JP2008049330A - Manufacturing method of fired product - Google Patents

Manufacturing method of fired product Download PDF

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JP2008049330A
JP2008049330A JP2007027617A JP2007027617A JP2008049330A JP 2008049330 A JP2008049330 A JP 2008049330A JP 2007027617 A JP2007027617 A JP 2007027617A JP 2007027617 A JP2007027617 A JP 2007027617A JP 2008049330 A JP2008049330 A JP 2008049330A
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fired product
waste
product
fired
suspension
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JP5279191B2 (en
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Junichi Terasaki
淳一 寺崎
Akimoto Hosoda
晶基 細田
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Taiheiyo Cement Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method of fired products which makes it possible to use waste, which particularly contain much arsenic, such as industrial waste. <P>SOLUTION: In manufacturing a fired product which keeps hydraulicity modulus (H. M.) smaller than 0.4 and is made from one or more materials selected from industrial waste, domestic waste and soil, an aqueous solution or suspension of one or more materials selected from a calcium salt, a magnesium salt and an iron-based powder material is sprayed to a fired product which is cooled to 800°C or lower; or in manufacturing a fired product, which keeps hydraulicity modulus (H. M.) smaller than 0.4 and is made from one or more materials selected from industrial waste, domestic waste and soil, a fired product, which is cooled to 800°C or lower, is fed to an aqueous solution or suspension of one or more materials selected from a calcium salt, a magnesium salt and an iron-based powder material. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、産業廃棄物や建設発生土等の廃棄物を主原料として使用する水硬率(H.M.)が0.4未満の焼成物の製造方法に関する。   The present invention relates to a method for producing a calcined product having a hydraulic modulus (H.M.) of less than 0.4, using industrial waste or construction waste as a main raw material.

建設現場や工事現場等から発生する土壌や残土、あるいは産業廃棄物や一般廃棄物の発生量は、年間数百万トンにも達し、その大部分は有効利用されることなく、埋立て処分されているのが現状である。近年、その受け入れ側である埋立て処分場については、その枯渇化が深刻化しており、発生する廃棄物を全て受け入れられない状況である。
また、これらを廃棄するために必要な費用についても、年々高騰の一途を辿っており、このような状況から、廃棄物を不法投棄するなどの社会的問題も発生している。
The amount of soil and residual soil generated from construction sites and construction sites, industrial waste and general waste reaches millions of tons per year, most of which is landfilled without being effectively used. This is the current situation. In recent years, the landfill disposal site on the receiving side has become increasingly depleted, and all the generated waste cannot be received.
In addition, the costs necessary for disposing of these materials are also increasing year by year, and from such a situation, social problems such as illegal dumping of waste have also occurred.

従来より、廃棄物の有効利用方法として、石炭灰を種類や性状に応じて、焼成温度1100〜1400℃、滞留時間20〜120分、キルンフルネス2〜10%の運転条件に制御されたロータリーキルンに投入し、転動造粒させながら焼成する人工骨材の製造方法(特許文献1)や、飛灰を原料とした焼成による人工骨材の製造方法であって、ベントナイトと組成調合材とを前記飛灰に混合して混合物を作り、このとき焼成後の化学組成が20〜80重量%のシリカおよび10〜35重量%の酸化カルシウムとなるように調整し、該混合物を粉砕し成形した成形体を焼成することを特徴とする人工骨材の製造方法(特許文献2)が提案されている。
しかしながら、特許文献1、2に記載の人工骨材では、砒素の溶出量が多く、砒素を多く含む廃棄物等を原料として使用することが困難であるという問題がある。
特公昭62−24370号公報 特開平10−29841号公報
Conventionally, as an effective use method of waste, coal ash is put into a rotary kiln controlled according to the operating conditions of firing temperature 1100-1400 ° C, residence time 20-120 minutes, kiln fullness 2-10%, depending on the type and properties Then, a method for producing an artificial aggregate that is fired while rolling granulation (Patent Document 1) or a method for producing an artificial aggregate by firing using fly ash as a raw material, wherein bentonite and a composition preparation material A mixture was prepared by mixing with ash, and the chemical composition after firing was adjusted to 20 to 80% by weight of silica and 10 to 35% by weight of calcium oxide. A method for producing an artificial aggregate characterized by firing (Patent Document 2) has been proposed.
However, the artificial aggregates described in Patent Documents 1 and 2 have a problem that the amount of arsenic eluted is large, and it is difficult to use waste containing a large amount of arsenic as a raw material.
Japanese Examined Patent Publication No. 62-24370 JP-A-10-29841

従って、本発明の目的は、産業廃棄物等、特に砒素を多く含む廃棄物等の使用を可能にする焼成物の製造方法を提供することにある。   Accordingly, an object of the present invention is to provide a method for producing a baked product that makes it possible to use industrial waste and the like, in particular waste containing a lot of arsenic.

本発明者らは、斯かる実情に鑑み、鋭意検討した結果、特定範囲の水硬率(H.M.)を有する焼成物の製造において、800℃以下に冷却した焼成物に特定の金属塩の水溶液又は懸濁液を噴霧する、又は800℃以下に冷却した焼成物を特定の金属塩の水溶液中又は懸濁液中に投入することにより、焼成物からの砒素の溶出量を低減できることを見出し、本発明を完成した。   As a result of intensive investigations in view of such circumstances, the present inventors, as a result of manufacturing a fired product having a specific range of hydraulic modulus (HM), an aqueous solution of a specific metal salt or a fired product cooled to 800 ° C. or lower. It was found that the amount of arsenic elution from the calcined product can be reduced by spraying the suspension or charging the calcined product cooled to 800 ° C or lower into an aqueous solution or suspension of a specific metal salt. Completed the invention.

すなわち、本発明は、産業廃棄物、一般廃棄物及び土から選ばれる一種以上を原料として使用する水硬率(H.M.)が0.4未満の焼成物の製造において、
800℃以下に冷却した焼成物に、カルシウム塩、マグネシウム塩及び鉄系粉末材から選ばれる一種以上の水溶液又は懸濁液を噴霧することを特徴とする焼成物の製造方法である。
また、本発明は、産業廃棄物、一般廃棄物及び土から選ばれる一種以上を原料として使用する水硬率(H.M.)が0.4未満の焼成物の製造において、
800℃以下に冷却した焼成物を、カルシウム塩、マグネシウム塩及び鉄系粉末材から選ばれる一種以上の水溶液中又は懸濁液中に投入することを特徴とする焼成物の製造方法である。
That is, in the production of a fired product having a hydraulic modulus (HM) of less than 0.4, using one or more selected from industrial waste, general waste and soil as a raw material,
A fired product cooled to 800 ° C. or lower is sprayed with one or more aqueous solutions or suspensions selected from calcium salts, magnesium salts, and iron-based powder materials.
In addition, the present invention, in the production of a fired product having a hydraulic modulus (HM) of less than 0.4 using one or more selected from industrial waste, general waste and soil as a raw material,
A fired product cooled to 800 ° C. or lower is charged into one or more aqueous solutions or suspensions selected from calcium salts, magnesium salts, and iron-based powder materials.

