JP2007327262A - Roof underlayment material and its construction method - Google Patents
Roof underlayment material and its construction method Download PDFInfo
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- JP2007327262A JP2007327262A JP2006159676A JP2006159676A JP2007327262A JP 2007327262 A JP2007327262 A JP 2007327262A JP 2006159676 A JP2006159676 A JP 2006159676A JP 2006159676 A JP2006159676 A JP 2006159676A JP 2007327262 A JP2007327262 A JP 2007327262A
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- roof
- asphalt
- metal plate
- metal
- modified asphalt
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- 239000000463 material Substances 0.000 title claims abstract description 96
- 238000010276 construction Methods 0.000 title description 7
- 239000010426 asphalt Substances 0.000 claims abstract description 74
- 229910052751 metal Inorganic materials 0.000 claims abstract description 74
- 239000002184 metal Substances 0.000 claims abstract description 74
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 230000005674 electromagnetic induction Effects 0.000 claims abstract description 9
- 239000010410 layer Substances 0.000 claims description 22
- 239000004745 nonwoven fabric Substances 0.000 claims description 12
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 7
- 239000011707 mineral Substances 0.000 claims description 7
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 6
- 239000011247 coating layer Substances 0.000 claims description 6
- 239000008397 galvanized steel Substances 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims description 3
- 239000008187 granular material Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 2
- 239000011888 foil Substances 0.000 description 7
- 229920000728 polyester Polymers 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000010454 slate Substances 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- -1 tiles Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
- B29C65/3644—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a ribbon, band or strip
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
- B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/729—Textile or other fibrous material made from plastics
- B29C66/7294—Non woven mats, e.g. felt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/731—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
- B29C66/7318—Permeability to gases or liquids
- B29C66/73185—Permeability to gases or liquids non-permeable
- B29C66/73187—Permeability to gases or liquids non-permeable to liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/861—Hand-held tools
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D12/00—Non-structural supports for roofing materials, e.g. battens, boards
- E04D12/002—Sheets of flexible material, e.g. roofing tile underlay
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3672—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint
- B29C65/3676—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic
- B29C65/368—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic with a polymer coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/10—Building elements, e.g. bricks, blocks, tiles, panels, posts, beams
- B29L2031/108—Roofs
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Abstract
Description
本発明は、屋根下地板と瓦等の屋根葺材との間に敷設する屋根下葺材に関するものである。 The present invention relates to a roof underlaying material laid between a roof base plate and a roof covering such as a tile.
従来から、家屋等の建造物の建設現場においては、屋根下地板の表面に屋根下葺材が敷設され、その上に瓦等の屋根葺材が敷設されている。このような屋根下葺材としては、例えば原紙等の基材にストレートアスファルトを含浸し、ブロンアスファルトをコーティングしたようなものが使用されている。 Conventionally, in construction sites of buildings such as houses, roof covering materials such as tiles are laid on the surface of the roof base plate. As such an underfloor material, for example, a base material such as base paper impregnated with straight asphalt and coated with bron asphalt is used.
近年では、粘土瓦、スレート瓦、セメント瓦、アスファルトシングル、金属板等の屋根葺材が下葺材を貫通して屋根下地板に釘、ビス等で固定されるために、これらの釘やビス周りの防水性能の高いゴム入りの改質アスファルトが普及してきている。そして、このような改質アスファルトを不織布等の基材に含浸し、改質アスファルトを両面にコーティングしたような屋根下葺材も開発されている。このような屋根下葺材はステープル等で屋根下地板に固定される。 In recent years, roof tiles such as clay tiles, slate tiles, cement tiles, asphalt singles, metal plates, etc. penetrate through the underlaying material and are fixed to the roof base plate with nails, screws, etc. Modified asphalt containing rubber with high waterproof performance is becoming widespread. And the roof underlaying material which impregnates such modified asphalts in base materials, such as a nonwoven fabric, and coat | covered the modified asphalt on both surfaces is also developed. Such a roof underlaying material is fixed to the roof base plate with staples or the like.
