JP2008000716A - Vacuum heating apparatus equipped with back-flow prevention tank for preventing backflow of oil-scrubber cleaning oil - Google Patents

Vacuum heating apparatus equipped with back-flow prevention tank for preventing backflow of oil-scrubber cleaning oil Download PDF

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JP2008000716A
JP2008000716A JP2006174228A JP2006174228A JP2008000716A JP 2008000716 A JP2008000716 A JP 2008000716A JP 2006174228 A JP2006174228 A JP 2006174228A JP 2006174228 A JP2006174228 A JP 2006174228A JP 2008000716 A JP2008000716 A JP 2008000716A
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oil
exhaust gas
cleaning
organic solvent
vacuum heating
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JP4690953B2 (en
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Yoshiaki Murakami
吉明 村上
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Shinko Pantec Co Ltd
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Kobelco Eco Solutions Co Ltd
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<P>PROBLEM TO BE SOLVED: To provide a vacuum heat-treatment apparatus capable of solving problems arising upon treating waste contaminated with a halogenated organic compound such as PCB by a combination of a cleaning treatment using an organic solvent and a vacuum heat-treatment. <P>SOLUTION: The vacuum heat-treatment apparatus for treating contaminated waste having been roughly cleaned using an organic solvent is comprised of a back-flow prevention tank disposed in an exhaust flow path that connects a vacuum heating furnace and an oil scrubber with one end of an exhaust inflow pipe disposed in the upper part of the tank and one end of an exhaust outflow pipe disposed in the bottom part of the tank. By virtue of the above structure, the cleaning oil can be prevented from flowing back to the vacuum heating furnace even if it is made to bubble and to flow backward in the exhaust flow path by a large amount of the vaporized organic solvent flowing from the vacuum heating furnace into the oil scrubber. In addition, the cleaning oil that has flowed backward can be spontaneously recovered into the oil scrubber. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、PCB(Polychlorinated biphenyl:ポリ塩化ビフェニル)等の脂溶性汚染物質に汚染され、有機溶媒を用いて洗浄した汚染廃棄物を加熱処理し、無害化するための加熱処理装置に関する。   The present invention relates to a heat treatment apparatus for heat-treating and detoxifying contaminated waste that is contaminated with fat-soluble pollutants such as PCB (Polychlorinated biphenyl) and washed with an organic solvent.

PCBは化学的にも熱的にも非常に安定であり、優れた電気絶縁特性を有するため、過去において電気機器の絶縁体として広く使用されていた。しかし、廃棄された後にも分解されず、人体に蓄積しやすい発ガン性有害物であるため、昭和49年に製造及び輸入等が禁止されている。   PCBs have been widely used as electrical insulators in the past because they are very stable both chemically and thermally and have excellent electrical insulation properties. However, since it is a carcinogenic harmful substance that is not decomposed even after being disposed of and easily accumulates in the human body, its manufacture and import etc. were prohibited in 1974.

製造、輸入等は禁止されたものの、PCB の適切な処分技術がなかったため、PCBを含有する廃棄物は、使用終了後も公的な処理方法が決定するまで使用者に保管が義務付けられた。ところが、我が国では約30年間、PCB及びPCBを有する廃棄物の公的な処理基準や処理施設は定められぬままであり、使用者の大きな負担となっている。このため、PCB及びPCBを有する廃棄物の処理方法の確立が期待されている。   Although manufacturing, importing, etc. were prohibited, there was no appropriate disposal technology for PCBs, so waste containing PCBs was obliged to be stored by the user until the official disposal method was determined after use. However, in Japan, public disposal standards and treatment facilities for PCBs and PCB-containing waste have not been established for about 30 years, and this is a heavy burden on users. For this reason, establishment of a method for treating PCBs and wastes containing PCBs is expected.

PCB自体の処理方法としては、脱塩素化分解法、水熱酸化分解法、還元熱化学分解法等が知られている。一方、PCBによって汚染された汚染物の処理方法としては、溶剤洗浄法、真空加熱による回収法等が知られている。   As a method for treating PCB itself, a dechlorination decomposition method, a hydrothermal oxidation decomposition method, a reduction thermochemical decomposition method, and the like are known. On the other hand, as a method for treating contaminants contaminated by PCB, a solvent cleaning method, a recovery method by vacuum heating, and the like are known.

溶剤洗浄法の技術として、C1〜C4のアルコール又は塩素化物からなる洗浄液中に被処理物を浸漬することにより、被処理物表面の微細な隙間に付着したPCBを洗浄する方法が、特許文献1に開示されている。 As a technique for solvent cleaning methods, by immersing the object to be processed in the cleaning liquid during consisting alcohols or chlorinated of C 1 -C 4, a method of cleaning the PCB attached to minute gaps of the workpiece surface, patent It is disclosed in Document 1.

また、真空加熱によるPCB回収の技術として、PCB含有絶縁油を使用したトランス部材から予め絶縁油を抜き取り、その後トランス部材を真空加熱炉に入れて加温及び減圧することにより、PCB及び絶縁油をトランス部材から蒸発除去し、トランス部材を有価物として利用することを特徴とする方法が、特許文献2に開示されている。   In addition, as a technique for PCB recovery by vacuum heating, the insulating oil is previously extracted from the transformer member using the PCB-containing insulating oil, and then the transformer member is placed in a vacuum heating furnace to heat and depressurize the PCB and insulating oil. Patent Document 2 discloses a method characterized by evaporating and removing from a transformer member and using the transformer member as a valuable material.

また、PCB等の有機ハロゲン化物を分解処理する処理システムであって、真空加熱炉から排出される排ガスを水熱分解処理設備で処理するシステムが、特許文献3に開示されている。この特許文献3には、真空加熱炉から排出される排ガスを、冷却手段により冷却し、冷却したガスを水熱分解処理設備で処理することも開示されている。
特開2003−24885号公報 特開平9−192534号公報 特開2003−62428号公報
Further, Patent Document 3 discloses a processing system that decomposes an organic halide such as PCB and that processes exhaust gas discharged from a vacuum heating furnace using a hydrothermal decomposition processing facility. Patent Document 3 also discloses that exhaust gas discharged from a vacuum heating furnace is cooled by a cooling means, and the cooled gas is processed by a hydrothermal decomposition treatment facility.
Japanese Patent Laid-Open No. 2003-24885 JP-A-9-192534 JP 2003-62428 A

有機塩素系化合物のうち、PCBは揮発性が低いため、特許文献2に示されるように、真空加熱炉を用いて減圧下で加熱しないと、蒸発によりトランス部材等の廃棄物から回収することができない。このため、廃棄物内に残存するPCB量が多ければ、回収に長時間を要することになる。しかし、廃棄物内に残存するPCB量の予測は困難であり、処理が不十分となる場合がある。   Among organic chlorinated compounds, PCB has low volatility, and as shown in Patent Document 2, if it is not heated under reduced pressure using a vacuum heating furnace, it can be recovered from waste such as transformer members by evaporation. Can not. For this reason, if there is a large amount of PCB remaining in the waste, it takes a long time to recover. However, it is difficult to predict the amount of PCB remaining in the waste, and the processing may be insufficient.

