JP2008041332A - Flexible bus bar - Google Patents

Flexible bus bar Download PDF

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JP2008041332A
JP2008041332A JP2006211355A JP2006211355A JP2008041332A JP 2008041332 A JP2008041332 A JP 2008041332A JP 2006211355 A JP2006211355 A JP 2006211355A JP 2006211355 A JP2006211355 A JP 2006211355A JP 2008041332 A JP2008041332 A JP 2008041332A
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flexible conductor
flexible
terminal
flat
bus bar
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Hiroaki Arai
弘章 新居
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Sumiden Transmission and Distribution Systems Products Corp
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Sumiden Transmission and Distribution Systems Products Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a flexible bus bar capable of preventing a flexible conductor part from being separated from a terminal part by improving tensile strength between the terminal part and the flexible conductor part even when a mounting bolt insertion hole passing even through the flexible conductor part is formed on the terminal part. <P>SOLUTION: The flexible bus bar 1 includes the flexible conductor part 2 formed of a braided wire and the terminal parts 3 formed of flat cylindrical conductive metal members arranged on both end parts of the flexible conductive part 2. A recessed part 51, which is projected to an inner surface of the cylindrical part of the terminal part 3 and deforms the flexible conductor part 2, is formed on one flat plane part 31 of the flat cylindrical part of the terminal part 3 so as to be in press-contact with a part longer than a half of a width of the flexible conductor part 2. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、フレキシブルバスバに関する。特に、本発明は、過酷な条件で使用される電気自動車やハイブリッド自動車、電車などの車両内部での配線に用いるフレキシブルバスバに関する。   The present invention relates to a flexible bus bar. In particular, the present invention relates to a flexible bus bar used for wiring inside a vehicle such as an electric vehicle, a hybrid vehicle, or a train used under severe conditions.

可撓性を有するフレキシブルバスバ1としては、図7に示すように、導電性金属編組線より形成される可撓導体部2と、この可撓導体部2の両端部に設ける扁平筒状の導電性金属部材よりなる端子部3とを有するものがある(特許文献1の図3参照)。   As shown in FIG. 7, the flexible bus bar 1 having flexibility includes a flexible conductor portion 2 formed of a conductive metal braided wire, and a flat cylindrical conductive conductor provided at both ends of the flexible conductor portion 2. And a terminal portion 3 made of a conductive metal member (see FIG. 3 of Patent Document 1).

可撓導体部2は、多数の導電性線材を編組して構成される。端子部3は、導電性金属材料からなるパイプを扁平筒状にプレス成型して形成され、この導電性金属部材で編組線を覆って、圧縮成型により編組線からなる可撓導体部2を端子部3に接続している。   The flexible conductor portion 2 is configured by braiding many conductive wires. The terminal portion 3 is formed by press-molding a pipe made of a conductive metal material into a flat cylindrical shape, covers the braided wire with this conductive metal member, and terminals the flexible conductor portion 2 made of the braided wire by compression molding. Connected to part 3.

このフレキシブルバスバ1は、熱膨張差の大きい端子間の接続に用いて熱膨張差を吸収したり、振動の激しい端子間の接続に用いて振動を吸収したりする効果を有する。例えば、自動車のエンジンルーム内の配線として用いることができる。   The flexible bus bar 1 has an effect of absorbing a difference in thermal expansion by using it for connection between terminals having a large difference in thermal expansion or absorbing a vibration by using it for connection between terminals having a strong vibration. For example, it can be used as wiring in an engine room of an automobile.

特開2002−362165号公報JP 2002-362165 A

ところで、可撓導体部2は、編組線を扁平筒状の端子部で覆った状態で、端子部3を圧縮変形させることにより、この圧縮力で端子部3から抜け出ないように端子部3と接続される。   By the way, the flexible conductor portion 2 is formed by compressing and deforming the terminal portion 3 in a state where the braided wire is covered with the flat cylindrical terminal portion, so that the terminal portion 3 does not come out of the terminal portion 3 with this compressive force. Connected.

また、フレキシブルバスバ1は、通常は、図7に示すように、端子部3に、取付ボルトを挿通する取付ボルト挿通孔4が貫通形成されている。この取付ボルト挿通孔4は、可撓導体部2である編組線を扁平筒状の端子部3で覆って圧縮成型した後に打ち抜いて形成している。   In addition, as shown in FIG. 7, the flexible bus bar 1 normally has a mounting bolt insertion hole 4 through which a mounting bolt is inserted through the terminal portion 3. The mounting bolt insertion hole 4 is formed by punching after the braided wire as the flexible conductor portion 2 is covered with the flat cylindrical terminal portion 3 and compression molded.

そして、この取付ボルト挿通孔4に取付ボルトを挿通して、相手側の接続部に、フレキシブルバスバ1の端子部3を締結するようになっている。   Then, the mounting bolt is inserted into the mounting bolt insertion hole 4, and the terminal portion 3 of the flexible bus bar 1 is fastened to the mating connection portion.

フレキシブルバスバ1は、その両端の端子部3を取付ボルトで相手側の接続部に締結した状態のときに、相手側の接続部の振動、衝撃などの外力が端子部3に作用すると、可撓導体部2が、その変動に追従して柔軟に動くようになっている。   The flexible bus bar 1 is flexible when an external force such as vibration or impact of the mating connection part acts on the terminal part 3 when the terminal parts 3 at both ends thereof are fastened to the mating connection part with mounting bolts. The conductor portion 2 moves flexibly following the fluctuation.

しかし、この変動量が大きくなると、端子部3と可撓導体部2との間に引張力が作用する場合がある。この引張力が、端子部3が可撓導体部2を圧縮する圧縮力よりも大きくなると、可撓導体部2が端子部3から抜けてしまう虞がある。   However, when this amount of fluctuation increases, a tensile force may act between the terminal portion 3 and the flexible conductor portion 2. If the tensile force is greater than the compressive force with which the terminal portion 3 compresses the flexible conductor portion 2, the flexible conductor portion 2 may come out of the terminal portion 3.

特に、端子部3に取付ボルト挿通孔4が形成されている場合には、内部の編組線にも孔が開いた状態になるため、素線が欠落してしまい、この孔周辺の編組線の強度が低下するとともに、圧縮力も低下して、抜けが起こりやすくなる。   In particular, when the mounting bolt insertion hole 4 is formed in the terminal portion 3, since the hole is also opened in the internal braided wire, the strands are lost, and the braided wire around this hole As the strength decreases, the compressive force also decreases, and the breakout easily occurs.