上記のような従来の屋根下葺材は、屋根に敷設する際にステープル等を用いて屋根下地板面に固定されるため、ステープルの足等によって屋根下葺材に孔が開き、ステープルの足周りから雨水等が屋根下地板上へ流れて、屋根下地板を濡らし腐食させる原因となる場合があった。 Since the conventional roof underlay as described above is fixed to the roof base plate surface by using staples or the like when laying on the roof, a hole is opened in the roof underlay by a staple foot or the like, and from around the staple foot. Rainwater or the like may flow onto the roof base plate, causing it to wet and corrode the roof base plate.
またステープル等により屋根下葺材に孔を開けると、屋根下葺材施工中又は施工後に屋根下葺材上を歩行した際に水下方向へ下葺材のステープルで固定された箇所が引っ張られることがあり、この時にステープル固定部から屋根下葺材が破断・損傷したり、ステープルの足によって開けられた孔が拡大することで雨水が入り込みやすくなる。 In addition, when a hole is made in the roof underlaying material with staples or the like, the place fixed with the staple of the underlaying material may be pulled in the water direction when walking on the roof underlaying material during or after the construction of the roof underlaying material, At this time, the roof underlaying material is broken or damaged from the staple fixing part, or the holes opened by the staple legs are enlarged, so that rainwater can easily enter.
また、屋根下葺材が風にあおられて持ち上げられると、屋根下葺材のステープルで固定された箇所が引っ張られることがあり、この時にステープル固定部から屋根下葺材が破断・損傷したり、ステープルの足によって開けられた孔が拡大することで雨水が入り込みやすくなる。 In addition, when the roof covering material is lifted by being blown by the wind, the portion fixed by the staple of the roof covering material may be pulled. At this time, the roof covering material may be broken or damaged from the staple fixing portion, or the staple Rainwater can easily enter by expanding the hole opened by the foot.
本発明はこのような問題を解決するためになされたもので、屋根下地板への漏水の原因となるステープルの足による孔を開けずに屋根下地板に固定することのできる屋根下葺材を提供することを課題とする。 The present invention has been made to solve such a problem, and provides a roof underlaying material that can be fixed to a roof base plate without opening a hole due to staples that causes water leakage to the roof base plate. The task is to do.
本発明は、このような課題を解決するためになされたもので、下記構成の屋根下葺材及びその施工方法である。
（１） ２枚のシート状の基材１ａ、１ｂによって挟まれたアスファルト又は改質アスファルト層２内に、複数枚の金属板３・・を埋設してなることを特徴とする屋根下葺材。
（２） シート状の基材１ａ、１ｂが、アスファルト又は改質アスファルトを含浸してなるものであることを特徴とする前記（１）記載の屋根下葺材。
（３） 金属板が厚さ０．２ｍｍ以下の溶融亜鉛めっき鋼板で構成されてなることを特徴とする前記（１）又は（２）に記載の屋根下葺材。
This invention is made | formed in order to solve such a subject, and is the roof underlaying material of the following structure, and its construction method.
(1) A roof underlaying material comprising a plurality of metal plates 3 embedded in an asphalt or modified asphalt layer 2 sandwiched between two sheet-like substrates 1a and 1b.
(2) The roof underlaying material according to (1), wherein the sheet-like base materials 1a and 1b are impregnated with asphalt or modified asphalt.
(3) The roof underlaying material according to (1) or (2), wherein the metal plate is formed of a hot dip galvanized steel sheet having a thickness of 0.2 mm or less.
（４） 金属板がパンチングメタル板であることを特徴とする前記（１）〜（３）のいずれか１項に記載の屋根下葺材。
（５） 金属板が金属メッシュ板であることを特徴とする前記（１）〜（３）のいずれか１項に記載の屋根下葺材。
（６） 基材１ａ、１ｂが不織布で構成されてなることを特徴とする前記（１）〜（５）のいずれか１項に記載の屋根下葺材。
（７） 最上部の基材１ｂの上面に塗膜層が設けられていることを特徴とする前記（１）〜（６）のいずれか１項に記載の屋根下葺材。
（８） 基材１ａ、１ｂの外側面に鉱物質粉粒体層が設けられてなることを特徴とする前記（１）〜（７）のいずれか１項に記載の屋根下葺材。
（９） 金属板の幅が１０〜１５０ｍｍで、金属板と水平方向に隣り合う他の金属板との間隔が１００〜９００ｍｍであることを特徴とする前記（１）〜（８）のいずれか１項に記載の屋根下葺材。
(4) The roof underglazing material according to any one of (1) to (3), wherein the metal plate is a punching metal plate.
