JP2008049626A - Transferring apparatus - Google Patents

Transferring apparatus Download PDF

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Publication number
JP2008049626A
JP2008049626A JP2006229878A JP2006229878A JP2008049626A JP 2008049626 A JP2008049626 A JP 2008049626A JP 2006229878 A JP2006229878 A JP 2006229878A JP 2006229878 A JP2006229878 A JP 2006229878A JP 2008049626 A JP2008049626 A JP 2008049626A
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mold
molded product
production
take
molding die
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Yasuharu Odachi
泰治 大立
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Yushin Precision Equipment Co Ltd
Yushin Seiki KK
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Yushin Precision Equipment Co Ltd
Yushin Seiki KK
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a transferring apparatus which reduces the installation cost owing to not depending on the conveying means for attaching/detaching the production head section, accordingly owing to unnecessitating the above means, which facilitates the highly precise setting of the mounting position of the production head section and shorten the working time for attaching it, and which simplifies the initial setup works and the change works of the setups to improve their workability. <P>SOLUTION: The molded product take-out apparatus 2, which is for taking out the workpiece molded by the molding die apparatus 33 furnished to the resin molding machine M from the apparatus 33 and for transferring it, is so constructed that the molding die apparatus 33 is carried in to the resin molding machine M from outside of it and carried out to the outside of the machine M. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は搬送装置に関する。   The present invention relates to a transfer device.

従来、図7に示すように、搬送装置としての機能を有する成形品取出機50を装備した生産装置として機能する成形機52がある。成形品取出機50の走行フレーム51は、成形機52に装着された生産ヘッド部としての機能を有する金型装置53(ただし、図7には、一方の生産ヘッド部として機能する固定金型のみが示され、他方の生産ヘッド部として機能する可動金型は図示されていない)と、成形機52の操作側または反操作側に設定された解放位置との間にわたる成形機52の軸線直交方向へ延出する幅からなり、その基台は成形機52の固定側取付盤54の上部に固定される。   Conventionally, as shown in FIG. 7, there is a molding machine 52 functioning as a production apparatus equipped with a molded product take-out machine 50 having a function as a conveying device. The traveling frame 51 of the molded product take-out machine 50 is a mold device 53 having a function as a production head unit mounted on the molding machine 52 (however, in FIG. 7, only a fixed mold functioning as one production head unit is shown. The movable mold functioning as the other production head is not shown) and the axis orthogonal direction of the molding machine 52 extending between the release position set on the operation side or the non-operation side of the molding machine 52 The base is fixed to the upper part of the fixed side mounting board 54 of the molding machine 52.

走行フレーム51には走行体55が軸線直交方向へ移動可能に支持され、該走行体55に対して軸線方向へ延出して設けられた前後フレーム56には前後走行体57が移動可能に支持されている。そして前後走行体57には下部にチャック58が取付けられた上下フレーム59が昇降可能に支持される。チャック58は必要に応じて上下フレーム59の下部チャック58を垂直位置と水平位置との間で反転回動させる姿勢駆動装置60を介して設けられる。チャック58はチャック板61と、該チャック板61に設けられる成形品を保持する吸着部材などの複数のチャッキング部材62とから構成される。   A traveling body 55 is supported on the traveling frame 51 so as to be movable in the direction perpendicular to the axis, and a front / rear traveling body 57 is supported on the front / rear frame 56 provided so as to extend in the axial direction relative to the traveling body 55. ing. An upper and lower frame 59 having a chuck 58 attached to the lower part thereof is supported by the front and rear traveling body 57 so as to be movable up and down. The chuck 58 is provided via a posture driving device 60 that rotates the lower chuck 58 of the upper and lower frame 59 in a reverse manner between a vertical position and a horizontal position as necessary. The chuck 58 includes a chuck plate 61 and a plurality of chucking members 62 such as suction members for holding a molded product provided on the chuck plate 61.

走行体55、前後走行体57および上下フレーム59は数値制御可能なサーボモータ63,64,65により移動される。そしてサーボモータ63,64,65と対応する走行体55、前後走行体57,上下フレーム59とは、公知のベルト駆動機構、送りねじ機構、ラック・ピニオン機構(いずれも図示せず)などにより連結される。   The traveling body 55, the front and rear traveling body 57, and the upper and lower frames 59 are moved by servo motors 63, 64, and 65 that can be numerically controlled. The servo motors 63, 64, 65 and the corresponding traveling body 55, front / rear traveling body 57, and upper / lower frame 59 are connected by a known belt drive mechanism, feed screw mechanism, rack / pinion mechanism (all not shown) or the like. Is done.

各サーボモータ63,64,65には、ロータリーエンコーダなどの位置検出器(図示せず)がそれぞれ設けられ、これら位置検出器からの位置検出信号に基づいてサーボモータ63,64,65を駆動制御する。成形機52の操作側または反操作側の床面にはサーボモータ63,64,65を駆動制御するサーボドライバーユニットなどの制御ユニットを収容した制御ボックス66が設置され、該制御ボックス66の盤面には各種設定スイッチ、設定キーとともに表示装置67が設けられる。   Each servo motor 63, 64, 65 is provided with a position detector (not shown) such as a rotary encoder, and the servo motors 63, 64, 65 are driven and controlled based on position detection signals from these position detectors. To do. A control box 66 containing a control unit such as a servo driver unit that drives and controls the servomotors 63, 64, 65 is installed on the floor surface on the operation side or the non-operation side of the molding machine 52. A display device 67 is provided together with various setting switches and setting keys.

成形機52は、加熱シリンダ68内において加熱溶融された樹脂を高圧で射出して、型締装置69により型締めされている金型装置53のキャビティ空間に充填し、該キャビティ空間内において樹脂を冷却して固化させたのち、金型装置53を型開して成形品取出機50によって成形品が取出される。すなわち、搬送装置としての機能を有する成形品取出機50は、生産装置である成形機52において、生産ヘッド部として機能する金型装置53により成形(生産)された成形品(ワーク)を成形機52外に搬送して解放する
The molding machine 52 injects the resin heated and melted in the heating cylinder 68 at a high pressure, fills the cavity space of the mold device 53 clamped by the mold clamping device 69, and fills the resin in the cavity space. After cooling and solidifying, the mold apparatus 53 is opened and the molded product is taken out by the molded product take-out machine 50. That is, the molded product take-out machine 50 having a function as a conveying device is a molding machine that forms (produces) a molded product (work) formed by a mold device 53 that functions as a production head unit in a molding machine 52 that is a production apparatus. 52 to release outside
.

特開2002−326258号公報JP 2002-326258 A

ところで、前記特許文献1に記載されている成形品取出機50は、成形品(ワーク)を金型装置53から取り出して成形機52外に搬送して解放することのみを目的としたもので、金型装置53を搬送する目的およびその目的を達成するために必要な構成は有していない。したがって、一般的な成形工場では、金型装置53を手押し式の台車やフォークリフトなどの運搬手段によって成形機52の近傍まで運搬したのちに、フォークリフト、ホイスト・クレーンなどの天井設置式の起重機、昇降可能なテーブルを備えた床面走行式の運搬装置あるいはローラコンベアのような床面固定式の運搬装置などの金型装置着脱用の運搬手段を使用してオペレータにより成形機52に取付け、また、成形機52から金型装置53を取り外す場合にも前記金型装置着脱用の運搬手段を使用してオペレータにより成形機52から取り外して成形機52の近傍に搬出している。   By the way, the molded product take-out machine 50 described in the above-mentioned Patent Document 1 is intended only to take out a molded product (work) from the mold device 53, convey it outside the molding machine 52, and release it. It does not have an object for conveying the mold device 53 and a configuration necessary to achieve the object. Therefore, in a general molding factory, after the mold apparatus 53 is transported to the vicinity of the molding machine 52 by a transporting means such as a hand-drawn cart or a forklift, a ceiling-installed hoist such as a forklift or a hoist / crane is moved up and down. It is attached to the molding machine 52 by an operator using a transportation device for attaching and detaching a mold device such as a floor surface traveling transportation device having a possible table or a floor surface stationary transportation device such as a roller conveyor, Even when the mold apparatus 53 is detached from the molding machine 52, it is removed from the molding machine 52 by an operator using the conveying means for attaching and detaching the mold apparatus and carried out in the vicinity of the molding machine 52.