一方、特許文献1に開示されるような溶剤洗浄法は、廃棄物に残存するPCB量に拘わらず、廃棄物を洗浄することができる長所がある。しかし、廃棄物から完全にPCBを除去するために、何度も洗浄液で洗浄を繰り返す必要があり、大量の廃洗浄液が生じてしまう。さらに、廃棄物内部が複雑な構造であり、内部まで洗浄液が到達しにくい場合には、真空加熱により回収する処理方法と比較して、処理後の廃棄物にPCBが残存しやすいという問題もある。   On the other hand, the solvent cleaning method disclosed in Patent Document 1 has an advantage that the waste can be cleaned regardless of the amount of PCB remaining in the waste. However, in order to completely remove the PCB from the waste, it is necessary to repeat the cleaning with the cleaning solution over and over, resulting in a large amount of waste cleaning solution. Furthermore, if the waste has a complicated structure and it is difficult for the cleaning liquid to reach the inside, there is also a problem that PCB tends to remain in the waste after treatment compared to a treatment method that collects by vacuum heating. .

そこで、PCB等に汚染された廃棄物を、まず有機溶媒を用いて洗浄し、その後真空加熱炉、湿式スクラバー等から構成される一般的な真空加熱装置を用いて加熱処理することにより、上記従来技術の欠点を補うことが考えられる。   Therefore, waste contaminated with PCB or the like is first washed with an organic solvent, and then heat-treated using a general vacuum heating apparatus composed of a vacuum heating furnace, a wet scrubber, etc. It is conceivable to compensate for the shortcomings of the technology.

この場合、真空加熱処理に際して被処理物(洗浄済み汚染廃棄物)から発生するPCB及び有機溶媒量を予測することができないため、オイルスクラバーを大きくする必要が生じ、使用する洗浄油量も多くなる。また、使用する真空ポンプも大型化せざるを得ず、設備費や運転コストが上昇する。   In this case, it is not possible to predict the amount of PCB and organic solvent generated from the object to be treated (cleaned waste waste) during the vacuum heat treatment, so it is necessary to increase the oil scrubber, and the amount of cleaning oil to be used increases. . Moreover, the vacuum pump to be used must be increased in size, and the equipment cost and operation cost increase.

逆にオイルスクラバーが小さければ、排ガスの冷却及び凝縮が不十分となり、オイルスクラバーからPCBが気体やミスト状態で排気されてしまう。仮に、オイルスクラバーの排気経路に活性炭吸着装置を設置しても、頻繁に活性炭を交換する必要が生じる。   On the contrary, if the oil scrubber is small, the exhaust gas is not sufficiently cooled and condensed, and the PCB is exhausted from the oil scrubber in a gas or mist state. Even if an activated carbon adsorption device is installed in the exhaust path of the oil scrubber, it is necessary to frequently replace the activated carbon.

さらに、被処理物(洗浄済み汚染廃棄物)に残存する有機溶媒量が多ければ、真空加熱炉から排出された有機溶媒ガスは、オイルスクラバーで冷却されて液体となり、洗浄油に一旦溶け込んでしまうが、オイルスクラバー内は陰圧であるため、洗浄油に溶け込んだ有機溶媒はすぐに蒸発し、洗浄油を泡立たせてしまう。   Furthermore, if the amount of organic solvent remaining in the object to be treated (cleaned contaminated waste) is large, the organic solvent gas discharged from the vacuum heating furnace is cooled by an oil scrubber to become a liquid, and is once dissolved in the cleaning oil. However, since the inside of the oil scrubber has a negative pressure, the organic solvent dissolved in the cleaning oil immediately evaporates, and the cleaning oil is bubbled.

すると、泡だった洗浄油が、真空加熱炉からオイルスクラバーへと接続されている排ガス経路を逆流し、真空加熱炉内に到達する場合がある。オイルスクラバーの洗浄油は、揮発性が非常に低いため、真空加熱炉内で蒸発せずに炉内に蓄積してしまう。このような場合には、加熱処理装置全体を停止し、真空加熱炉内を清掃しなければならなくなる。   Then, the cleaning oil that is foam may flow backward in the exhaust gas path connected from the vacuum heating furnace to the oil scrubber and reach the vacuum heating furnace. The oil scrubber cleaning oil has very low volatility, and thus does not evaporate in the vacuum heating furnace and accumulates in the furnace. In such a case, it is necessary to stop the entire heat treatment apparatus and clean the inside of the vacuum heating furnace.

オイルスクラバー内で洗浄油が泡だった場合、底部から洗浄油の一部を一時的に抜き取れば、洗浄油の逆流を防止することも可能であるが、真空ポンプによってオイルスクラバー内が陰圧になっている状態で洗浄油を引き抜くことは、現実には非常に困難である。   If the cleaning oil is foamed in the oil scrubber, it is possible to prevent backflow of the cleaning oil by temporarily removing a part of the cleaning oil from the bottom. In reality, it is very difficult to pull out the cleaning oil in the state of

本発明は、PCB等の有機塩素系化合物に汚染された廃棄物を、有機溶媒を用いる洗浄処理と真空加熱処理とを組み合わせて使用する場合に生じる上記問題点を解決する真空加熱処理装置を提供することを目的とする。   The present invention provides a vacuum heat treatment apparatus that solves the above-mentioned problems that occur when waste contaminated with an organic chlorine-based compound such as PCB is used in combination with a cleaning treatment using an organic solvent and a vacuum heat treatment. The purpose is to do.

本発明は、有機溶媒を用いて洗浄した汚染廃棄物を減圧下で加熱処理する洗浄済の汚染廃棄物加熱処理装置であって、真空加熱炉とオイルスクラバーとを接続する排ガス経路に逆流防止タンクを備えることにより、上記問題点を解決した。   The present invention relates to a cleaned contaminated waste heat treatment apparatus that heat-treats contaminated waste washed with an organic solvent under reduced pressure, and a backflow prevention tank to an exhaust gas path connecting a vacuum heating furnace and an oil scrubber By solving this problem, the above problems were solved.

具体的に、本発明は、
有機溶媒を用いて洗浄した汚染廃棄物を減圧加熱下で加熱処理する洗浄済の汚染廃棄物加熱処理装置であって、
真空加熱炉と、
真空加熱炉からの排ガスを洗浄するオイルスクラバーと、
オイルスクラバーの排気経路に設置された真空ポンプと、
真空加熱炉とオイルスクラバーとを接続する排ガス経路に設置された逆流防止タンクとを備え、
前記逆流防止タンクの排ガス流入側配管端部をタンク上部に配置し、排ガス流出側配管端部をタンク底部に配置することを特徴とする処理装置に関する(請求項1)。
Specifically, the present invention
A cleaned contaminated waste heat treatment apparatus that heats a contaminated waste washed with an organic solvent under reduced pressure heating,
A vacuum furnace,
An oil scrubber for cleaning the exhaust gas from the vacuum heating furnace;
A vacuum pump installed in the exhaust passage of the oil scrubber;
With a backflow prevention tank installed in the exhaust gas path connecting the vacuum heating furnace and the oil scrubber,
An exhaust gas inflow side pipe end of the backflow prevention tank is arranged at the upper part of the tank, and an exhaust gas outflow side pipe end is arranged at the tank bottom (Claim 1).