(5) The roof underglazing material according to any one of (1) to (3), wherein the metal plate is a metal mesh plate.
(6) Base material 1a, 1b is comprised with a nonwoven fabric, The roof underlaying material of any one of said (1)-(5) characterized by the above-mentioned.
(7) The roof covering material according to any one of (1) to (6), wherein a coating layer is provided on the upper surface of the uppermost substrate 1b.
(8) The roof underfloor material according to any one of (1) to (7), wherein a mineral substance granular material layer is provided on the outer side surfaces of the base materials 1a and 1b.
(9) Any of (1) to (8) above, wherein the width of the metal plate is 10 to 150 mm, and the distance between the metal plate and another metal plate adjacent in the horizontal direction is 100 to 900 mm. The roof underlaying material according to item 1.
（１０） アスファルト又は改質アスファルトを含浸した２枚のシート状の基材１ａ、１ｂによって挟まれたアスファルト又は改質アスファルト層２内に、複数枚の金属板３・・を埋設して屋根下葺材を構成し、同屋根下葺材に埋設された金属板の外周部から、電磁誘導加熱装置により、上記金属板を加熱し、アスファルト又は改質アスファルトを溶解して下地へ貼り付けることを特徴とする屋根下葺材の施工方法。
（１１） アスファルト又は改質アスファルトを含浸した２枚のシート状の基材１ａ、１ｂによって挟まれたアスファルト又は改質アスファルト層２内に、複数枚の金属板３・・を埋設して屋根下葺材を構成し、同屋根下葺材に埋設された金属板の外周部から、所定間隔をおいて電磁誘導加熱装置により、上記金属板を部分的に加熱し、アスファルト又は改質アスファルトを溶解して部分的に下地へ貼り付けることを特徴とする屋根下葺材の施工方法。
(10) Under the roof by embedding a plurality of metal plates 3 in the asphalt or modified asphalt layer 2 sandwiched between two sheet-like base materials 1a and 1b impregnated with asphalt or modified asphalt. It is characterized in that the metal plate is constructed from the outer periphery of the metal plate embedded in the roof under the roof by an electromagnetic induction heating device, and the asphalt or modified asphalt is dissolved and pasted to the ground. The construction method of the roof underlaying material.
(11) A plurality of metal plates 3 are embedded in an asphalt or modified asphalt layer 2 sandwiched between two sheet-like base materials 1a and 1b impregnated with asphalt or modified asphalt, and are below the roof. The metal plate is partially heated by an electromagnetic induction heating device at a predetermined interval from the outer periphery of the metal plate embedded in the roof underlaying material, and the asphalt or the modified asphalt is dissolved. A construction method for roof underlaying material, which is partially pasted to the ground.
本発明は、上記のように屋根下葺材のアスファルト層内に金属板を埋設し、この金属板３を加熱することで、この金属板周囲のアスファルト又は改質アスファルトが溶融し、基材１ｂからアスファルト又は改質アスファルトがしみ出すことによって、このアスファルト又は改質アスファルトが屋根下葺材と屋根下地板を固定する接着剤を形成する役割を果たす。 In the present invention, as described above, the metal plate is embedded in the asphalt layer of the roof underlaying material, and the metal plate 3 is heated, so that the asphalt or modified asphalt around the metal plate is melted, and from the base material 1b. When the asphalt or the modified asphalt oozes out, the asphalt or the modified asphalt serves to form an adhesive for fixing the roof underlaying material and the roof base plate.
さらに、ステープルの足等で孔を開けることなく屋根下葺材を屋根下地板に固定しているため、この固定部から雨水等が屋根下地板上に浸入することが無く、雨水等による屋根下地板の腐食を防ぐ効果がある。 Furthermore, because the roof underlaying material is fixed to the roof base plate without opening holes with staples or the like, rain water or the like does not enter the roof base plate from this fixing portion, and the roof base plate due to rain water or the like. It has the effect of preventing corrosion.
さらに、この屋根下葺材にはステープルの足等で開けられた孔が無いため、屋根下葺材上を歩行した際の踏圧荷重により、ステープルによる屋根下葺材の固定部が引っ張られることでステープルの足によって開けられた孔が拡大し、屋根下葺材に破断・損傷が発生する問題が生じない。 Further, since this roof underlayment has no holes opened by staples or the like, staples are fixed by pulling the fixing portion of the roof underneath lumber by the stapling load when walking on the roof underneath. As a result, the hole formed by the expansion of the roof does not cause a problem of breakage or damage to the roof underlaying material.