本発明によれば、砒素を多く含む廃棄物等を原料として使用することができる。また、本発明で製造される焼成物は、鉛やCr6+を固定する能力に優れ、これらを多く含む廃棄物等を原料として大量に使用することができるので、廃棄物の有効利用の促進に貢献することができる。 According to the present invention, waste containing a large amount of arsenic can be used as a raw material. In addition, the calcined product produced in the present invention is excellent in the ability to fix lead and Cr 6+ , and can be used in large quantities as a raw material containing a large amount of these, thus promoting the effective use of waste. Can contribute.

本発明の焼成物の製造方法は、産業廃棄物、一般廃棄物及び土から選ばれる一種以上を原料として使用する水硬率(H.M.)が0.4未満(好ましくは0.25以下、特に好ましくは0.2以下)の焼成物の製造において、1)800℃以下に冷却した焼成物に、カルシウム塩、マグネシウム塩及び鉄系粉末材から選ばれる一種以上の水溶液又は懸濁液を噴霧する、又は、2)800℃以下に冷却した焼成物を、カルシウム塩、マグネシウム塩及び鉄系粉末材から選ばれる一種以上の水溶液中又は懸濁液中に投入するものである。
焼成物の水硬率が0.4以上では、成分調整のために、原料に石灰石等を添加する必要があり、原料としての廃棄物等の使用量が低下する傾向にある。また、水硬率が0.4以上の焼成物では、砒素を固定する能力が高いので、上記特定の水溶液又は懸濁液を噴霧等する必要性が乏しい。
The method for producing a fired product according to the present invention has a hydraulic modulus (HM) of less than 0.4 (preferably 0.25 or less, particularly preferably 0.2 or less) using at least one selected from industrial waste, general waste and soil as a raw material. In the production of the fired product, 1) spraying one or more aqueous solutions or suspensions selected from calcium salt, magnesium salt and iron-based powder material to the fired product cooled to 800 ° C. or lower, or 2) 800 ° C. The fired product cooled below is charged into one or more aqueous solutions or suspensions selected from calcium salts, magnesium salts, and iron-based powder materials.
When the hydraulic modulus of the fired product is 0.4 or more, it is necessary to add limestone or the like to the raw material for component adjustment, and the amount of waste or the like used as the raw material tends to decrease. In addition, a fired product having a hydraulic modulus of 0.4 or more has a high ability to fix arsenic, and thus there is little need to spray the specific aqueous solution or suspension.

焼成物の化学組成としては、CaOが1〜28質量%、特に1〜22質量%、更に1〜17質量%であるのが好ましく;SiO2が30〜80質量%、特に35〜75質量%、更に40〜70質量%であるのが好ましく;Al2O3が5〜40質量%、特に10〜35質量%、更に15〜30質量%であるのが好ましく;Fe2O3が1〜12質量%、特に1〜10質量%、更に1〜8質量%であるのが好ましい。これらの範囲内であれば、水硬率0.4未満の焼成物を得るのに好適である。 As the chemical composition of the calcined product, CaO is preferably 1 to 28% by mass, particularly preferably 1 to 22% by mass, and more preferably 1 to 17% by mass; SiO 2 is 30 to 80% by mass, particularly 35 to 75% by mass. Further, it is preferably 40 to 70% by mass; Al 2 O 3 is preferably 5 to 40% by mass, particularly preferably 10 to 35% by mass, and further preferably 15 to 30% by mass; Fe 2 O 3 is 1 to It is preferably 12% by mass, particularly 1 to 10% by mass, and more preferably 1 to 8% by mass. Within these ranges, it is suitable for obtaining a fired product having a hydraulic modulus of less than 0.4.

焼成物の原料としては、産業廃棄物、一般廃棄物及び土から選ばれる1種以上を用いることができる。産業廃棄物としては、例えば、生コンスラッジ、各種汚泥(例えば、下水汚泥、浄水汚泥、建設汚泥、製鉄汚泥等)、建設廃材、コンクリート廃材、ボーリング廃土、各種焼却灰(例えば、石炭灰、焼却飛灰、溶融飛灰等)、鋳物砂、ロックウール、廃ガラス、高炉2次灰等が挙げられる。一般廃棄物としては、例えば、下水汚泥乾粉、都市ごみ焼却灰、貝殻等が挙げられる。建設発生土としては、例えば、建設現場や工事現場等から発生する土壌や残土、更には廃土壌や汚染土壌などや、これらを分級したものが挙げられる。   As a raw material of the baked product, one or more selected from industrial waste, general waste, and soil can be used. Industrial waste includes, for example, raw consludge, various sludges (eg, sewage sludge, purified water sludge, construction sludge, steel sludge, etc.), construction waste, concrete waste, boring waste soil, various incineration ash (eg, coal ash, incineration) Fly ash, molten fly ash, etc.), foundry sand, rock wool, waste glass, blast furnace secondary ash and the like. Examples of the general waste include sewage sludge dry powder, municipal waste incineration ash, and shells. Examples of construction generated soil include soil and residual soil generated from construction sites and construction sites, waste soil and contaminated soil, and those classified.

また、本発明においては、焼成物の原料として、石灰石、生石灰、消石灰等のCaO原料、珪石、粘土等のSiO2原料、粘土等のAl2O3原料、鉄滓、鉄ケーキ等のFe2O3原料などを使用することができる。
また、焼成物の軽量化を図る場合は、発泡助材(炭化珪素やカーボン等)や発泡性を有する原料(真珠岩や膨張頁岩等)などを使用することができる。
なお、本発明においては、廃棄物の有効利用促進の観点から、焼成物の原料として、産業廃棄物、一般廃棄物及び土から選ばれる1種以上を、70質量%以上用いるのが好ましい。
Further, in the present invention, as the raw material of the fired product, CaO raw material such as limestone, quicklime and slaked lime, SiO 2 raw material such as silica and clay, Al 2 O 3 raw material such as clay, Fe 2 such as iron cake and iron cake O 3 raw materials can be used.
In order to reduce the weight of the fired product, foaming aids (silicon carbide, carbon, etc.), foaming raw materials (pearlite, expanded shale, etc.) can be used.
In the present invention, from the viewpoint of promoting effective utilization of waste, it is preferable to use 70% by mass or more of at least one selected from industrial waste, general waste, and soil as a raw material for the fired product.

