JP2008041756A - Manufacturing method of electronic apparatus, and the electronic apparatus - Google Patents

Manufacturing method of electronic apparatus, and the electronic apparatus Download PDF

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JP2008041756A
JP2008041756A JP2006211076A JP2006211076A JP2008041756A JP 2008041756 A JP2008041756 A JP 2008041756A JP 2006211076 A JP2006211076 A JP 2006211076A JP 2006211076 A JP2006211076 A JP 2006211076A JP 2008041756 A JP2008041756 A JP 2008041756A
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metal substrate
bag
electronic component
protrusion
storage body
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JP4811936B2 (en
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Daisuke Yoshioka
大輔 吉岡
Kanji Takagi
寛二 高木
Hideyuki Sano
英之 佐野
Yukihiro Noro
幸弘 野呂
Masaaki Hayashi
雅明 林
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Omron Corp
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Omron Corp
Omron Tateisi Electronics Co
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent an electronic component from becoming high in temperature by efficiently transferring heat from the electronic component to a heat accumulating body. <P>SOLUTION: The apparatus is configured by assembling a metal substrate 4 mounted with an electronic component 5 of an electronic apparatus 1, an elastic bag 6 having a heat accumulating body 7 sealed therein, and a lower container 3 as a base, having a surface 3b for placing the bag 6 and a protrusion 3a protruding from the surface 3b and supporting the metal substrate 4 so as to oppose the surface 3b. In this case, the bag 6 is placed on the surface 3b of the lower container 3, the metal substrate 4 is placed on the protrusion 3a, the bag 6 is attached tightly on the metal substrate 4 over a region 4a of the metal substrate 4, where the electronic component 5 is mounted, while the bag 6 is made to press against the surface 3b with the metal substrate 4, and the protrusion 3a and the metal substrate 4 are fastened with screws 8 and fix them. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、例えばパワートランジスタ、マイクロプロセッサ、チョークコイル、レーザダイオード、電動機等の電子部品を備えた電子機器と該電子機器の製造方法に関し、特に電子部品が動作して発熱したときに高温になるのを抑制することに関するものである。   The present invention relates to an electronic device including electronic components such as a power transistor, a microprocessor, a choke coil, a laser diode, and an electric motor, and a method for manufacturing the electronic device, and particularly, when the electronic component operates and generates heat, the temperature becomes high. It is related to suppressing this.

電子機器には、例えばパワートランジスタ、マイクロプロセッサ、チョークコイル、レーザダイオード、電動機等のような、動作することにより発熱して高温になる電子部品を備えたものがある。このような発熱性を有する電子部品が所定温度以上の高温になると、電子部品や電子機器が誤動作し、さらに電子機器の内蔵回路や周辺回路が破壊される等の害が発生する。このような害の発生を防止するため、従来から電子部品が高温になるのを抑制する対策が各種提案されている。   Some electronic devices include electronic components that generate heat and become high temperature when operated, such as a power transistor, a microprocessor, a choke coil, a laser diode, and an electric motor. When such an exothermic electronic component reaches a temperature higher than a predetermined temperature, the electronic component or the electronic device malfunctions, and further, damage such as destruction of the built-in circuit or peripheral circuit of the electronic device occurs. In order to prevent the occurrence of such harm, various measures have been proposed in the past for suppressing the temperature of electronic components from becoming high.

例えば、下記の特許文献1では、高熱伝導性材料で形成された中空容器の内部に融点が中空容器の融点または分解温度より低くて電子部品の作動上限温度以下である金属を封入して成る冷却素子を、回路基板に搭載された電子部品の回路基板と反対側の一面に取り付けることにより、電子部品からの発熱を金属の自己融解により吸熱して蓄熱し、電子部品が高温になるのを抑制している。   For example, in Patent Document 1 below, cooling is performed by enclosing a metal having a melting point lower than the melting point or decomposition temperature of the hollow container and lower than the upper limit operating temperature of the electronic component inside the hollow container formed of a high thermal conductivity material. By attaching the element to the surface opposite to the circuit board of the electronic component mounted on the circuit board, the heat generated from the electronic component is absorbed and stored by self-melting of the metal, preventing the electronic component from becoming hot. is doing.

また、下記の特許文献2では、上面に回路パターンが形成されたAl
部材で成る絶縁板と、絶縁板の下面に密着されたアルミニュウム部材で成る基板とから構成される回路基板において、絶縁板の上面に電子部品を搭載し、基板の全面に対して密閉された一様な空洞部内にパラフィン部材で成る蓄熱材を封入することにより、電子部品からの発熱を蓄熱材の自己融解により吸熱して蓄熱し、電子部品が高温になるのを抑制している。
In Patent Document 2 below, Al 2 O 3 having a circuit pattern formed on the upper surface is used.
In a circuit board composed of an insulating plate made of a member and a substrate made of an aluminum member in close contact with the lower surface of the insulating plate, an electronic component is mounted on the upper surface of the insulating plate and sealed with respect to the entire surface of the substrate. By encapsulating a heat storage material made of a paraffin member in such a hollow portion, heat generated from the electronic component is absorbed by self-melting of the heat storage material to store the heat, and the electronic component is prevented from reaching a high temperature.

また、下記の特許文献3では、アルミニュウムや銅等の金属シートと、パラフィンワックス等の熱軟化材を含有した粘着性を有する熱伝導性部材とを積層して成る放熱シートを、電子部品と熱放散部材との間に介在させて、金属シートを電子部品に接続し、熱伝導性部材を熱放散部材に接続することにより、電子部品からの発熱を熱伝導性部材の固体から液体への相変化により吸熱して熱放散部材へ伝え、電子部品が高温になるのを抑制している。   Further, in Patent Document 3 below, a heat dissipation sheet formed by laminating a metal sheet such as aluminum or copper and an adhesive heat conductive member containing a heat softening material such as paraffin wax is used as an electronic component and a heat The metal sheet is connected to the electronic component, and the heat conductive member is connected to the heat dissipating member, and the heat generated from the electronic component is transferred from the solid to the liquid of the heat conductive member. The change absorbs heat and transmits it to the heat dissipating member to suppress the electronic component from becoming high temperature.