真空加熱炉の排ガス出口とオイルスクラバーとを接続する排ガス経路に、逆流防止タンクを設置することにより、オイルスクラバー内で洗浄油が泡だった場合でも、逆流防止タンク内に洗浄油が溜まるだけで真空加熱炉には洗浄油が浸入しない。   By installing a backflow prevention tank in the exhaust gas path that connects the exhaust gas outlet of the vacuum heating furnace and the oil scrubber, even if the cleaning oil is foamed in the oil scrubber, the cleaning oil only accumulates in the backflow prevention tank. Cleaning oil does not enter the vacuum furnace.

また、逆流防止タンク内に溜まった洗浄油は、通常のトラップとは異なり、復圧時又は、再び真空加熱装置を減圧する際に、特別な装置を用いずともオイルスクラバーへと返送される。   In addition, unlike normal traps, the cleaning oil accumulated in the backflow prevention tank is returned to the oil scrubber without using a special device when the pressure is restored or when the vacuum heating device is decompressed again.

前記汚染廃棄物としては、PCB汚染廃棄物が挙げられる(請求項2)。本発明の真空加熱処理装置は、有機塩素系化合物のうち、揮発性が低く、毒性が強いために適切な廃棄処理が必要なPCBの処理装置として適している。   Examples of the contaminated waste include PCB-contaminated waste (Claim 2). The vacuum heat treatment apparatus of the present invention is suitable as a PCB treatment apparatus that requires appropriate disposal because of its low volatility and strong toxicity among organochlorine compounds.

前記有機溶媒は、ノルマルパラフィン系有機溶媒であってよい(請求項3)。   The organic solvent may be a normal paraffinic organic solvent.

ノルマルペンタン、ノルマルヘキサン等のノルマルパラフィン系有機溶媒は、PCB等の有機塩素系化合物を溶解させやすく、点粘度、安価であるため、汚染廃棄物の洗浄に適している。さらに、沸点が低く揮発性が高いため、減圧下での加熱処理により有機溶媒が揮発する際に一部の有機塩素系化合物を随伴して揮発するため、減圧加熱処理時に洗浄性が高くなる。   Normal paraffinic organic solvents such as normal pentane and normal hexane are suitable for cleaning contaminated waste because they easily dissolve organochlorine compounds such as PCB, have point viscosity, and are inexpensive. Further, since the boiling point is low and the volatility is high, when the organic solvent is volatilized by the heat treatment under reduced pressure, a part of the organic chlorine compound is volatilized, so that the detergency is improved during the heat treatment under reduced pressure.

しかし、その一方で汚染廃棄物中に有機溶媒が多量に残存したまま減圧加熱処理を行うと、減圧と加熱により揮発し、オイルスクラバーでの冷却によって洗浄油に一旦溶け込んだノルマルパラフィン系有機溶媒が、真空加熱炉及びオイルスクラバーの減圧がさらに進むことによって、50℃程度の低温でも急激に気化し、洗浄油を泡立たせやすい。   On the other hand, however, if heat treatment under reduced pressure is carried out with a large amount of organic solvent remaining in the contaminated waste, the normal paraffinic organic solvent that is volatilized by pressure reduction and heating and once dissolved in the cleaning oil by cooling with an oil scrubber is obtained. Further, the vacuum furnace and the oil scrubber are further depressurized, so that they are rapidly vaporized even at a low temperature of about 50 ° C., and the cleaning oil is easily foamed.

オイルスクラバーの洗浄油としては、10℃における蒸気圧が500Pa未満で、かつ、沸点が300℃以上の炭化水素油を使用することが好ましい(請求項4)。   As the cleaning oil for the oil scrubber, it is preferable to use a hydrocarbon oil having a vapor pressure at 10 ° C. of less than 500 Pa and a boiling point of 300 ° C. or more.

オイルスクラバーは加熱炉から排出されるPCB等の有機塩素系化合物捕集のために20℃以下で運転することが好ましく、特に10℃以下で運転することが好ましい。そのため、オイルスクラバーで使用する洗浄油は、10℃における蒸気圧が500Pa未満であれば、洗浄油が揮発して排ガスと共にオイルスクラバーから出ていくことを抑制しうる。   The oil scrubber is preferably operated at 20 ° C. or less, particularly preferably 10 ° C. or less, for collecting organochlorine compounds such as PCB discharged from the heating furnace. Therefore, when the cleaning oil used in the oil scrubber has a vapor pressure at 10 ° C. of less than 500 Pa, the cleaning oil can be prevented from volatilizing and coming out of the oil scrubber together with the exhaust gas.

また、沸点が300℃以上であれば、オイルスクラバーで捕集したPCB等の有機塩素系化合物と洗浄油とを減圧蒸留により蒸留分離する際に分離しやすいため、オイルスクラバーで捕集した有機塩素系化合物の無害化を行うにあたって、減圧蒸留を行うことで処理すべき洗浄油の量を低減することができる。このような洗浄油としてバーレルプロセス油が挙げられる。   In addition, if the boiling point is 300 ° C or higher, the organic chlorine collected by the oil scrubber is easy to separate when the organic chlorinated compounds such as PCB collected by the oil scrubber and the washing oil are separated by distillation under reduced pressure. In detoxifying the compound, the amount of cleaning oil to be treated can be reduced by performing distillation under reduced pressure. An example of such a cleaning oil is barrel processing oil.

前記逆流防止タンクの排ガス流入側配管端部より下部の内容積は、運転時にオイルスクラバー底部に貯留される洗浄油の5容量%以上40容量%以下であることが好ましい(請求項5)。   The internal volume of the backflow prevention tank below the exhaust gas inflow side pipe end is preferably 5% by volume to 40% by volume of the cleaning oil stored in the bottom of the oil scrubber during operation (Claim 5).

排ガス経路を逆流するのは、オイルスクラバーの底部に貯留している洗浄油等に限られ、しかも逆流するときには泡立った状態であるため、オイルスクラバーで使用される洗浄油を全量貯留できる必要はない。排ガス流入側配管端部より下部に、オイルスクラバー底部に貯留される洗浄油の5容量%以上40容量%以下、より好ましくは10容量%以上30容量%以下を貯留することができれば足りる。   Backflow in the exhaust gas path is limited to cleaning oil or the like stored at the bottom of the oil scrubber, and since it is in a foamed state when backflowing, it is not necessary to be able to store all of the cleaning oil used in the oil scrubber . It is only necessary to store 5% to 40% by volume, more preferably 10% to 30% by volume, of the cleaning oil stored at the bottom of the oil scrubber below the end of the exhaust gas inflow side pipe.