焼成物の製造においては、まず、前記原料を水硬率(H.M.)が0.4未満となるように配合し、混合する。原料等の混合は、ナウターミキサー、エアーブレンデングサイロ等の公知の混合機を用いて行うことができ、連続式、バッチ式のいずれでも良い。
なお、粒度の粗い原料を用いる場合や、混合度を高めたい場合は、チューブミル等の粉砕を伴うものを使用することもでき、公知の粉砕機であれば、連続式、バッチ式のいずれを用いることもできる。粉砕混合時間は、経済性や混合性から、概ね30分〜1時間程度が好ましく、使用する設備に応じて、適宜設定すれば良い。
In the production of the fired product, first, the raw materials are blended and mixed so that the hydraulic modulus (HM) is less than 0.4. The mixing of the raw materials can be performed using a known mixer such as a Nauter mixer or an air blending silo, and may be either a continuous type or a batch type.
In addition, when using raw materials with coarse particles, or when it is desired to increase the degree of mixing, it is possible to use a tube mill or other pulverizer, and any known pulverizer can be either a continuous type or a batch type. It can also be used. The pulverization and mixing time is preferably about 30 minutes to 1 hour from the viewpoint of economy and mixing properties, and may be appropriately set according to the equipment used.

混合された原料は、20mm以下、好ましくは10mm以下の粉状及び/又は粒状の状態で、好ましくはロータリーキルンに投入し、造粒しながら焼成することにより、焼成物を得ることができる。   The mixed raw material can be obtained in a powdery and / or granular state of 20 mm or less, preferably 10 mm or less, preferably in a rotary kiln and fired while granulating to obtain a fired product.

原料は、粉状のままロータリーキルンに投入することができるが、野外ホッパーからベルトフィーダーを介してキルンに送入する場合など、発塵や周辺環境に配慮が必要な場合、あるいはハンドリング面において問題を生じさせる可能性がある場合は、原料粉末を20mm以下、好ましくは10mm以下の粒状に整粒して、ロータリーキルンに投入しても良い。
この際、整粒にパンペレタイザーや押し出し成形機を用いることもできるが、これらは習熟された技能を必要とすることや、設備コストの観点から好ましくなく、例えば、パグミルやスクリューフィーダーを使用し、原料輸送経路、あるいは整粒中の原料に直接散水するのが、設備を簡素にでき、特別な技能も必要としないことから好ましい。また、整粒物の粒子径のコントロールは、散水量で調整することができ、最適な散水量は、原料粉末の粉末度や含水量によって異なるため、整粒物の状態を見ながら、適宜調節するのが好ましい。
The raw material can be put into the rotary kiln in the form of powder, but there are problems in handling such as when dusting and the surrounding environment need to be taken into consideration, such as when feeding it into the kiln through a belt feeder from an outdoor hopper. If there is a possibility that it will occur, the raw material powder may be sized to a particle size of 20 mm or less, preferably 10 mm or less, and charged into a rotary kiln.
At this time, a pan pelletizer or an extrusion molding machine can be used for sizing, but these are not preferable from the viewpoint of the skill required and equipment cost, for example, using a pug mill or a screw feeder, It is preferable to spray water directly on the raw material transport route or the raw material being sized because the equipment can be simplified and no special skills are required. In addition, the control of the particle size of the sized product can be adjusted by the amount of water spray, and the optimal water spray amount varies depending on the fineness and water content of the raw material powder. It is preferable to do this.

原料粉末の整粒物は、粒径が20mm以下であれば、どのような形状でも良く、整粒ののち、解砕や分級にて20mm以下に調整したものを用いても良い。整粒物の粒径が20mm以下であれば、内部まで均質に焼成することができるので好ましい。   The granulated product of the raw material powder may have any shape as long as the particle size is 20 mm or less, and after sizing, a product adjusted to 20 mm or less by crushing or classification may be used. If the particle size of the sized product is 20 mm or less, it can be fired uniformly to the inside, which is preferable.

このように混合された粉状又は20mm以下に整粒された粒状の原料は、好ましくはロータリーキルンで焼成される。
ロータリーキルンを使用すると、安定した品質の焼成物が連続して得られ易く、工業生産に向いていることに加え、前記の原料の配合調整による相乗効果も合わさって、極めて安定的に焼成物を製造することが可能となる。また、セメント産業における、遊休設備の有効活用の観点からも好ましい。
The powdery raw material thus mixed or the granular raw material adjusted to 20 mm or less is preferably fired in a rotary kiln.
When a rotary kiln is used, it is easy to obtain a fired product of stable quality continuously, and it is suitable for industrial production. In addition, a synergistic effect by adjusting the blending of the above raw materials is combined to produce a fired product extremely stably. It becomes possible to do. It is also preferable from the viewpoint of effective utilization of idle facilities in the cement industry.

ロータリーキルンを用いた焼成物の焼成は、800〜1500℃、特に1150〜1350℃で行うのが好ましく、所望の焼成物の品質(絶乾密度、吸水率等)を勘案して、適宜調整すれば良い。
なお、焼成温度が800℃未満では、十分な焼成が行われず、原料が造粒されないまま排出される憂いがあり好ましくなく、1500℃を超えると、原料が溶融してしまい、運転に支障をきたすため好ましくない。
Firing of the fired product using the rotary kiln is preferably performed at 800 to 1500 ° C., particularly 1150 to 1350 ° C. If the quality of the desired fired product (absolute density, water absorption rate, etc.) is taken into consideration, it can be adjusted appropriately. good.
If the firing temperature is less than 800 ° C., sufficient firing is not performed, and there is a concern that the raw material may be discharged without being granulated, which is not preferable, and if it exceeds 1500 ° C., the raw material is melted, which hinders operation. Therefore, it is not preferable.

ロータリーキルンは、排気系にサイクロン等の原料循環予熱設備、プレヒーター、廃熱ボイラー、粉砕設備、乾燥設備、集塵設備等を付設していても良い。また、窯尻にリフターを備えているものや、ロータリーキルンの内径を途中で窄めたり、広げるなどの加工を加えたものであっても良い。
なお、本発明の焼成物の焼成においては、酸性ガスが発生するおそれがあるので、ロータリーキルンには、排ガス浄化処理設備を付設することが望ましい。
The rotary kiln may be provided with a raw material circulation preheating facility such as a cyclone, a preheater, a waste heat boiler, a pulverizing facility, a drying facility, a dust collecting facility, etc. in the exhaust system. Moreover, what provided the lifter in the kiln bottom, and what added processing, such as narrowing or expanding the internal diameter of a rotary kiln on the way, may be used.
In the firing of the fired product of the present invention, acid gas may be generated, so it is desirable to attach an exhaust gas purification treatment facility to the rotary kiln.