さらに、下記の特許文献4では、相変化する物質が微少にカプセル化されたスラリーを柔軟な袋に封入して、該袋を電子部品に接触させることにより、電子部品からの発熱をスラリーの相変化により吸熱して蓄熱し、電子部品が高温になるのを抑制している。   Furthermore, in Patent Document 4 below, a slurry in which a phase-changing substance is encapsulated in a small amount is encapsulated in a flexible bag, and the bag is brought into contact with the electronic component. The change absorbs heat and stores heat, and the electronic component is prevented from becoming high temperature.

特開2004−152905号公報JP 2004-152905 A 特許第2798656号公報Japanese Patent No. 2798656 特開2002−305271号公報JP 2002-305271 A 米国特許第5007478号明細書US Patent No. 5007478

上述したように、従来は金属やパラフィンやスラリー等の蓄熱体を電子部品に直接または金属を介して取り付けることにより、電子部品からの発熱を蓄熱体に逃がして、電子部品が高温になることを抑制していた。ところが、電子部品と蓄熱体との間に空気の入った隙間が形成されると、空気の熱伝導率は低いため、効率よく、電子部品からの発熱を蓄熱体に逃がして、電子部品が高温になるのを抑制できなくなる。   As described above, conventionally, by attaching a heat storage body such as metal, paraffin, or slurry directly to the electronic component or via the metal, the heat generated from the electronic component is released to the heat storage body, and the electronic component becomes hot. It was suppressed. However, if a gap containing air is formed between the electronic component and the heat storage body, the heat conductivity of the air is low, so the heat generated from the electronic component is efficiently released to the heat storage body, and the electronic component becomes hot. It becomes impossible to suppress becoming.

本発明は、上述した問題を解決するものであって、その課題とするところは、効率よく、電子部品からの発熱を蓄熱体に逃がして、電子部品が高温になるのを抑制することにある。   The present invention solves the above-described problems, and the problem is to efficiently prevent the heat generated from the electronic component from escaping to the heat storage body and to prevent the electronic component from reaching a high temperature. .

本発明に係る電子機器の製造方法は、電子部品を搭載した金属基板と、蓄熱体を封入した伸縮性を有する袋と、袋を載せる一面および該一面から突出して該一面と対向するように金属基板を支える突起を有する台とを備えた電子機器の製造方法であって、台の一面に袋を載せ、突起に金属基板を載せて、金属基板で袋を一面に押しつけつつ、金属基板の電子部品を搭載した領域にわたって、袋を金属基板に密着させて、突起と金属基板を固定する。袋内については、空気が入らないように蓄熱体を充填して、真空状態にするのが好ましい。   An electronic device manufacturing method according to the present invention includes a metal substrate on which an electronic component is mounted, a stretchable bag enclosing a heat storage body, a surface on which the bag is placed, a metal projecting from the one surface and facing the one surface. A method of manufacturing an electronic device including a base having a protrusion that supports a substrate, wherein a bag is placed on one surface of the base, a metal substrate is placed on the protrusion, and the metal substrate is pressed against the entire surface of the metal substrate. The bag is brought into close contact with the metal substrate over the region where the component is mounted, and the protrusion and the metal substrate are fixed. About the inside of a bag, it is preferable to fill with a heat storage body so that air may not enter, and to make it a vacuum state.

このようにすると、蓄熱体を封入した袋を、金属基板と台とで挟み込んで、金属基板の電子部品を搭載した領域にわたって、金属基板に空気の入った隙間を少なくして密着させることができる。つまり、金属基板と袋とを介した電子部品と蓄熱体との密着度を高めることができる。このため、電子部品が動作して発熱したときに、効率よく、電子部品からの発熱を金属基板と袋を介して蓄熱体に逃がして、電子部品が高温になるのを抑制することが可能となる。また、袋が伸縮性を有しているので、蓄熱体の固体と液体の相変化により体積が変化しても、該変化に追従して袋が伸縮して、袋の破裂、袋内からの蓄熱体の逸出、および袋内での気泡の発生を防止することができる。このため、安定して効率よく、電子部品からの発熱を蓄熱体に逃がして、電子部品が高温になるのを抑制し続けることが可能となる。   If it does in this way, the bag which enclosed the thermal storage body can be pinched | interposed with a metal board | substrate and a base, and the space | gap containing air can be made to adhere to the metal board | substrate over the area | region which mounted the electronic component of a metal board | substrate. . That is, the adhesion between the electronic component and the heat storage body via the metal substrate and the bag can be increased. For this reason, when the electronic component operates and generates heat, it is possible to efficiently release the heat from the electronic component to the heat storage body through the metal substrate and the bag, and to suppress the electronic component from becoming high temperature. Become. In addition, since the bag has elasticity, even if the volume changes due to the phase change between the solid and liquid of the heat storage body, the bag expands and contracts following the change, rupture of the bag, The escape of the heat storage body and the generation of bubbles in the bag can be prevented. For this reason, it is possible to stably and efficiently release heat generated from the electronic component to the heat storage body, and to keep the electronic component from becoming high temperature.

また、本発明の一実施形態では、台の突起を、金属基板の電子部品を搭載した領域より外側の領域を支える2つの平行な壁から構成し、袋を突起間に挿入し、金属基板を突起に載せて、金属基板で袋を台の一面と突起の側面とに押しつけつつ、金属基板の電子部品を搭載した領域にわたって、袋を金属基板に密着させて、突起と金属基板を固定する。   In one embodiment of the present invention, the protrusion of the base is composed of two parallel walls that support the region outside the region where the electronic component of the metal substrate is mounted, the bag is inserted between the protrusions, and the metal substrate is The bag is placed on the protrusion and pressed against the one surface of the base and the side surface of the protrusion with the metal substrate, and the bag is brought into close contact with the metal substrate over the region where the electronic component of the metal substrate is mounted, thereby fixing the protrusion and the metal substrate.

