangled laundry gradually increases as the laundry tub 7 further rotates. This creates a vicious circle in which vibration caused by falling is further increased.

図8は、洗いあるいはすすぎ工程中の振動センサ出力の様子を示したものである。図8(a)は洗濯物が絡んでいない状態、図8(b)は洗濯物が絡んでいる状態、図8(c) はさらに洗濯物が絡んでいる状態を示す。洗濯物が絡んでいない状態では、洗濯物が別々に落下するためその衝撃による振動を示すセンサ出力51は小さい(図8(a))。しかし、洗濯物が絡み始まると絡んだ洗濯物の落下によって振動を示すセンサ出力53が大きくなる(図8(b))。さらに回転を続けると、絡んだ洗濯物の量が徐々に増加するため、それに伴い洗濯物の落下による振動を示すセンサ出力55はより大きくなる(図8(c))。   FIG. 8 shows the state of the vibration sensor output during the washing or rinsing process. 8A shows a state where the laundry is not entangled, FIG. 8B shows a state where the laundry is entangled, and FIG. 8C shows a state where the laundry is further entangled. When the laundry is not tangled, the laundry falls separately, so the sensor output 51 indicating vibration due to the impact is small (FIG. 8A). However, when the laundry starts to be entangled, the sensor output 53 indicating vibration increases due to the fall of the tangled laundry (FIG. 8B). When the rotation continues further, the amount of the tangled laundry gradually increases, and accordingly, the sensor output 55 indicating vibration due to the fall of the laundry becomes larger (FIG. 8 (c)).

続いて図9に洗濯物の絡みの判断のしきい値を決定する動作のフローチャートを示し、図10にそのときの洗濯槽7の回転数の変化を示す。この洗濯物の絡みの判断のしきい値を決定する動作の各処理の流れはマイコン19内の制御プログラムで実行される。図9において、マイコン19はモータ10の回転を反転させることにより洗濯槽7の回転の向きを変え(ステップS21)、モータ10の回転数を最適回転数ωaにする(ステップS22)。この最適回転数ωaは、図6,7に示したものと同様に、図10に示す洗い回転数の決定61が行われた回転数である。   Next, FIG. 9 shows a flowchart of the operation for determining the threshold value for determining the tangled laundry, and FIG. 10 shows the change in the rotational speed of the washing tub 7 at that time. The flow of each process of determining the threshold value for determining the entanglement of the laundry is executed by a control program in the microcomputer 19. In FIG. 9, the microcomputer 19 reverses the rotation of the motor 10 to change the direction of rotation of the washing tub 7 (step S21), and sets the rotation speed of the motor 10 to the optimum rotation speed ωa (step S22). The optimum rotational speed ωa is the rotational speed at which the washing rotational speed determination 61 shown in FIG. 10 has been performed, similar to that shown in FIGS.

マイコン19はこの回転数のまま20秒間振動センサ18のセンサ出力を監視する(ステップS23)。マイコン19はこのステップS23の20秒間の監視期間におけるセンサ出力の中で最も大きい振幅から順に5個をマイコン19に内蔵されるRAMに記録し、5個の平均値Vを求める(ステップS24)。   The microcomputer 19 monitors the sensor output of the vibration sensor 18 for 20 seconds at this rotational speed (step S23). The microcomputer 19 records five in the RAM built in the microcomputer 19 in order from the largest amplitude among the sensor outputs in the monitoring period of 20 seconds in step S23, and obtains the average value V of the five (step S24).

