JP2007325990A - Method for manufacturing honeycomb structure - Google Patents

Method for manufacturing honeycomb structure Download PDF

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Publication number
JP2007325990A
JP2007325990A JP2006157246A JP2006157246A JP2007325990A JP 2007325990 A JP2007325990 A JP 2007325990A JP 2006157246 A JP2006157246 A JP 2006157246A JP 2006157246 A JP2006157246 A JP 2006157246A JP 2007325990 A JP2007325990 A JP 2007325990A
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Prior art keywords
corrugated
corrugated plate
plate
winding
honeycomb structure
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JP2006157246A
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Japanese (ja)
Inventor
Shintaro Tabata
紳太郎 田端
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Marelli Corp
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Calsonic Kansei Corp
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Priority to JP2006157246A priority Critical patent/JP2007325990A/en
Priority to PCT/JP2007/058237 priority patent/WO2007141958A1/en
Publication of JP2007325990A publication Critical patent/JP2007325990A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2803Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
    • F01N3/2807Metal other than sintered metal
    • F01N3/281Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates
    • B01J35/56
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/04Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a honeycomb structure which is manufactured by superimposing a corrugated plate on a flat plate and winding the obtained superimposed material and the deformation of which is prevented by press-fitting the manufactured honeycomb structure in a vessel and holding the press-fitted honeycomb structure there satisfactorily. <P>SOLUTION: A belt 53 with dividers is rotated while being synchronized with the movement of the corrugated plate 9D and dividers 55, 57, 59, 61 arranged at predetermined intervals on the outer periphery of the belt 53 with dividers are made to get in the valley parts of the corrugated plate 9D successively in such a state that a portion being the edge of the corrugated plate 9D is fixed/held by an end holding tool 63. As a result, the corrugated plate 9D is stretched successively between any of dividers 55, 57, 59, 61 and the end holding tool 63 so that the pitch and height of a corrugated shape of the corrugated plate are made wider and lower stepwise and respectively and finally the edge of the corrugated plate 9D has an almost flat plate-like shape. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、波板と平板とを重ね合わせてこれらを渦巻き状に巻き付けてなるハニカム構造体の製造方法に関する。   The present invention relates to a method for manufacturing a honeycomb structure in which corrugated plates and flat plates are overlapped and wound into a spiral shape.

自動車などの内燃機関を備えた車両には、排出ガス中に含まれる有害成分を除去するための排気浄化装置として、触媒を担持させたハニカム構造体を容器内に収容した構造のものが知られている(例えば下記特許文献1参照)。   For vehicles equipped with an internal combustion engine such as an automobile, an exhaust purification device for removing harmful components contained in exhaust gas is known which has a structure in which a honeycomb structure carrying a catalyst is accommodated in a container. (For example, see Patent Document 1 below).

ハニカム構造体としては、例えば金属製の波板と平板とを重ね合わせて巻回すことによって製造したメタル担体が知られているが、このメタル担体からなるハニカム構造体を容器内に収容する際には、通常圧入を実施している。
特開2004−36398号公報
As a honeycomb structure, for example, a metal carrier manufactured by overlapping and winding a metal corrugated plate and a flat plate is known. When a honeycomb structure made of this metal carrier is accommodated in a container, the honeycomb structure is known. Is performing normal press-fitting.
JP 2004-36398 A

ところで、上記した波板と平板とを重ね合わせて巻き回す際に、ハニカム構造体の外周側の巻き上げ端部については、波板の波高さによって円周方向に段差が形成され、このためハニカム構造体を容器に圧入する際には、段差によってメタルハニカム構造体に局部的に変形が発生し、この変形が中心部にまで伝播することとなる。   By the way, when the above corrugated sheet and flat plate are overlapped and wound, a step is formed in the circumferential direction by the wave height of the corrugated sheet at the winding end on the outer peripheral side of the honeycomb structure. When the body is press-fitted into the container, the metal honeycomb structure is locally deformed due to the step, and this deformation propagates to the center.

このようにして変形したハニカム構造体は、当初の設計形状とは違ったものとなり、排気浄化装置として使用した場合に排気浄化性能の低下を招くものとなる。   The honeycomb structure deformed in this way is different from the original design shape, and when used as an exhaust purification device, the exhaust purification performance is deteriorated.