このようにすると、袋と蓄熱体とが、金属基板で袋を押しつけたときに突起の壁面に対して垂直な方向へ拡がったり、電子機器が揺れたときや傾いたとき等に突起の壁面に対して垂直な方向へずれたりするのを、突起により確実に防止することができる。このため、金属基板の電子部品の搭載領域にわたって、袋を金属基板に確実かつ安定に密着させ続けることが可能となる。   In this way, the bag and the heat storage body expand in a direction perpendicular to the wall surface of the protrusion when the bag is pressed with the metal substrate, or when the electronic device is shaken or tilted, On the other hand, it is possible to reliably prevent the protrusion from shifting in a direction perpendicular to the protrusion. For this reason, it becomes possible to keep the bag firmly and stably adhered to the metal substrate over the mounting region of the electronic component on the metal substrate.

また、本発明の一実施形態では、台の突起を、金属基板の電子部品を搭載した領域より外側の領域を支える、側面が曲面状に形成された4本以上の柱から構成し、袋を突起間に挿入し、金属基板を突起に載せて、金属基板で袋を台の一面と突起の側面とに押しつけつつ、金属基板の電子部品を搭載した領域にわたって、袋を金属基板に密着させて、突起と金属基板を固定する。   In one embodiment of the present invention, the protrusion of the base is composed of four or more pillars that support a region outside the region where the electronic component of the metal substrate is mounted, and whose side surface is formed in a curved shape. Insert between the protrusions, place the metal substrate on the protrusions, and press the bag against one side of the base and the side of the protrusion with the metal substrate, and make the bag adhere to the metal substrate over the area where the electronic parts of the metal substrate are mounted Fix the protrusion and metal substrate.

このようにすると、袋と蓄熱体とが、金属基板で袋を押しつけたときに突起の側面に対して垂直な方向へ拡がったり、電子機器が揺れたときや傾いたとき等に突起の側面に対して垂直な方向へずれたりするのを、突起により確実に防止することができる。また、突起の側面を曲面状に形成しているので、袋が突起に接触して破損するのを防止することができる。このため、金属基板の電子部品の搭載領域にわたって、袋を金属基板に確実かつ安定に密着させ続けることが可能となる。   In this way, the bag and the heat storage body expand in a direction perpendicular to the side surface of the protrusion when the bag is pressed with the metal substrate, or when the electronic device is shaken or tilted, On the other hand, it is possible to reliably prevent the protrusion from shifting in a direction perpendicular to the protrusion. Moreover, since the side surface of the protrusion is formed in a curved surface shape, the bag can be prevented from being damaged due to contact with the protrusion. For this reason, it becomes possible to keep the bag firmly and stably adhered to the metal substrate over the mounting region of the electronic component on the metal substrate.

また、本発明の一実施形態では、台の一面または金属基板の袋と接する箇所に凸部を設け、凸部が袋に食い込むように、台の一面に袋を載せ、突起に金属基板を載せる。   Further, in one embodiment of the present invention, a convex portion is provided on one surface of the table or a portion that contacts the bag of the metal substrate, and the bag is mounted on one surface of the table so that the convex portion bites into the bag, and the metal substrate is mounted on the protrusion. .

このようにすると、金属基板の電子部品の搭載領域にわたって金属基板に密着させた袋と蓄熱体とが、位置ずれするのを凸部により確実に防止して、金属基板と袋との密着状態を安定に維持することが可能となる。また、袋より上方に配置される台の一面または金属基板の袋の中央と接する箇所に凸部を設けることで、たとえ袋内に気泡が発生していても、凸部で袋の中央を下方にへこませて、袋内の気泡を金属基板の電子部品の搭載領域より外側の領域に追いやることができる。このため、金属基板と蓄熱体との間で空気の隙間が一層少なくなり、効率よく、電子部品からの発熱を蓄熱体に逃がして、電子部品が高温になるのを抑制することが可能となる。   In this case, the bag and the heat accumulator that are in close contact with the metal substrate over the mounting region of the electronic component on the metal substrate can be reliably prevented from being displaced by the convex portion, and the close contact state between the metal substrate and the bag can be prevented. It becomes possible to maintain it stably. In addition, by providing a convex part on one surface of the table placed above the bag or in contact with the center of the metal substrate bag, even if air bubbles are generated in the bag, the convex part lowers the center of the bag. The air bubbles in the bag can be driven into a region outside the mounting region of the electronic component on the metal substrate. For this reason, the air gap between the metal substrate and the heat storage body is further reduced, and it is possible to efficiently release the heat generated from the electronic component to the heat storage body and suppress the electronic component from becoming high temperature. .

また、本発明に係る電子機器は、電子部品を搭載した金属基板と、蓄熱体を封入した伸縮性を有する袋と、袋を載せる一面および該一面から突出して該一面と対向するように金属基板を支える複数の突起を有する台とを備え、金属基板は、電子部品を搭載した領域より外側の領域を台の突起に支えられて固定され、袋は、突起間に挿入されて、金属基板により台の一面と突起の側面とに押しつけられつつ、金属基板の電子部品を搭載した領域にわたって金属基板と密着させられている。   In addition, an electronic device according to the present invention includes a metal substrate on which an electronic component is mounted, a stretchable bag enclosing a heat storage body, a surface on which the bag is placed, a metal substrate so as to protrude from the one surface and face the one surface. The metal substrate is fixed by supporting the region outside the region where the electronic component is mounted, supported by the projection of the table, and the bag is inserted between the projections by the metal substrate. While being pressed against one surface of the base and the side surface of the protrusion, the metal substrate is in close contact with the region where the electronic component of the metal substrate is mounted.

