JP2008038289A - Pleat machine and pleat fabric - Google Patents

Pleat machine and pleat fabric Download PDF

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JP2008038289A
JP2008038289A JP2006214612A JP2006214612A JP2008038289A JP 2008038289 A JP2008038289 A JP 2008038289A JP 2006214612 A JP2006214612 A JP 2006214612A JP 2006214612 A JP2006214612 A JP 2006214612A JP 2008038289 A JP2008038289 A JP 2008038289A
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work cloth
roller
pressure roller
backing sheet
pleat
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Koji Asada
晃司 浅田
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ASSE KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pleat machine capable of making a pleat fabric whose one side is covered with a backing sheet and which has good shape stability. <P>SOLUTION: Reinforcing paper 5 is piled on one side of a processing fabric 2 and then fed together with the processing fabric 2 to pressurizing rollers 6, 7 with feeding blades 11. An backing sheet 14 with adhesive is fed to be piled on the other side of the fed processed fabric 2 formed by heat-pressing and supplying pleats 13 from the pressurizing rollers 6, 7, and the backing sheet 14 is thermally stuck to the other side of the processing fabric 2 by an adhesion roller 10. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、加工布にプリーツを形成するプリーツマシン、特に、一方の面に裏打ちシートが接着されたプリーツ布を製作することができるプリーツマシンと、これにより製作されるプリーツ布に関する。   The present invention relates to a pleating machine for forming pleats on a work cloth, and more particularly to a pleating machine capable of producing a pleating cloth having a backing sheet bonded to one surface, and a pleating cloth produced thereby.

従来のプリーツマシンの一例を図３に示す。このプリーツマシンにおいては、加工布３１が送りローラ３２により送り出され、上部給紙ローラ３３から供給された上補強紙３４及び下部給紙ローラ３５から供給された下補強紙３６とに挟まれた状態で、第１の加圧ローラ３７と下部加圧ローラ３８との間に供給される。第１の加圧ローラ３７及び下部加圧ローラ３８はヒータを内蔵し、加工布３１を加熱及び加圧しながら間欠回転するように構成されている。下部加圧ローラ３８には補助ローラ３９が接合配置され、その補助ローラ３９と第１の加圧ローラ３７には、布ベルト４０が巻回されている。第１の加圧ローラ３７及び下部加圧ローラ３８の前方には上下一対の布送り刃４１が設けられていて、加圧ローラ３７，３８の間欠回転に同期して駆動機構により前後に往復移動される。布送り刃４１の前進に伴い、加工布３１にループ４２が形成され、そのループ４２が加圧ローラ３７，３８間にくわえ込まれ、加圧されて加工布３１にプリーツ４３が加工される（例えば特許文献１参照）。
特開平５−１６３６６８号公報 An example of a conventional pleating machine is shown in FIG. In this pleating machine, the work cloth 31 is fed by the feed roller 32 and is sandwiched between the upper reinforcing paper 34 supplied from the upper paper feeding roller 33 and the lower reinforcing paper 36 supplied from the lower paper feeding roller 35. Thus, the toner is supplied between the first pressure roller 37 and the lower pressure roller 38. The first pressure roller 37 and the lower pressure roller 38 include a heater, and are configured to rotate intermittently while heating and pressing the work cloth 31. An auxiliary roller 39 is joined to the lower pressure roller 38, and a cloth belt 40 is wound around the auxiliary roller 39 and the first pressure roller 37. A pair of upper and lower cloth feed blades 41 are provided in front of the first pressure roller 37 and the lower pressure roller 38, and are reciprocated back and forth by a drive mechanism in synchronization with the intermittent rotation of the pressure rollers 37 and 38. Is done. As the cloth feed blade 41 advances, a loop 42 is formed on the work cloth 31, and the loop 42 is sandwiched between the pressure rollers 37 and 38 and pressed to process the pleat 43 on the work cloth 31 ( For example, see Patent Document 1).
JP-A-5-163668