前記排気経路に活性炭吸着装置を備えることが好ましい(請求項6)。   It is preferable that an activated carbon adsorption device is provided in the exhaust path.

オイルスクラバーから排気される微量の有機塩素系化合物、有機溶媒及び/又は洗浄油を吸着処理し、系外への排出を防止するためである。   This is because a small amount of organic chlorine compound, organic solvent and / or cleaning oil exhausted from the oil scrubber is adsorbed to prevent discharge from the system.

本発明の汚染廃棄物加熱処理装置は、非常に簡単な構造の逆流防止タンクを備えることにより、オイルスクラバー洗浄油が真空加熱炉へと逆流することを防止できる。また、通常の運転操作によって逆流した洗浄油をオイルスクラバーへと返送することもできる。   The contaminated waste heat treatment apparatus of the present invention can prevent the oil scrubber cleaning oil from flowing back into the vacuum heating furnace by including a backflow prevention tank having a very simple structure. In addition, the cleaning oil that has flowed back by normal operation can be returned to the oil scrubber.

以下に、本発明の実施の形態について、適宜図面を参照しながら説明する。なお、本発明は、これらに限定されない。   Embodiments of the present invention will be described below with reference to the drawings as appropriate. The present invention is not limited to these.

本発明の汚染廃棄物加熱処理装置の基本的構成の一例を、図1に示す。図1に示す汚染廃棄物加熱処理装置は、真空加熱炉1、逆流防止タンク3、オイルスクラバー5、真空ポンプ11及び活性炭吸着塔12(活性炭吸着装置)を備える。   An example of the basic configuration of the contaminated waste heat treatment apparatus of the present invention is shown in FIG. The contaminated waste heat treatment apparatus shown in FIG. 1 includes a vacuum heating furnace 1, a backflow prevention tank 3, an oil scrubber 5, a vacuum pump 11, and an activated carbon adsorption tower 12 (activated carbon adsorption apparatus).

なお、活性炭吸着塔の負荷を低減するためには、真空ポンプの後段に冷却コンデンサを備え、オイルスクラバー5によってPCB等の有機塩素系化合物が除去された後の排ガスを10℃以下に冷却することによって、排ガス中に残存する洗浄油や微量のPCB等を分離除去する構成とすることが好ましい。   In order to reduce the load on the activated carbon adsorption tower, a cooling condenser is provided after the vacuum pump, and the exhaust gas after the organochlorine compound such as PCB is removed by the oil scrubber 5 is cooled to 10 ° C. or lower. Therefore, it is preferable that the cleaning oil remaining in the exhaust gas, a small amount of PCB, and the like are separated and removed.

真空加熱炉1の排気口は、排ガス経路2によって逆流防止タンク3と接続されている。また、逆流防止タンク3は、排ガス経路4によってオイルスクラバー5と接続されている。そして、真空加熱炉1、逆流防止タンク3及びオイルスクラバー5は、それぞれ気密構造となっている。   The exhaust port of the vacuum heating furnace 1 is connected to the backflow prevention tank 3 by the exhaust gas path 2. The backflow prevention tank 3 is connected to an oil scrubber 5 by an exhaust gas path 4. The vacuum heating furnace 1, the backflow prevention tank 3, and the oil scrubber 5 each have an airtight structure.

オイルスクラバー5は、シャワー6を上部に備えており、洗浄油7を内部で噴霧する。噴霧された洗浄油7は、真空加熱炉1から逆流防止タンク3を経てオイルスクラバー5に供給された排ガス中の有機溶媒及びPCB等の有機塩素系化合物を吸収すると共に、排ガスを冷却する。そして、底部に貯留された洗浄油7は、循環経路8に設置されたオイルポンプ9によって、再びシャワー6へと供給される。   The oil scrubber 5 is provided with a shower 6 at the top, and sprays cleaning oil 7 inside. The sprayed cleaning oil 7 absorbs the organic solvent and the organic chlorine compounds such as PCB in the exhaust gas supplied to the oil scrubber 5 from the vacuum heating furnace 1 through the backflow prevention tank 3 and cools the exhaust gas. The cleaning oil 7 stored at the bottom is supplied again to the shower 6 by the oil pump 9 installed in the circulation path 8.

一定期間使用した洗浄油7は、運転休止時又は後述する復圧時に廃油経路14から排出し、別途処理することが好ましい。また、循環経路8には、洗浄油7の冷却装置を設置し、洗浄油を50℃以下、好ましくは10℃以下となるように冷却する構成としてもよい。   It is preferable that the cleaning oil 7 used for a certain period is discharged from the waste oil passage 14 when the operation is stopped or when the pressure is reduced as described later, and is separately processed. Further, a cooling device for the cleaning oil 7 may be installed in the circulation path 8 so that the cleaning oil is cooled to 50 ° C. or lower, preferably 10 ° C. or lower.

オイルスクラバー7の最上部には、排気経路10が接続されている。この排気経路10には、真空ポンプ11と活性炭吸着装置12が設置されている。一定温度まで真空加熱炉1内を加熱し、真空ポンプ11を作動させると、真空加熱炉1、逆流防止タンク3及びオイルスクラバー5内の空気が排気経路10を通じて系外に排気され、真空加熱装置内部が減圧状態となる。この状態で真空加熱装置1内をさらに加熱すると、被処理物(洗浄済の汚染廃棄物)中に残存するPCB等の有機塩素系化合物及び有機溶媒が蒸発し、被処理物から分離する。   An exhaust passage 10 is connected to the uppermost part of the oil scrubber 7. A vacuum pump 11 and an activated carbon adsorption device 12 are installed in the exhaust path 10. When the inside of the vacuum heating furnace 1 is heated to a certain temperature and the vacuum pump 11 is operated, the air in the vacuum heating furnace 1, the backflow prevention tank 3 and the oil scrubber 5 is exhausted outside the system through the exhaust path 10, and the vacuum heating device The inside is decompressed. When the inside of the vacuum heating apparatus 1 is further heated in this state, the organic chlorine-based compound such as PCB and the organic solvent remaining in the object to be treated (cleaned contaminated waste) are evaporated and separated from the object to be treated.

真空ポンプ11の後段に冷却コンデンサ(図示せず)を設置すれば、オイルスクラバー5から排出される気体中に含まれる微量の有機塩素系化合物及び有機溶媒は、冷却コンデンサにより冷却され、排ガス中から分離除去することができる。   If a cooling condenser (not shown) is installed at the rear stage of the vacuum pump 11, a trace amount of the organic chlorine compound and the organic solvent contained in the gas discharged from the oil scrubber 5 are cooled by the cooling condenser, and are discharged from the exhaust gas. It can be separated and removed.

また、冷却コンデンサから気体状態の有機塩素系化合物及び/又は有機溶媒が排出された場合であっても、それらは活性炭吸着装置12によって除去されるため、排気出口13から系外に排出されることを防止できる。   Further, even when gaseous organic chlorine compounds and / or organic solvents are discharged from the cooling condenser, they are removed by the activated carbon adsorbing device 12 and therefore discharged from the exhaust outlet 13 to the outside of the system. Can be prevented.