これに対し、前記した特許文献1には、ハニカム構造体と容器との間に、緩衝部材を介装する点が記載されているが、ここでのハニカム構造体はセラミック製であって断面がほぼ円形であり、前記したメタル担体からなるハニカム構造体のように外周部に段差を備えておらず、したがって緩衝部材は厚さが全周にわたり一定のものを使用している。   On the other hand, Patent Document 1 described above describes that a buffer member is interposed between the honeycomb structure and the container, but the honeycomb structure here is made of ceramic and has a cross-section. It is substantially circular and does not have a step on the outer periphery as in the above-described honeycomb structure made of a metal carrier. Therefore, a buffer member having a constant thickness over the entire periphery is used.

このような一定厚さの緩衝部材を、外周部に段差を備えるメタル担体に適用した場合には、段差部分を緩衝部材が吸収しきれず、メタル担体からなるハニカム構造体の保持が不充分となり、排気浄化装置として信頼性の低下を招く。   When such a constant thickness buffer member is applied to a metal carrier having a step on the outer peripheral portion, the buffer member cannot fully absorb the step portion, and the honeycomb structure made of the metal carrier is insufficiently held, As an exhaust purification device, the reliability is reduced.

ここで、緩衝部材を段差に合わせて厚さを変化させることが考えられるが、その場合には、緩衝部材とハニカム構造体との位置あわせなどの余分な作業が必要となって作業性の悪化を招き、また緩衝部材を使用する分部品点数の増加を招く。   Here, it is conceivable to change the thickness of the buffer member according to the level difference, but in that case, an extra work such as positioning of the buffer member and the honeycomb structure is required, and workability is deteriorated. In addition, the number of parts is increased due to the use of the buffer member.

そこで、本発明は、波板と平板とを重ね合わせて巻き回すことによって製造したハニカム構造体を容器内に圧入して保持を充分としつつ、ハニカム構造体の変形を防止することを目的としている。   Therefore, the present invention has an object to prevent deformation of the honeycomb structure while sufficiently holding the honeycomb structure manufactured by overlapping and winding the corrugated plate and the flat plate into the container. .

本発明は、波板と平板とを重ね合わせてこれらを渦巻き状に巻き付けてなるハニカム構造体の製造方法において、前記ハニカム構造体の前記波板および平板の外周側の巻き上げ端部付近を、前記波板をその巻き付け方向に対応する長さ方向に引っ張ることで、前記波板の波ピッチを巻き上げ端部側ほど大きくして波高さを巻き上げ端部側ほど低くなるようにしたことを最も主要な特徴とする。   The present invention provides a method for manufacturing a honeycomb structure in which corrugated plates and flat plates are overlapped and wound into a spiral shape, and the vicinity of a winding end portion on the outer peripheral side of the corrugated plate and the flat plate of the honeycomb structure, The most important thing is that the wave pitch of the corrugated sheet is increased toward the winding end and the wave height is decreased toward the winding end by pulling the corrugated sheet in the length direction corresponding to the winding direction. Features.

本発明によれば、ハニカム構造体の波板および平板の外周側の巻き上げ端部付近について、波板をその巻き付け方向に対応する長さ方向に引っ張ることで、波板の波ピッチを巻き上げ端部側ほど大きくして波高さを巻き上げ端部側ほど低くなるようにしたので、ハニカム構造体における外周側の巻き上げ端部での段差が小さくなり、このような外周部に段差の小さいハニカム構造体を容器に圧入してその保持を充分なものとしても、ハニカム構造体の変形を防止することができ、排気浄化装置として使用した場合の性能低下を防ぐことができ、またハニカム構造体を容器内に収容する際の緩衝部材も不要であることから部品点数の増加および組み付け作業性の悪化も防止することができる。   According to the present invention, the wave pitch of the corrugated sheet is increased by pulling the corrugated sheet in the length direction corresponding to the winding direction of the corrugated sheet and the flat plate on the outer peripheral side of the honeycomb structure. Since the wave height is made smaller toward the winding end portion side, the step at the outer winding end portion becomes smaller in the honeycomb structure, and a honeycomb structure with a small step is formed on the outer periphery portion. Even if it is press-fitted into a container and its holding is sufficient, deformation of the honeycomb structure can be prevented, performance deterioration when used as an exhaust purification device can be prevented, and the honeycomb structure can be placed in the container. Since the buffer member for housing is unnecessary, it is possible to prevent an increase in the number of parts and a deterioration in assembling workability.

