JP2008045183A - Method for hardening thin steel sheet-formed article - Google Patents

Method for hardening thin steel sheet-formed article Download PDF

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JP2008045183A
JP2008045183A JP2006223653A JP2006223653A JP2008045183A JP 2008045183 A JP2008045183 A JP 2008045183A JP 2006223653 A JP2006223653 A JP 2006223653A JP 2006223653 A JP2006223653 A JP 2006223653A JP 2008045183 A JP2008045183 A JP 2008045183A
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quenching
inductor
steel sheet
closed circuit
thin steel
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Yoshiyuki Morishita
芳行 森下
Shingo Shukuwa
新吾 宿輪
Shigeki Kishihara
重樹 岸原
Yuzo Nishimoto
友三 西本
Koji Haneya
宏治 羽矢
Yasuyuki Taniguchi
易之 谷口
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Dai Ichi High Frequency Co Ltd
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Dai Ichi High Frequency Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

<P>PROBLEM TO BE SOLVED: To provide a technique for highly efficiently hardening a thin steel sheet-formed article utilizing heating with low electric power consumption with the use of a small-scaled high frequency electric source. <P>SOLUTION: A method for hardening the thin steel sheet-formed article is provided for induction-heating a hardening objective region 11 of the thin steel sheet-formed article being a material 10 to be treated then rapidly cooling the hardening objective region 11. The method is characterized in that the plurality of bodies 13, 14 of the materials 10 are mutually coupled (16) with conductive relation (15) such as forming a closed circuit in which the respective hardening objective regions 11 of the bodies 13, 14 are continued as a series-endless state and such that positional relation between the respective bodies are fixed, and the plurality of bodies 13, 14 temporarily assembled in a form of materials 13+14 to be treated, then the high frequency induction current is conducted to an inductor 17 generating magnetic flux in the same direction as the axis of the assembly by disposing the inductor 17 outside the assembly, thereby the induction current circulating the closed circuit is generated in such a state that a coupling coefficient as an index of the coupling degree of the inductor with the materials is increased and the plurality of the hardening objective regions 11, 11 are simultaneously hardened. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、薄鋼板成形品の焼入れ方法に関し、例えば自動車の車体を構成する薄鋼板製の成形品を被処理物として、その要強化領域に焼入れ温度への加熱とこれに続く急冷とを適用して行う薄鋼板成形品の焼入れ方法に関する。   TECHNICAL FIELD The present invention relates to a method for quenching a thin steel sheet molded article, for example, a thin steel sheet molded article constituting an automobile body is used as an object to be processed, and heating to a quenching temperature and subsequent quenching are applied to a region requiring strengthening. It relates to a quenching method for a thin steel sheet molded product.

薄鋼板成形品の焼入れに関し、厚さ0.6mm〜3.2mmといった薄鋼板製のプレス成形品を被処理物として、焼入れ温度まで誘導加熱するに際して、被加熱領域を全体同時に誘導加熱する一発加熱方式でも入熱分布の調整が容易に行えるよう、ジグザグ電路構成の誘導子を配して誘導加熱する技術が、開発されている(例えば特許文献1参照)。
また、同じく薄鋼板製のプレス成形品を被処理物として、焼入れ温度まで誘導加熱するに際して、一発加熱方式でも昇温むらが低減されるよう、高周波通電を一時停止又は一時低減する技術が、開発されている(例えば特許文献2参照)。
Regarding quenching of thin steel sheet molded products, when induction heating is performed up to the quenching temperature using a pressed product made of a thin steel sheet with a thickness of 0.6 mm to 3.2 mm as the object to be processed, the entire heated area is induction heated at the same time. A technique for induction heating by arranging an inductor having a zigzag circuit configuration has been developed so that the heat input distribution can be easily adjusted even by a heating method (see, for example, Patent Document 1).
Also, a technology for temporarily stopping or temporarily reducing high-frequency energization so that uneven temperature rise is reduced even with a single heating method when induction heating to a quenching temperature, using a press-formed product made of a thin steel plate as a workpiece, It has been developed (see, for example, Patent Document 2).

さらに、厚さ3.2mm以下の薄鋼板製等の成形品や板状体を被処理物とし、この被処理物上の被加熱領域を加熱すべく、単一の被処理物に一発加熱方式の誘導加熱を適用するに際して、誘導電流が被加熱領域に集中するよう、被加熱領域の端部同士を被処理物の外部に配した導電部材で繋いで短絡させることにより、誘導電流に出入口を供する循環電路を形成する技術が、開発されている(例えば特許文献3参照)。因に、上記循環電路のうちの短絡部分を流れる電流は、誘導加熱には寄与せず銅損しかもたらさない。この技術では、被加熱領域が複数の場合にはそれらの領域同士を導電部材で直列に接続して閉回路(閉電路)にすることや、挟着具を導電部材の端部に設けることにより導電部材を薄鋼板成形品に対して着脱可能にすることも、提案されている。すなわち、この技術では、被加熱領域が単一の場合はもとより、被加熱領域(焼入れ対象領域)が複数の場合であっても、一度に誘導加熱する被処理物は単一であった。   Furthermore, a single article to be processed is heated once in order to heat a heated region on the article to be processed, such as a molded article or plate-like body made of a thin steel sheet having a thickness of 3.2 mm or less. When applying induction heating of the system, the end of the heated area is connected by a conductive member placed outside the object to be processed so that the induced current is concentrated in the heated area. A technique for forming a circulation electric circuit that provides the above has been developed (see, for example, Patent Document 3). Incidentally, the current flowing through the short-circuited portion of the circulation circuit does not contribute to induction heating and only brings about copper loss. In this technique, when there are a plurality of heated regions, these regions are connected in series with a conductive member to form a closed circuit (closed circuit), or a clamping tool is provided at the end of the conductive member. It has also been proposed to make the conductive member detachable from the thin steel sheet molded product. That is, in this technique, not only when the heating area is single, but also when the heating area (quenching target area) is plural, the object to be heated at a time is single.

特開2004−353035号公報JP 2004-353035 A 特開2005−015906号公報JP-A-2005-015906 特開2005−054225号公報JP 2005-054225 A

ところで、上記特許文献1〜3における誘導加熱は、いずれも、誘導子をその磁束が被処理物の板面を貫通するように配置した電磁モードで行う、「トランスバース磁束方式」と称される方式の誘導加熱である。
そして、このトランスバース誘導加熱では、誘導子と被処理物の結合係数(電磁結合の強さを表しており、誘導電流対誘導子電流比率を支配する)が低位なので、誘導子通電電流のうちの何割かは誘導加熱に寄与しない無効電流となってしまう。ついては、入熱に必要な電流よりもかなり大きい割増し電流の通電を要することとなるため、高周波電源の規模を結合係数の高位な方式と比べて大きく設定することが必要となって設備コストが嵩む。また、消費電力も銅損増により割増しされる。これらは、量産が大勢であるプレス成形品処理にあっては不利な要素である。
By the way, the induction heating in the above-mentioned patent documents 1 to 3 is referred to as a “transverse magnetic flux method” in which the inductor is operated in an electromagnetic mode in which the magnetic flux is disposed so as to penetrate the plate surface of the workpiece. This is induction heating.
In this transverse induction heating, since the coupling coefficient between the inductor and the object to be processed (representing the strength of electromagnetic coupling and governing the ratio of induced current to inductor current) is low, Some of these become reactive currents that do not contribute to induction heating. Therefore, it is necessary to energize an extra current that is considerably larger than the current required for heat input, and therefore it is necessary to set the scale of the high-frequency power source larger than that of the high coupling coefficient method, resulting in an increase in equipment cost. . Power consumption is also increased by increasing copper loss. These are disadvantageous factors in the processing of press-formed products that are mass-produced.