PCB等の有機塩素系化合物によって汚染された容器、機材等の被処理物(廃棄物)は、前処理としてPCB等を抜き取り、解体された後、ノルマルヘキサン等の有機溶媒を用いて洗浄する。抜き取ったPCB等の有機塩素系化合物は、別途分解処理等に付される。洗浄に使用した有機溶媒は、蒸留操作等によって、PCB等の有機塩素系化合物と有機溶媒を分離した後、再利用することが好ましい。   Containers and equipment to be treated (waste) contaminated with organic chlorinated compounds such as PCB should be washed with an organic solvent such as normal hexane after the PCB is removed and disassembled as a pretreatment. The extracted organic chlorinated compounds such as PCB are separately subjected to decomposition treatment and the like. The organic solvent used for washing is preferably reused after separating an organic chlorine-based compound such as PCB and the organic solvent by distillation or the like.

洗浄の方法として、例えば、ノルマルヘキサン等の有機溶媒に被処理物を浸漬する浸漬洗浄やこれに超音波を組み合わせた超音波洗浄が挙げられる。また、被処理物の表面が平滑かつ平坦である場合には、有機溶媒をしみ込ませた布等で表面を拭き取ってもよい。   Examples of the cleaning method include immersion cleaning in which an object to be processed is immersed in an organic solvent such as normal hexane, and ultrasonic cleaning in which ultrasonic waves are combined with this. When the surface of the object to be processed is smooth and flat, the surface may be wiped with a cloth soaked with an organic solvent.

被処理物としては、トランス、コンデンサ等の電気機器が好ましい。   The object to be processed is preferably an electric device such as a transformer or a capacitor.

次に、PCBが使用されているコンデンサの処理を例に挙げ、本発明の廃棄物加熱処理装置の操作を説明しつつ、逆流防止タンクの機能について、通常のトラップと対比して説明する。   Next, the operation of the waste heat treatment apparatus of the present invention will be described by taking the processing of a capacitor using PCB as an example, and the function of the backflow prevention tank will be described in comparison with a normal trap.

まず、前処理としてコンデンサ内のPCB油を抜油し、抜油後のコンデンサの蓋を切断し、内部部品(例えば、素子)を取り出し、コンデンサ容器については、有機溶媒で洗浄する。また、内部部品については、解体し、切断した後容器に入れ、有機溶媒で洗浄し、被処理物から有機溶媒を一部除去した後、真空加熱炉1に投入する。PCBの非含浸物である容器は、洗浄が簡単であるため、上述した通り有機溶媒による洗浄のみであっても構わないが、これに限定されず、内部部品同様に洗浄後、減圧加熱による処理を行ってもよい。   First, as pretreatment, the PCB oil in the capacitor is drained, the lid of the capacitor after draining is cut, the internal components (for example, elements) are taken out, and the capacitor container is washed with an organic solvent. Further, the internal parts are disassembled, cut, put into a container, washed with an organic solvent, and a part of the organic solvent is removed from the object to be processed. Since the container that is not impregnated with PCB is easy to clean, it may be cleaned only with an organic solvent as described above, but it is not limited to this. May be performed.

そして、真空加熱炉1を密閉し、真空加熱炉内の空気を不活性ガス(例えば窒素ガス)に置換する。置換方法としては、例えば、真空ポンプ11及びオイルスクラバー5を作動させ、復圧経路16から不活性ガスを真空加熱炉1内に供給すればよい。   Then, the vacuum heating furnace 1 is sealed, and the air in the vacuum heating furnace is replaced with an inert gas (for example, nitrogen gas). As a replacement method, for example, the vacuum pump 11 and the oil scrubber 5 may be operated, and the inert gas may be supplied into the vacuum heating furnace 1 from the return pressure path 16.

このとき、真空ポンプ11は、必ずしも運転させる必要はなく、真空加熱炉1内の空気を不活性ガスにより置換できれば充分である。   At this time, the vacuum pump 11 is not necessarily operated, and it is sufficient if the air in the vacuum heating furnace 1 can be replaced with an inert gas.

真空加熱炉1内が充分に不活性ガスに置換された後、真空加熱炉1内を200〜250℃に加熱する。真空加熱炉1内の被処理物の温度が130〜160℃に達した時点で真空ポンプ11を作動させ、装置内部の空気を排気して減圧状態にする。   After the inside of the vacuum heating furnace 1 is sufficiently replaced with an inert gas, the inside of the vacuum heating furnace 1 is heated to 200 to 250 ° C. When the temperature of the object to be processed in the vacuum heating furnace 1 reaches 130 to 160 ° C., the vacuum pump 11 is operated, and the air inside the apparatus is exhausted to a reduced pressure state.

装置内部(真空加熱炉1を含む)の圧力は、10Pa以上1000Pa、好ましくは50Pa以上200Pa以下とし、真空加熱炉1内の被処理物の温度は170℃以上200℃以下とすることが好ましい。   The pressure inside the apparatus (including the vacuum heating furnace 1) is 10 Pa or more and 1000 Pa, preferably 50 Pa or more and 200 Pa or less, and the temperature of the workpiece in the vacuum heating furnace 1 is preferably 170 ° C. or more and 200 ° C. or less.

真空加熱炉1内では、被処理物(洗浄済の汚染廃棄物)からPCB等の有機塩素系化合物及び有機溶媒が気化し、排ガス出口から排気経路2へと排気される。さらに、真空加熱炉1からの排ガスは、逆流防止タンク3を経て、オイルスクラバー5へと供給される。ここでは、シャワー6から噴霧される洗浄油21によって、気体状態の有機塩素系化合物及び有機溶媒が吸収され、または凝集して捕集される。   In the vacuum heating furnace 1, an organic chlorine compound such as PCB and an organic solvent are vaporized from an object to be treated (cleaned contaminated waste) and exhausted from an exhaust gas outlet to an exhaust path 2. Further, the exhaust gas from the vacuum heating furnace 1 is supplied to the oil scrubber 5 through the backflow prevention tank 3. Here, the organic chlorine-based compound and the organic solvent in a gaseous state are absorbed by the cleaning oil 21 sprayed from the shower 6 or are aggregated and collected.

ここで、真空加熱炉1に投入された被処理物中に大量の有機溶媒が残存していた場合、気体状態の有機溶媒は、洗浄油7による冷却によってオイルスクラバー5内で凝縮し、洗浄油7に一旦溶解する(図2(a)を参照)。しかし、オイルスクラバー5内は減圧されていくため、オイルスクラバー5内がある一定値以下にまで減圧されると、有機溶媒はすぐに気化して洗浄油7を泡立たせてしまう(図2(b)を参照)。すると、泡立った洗浄油23は、排ガス経路4の末端から逆流防止タンク方向へ逆流する(図2(c)を参照)。   Here, when a large amount of the organic solvent remains in the object to be processed put into the vacuum heating furnace 1, the gaseous organic solvent is condensed in the oil scrubber 5 by cooling with the cleaning oil 7, and the cleaning oil 7 once dissolved (see FIG. 2 (a)). However, since the oil scrubber 5 is depressurized, if the oil scrubber 5 is depressurized to a certain value or less, the organic solvent immediately vaporizes and causes the cleaning oil 7 to be bubbled (FIG. 2 (b). )). Then, the foamed cleaning oil 23 flows backward from the end of the exhaust gas path 4 toward the backflow prevention tank (see FIG. 2 (c)).