上記従来のプリーツマシンにより製作されるプリーツ布は、高い伸縮性を有しているため、伸縮性が形状を不安定化し、壁紙、スクリーン、間仕切り、シェード等のインテリア用素材としてプリーツの形状のみを意匠として利用することの妨げになっている。プリーツ布の形状を安定化させるために、その一方の面に裏打ちシートを接着することが考えられるが、すでにプリーツ形成された布に裏打ちシートを接着することは、その形状の不安定性故に困難である。
したがって、この出願に係る発明は、一方の面を裏打ちシートで覆われた、形状安定性の良好なプリーツ布を製作することができるプリーツマシンを提供することを課題としている。 The pleated fabric produced by the above-mentioned conventional pleating machine has high elasticity, so the elasticity destabilizes the shape, and only the shape of the pleats is used as interior material such as wallpaper, screens, partitions, shades, etc. It is a hindrance to use as a design. In order to stabilize the shape of the pleated fabric, it is conceivable to attach a backing sheet to one side of the pleated fabric, but it is difficult to adhere the backing sheet to an already pleated fabric due to the instability of the shape. is there.
Therefore, an object of the invention according to this application is to provide a pleated machine that can manufacture a pleated fabric with good shape stability, in which one surface is covered with a backing sheet.

上記課題を解決するため、この出願に係る発明においては、加工布２を送り刃１１で加圧ローラ６，７に向かって供給する。加圧ローラ６，７からプリーツ１３を加熱プレス形成されて送り出される加工布２の一方の面に重なるように、接着剤付きの裏打ちシート１４を供給し、これを接着ローラ１０により、加工布２の一方の面に加熱接着するようにプリーツマシン１を構成する。
また、この出願に係る発明においては、加工布２の一方の面に補強紙５を重ね、加工布２と共に送り刃１１で加圧ローラ６，７に向かって供給する。加圧ローラ６，７からプリーツ１３を加熱プレス形成されて送り出される加工布２の他方の面に重なるように、接着剤付きの裏打ちシート１４を供給し、これを接着ローラ１０により、加工布２の他方の面に加熱接着するようにプリーツマシン１を構成する。
さらに、この出願に係る発明は、プリーツ１３が形成された加工布２の一方の面に裏打ちシート１４が接着されてなるプリーツ布１５を提供する。 In order to solve the above-mentioned problem, in the invention according to this application, the work cloth 2 is supplied by the feed blade 11 toward the pressure rollers 6 and 7. A backing sheet 14 with an adhesive is supplied so as to overlap one surface of the work cloth 2 that is formed by pressing the pleats 13 from the pressure rollers 6 and 7 and fed out. The pleat machine 1 is configured to be heat-bonded to one surface of the pleat.
Further, in the invention according to this application, the reinforcing paper 5 is overlapped on one surface of the work cloth 2 and supplied to the pressure rollers 6 and 7 by the feed blade 11 together with the work cloth 2. A backing sheet 14 with an adhesive is supplied so as to overlap the other surface of the work cloth 2 that is formed by pressing the pleats 13 from the pressure rollers 6 and 7 and fed out. The pleat machine 1 is configured so as to be heat-bonded to the other surface.
Furthermore, the invention according to this application provides a pleated cloth 15 in which a backing sheet 14 is bonded to one surface of a work cloth 2 on which a pleat 13 is formed.

この出願に係る発明によれば、一方の面に裏打ちシートが接着されたプリーツ布を製作できるプリーツマシンが提供される。また、この出願に係る発明によれば、プリーツが形成された加工布の一方の面に裏打ちシートが接着されてなるプリーツ布が提供される。このプリーツ布は、形状が安定しており、プリーツ布の形状の不安定性が原因で適用することが困難であった、壁紙、スクリーン、間仕切り、シェード等のインテリア用素材への適用が容易で、プリーツの意匠的利用の幅を大きく拡大することができる。   According to the invention according to this application, there is provided a pleat machine capable of producing a pleated fabric having a backing sheet bonded to one surface. Moreover, according to the invention which concerns on this application, the pleated cloth by which a backing sheet is adhere | attached on one side of the work cloth in which the pleat was formed is provided. This pleated cloth has a stable shape and is difficult to apply due to instability of the shape of the pleated cloth, it is easy to apply to interior materials such as wallpaper, screens, partitions, shades, etc. The range of design use of pleats can be greatly expanded.