本発明は、端子部に、可撓導体部も貫通する取付ボルト挿通孔が形成されていても、端子部と可撓導体部との間の引張強度を向上して、可撓導体部を端子部から抜けてしまうのを防止できるフレキシブルバスバを提供することを目的とする。   The present invention improves the tensile strength between the terminal portion and the flexible conductor portion so that the flexible conductor portion is connected to the terminal portion even if the terminal portion has a mounting bolt insertion hole that also penetrates the flexible conductor portion. It aims at providing the flexible bus bar which can prevent coming off from a part.

本発明は、導電性金属編組線よりなる可撓導体部と、この可撓導体部の両端部に設ける扁平筒状の導電性金属部材よりなる端子部とを有するフレキシブルバスバにおいて、端子部の扁平筒状部における一方の平面部に、端子部の筒状部内面に向けて突出して、可撓導体部を変形させる凹部が、可撓導体部の幅の半分以上に圧接するように形成されていることを特徴とする。   The present invention provides a flexible bus bar having a flexible conductor portion made of a conductive metal braided wire and terminal portions made of a flat cylindrical conductive metal member provided at both ends of the flexible conductor portion. A concave portion that protrudes toward the inner surface of the tubular portion of the terminal portion and deforms the flexible conductor portion is formed on one flat portion of the tubular portion so as to be in pressure contact with more than half of the width of the flexible conductor portion. It is characterized by being.

可撓導体部の導電性金属編組線としては、例えば、錫メッキ銅線を編組したものが挙げられる。   Examples of the conductive metal braided wire of the flexible conductor portion include a braided tin-plated copper wire.

端子部を構成する金属部材は、例えば、錫メッキされた銅パイプを用いることができる。端子部を扁平筒状に形成するには、円形パイプを連続成形した後に、所定の長さに切断して、断面が扁平な矩形になるようにプレス加工することにより得られる。また、端子部は、金属板を矩形になるようにプレス加工により折り曲げて扁平筒状に形成することもできる。   For example, a tin-plated copper pipe can be used as the metal member constituting the terminal portion. In order to form the terminal portion in a flat cylindrical shape, it is obtained by continuously forming a circular pipe, then cutting it into a predetermined length, and pressing it so that the cross section becomes a flat rectangle. The terminal portion can also be formed in a flat cylindrical shape by bending a metal plate into a rectangular shape by press work.

凹部により可撓導体部を変形させるとは、例えば、端子部における一方の平面部に形成した凹部と、この凹部と対向する他方の平面部とにより、可撓導体部を圧縮変形により部分変形させることをいう。この圧縮変形により、端子部が可撓導体部を圧縮する圧縮力が増し、可撓導体部と端子部との間の引張強度を向上できる。   The deformation of the flexible conductor portion by the concave portion means, for example, that the flexible conductor portion is partially deformed by compressive deformation by the concave portion formed in one flat portion of the terminal portion and the other flat portion facing the concave portion. That means. By this compression deformation, the compressive force by which the terminal portion compresses the flexible conductor portion increases, and the tensile strength between the flexible conductor portion and the terminal portion can be improved.

また、前記凹部は、端子部の可撓導体部が配置される内面では、可撓導体部の引張方向に対して直交する方向に突出した状態になる。この端子部内面側凸部により、可撓導体部が引張方向に対して直交する方向に変形することになるので、この凸部による可撓導体部の引張方向と直交する方向への変形によっても、可撓導体部は端子部から抜け難くなる。   Moreover, the said recessed part will be in the state which protruded in the direction orthogonal to the tension | pulling direction of a flexible conductor part in the inner surface where the flexible conductor part of a terminal part is arrange | positioned. Since the flexible conductor portion is deformed in a direction perpendicular to the tensile direction by the convex portion on the inner surface side of the terminal portion, even if the convex portion is deformed in a direction perpendicular to the tensile direction of the flexible conductor portion. The flexible conductor portion is difficult to be removed from the terminal portion.

本発明では、前記凹部で可撓導体部を圧縮変形させることによる圧縮力の増加と、凹部の端子部内面側での突出による可撓導体部の引張方向と直交する方向への変形により、可撓導体部と端子部との間の引張強度が向上される。   In the present invention, it is possible to increase the compressive force by compressing and deforming the flexible conductor portion at the concave portion, and to deform the flexible conductor portion in a direction perpendicular to the tensile direction of the flexible conductor portion by the protrusion on the inner surface side of the concave portion. The tensile strength between the flexible conductor portion and the terminal portion is improved.

また、本発明のフレキシブルバスバは、一つの凹部で可撓導体部の幅の半分以上に圧接するように凹部を形成してもよいし、複数の凹部を形成して、各凹部の幅方向の長さの合計が可撓導体部の幅の半分以上を占めるようにしてもよい。複数の凹部を形成する場合、この凹部は、ドット状の凹部とすることもできる。   In the flexible bus bar of the present invention, the concave portion may be formed so as to be pressed against half or more of the width of the flexible conductor portion with one concave portion, or a plurality of concave portions may be formed, and the width direction of each concave portion may be You may make it the sum total of length occupy half or more of the width | variety of a flexible conductor part. When a plurality of recesses are formed, the recesses can be dot-like recesses.

また、前記凹部は、端子部における可撓導体部の長手方向中央側の開口端部近くに形成される長溝とすることが好ましい。   Moreover, it is preferable that the said recessed part is a long groove formed near the opening edge part of the longitudinal direction center side of the flexible conductor part in a terminal part.

この長溝の凹部は、端子部における引張力が作用する側に設けているので、端子部に取付ボルトを挿通する取付ボルト挿通孔が貫通形成されて可撓導体部の素線の欠落が生じて、この取付ボルト挿通孔周辺での可撓導体部の強度が低下しても、長溝凹部で端子部と可撓導体部との間の引張強度を向上できる。   Since the concave portion of the long groove is provided on the side where the tensile force acts on the terminal portion, a mounting bolt insertion hole through which the mounting bolt is inserted is formed through the terminal portion, and the wire of the flexible conductor portion is missing. Even if the strength of the flexible conductor portion around the mounting bolt insertion hole is reduced, the tensile strength between the terminal portion and the flexible conductor portion can be improved by the long groove recess.