燃料としては、重油、微粉炭、再生油、LPG、NPG等の一般に用いられているものであれば、単独又は混合して使用することができ、所定の焼成温度になるよう、焚き込み量を調整する。近年、セメントキルンにおいては、廃プラスチック、廃タイヤ、廃木材や肉骨粉などが、燃料代替として用いられているが、これらを燃料の一部に用いても良い。   As fuel, if it is generally used, such as heavy oil, pulverized coal, reclaimed oil, LPG, NPG, etc., it can be used individually or in mixture, and the amount of penetration is set so that it may become a predetermined calcination temperature. adjust. In recent years, waste plastics, waste tires, waste wood, meat and bone powder and the like have been used as a fuel substitute in cement kilns, but these may be used as part of the fuel.

ロータリーキルンでの焼成時間は、経済性の観点から概ね15〜120分とするのが好ましく、所定品質の焼成物が得られるよう、適宜調整すれば良い。また、焼成時のロータリーキルン内のO2分圧は、特に制限されず、一般的な焼成範囲である1〜12%に調整すれば良い。また、サイクロン等の原料循環系を備えていないロータリーキルンにて焼成を行う場合は、原料が系外に飛散するのを防ぐため、ロータリーキルン窯尻の風速が概ね5m/s以下となるように調整するのが好ましい。 The firing time in the rotary kiln is preferably approximately 15 to 120 minutes from the viewpoint of economy, and may be appropriately adjusted so that a fired product of a predetermined quality is obtained. Further, the O 2 partial pressure in the rotary kiln at the time of firing is not particularly limited, and may be adjusted to 1 to 12% which is a general firing range. Also, when firing in a rotary kiln that does not have a material circulation system such as a cyclone, adjust the wind speed at the bottom of the rotary kiln kiln to approximately 5 m / s or less in order to prevent the material from scattering outside the system. Is preferred.

焼成中は、焼成物の品質をより高める目的、またより安定した運転を目的として、融着防止材をロータリーキルンの窯前から吹き込むこともできる。
融着防止材としては、珪石、アルサイト、アルミナ、セメントの粉末や、セメントの主要鉱物であるエーライト、ビーライト粉末などを用いることができる。
During firing, an anti-fusing material can be blown from before the kiln of the rotary kiln for the purpose of further improving the quality of the fired product and for more stable operation.
As the anti-fusing material, silica powder, alusite, alumina, cement powder, alite, belite powder and the like, which are the main minerals of cement, can be used.

融着防止材は、平均粒子径が10〜1000μmのものを用いるのが、融着防止効果が得られ易いので好ましく、その純度は高いものほど好ましい。融着防止材の平均粒子径が10μm未満では、焼成中に原料化して焼結物中に取り込まれる可能性が高く、融着防止材としての効果が減少してしまい、焼成物の品質低下を生じるために好ましくない。融着防止材の平均粒子径が1000μmを超えると、送入部位等の磨耗が著しく、これら消耗部位や部品の交換が頻繁になるために好ましくない。さらに融着防止材の平均粒子径が数ミリを超えると、融着防止材としての効果が減少し、また焼成物に融着したものとの分離が困難になるために好ましくない。   It is preferable to use an anti-fusing material having an average particle size of 10 to 1000 μm because the anti-fusing effect is easily obtained, and the higher the purity, the better. If the average particle size of the anti-fusing material is less than 10 μm, it is highly likely that it will be used as a raw material during firing and incorporated into the sintered product, reducing the effect as an anti-fusing material and reducing the quality of the fired product. It is not preferable to occur. When the average particle size of the anti-fusing material exceeds 1000 μm, the wear of the feeding site and the like is remarkable, and replacement of these consumable sites and parts is not preferable. Further, if the average particle diameter of the anti-fusing material exceeds several millimeters, the effect as the anti-fusing material is reduced, and separation from the one fused to the fired product becomes difficult.

融着防止材の吹き込み方法としては、焼点に融着防止材が所定量吹き付けられるものであれば、特に限定されないが、例えば、水冷管、空冷管などの送入管をロータリーキルンの窯前に挿入し、エジェクタ等の空気圧送や、モノーポンプ等の輸送ポンプによって、融着防止材を吹き付けるのが、装置を簡便にできるので好ましい。
また、融着防止材の吹き込み量は、ロータリーキルンに送入する混合原料に対し、3〜10質量%であるのが、融着防止材としての効果が十分に得られるので好ましい。
The method for blowing the anti-fusing material is not particularly limited as long as a predetermined amount of the anti-fusing material can be sprayed on the burning point. It is preferable to insert and blow the anti-fusing material with a pneumatic pump such as an ejector or a transport pump such as a mono pump because the apparatus can be simplified.
Moreover, it is preferable that the blowing amount of the anti-fusing material is 3 to 10% by mass with respect to the mixed raw material fed into the rotary kiln because the effect as the anti-fusing material can be sufficiently obtained.

焼成物の焼成においては、焼結助剤を使用することができる。焼結助剤とは、焼結反応を促すために添加するものであり、主原料である廃棄物等にすでに焼結性が備わっていれば、特に添加する必要はないが、原料成分では十分な焼結性が確保できない場合には、焼結助剤を添加するのが好ましい。   A sintering aid can be used in firing the fired product. Sintering aid is added to promote the sintering reaction. If the waste, which is the main raw material, already has sinterability, it is not necessary to add it. When it is not possible to ensure sufficient sinterability, it is preferable to add a sintering aid.

焼結助剤としては、例えば、粘土やカオリン、ベントナイト、各種のAl2O3源、セメント等が挙げられる。また、MgOも焼結を促す効果を有しており、MgOは勿論のこと、この成分を含有するMg(OH)2やMgCO3、或いはCaCO3・MgCO3(ドロマイト)、MgO・Al2O3(スピネル)、2MgO・SiO3(フオルステライト)なども好適である。また、鉄鋼副産物であるフェロニッケルスラグなども、MgOの含有量が高いばかりでなく、その有効利用といった観点からもより好適な材料である。 Examples of the sintering aid include clay, kaolin, bentonite, various Al 2 O 3 sources, cement, and the like. MgO also has an effect of promoting sintering, and Mg (OH) 2 and MgCO 3 , or CaCO 3 · MgCO 3 (dolomite), MgO · Al 2 O containing MgO as well as MgO. 3 (spinel), 2MgO · SiO 3 (forsterite), etc. are also suitable. Further, ferronickel slag, which is a steel by-product, is not only a high content of MgO but also a more suitable material from the viewpoint of its effective use.