逆流防止タンク3には、排ガス経路2及び排ガス経路4が接続されているが、図1に示したように、真空加熱炉1側の配管(排ガス流入側配管)の端部aはタンク上部に配置され、オイルスクラバー5側の配管(排ガス流出側配管)の端部bはタンク底部に配置されている。   An exhaust gas path 2 and an exhaust gas path 4 are connected to the backflow prevention tank 3, but as shown in FIG. 1, the end a of the piping on the vacuum heating furnace 1 side (exhaust gas inflow side piping) is at the upper part of the tank. The end b of the pipe on the oil scrubber 5 side (exhaust gas outflow side pipe) is arranged at the bottom of the tank.

このため、図3(a)に示すように、オイルスクラバー5から排ガス経路4へと逆流した洗浄油は、排ガス流出側配管33の端部から逆流防止タンク3へと浸入し、内部に貯留される。しかし、真空加熱炉1へと接続されている排ガス流入側配管32の端部aがタンク上部に配置されているため、逆流した洗浄油31が排ガス流入側配管32の端部aから排気経路2に浸入し、真空加熱炉1へと逆流することはない。   Therefore, as shown in FIG. 3 (a), the cleaning oil that has flowed back from the oil scrubber 5 into the exhaust gas path 4 enters the backflow prevention tank 3 from the end of the exhaust gas outlet pipe 33 and is stored therein. The However, since the end a of the exhaust gas inflow side pipe 32 connected to the vacuum heating furnace 1 is arranged at the upper part of the tank, the cleaning oil 31 that has flowed backward flows from the end a of the exhaust gas inflow side pipe 32 to the exhaust path 2. And does not flow back into the vacuum heating furnace 1.

また、オイルスクラバー5内で洗浄油の泡立ちが収まれば、逆流した洗浄油31は、真空ポンプ11の吸引力によって、排ガス流出側配管33の端部bから排ガス経路4を経てオイルスクラバー5へと自律的に返送される。   If the bubbling of the cleaning oil is settled in the oil scrubber 5, the cleaning oil 31 that has flowed backward flows from the end b of the exhaust gas outlet side pipe 33 to the oil scrubber 5 through the exhaust gas path 4 by the suction force of the vacuum pump 11. Returned autonomously.

さらに、真空ポンプ11の吸引力によって、逆流した洗浄油31を運転中に一部しかオイルスクラバー5へと返送できない場合であっても、運転終了後、不活性ガス供給装置15から復圧経路16を通じて真空加熱炉1に不活性ガスを供給して復圧するため、排ガス流入側配管32から浸入する不活性ガスの圧力によって、逆流した洗浄油31をほとんど排ガス流出側配管33の端部bから排ガス経路4を経てオイルスクラバー5へと自律的に返送することが可能である。   Further, even when only a part of the backwashed cleaning oil 31 can be returned to the oil scrubber 5 during operation due to the suction force of the vacuum pump 11, after the operation is completed, the return pressure path 16 from the inert gas supply device 15. In order to supply the inert gas to the vacuum heating furnace 1 and restore the pressure, the cleaning oil 31 that has flowed back from the exhaust gas inflow side pipe 32 is almost exhausted from the end b of the exhaust gas outflow side pipe 33 by the pressure of the inert gas entering from the exhaust gas inflow side pipe 32. It is possible to return autonomously to the oil scrubber 5 via the route 4.

特に、真空加熱炉1を利用して効率よくPCBを除去する場合、減圧下で加熱するだけではなく、加熱下で減圧と復圧を繰り返すことが好ましい。これは、復圧された真空加熱炉1を減圧する際の不活性ガスの移動に伴い、真空加熱炉1内又は被処理物に付着したPCBが不活性ガスに同伴して移動するため、より効果的にPCBを除去することができるためである。   In particular, when PCB is efficiently removed using the vacuum heating furnace 1, it is preferable not only to heat under reduced pressure, but also to repeatedly reduce and return pressure under heating. This is because, as the inert gas moves when the decompressed vacuum heating furnace 1 is depressurized, the PCB adhering to the vacuum heating furnace 1 or the object to be processed moves accompanying the inert gas. This is because the PCB can be effectively removed.

このように、減圧と復圧を繰り返した場合も、減圧時に発泡し逆流防止タンク3へ逆流した洗浄油は、復圧時に不活性ガスによる圧力によってオイルスクラバー5へと返送することができ、次の減圧工程前に廃油経路14を通じて洗浄油の一部を除去することにより発泡を防止することができ、もし発泡しても大量に洗浄油が逆流することを防止できる。   As described above, even when the pressure reduction and the return pressure are repeated, the cleaning oil that has been foamed at the time of the pressure reduction and returned to the backflow prevention tank 3 can be returned to the oil scrubber 5 by the pressure of the inert gas at the time of the return pressure. Foaming can be prevented by removing a part of the cleaning oil through the waste oil path 14 before the depressurization step, and it is possible to prevent the cleaning oil from flowing back in large quantities even if foaming occurs.

廃油経路14から取り出した洗浄油は、蒸留することによって、有機溶媒、PCB油及び洗浄油に分離することができる。分離されたPCB油は別途分解処理され、有機溶媒及び洗浄油は、再利用される。   The cleaning oil taken out from the waste oil path 14 can be separated into an organic solvent, PCB oil and cleaning oil by distillation. The separated PCB oil is separately decomposed, and the organic solvent and the cleaning oil are reused.

また、必要に応じて洗浄油供給経路(図示せず)から新しい洗浄油を追加することが好ましい。これによってオイルスクラバー5内の洗浄油中の有機溶媒濃度を低下させ、発泡を抑えることができる。   Further, it is preferable to add new cleaning oil from a cleaning oil supply path (not shown) as necessary. Thereby, the organic solvent concentration in the cleaning oil in the oil scrubber 5 can be reduced, and foaming can be suppressed.

不活性ガスは窒素、ヘリウム、アルゴン等であればその種類を問わない。また、不活性ガス供給装置15は、例えば、ガスボンベである。また、不活性ガスが窒素である場合、不活性ガス供給装置としてPSA(Pressure Swing Adsorption)式窒素発生装置や膜式窒素発生装置を利用してもよい。   The inert gas is not limited as long as it is nitrogen, helium, argon, or the like. Moreover, the inert gas supply apparatus 15 is a gas cylinder, for example. When the inert gas is nitrogen, a PSA (Pressure Swing Adsorption) nitrogen generator or a membrane nitrogen generator may be used as the inert gas supply device.