前記特許文献1に記載されている成形品取出機50、つまり搬送装置では、生産ヘッド部着脱用の運搬手段が別途必要になり、それだけ設備費が増大する。しかも、生産ヘッド部の取付けには正確な位置決めが要求されるにもかかわらず、前記生産ヘッド部着脱用の運搬手段では取付け位置の正確な設定が困難である。そのため、生産ヘッド部の取付作業時間が長くなって初期の段取り作業および後に継続してなされる段取り替え作業など煩雑にし、それらの作業性を著しく悪くしている。   In the molded product take-out machine 50 described in the above-mentioned Patent Document 1, that is, the transport device, a transport means for attaching and detaching the production head portion is required separately, and the equipment cost increases accordingly. In addition, although accurate positioning is required for mounting the production head unit, it is difficult to accurately set the mounting position with the transporting means for attaching / detaching the production head unit. For this reason, the installation work time of the production head portion becomes long, making the initial setup work and the setup change work continuously performed later complicated, and the workability thereof is remarkably deteriorated.

本発明は、このような問題を解決するものであって、その目的とするところは、生産ヘッド部着脱用の運搬手段に頼ることなく、したがって、生産ヘッド部着脱用の運搬手段を不要にして設備費を削減するとともに、生産ヘッド部の取付け位置の高精度な設定が容易になされてその取付作業時間を短縮でき、初期の段取り作業および段取り替え作業などを簡単にして、それらの作業性を向上させる搬送装置を提供することにある。   The present invention solves such a problem, and the object of the present invention is not to depend on the transport means for attaching / detaching the production head part, and therefore, the transport means for attaching / detaching the production head part is unnecessary. In addition to reducing equipment costs, the installation position of the production head can be easily set with high accuracy, shortening the installation work time, simplifying initial setup work and setup change work, etc. An object of the present invention is to provide an improved transport device.

前記目的を達成するために、本発明に係る搬送装置は、生産装置に装着した生産ヘッド部により生産されたワークを前記生産ヘッド部から取り出して搬送するための搬送装置において、該搬送装置は、前記生産装置の外部から該生産装置に前記生産ヘッド部の搬入が可能であるとともに、該生産ヘッド部を前記生産装置の外部へ搬出可能に構成されていることを特徴としている。   In order to achieve the above object, a transport apparatus according to the present invention is a transport apparatus for taking out and transporting a work produced by a production head section mounted on a production apparatus from the production head section. The production head unit can be carried into the production apparatus from the outside of the production apparatus, and the production head unit can be carried out of the production apparatus.

これによれば、搬送装置は、生産装置の外部から該生産装置に生産ヘッド部を搬入できるとともに、生産ヘッド部を生産装置の外部へ搬出して取り出すことができるので、生産ヘッド部着脱用の運搬手段が不要になる。   According to this, since the conveying device can carry the production head unit into the production device from the outside of the production device and can carry the production head unit out of the production device and take it out, No transportation means is required.

また本発明は、前記生産装置は成形機からなり、前記生産ヘッド部は成形用金型装置からなり、前記ワークは成形品,成形品とスプールまたは成形品とスプール・ランナからなるとともに、前記搬送装置は前記ワークを前記成形用金型装置から把持して取り出すワーク取出しヘッドと、前記成形用金型装置を吊持して昇降させる金型装置吊持手段とを備え、該金型装置吊持手段に吊持された成形用金型装置を前記成形機の成形用金型装置着脱位置に近接および離間させる作動が可能な成形品取出機によって構成されていることを特徴としている。   According to the present invention, the production device comprises a molding machine, the production head comprises a molding die device, and the workpiece comprises a molded product, a molded product and a spool or a molded product and a spool runner, and the conveyance The apparatus comprises: a workpiece take-out head that grips and removes the workpiece from the molding mold apparatus; and a mold apparatus suspension means that suspends and lifts the molding mold apparatus, and the mold apparatus suspension It is characterized in that it is constituted by a molded product take-out machine capable of operating the molding die device suspended by the means to approach and separate from the molding die device attaching / detaching position of the molding machine.

これによれば、成形機の近傍に運搬された成形用金型装置は、成形品取出機に備わっている金型装置吊持手段により吊持し、この状態で成形品取出機を駆動して、成形用金型装置を成形機の成形用金型装置着脱位置に近接させたのち、オペレータにより成形用金型装置を金型装置吊持手段から成形用金型装置着脱位置に移載することによって、成形用金型装置を成形機に装着することができる。また、成形用金型装置が成形機に装着されている状態で成形品取出機を駆動して、金型装置吊持手段を成形用金型装置に近接させたのち、オペレータにより成形用金型装置を成形用金型装置着脱位置から金型装置吊持手段に移載して吊持したのちに、成形品取出機を駆動することによって、成形用金型装置を成形機の成形用金型装置着脱位置から離間させて成形機外に取り出すことができる。さらに、既存の成形品取出機における成形品取り出しヘッドの駆動システムと同様に、サーボドライバー(駆動源制御手段)やエンコーダ(位置検出器)などにより数値制御されるサーボモータ(駆動源)の回転によって金型装置吊持手段を駆動することで、金型装置吊持手段による成形用金型装置の昇降量および成形品取出機による金型装置吊持手段の移動量を高精度で設定できる。したがって、成形機の成形用金型装置着脱位置に対する成形用金型装置の高精度な設定が容易になされる。そのため、成形用金型装置の取付作業時間を短縮でき、初期の段取り作業および段取り替え作業などを簡単にして、それらの作業性を向上させることができる。   According to this, the mold apparatus for molding conveyed in the vicinity of the molding machine is suspended by the mold apparatus suspension means provided in the molded article take-out machine, and in this state, the molded article extractor is driven. Then, after the molding die device is brought close to the molding die device attaching / detaching position of the molding machine, the operator moves the molding die device from the die device holding means to the molding die device attaching / detaching position. Thus, the molding die apparatus can be mounted on the molding machine. Also, after the molding device is mounted on the molding machine, the molded product take-out machine is driven to bring the molding device suspension means close to the molding device, and then the molding tool is operated by the operator. After the apparatus is transferred from the molding die apparatus attaching / detaching position to the mold apparatus lifting means and suspended, the molding apparatus is moved by driving the molded product take-out machine. It can be separated from the apparatus attachment / detachment position and taken out of the molding machine. Furthermore, similar to the drive system of the molded product take-out head in the existing molded product take-out machine, the rotation of the servo motor (drive source) that is numerically controlled by a servo driver (drive source control means), encoder (position detector), etc. By driving the mold apparatus suspending means, the raising / lowering amount of the mold apparatus by the mold apparatus suspending means and the movement amount of the mold apparatus suspending means by the molded product take-out machine can be set with high accuracy. Therefore, it is possible to easily set the molding die device with respect to the molding die device attaching / detaching position of the molding machine with high accuracy. Therefore, it is possible to shorten the time for attaching the molding die device, simplify the initial setup work and the setup change work, and improve the workability thereof.