そこで、焼入れ対象領域(被加熱領域)の誘導加熱を、トランスバース方式ではなく誘導子と被処理物の結合係数の高位な方式で行えて高周波電源の規模や消費電力が小さくて済むようにすることが、基本的な課題となる。
また、上述したような従来の薄鋼板成形品の焼入れ方法では、何れの場合も、被処理物が単一である。このため、多数の物品を処理する場合、一つずつ処理していたのでは時間が掛かり、単に処理本数を増やして並列処理や並行処理を行ったのでは、その分だけ設備費等が嵩んでしまう。
そこで、能率向上のため複数体の被処理物を同時に処理することが更なる課題となる。
Therefore, induction heating of the region to be quenched (heated region) can be performed not by a transverse method but by a method with a higher coupling coefficient between the inductor and the object to be processed, so that the scale and power consumption of the high-frequency power source can be reduced. This is a basic issue.
Moreover, in the conventional quenching method for a thin steel sheet molded product as described above, the object to be treated is single in any case. For this reason, when processing a large number of articles, it takes time to process one by one, and simply increasing the number of processing and performing parallel processing or parallel processing increases the equipment cost. End up.
Therefore, it is a further problem to simultaneously process a plurality of objects to be processed for improving efficiency.

本発明の薄鋼板成形品の焼入れ方法(請求項1)は、このような課題を解決するために創案されたものであり、薄鋼板成形品を被処理物とし、該被処理物内に画定された焼入れ対象領域を、誘導加熱により該領域に誘導電流を生じさせて焼入れ温度に加熱し次いで急冷して行う薄鋼板成形品の焼入れ方法であって、前記焼入れ温度への加熱を、前記被処理物の複数体を該複数体の各体に夫々属する前記焼入れ対象領域が直列無端状に連なる閉電路が形成されるような導通取合で且つ各体間の位置関係が固定されるように相互連結して被処理物集合体の形に仮組みし、該集合体の軸線と同方向の磁束が生じる誘導子を該集合体の外側に配置して該誘導子に高周波通電することにより、前記閉電路を周回する誘導電流を生じさせて該閉電路を構成する前記焼入れ対象領域を誘導加熱して行う、ことを特徴とする。   The method of quenching a thin steel sheet molded article of the present invention (Claim 1) was devised in order to solve such a problem. The thin steel sheet molded article is defined as an object to be processed, and is defined in the object to be processed. A quenching method for a thin steel sheet molded article, in which an induction current is generated in the region by induction heating to be heated to a quenching temperature and then rapidly cooled, and the heating to the quenching temperature is performed on the to-be-quenched region. A plurality of processed objects are connected to each other so as to form a closed circuit in which the quenching target regions belonging to the respective bodies are connected in a series endless manner, and the positional relationship between the bodies is fixed. By interconnecting and temporarily assembling in the form of an assembly to be processed, an inductor that generates magnetic flux in the same direction as the axis of the assembly is placed outside the assembly, and high-frequency current is passed through the inductor, The closed circuit is configured by generating an induced current that circulates around the closed circuit. The performed quenching target area to induction heating that, characterized in that.

また、本発明の薄鋼板成形品の焼入れ方法(請求項2)は、上記解決手段を一発加熱方式で具現化したものであり、具体的には、上記の請求項1記載の薄鋼板成形品の焼入れ方法であって更に、前記焼入れ対象領域は前記被処理物内に細長く画定されており、該領域がその長手方向に連なって形成されたリング状の閉電路に対向させてリング状の誘導子を配置し、該誘導子を前記閉電路に対して静置させた状態で前記誘導加熱を行う、ことを特徴とする。   Moreover, the quenching method for a steel sheet molded product according to the present invention (Claim 2) embodies the above solution by a single heating method, and specifically, the steel sheet molding according to Claim 1 above. Further, the quenching target area is defined as an elongated shape in the workpiece, and the ring-shaped closed circuit is formed so as to face the ring-shaped closed circuit formed continuously in the longitudinal direction. An inductor is arranged, and the induction heating is performed in a state where the inductor is allowed to stand with respect to the closed circuit.

さらに、本発明の薄鋼板成形品の焼入れ方法(請求項3)は、上記解決手段を移動加熱方式で具現化したものであり、具体的には、上記の請求項1記載の薄鋼板成形品の焼入れ方法であって更に、前記焼入れ対象領域は、前記被処理物内の、前記相互連結に供される端部を除く全域であり、該全域が連なって形成された筒状の閉電路に対向させてリング状の誘導子または複巻きされた誘導子を配置し、該誘導子を筒状の閉電路に対してその軸線方向に相対的に走行させながら前記誘導加熱を行う、ことを特徴とする。   Furthermore, the method for quenching a thin steel sheet molded product according to the present invention (Claim 3) is one in which the above solution is embodied by a moving heating method. Specifically, the thin steel plate molded product according to Claim 1 above. Further, the quenching target area is an entire area of the workpiece to be processed except for an end portion to be used for the interconnection, and a cylindrical closed circuit formed by connecting the entire area. A ring-shaped inductor or a multi-winding inductor is arranged facing each other, and the induction heating is performed while the inductor is caused to travel relatively in the axial direction with respect to the cylindrical closed circuit. And

また、本発明の薄鋼板成形品の焼入れ方法(請求項4)は、上記解決手段を連結具の利用にて具現化したものであり、具体的には、前記導通取合での相互連結を、渡り導体の両端に挟圧把持機能部を設けた連結具を用いて行う、ことを特徴とする。   Moreover, the quenching method for a thin steel sheet molded product according to the present invention (Claim 4) is one in which the above-mentioned solution means is embodied by the use of a connector, and specifically, the interconnection in the conductive connection is performed. It is characterized in that it is carried out using a connecting tool provided with a clamping force gripping function part at both ends of the crossing conductor.