このようにすると、蓄熱体を封入した袋が、金属基板と台とで挟み込まれて、金属基板の電子部品を搭載した領域にわたって、金属基板との間で空気の隙間が少なくなるように密着するので、電子部品が動作して発熱したときに、効率よく、電子部品からの発熱を金属基板と袋を介して蓄熱体に逃がして、電子部品が高温になるのを抑制することが可能となる。また、袋と蓄熱体とが、金属基板で袋を押しつけたときに突起に対して垂直な方向へ拡がったり、電子機器が揺れたときに突起に対して垂直な方向へずれたりするのを、突起により防止することができ、金属基板の電子部品を搭載した領域にわたって、袋を金属基板に確実かつ安定に密着させ続けることが可能となる。さらに、蓄熱体の固体と液体の相変化により体積が変化しても、該変化に追従して袋が伸縮するので、袋の破裂、袋内からの蓄熱体の逸出、および袋内での気泡の発生を防止することができ、安定して効率よく、電子部品からの発熱を蓄熱体に逃がして、電子部品が高温になるのを抑制し続けることが可能となる。   In this way, the bag enclosing the heat accumulator is sandwiched between the metal substrate and the base, and is in close contact with the metal substrate so that there is less air gap between the metal substrate and the electronic component mounting region. Therefore, when the electronic component operates and generates heat, it is possible to efficiently release the heat generated from the electronic component to the heat storage body through the metal substrate and the bag, and to suppress the electronic component from becoming high temperature. . In addition, the bag and the heat storage body expand in a direction perpendicular to the protrusion when the bag is pressed with a metal substrate, or shift in a direction perpendicular to the protrusion when the electronic device is shaken. This can be prevented by the protrusion, and the bag can be kept securely and stably adhered to the metal substrate over the region where the electronic component of the metal substrate is mounted. Furthermore, even if the volume changes due to the phase change between the solid and liquid of the heat storage body, the bag expands and contracts following the change, so that the bag bursts, the heat storage body escapes from the bag, and The generation of bubbles can be prevented, and the heat generated from the electronic component can be released to the heat storage body stably and efficiently, and the electronic component can be kept from becoming high temperature.

本発明によれば、蓄熱体を封入した袋を、金属基板と台とで挟み込んで、金属基板の電子部品を搭載した領域にわたって、金属基板に空気の入った隙間が少なくなるように密着させることができるので、電子部品が動作して発熱したときに、効率よく、電子部品からの発熱を金属基板と袋を介して蓄熱体に逃がして、電子部品が高温になるのを抑制することが可能となる。   According to the present invention, the bag enclosing the heat storage body is sandwiched between the metal substrate and the base, and the metal substrate is closely attached to the metal substrate so that there is less gap in the air over the region where the electronic component is mounted. Therefore, when the electronic component operates and generates heat, it is possible to efficiently release the heat from the electronic component to the heat storage body through the metal substrate and the bag, and to suppress the electronic component from becoming high temperature. It becomes.

図1および図2は、本発明の実施形態に係る電子機器1の縦断面図である。電子機器1の上側容器2と下側容器3は、アルミニュウム等の熱伝導性と熱放散性を有する金属材料で形成されている。容器2、3の内側には、金属基板4、電子部品5、袋6、および蓄熱体7が設けられている。金属基板4は、アルミニュウム等の熱伝導性を有する金属材料で形成されている。金属基板4の表面には、電気回路が形成されていている。また金属基板4の上面の中央には、電子部品5が表面実装等により搭載されている。電子部品5は、例えばパワートランジスタ、マイクロプロセッサ、チョークコイル、レーザダイオード、または電動機等のような、動作することにより発熱して高温になる発熱性を有する電子部品から成る。   1 and 2 are longitudinal sectional views of an electronic apparatus 1 according to an embodiment of the present invention. The upper container 2 and the lower container 3 of the electronic device 1 are formed of a metal material having thermal conductivity and heat dissipation such as aluminum. A metal substrate 4, an electronic component 5, a bag 6, and a heat storage body 7 are provided inside the containers 2 and 3. The metal substrate 4 is formed of a metal material having thermal conductivity such as aluminum. An electric circuit is formed on the surface of the metal substrate 4. An electronic component 5 is mounted on the center of the upper surface of the metal substrate 4 by surface mounting or the like. The electronic component 5 is composed of an electronic component having a heat generating property such as a power transistor, a microprocessor, a choke coil, a laser diode, or an electric motor, which generates heat and becomes high temperature when operated.

袋6は、ラミネートフィルム等の伸縮性と気密性を有する材料で形成されている。袋6内には、蓄熱体7が封入されている。袋6の材料として、ポリ塩化ビニール(PVC)を使用することができる。蓄熱体7は、パラフィンワックス等のような、固体から液体への相変化時(融解時)に吸熱して蓄熱する材料から成る。蓄熱体7の融点は、容器2、3と金属基板4の各材料の融点または容器2、3の分解温度より低くて、電子部品5の作動上限温度以下である。蓄熱体7の具体例として、日本精蝋株式会社製の合成ワックスFT115を使用することができる。この合成ワックスの融点は114℃である。袋6内については、空気が入らないように蓄熱体7を充填して、真空状態にするのが好ましい。   The bag 6 is made of a stretchable and airtight material such as a laminate film. A heat storage body 7 is sealed in the bag 6. Polyvinyl chloride (PVC) can be used as the material for the bag 6. The heat storage body 7 is made of a material, such as paraffin wax, that absorbs heat and stores heat during phase change from solid to liquid (melting). The melting point of the heat accumulator 7 is lower than the melting point of each material of the containers 2 and 3 and the metal substrate 4 or the decomposition temperature of the containers 2 and 3 and below the upper limit operating temperature of the electronic component 5. As a specific example of the heat storage body 7, a synthetic wax FT115 manufactured by Nippon Seiwa Co., Ltd. can be used. The melting point of this synthetic wax is 114 ° C. About the inside of the bag 6, it is preferable to fill with the heat storage body 7 so that air may not enter, and to make it a vacuum state.