なお、オイルスクラバー5内の洗浄油の全量が排ガス経路4へと逆流することはあり得ないため、逆流防止タンク3の内容積は、排ガス流入側配管32の端部aから下部が、オイルスクラバー5の底部に貯留される洗浄油(図2(a)で符号7aを付した部分)の体積の5容量%以上40容量%以下であることが好ましく、10容量%以上30容量%以下であることがより好ましい。内容積が5容量%未満では、逆流した洗浄油の貯留能力が不足して真空加熱炉1への逆流を防止できない恐れがあるためであり、40容量%を超えると真空ポンプ11の作用によって貯留された洗浄油をオイルスクラバーへと返送しにくくなるためである。   Since the entire amount of the cleaning oil in the oil scrubber 5 cannot flow back to the exhaust gas path 4, the internal volume of the backflow prevention tank 3 is from the end a of the exhaust gas inflow side pipe 32 to the oil scrubber. 5 vol% or more and 40 vol% or less, preferably 10 vol% or more and 30 vol% or less of the volume of the cleaning oil stored at the bottom of 5 (portion denoted by 7a in FIG. 2 (a)) It is more preferable. This is because if the internal volume is less than 5% by volume, the storage capacity of the backwashing cleaning oil is insufficient and the backflow to the vacuum heating furnace 1 may not be prevented, and if it exceeds 40% by volume, it is stored by the action of the vacuum pump 11. This is because it becomes difficult to return the washed cleaning oil to the oil scrubber.

図3(a)及び図3(b)では、排ガス流入側配管32の端部aが、逆流防止タンク3の天井面より下部に位置している例を示したが、排ガス流入側配管32の端部aは、逆流防止タンク3の天井面と一致してもよい。また、逆流防止タンク3は、加熱炉1からの排ガスに含まれる有機溶媒やPCBが、内部で凝縮することを防止するため、外部から加熱するように構成してもよい。   3 (a) and 3 (b) show an example in which the end a of the exhaust gas inflow side pipe 32 is located below the ceiling surface of the backflow prevention tank 3, but the exhaust gas inflow side pipe 32 The end a may coincide with the ceiling surface of the backflow prevention tank 3. Further, the backflow prevention tank 3 may be configured to be heated from the outside in order to prevent the organic solvent and PCB contained in the exhaust gas from the heating furnace 1 from condensing inside.

一方、通常、従来の廃棄物加熱処理装置の排ガス経路に設置されるトラップは、図4(a)に示すような構造をしている(例えば、特開2003−299903号公報の図2を参照)。すなわち、トラップ41には逆流防止タンク3と同様、排ガス経路2及び排ガス経路4が接続されているが、真空加熱炉1側の配管(排ガス流入側配管42)の端部cはタンク底部に配置され、オイルスクラバー5側の配管(排ガス流出側配管43)の端部dはタンク上部に配置されている。   On the other hand, a trap usually installed in an exhaust gas path of a conventional waste heat treatment apparatus has a structure as shown in FIG. 4 (a) (see, for example, FIG. 2 of JP-A-2003-299903). ). That is, the exhaust gas path 2 and the exhaust gas path 4 are connected to the trap 41 in the same manner as the backflow prevention tank 3, but the end c of the piping on the vacuum heating furnace 1 side (exhaust gas inflow side piping 42) is arranged at the bottom of the tank. The end d of the pipe on the oil scrubber 5 side (exhaust gas outflow side pipe 43) is arranged in the upper part of the tank.

トラップ41では、運転初期に真空加熱炉1から大量の有機溶媒が液体と気体が混合した状態で流入したような場合、トラップ41内に液体状態の有機溶媒を貯留することができる。また、排ガス流出側配管43の端部dがタンク上部に配置されているため、貯留された有機溶媒44は、排ガス経路4を通じてオイルスクラバー5へは移動しない(図2(a)を参照)。このため、トラップ41によって、大量の有機溶媒の混入によるオイルスクラバー5の洗浄油の泡立ちを軽減することはできる。   In the trap 41, when a large amount of organic solvent flows from the vacuum heating furnace 1 in the initial stage of operation in a state where the liquid and the gas are mixed, the liquid organic solvent can be stored in the trap 41. Further, since the end d of the exhaust gas outflow side pipe 43 is arranged at the upper part of the tank, the stored organic solvent 44 does not move to the oil scrubber 5 through the exhaust gas path 4 (see FIG. 2 (a)). For this reason, the trap 41 can reduce foaming of the cleaning oil of the oil scrubber 5 due to mixing of a large amount of the organic solvent.

しかし、大量の有機溶媒が気体状態でトラップ41に流入した場合、有機溶媒はトラップ41を通過してオイルスクラバー5へと供給される。そして、オイルスクラバー5内で冷却されて凝縮し、上述したように洗浄油の泡立ちを生じ、逆流した洗浄油45が排ガス経路4を経てトラップ41内に貯留されることとなる。   However, when a large amount of organic solvent flows into the trap 41 in a gaseous state, the organic solvent passes through the trap 41 and is supplied to the oil scrubber 5. Then, the oil is cooled and condensed in the oil scrubber 5, causing the cleaning oil to bubble as described above, and the cleaning oil 45 that has flowed back is stored in the trap 41 through the exhaust gas path 4.

ところが、トラップ41へと急激な逆流が発生すれば、排ガス流入側配管42の端部cがトラップ41の底部に配置されているため、トラップ41内の貯留された洗浄油が、排ガス流入側配管42の端部cから排ガス経路2へと押し上げられ、さらに真空加熱炉1へと逆流する危険性がある(図4(b)を参照)。   However, if an abrupt reverse flow occurs in the trap 41, the end c of the exhaust gas inflow side pipe 42 is disposed at the bottom of the trap 41, so that the cleaning oil stored in the trap 41 is discharged from the exhaust gas inflow side pipe. There is a risk that the gas is pushed up from the end c of the gas 42 to the exhaust gas path 2 and further flows back to the vacuum heating furnace 1 (see FIG. 4B).

また、トラップ41への洗浄油の逆流が収まったとしても、排ガス流出側配管43の端部が上部に配置されているため、逆流した洗浄油45をオイルスクラバー5へと返送することはできない(図4(c)を参照)。このため、逆流した洗浄油45は、トラップ41の底部から抜き取るしかない。   Even if the backflow of the cleaning oil to the trap 41 is settled, the backflow of cleaning oil 45 cannot be returned to the oil scrubber 5 because the end of the exhaust gas outflow side pipe 43 is disposed at the upper part ( (See FIG. 4 (c)). For this reason, the cleaning oil 45 that has flowed back has to be extracted from the bottom of the trap 41.

以上説明したように、本発明の汚染廃棄物加熱処理装置は、非常に簡単な構造の逆流防止タンクを備えることにより、真空加熱炉への洗浄油逆流防止と逆流した洗浄油の自律的回収という、汚染廃棄物加熱処理装置では得られなかった特有の効果を有している。   As described above, the contaminated waste heat treatment apparatus of the present invention includes a backflow prevention tank having a very simple structure, thereby preventing the backflow of cleaning oil to the vacuum heating furnace and autonomous recovery of the backwashed cleaning oil. It has a unique effect that cannot be obtained with the contaminated waste heat treatment apparatus.