マイコン19はステップS24で求めた平均値Vの1.5倍となる振幅値を、洗濯物の絡み判定の際のしきい値Vkとして決定し、しきい値Vkをマイコン19に内蔵されるRAMに記録する(ステップS25)。こうして、図10に示す洗濯物の絡み判定の際のしきい値Vkの決定62が行われ、決定したしきい値Vkを元に以後の洗濯物の絡みの監視63が行われる。
その後、マイコン19はモータ10の回転を停止し(ステップS26)、3秒経過したところで(ステップS27)、この絡み判定のしきい値の決定動作を終了する。
The microcomputer 19 determines an amplitude value that is 1.5 times the average value V obtained in step S24 as a threshold value Vk when determining the tangling of the laundry, and the threshold value Vk is stored in the RAM built in the microcomputer 19. (Step S25). In this way, the determination 62 of the threshold value Vk at the time of the laundry entanglement determination shown in FIG. 10 is performed, and the subsequent tangled monitoring 63 of the laundry is performed based on the determined threshold value Vk.
Thereafter, the microcomputer 19 stops the rotation of the motor 10 (step S26), and when 3 seconds have passed (step S27), the threshold value determination operation for the entanglement determination ends.

次に、図11に洗い工程の動作のフローチャートを示す。この洗い工程の動作の各処理の流れはマイコン19内の制御プログラムで実行される。図11において、マイコン19はモータ10を反転させ(ステップS31)、モータ10の回転数を最適回転数ωaにする(ステップS32)。このようにモータ10の回転数を最適回転数ωaに制御することで、洗浄効果が向上する。マイコン19は振動センサ18のセンサ出力を監視し、センサ出力のピークを最大から順に5個をマイコン19に内蔵されるRAMに記録し、平均値をV1として求める(ステップS33)。マイコン19はこの平均値V1がしきい値Vkよりも小さいかどうかを判断する(ステップS34)。   Next, FIG. 11 shows a flowchart of the operation of the washing process. Each processing flow of the washing process is executed by a control program in the microcomputer 19. In FIG. 11, the microcomputer 19 reverses the motor 10 (step S31), and sets the rotational speed of the motor 10 to the optimum rotational speed ωa (step S32). Thus, the cleaning effect is improved by controlling the rotational speed of the motor 10 to the optimal rotational speed ωa. The microcomputer 19 monitors the sensor output of the vibration sensor 18, records five sensor output peaks in order from the maximum in the RAM built in the microcomputer 19, and obtains the average value as V1 (step S33). The microcomputer 19 determines whether the average value V1 is smaller than the threshold value Vk (step S34).

判断ステップS34で平均値V1がしきい値Vkよりも小さいときは、マイコン19は20秒経過後に(ステップS35)、洗濯物は絡んでいないと判断する。つまり、20秒経過に平均値V1の方がしきい値Vkよりも小さかった場合に洗濯物は絡んでいないと判断する。マイコン19はモータ10の回転を停止し(ステップS36)、3秒間待機する(ステップS37)。   When the average value V1 is smaller than the threshold value Vk in the determination step S34, the microcomputer 19 determines that the laundry is not involved after 20 seconds have elapsed (step S35). That is, it is determined that the laundry is not entangled when the average value V1 is smaller than the threshold value Vk after 20 seconds. The microcomputer 19 stops the rotation of the motor 10 (step S36) and waits for 3 seconds (step S37).

ここで、マイコン19は洗いの回数Naが所定の回数N1になったかどうか判断する(ステップS38)。判断ステップS38で洗いの回数Naが所定の回数N1より少ない場合はステップS31へ戻り、再びステップS31〜ステップS38までの処理及び判断を繰り返す。判断ステップS38で洗いの回数Naが所定の回数N1になった場合は、排水弁11を開放し(ステップS39)、洗い工程を終了する。   Here, the microcomputer 19 determines whether or not the number of times of washing Na has reached a predetermined number of times N1 (step S38). If the number Na of washings is less than the predetermined number N1 in the determination step S38, the process returns to step S31, and the processes and determinations from step S31 to step S38 are repeated again. When the number Na of washings reaches the predetermined number N1 in the determination step S38, the drain valve 11 is opened (step S39), and the washing process is terminated.