カリウム、ナトリウム等のアルカリ金属の酸化物や複合酸化物、例えば炭酸ナトリウム、炭酸カリウム等も焼結反応を促進する効果を示すことが知られており、その複合酸化物である正長石、曹長石等の長石族、硝石、雲母族、霞石も好適である。また、廃ガラスや赤泥なども、その有効利用の観点から好適な材料である。   It is known that oxides and composite oxides of alkali metals such as potassium and sodium, such as sodium carbonate and potassium carbonate, also have an effect of promoting the sintering reaction. Also suitable are feldspars such as feldspars, nitrates, mica and meteorites. Waste glass and red mud are also suitable materials from the viewpoint of their effective use.

焼結助剤の粒度は、廃棄物等との反応性から、平均粒子径1〜300μmであるのが好ましく、特に平均粒子径1〜50μmが好ましい。300μmを超える場合は、粉砕等によって粒度を調整したものを用いることができる。
焼結助剤の粒度が1μm未満では、粉砕等の費用が高騰するため好ましくなく、300μmを超えると、廃棄物等との反応性が悪くなり、焼結肋剤としての効果が得られないために好ましくない。
The particle size of the sintering aid is preferably an average particle size of 1 to 300 μm, particularly preferably an average particle size of 1 to 50 μm, in view of reactivity with wastes and the like. When exceeding 300 micrometers, what adjusted the particle size by grinding | pulverization etc. can be used.
If the particle size of the sintering aid is less than 1 μm, the cost of pulverization and the like will increase, which is not preferable, and if it exceeds 300 μm, the reactivity with the waste etc. will deteriorate and the effect as a sintering glaze will not be obtained. It is not preferable.

焼結助剤の添加量は、焼成物中の焼結助剤成分元素の酸化物換算値として、MgOが0.1〜10質量%、R2Oが0.1〜10質量%とするのが好ましい。なお、R2Oは、アルカリ金属酸化物の総称で、R2O(質量%)=Na2O(質量%)+0.685K2O(質量%)で表すことができる。
MgOが0.1〜10質量%であれば、焼結助剤としての効果が十分に得られるので好ましい。R2Oが0.1〜10質量%であれば、焼結助剤としての効果が十分得られるともに、焼成時の液相の発生が急激にならず、安定した運転が行えるので好ましい。
The addition amount of the sintering aid is preferably 0.1 to 10% by mass for MgO and 0.1 to 10% by mass for R 2 O as oxide-converted values of the sintering aid component elements in the fired product. R 2 O is a generic name for alkali metal oxides, and can be expressed as R 2 O (mass%) = Na 2 O (mass%) + 0.685 K 2 O (mass%).
If MgO is 0.1 to 10% by mass, the effect as a sintering aid is sufficiently obtained, which is preferable. When R 2 O is 0.1 to 10% by mass, the effect as a sintering aid is sufficiently obtained, and the generation of a liquid phase at the time of firing is not abrupt, and stable operation can be performed.

ロータリーキルンで焼成された焼成物は、例えば、セメントクリンカー製造プラントで使用されているエアークエンチングクーラー等を用いて冷却する。
本発明においては、1)800℃以下に冷却した焼成物に、カルシウム塩、マグネシウム塩及び鉄系粉末材から選ばれる一種以上の水溶液又は懸濁液を噴霧する、又は、2)800℃以下に冷却した焼成物を、カルシウム塩、マグネシウム塩及び鉄系粉末材から選ばれる一種以上の水溶液中又は懸濁液中に投入する。
上記特定の金属塩の水溶液又は懸濁液を噴霧等することにより、焼成物からの砒素の溶出量を低減することができる。
上記特定の金属塩の水溶液又は懸濁液を噴霧等する際の焼成物の温度は、800℃以下(好ましくは600℃以下、特に好ましくは400℃以下)である。焼成物の温度が800℃を超えていると、水溶液又は懸濁液を噴霧等した際に、焼成物にクラック等が生じ、吸水率及び減圧吸水率の増加や、圧壊荷重の低下が生じる憂いがあるので好ましくない。
The fired product fired in the rotary kiln is cooled using, for example, an air quenching cooler used in a cement clinker manufacturing plant.
In the present invention, 1) one or more aqueous solutions or suspensions selected from calcium salts, magnesium salts and iron-based powder materials are sprayed on the fired product cooled to 800 ° C. or lower, or 2) at 800 ° C. or lower. The cooled fired product is put into one or more aqueous solutions or suspensions selected from calcium salts, magnesium salts, and iron-based powder materials.
By spraying an aqueous solution or suspension of the specific metal salt, the amount of arsenic eluted from the fired product can be reduced.
The temperature of the calcined product when spraying an aqueous solution or suspension of the specific metal salt is 800 ° C. or less (preferably 600 ° C. or less, particularly preferably 400 ° C. or less). If the temperature of the calcined product exceeds 800 ° C, when spraying an aqueous solution or suspension, cracks, etc. occur in the calcined product, causing an increase in the water absorption rate and the reduced pressure water absorption rate, and a decrease in the crushing load. This is not preferable.

本発明において、カルシウム塩としては、水酸化カルシウム、リン酸カルシウム等を使用することができ、なかでも、砒素の溶出低減効果等から、水酸化カルシウムが好ましい。
マグネシウム塩としては、水酸化マグネシウム、リン酸マグネシウム等を使用することができ、なかでも、砒素の溶出低減効果等から、水酸化マグネシウムが好ましい。鉄系粉末材としては、酸化鉄(FeO、Fe2O3等)、鉄粉、硫酸鉄(FeSO4、Fe2(SO4)3等)や塩化鉄(FeCl2、FeCl3等)等を使用することができ、なかでも、砒素の溶出低減効果等から、鉄粉又は2価鉄化合物が好ましく、特に鉄粉又は塩化第1鉄(FeCl2)が好ましい。これらのうち、水酸化カルシウム、水酸化マグネシウムや鉄粉等の水にほとんど溶けないものは、懸濁液(分散媒は水)で使用し、硫酸第一鉄や塩化第一鉄等の水溶性の塩は、水溶液で使用する。
In the present invention, calcium hydroxide, calcium phosphate, and the like can be used as the calcium salt. Among these, calcium hydroxide is preferable from the viewpoint of reducing arsenic elution.
As the magnesium salt, magnesium hydroxide, magnesium phosphate, or the like can be used. Among them, magnesium hydroxide is preferable from the viewpoint of reducing arsenic elution. Iron-based powder materials include iron oxide (FeO, Fe 2 O 3 etc.), iron powder, iron sulfate (FeSO 4 , Fe 2 (SO 4 ) 3 etc.) and iron chloride (FeCl 2 , FeCl 3 etc.) Among them, iron powder or a divalent iron compound is preferable from the viewpoint of reducing arsenic elution, and iron powder or ferrous chloride (FeCl 2 ) is particularly preferable. Of these, those that are hardly soluble in water such as calcium hydroxide, magnesium hydroxide and iron powder are used in suspension (dispersion medium is water) and are soluble in water such as ferrous sulfate and ferrous chloride. The salt of is used in an aqueous solution.