以下、本発明の実施形態について、図面に従って説明する。
（実施形態１）
本実施形態の屋根下葺材は図１に示すように、アスファルト又は改質アスファルトを含浸した基材１ａ、１ｂによって挟まれた改質アスファルト層２内に金属板３を埋設し、基材１ａ、１ｂの外側には鉱物質粉粒層４ａ、４ｂを設け、また鉱物質粉粒層４ｂの上面には塗膜層５を設けて構成される。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(Embodiment 1)
As shown in FIG. 1, the roof underlay material according to the present embodiment embeds a metal plate 3 in a modified asphalt layer 2 sandwiched between base materials 1 a and 1 b impregnated with asphalt or modified asphalt. Mineral substance particle layers 4a and 4b are provided outside 1b, and a coating layer 5 is provided on the upper surface of the mineral substance particle layer 4b.
基材１ａ、１ｂは本実施形態では不織布で構成されている。層２が改質アスファルト層であるものは、アスファルトにスチレン共重合体を素材とするゴムを混入して構成される。基材１ａ、１ｂに含浸する改質アスファルトの場合も混入するゴムは同素材のものを使用できる。 In this embodiment, the base materials 1a and 1b are made of a nonwoven fabric. The layer 2 which is a modified asphalt layer is constituted by mixing rubber made of a styrene copolymer into asphalt. In the case of modified asphalt impregnated in the base materials 1a and 1b, the same material can be used as the rubber to be mixed.
本実施形態においては、金属板は厚さ０．１１ｍｍの亜鉛めっき鋼板を用いている。 In this embodiment, the metal plate is a galvanized steel plate having a thickness of 0.11 mm.
本実施形態においては、基材１ａ、１ｂを構成する不織布としては素材にポリエステルを用いた不織布からなるものを用いている。不織布に用いられるポリエステルの密度は、例えば３０〜１００ｇ／ｍ2程度のものが用いられる。塗膜層５はアクリル樹脂系の塗料で構成されている。また鉱物質粉粒層４ａ、４ｂを構成する鉱物質粉粒は珪砂７号、タルク等を用いている。なお、金属板の厚さは０．２ｍｍ以下が望ましい。金属板の厚さがこれ以上厚くなると、製品の剛性が高くなり、ロール状の製品を製造することが困難となる。 In this embodiment, the nonwoven fabric which comprises the base materials 1a and 1b is made of a nonwoven fabric using polyester as the material. The density of the polyester used for the nonwoven fabric is, for example, about 30 to 100 g / m 2 . The coating layer 5 is made of an acrylic resin-based paint. Further, as the mineral powder particles constituting the mineral powder layers 4a and 4b, silica sand No. 7, talc and the like are used. The thickness of the metal plate is preferably 0.2 mm or less. When the thickness of the metal plate becomes thicker than this, the rigidity of the product increases and it becomes difficult to manufacture a roll-shaped product.
施工に際しては、このような屋根下葺材を屋根下地板上面に敷設し、高周波誘導加熱器を同屋根下葺材の上に置き、金属板３を加熱する。これによって、アスファルト又は改質アスファルト層２を溶融させて基材１ａからしみ出させ、この溶融したアスファルト又は改質アスファルトを接着剤となして屋根下葺材を屋根下地板に接着させる。 At the time of construction, such a roof underlay is laid on the top surface of the roof base plate, a high frequency induction heater is placed on the roof under cover and the metal plate 3 is heated. As a result, the asphalt or modified asphalt layer 2 is melted and exuded from the base material 1a, and the melted asphalt or modified asphalt is used as an adhesive to adhere the roof underlaying material to the roof base plate.
上記のように敷設された屋根下葺材には、ステープルの足による孔が開いていないので、雨水等がこの孔から浸入して屋根下地板を濡らし腐食する問題は生じない。 The roof underlaying material laid as described above does not have a hole due to the staple foot, so that there is no problem that rainwater or the like enters from the hole to wet and corrode the roof base plate.