なお、この長溝凹部は、可撓導体部の長手方向に複数本形成するようにしてもよい。   Note that a plurality of the long groove concave portions may be formed in the longitudinal direction of the flexible conductor portion.

さらに、一方の平面部に長溝凹部を形成する場合には、端子部の扁平筒状部における他方の平面部に、端子部の筒状部内面に向けて突出し、可撓導体部の幅の半分以上に圧接する長溝で形成される凹部を形成することが好ましい。   Further, when a long groove recess is formed in one flat surface portion, it protrudes toward the inner surface of the tubular portion of the terminal portion on the other flat surface portion of the flat tubular portion of the terminal portion, and is half the width of the flexible conductor portion. It is preferable to form a concave portion formed of a long groove that is in pressure contact.

このように、端子部の他方の平面部にも、長溝凹部を形成することにより、可撓導体部の凹部による圧縮力をさらに増すことができる。この場合、それぞれの平面部に形成する長溝凹部を対向しないように形成すると、圧縮力が増加する部分を可撓導体部の長手方向に対して多数設けることができるし、可撓導体部を波打つように変形させることができるので引張強度が向上する。また、これら長溝凹部を互いに対向するように設ける場合には、その凹部形成位置での端子部の可撓導体部を圧縮する力がさらに増すので、引張強度がさらに向上する。   Thus, the compression force by the recessed part of a flexible conductor part can further be increased by forming a long groove recessed part also in the other plane part of a terminal part. In this case, if the long groove recesses formed in the respective flat portions are formed so as not to face each other, a large number of portions where the compressive force increases can be provided in the longitudinal direction of the flexible conductor portion, and the flexible conductor portion is corrugated. Thus, the tensile strength is improved. In addition, when these long groove recesses are provided so as to face each other, the force for compressing the flexible conductor portion of the terminal portion at the recess formation position is further increased, so that the tensile strength is further improved.

また、一方の平面部に長溝凹部を形成する場合、端子部の扁平筒状部における他方の平面部で、一方の平面部に形成した凹部と対向する位置に、端子部の筒状部内面が外方に向けて凹み、その外面が突出する可撓導体部の幅方向に延びる長尺な凸部を形成するようにしてもよい。   Further, when the long groove recess is formed in one flat portion, the inner surface of the cylindrical portion of the terminal portion is located at the position facing the recess formed in the one flat portion on the other flat portion of the flat cylindrical portion of the terminal portion. You may make it form the elongate convex part extended in the width direction of the flexible conductor part which dents outward and the outer surface protrudes.

この場合には、長溝凹部と、それに対向して設けられる凸部とにより、可撓導体部が引張り方向に対して、凸部の方向に波打つように変形することになる。この可撓導体部の引張方向と直交する方向への変形によって、可撓導体部は端子部から抜け難くなる。   In this case, the flexible conductor portion is deformed so as to wave in the direction of the convex portion with respect to the pulling direction due to the long groove concave portion and the convex portion provided opposite thereto. Due to the deformation of the flexible conductor portion in the direction orthogonal to the pulling direction, the flexible conductor portion is difficult to come off from the terminal portion.

なお、凹部および凸部を長溝に形成する場合には、その溝幅断面形状が、開口部が大きい台形となるように形成したり、円弧になるように形成したりすることが好ましい。このような断面形状にすることにより、凹部または凸部の開口端部が可撓導体部に当接しても損傷が起こり難くなる。   In addition, when forming a recessed part and a convex part in a long groove, it is preferable to form so that the groove width cross-sectional shape may become a trapezoid with a large opening part, or it may form so that it may become a circular arc. By adopting such a cross-sectional shape, even if the opening end of the concave portion or the convex portion abuts on the flexible conductor portion, damage is less likely to occur.

また、一方の平面部に長溝凹部を形成する場合、端子部の扁平筒状部における他方の平面部で、一方の平面部に形成した凹部と対向する位置に、可撓導体部の幅方向に延びる長尺な孔を形成するようにしてもよい。   When a long groove recess is formed in one flat portion, the other flat portion of the flat cylindrical portion of the terminal portion is positioned in the width direction of the flexible conductor portion at a position facing the recess formed in the one flat portion. An elongated hole extending may be formed.

この場合、長溝凹部により、可撓導体部を引張方向と直交する方向へ変形させることによって、可撓導体部が孔の内部に入り込み、可撓導体部が引張り方向に対して、凸部の突出方向に波打つように変形する。さらに、可撓導体部の一部が孔の中に入り込んだ状態になるので、この可撓導体部の孔に入り込んだ部分が孔の開口部に当接することにより、可撓導体部は端子部から抜けにくくなる。なお、前記孔の端子部内面側開口端部は、角を丸めるか面取りした状態にすることが好ましい。このように孔の開口部を形成することにより、可撓導体部の損傷を防止できる。   In this case, by deforming the flexible conductor portion in the direction orthogonal to the tensile direction by the long groove concave portion, the flexible conductor portion enters the inside of the hole, and the flexible conductor portion protrudes from the convex portion with respect to the tensile direction. Deforms to wave in the direction. Further, since a part of the flexible conductor portion enters the hole, the portion of the flexible conductor portion that enters the hole comes into contact with the opening of the hole, so that the flexible conductor portion becomes the terminal portion. It becomes difficult to come off. In addition, it is preferable to make the terminal part inner surface side opening edge part of the said hole into the state which rounded the corner or was chamfered. By thus forming the opening of the hole, it is possible to prevent damage to the flexible conductor.

さらに、本発明では、前記凹部は、端子部の平面部の中央部に形成される矩形状の凹部または円形状の凹部としてもよい。   Furthermore, in the present invention, the concave portion may be a rectangular concave portion or a circular concave portion formed in the central portion of the flat portion of the terminal portion.

このように、矩形状または円形状の凹部を形成することにより、凹部による可撓導体部を圧縮する面積が大きくなり、可撓導体部の引張強度を向上できる。   Thus, by forming the rectangular or circular recess, the area for compressing the flexible conductor portion by the recess is increased, and the tensile strength of the flexible conductor portion can be improved.