下側容器3の内側には、袋6を載せる一面(内底面)3bと、該一面3bから上方へ垂直に突出して一面3bと対向するように金属基板4を支える突起3aとが設けられている。突起3aは、例えば図3に示すような2つの平行な壁から構成されている。図3の突起3aの両端の側面は曲面状に形成されている。これ以外に、突起3aを、例えば図4に示すような4本以上の円柱から構成してもよい。図4の突起3aの側面は曲面状に形成されている。図3および図4は、電子機器1の横断面図であり、上側容器2と下側容器3の突起3a以外の部分の図示を省略している。突起3aは、金属基板4の電子部品5を搭載した領域(図1および図2で金属基板4中にクロスハッチングで示す部分)4aより外側の領域を下方から支える。つまり、下側容器3は、袋6と金属基板4とを載せる台である。   Inside the lower container 3, there are provided a surface (inner bottom surface) 3 b on which the bag 6 is placed, and a protrusion 3 a that vertically protrudes upward from the surface 3 b and supports the metal substrate 4 so as to face the surface 3 b. Yes. The protrusion 3a is composed of, for example, two parallel walls as shown in FIG. The side surfaces at both ends of the protrusion 3a in FIG. 3 are formed in a curved shape. In addition to this, the protrusion 3a may be composed of, for example, four or more columns as shown in FIG. The side surface of the protrusion 3a in FIG. 4 is formed in a curved surface shape. 3 and 4 are cross-sectional views of the electronic apparatus 1, and illustration of portions other than the protrusions 3 a of the upper container 2 and the lower container 3 is omitted. The protrusion 3a supports a region outside the region (a portion indicated by cross-hatching in the metal substrate 4 in FIGS. 1 and 2) 4a on which the electronic component 5 of the metal substrate 4 is mounted from below. That is, the lower container 3 is a table on which the bag 6 and the metal substrate 4 are placed.

上記の電子機器1の各部2、3、4、6を組み立てるには、先ず、図1に示すように蓄熱体7を封入した袋6を、下側容器3の内側の突起3a間に挿入して、一面3bに載せる。このとき、蓄熱体7を完全固体状態にしておいてもよいし、有る程度加熱して軟化させた状態または液体状態にしておいてもよい。電子機器1がユーザに使用されるまでの間、蓄熱体7を加熱せずに完全固体状態のままにしておくことで、蓄熱体7の劣化を防止して、長寿命化を図ることができる。また、蓄熱体7を軟化状態または液体状態にすることで、袋6と蓄熱体7とに柔軟性を付与して、袋6の突起3a間への挿入および一面3bへの載置を容易に行うことができる。   To assemble each part 2, 3, 4, 6 of the electronic device 1, first, as shown in FIG. 1, the bag 6 enclosing the heat storage body 7 is inserted between the projections 3a on the inner side of the lower container 3. And place it on one side 3b. At this time, the heat storage body 7 may be in a completely solid state, or may be in a state of being heated and softened to some extent or in a liquid state. Until the electronic device 1 is used by the user, the heat storage body 7 is left in a completely solid state without being heated, thereby preventing deterioration of the heat storage body 7 and extending the life. . Moreover, by making the heat storage body 7 into a softened state or a liquid state, the bag 6 and the heat storage body 7 are given flexibility, and insertion between the protrusions 3a of the bag 6 and placement on the entire surface 3b are facilitated. It can be carried out.

次に、図2に示すように電子部品5を袋6と反対側へ向けつつ、金属基板4を突起3aの上面に載せて、金属基板4で袋6を一面3bと突起3aの側面に押しつけつつ、金属基板4の電子部品5の搭載領域4aにわたって、袋6を金属基板4に密着させて、突起3aと金属基板4とをねじ8で締め付けて固定する。これにより、突起3aが図3に示すように2つの平行な壁から成る場合には、袋6と袋6内の蓄熱体7とが突起3aで囲まれていない横方向(突起3aと一面3bと金属基板4に対して平行な方向)へ拡がって、突起3aに食い込む。また、突起3aが図4に示すように4本以上の円柱から成る場合には、袋6と蓄熱体7とが突起3aで囲まれていない横方向(突起3a同士の間の一面3bと金属基板4に対して平行な方向)へ拡がって、突起3aに食い込む。このとき、袋6と蓄熱体7の横方向への過度な広がりが突起3aによって抑制され、金属基板4の電子部品5の搭載領域4aにわたって、袋6が金属基板4に確実に密着する。   Next, as shown in FIG. 2, with the electronic component 5 facing away from the bag 6, the metal substrate 4 is placed on the upper surface of the protrusion 3a, and the bag 6 is pressed against the surface 3b and the side surface of the protrusion 3a with the metal substrate 4. Meanwhile, the bag 6 is brought into close contact with the metal substrate 4 over the mounting region 4a of the electronic component 5 of the metal substrate 4, and the protrusion 3a and the metal substrate 4 are fastened and fixed with the screws 8. Thus, when the projection 3a is formed of two parallel walls as shown in FIG. 3, the bag 6 and the heat storage body 7 in the bag 6 are not surrounded by the projection 3a (the projection 3a and the entire surface 3b). In a direction parallel to the metal substrate 4) and bite into the protrusion 3a. Further, when the protrusion 3a is composed of four or more cylinders as shown in FIG. 4, the bag 6 and the heat storage body 7 are not surrounded by the protrusion 3a in the lateral direction (the surface 3b between the protrusions 3a and the metal (In a direction parallel to the substrate 4) and bite into the protrusion 3a. At this time, the excessive spread of the bag 6 and the heat storage body 7 in the lateral direction is suppressed by the protrusion 3 a, and the bag 6 is securely attached to the metal substrate 4 over the mounting region 4 a of the electronic component 5 of the metal substrate 4.

そして、図2に示すように下側容器3の縁に上側容器2の縁を合わせて、接着剤または溶接等により連結して、容器2、3を組み立てる。その後、電子部品5が動作して発熱すると、該発熱が金属基板4と袋6とを介して蓄熱体7に伝わって、蓄熱体7が融解(固体から液体への相変化)して行く。この際、蓄熱体7が電子部品5からの発熱を吸熱して蓄熱するため、電子部品5が作動上限温度以上の高温になることが抑制される。   Then, as shown in FIG. 2, the edges of the upper container 2 are aligned with the edges of the lower container 3 and are connected by an adhesive or welding to assemble the containers 2 and 3. Thereafter, when the electronic component 5 operates and generates heat, the generated heat is transmitted to the heat storage body 7 through the metal substrate 4 and the bag 6, and the heat storage body 7 melts (phase change from solid to liquid). At this time, since the heat storage body 7 absorbs heat from the electronic component 5 and stores the heat, the electronic component 5 is prevented from becoming a high temperature that is equal to or higher than the operation upper limit temperature.