このような本発明の薄鋼板成形品の焼入れ方法(請求項1)にあっては、被処理物の複数体を無端状に連ねた被処理物集合体を誘導加熱するという着想に発して、誘導子の磁束の方向を被加熱体である被処理物集合体の軸線に一致させた電磁モードでの誘導加熱、云い換えれば、誘導子の磁束を取り囲む形で被加熱体が無端環状に配置されて強い電磁結合の確保された結合係数の高位な方式(いわば「同軸磁束方式」)での誘導加熱が実現され、高周波電源の規模や消費電力が小さくて済むこととなって、前記の基本的な課題が解決される。また、被処理物を相互固定状態で加熱する構成としたことで、複数体を同時に加熱できることとなって、前記の更なる課題も併せて解決される。
したがって、この発明によれば、小規模電源設備,低消費電力による高能率処理という生産性の高い薄鋼板成形品の焼入れ方法を実現することができる。
In the quenching method of the thin steel sheet molded article of the present invention (claim 1), the idea is to induction heat the processed object assembly in which a plurality of processed objects are connected endlessly, Inductive heating in an electromagnetic mode in which the direction of the magnetic flux of the inductor coincides with the axis of the workpiece assembly to be heated, in other words, the heated body is arranged in an endless ring surrounding the magnetic flux of the inductor As a result, induction heating with a high coupling coefficient method (so-called “coaxial magnetic flux method”) that ensures strong electromagnetic coupling is realized, and the scale and power consumption of the high-frequency power source can be reduced. Problems are solved. Moreover, since it was set as the structure which heats a to-be-processed object in a mutually fixed state, it will be able to heat a multiple body simultaneously and the said further subject is also solved collectively.
Therefore, according to the present invention, it is possible to realize a quenching method for a thin steel sheet molded product with high productivity, which is a small-scale power supply facility and high-efficiency processing with low power consumption.

誘導子の被処理物との係合係数は、同軸磁束電磁モードでの誘導加熱を実現した本発明構成の場合、形状にもよるが、大抵は0.6〜0.8といった高い値になる。これに対し、トランスバース磁束電磁モードでの誘導加熱では0.5の確保すら難しい。すなわち、同軸磁束加熱を実現できたことで、所要電源規模や消費電力が、トランスバース誘導加熱の場合の半分近くになるということである。
本発明が移動加熱方式での焼入れに適用された場合には、所要電源規模が更に小さくて済むこととなる一方で処理時間が長びくという代償を伴う。しかし、その代償は、複数体を同時処理することで何分の一かに減少する。移動加熱には、走行方向の入熱分布を走行速度や投入電力の加減によって調整できるという利点があるが、この利点は本発明方法においても活用することができる。
In the case of the configuration of the present invention that realizes induction heating in the coaxial magnetic flux electromagnetic mode, the engagement coefficient of the inductor with the workpiece is usually a high value such as 0.6 to 0.8, although it depends on the shape. . On the other hand, it is difficult to secure 0.5 even by induction heating in the transverse magnetic flux electromagnetic mode. That is, the fact that coaxial magnetic flux heating can be realized means that the required power supply scale and power consumption are nearly half that of transverse induction heating.
When the present invention is applied to quenching by the moving heating method, the required power supply scale can be further reduced, but at the cost of longer processing time. However, the price is reduced by a fraction of the simultaneous processing of multiple bodies. The moving heating has the advantage that the heat input distribution in the traveling direction can be adjusted by adjusting the traveling speed and the input power, but this advantage can also be utilized in the method of the present invention.

数値例も交えて詳述する。本発明の適用される被処理物の典型的な肉厚が0.6mm〜3.2mmであるとして、本発明の薄鋼板成形品の焼入れ方法における高周波通電の好適周波数は、1kHz〜50kHzである。この周波数領域は、単一板体を表裏から挟むように誘導子で囲んで誘導加熱する囲み誘導加熱の好適周波数領域である0.1MHz〜5MHzとちがって、ソリッドステート回路素子で電源を構成しやすい範囲であるため、周波数起因の高設備コストという問題も生じない。   It will be described in detail with numerical examples. Assuming that the typical thickness of the workpiece to which the present invention is applied is 0.6 mm to 3.2 mm, the preferred frequency of high-frequency energization in the quenching method for thin steel sheet molded products of the present invention is 1 kHz to 50 kHz. . This frequency region is different from 0.1 MHz to 5 MHz, which is a suitable frequency region for surrounding induction heating, in which a single plate is sandwiched from the front and back by an inductor and induction heating is performed. Since it is an easy range, the problem of high equipment costs due to frequency does not occur.

本発明において被処理物集合体を構成する被処理物の体数としては、集合体の形状の維持が容易な2〜4体が推奨されるが、限定はされない。さらには、該集合体をその軸線方向に多段化することも生産性の向上に有用である。複数体間の接続の手法としては、たとえば、隣り合う長辺部を直に接触させて電気導通状態で連結する手法や、剛な渡り導体を介在させる等のことにより間接的に電気導通状態を確立しながら隣り合う長辺部を連結させる手法を例示できる。   In the present invention, 2 to 4 bodies that can easily maintain the shape of the aggregate are recommended as the number of bodies to be processed that constitute the aggregate of objects to be processed, but are not limited thereto. Furthermore, it is useful for improving productivity to multistage the assembly in the axial direction. As a method of connection between a plurality of bodies, for example, a method in which adjacent long sides are brought into direct contact and connected in an electrically conductive state, or an electrically conductive state is indirectly set by interposing a rigid transition conductor or the like. A method of connecting adjacent long sides while being established can be exemplified.

本発明においては、誘導電流が周回する電路内への接続導体の介在を皆無ないしは最小限にできるので、相互接続に起因した銅損が新たに加わるという懸念も実質的に無用である。
すなわち、直接接触での相互連結の場合、誘導電流が被処理物の焼入れ対象領域だけを流れるので、接続用の導電部材などで余計な電力を消費することがない。
また、接続用の導電部材として渡り導体を介在させた相互連結の場合でも、被処理物同士の接続箇所が直接接触も可能なほど近いことから、個々の各焼入れ対象領域における誘導電流の経路長よりも渡り導体における誘導電流の経路長を短くしたり太くすることが容易なので、例えば1/10以下の如く桁違いに電路抵抗を小さくすることすら容易なので、渡り導体における銅損を十分に低減することができる。
In the present invention, since there is no or minimal interposition of the connection conductor in the electric circuit around which the induced current circulates, there is substantially no concern that a copper loss due to the interconnection is newly added.
That is, in the case of mutual connection by direct contact, the induced current flows only in the quenching target area of the object to be processed, so that no extra power is consumed by the conductive member for connection.
In addition, even in the case of interconnection with a crossing conductor interposed as a conductive member for connection, since the connection points of the workpieces are close enough to allow direct contact, the path length of the induced current in each individual quenching target area Since it is easy to shorten or increase the path length of the induced current in the transition conductor, for example, it is easy to reduce the circuit resistance by orders of magnitude, for example, 1/10 or less, so that the copper loss in the transition conductor is sufficiently reduced. be able to.