本発明において、焼成物に水溶液を噴霧する場合又は焼成物を水溶液中に投入する場合は、焼成物100kg当たり、金属塩の量が0.01〜10kg(より好ましくは0.1〜7kg、特に好ましくは0.2〜5kg)となるように、水溶液の濃度や水溶液の噴霧量、水溶液中への焼成物の投入量を調整することが好ましい。焼成物100kg当たりの金属塩の量が0.01kg未満では、焼成物からの砒素の溶出量を低減する効果が低下するので好ましくない。焼成物100kg当たりの金属塩の量が10kgを超えても、焼成物からの砒素の溶出量を低減する効果は向上しないため、経済的でなく好ましくない。   In the present invention, when the aqueous solution is sprayed on the fired product or when the fired product is put into the aqueous solution, the amount of the metal salt per 100 kg of the fired product is 0.01 to 10 kg (more preferably 0.1 to 7 kg, particularly preferably 0.2 to It is preferable to adjust the concentration of the aqueous solution, the spray amount of the aqueous solution, and the input amount of the fired product into the aqueous solution so as to be 5 kg. If the amount of the metal salt per 100 kg of the fired product is less than 0.01 kg, the effect of reducing the arsenic elution amount from the fired product is reduced, which is not preferable. Even if the amount of the metal salt per 100 kg of the baked product exceeds 10 kg, the effect of reducing the amount of arsenic eluted from the baked product is not improved.

本発明において、懸濁液を使用する場合は、懸濁液中の金属塩等の平均粒径は、1〜100μmが好ましく、5〜60μmがより好ましい。金属塩等の平均粒径が1μm未満では、粉砕等の費用が高騰するため好ましくない。金属塩等の平均粒径が100μmを超えると、金属塩等が沈降しやすくなり懸濁液の調製が困難になるうえ、懸濁液の噴霧も困難になるので好ましくない。
焼成物に懸濁液を噴霧する場合又は焼成物を懸濁液中に投入する場合は、焼成物100kg当たり、金属塩等の量が0.01〜10kg(より好ましくは0.1〜7kg、特に好ましくは0.2〜5kg)となるように、懸濁液の濃度や懸濁液の噴霧量、懸濁液中への焼成物の投入量を調整することが好ましい。焼成物100kg当たりの金属塩等の量が0.01kg未満では、焼成物からの砒素の溶出量を低減する効果が低下するので好ましくない。焼成物100kg当たりの金属塩等の量が10kgを超えても、焼成物からの砒素の溶出量を低減する効果は向上しないため、経済的でなく好ましくない。なお、懸濁液を噴霧する場合は、懸濁液の濃度を40質量%以下にすることが好ましい。懸濁液の濃度が40質量%を超えると、懸濁液の粘度が高くなり噴霧することが困難となる。
In the present invention, when a suspension is used, the average particle diameter of the metal salt or the like in the suspension is preferably 1 to 100 μm, and more preferably 5 to 60 μm. If the average particle size of the metal salt or the like is less than 1 μm, the cost for pulverization or the like increases, which is not preferable. If the average particle diameter of the metal salt or the like exceeds 100 μm, the metal salt or the like is liable to precipitate, making it difficult to prepare a suspension and spraying the suspension becomes difficult.
When the suspension is sprayed on the fired product or when the fired product is put into the suspension, the amount of metal salt, etc. per 100 kg of the fired product is 0.01 to 10 kg (more preferably 0.1 to 7 kg, particularly preferably 0.2. It is preferable to adjust the concentration of the suspension, the spray amount of the suspension, and the amount of the fired product to be introduced into the suspension so that the amount is 5 kg). If the amount of metal salt or the like per 100 kg of the fired product is less than 0.01 kg, the effect of reducing the arsenic elution amount from the fired product is reduced, which is not preferable. Even if the amount of metal salt or the like per 100 kg of the baked product exceeds 10 kg, the effect of reducing the amount of arsenic eluted from the baked product is not improved. In addition, when spraying suspension, it is preferable to make the density | concentration of suspension into 40 mass% or less. When the concentration of the suspension exceeds 40% by mass, the viscosity of the suspension increases and it becomes difficult to spray.

本発明で製造される焼成物は、上記特定の水溶液又は懸濁液を噴霧等した後、乾燥しても良いし、乾燥しなくても良いが、搬送やハンドリング性を向上するためには乾燥することが好ましい。乾燥方法は、特に限定するものではない。
なお、本発明においては、焼成物に水溶液又は懸濁液を噴霧する場合や、焼成物を水溶液中又は懸濁液中に投入し、その後乾燥する場合は、焼成物の温度は、120℃以上であることが好ましく、150℃以上であることがより好ましい。焼成物の温度が120℃以上であれば、その後の乾燥の期間や手間を低減することができる。
The fired product produced in the present invention may be dried after spraying the above-mentioned specific aqueous solution or suspension, or may not be dried. However, in order to improve conveyance and handling properties, the fired product is dried. It is preferable to do. The drying method is not particularly limited.
In the present invention, when spraying an aqueous solution or suspension onto the fired product, or when the fired product is put into an aqueous solution or suspension and then dried, the temperature of the fired product is 120 ° C. or higher. It is preferable that it is 150 degreeC or more. If the temperature of the fired product is 120 ° C. or higher, the subsequent drying period and labor can be reduced.

本発明で製造される焼成物は、絶乾密度が0.4〜2.5g/cm3、特に0.5〜2.5g/cm3、更に0.6〜2.5g/cm3であるのが好ましい。この範囲内であれば、砒素の溶出量を低減することができるとともに、鉛やCr6+を固定する能力にも優れるので、コンクリート用の骨材、路盤材、埋め戻し材、アスファルト用の骨材、盛土材、充填材として好適に使用することができる。 Calcined product produced in the present invention, absolute dry density 0.4~2.5g / cm 3, in particular 0.5 to 2.5 g / cm 3, still more preferably from 0.6 to 2.5 g / cm 3. Within this range, the amount of arsenic elution can be reduced and the ability to fix lead and Cr 6+ is also excellent, so concrete aggregate, roadbed material, backfill material, and asphalt bone It can be suitably used as a material, embankment material, or filler.