以上のようにすると、蓄熱体7を封入した袋6を、金属基板4と下側容器3の一面3bとで挟み込んで、金属基板4の電子部品5の搭載領域4aにわたって、金属基板4に空気の入った隙間を少なくして密着させることができる。つまり、金属基板4と袋6とを介した電子部品5と蓄熱体7との密着度を高めることができる。このため、電子部品5が動作して発熱したときに、効率よく、電子部品5からの発熱を金属基板4と袋6とを介して蓄熱体7に逃がして、電子部品5が作動上限温度以上の高温になるのを抑制することが可能となる。   If it carries out as mentioned above, the bag 6 which enclosed the thermal storage body 7 is inserted | pinched between the metal substrate 4 and the one surface 3b of the lower side container 3, and air | atmosphere is carried out to the metal substrate 4 over the mounting area | region 4a of the electronic component 5 of the metal substrate 4. It is possible to make close contact with less gaps. That is, the adhesion between the electronic component 5 and the heat storage body 7 through the metal substrate 4 and the bag 6 can be increased. For this reason, when the electronic component 5 operates and generates heat, the heat generated from the electronic component 5 is efficiently released to the heat storage body 7 through the metal substrate 4 and the bag 6, and the electronic component 5 exceeds the operation upper limit temperature. It becomes possible to suppress that it becomes high temperature.

また、下側容器3の突起3aを、図3に示したように2つの平行な壁から構成することで、袋6と蓄熱体7とが、金属基板4で袋6を一面3bに押しつけたときに突起3aの壁面に対して垂直な方向へ拡がったり、電子機器1が揺れたときや傾いたとき等に突起3aの壁面に対して垂直な方向へずれたりするのを、該突起3aにより確実に防止することができる。なお、金属基板4と下側容器3の一面3bとで袋6および蓄熱体7を所定の圧力で挟み込むだけでも、袋6および蓄熱体7の金属基板4および一面3bと平行な横方向への位置ずれをある程度防止することができる。また、図3に示したように突起3aの両端の側面を曲面状にすることで、袋6が該突起3aの両端に接触して破損するのを防止することができる。また、突起3aを、図4に示したように4本以上の円柱から構成することで、袋6と蓄熱体7とが、金属基板4で袋6を一面3bに押しつけたときに突起3aの側面に対して垂直な方向へ拡がったり、電子機器1が揺れたときや傾いたとき等に突起3aの側面に対して垂直な方向へずれたりするのを、該突起3aにより確実に防止することができる。また、図4に示したように突起3aの側面を曲面状にすることで、袋6が該突起3aの側面に接触して破損するのを防止することができる。このため、金属基板4の電子部品5の搭載領域4aにわたって、袋6を金属基板4に確実かつ安定に密着させ続けることが可能となる。   Further, by forming the protrusion 3a of the lower container 3 from two parallel walls as shown in FIG. 3, the bag 6 and the heat storage body 7 press the bag 6 against the entire surface 3b with the metal substrate 4. The projection 3a sometimes spreads in a direction perpendicular to the wall surface of the projection 3a, or shifts in a direction perpendicular to the wall surface of the projection 3a when the electronic device 1 is shaken or tilted. It can be surely prevented. Note that even if the bag 6 and the heat storage body 7 are sandwiched between the metal substrate 4 and the one surface 3b of the lower container 3 at a predetermined pressure, the bag 6 and the heat storage body 7 are arranged in the lateral direction parallel to the metal substrate 4 and the one surface 3b. Misalignment can be prevented to some extent. Also, as shown in FIG. 3, by making the side surfaces of both ends of the protrusion 3a curved, it is possible to prevent the bag 6 from coming into contact with both ends of the protrusion 3a and being damaged. Further, by forming the protrusion 3a from four or more columns as shown in FIG. 4, when the bag 6 and the heat storage body 7 press the bag 6 against the entire surface 3b with the metal substrate 4, the protrusion 3a The protrusion 3a reliably prevents the protrusion 3a from shifting in a direction perpendicular to the side surface or shifting in a direction perpendicular to the side surface of the protrusion 3a when the electronic device 1 is shaken or tilted. Can do. Moreover, as shown in FIG. 4, by making the side surface of the protrusion 3a into a curved surface, the bag 6 can be prevented from coming into contact with the side surface of the protrusion 3a and being damaged. For this reason, the bag 6 can be kept securely and stably adhered to the metal substrate 4 over the mounting region 4a of the electronic component 5 of the metal substrate 4.

また、袋6が伸縮性を有しているので、蓄熱体7の固体と液体の相変化により体積が変化しても、該変化に追従して袋6が伸縮して、袋6の破裂、袋6内からの蓄熱体7の逸出、および袋6内での気泡の発生を防止することができる。このため、安定して効率よく、電子部品5からの発熱を蓄熱体7に逃がして、電子部品5が作動上限温度以上の高温になるのを抑制し続けることが可能となる。   Moreover, since the bag 6 has elasticity, even if the volume changes due to the phase change between the solid and liquid of the heat storage body 7, the bag 6 expands and contracts following the change, and the bag 6 bursts. The escape of the heat storage body 7 from the bag 6 and the generation of bubbles in the bag 6 can be prevented. For this reason, it is possible to stably and efficiently release heat generated from the electronic component 5 to the heat accumulator 7 and to keep the electronic component 5 from becoming higher than the operation upper limit temperature.

さらに、容器2、3が熱伝導性と熱放散性とを有しているので、電子部品5からの発熱を蓄熱体7で蓄熱した後、容器2、3から外部へ放散して、蓄熱体7が全て融解するのを防止することができる。このため、蓄熱体7および電子部品5が高温になるのを抑制し続けることが可能となる。   Further, since the containers 2 and 3 have thermal conductivity and heat dissipation, after the heat generated from the electronic component 5 is stored in the heat storage body 7, the heat storage body 7 dissipates the heat to the outside. All 7 can be prevented from melting. For this reason, it becomes possible to continue suppressing that the thermal storage body 7 and the electronic component 5 become high temperature.