本発明の薄鋼板成形品の焼入れ方法の一実施形態(第1形態)について、その手順等を、図面を引用して説明する。図1は、(a)が被処理物10の凹側斜視図、(b)及び(c)が被処理物10の凸側斜視図、(d)が二個の被処理物13,14からなる被処理物集合体13+14の斜視図、(e)が被処理物集合体13+14および支持機構16の縦断面図、(f)が被処理物集合体13+14および誘導加熱装置17+18の平面図、(g)が三個の被処理物からなる被処理物集合体および誘導加熱装置の平面図、(h)が四個の被処理物からなる被処理物集合体および誘導加熱装置の平面図である。なお、高周波電源は記号で簡略図示している。   The procedure and the like of an embodiment (first embodiment) of the method for quenching a thin steel sheet molded product of the present invention will be described with reference to the drawings. 1A is a perspective view of the concave side of the workpiece 10, FIGS. 1B and 1C are perspective views of the convex side of the workpiece 10, and FIG. (E) is a longitudinal sectional view of the workpiece assembly 13 + 14 and the support mechanism 16, and (f) is a plan view of the workpiece assembly 13 + 14 and the induction heating device 17 + 18. g) is a plan view of an object assembly and induction heating apparatus made up of three objects to be processed, and (h) is a plan view of an object assembly made up of four objects to be processed and an induction heating apparatus. . Note that the high-frequency power source is simplified by symbols.

被処理物10は(図1(a),(b)参照)、例えば、自動車のボディの一部に用いられる焼入れに適した炭素鋼板製の山形断面のプレス成形品であり、板厚が2mmで高さが50mm前後で長さが800mm,その山形の頂上にあたる平坦部の幅は20mm,下端側の幅は両脇のフランジ(各10mm幅)を含めて80mmであり、その全域が焼入れ対象領域11となっている(図1(c)のダブルハッチング部分を参照)。長辺部12や,それと焼入れ対象領域11との間の傾斜部は、加熱対象にはなっていない。   The workpiece 10 (see FIGS. 1 (a) and 1 (b)) is, for example, a press-formed product having a chevron-shaped cross section made of a carbon steel plate suitable for quenching used for a part of an automobile body, and has a thickness of 2 mm. With a height of around 50 mm and a length of 800 mm, the width of the flat part at the top of the mountain is 20 mm, the width on the lower end side is 80 mm including the flanges on both sides (each 10 mm wide), and the entire area is subject to quenching This is a region 11 (see the double hatched portion in FIG. 1C). The long side portion 12 and the inclined portion between the long side portion 12 and the quenching target region 11 are not heated.

このような被処理物10は複数体13,14が被処理物集合体13+14の形に組み立てられる(図1(d)参照)。その際、例えば縒り銅線を複数条並列配備した通電断面積の大きい可撓性導体15が二条用いられて、被処理物13の焼入れ対象領域11の一端と被処理物14の焼入れ対象領域11の一端とが第1の導体15にて接続され、被処理物13の焼入れ対象領域11の他端と被処理物14の焼入れ対象領域11の他端とが第2の導体15にて接続される。接続は、電気導通が得られれば、挟着具利用方式でも(例えば特許文献3参照)、他の方式でも良い。このような導通取合で被処理物13,14を相互連結することにより、複数体13,14の各体に夫々属する焼入れ対象領域11が直列無端状に連なる閉電路(11+15+11+15)が形成される。すなわち、複数の焼入れ対象領域11,11がその長手方向に連なって、リング状の閉電路(11+15+11+15)が形成される。   In such an object 10 to be processed, a plurality of bodies 13 and 14 are assembled in the form of an object to be processed 13 + 14 (see FIG. 1D). At that time, for example, two flexible conductors 15 having a large current cross-sectional area in which a plurality of twisted copper wires are arranged in parallel are used, and one end of the quenching target region 11 of the workpiece 13 and the quenching target region 11 of the workpiece 14 are used. One end of the workpiece 13 is connected by the first conductor 15, and the other end of the quenching target region 11 of the workpiece 13 and the other end of the quenching target region 11 of the workpiece 14 are connected by the second conductor 15. The As long as electrical continuity is obtained, the connection may be performed by using a sandwiching tool (see, for example, Patent Document 3) or by another method. By interconnecting the objects to be processed 13 and 14 by such conduction connection, a closed circuit (11 + 15 + 11 + 15) is formed in which the quenching target regions 11 belonging to each of the multiple bodies 13 and 14 are connected in series endlessly. . That is, the plurality of quenching target regions 11 and 11 are connected in the longitudinal direction to form a ring-shaped closed circuit (11 + 15 + 11 + 15).

被処理物10の複数体13,14を被処理物集合体13+14の形に仮組みする際には、被処理物13,14を対向配置させるとともに、各体間の位置関係が固定されるように相互連結する。対向配置は、誘導加熱により焼入れ対象領域11に誘導電流を生じさせて焼入れ対象領域11を加熱したときに加熱状態や放熱状態が揃って温度分布が一様になるのを目的としたものであり、焼入れ対象領域11を遠ざけ長辺部12側を近づけて対向させる。導体15は柔な渡り導体であり位置関係の固定には役立たないので、各体13,14間の位置関係を固定するには、例えば長辺部12の対を対間の導通が生じない態様で挟圧把持する支持機構16を用いると良い(図1(e)参照)。   When the multiple bodies 13 and 14 of the workpiece 10 are temporarily assembled in the shape of the workpiece aggregate 13 + 14, the workpieces 13 and 14 are arranged to face each other and the positional relationship between the bodies is fixed. To interconnect. The opposing arrangement is intended to make the temperature distribution uniform when the heating target area 11 is heated by inducing induction current in the quenching target area 11 by induction heating and the heating state and heat dissipation state are uniform. Then, the quenching target area 11 is kept away and the long side 12 side is brought close to face each other. Since the conductor 15 is a flexible transition conductor and is not useful for fixing the positional relationship, in order to fix the positional relationship between the bodies 13 and 14, for example, the pair of the long side portions 12 does not cause conduction between the pair. It is preferable to use a support mechanism 16 that holds and grips with (see FIG. 1E).

このような被処理物集合体13+14を一発加熱方式で誘導加熱するため、誘導子17と高周波電源18を具えた誘導加熱装置が使用される(図1(f)参照)。誘導子17は、例えば水冷可能な銅管からなり、被処理物集合体13+14の外側に配置されるが、被処理物13の焼入れ対象領域11及び被処理物14の焼入れ対象領域11に対して例えば5mm〜10mm程度に近接して対向するよう、リング状に形成されている。
このような誘導子17を閉電路(11+15+11+15)に対向させて誘導子17を配置する。
An induction heating apparatus including an inductor 17 and a high-frequency power source 18 is used to induction-heat such an object assembly 13 + 14 by a single heating method (see FIG. 1 (f)). The inductor 17 is made of, for example, a water-coolable copper tube and is disposed outside the workpiece assembly 13 + 14. For example, it is formed in a ring shape so as to face each other in the vicinity of about 5 mm to 10 mm.
The inductor 17 is arranged with the inductor 17 facing the closed circuit (11 + 15 + 11 + 15).