判断ステップS34でしきい値Vkよりも平均値V1の方が大きかった場合は、マイコン19は洗濯物が絡んでいると判断する。マイコン19はほぐし工程を3回転以上行っているか否かを判断し(ステップS40)、判断ステップS40でほぐし工程が3回転以上だった場合は、これ以上ほぐし工程を行っても効果が低いと判断し、ブザーや表示パネルを用いて使用者に洗濯物の絡み警告又は表示を行って洗濯物の再配置を促す(ステップS41)。判断ステップS40でほぐし工程が3回未満だった場合、モータ10を停止し(ステップS42)、ほぐし工程に移行する。   If the average value V1 is larger than the threshold value Vk in the determination step S34, the microcomputer 19 determines that the laundry is involved. The microcomputer 19 determines whether or not the unraveling process is performed three or more times (step S40). If the unraveling process is three or more times in the determination step S40, it is determined that the effect is low even if the unraveling process is performed more than this. Then, using a buzzer or a display panel, the user is warned or displayed on the laundry and prompts the user to rearrange the laundry (step S41). When the loosening process is less than 3 times in the determination step S40, the motor 10 is stopped (step S42) and the process proceeds to the loosening process.

次に、図12にほぐし工程の動作のフローチャートを示し、図13にほぐし工程での回転数の変動を示す。このほぐし工程の動作の各処理の流れはマイコン19内の制御プログラムで実行される。図12において、ほぐし工程ではマイコン19はまず排水弁13を開け(ステップS51)、所定の水位L2になったか否かを判断し(ステップS52)、判断ステップS52で所定の水位L2になるまで給水を行う。ステップS52で所定の水位L2まで給水した後、マイコン19は給水弁13を閉じる(ステップS53)。   Next, FIG. 12 shows a flowchart of the operation of the unraveling process, and FIG. 13 shows fluctuations in the rotational speed in the unraveling process. Each processing flow of the operation of the loosening process is executed by a control program in the microcomputer 19. In FIG. 12, in the loosening process, the microcomputer 19 first opens the drain valve 13 (step S51), determines whether or not the predetermined water level L2 is reached (step S52), and supplies water until the predetermined water level L2 is reached in the determination step S52. I do. After supplying water to the predetermined water level L2 in step S52, the microcomputer 19 closes the water supply valve 13 (step S53).

この状態で、マイコン19は、モータ10を反転させて(ステップS54)、直前に回転させていた方向とは反対方向に洗濯槽7を回転させる。マイコン19はモータ10の回転数を上昇させ(ステップS55)、モータ10の回転数が40rpmに達したか否かを判断し(ステップS56)、判断ステップS56でモータ10の回転数が40rpmに達したところで、モータ10を停止する(ステップS57)。次に、マイコン19はほぐし工程時間Thが60秒以内であるか否かを判断し(ステップS58)、判断ステップS58でほぐし工程時間Thが60秒以内であるときは、このステップS54〜ステップS57までの動作を60秒経過するまで続ける。図13において、71に示すように、ほぐし工程は60秒間繰り返される。   In this state, the microcomputer 19 reverses the motor 10 (step S54), and rotates the washing tub 7 in the direction opposite to the direction rotated immediately before. The microcomputer 19 increases the rotational speed of the motor 10 (step S55), determines whether or not the rotational speed of the motor 10 has reached 40 rpm (step S56), and in step S56, the rotational speed of the motor 10 reaches 40 rpm. Then, the motor 10 is stopped (step S57). Next, the microcomputer 19 determines whether or not the unwinding process time Th is within 60 seconds (step S58). If the unraveling process time Th is within 60 seconds in determination step S58, the microcomputer 19 performs steps S54 to S57. The operation up to 60 seconds is continued. In FIG. 13, as shown at 71, the loosening process is repeated for 60 seconds.