以下、本発明の実施の形態を図面に基づき説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の一実施形態に係わるハニカム構造体の製造装置を示す簡略化した全体構成図である。このハニカム構造体の製造装置は、平板供給スタンド1から平板3を巻き取り部としての巻き取りスタンド5に供給すると同時に、平板供給スタンド1と反対側に設置した波板材料供給スタンド7から、波板材料9を波板成形機11および巻き上げ端部成形機13を通して波板15として巻き取りスタンド5に供給する。   FIG. 1 is a simplified overall configuration diagram showing an apparatus for manufacturing a honeycomb structure according to an embodiment of the present invention. The honeycomb structure manufacturing apparatus supplies a flat plate 3 from a flat plate supply stand 1 to a winding stand 5 as a winding unit, and at the same time, from a corrugated sheet material supply stand 7 installed on the opposite side of the flat plate supply stand 1. The sheet material 9 is supplied to the take-up stand 5 as a corrugated sheet 15 through a corrugated sheet forming machine 11 and a winding edge forming apparatus 13.

平板供給スタンド1は、脚部17の上端部に回転可能に設置してあるコア部19に、平板3をコイル材として巻き回してあり、図示しない駆動機構を持ったピンチローラ対21で平板を送り出すことによりコア部19が図中の矢印A方向に回転して、コイル材をガイドローラ23を介して巻き取りスタンド5に供給する。   The flat plate supply stand 1 is formed by winding a flat plate 3 as a coil material around a core portion 19 that is rotatably installed at the upper end of a leg portion 17, and a flat plate is formed by a pair of pinch rollers 21 having a drive mechanism (not shown). By feeding out, the core part 19 rotates in the direction of arrow A in the figure, and the coil material is supplied to the winding stand 5 via the guide roller 23.

波板材料供給スタンド7は、脚部25の上端部に回転可能に設置してあるコア部27に、平板3と同様な平板からなる波板材料9をコイル材として巻回してあり、コア部27が図示しない駆動機構によって図中の矢印B方向に回転することで、このコイル材を波板成形機11に供給する。   The corrugated material supply stand 7 is formed by winding a corrugated material 9 made of a flat plate similar to the flat plate 3 around a core portion 27 that is rotatably installed at the upper end of the leg portion 25 as a coil material. The coil material 27 is supplied to the corrugated sheet forming machine 11 by rotating it in the direction of arrow B in the figure by a drive mechanism (not shown).

上記した平板3と波板15を巻き取る巻き取りスタンド5は、脚部29の上端部に、図示しない駆動機構によって図中の矢印C方向に回転可能に設置してある巻き取りコア部31に、平板3を下部側から、波板15を上部側から、それぞれ取り込み渦巻き状に巻き回すことで、波板15と平板3とを交互に重ね合わせたメタル担体となる後述するハニカム構造体71(図11(a)参照)が製造される。   The winding stand 5 that winds up the flat plate 3 and the corrugated plate 15 is provided on the winding core portion 31 that is installed at the upper end portion of the leg portion 29 so as to be rotatable in the direction of arrow C in the drawing by a driving mechanism (not shown). The honeycomb structure 71 (to be described later) becomes a metal carrier in which the corrugated plates 15 and the flat plates 3 are alternately overlapped by winding the corrugated plates 15 from the lower side and winding the corrugated plates 15 from the upper side in a spiral shape. 11A) is manufactured.

波板成形機11は、平板からなる波板材料9を波板15にまで順を追って成形するために、波板材料9の送り方向上流側から、成形ロール部33,ピッチ詰めロール部35および形状出しロール部37を順次設置している。   The corrugated sheet forming machine 11 forms the corrugated sheet material 9 made of a flat plate in order to the corrugated sheet 15 from the upstream side in the feeding direction of the corrugated sheet material 9, the forming roll unit 33, the pitch filling roll unit 35, The shaping roll unit 37 is sequentially installed.