図面を参照してこの発明の実施の形態を説明する。図１はプリーツマシンの主要部の概略図、図２は製作されるプリーツ布の一例を示す断面図である。   Embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic view of a main part of a pleating machine, and FIG. 2 is a cross-sectional view showing an example of a pleated fabric to be manufactured.

図１に示すプリーツマシン１においては、加工布２が送りローラ３により送り出される。この加工布２の一方の面に、給紙ローラ４から供給された補強紙５が重ねられた状態で、第１の加圧ローラ６と第２の加圧ローラ７との間に供給される。なお、加工布２は、織物、編み物、不織布その他、熱可塑性を持つあらゆるシート状のものを含む。   In the pleating machine 1 shown in FIG. 1, the work cloth 2 is fed out by a feed roller 3. Supplyed between the first pressure roller 6 and the second pressure roller 7 in a state where the reinforcing paper 5 supplied from the paper supply roller 4 is superimposed on one surface of the work cloth 2. . The work cloth 2 includes woven fabrics, knitted fabrics, non-woven fabrics, and any other sheet-like material having thermoplasticity.

第１の加圧ローラ６及び第２の加圧ローラ７はヒータを内蔵し、加工布２を加熱及び加圧できるように構成されている。第１の加圧ローラ６に接合するように、補助ローラ８が配置され、その補助ローラ８と第２の加圧ローラ７との間には、ベルト９が巻回されている。ベルト９は、その途上が第１の加圧ローラ６の外周に接するように配置される。第１、第２の加圧ローラ６，７及び補助ローラ８は、ベルト９を介して加工布２を加熱及び加圧できる。
また、第１の加圧ローラ６に接合するように、接着ローラ１０が配置される。接着ローラ１０もヒータを内蔵し、加圧ローラ６との間で、加工布２を加熱及び加圧できる。第１の加圧ローラ６と第２の加圧ローラ７の前方には、上下一対の布送り刃１１が設けられていて、図示しない駆動機構により前後に往復移動される。布送り刃１１の前進に伴い、加工布２と補強紙５にループ１２が形成され、そのループ１２の折り目が加圧ローラ６，７間にくわえ込まれ、加圧されて加工布２にプリーツ１３が加工される。 The first pressure roller 6 and the second pressure roller 7 have a built-in heater, and are configured to heat and press the work cloth 2. An auxiliary roller 8 is disposed so as to be joined to the first pressure roller 6, and a belt 9 is wound between the auxiliary roller 8 and the second pressure roller 7. The belt 9 is disposed such that the belt 9 is in contact with the outer periphery of the first pressure roller 6. The first and second pressure rollers 6 and 7 and the auxiliary roller 8 can heat and press the work cloth 2 via the belt 9.
Further, an adhesive roller 10 is disposed so as to be joined to the first pressure roller 6. The adhesive roller 10 also has a built-in heater, and can heat and press the work cloth 2 with the pressure roller 6. A pair of upper and lower cloth feed blades 11 are provided in front of the first pressure roller 6 and the second pressure roller 7 and are reciprocated back and forth by a drive mechanism (not shown). As the cloth feed blade 11 advances, a loop 12 is formed on the work cloth 2 and the reinforcing paper 5, and the fold of the loop 12 is sandwiched between the pressure rollers 6 and 7 and is pressed to pleat the work cloth 2. 13 is processed.