特に、端子部に取付ボルト挿通孔を形成する場合には、この取付ボルト挿通孔の周辺に、矩形状または円形状の凹部を形成できるので、取付ボルト挿通孔周辺の可撓導体部の強度が低下しても、圧縮力を増加させることにより、引張強度を向上できる。   In particular, when a mounting bolt insertion hole is formed in the terminal portion, a rectangular or circular recess can be formed around the mounting bolt insertion hole, so that the strength of the flexible conductor portion around the mounting bolt insertion hole is increased. Even if it decreases, the tensile strength can be improved by increasing the compressive force.

本発明のフレキシブルバスバは、扁平筒状の端子部における一方の平面部に、端子部の筒状部内面に向けて突出して、可撓導体部を変形させる凹部が、可撓導体部の幅の半分以上に圧接するように形成されている。その結果、この凹部により、可撓導体部を部分的に圧縮変形させて、可撓導体部の端子部による圧縮力を増加し、可撓導体部と端子部との間の引張強度を向上できる。   In the flexible bus bar of the present invention, a concave portion that protrudes toward the inner surface of the cylindrical portion of the terminal portion and deforms the flexible conductor portion on one flat surface portion of the flat cylindrical terminal portion has a width of the flexible conductor portion. It is formed so as to be in pressure contact with more than half. As a result, the concave portion can partially compress and deform the flexible conductor portion to increase the compressive force by the terminal portion of the flexible conductor portion and improve the tensile strength between the flexible conductor portion and the terminal portion. .

さらに、前記凹部は、端子部の可撓導体部が配置される内面では、可撓導体部の引張方向に対して直交する方向に突出した状態になる。従って、この端子部内面側凸部により、可撓導体部を引張方向に対して直交する方向に変形させることができるので、この凸部による可撓導体部の引張方向と直交する方向への変形によっても、可撓導体部を端子部から抜け難くすることができる。   Further, the concave portion protrudes in a direction orthogonal to the tensile direction of the flexible conductor portion on the inner surface where the flexible conductor portion of the terminal portion is disposed. Accordingly, the flexible conductor portion can be deformed in a direction orthogonal to the tensile direction by the convex portion on the inner surface side of the terminal portion, and therefore the deformation in the direction orthogonal to the tensile direction of the flexible conductor portion by the convex portion. This also makes it difficult to remove the flexible conductor portion from the terminal portion.

以下本発明のフレキシブルバスバの実施形態について、図面に基づいて説明する。図1は、本発明のフレキシブルバスバの第一実施形態を示し、図2は、本発明のフレキシブルバスバの第二実施形態を示し、図3は、本発明のフレキシブルバスバの第三実施形態を示し、図4は、本発明のフレキシブルバスバの第四実施形態を示し、図5は、本発明のフレキシブルバスバの第五実施形態を示し、図6は、本発明のフレキシブルバスバの第六実施形態を示す。   Hereinafter, embodiments of a flexible bus bar of the present invention will be described with reference to the drawings. FIG. 1 shows a first embodiment of the flexible bus bar of the present invention, FIG. 2 shows a second embodiment of the flexible bus bar of the present invention, and FIG. 3 shows a third embodiment of the flexible bus bar of the present invention. 4 shows a fourth embodiment of the flexible bus bar of the present invention, FIG. 5 shows a fifth embodiment of the flexible bus bar of the present invention, and FIG. 6 shows a sixth embodiment of the flexible bus bar of the present invention. Show.

(第一実施形態)
第一実施形態のフレキシブルバスバ1は、図1に示すように、導電性金属編組線よりなる可撓導体部2と、この可撓導体部2の両端部に設ける扁平筒状の導電性金属板よりなる端子部3とを有する。
(First embodiment)
As shown in FIG. 1, the flexible bus bar 1 of the first embodiment includes a flexible conductor portion 2 made of a conductive metal braided wire, and a flat cylindrical conductive metal plate provided at both ends of the flexible conductor portion 2. And a terminal portion 3 made of the same.

可撓導体部2の導電性金属編組線として、本実施形態では、錫メッキ銅線を編組した編組線を用いている。   In this embodiment, a braided wire braided with a tin-plated copper wire is used as the conductive metal braided wire of the flexible conductor portion 2.

端子部3は、銅の円形パイプを連続成形した後に、所定の長さに切断して、断面が扁平な矩形になるようにプレス加工し、錫メッキを施す。そして、端子部3の筒状部内に可撓導体部2である編組線を挿入してプレス加工し、端子部3と可撓導体部2とが完全に一体化するまで圧縮成型する。この圧縮成型により、可撓導体部2と端子部3とが圧接した状態で接続される。可撓導体部2と端子部3とを接続した後、端子部3に取付ボルト挿通孔4を打ち抜きにより貫通形成する。   The terminal portion 3 is formed by continuously forming a copper circular pipe, then cutting it to a predetermined length, pressing it so that it has a flat cross section, and applying tin plating. Then, the braided wire that is the flexible conductor portion 2 is inserted into the cylindrical portion of the terminal portion 3 and pressed, and compression molding is performed until the terminal portion 3 and the flexible conductor portion 2 are completely integrated. By this compression molding, the flexible conductor portion 2 and the terminal portion 3 are connected in a pressed state. After the flexible conductor portion 2 and the terminal portion 3 are connected, a mounting bolt insertion hole 4 is formed through the terminal portion 3 by punching.

そして、端子部3に取付ボルト挿通孔4が貫通形成された後、プレス加工により、扁平筒状の端子部3における一方の平面部31に、端子部3の筒状部内面に向けて突出して、可撓導体部2を変形させる凹部51を形成する。この凹部51は可撓導体部2の幅のほぼ全体に亘る長溝で形成されており、端子部3における可撓導体部2の長手方向中央側の開口端部近くに形成されている。   Then, after the mounting bolt insertion hole 4 is formed through the terminal portion 3, it is pressed into one flat portion 31 of the flat cylindrical terminal portion 3 so as to protrude toward the inner surface of the cylindrical portion of the terminal portion 3. Then, the recess 51 for deforming the flexible conductor portion 2 is formed. The recess 51 is formed as a long groove extending over substantially the entire width of the flexible conductor portion 2, and is formed near the opening end of the terminal portion 3 on the center side in the longitudinal direction of the flexible conductor portion 2.