なお、本実施の形態においては、加熱効率を高めるために、真空加熱炉1内を不活性ガスで充満させ、真空加熱炉内を加熱した後、減圧しつつ加熱する構成としたが、これに限定されず、加熱と同時に減圧させたり、減圧後、加熱を行うように運転してもよい。   In this embodiment, in order to increase the heating efficiency, the inside of the vacuum heating furnace 1 is filled with an inert gas, the inside of the vacuum heating furnace is heated, and then heated while reducing the pressure. It is not limited, You may operate | move so that it may reduce pressure simultaneously with a heating, or may heat after a pressure reduction.

本発明の汚染廃棄物加熱処理装置は、PCB等の有機塩素系化合物によって汚染された廃棄物の無害化処理を目的とする環境保全分野や廃棄物処理分野において有用である。   The contaminated waste heat treatment apparatus of the present invention is useful in the environmental conservation field and the waste treatment field for the purpose of detoxifying a waste contaminated with an organic chlorine-based compound such as PCB.

本発明の汚染廃棄物加熱処理装置の一例を示す構成図である。It is a block diagram which shows an example of the contaminated waste heat processing apparatus of this invention. オイルスクラバー内の洗浄油の泡立ち及び逆流を説明する概念図である。It is a conceptual diagram explaining foaming and backflow of cleaning oil in the oil scrubber. 逆流防止タンクにおける洗浄油の動きを説明する図である。It is a figure explaining a movement of cleaning oil in a backflow prevention tank. トラップにおける洗浄油の動きを説明する図である。It is a figure explaining a motion of cleaning oil in a trap.

符号の説明Explanation of symbols

1:真空加熱炉
2:排ガス経路(逆流防止タンク上流)
3:逆流防止タンク
4:排ガス経路(逆流防止タンク下流)
5:オイルスクラバー
6:シャワー
7:洗浄油
8:循環経路
9:オイルポンプ
10:排気経路
11:真空ポンプ
12:活性炭吸着装置
13:排気出口
14:廃油経路
15:不活性ガス供給装置
16:復圧経路
21:噴霧された洗浄油
22:凝縮した有機溶媒
23:泡立った洗浄油
31:逆流した洗浄油
32,42:排ガス流入側配管
33,43:排ガス流出側配管
41:トラップ
44:貯留された有機溶媒
45:逆流した洗浄油
a:逆流防止タンクの排ガス流入側配管の端部
b:逆流防止タンクの排ガス流出側配管の端部
c:トラップの排ガス流入側配管の端部
d:トラップの排ガス流出側配管の端部
1: Vacuum heating furnace 2: Exhaust gas path (upstream of backflow prevention tank)
3: Backflow prevention tank 4: Exhaust gas path (downstream of backflow prevention tank)
5: Oil scrubber 6: Shower 7: Cleaning oil 8: Circulation path 9: Oil pump 10: Exhaust path 11: Vacuum pump 12: Activated carbon adsorption device 13: Exhaust outlet 14: Waste oil path 15: Inert gas supply device 16: Recovery Pressure path 21: Sprayed cleaning oil 22: Condensed organic solvent 23: Foamed cleaning oil 31: Backwashing cleaning oil 32, 42: Exhaust gas inflow side piping 33, 43: Exhaust gas outflow side piping 41: Trap 44: Retained Organic solvent 45: Backflow cleaning oil a: End portion of exhaust gas inflow side piping of backflow prevention tank b: End portion of exhaust gas outflow side piping of backflow prevention tank c: End portion of exhaust gas inflow side piping of trap d: Trap end End of exhaust gas outlet side piping

Claims (6)

有機溶媒を用いて洗浄した汚染廃棄物を減圧下で加熱処理する洗浄済の汚染廃棄物加熱処理装置であって、
真空加熱炉と、
真空加熱炉からの排ガスを洗浄するオイルスクラバーと、
オイルスクラバーの排気経路に設置された真空ポンプと、
真空加熱炉とオイルスクラバーとを接続する排ガス経路に設置された逆流防止タンクとを備え、
前記逆流防止タンクの排ガス流入側配管端部をタンク上部に配置し、排ガス流出側配管端部をタンク底部に配置することを特徴とする処理装置。
A cleaned contaminated waste heat treatment device that heats a contaminated waste washed with an organic solvent under reduced pressure,
A vacuum furnace,
An oil scrubber for cleaning the exhaust gas from the vacuum heating furnace;
A vacuum pump installed in the exhaust passage of the oil scrubber;
With a backflow prevention tank installed in the exhaust gas path connecting the vacuum heating furnace and the oil scrubber,
An exhaust gas inflow side pipe end of the backflow prevention tank is arranged at the upper part of the tank, and an exhaust gas outflow side pipe end is arranged at the tank bottom.
前記汚染廃棄物がPCB汚染廃棄物である請求項1に記載の加熱処理装置。   The heat treatment apparatus according to claim 1, wherein the contaminated waste is a PCB contaminated waste. 前記有機溶媒がノルマルパラフィン系有機溶媒である請求項1又は2に記載の加熱処理装置。   The heat treatment apparatus according to claim 1, wherein the organic solvent is a normal paraffin organic solvent. 前記オイルスクラバーで使用する洗浄油が、10℃における蒸気圧が500Pa未満であり、かつ、沸点が300℃以上の炭化水素油である請求項1乃至3のいずれか1項に記載の加熱処理装置。   The heat treatment apparatus according to any one of claims 1 to 3, wherein the cleaning oil used in the oil scrubber is a hydrocarbon oil having a vapor pressure of less than 500 Pa at 10 ° C and a boiling point of 300 ° C or higher. . 前記逆流防止タンクの排ガス流入側配管端部より下部の内容積が、運転時にオイルスクラバー底部に貯留される洗浄油の5容量%以上40容量%以下である請求項1乃至4のいずれか1項に記載の加熱処理装置。   5. The internal volume below the exhaust gas inflow side pipe end of the backflow prevention tank is 5 vol% or more and 40 vol% or less of the cleaning oil stored at the bottom of the oil scrubber during operation. The heat processing apparatus as described in. 前記排気経路に活性炭吸着装置を備える請求項1乃至5のいずれか1項に記載の加熱処理装置。
The heat treatment apparatus according to claim 1, further comprising an activated carbon adsorption device in the exhaust path.
JP2006174228A 2006-06-23 2006-06-23 Vacuum heating device with oil scrubber cleaning oil backflow prevention tank Expired - Fee Related JP4690953B2 (en)

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CN108889079A (en) * 2018-09-15 2018-11-27 江苏瑞源加热设备科技有限公司 A kind of environment-friendly type vacuum calcining furnace

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108889079A (en) * 2018-09-15 2018-11-27 江苏瑞源加热设备科技有限公司 A kind of environment-friendly type vacuum calcining furnace

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