補助ローラ８とその後方の接着ローラ１０との間に、上方から裏打ちシート１４が供給される。裏打ちシート１４は、プリーツ１３が加工されて送り出される加工布２の他方の面（図示しないが一方の面には補強紙５が重なっている。）に重ねられ、加圧ローラ６と接着ローラ１０で加熱・加圧されて送り出される。裏打ちシート１４には、加工布２と重ねられる面に、熱可塑性の接着剤が塗布されており、加圧ローラ６と接着ローラ１０間で加熱され、加工布２の他方の面に接着される。加圧ローラ６と接着ローラ１０との間からは、加工布２に裏打ちシート１４が接着され、補強紙５（図示せず）が重ねられた状態のプリーツ布１５として送り出される。なお、接着剤は熱硬化性のものであってもよい。   A backing sheet 14 is supplied from above between the auxiliary roller 8 and the adhesive roller 10 behind it. The backing sheet 14 is overlaid on the other surface of the work cloth 2 that is processed and fed out of the pleat 13 (not shown, but the reinforcing paper 5 overlaps one surface), and the pressure roller 6 and the adhesive roller 10. It is heated and pressurized with, and sent out. The backing sheet 14 is coated with a thermoplastic adhesive on the surface to be overlapped with the work cloth 2, and is heated between the pressure roller 6 and the adhesive roller 10 to adhere to the other surface of the work cloth 2. . From between the pressure roller 6 and the adhesive roller 10, the backing sheet 14 is bonded to the work cloth 2, and the sheet is fed out as a pleated cloth 15 in a state where a reinforcing paper 5 (not shown) is overlaid. The adhesive may be thermosetting.

加工布２の材質が、折り曲げに対して弱い復元力しか持たないものである場合には、補強紙５は不要で、加工布２のみを送り刃１１に送ればよい。   When the material of the work cloth 2 has only a restoring force weak against bending, the reinforcing paper 5 is not necessary and only the work cloth 2 may be sent to the feed blade 11.

プリーツ布１５を構成する加工布２には、例えば、図２に示すように、表ヒダ２ａと裏ヒダ２ｂを有するプリーツが形成される。加工布２の裏ヒダ側２ｂの面に裏打ちシート１４が接着される。加工布２は、裏打ちシート１４（接着剤１４ａ）と接する部分２ｃのみにおいて裏打ちシート１４に接着され、表ヒダ２ａは裏打ちシート１４から浮くように構成される。したがって、一方の面にプリーツ１３の形状を持ちながら、裏打ちシート１４に補強された相応の形状安定性を有する。したがって、壁紙、スクリーン、間仕切り、シェード等のインテリア用素材への適用が容易である。なお、プリーツのパターンは図示のものに限定されない。   For example, as shown in FIG. 2, pleats having a front fold 2 a and a back fold 2 b are formed on the work cloth 2 constituting the pleated cloth 15. The backing sheet 14 is adhered to the surface of the work cloth 2 on the back crease side 2b. The work cloth 2 is configured to be adhered to the backing sheet 14 only at the portion 2c that contacts the backing sheet 14 (adhesive 14a), and the front fold 2a is configured to float from the backing sheet 14. Therefore, it has a corresponding shape stability reinforced by the backing sheet 14 while having the shape of the pleats 13 on one surface. Therefore, it can be easily applied to interior materials such as wallpaper, screens, partitions, and shades. Note that the pleated pattern is not limited to the illustrated one.

この発明に係るプリーツマシンは、壁紙、スクリーン、間仕切り、シェード等のインテリア用素材への適用が容易な、形状安定性の良好なプリーツ布を製作するのに適用される。   The pleated machine according to the present invention is applied to manufacture a pleated fabric with good shape stability that can be easily applied to interior materials such as wallpaper, screens, partitions, shades, and the like.