さらに本発明は、前記成形品取出機側の駆動源と金型装置吊持手段側の駆動源それぞれの回転力を、成形品取出機と金型装置吊持手段のそれぞれに負荷される荷重の大きさに応じて無段変速機により自動的に変化して出力するように構成することが望ましい。これによると、成形用金型装置着脱の際には、金型装置吊持手段および成形品取出機に重荷重が負荷されるので、金型装置吊持手段側の駆動源および成形品取出機側の駆動源それぞれの定格回転力を無段変速機により大きい回転力に出力変換して金型装置吊持手段と成形品取出機とを駆動することができる。したがって、重荷重専用の高価な駆動源が不要になるので、イニシャルコストを抑えることができる。   Further, according to the present invention, the rotational force of each of the drive source on the molded product take-out machine side and the drive source on the mold device lifting means side is set to the load applied to each of the molded product take-out machine and the mold device lifting means. It is desirable that the output be changed automatically by the continuously variable transmission according to the size. According to this, since a heavy load is applied to the mold device suspension means and the molded product take-out machine when the molding die device is attached and detached, the drive source and the molded product take-out machine on the mold device suspension means side are loaded. It is possible to drive the mold device suspension means and the molded product take-out machine by converting the rated rotational force of each of the drive sources on the side into output that is greater than that of the continuously variable transmission. This eliminates the need for an expensive drive source dedicated to heavy loads, thereby reducing the initial cost.

本発明によれば、従来必要としていた生産ヘッド部着脱用の運搬手段が不要になるのでそれだけ設備費を削減できる。また、生産ヘッド部の取付け位置の高精度な設定が容易になされるので、成形用金型装置の取付作業時間を短縮でき、初期の段取り作業および段取り替え作業などを簡単にして、それらの作業性を向上させることができる。   According to the present invention, since the transportation means for attaching / detaching the production head part which has been conventionally required is not required, the equipment cost can be reduced accordingly. In addition, since the installation position of the production head can be easily set with high precision, the time required for mounting the molding die device can be shortened, and initial setup work and setup change work can be simplified. Can be improved.

以下、本発明の好ましい実施形態を図面にしたがって説明する。図1は本発明の一実施形態を搭載した成形機を操作側から見た概略側面図、図2は図1の平面図、図3は引抜きフレームの拡大平面図、図4は成形品取出機と成形機の電気的構成の実施形態を示すブロック図である。図1〜図4において、生産装置である樹脂成形機Mの固定プラテン1の上面には、搬送装置として機能するトラバース型の成形品取出機2における横行フレーム3の基部が樹脂成形機Mの軸線に直交する幅方向(図2の矢印X方向)にのびて固定され、横行フレーム3には、樹脂成形機の軸線方向(図2の矢印Y方向)にのびる投影平面形状が門型の引抜きフレーム4の基部が矢印X方向の進退を自在に組付けられ、引抜きフレーム4には、図1の矢印Z方向の昇降が可能な昇降ユニット5が矢印Y方向の進退を自在に組付けられている。昇降ユニット5は、成形品取出しヘッド5aを備えた成形品取出し手段5Aと、ランナ取出しヘッド5bを備えたランナ取出し手段5Bおよび吊持フック13aを備えた金型装置吊持手段13とからなる。   Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. 1 is a schematic side view of a molding machine equipped with an embodiment of the present invention as viewed from the operation side, FIG. 2 is a plan view of FIG. 1, FIG. 3 is an enlarged plan view of a drawing frame, and FIG. It is a block diagram which shows embodiment of the electrical structure of a molding machine. 1 to 4, on the upper surface of the stationary platen 1 of the resin molding machine M as a production apparatus, the base of the traverse frame 3 in the traverse-type molded product take-out machine 2 that functions as a conveying device is the axis of the resin molding machine M. A drawing frame having a projection plane shape extending in the axial direction of the resin molding machine (in the direction of arrow Y in FIG. 2) extends in the width direction (in the direction of arrow X in FIG. 2) perpendicular to the horizontal direction. 1 is attached to the pull-out frame 4 so that it can be moved up and down in the direction of arrow Z in FIG. . The elevating unit 5 includes a molded product take-out means 5A provided with a molded product take-out head 5a, a runner take-out means 5B provided with a runner take-out head 5b, and a mold apparatus lifting means 13 provided with a hanging hook 13a.

横行フレーム3には、第1サーボモータ8と、第1サーボモータ8の回転力を負荷の大きさ(重量)に応じて自動的に変化して出力する無段変速機6および該無段変速機6の出力軸によって駆動される送りねじ機構からなる駆動部9が付設されており、この駆動部9に引抜きフレーム4の基部が連結されることで、引抜きフレーム4は第1サーボモータ8により矢印X方向に進退する。   The transverse frame 3 includes a first servomotor 8, a continuously variable transmission 6 that automatically changes and outputs the rotational force of the first servomotor 8 according to the magnitude (weight) of the load, and the continuously variable transmission. A drive unit 9 comprising a feed screw mechanism driven by the output shaft of the machine 6 is attached, and the base of the extraction frame 4 is connected to the drive unit 9 so that the extraction frame 4 is driven by the first servo motor 8. Move forward and backward in the direction of arrow X.

図3,図4および図5において、引抜きフレーム4における一方のフレーム4Aの上段には、第2サーボモータ11と、第2サーボモータ11によって駆動されるベルト駆動機構からなる駆動部12が付設されており、この駆動部12にジョイント12Aを介して昇降ユニット5における成形品取出し手段5Aが連結されることで、成形品取出し手段5Aは第2サーボモータ11により矢印Y方向に進退する。   3, 4, and 5, a second servo motor 11 and a driving unit 12 including a belt driving mechanism driven by the second servo motor 11 are attached to the upper stage of one frame 4 </ b> A of the drawing frame 4. The molded product take-out means 5A in the elevating unit 5 is connected to the drive unit 12 via the joint 12A, so that the molded product take-out means 5A is advanced and retracted in the arrow Y direction by the second servomotor 11.

図1および図4において、成形品取出し手段5Aは成形品取出しヘッド5aにより後述する可動金型から成形品を取出すためのもので、第3サーボモータ15と、第3サーボモータ15によって駆動される送りねじ機構からなる駆動部16が付設されており、この駆動部16に成形品取出しヘッド5aが連結されることで、成形品取出しヘッド5aは第3サーボモータ15により矢印Z方向に昇降する。   In FIG. 1 and FIG. 4, a molded product take-out means 5A is for taking out a molded product from a movable mold, which will be described later, by a molded product take-out head 5a, and is driven by a third servo motor 15 and a third servo motor 15. A drive unit 16 composed of a feed screw mechanism is attached, and the molded product take-out head 5a is moved up and down in the direction of the arrow Z by the third servomotor 15 when the molded product take-out head 5a is connected to the drive unit 16.

図3,図4および図5において、引抜きフレーム4における一方のフレーム4Aの下段には、第4サーボモータ18と、第4サーボモータ18によって駆動されるベルト駆動機構からなる駆動部19が付設されており、この駆動部19にジョイント19Aを介して昇降ユニット5におけるランナ取出し手段5Bが連結されることで、ランナ取出し手段5Bは第4サーボモータ18により矢印Y方向に進退する。   3, 4, and 5, a fourth servo motor 18 and a driving unit 19 including a belt driving mechanism driven by the fourth servo motor 18 are attached to the lower stage of one frame 4 </ b> A of the drawing frame 4. The runner take-out means 5B is advanced and retracted in the direction of the arrow Y by the fourth servo motor 18 by connecting the runner take-out means 5B in the elevating unit 5 to the drive unit 19 through the joint 19A.