本発明の焼成物は、24時間吸水率及び減圧吸水率が0.1〜30%であるのが好ましい。また、直径5〜10mmの焼成物の圧壊荷重が0.2kN以上、特に0.4kN以上であるか、又は直径10〜15mmの焼成物の圧壊荷重が0.3kN以上、特に0.5kN以上であるのが好ましい。
特に本発明の焼成物を、コンクリート用の骨材、路盤材、アスファルト用の骨材、盛土材として使用する場合は、24時間吸水率及び減圧吸水率が0.1〜15%であるのが好ましい。また、直径5〜10mmの焼成物の圧壊荷重が0.2kN以上、特に0.4kN以上、更に0.5kN以上であるか、又は直径10〜15mmの焼成物の圧壊荷重が0.5kN以上、特に0.7kN以上、更に0.9kN以上であるのが好ましい。
The fired product of the present invention preferably has a 24-hour water absorption and a reduced-pressure water absorption of 0.1 to 30%. The crushing load of the fired product having a diameter of 5 to 10 mm is 0.2 kN or more, particularly 0.4 kN or more, or the crushing load of the fired product having a diameter of 10 to 15 mm is preferably 0.3 kN or more, particularly 0.5 kN or more. .
In particular, when the fired product of the present invention is used as an aggregate for concrete, a roadbed material, an aggregate for asphalt, or a banking material, it is preferable that the 24-hour water absorption rate and the reduced-pressure water absorption rate are 0.1 to 15%. Also, the crushing load of the fired product having a diameter of 5 to 10 mm is 0.2 kN or more, particularly 0.4 kN or more, and further 0.5 kN or more, or the crushing load of the fired product having a diameter of 10 to 15 mm is 0.5 kN or more, particularly 0.7 kN or more. Further, it is preferably 0.9 kN or more.

ここで、減圧吸水率とは、一定の減圧下にて強制的に吸水を行う方法であり、具体的には、密閉容器中に焼成物を水没させ、真空ポンプで−400mmHgまで容器内を減圧し、15分間静置した後に徐々に大気に開放し、焼成物に含水した水量から減圧時の吸水率を測定した値である。
この減圧吸水率は、コンクリートのポンプ圧送時の配管内における骨材の吸水性を推察する指標となるものであり、焼成物をコンクリート用の骨材として使用する場合には、コンクリートとした際の良好なワーカビリティーを確保するために、24時間吸水率のみならず、減圧吸水率を低くすることが重要になる。
Here, the reduced-pressure water absorption is a method of forcibly absorbing water under a certain reduced pressure. Specifically, the fired product is submerged in a sealed container and the inside of the container is decompressed to −400 mmHg with a vacuum pump. Then, after standing for 15 minutes, it was gradually opened to the atmosphere, and the water absorption at the time of depressurization was measured from the amount of water contained in the fired product.
This reduced water absorption is an index for inferring the water absorption of the aggregate in the pipe when pumping concrete, and when using the fired product as an aggregate for concrete, In order to ensure good workability, it is important to reduce not only the 24-hour water absorption rate but also the reduced-pressure water absorption rate.

次に、実施例を挙げて本発明をさらに詳細に説明するが、本発明はこれらに何ら制限されるものではない。   EXAMPLES Next, although an Example is given and this invention is demonstrated further in detail, this invention is not restrict | limited to these at all.

実施例1
(1−1)焼成物の製造:
建設発生土、石炭灰、廃棄物A、石灰石を使用し、表1に示す焼成物を製造した。焼成物の製造は、表2に示した原料を表1に示す水硬率になるよう配合し、ボールミルで5kgを1時間粉砕・混合した。その原料を、1.5kg/hrで外熱式キルン(内径0.13m、長さ1.84m)に投入し、1150〜1250℃で焼成した。焼成後、300℃まで空気中で冷却した後、Ca(OH)2懸濁液(分散媒は水)、Mg(OH)2懸濁液(分散媒は水)、Fe懸濁液(分散媒は水)、FeSO4水溶液、FeCl2水溶液、Fe2(SO4)3水溶液又はFeCl3水溶液を噴霧して、焼成物を製造した。
なお、Ca(OH)2、Mg(OH)2、Fe、FeSO4、FeCl2、Fe2(SO4)3、FeCl3は、試薬(一級)を使用した。
また、Ca(OH)2、Mg(OH)2、Feは、平均粒径が10μmのものを使用した。
また、水溶液又は懸濁液の濃度は20質量%とし、焼成物100kg当たりの金属塩等の量が1kgとなるように噴霧量を調整した。
Example 1
(1-1) Production of fired product:
The fired products shown in Table 1 were produced using construction-generated soil, coal ash, waste A, and limestone. In the production of the fired product, the raw materials shown in Table 2 were blended so as to have the hydraulic modulus shown in Table 1, and 5 kg was pulverized and mixed with a ball mill for 1 hour. The raw material was put into an external heating kiln (inner diameter 0.13 m, length 1.84 m) at 1.5 kg / hr and fired at 1150 to 1250 ° C. After firing, after cooling in air to 300 ° C, Ca (OH) 2 suspension (dispersion medium is water), Mg (OH) 2 suspension (dispersion medium is water), Fe suspension (dispersion medium) Water), FeSO 4 aqueous solution, FeCl 2 aqueous solution, Fe 2 (SO 4 ) 3 aqueous solution or FeCl 3 aqueous solution were sprayed to produce a fired product.
Reagents (primary) were used for Ca (OH) 2 , Mg (OH) 2 , Fe, FeSO 4 , FeCl 2 , Fe 2 (SO 4 ) 3 , and FeCl 3 .
Further, Ca (OH) 2 , Mg (OH) 2 , and Fe having an average particle diameter of 10 μm were used.
The concentration of the aqueous solution or suspension was 20% by mass, and the spray amount was adjusted so that the amount of metal salt or the like per 100 kg of the fired product was 1 kg.

Figure 2008049330
Figure 2008049330

Figure 2008049330
Figure 2008049330

(1−2)焼成物の評価:
得られた焼成物を、目開き5、10、15mmの篩い分けし、5〜15mmの焼成物について鉛、クロム、および砒素含有量を測定し、表1に併記した。
なお、鉛およびクロム含有量は、JCAS I-51により前処理後、ICP発光分析分析法により測定した。砒素含有量は、JCAS I-51により前処理後、水素化物発生原子吸光法により測定した。
また、5〜15mmの焼成物について、絶乾密度、吸水率を、JIS A 1110に準拠して測定した。また、土木学会基準の高強度フライアッシュ人工骨材の圧壊荷重試験方法に準拠して、10〜15mmの焼成物の圧壊荷重を測定した。さらに、環境省告示19号に準拠した焼成物中の鉛とCr6+の含有量、および環境省告示46号法に準拠した焼成物からの鉛、Cr6+および砒素の溶出量をそれぞれ測定した。
その結果を表3〜5に示す。
(1-2) Evaluation of fired product:
The obtained fired product was sieved with openings of 5, 10, and 15 mm, and the content of lead, chromium, and arsenic was measured for the fired product of 5 to 15 mm.
The lead and chromium contents were measured by ICP emission analysis after pretreatment with JCAS I-51. The arsenic content was measured by hydride generation atomic absorption after pretreatment with JCAS I-51.
Moreover, the absolute dry density and the water absorption rate were measured based on JIS A1110 about the 5-15 mm baked product. Moreover, the crushing load of the fired product of 10 to 15 mm was measured in accordance with the crushing load test method for high-strength fly ash artificial aggregates of the Japan Society of Civil Engineers. In addition, the content of lead and Cr 6+ in the fired product in accordance with Ministry of the Environment Notification No. 19 and the elution amount of lead, Cr 6+ and arsenic from the fired product in accordance with the Ministry of the Environment Notification No. 46 method are measured. did.
The results are shown in Tables 3-5.