本発明に係るプリーツマシンの主要部の概略図である。It is the schematic of the principal part of the pleating machine which concerns on this invention. 本発明に係るプリーツ布の一例を示す断面図である。It is sectional drawing which shows an example of the pleated cloth which concerns on this invention. 従来のプリーツマシンの一例を示す主要部の概略図である。It is the schematic of the principal part which shows an example of the conventional pleating machine.

符号の説明Explanation of symbols

１ プリーツマシン
２ 加工布
２ａ 表ヒダ
２ｂ 裏ヒダ
３ 送りローラ
４ 給紙ローラ
５ 補強紙
６ 第１の加圧ローラ
７ 第２の加圧ローラ
８ 補助ローラ
９ ベルト
１０ 接着ローラ
１１ 送り刃
１２ ループ
１３ プリーツ
１４ 裏打ちシート
１４ａ 接着剤
１５ プリーツ布 DESCRIPTION OF SYMBOLS 1 Pleating machine 2 Work cloth 2a Front crease 2b Back crease 3 Feed roller 4 Feed roller 5 Reinforcement paper 6 1st pressure roller 7 2nd pressure roller 8 Auxiliary roller 9 Belt 10 Adhesion roller 11 Feed blade 12 Loop 13 Pleat 14 backing sheet 14a adhesive 15 pleated cloth

Claims (3)