図1および図4において、ランナ取出し手段5Bはランナ取出しヘッド5bにより後述する中間金型からスプール・ランナを取出すためのもので、第5サーボモータ21と、第5サーボモータ21によって駆動される送りねじ機構からなる駆動部22が付設されており、この駆動部22に昇降ユニット5におけるランナ取出し手段5Bが連結されることで、ランナ取出し手段5Bは第5サーボモータ21により矢印Z方向に昇降する。なお、成形品取出し手段5Aおよびランナ取出し手段5Bをエアーシリンダ装置で昇降させるように構成してもよい。   In FIG. 1 and FIG. 4, a runner take-out means 5B is for taking out a spool runner from an intermediate mold (to be described later) by a runner take-out head 5b, and a fifth servomotor 21 and a feed driven by the fifth servomotor 21. A drive unit 22 composed of a screw mechanism is attached, and the runner take-out means 5B in the elevating unit 5 is connected to the drive unit 22 so that the runner take-out means 5B is moved up and down in the arrow Z direction by the fifth servomotor 21. . Note that the molded product take-out means 5A and the runner take-out means 5B may be configured to be moved up and down by an air cylinder device.

図3,図4および図6において、引抜きフレーム4における他方のフレーム4Bには、第6サーボモータ24と、第6サーボモータ24の回転力を負荷の大きさ(重量)に応じて自動的に変化して出力する無段変速機6Aおよび該無段変速機6Aの出力軸によって駆動されるベルト駆動機構からなる駆動部25が付設されており、この駆動部25にジョイント25Aを介して昇降ユニット5における金型装置吊持手段13が連結されることで、金型装置吊持手段13は第6サーボモータ24により矢印Y方向に進退する。   3, 4, and 6, the sixth servo motor 24 and the rotational force of the sixth servo motor 24 are automatically applied to the other frame 4 </ b> B of the extraction frame 4 according to the magnitude (weight) of the load. A continuously variable transmission 6A that changes and outputs, and a drive unit 25 that includes a belt drive mechanism that is driven by the output shaft of the continuously variable transmission 6A, are attached to the drive unit 25 via a joint 25A. As the mold device suspension means 13 in FIG. 5 is connected, the mold apparatus suspension means 13 is advanced and retracted in the arrow Y direction by the sixth servomotor 24.

図1および図4において、金型装置吊持手段13はその吊持フック13aで後述する成形用金型装置を吊持して昇降させるためのもので、第7サーボモータ27と、第7サーボモータ27の回転力を負荷の大きさ(重量)に応じて自動的に変化して出力する無段変速機6Bおよび無段変速機6Bの出力軸によって駆動される送りねじ機構からなる駆動部28が付設されており、この駆動部28に吊持フック13aが連結されることで、吊持フック13aは第7サーボモータ27により矢印Z方向に昇降する。   In FIG. 1 and FIG. 4, the mold apparatus suspending means 13 is for suspending and lifting a mold apparatus to be described later by a suspending hook 13a, and a seventh servo motor 27 and a seventh servo. A continuously variable transmission 6B that automatically changes and outputs the rotational force of the motor 27 according to the magnitude (weight) of the load, and a drive unit 28 that includes a feed screw mechanism that is driven by the output shaft of the continuously variable transmission 6B. The suspension hook 13a is moved up and down in the direction of the arrow Z by the seventh servo motor 27 when the suspension hook 13a is connected to the drive unit 28.

図4に示すように、第1サーボモータ(駆動源)8は、モータ軸に取付けられて回転速度や回転量などの検出によって位置を検出するエンコーダ(位置検出器)7と、設定された目標値とエンコーダ7からの計測値(フィードバック信号)を比較し、目標値に近付けるために必要な駆動データを駆動回路に出力するサーボドライバー(駆動源制御手段)7Aとを備え、以下、第2サーボモータ11はエンコーダ10,サーボドライバー10Aを、第3サーボモータ15はエンコーダ14,サーボドライバー14Aを、第4サーボモータ18はエンコーダ17,サーボドライバー17Aを、第5サーボモータ21はエンコーダ20,サーボドライバー20Aを、第6サーボモータ24はエンコーダ23,サーボドライバー23Aを、第7サーボモータ27はエンコーダ26,サーボドライバー26Aをそれぞれ備える。   As shown in FIG. 4, a first servo motor (drive source) 8 is attached to a motor shaft and detects a position by detecting a rotational speed, a rotation amount, and the like, and a set target. A servo driver (drive source control means) 7A that compares the measured value with the measured value (feedback signal) from the encoder 7 and outputs drive data required to approach the target value to the drive circuit. The motor 11 is the encoder 10 and the servo driver 10A, the third servo motor 15 is the encoder 14 and the servo driver 14A, the fourth servo motor 18 is the encoder 17 and the servo driver 17A, and the fifth servo motor 21 is the encoder 20 and the servo driver. 20A, the sixth servomotor 24 is the encoder 23, the servo driver 23A is the seventh servo Over data 27 includes an encoder 26, the servo driver 26A, respectively.

図1,図2に示すように、樹脂成形機Mは、生産ヘッド部としての機能を有する成形用金型装置33と、この成形用金型装置33の型閉じ、型締めおよび型開を実行する型締機構(型締装置)34と、成形用金型装置33の型締め時に加熱溶融された樹脂を該成形用金型装置33のキャビティ空間内に高圧で射出する射出機構(射出装置)35とを備え、図4に示す成形機側の制御手段36から型締機構34と射出機構35に制御信号が送られ、これらの制御信号に基づいて樹脂成形機Mの運転が制御される。図1,図2の成形用金型装置33は、固定プラテン1に着脱される固定金型30と、可動プラテン1Aに着脱される可動金型31および固定金型30と可動金型31の中間に配置される中間金型32とからなる。中間金型32は、基部が固定金型30に取付けられて固定金型30から可動金型31の方向に水平にのびる4本の中間金型保持棒1C(ただし、図1,図2には2本の中間金型保持棒1Cが示されている)に矢印Y方向の摺動を自在に装着される。   As shown in FIGS. 1 and 2, the resin molding machine M executes a molding die device 33 having a function as a production head unit, and mold closing, mold clamping and die opening of the molding die device 33. A mold clamping mechanism (mold clamping device) 34 and an injection mechanism (injection device) that injects resin melted by heating at the time of mold clamping of the molding die device 33 into the cavity space of the molding die device 33 at a high pressure. 35, control signals are sent from the control means 36 on the molding machine side shown in FIG. 4 to the mold clamping mechanism 34 and the injection mechanism 35, and the operation of the resin molding machine M is controlled based on these control signals. 1 and 2 includes a fixed mold 30 that is attached to and detached from the fixed platen 1, a movable mold 31 that is attached to and detached from the movable platen 1A, and an intermediate between the fixed mold 30 and the movable mold 31. And an intermediate mold 32 disposed on the surface. The intermediate mold 32 has four intermediate mold holding rods 1C attached to the fixed mold 30 and extending horizontally from the fixed mold 30 to the movable mold 31 (however, in FIGS. 1 and 2). Two intermediate mold holding rods 1C are shown) and can be freely slid in the arrow Y direction.

つぎに、前記構成の動作について説明する。   Next, the operation of the above configuration will be described.

図1〜図5において、樹脂成形機Mの成形用金型装置33は型締機構34によって型閉じがなされ、続いて型締めされる。成形用金型装置33が型締めされるとそのキャビティ空間などに加熱溶融された樹脂が射出機構35により射出充填される。射出充填された溶融樹脂は、成形用金型装置33を型締めした状態で冷却して固化する。溶融樹脂が冷却して固化したならば型締機構34によって成形用金型装置33の離型および型開きがなされる一連の動作を繰り返して行う。   1 to 5, the molding die device 33 of the resin molding machine M is mold-closed by a mold-clamping mechanism 34 and then clamped. When the molding die device 33 is clamped, the resin melted in the cavity space or the like is injected and filled by the injection mechanism 35. The injection-filled molten resin is cooled and solidified in a state where the molding die device 33 is clamped. When the molten resin is cooled and solidified, a series of operations for releasing the mold device 33 and opening the mold device 33 are repeated by the mold clamping mechanism 34.