なお、凹部51を形成する場合、上記したように、端子部3と可撓導体部2との圧縮成型後に凹部51をプレス加工により形成してもよいし、端子部3と可撓導体部2との圧縮成型時に同時に凹部51を形成するようにしてもよい。圧縮成型時に同時に凹部51を形成する場合には、プレスする型にこの凹部に相当する凸部を形成しておく。   In the case of forming the recess 51, as described above, the recess 51 may be formed by pressing after the compression molding of the terminal portion 3 and the flexible conductor portion 2, or the terminal portion 3 and the flexible conductor portion 2 may be formed. The recess 51 may be formed simultaneously with the compression molding. In the case where the concave portion 51 is formed at the same time as the compression molding, a convex portion corresponding to the concave portion is formed on the mold to be pressed.

長溝凹部51の溝幅断面形状は、図1の(b)に示すように、開口部の幅が底面の幅より大きい台形になるように形成している。このように、断面台形に形成することにより、凹部51の端子部3内面側に突出した部分に角部が形成され難くなり、可撓導体部2と凹部51との当接箇所での損傷が起こり難くなる。   As shown in FIG. 1B, the groove width cross-sectional shape of the long groove recess 51 is formed so that the width of the opening is a trapezoid larger than the width of the bottom surface. Thus, by forming the trapezoidal cross section, it becomes difficult to form a corner portion in the portion protruding to the inner surface side of the terminal portion 3 of the concave portion 51, and damage at the contact portion between the flexible conductor portion 2 and the concave portion 51 is prevented. It becomes difficult to happen.

本実施形態では、長溝凹部51の形成により、端子部3における長溝凹部51と他方の平面部32とより可撓導体部2を部分的に圧縮変形させることができる。この圧縮変形により、可撓導体部2の端子部3による圧縮力が増し、可撓導体部2と端子部3との間の引張強度が向上される。   In the present embodiment, the formation of the long groove concave portion 51 allows the flexible conductor portion 2 to be partially compressed and deformed by the long groove concave portion 51 and the other flat surface portion 32 in the terminal portion 3. By this compressive deformation, the compressive force by the terminal portion 3 of the flexible conductor portion 2 increases, and the tensile strength between the flexible conductor portion 2 and the terminal portion 3 is improved.

また、前記長溝凹部51は、端子部3の可撓導体部2が配置される内面では、可撓導体部2の引張方向に対して直交する方向に突出した状態になる。この端子部3の内面側凸部により、可撓導体部2が、引張方向に対して直交する方向に変形することになる。その結果、この凸部による可撓導体部2の引張方向と直交する方向への変形によっても、可撓導体部2は端子部3から抜け難くなる。   The long groove recess 51 protrudes in a direction perpendicular to the tensile direction of the flexible conductor 2 on the inner surface of the terminal 3 where the flexible conductor 2 is disposed. The flexible conductor portion 2 is deformed in a direction orthogonal to the tensile direction by the convex portion on the inner surface side of the terminal portion 3. As a result, it is difficult for the flexible conductor portion 2 to come out of the terminal portion 3 even by deformation of the flexible conductor portion 2 in a direction perpendicular to the pulling direction of the convex portion.

本実施形態では、前記長溝凹部51で可撓導体部2を部分的に圧縮変形させることによる圧縮力の増加と、長溝凹部51の端子部3内面側での突出による可撓導体部2の引張方向と直交する方向への変形により、可撓導体部2と端子部3との間の引張強度が向上される。   In the present embodiment, an increase in compressive force by partially compressing and deforming the flexible conductor portion 2 by the long groove recess 51 and a pulling of the flexible conductor portion 2 by the protrusion of the long groove recess 51 on the inner surface side of the terminal portion 3 are achieved. The tensile strength between the flexible conductor portion 2 and the terminal portion 3 is improved by deformation in the direction orthogonal to the direction.

特に、本実施形態では、長溝凹部51を、端子部3における引張力が作用する側の開口部近くに設けているので、端子部3に取付ボルト挿通孔4が貫通形成されて、この取付ボルト挿通孔4の周辺での可撓導体部2の強度が低下しても、長溝凹部51による部分圧縮変形によって引張強度を向上できる。   In particular, in this embodiment, the long groove recess 51 is provided near the opening on the side where the tensile force acts on the terminal portion 3, so that the mounting bolt insertion hole 4 is formed through the terminal portion 3, and this mounting bolt Even if the strength of the flexible conductor portion 2 around the insertion hole 4 decreases, the tensile strength can be improved by partial compression deformation by the long groove recess 51.

なお、長溝凹部51は、図1に示すように1箇所に設けるだけでなく、取付ボルト挿通孔4を挟んで、端子部3の反対側の開口端部近くにも形成してよいし、さらに、溝幅を狭くして、2本以上、平行させて形成することもできる。   The long groove recess 51 may be formed not only in one place as shown in FIG. 1 but also near the opening end on the opposite side of the terminal portion 3 with the mounting bolt insertion hole 4 interposed therebetween. The groove width can be narrowed and two or more grooves can be formed in parallel.

(第二実施形態)
第二実施形態は、図2に示すように、一方の平面部31に長溝凹部51を形成した第一実施形態の端子部3に、さらに、他方の平面部32で、一方の平面部31に形成した長溝凹部51と対向する位置に、この長溝凹部51と同じ形状の長溝凹部52を形成している。
(Second embodiment)
In the second embodiment, as shown in FIG. 2, the terminal portion 3 of the first embodiment in which the long groove recess 51 is formed in one plane portion 31, and the other plane portion 32 is connected to the one plane portion 31. A long groove recess 52 having the same shape as that of the long groove recess 51 is formed at a position facing the formed long groove recess 51.

この長溝凹部52も、プレス加工により形成する。長溝凹部51と長溝凹部52とを形成する場合も、端子部3と可撓導体部2との圧縮成型後に長溝凹部51と長溝凹部52とをプレス加工により形成してもよいし、端子部3と可撓導体部2との圧縮成型時に同時に長溝凹部51と長溝凹部52とを形成するようにしてもよい。   The long groove recess 52 is also formed by pressing. Even when the long groove concave portion 51 and the long groove concave portion 52 are formed, the long groove concave portion 51 and the long groove concave portion 52 may be formed by pressing after the compression molding of the terminal portion 3 and the flexible conductor portion 2, or the terminal portion 3 The long groove concave portion 51 and the long groove concave portion 52 may be formed simultaneously with the compression molding of the flexible conductor portion 2.