そして、マイコン19は排水弁11を開放し(ステップS59)、水位が元の水位L1まで下がったか否かを判断する(ステップS60)。この判断ステップS60で水位が元の水位L1まで下がったとき、排水弁11を閉じる(ステップS61)。ここで、図12に示すほぐし工程を終了し、図11に示した洗い工程に復帰する。図13において、72に示すように、ほぐし工程終了後に、洗い工程に復帰する。
これにより、洗濯物の絡みを抑えることができ、洗濯物の傷みや脱水工程における振動、騒音を抑えることが可能となる。
上述した本実施の形態では洗い工程について述べたが、すすぎ工程においても同様の動作が可能である。
Then, the microcomputer 19 opens the drain valve 11 (step S59), and determines whether or not the water level has dropped to the original water level L1 (step S60). When the water level drops to the original water level L1 in this determination step S60, the drain valve 11 is closed (step S61). Here, the loosening process shown in FIG. 12 is completed, and the process returns to the washing process shown in FIG. In FIG. 13, as shown at 72, after the loosening process is completed, the process returns to the washing process.
Thereby, the entanglement of the laundry can be suppressed, and it becomes possible to suppress the damage of the laundry, vibration and noise in the dehydration process.
Although the washing process has been described in the above-described embodiment, the same operation is possible in the rinsing process.

本実施の形態のドラム式洗濯機の洗濯機外装の外観図である。It is an external view of the washing machine exterior of the drum type washing machine of this Embodiment. ドラム式洗濯機の洗濯機内部の断面図である。It is sectional drawing inside the washing machine of a drum type washing machine. ドラム式洗濯機の制御部を示す図である。It is a figure which shows the control part of a drum type washing machine. 洗い工程及びすすぎ工程での洗濯機の回転数と洗濯物の動きを模式化した図であり、図4(a)は低中落下位置となる低中速回転,図4(b)は最高落下位置となる最適回転,図4(c)は張り付き状態となる高速回転である。Fig. 4 (a) is a diagram showing the rotation speed of the washing machine and the movement of the laundry in the washing process and the rinsing process. Fig. 4 (c) shows the optimum rotation for the position, and Fig. 4 (c) shows the high-speed rotation for sticking. 洗い工程中の振動センサの出力を示し、図5(a)は洗濯物が洗濯槽に張り付いていない状態、図5(b)は洗濯物が張り付いている状態を示す。The output of the vibration sensor during the washing process is shown, FIG. 5 (a) shows a state where the laundry is not stuck to the washing tub, and FIG. 5 (b) shows a state where the laundry is stuck. 洗い工程初めの最適回転数決定の動作を示すフローチャートである。It is a flowchart which shows the operation | movement of the optimal rotation speed determination at the beginning of a washing process. 洗い工程での洗濯槽の回転数変化を示す図である。It is a figure which shows the rotation speed change of the washing tub in a washing process. 洗いあるいはすすぎ工程中の振動センサ出力の様子を示したものであり、図8(a)は洗濯物が絡んでいない状態、図8(b)は洗濯物が絡んでいる状態、図8(c) はさらに洗濯物が絡んでいる状態を示す。FIG. 8 (a) shows the state of the vibration sensor output during the washing or rinsing process, FIG. 8 (a) shows a state where the laundry is not entangled, FIG. 8 (b) shows a state where the laundry is entangled, and FIG. ) Indicates that the laundry is further tangled. 洗濯物の絡みの判断のしきい値を決定する動作を示すフローチャートである。It is a flowchart which shows the operation | movement which determines the threshold value of judgment of the entanglement of the laundry. 洗濯物の絡みの判断のしきい値を決定する際の洗濯槽の回転数の変化を示す図である。It is a figure which shows the change of the rotation speed of a washing tub at the time of determining the threshold value of the determination of the tangle of laundry. 洗い工程の動作を示すフローチャートである。It is a flowchart which shows operation | movement of a washing process. ほぐし工程の動作を示すフローチャートである。It is a flowchart which shows operation | movement of a loosening process. ほぐし工程での回転数の変動を示す図である。It is a figure which shows the fluctuation | variation of the rotation speed in a loosening process.