成形用金型装置33が型開きすれば、成形品取出機2における成形品取出し手段5Aの成形品取出しヘッド5aは、可動金型31に保持されている成形品(ワーク)との対向位置に移動し、同時にランナ取出し手段5Bのランナ取出しヘッド5bは、中間金型32に保持されているスプール・ランナ(ワーク)との対向位置に移動する。つづいて、成形品取出しヘッド5aは成形品に近接して成形品を吸着または把持して可動金型31から取り出し、ランナ取出しヘッド5bはスプール・ランナに近接してスプール・ランナを把持して中間金型32から取り出す。   When the molding die device 33 is opened, the molded product take-out head 5a of the molded product take-out means 5A in the molded product take-out machine 2 is located at a position facing the molded product (work) held by the movable mold 31. At the same time, the runner take-out head 5b of the runner take-out means 5B moves to a position facing the spool / runner (workpiece) held by the intermediate mold 32. Subsequently, the molded product take-out head 5a adsorbs or grips the molded product in the vicinity of the molded product and removes it from the movable mold 31, and the runner take-out head 5b holds the spool / runner in the vicinity of the spool / runner. Remove from mold 32.

前記成形品取出しヘッド5aにより成形品を吸着または把持して取り出す一連の作動は、横行フレーム3に付設した第1サーボモータ8の回転力を負荷の大きさ(重量)に応じて自動的に変化して出力する無段変速機6および該無段変速機6の出力軸により駆動される駆動部9によって、引き抜きフレーム4を矢印X方向に進退させる第1の作動と、第2サーボモータ11により駆動される駆動部12によって、成形品取出手段5Aを矢印Y方向に進退させる第2の作動および第3サーボモータ15により駆動される駆動部16によって、成形品取出しヘッド5aを矢印Z方向に昇降させる第3の作動との複合によってなされる。   A series of operations for picking up or picking up the molded product by the molded product take-out head 5a automatically changes the rotational force of the first servo motor 8 attached to the transverse frame 3 in accordance with the magnitude (weight) of the load. The first continuously moving the pull-out frame 4 in the direction of the arrow X by the continuously variable transmission 6 that is output in this manner and the drive unit 9 that is driven by the output shaft of the continuously variable transmission 6, and the second servomotor 11. The molded product take-out head 5a is moved up and down in the arrow Z direction by the second operation for moving the molded product take-out means 5A forward and backward by the driven drive unit 12 and the drive unit 16 driven by the third servo motor 15. This is done in combination with the third operation.

前記ランナ取出しヘッド5bによりスプール・ランナを把持して取り出す一連の作動は、前記第1の作動と、第4サーボモータ18により駆動される駆動部19によって、ランナ取出手段5Bを矢印Y方向に進退させる第4の作動および第5サーボモータ21により駆動される駆動部22によって、ランナ取出しヘッド5aを矢印Z方向に昇降させる第5の作動との複合によってなされる。   A series of operations for gripping and extracting the spool / runner by the runner take-out head 5b is performed by moving the runner take-out means 5B forward and backward in the arrow Y direction by the first operation and the drive unit 19 driven by the fourth servo motor 18. This is combined with the fourth operation to be performed and the fifth operation to raise and lower the runner take-out head 5a in the arrow Z direction by the drive unit 22 driven by the fifth servomotor 21.

図1に示す成形用金型装置33の固定金型30と、可動金型31および中間金型32は、周知の構造で分離可能に一体に結合されており、この結合状態で手押し式の台車やフォークリフトなどの運搬手段によって成形機Mの近傍(たとえば横行フレーム3の操作側端部の下側)まで運搬される。固定金型30、可動金型31および中間金型32それぞれの上部には、金型装置吊持手段13の吊持フック13aが係脱されるアイボルト(図示せず)が取付けられている。なお、本実施形態では、3つの吊持フック13aを備える。   The fixed mold 30, the movable mold 31, and the intermediate mold 32 of the molding mold apparatus 33 shown in FIG. 1 are integrally coupled to each other with a well-known structure so as to be separable. It is transported to the vicinity of the molding machine M (for example, below the operation side end of the transverse frame 3) by transport means such as a forklift. At the upper part of each of the fixed mold 30, the movable mold 31, and the intermediate mold 32, an eye bolt (not shown) for attaching / detaching the suspension hook 13a of the mold apparatus suspension means 13 is attached. In the present embodiment, three suspension hooks 13a are provided.

成形機Mの近傍まで運搬された成形用金型装置33は、初期の段取りに際して金型装置吊持手段13の吊持フック13aによって吊持し、この状態で成形品取出機2を駆動して、固定金型30は固定プラテン1に装着され、可動金型31は可動プラテン1Aに装着されるとともに、中間金型32は中間金型保持棒1Cに装着される。   The molding die device 33 transported to the vicinity of the molding machine M is suspended by the suspension hook 13a of the mold device suspension means 13 in the initial setup, and the molded product take-out machine 2 is driven in this state. The fixed mold 30 is mounted on the fixed platen 1, the movable mold 31 is mounted on the movable platen 1A, and the intermediate mold 32 is mounted on the intermediate mold holding rod 1C.

前記金型装置吊持手段13の吊持フック13aにより成形用金型装置33のアイボルトを吊持して成形機Mに装着するためになされる一連の作動は、横行フレーム3に付設した第1サーボモータ8の回転力を負荷の大きさ(重量)に応じて自動的に変化して出力する無段変速機6および該無段変速機6の出力軸により駆動される駆動部9によって、引き抜きフレーム4を矢印X方向に進退させる前記第1の作動と、第6サーボモータ24の回転力を負荷の大きさ(重量)に応じて自動的に変化して出力する無段変速機6Aおよび該無段変速機6Aの出力軸により駆動される駆動部25により、金型装置吊持手段13を矢印Y方向に進退させる第6の作動および第7サーボモータ27の回転力を負荷の大きさ(重量)に応じて自動的に変化して出力する無段変速機6Bおよび該無段変速機6Bの出力軸により駆動される駆動部28によって、吊持フック13aを矢印Z方向に昇降させる第7の作動との複合によってなされる。   A series of operations performed to suspend the eyebolts of the molding die device 33 by the suspension hooks 13a of the mold device suspending means 13 and attach them to the molding machine M is a first operation attached to the transverse frame 3. The servomotor 8 is pulled out by a continuously variable transmission 6 that automatically outputs the rotational force of the servomotor 8 according to the magnitude (weight) of the load and a drive unit 9 driven by the output shaft of the continuously variable transmission 6. The first operation for moving the frame 4 back and forth in the direction of the arrow X, the continuously variable transmission 6A for automatically changing the rotational force of the sixth servo motor 24 according to the magnitude (weight) of the load, and the continuously variable transmission 6A The drive unit 25 driven by the output shaft of the continuously variable transmission 6A causes the sixth operation for moving the mold device suspension means 13 back and forth in the direction of arrow Y and the rotational force of the seventh servo motor 27 to the magnitude of the load ( Automatically change according to weight) The continuously variable transmission 6B and continuously variable motor drive unit 28 which is driven by the output shaft of 6B to force, is made by a composite of a seventh operation of raising and lowering the suspended hook 13a in the arrow Z direction.