第二実施形態では、端子部3の他方の平面部32にも、長溝凹部52を形成し、これら凹部が対向するように形成しているので、端子部3の可撓導体部2を圧縮する力が第一実施形態の場合に比べて増し、引張強度をさらに向上できる。   In the second embodiment, since the long groove recess 52 is also formed in the other flat surface portion 32 of the terminal portion 3 so that these recesses face each other, the flexible conductor portion 2 of the terminal portion 3 is compressed. The force is increased as compared with the case of the first embodiment, and the tensile strength can be further improved.

なお、それぞれの平面部に形成する長溝凹部は、互いに対向しないように互い違いに形成するようにしてもよい。このように長溝凹部を形成すると、可撓導体部2が波打った状態にできるので、可撓導体部2は端子部3から抜け難くなる。   In addition, you may make it form the long groove recessed part formed in each plane part alternately so that it may not mutually oppose. When the long groove recess is formed in this way, the flexible conductor 2 can be waved, so that the flexible conductor 2 is difficult to be removed from the terminal portion 3.

(第三実施形態)
第三実施形態は、図3に示すように、一方の平面部31に長溝凹部51を形成した第一実施形態の端子部3に、さらに、他方の平面部32で、一方の平面部31に形成した長溝凹部51と対向する位置に、内面側がこの長溝凹部51と同じ形状の長溝となっている凸部53を形成している。
(Third embodiment)
In the third embodiment, as shown in FIG. 3, the terminal portion 3 of the first embodiment in which the long groove recess 51 is formed in one plane portion 31, and the other plane portion 32 in the one plane portion 31. At a position facing the formed long groove concave portion 51, a convex portion 53 having a long groove having the same shape as the long groove concave portion 51 is formed on the inner surface side.

第三実施形態では、端子部3内に可撓導体部2を挿入して、プレスにより圧縮成型する際、プレスの型を長溝凹部51と凸部53の反転形状が形成された型を用いて圧縮成型することにより、これら長溝凹部51と凸部53とを圧縮成型と同時に形成することができる。   In the third embodiment, when the flexible conductor portion 2 is inserted into the terminal portion 3 and compression-molded by a press, the press die is a die in which the inverted shape of the long groove concave portion 51 and the convex portion 53 is formed. By compression molding, the long groove concave portion 51 and the convex portion 53 can be formed simultaneously with the compression molding.

第三実施形態では、長溝凹部51と凸部53とにより、可撓導体部2が引張り方向に対して、凸部53の方向に波打つように変形することになり、この可撓導体部2の引張方向と直交する方向への変形によって、可撓導体部2は端子部から抜け難くなる。また、この凸部53は、振動などが加えられることにより端子部3が取付ボルトを中心として回転しようとするとき、相手側の接続部に当て止めされることにより回転を防止する回り止め機能も有する。   In the third embodiment, the long groove concave portion 51 and the convex portion 53 cause the flexible conductor portion 2 to be deformed so as to wave in the direction of the convex portion 53 with respect to the pulling direction. Due to the deformation in the direction orthogonal to the tensile direction, the flexible conductor portion 2 is difficult to come off from the terminal portion. The protrusion 53 also has a detent function to prevent rotation when the terminal portion 3 tries to rotate around the mounting bolt due to vibration or the like, and is prevented from rotating by being abutted against the mating connection portion. Have.

(第四実施形態)
第四実施形態は、図4に示すように、一方の平面部31に長溝凹部51を形成した第一実施形態の端子部3に、さらに、他方の平面部32で、一方の平面部31に形成した長溝凹部51と対向する位置に、この長溝凹部51の開口部と同じ形状の長孔54を形成している。
(Fourth embodiment)
In the fourth embodiment, as shown in FIG. 4, the terminal portion 3 of the first embodiment in which the long groove recess 51 is formed in one flat portion 31, and the other flat portion 32 is connected to the one flat portion 31. A long hole 54 having the same shape as the opening of the long groove recess 51 is formed at a position facing the formed long groove recess 51.

第四実施形態では、端子部3内に可撓導体部2を挿入して、プレスにより圧縮成型する前に、端子部3に長孔54を形成しておく。そして、端子部3内に可撓導体部2を挿入して圧縮成型すると同時に、または、圧縮成型後に、長溝凹部51をプレス加工により成型する。   In the fourth embodiment, the elongated hole 54 is formed in the terminal portion 3 before the flexible conductor portion 2 is inserted into the terminal portion 3 and compression-molded by pressing. At the same time as or after compression molding by inserting the flexible conductor portion 2 into the terminal portion 3, the long groove recess 51 is molded by pressing.

第四実施形態では、長溝凹部51により、可撓導体部2を引張方向と直交する方向へ変形させることによって、可撓導体部2が長孔54の内部に入り込むように変形させることができる。さらに、可撓導体部2の一部が長孔54の中に入り込んだ状態になるので、この可撓導体部2の長孔54に入り込んだ部分が長孔54の開口部に当接することにより、可撓導体部2は端子部3から抜け難くなる。   In the fourth embodiment, the flexible conductor portion 2 can be deformed so as to enter the inside of the long hole 54 by deforming the flexible conductor portion 2 in the direction perpendicular to the tensile direction by the long groove recess 51. Further, since a part of the flexible conductor portion 2 enters the elongated hole 54, the portion of the flexible conductor portion 2 that has entered the elongated hole 54 comes into contact with the opening of the elongated hole 54. The flexible conductor portion 2 is difficult to be removed from the terminal portion 3.

その結果、この可撓導体部2の引張方向と直交する方向への変形によって、可撓導体部2は端子部3から抜けにくくなる。なお、前記長孔54の端子部内面側開口端部は、角を丸めるか面取りした状態にして、可撓導体部2の損傷を防止している。   As a result, deformation of the flexible conductor portion 2 in the direction perpendicular to the pulling direction makes it difficult for the flexible conductor portion 2 to come out of the terminal portion 3. In addition, the terminal portion inner surface side opening end portion of the long hole 54 is rounded or chamfered to prevent the flexible conductor portion 2 from being damaged.