Figure 2008049330
Figure 2008049330

Figure 2008049330
Figure 2008049330

Figure 2008049330
Figure 2008049330

表3〜5より、Ca(OH)2懸濁液、Mg(OH)2懸濁液、Fe懸濁液、FeSO4水溶液、FeCl2水溶液、Fe2(SO4)3水溶液又はFeCl3水溶液を噴霧して製造した焼成物は、砒素の溶出量が少ないことが分かる。また、該焼成物は鉛及びCr6+の固定能力に優れていることが分かる。 From Tables 3 to 5, Ca (OH) 2 suspension, Mg (OH) 2 suspension, Fe suspension, FeSO 4 aqueous solution, FeCl 2 aqueous solution, Fe 2 (SO 4 ) 3 aqueous solution or FeCl 3 aqueous solution It can be seen that the fired product produced by spraying has a small amount of arsenic elution. Moreover, it turns out that this baked product is excellent in the fixing ability of lead and Cr6 + .

実施例2
(2−1)焼成物の製造:
表2の各原料及びSiC(関東化学 試薬)を使用し、表6に示す焼成物を製造した。焼成物の製造は、表2に示した原料を表6に示す水硬率になるよう配合し、さらにSiCを表6に示す量添加して、ボールミルで5kgを1時間粉砕・混合した。その原料を、1.5kg/hrで外熱式キルン(内径0.13m、長さ1.84m)に投入し、1150〜1250℃で焼成した。焼成後、300℃まで空気中で冷却した後、Ca(OH)2懸濁液(分散媒は水)、Fe懸濁液(分散媒は水)又はFeCl2水溶液を噴霧して、焼成物を製造した。
なお、Ca(OH)2、Feは、平均粒径が10μmのものを使用した。
また、水溶液又は懸濁液の濃度は20質量%とし、焼成物100kg当たりの金属塩等の量が1kgとなるように噴霧量を調整した。
Example 2
(2-1) Production of fired product:
Using the raw materials shown in Table 2 and SiC (Kanto Chemical Reagent), the fired products shown in Table 6 were produced. In the production of the fired product, the raw materials shown in Table 2 were blended so as to have the hydraulic modulus shown in Table 6, and SiC was added in the amount shown in Table 6, and 5 kg was pulverized and mixed for 1 hour with a ball mill. The raw material was put into an external heating kiln (inner diameter 0.13 m, length 1.84 m) at 1.5 kg / hr and fired at 1150 to 1250 ° C. After calcination, after cooling in air to 300 ° C, spray the Ca (OH) 2 suspension (dispersion medium is water), Fe suspension (dispersion medium is water) or FeCl 2 aqueous solution, Manufactured.
Ca (OH) 2 and Fe having an average particle diameter of 10 μm were used.
The concentration of the aqueous solution or suspension was 20% by mass, and the spray amount was adjusted so that the amount of metal salt or the like per 100 kg of the fired product was 1 kg.

Figure 2008049330
Figure 2008049330

(2−2)焼成物の評価:
得られた焼成物を、前記(1−2)と同様に評価した。
その結果を表7に示す。
(2-2) Evaluation of fired product:
The obtained fired product was evaluated in the same manner as in the above (1-2).
The results are shown in Table 7.

Figure 2008049330
Figure 2008049330

表7の結果より、Ca(OH)2懸濁液、Fe懸濁液、FeCl2水溶液を噴霧して製造した焼成物は、砒素の溶出量が少ないことが分かる。また、該焼成物は鉛及びCr6+の固定能力に優れていることが分かる。 From the results in Table 7, it can be seen that the calcined product produced by spraying Ca (OH) 2 suspension, Fe suspension, and FeCl 2 aqueous solution has a small amount of arsenic elution. Moreover, it turns out that this baked product is excellent in the fixing ability of lead and Cr6 + .

Claims (6)

産業廃棄物、一般廃棄物及び土から選ばれる一種以上を原料として使用する水硬率(H.M.)が0.4未満の焼成物の製造において、
800℃以下に冷却した焼成物に、カルシウム塩、マグネシウム塩及び鉄系粉末材から選ばれる一種以上の水溶液又は懸濁液を噴霧することを特徴とする焼成物の製造方法。
In manufacturing a fired product having a hydraulic modulus (HM) of less than 0.4 using one or more selected from industrial waste, general waste and soil as raw materials,
A method for producing a calcined product, comprising spraying a calcined product cooled to 800 ° C. or less with one or more aqueous solutions or suspensions selected from calcium salts, magnesium salts and iron-based powder materials.
産業廃棄物、一般廃棄物及び土から選ばれる一種以上を原料として使用する水硬率(H.M.)が0.4未満の焼成物の製造において、
800℃以下に冷却した焼成物を、カルシウム塩、マグネシウム塩及び鉄系粉末材から選ばれる一種以上の水溶液中又は懸濁液中に投入することを特徴とする焼成物の製造方法。
In manufacturing a fired product having a hydraulic modulus (HM) of less than 0.4 using one or more selected from industrial waste, general waste and soil as raw materials,
A method for producing a calcined product, wherein the calcined product cooled to 800 ° C. or lower is charged into one or more aqueous solutions or suspensions selected from calcium salts, magnesium salts and iron-based powder materials.
鉄系粉末材が、鉄粉又は2価鉄化合物である請求項1又は2記載の焼成物の製造方法。   The method for producing a fired product according to claim 1 or 2, wherein the iron-based powder material is iron powder or a divalent iron compound. カルシウム塩が、水酸化カルシウムである請求項1又は2記載の焼成物の製造方法。   The method for producing a fired product according to claim 1 or 2, wherein the calcium salt is calcium hydroxide. マグネシウム塩が、水酸化マグネシウムである請求項1又は2記載の焼成物の製造方法。   The method for producing a fired product according to claim 1 or 2, wherein the magnesium salt is magnesium hydroxide. 焼成を、ロータリーキルンを使用して行う請求項1〜5のいずれかに記載の焼成物の製造方法。   The manufacturing method of the baked product in any one of Claims 1-5 which performs baking using a rotary kiln.
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