その際、被処理物集合体13+14の軸線と同方向の磁束が生じる状態で、且つ、狭巾の閉電路(11+15+11+15)に対して誘導子17を静置させた状態で、誘導子17を配置する。そして、焼入れ対象領域11の厚さに基づく例えば10〜20kHz程度の高周波を高周波電源18から供給して誘導子17に高周波通電する。
これにより、閉電路(11+15+11+15)を周回する誘導電流が生じて、その閉電路を構成している二つの焼入れ対象領域11,11が同時に誘導加熱される。
こうして、二個の被処理物10に対する誘導加熱が一発で迅速かつ的確に行われる。
At that time, the inductor 17 is disposed in a state where a magnetic flux is generated in the same direction as the axis of the workpiece assembly 13 + 14 and the inductor 17 is left stationary with respect to the narrow closed circuit (11 + 15 + 11 + 15). To do. Then, a high frequency of, for example, about 10 to 20 kHz based on the thickness of the quenching target region 11 is supplied from the high frequency power source 18 and the inductor 17 is energized with a high frequency.
As a result, an induced current that circulates around the closed circuit (11 + 15 + 11 + 15) is generated, and the two quenching target regions 11 and 11 that constitute the closed circuit are induction-heated simultaneously.
In this way, induction heating for the two workpieces 10 is performed quickly and accurately in one shot.

なお、上述したような被処理物10を三個ずつ纏めて誘導加熱する場合は、正三角形の各辺に被処理物10を配置し、正三角形の各頂点に導体15を配置する(図1(g)参照)。これにより、複数体の各体に夫々属する焼入れ対象領域11,11,11が直列無端状に連なる閉電路(11+15+11+15+11+15)が形成される。
また、上述したような被処理物10を四個ずつ纏めて誘導加熱する場合は、正方形の各辺に被処理物10を配置し、正方形の各頂点に導体15を配置する(図1(h)参照)。これによっても、複数体の各体に夫々属する焼入れ対象領域11,11,11,11が直列無端状に連なる閉電路(11+15+11+15+11+15+11+15)が形成される。
In addition, when three to-be-processed objects 10 as mentioned above are collectively heated by induction, the to-be-processed object 10 is arrange | positioned at each edge | side of an equilateral triangle, and the conductor 15 is arrange | positioned at each vertex of an equilateral triangle (FIG. 1). (See (g)). As a result, a closed circuit (11 + 15 + 11 + 15 + 11 + 15) is formed in which the quenching target regions 11, 11, 11 belonging to each of the plurality of bodies are connected in a series endless manner.
Further, in the case where four of the above-described objects to be processed 10 are collectively heated by induction, the objects to be processed 10 are arranged on each side of the square, and the conductors 15 are arranged on each vertex of the square (FIG. 1 (h )reference). This also forms a closed circuit (11 + 15 + 11 + 15 + 11 + 15 + 11 + 15) in which the quenching target regions 11, 11, 11, 11 belonging to each of the plurality of bodies are connected in series endlessly.

何れの場合も、被処理物10を相互固定したうえで、細長い焼入れ対象領域11がその長手方向に連なって形成されたリング状の閉電路に対向させて該閉電路と略同幅のリング状の誘導子17を配置し、さらに誘導子17を狭巾の閉電路に対して静置させた状態で、誘導加熱を行う。これにより、誘導電流の流路が対向する誘導子による近接効果によって規制されるので、焼入れ対象領域が細長いものであっても、そこへ的確に誘導電流が集中する。しかも、複数体の被処理物を能率良く処理できる。例えば、図1(d)〜(f)のケースについて云えば、焼入れ対象領域11を焼入れ温度として設定された900℃強の温度に1分弱の短時間で昇温させる加熱操作が20kVAの高周波電源を出力に余裕を残した形で稼働させて行える。
加熱後は、水冷などの手法で加熱部全域を同時に急冷し(例えば特許文献1〜4参照)、それから、被処理物集合体の相互連結を解いて、各被処理物10の熱処理を終える。
In any case, after the workpieces 10 are fixed to each other, the ring-shaped closed circuit is formed so that the elongated quenching target region 11 is opposed to the ring-shaped closed circuit formed continuously in the longitudinal direction. Inductive heating is performed in a state where the inductor 17 is placed and the inductor 17 is allowed to stand against a narrow closed circuit. Thereby, since the flow path of the induced current is regulated by the proximity effect by the opposing inductor, the induced current is accurately concentrated even if the quenching target region is elongated. Moreover, a plurality of objects to be processed can be processed efficiently. For example, in the case of FIGS. 1D to 1F, the heating operation for raising the quenching target region 11 to a temperature of slightly higher than 900 ° C. set as the quenching temperature in a short time of less than 1 minute is a high frequency of 20 kVA. This can be done by operating the power supply with a margin in output.
After the heating, the entire heating unit is rapidly cooled at the same time by a method such as water cooling (see, for example, Patent Documents 1 to 4), and then the interconnects of the objects to be processed are released to finish the heat treatment of each object 10 to be processed.

本発明の薄鋼板成形品の焼入れ方法の他の実施形態(第2形態)について、その手順等を、図面を引用して説明する。図2は、(a)及び(b)が被処理物20の凸側斜視図、(c)が二個の被処理物23,24からなる被処理物集合体23+24の斜視図、(d)が長辺部22,22接続の一例を示す斜視図、(e)が被処理物集合体23+24および誘導加熱装置27+28の斜視図、(f)がその端面図である。   The procedure and the like of another embodiment (second embodiment) of the method for quenching a thin steel sheet molded product of the present invention will be described with reference to the drawings. 2A and 2B are perspective views of the convex side of the object 20 to be processed, FIG. 2C is a perspective view of an object assembly 23 + 24 made up of two objects 23 and 24, and FIG. Is a perspective view showing an example of the connection of the long side portions 22, 22, (e) is a perspective view of the workpiece assembly 23 +24 and the induction heating device 27 +28, and (f) is an end view thereof.

この形態では、被処理物20が長方形平板を蒲鉾状に曲げた薄鋼板成形品であり、板厚が1.2mm,高さが60mm,長さが600mm,頂部の幅が80mm,下端側の幅(フランジを含む)が105mmである。導通取合での相互連結が直に接触させて行われ、誘導加熱が一発加熱方式でなく移動加熱方式で行われる。
被処理物20は(図2(a)参照)、横断面における形状が長手方向のどこでも同じになっている。焼入れ対象領域21は、被処理物20のうち、相互連結に供される端部である長辺部22を除く全域である(図2(b)のダブルハッチング部分を参照)。
In this embodiment, the workpiece 20 is a thin steel plate molded product obtained by bending a rectangular flat plate into a bowl shape, the plate thickness is 1.2 mm, the height is 60 mm, the length is 600 mm, the top width is 80 mm, and the lower end side is The width (including the flange) is 105 mm. Interconnection in conduction coupling is performed by direct contact, and induction heating is performed by a moving heating method instead of a single heating method.
The workpiece 20 (see FIG. 2A) has the same cross-sectional shape everywhere in the longitudinal direction. The quenching target region 21 is the entire area of the workpiece 20 excluding the long side portion 22 that is an end portion provided for interconnection (see the double hatched portion in FIG. 2B).