(第五実施形態)
第五実施形態は、図5に示すように、端子部3の一方の平面部31に、矩形状の凹部55を形成している。この矩形状凹部55は、中央部に取付ボルト挿通孔4が位置されるように形成している。
(Fifth embodiment)
In the fifth embodiment, as shown in FIG. 5, a rectangular recess 55 is formed in one flat surface portion 31 of the terminal portion 3. The rectangular recess 55 is formed so that the mounting bolt insertion hole 4 is positioned at the center.

この矩形状凹部55も、プレス加工により形成する。矩形状凹部55を形成する場合も、端子部3と可撓導体部2との圧縮成型後に矩形状凹部55をプレス加工により形成してもよいし、端子部3と可撓導体部2との圧縮成型時に同時に矩形状凹部55を形成するようにしてもよい。   This rectangular recess 55 is also formed by pressing. Even when the rectangular recess 55 is formed, the rectangular recess 55 may be formed by pressing after the compression molding of the terminal portion 3 and the flexible conductor portion 2, or the terminal portion 3 and the flexible conductor portion 2 may be formed. The rectangular recess 55 may be formed simultaneously with the compression molding.

第五実施形態は、矩形状凹部55を形成することにより、取付ボルト挿通孔4の周辺の可撓導体部2を矩形状凹部55で圧縮できるので、この取付ボルト挿通孔周辺の可撓導体部2が素線欠落により強度が低下しても、圧縮力を増加させて引張強度を向上できる。   In the fifth embodiment, by forming the rectangular recess 55, the flexible conductor portion 2 around the mounting bolt insertion hole 4 can be compressed by the rectangular recess 55. Therefore, the flexible conductor portion around the mounting bolt insertion hole Even if the strength of 2 decreases due to the missing wire, the compressive force can be increased to improve the tensile strength.

(第六実施形態)
第六実施形態は、図6に示すように、端子部3の一方の平面部31に、円形の凹部56を形成している。この円形凹部56は、中央部に取付ボルト挿通孔4が位置されるように形成している。
(Sixth embodiment)
In the sixth embodiment, as shown in FIG. 6, a circular recess 56 is formed in one flat surface portion 31 of the terminal portion 3. The circular recess 56 is formed so that the mounting bolt insertion hole 4 is located at the center.

この円形凹部56も、端子部3と可撓導体部2との圧縮成型後にプレス加工により形成してもよいし、端子部3と可撓導体部2との圧縮成型時に同時に形成するようにしてもよい。   The circular recess 56 may also be formed by pressing after the compression molding of the terminal portion 3 and the flexible conductor portion 2, or may be formed simultaneously with the compression molding of the terminal portion 3 and the flexible conductor portion 2. Also good.

第六実施形態も、円形凹部56を形成することにより、取付ボルト挿通孔4の周辺の可撓導体部2を円形凹部56で圧縮できるので、この取付ボルト挿通孔周辺の可撓導体部2が素線欠落により強度が低下しても、圧縮力を増加させて引張強度を向上できる。   In the sixth embodiment as well, by forming the circular recess 56, the flexible conductor portion 2 around the mounting bolt insertion hole 4 can be compressed by the circular recess 56. Therefore, the flexible conductor portion 2 around the mounting bolt insertion hole is Even if the strength is reduced due to the missing wire, the compressive force can be increased to improve the tensile strength.

なお、前記した各実施形態では、各端子部に接続される編組線は、1本としたが、電流容量と端子部の大きさに応じて、複数本重ねた状態で端子部に接続する構成とする場合にも、凹部を形成することができる。   In each of the above-described embodiments, the number of braided wires connected to each terminal portion is one. However, a configuration in which a plurality of the braided wires are connected to the terminal portion in accordance with the current capacity and the size of the terminal portion. In this case, the recess can be formed.

さらに、前記した各実施形態では、可撓導体部の編組線に、絶縁が必要な場合は、熱収縮チューブなどの絶縁材を被覆することもできるし、各実施形態のように絶縁材を被覆しない状態のままでもよい。   Further, in each of the above-described embodiments, when the insulation of the braided wire of the flexible conductor portion is necessary, an insulating material such as a heat-shrinkable tube can be covered, or the insulating material is covered as in each embodiment. It may be in a state where it is not.

また本発明の凹部の形成は、1本の編組線に対してそれぞれ一つの端子部を設けた構成のフレキシブルバスバに適用できるだけでなく、編組線を複数本重ねた状態で、一端側を端子部で覆うように接続し、他端側は、編組線を分岐させ、それぞれの編組線の端部に端子部を接続する構成としたフレキシブルバスバにも適用できる。   Further, the formation of the concave portion of the present invention can be applied not only to a flexible bus bar having a structure in which one terminal portion is provided for each braided wire, but also in a state where a plurality of braided wires are stacked, one end side is a terminal portion. The other end side can also be applied to a flexible bus bar in which a braided wire is branched and a terminal portion is connected to the end of each braided wire.

本発明のフレキシブルバスバは、過酷な条件で使用される自動車のエンジンルーム内での配線などに用いる場合に好適である。   The flexible bus bar of the present invention is suitable for use in wiring in an engine room of an automobile used under severe conditions.

本発明のフレキシブルバスバの第一実施形態であって、(a)は一方の端子部に可撓導体部が接続された状態の平面図であり、(b)は端子部の(a)におけるX−X断面図であり、(c)は端子部の中心を長手方向に切断した場合の断面図である。It is 1st embodiment of the flexible bus bar of this invention, Comprising: (a) is a top view of the state to which the flexible conductor part was connected to one terminal part, (b) is X in terminal part (a). It is -X sectional drawing, (c) is sectional drawing at the time of cut | disconnecting the center of a terminal part in a longitudinal direction. 本発明のフレキシブルバスバの第二実施形態であって、一方の端子部に可撓導体部が接続された状態の部分断面図である。It is 2nd embodiment of the flexible bus bar of this invention, Comprising: It is a fragmentary sectional view in the state where the flexible conductor part was connected to one terminal part. 本発明のフレキシブルバスバの第三実施形態であって、一方の端子部に可撓導体部が接続された状態の部分断面図である。FIG. 5 is a partial cross-sectional view of a third embodiment of the flexible bus bar of the present invention in a state where a flexible conductor portion is connected to one terminal portion. 本発明のフレキシブルバスバの第四実施形態であって、一方の端子部に可撓導体部が接続された状態の部分断面図である。It is 4th embodiment of the flexible bus bar of this invention, Comprising: It is a fragmentary sectional view in the state where the flexible conductor part was connected to one terminal part. 本発明のフレキシブルバスバの第五実施形態であって、(a)は一方の端子部に可撓導体部が接続された状態の平面図であり、(b)は端子部の(a)におけるY−Y断面図である。It is 5th embodiment of the flexible bus bar of this invention, Comprising: (a) is a top view of the state to which the flexible conductor part was connected to one terminal part, (b) is Y in (a) of a terminal part. It is -Y sectional drawing. 本発明のフレキシブルバスバの第六実施形態であって、一方の端子部に可撓導体部が接続された状態の平面図である。It is 6th embodiment of the flexible bus bar of this invention, Comprising: It is a top view in the state by which the flexible conductor part was connected to one terminal part. 従来のフレキシブルバスバの斜視図である。It is a perspective view of the conventional flexible bus bar.