図5および図6は、本発明の他の実施形態に係る電子機器1の縦断面図である。図5中および図6中では、便宜上、図1〜図4と同一部分および対応する部分には同一符号を付している。図5の電子機器1では、下側容器3の内側の一面3bの袋6の中央と接する箇所に、凸部3cが設けられている。また、図6の電子機器1では、金属基板4の電子部品5と反対側の袋6の中央と接する箇所に、凸部4cが設けられている。これらの電子機器1の各部2、3、4、6を組み立てるには、凸部3c、4cが袋6に食い込むように、一面3bに袋6を載せて、突起3aの上面に金属基板4を載せる。そして、前述したように金属基板4で袋6を一面3bと突起3aの側面に押しつけつつ、金属基板4の電子部品5の搭載領域4aにわたって、袋6を金属基板4に密着させて、突起3aと金属基板4とをねじ8で固定し、容器2、3を連結して組み立てる。   5 and 6 are longitudinal sectional views of an electronic apparatus 1 according to another embodiment of the present invention. In FIG. 5 and FIG. 6, the same reference numerals are given to the same parts and corresponding parts as those in FIGS. 1 to 4 for convenience. In the electronic device 1 of FIG. 5, a convex portion 3 c is provided at a location in contact with the center of the bag 6 on the inner surface 3 b of the lower container 3. Moreover, in the electronic device 1 of FIG. 6, the convex part 4c is provided in the location which contact | connects the center of the bag 6 on the opposite side to the electronic component 5 of the metal substrate 4. FIG. In order to assemble each part 2, 3, 4, 6 of these electronic devices 1, the bag 6 is placed on one surface 3b so that the convex portions 3c, 4c bite into the bag 6, and the metal substrate 4 is placed on the upper surface of the protrusion 3a. Put it on. Then, as described above, the bag 6 is pressed against the surface 3b and the side surface of the protrusion 3a with the metal substrate 4, and the bag 6 is brought into close contact with the metal substrate 4 over the mounting region 4a of the electronic component 5 of the metal substrate 4, thereby the protrusion 3a. And the metal substrate 4 are fixed with screws 8 and the containers 2 and 3 are connected and assembled.

上記のようにすると、金属基板4の電子部品5の搭載領域4aにわたって金属基板4に密着させた袋6と蓄熱体7とが、一面3bおよび金属基板4と平行な横方向へ位置ずれするのを、凸部3c、4cにより確実に防止して、金属基板4と袋6との密着状態を安定に維持することが可能となる。また、袋6内に蓄熱体7を充填するときに、袋6内に空気が混入したり、袋6内で蓄熱体7が固体と液体の相変化を繰り返したときに、蓄熱体7中に含まれる空気が表出したりして、袋6内に気泡が発生してしまうことがある。然るに、図6に示したように袋6より上方に配置される金属基板4の袋6の中央と接する箇所に凸部4cを設けることで、袋6内に気泡9が発生していても、凸部4cで袋6の中央を下方にへこませて、袋6内の気泡9を金属基板4の電子部品5の搭載領域4aより外側の領域に追いやることができる。このため、金属基板4と蓄熱体7との間で空気の隙間が一層少なくなり、効率よく、電子部品5からの発熱を蓄熱体7に逃がして、電子部品5が高温になるのを抑制することが可能となる。   If it carries out as mentioned above, the bag 6 and the heat | energy storage body 7 which were closely_contact | adhered to the metal substrate 4 over the mounting area | region 4a of the electronic component 5 of the metal substrate 4 will shift | deviate to the horizontal direction parallel to the one surface 3b and the metal substrate 4. Can be reliably prevented by the convex portions 3c and 4c, and the close contact state between the metal substrate 4 and the bag 6 can be stably maintained. Further, when the heat storage body 7 is filled in the bag 6, when air is mixed in the bag 6 or the heat storage body 7 repeats a solid-liquid phase change in the bag 6, The contained air may appear and bubbles may be generated in the bag 6. However, as shown in FIG. 6, even if bubbles 9 are generated in the bag 6 by providing the convex portion 4 c at a location in contact with the center of the bag 6 of the metal substrate 4 disposed above the bag 6, By projecting the center of the bag 6 downward with the convex portion 4 c, the bubbles 9 in the bag 6 can be driven to a region outside the mounting region 4 a of the electronic component 5 on the metal substrate 4. For this reason, the air gap between the metal substrate 4 and the heat storage body 7 is further reduced, and the heat generated from the electronic component 5 is efficiently released to the heat storage body 7 to suppress the electronic component 5 from becoming high temperature. It becomes possible.

本発明は、以上述べた実施形態以外にも種々の形態を採用することができる。例えば、以上の実施形態では、下側容器3を袋6と金属基板4を支える台として兼用した例を挙げたが、本発明はこれのみに限るものではなく、これ以外に、例えば袋6と金属基板4を支える台を、容器3と別体で設けるようにしてもよい。この場合、台を熱伝導性と熱放散性を有する金属材料等で形成するのが好ましい。   The present invention can adopt various forms other than the embodiment described above. For example, in the above embodiment, the lower container 3 is used as a stand for supporting the bag 6 and the metal substrate 4, but the present invention is not limited to this example. A stand for supporting the metal substrate 4 may be provided separately from the container 3. In this case, the base is preferably formed of a metal material having heat conductivity and heat dissipation.

また、図4に示した実施形態では、円柱状の4本の突起3aで袋6を囲んで、金属基板4を支えた例を挙げたが、本発明はこれのみに限るものではなく、これ以外に、例えば断面が楕円形や長円形や半円形等の柱状の2本以上の突起で袋6を囲んで、金属基板4を支えるようにしてもよい。   In the embodiment shown in FIG. 4, an example in which the bag 6 is surrounded by the four columnar protrusions 3 a and the metal substrate 4 is supported has been described. However, the present invention is not limited to this example. In addition, for example, the metal substrate 4 may be supported by surrounding the bag 6 with two or more columnar protrusions having an elliptical, oval, or semicircular cross section.