さらに、ステープルの足等で開けられた孔が無いため、屋根下葺材上を歩行した際の踏圧荷重により屋根下葺材と屋根下地板の固定部が引っ張られることでステープル足の孔が拡大し、これが原因となって屋根下葺材が破断・損傷することはない。 Furthermore, since there are no holes opened by staples or the like, the staple leg holes are expanded by pulling the fixing part of the roof underlaying material and the roof base plate by the treading load when walking on the roof underlaying material, This will not break or damage the roofing materials.
さらに最上部に塗膜層５を設けることにより、溶融したアスファルト又は改質アスファルトが屋根下葺材の表面にしみ出すことが防止できる。その結果、ベタツキ防止、作業者の履物裏へのアスファルト又は改質アスファルトの付着防止等が達成できる。 Furthermore, by providing the coating layer 5 at the uppermost part, it is possible to prevent the melted asphalt or modified asphalt from seeping out onto the surface of the roofing roof material. As a result, it is possible to prevent stickiness and prevent adhesion of asphalt or modified asphalt to the back of the footwear of the worker.
（実施形態２）
本実施形態では図２に実施例製品の斜視図を示すように、本願屋根下葺材１３をロール状に形成した製品としている。使用に際しては、適宜長さに切断して用いる。
(Embodiment 2)
In this embodiment, as shown in a perspective view of the example product in FIG. 2, the roof underlaying material 13 of the present application is formed into a roll shape. In use, it is cut into lengths as appropriate.
上記各実施形態では金属板として亜鉛めっき鋼板を用いたが、これに限らず、他種の金属板を用いることも可能である。また金属板ではなく、金属箔や金属テープ等の使用も可能であり、金属箔や金属テープの厚さは０．２ｍｍ以上が好ましい。またこれらの金属板・金属箔・金属テープに用いられる金属の種類は問わない。
なお、アスファルト又は改質アスファルト２の上面に、単に無機質不織布加工品（ガラス繊維製不織布）を設けて構成してもよい。
In each of the above embodiments, a galvanized steel plate is used as the metal plate. However, the present invention is not limited to this, and other types of metal plates can also be used. In addition, it is possible to use metal foil or metal tape instead of the metal plate, and the thickness of the metal foil or metal tape is preferably 0.2 mm or more. Moreover, the kind of metal used for these metal plates / metal foils / metal tapes is not limited.
In addition, on the upper surface of asphalt or the modified asphalt 2, you may comprise simply providing an inorganic nonwoven fabric processed product (nonwoven fabric made of glass fiber).
（実施形態３）
上記各実施形態では金属板や金属箔・金属テープを用いたが、これらのような面状の素材ではなく、金属メッシュ板又はパンチングメタル板の使用も可能である。
(Embodiment 3)
In each of the above embodiments, a metal plate, a metal foil, or a metal tape is used. However, a metal mesh plate or a punching metal plate can be used instead of such a planar material.
（実施形態４）
金属板や金属箔・金属テープ・金属メッシュを幅は５０ｍｍ以下、金属板の間隔は１００ｍｍ以上であるようにアスファルト層内に配置した。
金属板や金属箔・金属テープ・金属メッシュ板等は屋根下葺材のアスファルト層全体に屋根下葺材の製品長・製品幅の大きさで配置することも可能である。
(Embodiment 4)
Metal plates, metal foils, metal tapes, and metal meshes were placed in the asphalt layer so that the width was 50 mm or less and the interval between the metal plates was 100 mm or more.
Metal plates, metal foils, metal tapes, metal mesh plates, etc. can be arranged in the entire length of the asphalt layer of the roof underlaying material with the product length and product width of the roof underlaying material.
さらに、基材１ａ、１ｂの素材としてポリエステルの不織布を用いることが好ましいが、不織布を構成する合成樹脂の種類はポリエステルに限定されるものではない。 Furthermore, although it is preferable to use a polyester nonwoven fabric as a material for the substrates 1a and 1b, the type of synthetic resin constituting the nonwoven fabric is not limited to polyester.
さらに、上記実施形態では基材１ａ、１ｂが不織布で構成されていたが、基材１ａ、１ｂの材質も該実施形態に限定されるものではなく、紙で基材１ａ、１ｂを構成することも可能である。 Furthermore, in the said embodiment, although the base materials 1a and 1b were comprised with the nonwoven fabric, the material of the base materials 1a and 1b is not limited to this embodiment, The base materials 1a and 1b are comprised with paper. Is also possible.