すなわち、固定金型30を前記第1,第6および第7の作動の複合によって固定プラテン1の固定金型着脱位置に近接させ、ここでオペレータにより固定金型30を固定プラテン1の固定金型着脱位置に装着して移載したのち、吊持フック13aを固定金型30のアイボルトから取り外す。つぎに、前記第1,第6および第7の作動の複合によって中間金型32を中間金型保持棒1Cに近接させたのち、中間金型32に中間金型保持棒1Cを挿通し、ここでオペレータにより中間金型32を中間金型保持棒1Cからの脱落を不能に装着して移載したのち、吊持フック13aを中間金型32のアイボルトから取り外す。さらに、可動金型31を前記第1,第6および第7の作動の複合によって可動プラテン1Aの可動金型着脱位置に近接させ、ここでオペレータにより可動金型31を可動プラテン1Aの可動金型着脱位置に装着して移載したのち、吊持フック13aを可動金型31のアイボルトから取り外すことによって実現できる。   That is, the fixed mold 30 is brought close to the fixed mold attaching / detaching position of the fixed platen 1 by the combination of the first, sixth and seventh operations, and the fixed mold 30 is fixed by the operator. After mounting and transferring at the attachment / detachment position, the hanging hook 13 a is removed from the eyebolt of the fixed mold 30. Next, after the intermediate mold 32 is brought close to the intermediate mold holding bar 1C by the combination of the first, sixth and seventh operations, the intermediate mold holding bar 1C is inserted into the intermediate mold 32, After the intermediate mold 32 is mounted by the operator so that it cannot be removed from the intermediate mold holding rod 1C, the suspension hook 13a is removed from the eyebolt of the intermediate mold 32. Further, the movable mold 31 is brought close to the movable mold attaching / detaching position of the movable platen 1A by combining the first, sixth and seventh operations, and the operator moves the movable mold 31 to the movable mold of the movable platen 1A. This can be realized by removing the suspension hook 13a from the eyebolt of the movable mold 31 after mounting and transferring at the attachment / detachment position.

金型装置吊持手段13は、エンコーダ7とサーボドライバー7Aによって数値制御される第1サーボモータ8の駆動により矢印X方向に移動し、エンコーダ23とサーボドライバー23Aによって数値制御される第6サーボモータ24の駆動により矢印Y方向に移動するとともに、金型装置吊持手段13の吊持フック13aはエンコーダ26とサーボドライバー26Aによって数値制御される第7サーボモータ27の駆動により矢印Z方向に移動するので、固定プラテン1に対する固定金型30の装着位置,可動プラテン1Aに対する可動金型31の装着位置および中間金型保持棒1Cに対する中間金型32の位置の高精度な設定が容易になされる。そのため、各金型30,31、32の取付作業時間を短縮でき、初期の段取り作業を簡単にして、その作業性を向上させることができる。   The mold apparatus suspending means 13 is moved in the direction of the arrow X by the drive of the first servo motor 8 that is numerically controlled by the encoder 7 and the servo driver 7A, and the sixth servo motor that is numerically controlled by the encoder 23 and the servo driver 23A. 24 is moved in the direction of arrow Y, and the suspension hook 13a of the mold apparatus suspension means 13 is moved in the direction of arrow Z by the drive of the seventh servo motor 27 that is numerically controlled by the encoder 26 and the servo driver 26A. Therefore, it is possible to easily set the mounting position of the fixed mold 30 with respect to the fixed platen 1, the mounting position of the movable mold 31 with respect to the movable platen 1A, and the position of the intermediate mold 32 with respect to the intermediate mold holding rod 1C. Therefore, it is possible to shorten the mounting work time of the molds 30, 31, 32, simplify the initial setup work, and improve the workability.

一方、成形機Mに装着されている成形用金型装置33を交換のために成形機Mから取り外す段取り替えに際しては、前記第1,第6および第7の作動の複合によって金型装置吊持手段13の吊持フック13aを可動金型31のアイボルトに係止し、ここでオペレータにより可動金型31を可動プラテン1Aから吊持フック13aに移載したのち、前記第1,第6および第7の作動の複合によって金型装置吊持手段13で可動金型31を吊持して成形機Mの近傍まで搬送し解放する。つぎに、前記第1,第6および第7の作動の複合によって金型装置吊持手段13の吊持フック13aを中間金型32のアイボルトに係止し、ここでオペレータにより中間金型32を中間金型保持棒1Cから吊持フック13aに移載したのち、前記第1,第6および第7の作動の複合によって金型装置吊持手段13で中間金型32を吊持して成形機Mの近傍まで搬送し解放する。さらに、前記第1,第6および第7の作動の複合によって金型装置吊持手段13の吊持フック13aを固定金型30のアイボルトに係止し、ここでオペレータにより固定金型30を固定プラテン1から吊持フック13aに移載したのち、前記第1,第6および第7の作動の複合によって金型装置吊持手段13で固定金型30を吊持して成形機Mの近傍まで搬送し解放することによって簡単に実現できる。つまり、成形用金型装置33を交換のために成形機Mから取り外す段取り替えを簡単にして、その作業性を向上させることができる。成形機Mから取り外された成形用金型装置33に代えて、別の成形用金型装置を成形機Mに装着する手順は、前述の手順と同様である。   On the other hand, when changing the set-up to remove the molding die device 33 mounted on the molding machine M from the molding machine M for replacement, the mold device is suspended by the combination of the first, sixth and seventh operations. The suspension hook 13a of the means 13 is locked to the eyebolt of the movable mold 31, and the operator moves the movable mold 31 from the movable platen 1A to the suspension hook 13a. 7, the movable mold 31 is suspended by the mold apparatus suspending means 13, transported to the vicinity of the molding machine M, and released. Next, the suspension hook 13a of the mold apparatus suspension means 13 is locked to the eyebolt of the intermediate mold 32 by a combination of the first, sixth and seventh operations, and the operator presses the intermediate mold 32 here. After transferring from the intermediate mold holding rod 1C to the suspension hook 13a, the mold device suspension means 13 is used to suspend the intermediate mold 32 by a combination of the first, sixth and seventh operations, and the molding machine. Transport to near M and release. Further, the suspension hook 13a of the mold apparatus suspension means 13 is locked to the eyebolt of the fixed mold 30 by combining the first, sixth and seventh operations, and the fixed mold 30 is fixed by the operator here. After transfer from the platen 1 to the suspension hook 13a, the fixed mold 30 is suspended by the mold apparatus suspension means 13 by the combination of the first, sixth and seventh operations until the vicinity of the molding machine M. It can be easily realized by transporting and releasing. That is, it is possible to simplify the setup change for removing the molding die device 33 from the molding machine M for replacement, and to improve the workability. The procedure for mounting another molding die device on the molding machine M instead of the molding die device 33 removed from the molding machine M is the same as the procedure described above.

成形用金型装置33を成形機Mに着脱する際には、金型装置吊持手段13および成形品取出機2の横行フレーム3および引き抜きフレーム4に重荷重が負荷されるので、第7サーボモータ27の定格回転力を無段変速機6Bにより大きい回転力に出力変換して、吊持フック13aを昇降させ、第1サーボモータ8の定格回転力を無段変速機6により大きい回転力に出力変換して、引き抜きフレーム4を矢印X方向に進退させるとともに、第6サーボモータ24の定格回転力を無段変速機6Aにより大きい回転力に出力変換して、金型装置吊持手段13を矢印Y方向に進退させるようにしているので、重荷重専用の高出力で高価なサーボモータによって前記第7サーボモータ27,第1サーボモータ8および第6サーボモータ24を構成しなくてもよい。つまり、重荷重専用の高価な駆動源が不要になるので、イニシャルコストを抑えることができる。   When the molding die device 33 is attached to and detached from the molding machine M, heavy loads are applied to the die device lifting means 13 and the transverse frame 3 and the drawing frame 4 of the molded product take-out machine 2, so that the seventh servo The rated rotational force of the motor 27 is converted into a greater rotational force for the continuously variable transmission 6 </ b> B, the suspension hook 13 a is moved up and down, and the rated rotational force of the first servomotor 8 is increased to the continuously variable transmission 6. The output conversion is performed to move the extraction frame 4 forward and backward in the direction of the arrow X, and the rated rotational force of the sixth servomotor 24 is converted to an output greater than that of the continuously variable transmission 6A. The seventh servo motor 27, the first servo motor 8, and the sixth servo motor 24 are not constituted by a high-power and expensive servo motor dedicated to heavy loads because the advancing and retreating in the arrow Y direction is performed. It may be. That is, since an expensive drive source dedicated to heavy loads is not required, the initial cost can be suppressed.