符号の説明Explanation of symbols

1 フレキシブルバスバ
2 可撓導体部
3 端子部 31 一方の平面部 32 他方の平面部
4 取付ボルト挿通孔
51 長溝凹部 52 長溝凹部 53 凸部 54 長孔
55 矩形状凹部 56 円形凹部
1 Flexible bus bar
2 Flexible conductor
3 Terminal part 31 One flat part 32 The other flat part
4 Mounting bolt insertion hole
51 Long groove recess 52 Long groove recess 53 Projection 54 Slot
55 Rectangular recess 56 Circular recess

Claims (7)

導電性金属編組線よりなる可撓導体部と、この可撓導体部の両端部に設ける扁平筒状の導電性金属部材よりなる端子部とを有するフレキシブルバスバにおいて、
扁平筒状の端子部における一方の平面部に、端子部の筒状部内面に向けて突出して、可撓導体部を変形させる凹部が、可撓導体部の幅の半分以上に圧接するように形成されていることを特徴とするフレキシブルバスバ。
In a flexible bus bar having a flexible conductor portion made of a conductive metal braided wire and a terminal portion made of a flat cylindrical conductive metal member provided at both ends of the flexible conductor portion,
A concave portion that protrudes toward the inner surface of the cylindrical portion of the terminal portion and deforms the flexible conductor portion is pressed against more than half of the width of the flexible conductor portion on one flat surface portion of the flat cylindrical terminal portion. A flexible bus bar that is formed.
前記凹部は、端子部における可撓導体部の長手方向中央側の開口端部近くに形成される長溝であることを特徴とする請求項1に記載のフレキシブルバスバ。   2. The flexible bus bar according to claim 1, wherein the concave portion is a long groove formed near an opening end portion on a central side in the longitudinal direction of the flexible conductor portion in the terminal portion. 扁平筒状の端子部における他方の平面部に、端子部の筒状部内面に向けて突出し、可撓導体部の幅の半分以上に圧接する長溝で形成される凹部が形成されていることを特徴とする請求項2に記載のフレキシブルバスバ。   The other flat portion of the flat cylindrical terminal portion is formed with a recess formed by a long groove that protrudes toward the inner surface of the cylindrical portion of the terminal portion and presses against more than half of the width of the flexible conductor portion. The flexible bus bar according to claim 2, wherein 扁平筒状の端子部における他方の平面部で、一方の平面部に形成した凹部と対向する位置に、端子部の筒状部内面が外方に向けて凹み、外面が突出する可撓導体部の幅方向に延びる長尺な凸部が形成されていることを特徴とする請求項2に記載のフレキシブルバスバ。   A flexible conductor portion in which the inner surface of the cylindrical portion of the terminal portion is recessed outward and the outer surface protrudes at a position facing the concave portion formed in one of the flat portions of the flat cylindrical terminal portion. The flexible bus bar according to claim 2, wherein a long convex portion extending in the width direction is formed. 扁平筒状の端子部における他方の平面部で、一方の平面部に形成した凹部と対向する位置に、可撓導体部の幅方向に延びる長尺な孔が形成されていることを特徴とする請求項2に記載のフレキシブルバスバ。   A long hole extending in the width direction of the flexible conductor portion is formed on the other flat portion of the flat cylindrical terminal portion at a position facing the concave portion formed on the one flat portion. The flexible bus bar according to claim 2. 前記凹部は、端子部の平面部の中央部に形成される矩形状の凹部であることを特徴とする請求項1に記載のフレキシブルバスバ。   The flexible bus bar according to claim 1, wherein the concave portion is a rectangular concave portion formed in a central portion of the flat portion of the terminal portion. 前記凹部は、端子部の平面部の中央部に形成される円形状の凹部であることを特徴とする請求項1に記載のフレキシブルバスバ。   The flexible bus bar according to claim 1, wherein the concave portion is a circular concave portion formed in a central portion of the flat portion of the terminal portion.
JP2006211355A 2006-08-02 2006-08-02 Flexible bus bar Pending JP2008041332A (en)

Priority Applications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015022840A1 (en) * 2013-08-12 2015-02-19 株式会社オートネットワーク技術研究所 Fitting-equipped electrically conductive sheet
CN109390087A (en) * 2018-12-10 2019-02-26 江苏艾克亚特电缆科技有限公司 A kind of shielded cable that can enhance local effectiveness
JP2020161350A (en) * 2019-03-27 2020-10-01 古河電工パワーシステムズ株式会社 Flexible terminal, manufacturing method of them, and electrical component

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015022840A1 (en) * 2013-08-12 2015-02-19 株式会社オートネットワーク技術研究所 Fitting-equipped electrically conductive sheet
JP2015057758A (en) * 2013-08-12 2015-03-26 株式会社オートネットワーク技術研究所 Conductive sheet with metal fitting
CN105453349A (en) * 2013-08-12 2016-03-30 株式会社自动网络技术研究所 Fitting-equipped electrically conductive sheet
US9490551B2 (en) 2013-08-12 2016-11-08 Autonetworks Technologies, Ltd. Fitting equipped electrically conductive sheet
CN105453349B (en) * 2013-08-12 2018-01-26 株式会社自动网络技术研究所 Conducting strip with accessory
CN109390087A (en) * 2018-12-10 2019-02-26 江苏艾克亚特电缆科技有限公司 A kind of shielded cable that can enhance local effectiveness
JP2020161350A (en) * 2019-03-27 2020-10-01 古河電工パワーシステムズ株式会社 Flexible terminal, manufacturing method of them, and electrical component

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