加工布を送り刃により熱源を持つ第１及び第２の加圧ローラ間に間欠的に送り込み、加工布にプリーツを加熱プレス成形するプリーツマシンであって、
前記第１の加圧ローラに近接して補助ローラが設けられ、この補助ローラと前記第２の加圧ローラとの間に、第１の加圧ローラの外周に接するようにベルトが巻回され、
前記加工布は、前記第１及び第２の加圧ローラ間、及び第１の加圧ローラと補助ローラ間を前記ベルトを介して通過することにより、プリーツを加熱プレス成形されて送り出され、
前記第１の加圧ローラと前記ベルトの間からプリーツを形成されて送り出される前記加工布の一方の面に重なるように、接着剤付きの裏打ちシートが供給され、
プリーツを形成された前記加工布に前記裏打ちシートを前記第１の加圧ローラとの間で加圧して接着するための熱源を持つ接着ローラが、前記第１の加圧ローラに接して設けられ、
前記第１の加圧ローラと前記接着ローラにより、前記加工布の一方の面に前記裏打ちシートが加熱接着されることを特徴とするプリーツマシン。 A pleat machine that intermittently feeds a work cloth between first and second pressure rollers having a heat source by a feed blade and heat-press-molds the pleat on the work cloth,
An auxiliary roller is provided adjacent to the first pressure roller, and a belt is wound between the auxiliary roller and the second pressure roller so as to be in contact with the outer periphery of the first pressure roller. ,
The work cloth passes through the belt between the first and second pressure rollers, and between the first pressure roller and the auxiliary roller, so that the pleat is heated and press-molded and sent out.
A backing sheet with an adhesive is supplied so as to overlap one surface of the work cloth which is formed and sent out between the first pressure roller and the belt,
An adhesive roller having a heat source for pressing and bonding the backing sheet to the first pressure roller on the work cloth formed with pleats is provided in contact with the first pressure roller. ,
The pleating machine, wherein the backing sheet is heated and bonded to one surface of the work cloth by the first pressure roller and the adhesive roller. 加工布と、これに重なる補強紙とを送り刃により熱源を持つ第１及び第２の加圧ローラ間に間欠的に送り込み、加工布にプリーツを加熱プレス成形するプリーツマシンであって、
前記第１の加圧ローラに近接して補助ローラが設けられ、この補助ローラと前記第２の加圧ローラとの間に、第１の加圧ローラの外周に接するようにベルトが巻回され、
前記補強紙は、前記加工布の一方の面に重なるように加工布と共に送り刃に向かって供給され、
前記加工布と補強紙は、前記第１及び第２の加圧ローラ間、及び第１の加圧ローラと補助ローラ間を前記ベルトを介して通過することにより、プリーツを加熱プレス成形されて送り出され、
前記第１の加圧ローラと前記ベルトの間からプリーツを形成されて送り出される前記加工布の他方の面に重なるように、接着剤付きの裏打ちシートが供給され、
プリーツを形成された前記加工布に、前記裏打ちシートを前記第１の加圧ローラとの間で加圧して接着するための熱源を持つ接着ローラが、前記第１の加圧ローラに接して設けられ、
前記第１の加圧ローラと前記接着ローラにより、前記加工布の他方の面に前記裏打ちシートが加熱接着されることを特徴とするプリーツマシン。 A pleat machine that intermittently feeds a work cloth and a reinforcing paper overlapping with the work cloth between the first and second pressure rollers having a heat source by a feed blade and heat-press-molds the pleat on the work cloth,
An auxiliary roller is provided adjacent to the first pressure roller, and a belt is wound between the auxiliary roller and the second pressure roller so as to be in contact with the outer periphery of the first pressure roller. ,
The reinforcing paper is supplied toward the feed blade together with the work cloth so as to overlap one surface of the work cloth,
The work cloth and the reinforcing paper are passed through the belt between the first and second pressure rollers and between the first pressure roller and the auxiliary roller, and the pleats are hot-press molded and sent out. And
A backing sheet with an adhesive is supplied so as to overlap with the other surface of the work cloth which is formed and sent out between the first pressure roller and the belt,
An adhesive roller having a heat source for pressing and bonding the backing sheet to the first pressure roller on the work cloth formed with pleats is provided in contact with the first pressure roller. And
The pleating machine, wherein the backing sheet is heat bonded to the other surface of the work cloth by the first pressure roller and the adhesive roller. 表ヒダと裏ヒダを有するプリーツが形成された加工布の裏ヒダ側の面に裏打ちシートが接着されてなり、加工布は、裏打ちシートと接する部分のみにおいて裏打ちシートに接着され、表ヒダは裏打ちシートから浮くように構成されることを特徴とするプリーツ布。   The backing sheet is bonded to the surface of the back fold side of the work cloth on which the pleats having the front crease and the back crease are formed. A pleated cloth characterized by being configured to float from a sheet.
JP2006214612A 2006-08-07 2006-08-07 Pleat machine and pleat fabric Pending JP2008038289A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102011297A (en) * 2010-12-08 2011-04-13 台华特种纺织（嘉兴）有限公司 Crimped fabric and preparation method thereof
CN102094316A (en) * 2010-12-08 2011-06-15 台华特种纺织（嘉兴）有限公司 Plain creased fabric and manufacturing method thereof
KR101333453B1 (en) 2012-09-20 2013-11-26 이영애 The appearance of wrinkles on the surface of natural dyed fabrics using representation
KR101392434B1 (en) 2014-03-10 2014-05-07 주식회사 성보상사 Manufacturing process of wrinkles textile

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JPS56123897U (en) * 1980-02-18 1981-09-21
JPS6183915U (en) * 1984-11-08 1986-06-03
JP2001020173A (en) * 1999-07-08 2001-01-23 Akihiro Hashimoto Production of pleat-processed web

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JPS56123897U (en) * 1980-02-18 1981-09-21
JPS6183915U (en) * 1984-11-08 1986-06-03
JP2001020173A (en) * 1999-07-08 2001-01-23 Akihiro Hashimoto Production of pleat-processed web

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102011297A (en) * 2010-12-08 2011-04-13 台华特种纺织（嘉兴）有限公司 Crimped fabric and preparation method thereof
CN102094316A (en) * 2010-12-08 2011-06-15 台华特种纺织（嘉兴）有限公司 Plain creased fabric and manufacturing method thereof
KR101333453B1 (en) 2012-09-20 2013-11-26 이영애 The appearance of wrinkles on the surface of natural dyed fabrics using representation
KR101392434B1 (en) 2014-03-10 2014-05-07 주식회사 성보상사 Manufacturing process of wrinkles textile

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