被処理物20の二体23,24を被処理物集合体23+24の形に組み立てるときには、上述の例と同じく被処理物23,24を対向配置させるが(図2(c)参照)、上述の例と異なり次に述べる直接接触状態での導通取合にて各体間の位置関係の固定まで行う。導通取合での相互連結を直接接触状態で行うには(図2(d)参照)、連結に供される一対の被処理物20,20の長辺部22,22同士すなわち焼入れ対象領域21の両脇の端部同士を相互に重ね合わせて例えば加圧用の隆起部を多点配設したバネ圧挟み付け形式の挟圧具26(詳細構造図示略)にて長辺部22,22の長手方向沿いに多点密着させて相互連結すると良い。このような挟圧具26による相互連結は、被処理物集合体23+24の導通取合に加えて、被処理物集合体23+24の仮組み形状保持を兼ねる。
そして、そのような連結手法により被処理物23,24の長辺部22を直付けして仮組みすると、被処理物集合体23+24は、焼入れ対象領域21,21の総てが連なって筒状の閉電路(21+21)が形成されたものとなる。
When the two objects 23 and 24 of the object to be processed 20 are assembled in the form of the object to be processed 23 + 24, the objects to be processed 23 and 24 are arranged to face each other as in the above example (see FIG. 2C). Unlike the example, it is performed until the positional relationship between each body is fixed by the conductive connection in the direct contact state described below. In order to perform the mutual connection in the continuity connection in a direct contact state (see FIG. 2D), the long side portions 22 and 22 of the pair of workpieces 20 and 20 provided for the connection, that is, the quenching target region 21. For example, the long side portions 22, 22 of the long side portions 22, 22 are overlapped with each other by using a pinching tool 26 (detailed structure not shown) of a spring pressure sandwiching type in which end portions on both sides of each other are overlapped with each other and, for example, pressurizing ridges are arranged at multiple points. It is good to make a multipoint contact along the longitudinal direction and interconnect. Such interconnection by the clamping tool 26 also serves to maintain the temporarily assembled shape of the workpiece assembly 23 + 24 in addition to the electrical connection of the workpiece assembly 23 + 24.
Then, when the long sides 22 of the workpieces 23 and 24 are directly attached and provisionally assembled by such a connecting method, the workpiece aggregates 23 + 24 are cylindrical in which all of the quenching target areas 21 and 21 are connected. Closed circuit (21 + 21) is formed.

誘導加熱装置は、ここでも誘導子27と高周波電源28だけを図示したが(図2(e),(f)参照)、図示しない移動機構も設けられており、この機構により誘導子27を筒状の閉電路(21+21)に対してその軸線方向すなわち長手方向へ相対的に走行させるようになっている。誘導子27は、被処理物23の焼入れ対象領域21及び被処理物24の焼入れ対象領域21に対しては誘導電流を誘発可能なところまで近接して対向するようリング状に形成されており、筒状の閉電路(21+21)に対向させて具体的には閉電路のうち一横断面における環状部分に対向させて、閉電路の外側に配置される。   Although only the inductor 27 and the high frequency power supply 28 are shown here as the induction heating device (see FIGS. 2E and 2F), a moving mechanism (not shown) is also provided. It is made to run relatively in the axial direction, that is, the longitudinal direction with respect to the closed electric circuit (21 + 21). The inductor 27 is formed in a ring shape so as to face the quenching target region 21 of the workpiece 23 and the quenching target region 21 of the workpiece 24 close to a place where an induced current can be induced, It is opposed to the cylindrical closed circuit (21 + 21), specifically, is disposed outside the closed circuit so as to be opposed to the annular portion in one transverse section of the closed circuit.

誘導子27は銅管製であって中空部を冷却水路とした水冷構造となっており、更に、誘導子27には多数の小孔が飛石状に設けられていて(図示略)、この小孔からの噴射水により誘導子27による加熱部を追随冷却することで移動形式で焼入れを進めるようになっている。この場合、水切りが容易なように縦移動とするのがよい。なお、この水冷を、全長に亘る移動加熱を終えてから一気に行うようにしてもよいが、その場合は移動加熱中の放熱による加熱温度の傾きを補償するようなプログラム入熱を行うことが望ましい。   The inductor 27 is made of a copper tube and has a water cooling structure in which the hollow portion is a cooling water channel. Further, the inductor 27 is provided with a large number of small holes in a stepping stone shape (not shown). Quenching proceeds in a moving manner by following the cooling of the heating part by the inductor 27 with water jetted from the hole. In this case, it is preferable to perform vertical movement so that draining is easy. Note that this water cooling may be performed at once after moving heating over the entire length, but in that case, it is desirable to perform program heat input so as to compensate for the inclination of the heating temperature due to heat radiation during moving heating. .

このような誘導子27に高周波電源28から高周波通電を行いながら、誘導子27を被処理物集合体23+24の一端側から他端側まで一定速度で又は入熱分布仕様に基づく可変速度で走行させる。そうすると、被処理物集合体23+24の軸線と同方向の磁束が生じ、それによって閉電路(21+21)のうち誘導子27対向の環状部分に閉電路を周回する誘導電流が生じて、その閉電路を構成している二つの焼入れ対象領域21,21のうち誘導子27対向部分が同時に誘導加熱される。
そして、誘導子27が被処理物集合体23+24の端から端まで走行を終えると、二個の被処理物20に対する誘導加熱が完了する。
While the inductor 27 is energized with high frequency from the high frequency power supply 28, the inductor 27 is caused to travel from one end side to the other end side of the workpiece assembly 23 + 24 at a constant speed or a variable speed based on the heat input distribution specification. . Then, a magnetic flux in the same direction as the axis of the workpiece assembly 23 + 24 is generated, thereby generating an induced current circulating around the closed circuit in the annular portion of the closed circuit (21 + 21) facing the inductor 27. Of the two quenching target areas 21 and 21 that are configured, the part facing the inductor 27 is simultaneously induction-heated.
Then, when the inductor 27 finishes traveling from end to end of the workpiece assembly 23 + 24, induction heating for the two workpieces 20 is completed.