図３に本発明実施例の説明斜視図を示すごとく、溶融亜鉛メッキ鋼板（厚さ０．１ｍｍ、幅３０ｍｍ）を金属板１２として改質アスファルト層内に埋設した屋根下葺材１３を、屋根下地板１４の上面に敷設し、金属板１２部分を携帯型高周波電磁誘導加熱器（加熱出力７００Ｗ）１０により、３秒間加熱と５秒間加熱の２種の加熱条件で加熱した。その際、図示のごとく溶融したアスファルト１１が間隔をおいて部分的に形成されるように所定間隔を隔てて加熱した。その結果、３秒間の加熱と５秒間の加熱の双方共に、屋根下葺材は屋根下地板に良好に接着していた。
また、金属板としてアルミテープ（厚さ０．５ｍｍ、幅１０〜４０ｍｍ）を用いて上記と同じくして、高周波電磁誘導加熱したが、屋根下葺材は屋根下地板に良好に接着していた。
なお、上記の携帯型高周波電磁誘導加熱器は市販の携帯型高周波電磁誘導加熱器を使用した。
As shown in the perspective view of the embodiment of the present invention in FIG. 3, the roof underlaying material 13 embedded in the modified asphalt layer using a hot dip galvanized steel plate (thickness 0.1 mm, width 30 mm) as a metal plate 12 The metal plate 12 was laid on the upper surface of the base plate 14 and heated by a portable high-frequency electromagnetic induction heater (heating output 700 W) 10 under two heating conditions of heating for 3 seconds and heating for 5 seconds. At that time, heating was performed at a predetermined interval so that the melted asphalt 11 was partially formed at intervals as illustrated. As a result, the roof underlaying material was well bonded to the roof base plate for both the heating for 3 seconds and the heating for 5 seconds.
Further, high frequency electromagnetic induction heating was performed in the same manner as described above using aluminum tape (thickness 0.5 mm, width 10 to 40 mm) as a metal plate, but the roof underlaying material was well bonded to the roof base plate.
In addition, the said portable high frequency electromagnetic induction heater used the commercially available portable high frequency electromagnetic induction heater.
本発明の屋根下葺材は、瓦・スレート瓦・金属屋根葺材等の各種屋根葺材と屋根下地板との間に敷設して使用できる。 The roof underlaying material of the present invention can be used by being laid between various roofing materials such as tiles, slate tiles, and metal roofing materials and a roof base plate.
１ａ、１ｂ：基材
２：アスファルト層又は改質アスファルト層
３：金属板又は金属箔又は金属テープ
４ａ、４ｂ：鉱物質粉粒層
５：塗膜層
１１：溶融したアスファルト
１２：溶融亜鉛メッキ鋼板の金属板
１３：屋根下葺材
１４：屋根下地板
DESCRIPTION OF SYMBOLS 1a, 1b: Base material 2: Asphalt layer or modified asphalt layer 3: Metal plate or metal foil or metal tape 4a, 4b: Mineral substance granular layer 5: Coating layer 11: Molten asphalt 12: Hot-dip galvanized steel sheet Metal plate 13: Roofing material 14: Roof base plate
Claims (11)
An underfloor covering material in which a plurality of metal plates 3 are embedded in an asphalt or modified asphalt layer 2 sandwiched between two sheet-like substrates 1a and 1b impregnated with asphalt or modified asphalt. The metal plate is placed on the top surface of the roof base plate, and then partially heated by an electromagnetic induction heating device at a predetermined interval from the outer periphery of the metal plate embedded in the roof underlaying material. A method for constructing roof underlaying material, wherein the modified asphalt is dissolved and partially adhered to the upper surface of the roof base plate.
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| JP2006159676A JP5212764B2 (en) | 2006-06-08 | 2006-06-08 | Roof material and its construction method |
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| JP2017503098A (en) * | 2013-12-05 | 2017-01-26 | デ・ブール・ウォータープルーフィング・ソリューションズ・ナムローゼ・フエンノートシャップ | Methods for waterproofing roofing |
| JP2019031865A (en) * | 2017-08-09 | 2019-02-28 | アーキヤマデ株式会社 | Waterproof sheet |
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Free format text: JAPANESE INTERMEDIATE CODE: R250 |