本発明の実施形態に係る電子機器の縦断面図である。It is a longitudinal cross-sectional view of the electronic device which concerns on embodiment of this invention. 本発明の実施形態に係る電子機器の縦断面図である。It is a longitudinal cross-sectional view of the electronic device which concerns on embodiment of this invention. 本発明の実施形態に係る電子機器の横断面図である。It is a cross-sectional view of an electronic apparatus according to an embodiment of the present invention. 本発明の他の実施形態に係る電子機器の横断面図である。It is a cross-sectional view of the electronic device which concerns on other embodiment of this invention. 本発明の他の実施形態に係る電子機器の縦断面図である。It is a longitudinal cross-sectional view of the electronic device which concerns on other embodiment of this invention. 本発明の他の実施形態に係る電子機器の縦断面図である。It is a longitudinal cross-sectional view of the electronic device which concerns on other embodiment of this invention.

符号の説明Explanation of symbols

1 電子機器
3 下側容器(台)
3a 突起
3b 一面
3c 凸部
4 金属基板
4a 金属基板の電子部品を搭載した領域
4c 凸部
5 電子部品
6 袋
7 蓄熱体
1 Electronic equipment 3 Lower container (table)
3a Projection 3b One surface 3c Convex part 4 Metal substrate 4a Region where metal part electronic component is mounted 4c Convex part 5 Electronic component 6 Bag 7 Heat storage body

Claims (5)

電子部品を搭載した金属基板と、
蓄熱体を封入した伸縮性を有する袋と、
前記袋を載せる一面および該一面から突出して該一面と対向するように前記金属基板を支える突起を有する台と、を備えた電子機器の製造方法であって、
前記台の前記一面に前記袋を載せ、前記突起に前記金属基板を載せて、金属基板で袋を前記一面に押しつけつつ、金属基板の電子部品を搭載した領域にわたって、袋を金属基板に密着させて、突起と金属基板を固定することを特徴とする電子機器の製造方法。
A metal substrate with electronic components,
An elastic bag enclosing a heat storage body;
A method of manufacturing an electronic device, comprising: a surface on which the bag is placed; and a base that protrudes from the surface and has a protrusion that supports the metal substrate so as to face the surface.
The bag is placed on the one surface of the table, the metal substrate is placed on the protrusion, and the bag is brought into close contact with the metal substrate over the region on which the electronic component is mounted while pressing the bag against the one surface with the metal substrate. And fixing the protrusion and the metal substrate.
請求項1に記載の電子機器の製造方法において、
前記突起を、前記金属基板の電子部品を搭載した領域より外側の領域を支える2つの平行な壁から構成し、
前記袋を前記突起間に挿入し、前記金属基板を突起に載せて、金属基板で袋を前記台の前記一面と突起の側面とに押しつけつつ、金属基板の電子部品を搭載した領域にわたって、袋を金属基板に密着させて、突起と金属基板を固定することを特徴とする電子機器の製造方法。
In the manufacturing method of the electronic device of Claim 1,
The protrusion is composed of two parallel walls that support a region outside the region on which the electronic component of the metal substrate is mounted,
Inserting the bag between the protrusions, placing the metal substrate on the protrusion, pressing the bag against the one surface of the base and the side surface of the protrusion with the metal substrate, over the region where the electronic component of the metal substrate is mounted A method of manufacturing an electronic device, wherein the protrusion and the metal substrate are fixed by closely contacting the metal substrate.
請求項1に記載の電子機器の製造方法において、
前記突起を、前記金属基板の電子部品を搭載した領域より外側の領域を支える、側面が曲面状に形成された4本以上の柱から構成し、
前記袋を前記突起間に挿入し、前記金属基板を突起に載せて、金属基板で袋を前記台の前記一面と突起の側面とに押しつけつつ、金属基板の電子部品を搭載した領域にわたって、袋を金属基板に密着させて、突起と金属基板を固定することを特徴とする電子機器の製造方法。
In the manufacturing method of the electronic device of Claim 1,
The protrusion is composed of four or more pillars that support a region outside the region on which the electronic component of the metal substrate is mounted and whose side surfaces are formed in a curved shape,
Inserting the bag between the protrusions, placing the metal substrate on the protrusion, pressing the bag against the one surface of the base and the side surface of the protrusion with the metal substrate, over the region where the electronic component of the metal substrate is mounted A method of manufacturing an electronic device, wherein the protrusion and the metal substrate are fixed by closely contacting the metal substrate.
請求項1に記載の電子機器の製造方法において、
前記台の前記一面または前記金属基板の前記袋と接する箇所に凸部を設け、
前記凸部が前記袋に食い込むように、前記台の前記一面に袋を載せ、前記突起に前記金属基板を載せることを特徴とする電子機器の製造方法。
In the manufacturing method of the electronic device of Claim 1,
Providing a convex portion at the one surface of the table or a position in contact with the bag of the metal substrate,
A method for manufacturing an electronic device, comprising: placing a bag on the one surface of the table and placing the metal substrate on the protrusion so that the convex portion bites into the bag.
電子部品を搭載した金属基板と、
蓄熱体を封入した伸縮性を有する袋と、
前記袋を載せる前記一面および該一面から突出して該一面と対向するように前記金属基板を支える複数の突起を有する台と、を備え、
前記金属基板は、電子部品を搭載した領域より外側の領域を前記台の前記突起に支えられて固定され、
前記袋は、前記突起間に挿入されて、前記金属基板により前記台の前記一面と前記突起の側面とに押しつけられつつ、金属基板の前記電子部品を搭載した領域にわたって金属基板と密着させられていることを特徴とする電子機器。
A metal substrate with electronic components,
An elastic bag enclosing a heat storage body;
The one surface on which the bag is placed, and a base having a plurality of protrusions that support the metal substrate so as to protrude from the one surface and face the one surface,
The metal substrate is fixed by being supported by the protrusions of the base in an area outside the area where the electronic component is mounted,
The bag is inserted between the protrusions and pressed against the one surface of the base and the side surfaces of the protrusions by the metal substrate, and is brought into close contact with the metal substrate over the region where the electronic component is mounted on the metal substrate. An electronic device characterized by
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FR2932944A1 (en) * 2008-06-20 2009-12-25 Thales Sa Electronic device for avionic application, has composite pad including flexible core that is incorporated in sealed elastic envelope, and assuring interface between electronic component and thermal drain
JP5484338B2 (en) * 2009-01-22 2014-05-07 京セラ株式会社 Device mounting substrate and device storage package using the same
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