なお、移動加熱方式でも、誘導子27に対向する環状部分に流れる誘導電流の電流密度は一発加熱方式と同様に大きいので、上記相互連結部で接触抵抗起因の過熱が起りそうであるが、その心配は無用である。何故なら、誘導子27の被処理物との対向間隔を相互連結部近傍では大きくしておくことで誘導子27による誘導電流流路規制作用を弱め、誘導電流に長辺部22の全長に分散する流路をとらせて、相互連結部における電流密度を著減させることができるからである。   Even in the moving heating method, since the current density of the induced current flowing in the annular portion facing the inductor 27 is as large as in the one-shot heating method, overheating due to contact resistance is likely to occur in the interconnected portion. That worry is useless. This is because by increasing the spacing between the inductor 27 and the object to be processed in the vicinity of the interconnecting portion, the induced current flow path regulating action by the inductor 27 is weakened, and the induced current is distributed over the entire length of the long side portion 22. This is because the current density in the interconnecting portion can be remarkably reduced by removing the flow path.

本発明の薄鋼板成形品の焼入れ方法の他の実施形態(第3形態)について、その手順等を、図面を引用して説明する。図3は、(a)及び(b)が四個の被処理物20からなる被処理物集合体および誘導子27の斜視図、(c)が二点鎖線で囲んだC部の拡大図である。
この形態では(図3(a),(b)参照)、導通取合での相互連結が渡り導体29を介在させて行われる。被処理物20は、上述した第2形態のものと同じであるが、四体が纏めて処理される。誘導加熱は移動加熱方式で行われる。
The procedure and the like of another embodiment (third embodiment) of the method for quenching a thin steel sheet molded product of the present invention will be described with reference to the drawings. 3A and 3B are perspective views of the workpiece assembly and the inductor 27 including four workpieces 20 and FIG. 3C is an enlarged view of a portion C surrounded by a two-dot chain line. is there.
In this embodiment (see FIGS. 3A and 3B), the interconnection in the continuity connection is performed with the crossing conductor 29 interposed. The workpiece 20 is the same as that of the second embodiment described above, but four bodies are processed together. Induction heating is performed by a moving heating method.

渡り導体29は(図3(c)参照)、何れも金属等からなる外側導体29aと内側導体29bとを対向させて不図示の小ボルト等で連結したものであり、これを用いて被処理物20の長辺部22同士を連結する場合、外側導体29aと内側導体29bとの隙間を開けた状態でその隙間に両側から夫々の長辺部22を差し込み、それからボルト締込み等によって外側導体29aと内側導体29bとの間隙を狭めることにより、両側に被処理物20を挟圧把持するようになっている。図示の例では四体の被処理物20を筒状に仮組みするため各導体29は両側の被処理物20をほぼ直交させて把持するようになっているが、長手方向に直交する横断面における形状が長手方向のどこでも同じであれば移動加熱が適切に行えるので、被処理物20が三体でも五体以上でも本発明の適用が可能である。   The transition conductor 29 (see FIG. 3 (c)) is formed by connecting an outer conductor 29a and an inner conductor 29b made of metal or the like with a small bolt (not shown) facing each other and using this to be processed When connecting the long side portions 22 of the object 20, the long conductors 22 are inserted into the gap from both sides in a state where a gap is formed between the outer conductor 29a and the inner conductor 29b, and the outer conductor is then tightened by bolting or the like. By narrowing the gap between the inner conductor 29b and the inner conductor 29b, the workpiece 20 is clamped and gripped on both sides. In the illustrated example, the four workpieces 20 are temporarily assembled in a cylindrical shape so that each conductor 29 grips the workpieces 20 on both sides substantially orthogonally, but the cross-section perpendicular to the longitudinal direction. Since the moving heating can be appropriately performed if the shape is the same everywhere in the longitudinal direction, the present invention can be applied even if the workpiece 20 is three bodies or five bodies or more.

高周波電源18の出力が小さい場合は、一巻きだけで作ったリング状の誘導子27を被処理物集合体(20+20+20+20)の外側に配置して移動加熱を行うが(図3(a)参照)、高周波電源18の出力に余裕がある場合は、ソレノイド状あるいは多段リング状に複巻きされた誘導子27を被処理物集合体(20+20+20+20)の外側に配置して移動加熱を行う(図3(b)参照)。
この移動加熱方式の場合も、加熱後の急冷を加熱に追随させた移動形式として移動形式の焼入れを行うことが望ましい。焼入れ後は、被処理物集合体を解体して、複数の強化成形品を得る。
When the output of the high-frequency power source 18 is small, the ring-shaped inductor 27 made by only one winding is arranged outside the workpiece assembly (20 + 20 + 20 + 20) to perform moving heating (see FIG. 3A). When there is a margin in the output of the high-frequency power source 18, the inductor 27 wound in a solenoid shape or a multi-stage ring shape is placed outside the workpiece assembly (20 + 20 + 20 + 20) to perform moving heating (FIG. 3 ( b)).
Also in the case of this moving heating method, it is desirable to perform the moving type quenching as a moving type in which the rapid cooling after heating is followed by heating. After quenching, the workpiece aggregate is disassembled to obtain a plurality of reinforced molded products.

[その他]
なお、図2のケースの移動加熱焼入れでは、20〜50kHzの高周波通電による、焼入れ温度900℃強、移動速度3.3mm/s(所要時間3分)での焼入れ処理が、図2(c)〜(f)については20kVA、図3(a)については50kVAの高周波電源により、夫々電源出力に余裕を残した形で行える。
また、被処理物20同士の接続は、上述したような着脱式が便利であるが、短時間での解体さえできれば圧着や溶着などの固着式でも良い。
[Others]
In the case of moving heating and quenching in the case of FIG. 2, the quenching process at a quenching temperature of over 900 ° C. and a moving speed of 3.3 mm / s (required time: 3 minutes) by 20 to 50 kHz high-frequency energization is shown in FIG. ~ (F) can be performed with a high-frequency power supply of 20 kVA and FIG.
The connection between the objects to be processed 20 is convenient using the detachable type as described above, but may be a fixed type such as crimping or welding as long as disassembly can be performed in a short time.

本発明の典型的な用途としては、自動車車体構成用のプレス成形品を対象として誘導加熱後に急冷するといった焼入れ方法を挙げることができる。   A typical application of the present invention is a quenching method in which a press-molded product for automobile body construction is subjected to quenching after induction heating.