前記実施形態では、成形品取出しヘッド5aとランナ取出しヘッド5bとを備えた成形品取出機2によって、成形品とスプール・ランナとからなるワークを取り出す構成で説明しているが、成形用金型装置33が固定金型30と可動金型31からなり、したがって、成形品と、該成形品に一体のスプールとからなるワークが成形される樹脂成形機Mであれば、成形品取出しヘッド5aのみによりワークを取り出せるので、ランナ取出しヘッド5bが不要になる。また、金型装置吊持手段13の吊持フック13aの数は2つでよい。   In the above embodiment, the molding product take-out machine 2 provided with the molded product take-out head 5a and the runner take-out head 5b has been described as taking out a workpiece composed of the molded product and the spool runner. If the apparatus 33 is composed of the fixed mold 30 and the movable mold 31, and therefore the resin molding machine M is configured to mold a workpiece including a molded product and a spool integrated with the molded product, only the molded product take-out head 5a is used. Therefore, the runner take-out head 5b becomes unnecessary. Moreover, the number of the suspension hooks 13a of the mold apparatus suspension means 13 may be two.

また、前記実施形態では、1つの金型装置吊持手段13を用いた構成で説明しているが、金型装置吊持手段13の数は2つあるいはそれ以上(たとえば3つ)であってもよい。さらに、金型装置吊持手段13を成形品取出手段5Aとランナ取出手段5Bの間に配置した構成で説明しているが、金型装置吊持手段13の配置位置は前記実施形態にのみ限定されるものではなく、引抜きフレーム4内において任意に設定できる。   Moreover, although the said embodiment demonstrated with the structure using the one mold apparatus suspension means 13, the number of the mold apparatus suspension means 13 is two or more (for example, three), Also good. Furthermore, although the mold apparatus suspending means 13 has been described as being arranged between the molded product extracting means 5A and the runner extracting means 5B, the arrangement position of the mold apparatus suspending means 13 is limited only to the above embodiment. However, it can be arbitrarily set in the drawing frame 4.

さらに、前記実施形態では、ベルト駆動機構からなる駆動部12,19,25を採用しているが、これら駆動部12,19,25を送りねじ機構によって構成してもよい。   Furthermore, in the said embodiment, although the drive parts 12, 19, and 25 which consist of a belt drive mechanism are employ | adopted, you may comprise these drive parts 12, 19, and 25 by a feed screw mechanism.

前記実施形態で説明した金型装置吊持手段13を省略し、昇降ユニット5を成形品取出し手段5Aとランナ取出し手段5Bのみで構成し、これら成形品取出し手段5A,ランナ取出し手段5Bのそれぞれに金型の吊持手段を付設するようにしてもよい。
この場合、成形品取出し手段5Aの第3サーボモータ15の回転力を無段変速機により金型の重量に応じて自動的に変化して出力するように構成し、この無段変速機の出力軸によって駆動される前記駆動部16により成形品取出しヘッド5aおよび該成形品取出しヘッド5aの近傍に付設した金型を吊持するための吊持手段を駆動(昇降)させるとともに、ランナ取出し手段5Bの第5サーボモータ21の回転力を無段変速機により金型の重量に応じて自動的に変化して出力するように構成すればよい。
The mold apparatus suspending means 13 described in the above embodiment is omitted, and the lifting unit 5 is composed of only the molded product take-out means 5A and the runner take-out means 5B. The molded product take-out means 5A and the runner take-out means 5B are respectively provided. A mold suspending means may be provided.
In this case, the rotational force of the third servo motor 15 of the molded product take-out means 5A is automatically changed according to the weight of the mold by the continuously variable transmission and output. The output of this continuously variable transmission The drive unit 16 driven by the shaft drives (lifts and lowers) the molded product take-out head 5a and the suspending means for holding the mold attached in the vicinity of the molded product take-out head 5a, and the runner take-out means 5B. What is necessary is just to comprise so that the rotational force of the 5th servomotor 21 may change automatically according to the weight of a metal mold | die with a continuously variable transmission, and may be output.

前記実施形態における搬送対象物は、固定金型30、可動金型31および中間金型32とからなる成形用金型装置33、つまり各金型30,31、32が分離可能に一体に結合された大きい体積で、かつ重量の重い成形用金型装置33を搬送する構成で説明しているが、固定金型30と可動金型31および中間金型32のそれぞれに形成されているポケットに金属製のカセットを着脱可能に装填した周知のカセット式金型で成形を行う形態の場合は、成形品の種類に応じてカセットのみを交換すればよいので、固定金型30と、可動金型31および中間金型32と比較して、体積が小さく、かつ重量の軽いカセットを搬送すればよいことになり、成形品の種類に応じてカセットのみを交換すればよいので、固定金型30と、可動金型31および中間金型32と比較して、体積が小さく、かつ重量の軽いカセットを搬送すればよいことになる。   In the embodiment, the object to be conveyed is a molding die device 33 composed of a fixed die 30, a movable die 31 and an intermediate die 32, that is, the respective die 30, 31, 32 are integrally coupled so as to be separable. In the above description, the molding device 33 having a large volume and a heavy weight is transported. However, metal is formed in pockets formed in the fixed die 30, the movable die 31, and the intermediate die 32, respectively. In the case of molding with a well-known cassette type mold that is detachably loaded with a manufactured cassette, only the cassette needs to be exchanged according to the type of the molded product, so that the fixed mold 30 and the movable mold 31 are replaced. In comparison with the intermediate mold 32, it is only necessary to transport a cassette having a small volume and a light weight, and only the cassette needs to be exchanged according to the type of the molded product. Movable mold 31 and Compared to intermediate mold 32, the volume is small and it is sufficient to carry the lighter cassette heavy.

したがって、前記実施形態で説明した金型装置吊持手段13を省略し、昇降ユニット5を成形品取出し手段5Aとランナ取出し手段5Bのみで構成し、これら成形品取出し手段5A,ランナ取出し手段5Bのそれぞれに前記金属製のカセットを吊持するための吊持手段を付設することで、成形品取出し手段5Aの第3サーボモータ15の回転力を無段変速機により金属製のカセットの重量に応じて自動的に変化して出力するように構成し、この無段変速機の出力軸によって駆動される前記駆動部16により成形品取出しヘッド5aおよび該成形品取出しヘッド5aの近傍に付設した金属製のカセットを吊持するための吊持手段を駆動(昇降)させるとともに、ランナ取出し手段5Bの第5サーボモータ21の回転力を無段変速機により金属製のカセットの重量に応じて自動的に変化して出力するように構成し、この無段変速機の出力軸によって駆動される前記駆動部22によりランナ取出しヘッド5bおよび該ランナ取出しヘッド5bの近傍に付設した金属製のカセットを吊持するための吊持手段を駆動(昇降)させるように構成すればよい。   Therefore, the mold apparatus suspending means 13 described in the above embodiment is omitted, and the lifting unit 5 is composed of only the molded product take-out means 5A and the runner take-out means 5B, and the molded product take-out means 5A and the runner take-out means 5B. By attaching a suspension means for suspending the metal cassette to each of them, the rotational force of the third servo motor 15 of the molded product take-out means 5A is made variable according to the weight of the metal cassette by the continuously variable transmission. It is configured to automatically change and output, and is formed of a metal product attached to the molded product take-out head 5a and the molded product take-out head 5a by the drive unit 16 driven by the output shaft of the continuously variable transmission. The suspension means for suspending the cassette is driven (lifted / lowered) and the rotational force of the fifth servo motor 21 of the runner take-out means 5B is made of metal by a continuously variable transmission. The output is automatically changed according to the weight of the cassette, and is attached to the runner take-out head 5b and the vicinity of the runner take-out head 5b by the drive unit 22 driven by the output shaft of the continuously variable transmission. What is necessary is just to comprise so that the suspension means for suspending the made metal cassette may be driven (lifted / lowered).