符号の説明Explanation of symbols

1…筐体、2…表示・操作パネル、3…蓋、4…給水口、5…水槽、6…ダンパー、7…洗濯槽兼脱水層、8…バッフル、9…支持板、10…モータ、11…排水弁、12…排水ホース、13…給水弁、14…洗剤ケース、15…水位センサ、16…空気室、17…チューブ、18…振動センサ、19…マイクロコンピュータ、20…回転数検出装置 DESCRIPTION OF SYMBOLS 1 ... Housing | casing, 2 ... Display and operation panel, 3 ... Cover, 4 ... Water supply port, 5 ... Water tank, 6 ... Damper, 7 ... Washing tub and dehydration layer, 8 ... Baffle, 9 ... Support plate, 10 ... Motor, DESCRIPTION OF SYMBOLS 11 ... Drain valve, 12 ... Drain hose, 13 ... Water supply valve, 14 ... Detergent case, 15 ... Water level sensor, 16 ... Air chamber, 17 ... Tube, 18 ... Vibration sensor, 19 ... Microcomputer, 20 ... Rotation speed detection apparatus

Claims (3)

筐体内に水槽、洗濯槽、洗濯槽を駆動するモータ、前記洗濯槽の回転数を検知する回転数検出装置、前記水槽の略上下方向の振動を検知する振動センサを有するドラム式洗濯機であって、
洗い運転工程の開始時又はすすぎ運転工程の開始時の少なくとも一方において、前記振動センサの出力が、所定の時間、予め設定された所定のしきい値より低い値を示し続けた場合、前記しきい値に対応する回転数より低い回転数となるように前記モータを制御することを特徴とするドラム式洗濯機。
A drum-type washing machine having a water tub, a washing tub, a motor for driving the washing tub, a rotation speed detecting device for detecting the rotation speed of the washing tub, and a vibration sensor for detecting vibrations in a substantially vertical direction of the water tub in a housing. And
If at least one of the start of the washing operation process or the start of the rinse operation process, the output of the vibration sensor continues to show a value lower than a predetermined threshold value for a predetermined time, the threshold is set. The drum-type washing machine, wherein the motor is controlled so that the number of rotations is lower than the number of rotations corresponding to the value.
筐体内に水槽、洗濯槽、洗濯槽を駆動するモータ、前記水槽の略上下方向の振動を検知する振動センサを有するドラム式洗濯機であって、
洗い運転工程の開始時又はすすぎ運転工程の開始時の少なくとも一方において、前記工程の初期段階で前記振動センサが出力する洗濯物の落下による振動の大きさを所定時間記録し、振動のしきい値を算出するとともに、前記振動センサによって前記しきい値よりも大きな振動を検知した場合、前記洗濯槽に供給する水量を増加させて、前記洗濯物の回転方向を小刻みに反転するほぐし工程に移行する
ことを特徴とするドラム式洗濯機。
A drum-type washing machine having a water tub, a washing tub, a motor for driving the washing tub in the housing, and a vibration sensor for detecting vibrations in a substantially vertical direction of the water tub,
At least one of the start of the washing operation process or the start of the rinsing operation process, the magnitude of vibration due to falling of the laundry output by the vibration sensor at the initial stage of the process is recorded for a predetermined time, and the vibration threshold value is recorded. When the vibration sensor detects a vibration larger than the threshold value, the amount of water supplied to the washing tub is increased, and the process proceeds to a loosening process in which the rotation direction of the laundry is reversed in small increments. A drum-type washing machine characterized by that.
請求項2に記載のドラム式洗濯機において、
前記振動センサ出力が一定期間しきい値よりも高い値を示し続けた場合、それを知らせる音源もしくは表示部を有することを特徴とするドラム式洗濯機。
In the drum type washing machine according to claim 2,
A drum-type washing machine having a sound source or a display unit for notifying that when the vibration sensor output continues to show a value higher than a threshold value for a certain period of time.
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