本発明の一実施形態(第1形態)について、薄鋼板成形品の焼入れ方法を示し、(a)が被処理物の凹側斜視図、(b)及び(c)が被処理物の凸側斜視図、(d)が二個の被処理物からなる被処理物集合体の斜視図、(e)が二個の被処理物からなる被処理物集合体および支持機構の縦断面図、(f)が二個の被処理物からなる被処理物集合体および誘導加熱装置の平面図、(g)が三個の被処理物からなる被処理物集合体および誘導加熱装置の平面図、(h)が四個の被処理物からなる被処理物集合体および誘導加熱装置の平面図である。About one Embodiment (1st form) of this invention, the quenching method of a thin steel plate molded article is shown, (a) is the concave side perspective view of a to-be-processed object, (b) and (c) are the convex sides of a to-be-processed object. (D) is a perspective view of a workpiece assembly composed of two workpieces, (e) is a longitudinal sectional view of a workpiece assembly consisting of two workpieces, and a support mechanism. (f) is a plan view of a workpiece assembly and induction heating apparatus made up of two workpieces; (g) is a plan view of a workpiece assembly and induction heating device consisting of three workpieces; h) is a plan view of an object assembly including four objects to be processed and an induction heating device. 本発明の他の実施形態(第2形態)について、薄鋼板成形品の焼入れ方法を示し、(a)及び(b)が被処理物の凸側斜視図、(c)が二個の被処理物からなる被処理物集合体の斜視図、(d)が長辺部接続の一例を示す斜視図、(e)が二個の被処理物からなる被処理物集合体および誘導加熱装置の斜視図、(f)がその端面図である。About other embodiment (2nd form) of this invention, the quenching method of a thin steel plate molded article is shown, (a) And (b) is a convex side perspective view of a to-be-processed object, (c) is two to-be-processed The perspective view of the to-be-processed object assembly which consists of a thing, (d) is a perspective view which shows an example of a long side part connection, (e) is the perspective view of the to-be-processed object assembly which consists of two to-be-processed objects, and an induction heating apparatus FIG. 4F is an end view thereof. 本発明の他の実施形態(第3形態)について、薄鋼板成形品の焼入れ方法を示し、(a)及び(b)が四個の被処理物からなる被処理物集合体および誘導子の斜視図、(c)が二点鎖線で囲んだC部の拡大図である。About other embodiment (3rd form) of this invention, the hardening method of a thin steel plate molded article is shown, The perspective view of the to-be-processed object aggregate | assembly and inductor which (a) and (b) consist of four to-be-processed objects FIG. 4C is an enlarged view of a portion C surrounded by a two-dot chain line.

符号の説明Explanation of symbols

10…被処理物(薄鋼板成形品)、11…焼入れ対象領域、12…長辺部、
13,14…被処理物(被処理物集合体)、15…可撓性導体、
16…支持機構、17…誘導子、18…高周波電源、
20…被処理物(薄鋼板成形品)、21…焼入れ対象領域、22…長辺部、
23,24…被処理物(被処理物集合体)、26…挟圧具(直接接触導通手段)、
27…誘導子、28…高周波電源、29…渡り導体
DESCRIPTION OF SYMBOLS 10 ... To-be-processed object (thin steel plate molded product), 11 ... Quenching object area | region, 12 ... Long side part,
13, 14 ... object to be processed (processed object aggregate), 15 ... flexible conductor,
16 ... support mechanism, 17 ... inductor, 18 ... high frequency power supply,
20 ... object to be treated (thin steel plate molded product), 21 ... quenching target area, 22 ... long side part,
23, 24 ... object to be processed (processed object aggregate), 26 ... pinching tool (direct contact conduction means),
27 ... Inductor, 28 ... High frequency power supply, 29 ... Transition conductor

Claims (4)

薄鋼板成形品を被処理物とし、該被処理物内に画定された焼入れ対象領域を、誘導加熱により該領域に誘導電流を生じさせて焼入れ温度に加熱し次いで急冷して行う薄鋼板成形品の焼入れ方法であって、前記焼入れ温度への加熱を、前記被処理物の複数体を該複数体の各体に夫々属する前記焼入れ対象領域が直列無端状に連なる閉電路が形成されるような導通取合で且つ各体間の位置関係が固定されるように相互連結して被処理物集合体の形に仮組みし、該集合体の軸線と同方向の磁束が生じる誘導子を該集合体の外側に配置して該誘導子に高周波通電することにより、前記閉電路を周回する誘導電流を生じさせて該閉電路を構成する前記焼入れ対象領域を誘導加熱して行う、ことを特徴とする薄鋼板成形品の焼入れ方法。   A thin steel plate molded article which is formed by using a thin steel plate molded article as an object to be processed, and heating a quenching target area defined in the object to be processed by induction heating to the quenching temperature by induction induction in the area. In this quenching method, heating to the quenching temperature is performed so that a plurality of the objects to be processed form a closed electric circuit in which the regions to be quenched that belong to each of the plurality of bodies are connected in series endlessly. The inductors are connected to each other so that the positional relationship between the bodies is fixed and connected to each other and temporarily assembled into a workpiece assembly, and an inductor generating a magnetic flux in the same direction as the axis of the assembly is provided. The induction hardening is performed by inductively heating the region to be quenched that forms the closed circuit by generating an induced current that circulates the closed circuit by applying high-frequency current to the inductor by placing the inductor outside the body. Quenching method for thin steel sheet molded products. 前記焼入れ対象領域は前記被処理物内に細長く画定されており、該領域がその長手方向に連なって形成されたリング状の閉電路に対向させてリング状の誘導子を配置し、該誘導子を前記閉電路に対して静置させた状態で前記誘導加熱を行う、ことを特徴とする請求項1記載の薄鋼板成形品の焼入れ方法。   The quenching target region is elongated and defined in the workpiece, and a ring-shaped inductor is disposed so as to face a ring-shaped closed circuit formed in a continuous manner in the longitudinal direction of the region. The method for quenching a thin steel sheet molded article according to claim 1, wherein the induction heating is performed in a state where the steel sheet is left stationary with respect to the closed circuit. 前記焼入れ対象領域は、前記被処理物内の、前記相互連結に供される端部を除く全域であり、該全域が連なって形成された筒状の閉電路に対向させてリング状の誘導子または複巻きされた誘導子を配置し、該誘導子を筒状の閉電路に対してその軸線方向に相対的に走行させながら前記誘導加熱を行う、ことを特徴とする請求項1記載の薄鋼板成形品の焼入れ方法。   The quenching target area is the entire area of the workpiece except for the end portion used for the interconnection, and a ring-shaped inductor facing the cylindrical closed circuit formed by connecting the entire area. The thin coiled inductor according to claim 1, wherein a plurality of wound inductors are arranged, and the induction heating is performed while the inductors travel relatively in the axial direction with respect to a cylindrical closed circuit. A quenching method for steel sheet molded products. 前記導通取合での相互連結を、渡り導体の両端に挟圧把持機能部を設けた連結具を用いて行う、ことを特徴とする請求項1乃至請求項3の何れかに記載された薄鋼板成形品の焼入れ方法。   4. The thin connection according to claim 1, wherein the connection in the conductive connection is performed using a connection tool provided with a clamping gripping function portion at both ends of the crossing conductor. A quenching method for steel sheet molded products.
JP2006223653A 2006-08-18 2006-08-18 Method for hardening thin steel sheet-formed article Pending JP2008045183A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5619162B2 (en) * 2010-07-08 2014-11-05 本田技研工業株式会社 High frequency heating coil

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63274712A (en) * 1987-04-30 1988-11-11 Fuji Denshi Kogyo Kk High frequency induction surface quenching method

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63274712A (en) * 1987-04-30 1988-11-11 Fuji Denshi Kogyo Kk High frequency induction surface quenching method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5619162B2 (en) * 2010-07-08 2014-11-05 本田技研工業株式会社 High frequency heating coil

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