一方、前記実施形態では、樹脂成形機Mに着脱される成形用金型装置33を搬送する構成で説明しているが、アルミ系合金の成形を行うダイキャスト成形機に着脱される成形用金型装置の搬送に適用することもできる。   On the other hand, in the said embodiment, although demonstrated by the structure which conveys the molding die apparatus 33 attached / detached to the resin molding machine M, the molding metal attached / detached to the die-cast molding machine which shape | molds an aluminum-type alloy It can also be applied to the transfer of the mold apparatus.

本発明の一実施形態を搭載した成形機を操作側から見た概略側面図である。It is the schematic side view which looked at the molding machine carrying one embodiment of the present invention from the operation side. 図1の平面図である。It is a top view of FIG. 引抜きフレームの拡大平面図である。It is an enlarged plan view of a drawing frame. 成形品取出機と成形機の電気的構成の実施形態を示すブロック図である。It is a block diagram which shows embodiment of the electrical structure of a molded article extraction machine and a molding machine. 図3のA−A矢視図である。It is an AA arrow line view of FIG. 図3のB−B矢視図である。It is a BB arrow line view of FIG. 従来例の斜視図である。It is a perspective view of a prior art example.

符号の説明Explanation of symbols

2 成形品取出機(搬送装置)
5a 成形品取出しヘッド(ワーク取出しヘッド)
5b ランナ取出しヘッド(ワーク取出しヘッド)
6 無段変速機
6A 無段変速機
6B 無段変速機
8 第1サーボモータ(駆動源)
11 第2サーボモータ(駆動源)
13 金型装置吊持手段
15 第3サーボモータ(駆動源)
18 第4サーボモータ(駆動源)
21 第5サーボモータ(駆動源)
24 第6サーボモータ(駆動源)
27 第7サーボモータ(駆動源)
33 成形用金型装置(生産ヘッド部)
M 樹脂成形機(生産装置)
2 Mold take-out machine (conveyance device)
5a Molded product take-out head (work take-out head)
5b Runner take-out head (work take-out head)
6 continuously variable transmission 6A continuously variable transmission 6B continuously variable transmission 8 first servo motor (drive source)
11 Second servo motor (drive source)
13 Die device suspension means 15 Third servo motor (drive source)
18 4th servo motor (drive source)
21 Fifth servo motor (drive source)
24 6th servo motor (drive source)
27 7th servo motor (drive source)
33 Molding equipment (production head)
M resin molding machine (production equipment)

Claims (3)

生産装置に装着した生産ヘッド部により生産されたワークを前記生産ヘッド部から取り出して搬送するための搬送装置において、
該搬送装置は、前記生産装置の外部から該生産装置に前記生産ヘッド部の搬入が可能であるとともに、該生産ヘッド部を前記生産装置の外部へ搬出可能に構成されていることを特徴とする搬送装置。
In a transport device for taking out and transporting a work produced by a production head unit mounted on a production device from the production head unit,
The transport device is configured to be able to carry the production head unit into the production device from the outside of the production device and to carry the production head unit out of the production device. Conveying device.
請求項1に記載の搬送装置において、
前記生産装置は成形機からなり、前記生産ヘッド部は成形用金型装置からなり、前記ワークは成形品,成形品とスプールまたは成形品とスプール・ランナからなるとともに、前記搬送装置は前記ワークを前記成形用金型装置から把持して取り出すワーク取出しヘッドと、前記成形用金型装置を吊持して昇降させる金型装置吊持手段とを備え、該金型装置吊持手段に吊持された成形用金型装置を前記成形機の成形用金型装置着脱位置に近接および離間させる作動が可能な成形品取出機によって構成されていることを特徴とする搬送装置。
In the conveyance apparatus of Claim 1,
The production device comprises a molding machine, the production head comprises a molding die device, the workpiece comprises a molded product, a molded product and a spool, or a molded product and a spool runner, and the conveying device comprises the workpiece. A workpiece take-out head that is gripped and taken out from the molding die device, and a mold device suspension means that lifts and lowers the molding die device and is suspended by the mold device suspension means. A conveying apparatus comprising: a molded product take-out machine operable to move the molding die device close to and away from the molding die device attaching / detaching position of the molding machine.
請求項1または請求項2に記載の搬送装置において、
前記成形品取出機側の駆動源と金型装置吊持搬送手段側の駆動源それぞれの回転力は、成形品取出機と金型装置吊持搬送手段のそれぞれに負荷される荷重の大きさに応じて無段変速機により自動的に変化して出力するように構成されていることを特徴とする搬送装置。
In the conveyance apparatus of Claim 1 or Claim 2,
The rotational force of each of the drive source on the molded article take-out machine side and the drive source on the mold apparatus lifting and conveying means side is set to the magnitude of the load applied to each of the molded article take-out machine and the mold apparatus holding and conveying means. In response to the above, the continuously variable transmission automatically changes and outputs the output.
JP2006229878A 2006-08-25 2006-08-25 Transferring apparatus Pending JP2008049626A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04223116A (en) * 1990-12-25 1992-08-13 Fanuc Ltd Injection molding equipment
JPH07124952A (en) * 1993-11-05 1995-05-16 Nisshin Koki Kk Exchanging device of mold
JPH07205184A (en) * 1994-01-13 1995-08-08 Sony Corp Injection molding automating apparatus
JPH0825433A (en) * 1994-07-15 1996-01-30 Amano Corp Sprue runner removing device for injection molding machine
JPH11300797A (en) * 1998-04-24 1999-11-02 Kazuya:Kk Auxiliary suspension tool for injection molding die
JP2001079853A (en) * 1999-09-17 2001-03-27 Mitsubishi Heavy Ind Ltd Mold opening/closing apparatus and mold opening method
JP2004090278A (en) * 2002-08-29 2004-03-25 Ricoh Co Ltd Injection mold

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04223116A (en) * 1990-12-25 1992-08-13 Fanuc Ltd Injection molding equipment
JPH07124952A (en) * 1993-11-05 1995-05-16 Nisshin Koki Kk Exchanging device of mold
JPH07205184A (en) * 1994-01-13 1995-08-08 Sony Corp Injection molding automating apparatus
JPH0825433A (en) * 1994-07-15 1996-01-30 Amano Corp Sprue runner removing device for injection molding machine
JPH11300797A (en) * 1998-04-24 1999-11-02 Kazuya:Kk Auxiliary suspension tool for injection molding die
JP2001079853A (en) * 1999-09-17 2001-03-27 Mitsubishi Heavy Ind Ltd Mold opening/closing apparatus and mold opening method
JP2004090278A (en) * 2002-08-29 2004-03-25 Ricoh Co Ltd Injection mold

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