成形ロール部33は、図2に波板成形機11の詳細を示すように、同期回転する上下一対の成形ロール33a,33bを備え、これら成形ロール33a,33bの外周面には、図3に示すように、それぞれ複数の成形歯330a,330bを形成している。この成形歯330a,330bを所定間隔で互いに嵌合させ、図2中で矢印D,E方向にそれぞれ回転駆動させながらロール間に波板材料9を供給することにより、波板材料9は図3に示すような第1波形状の波板9Aに成形される。   As shown in detail in FIG. 2, the forming roll unit 33 includes a pair of upper and lower forming rolls 33 a and 33 b that rotate synchronously, and the outer peripheral surfaces of these forming rolls 33 a and 33 b are illustrated in FIG. 3. As shown, a plurality of molded teeth 330a and 330b are formed. The corrugated sheet material 9 is supplied as shown in FIG. 3 by fitting the formed teeth 330a and 330b to each other at predetermined intervals and supplying the corrugated sheet material 9 between the rolls while being driven to rotate in the directions of arrows D and E in FIG. Is formed into a first corrugated sheet 9A as shown in FIG.

ピッチ詰めロール部35は、同期回転する上下一対のピッチ詰めロール35a,35bを備え、これらピッチ詰めロール35a,35bの外周面には、図4に示すように、それぞれ成形歯350a,350bを形成している。上流の成形ロール部33から排出された波板9Aは、ピッチ詰めロール部35の入口側で一時的に堰き止められることで波板頂部同士が圧接された第2波形状の波板9Bとなる。   The pitch filling roll unit 35 includes a pair of upper and lower pitch filling rolls 35a and 35b that rotate synchronously, and forming teeth 350a and 350b are formed on the outer peripheral surfaces of the pitch filling rolls 35a and 35b, respectively, as shown in FIG. is doing. The corrugated sheet 9A discharged from the upstream forming roll section 33 is temporarily dammed on the inlet side of the pitch filling roll section 35, thereby forming a second corrugated sheet 9B in which the corrugated sheet tops are pressed against each other. .

この第2波形状において、各波板頂部は略半円形となっている。この状態でピッチ詰めロール35a,35bを図2中で矢印F,G方向にそれぞれ回転駆動すると、成形歯350a,350bの山部分が圧接された波板頂部間に入り込み、谷部分が波板頂部を全面で押さえながら波板頂部同士を分離する。これにより、出口側では波板頂部同士が分離して、第2波形状よりも波板ピッチの広い第3波形状の波板9Cとなる。   In this second wave shape, each corrugated plate top is substantially semicircular. In this state, when the pitch filling rolls 35a and 35b are rotationally driven in the directions of arrows F and G in FIG. 2, the crests of the forming teeth 350a and 350b enter between the crests that are pressed, and the troughs are crests. The tops of the corrugated plates are separated from each other while holding down the entire surface. Accordingly, the corrugated plate tops are separated from each other on the exit side, and a corrugated sheet 9C having a third corrugated pitch wider than the second corrugated shape is obtained.

ここで、波板頂部を部分的に押さえながら移動させると、波板9Bの変形を引き起こすおそれがある。しかしながら本実施形態では、図4に示すように、波板頂部を全面で押さえながら波板頂部同士を分離しているため、波板9Bの変形を防止することができる。   Here, if the top of the corrugated sheet is moved while being partially pressed, the corrugated sheet 9B may be deformed. However, in the present embodiment, as shown in FIG. 4, the corrugated plate tops are separated from each other while pressing the corrugated plate tops over the entire surface, so that the deformation of the corrugated plate 9 </ b> B can be prevented.

形状出しロール部37は、図2中で矢印H,I方向に同期回転する上下一対の形状出しロール37a,37bを備え、これら形状出しロール37a,37bの外周面には、図5に示すように、それぞれ成形歯370a,370bを形成している。この成形歯370a,370bの山部分は第3波形状に成形された波板9Cの波板頂部間に入り込み、波板9Cを引っ張りあげるので、波板ピッチが広がる。   The shaping roll unit 37 includes a pair of upper and lower shaping rolls 37a and 37b that rotate synchronously in the directions of arrows H and I in FIG. 2, and the outer circumferential surfaces of these shaping rolls 37a and 37b are as shown in FIG. And forming teeth 370a and 370b, respectively. The crest portions of the forming teeth 370a and 370b enter between the top portions of the corrugated sheet 9C formed in the third corrugated shape and pull up the corrugated sheet 9C, so that the corrugated sheet pitch is widened.

ここでは、波板9Cの弾性域を考慮して、波板ピッチが目標値よりも広くなるように引っ張りあげる。形状出しロール部37から排出された波板9D(前記図1の波板15に相当)は、広げられた波板ピッチが弾性力、すなわちスプリングバックにより縮まって、最終的な目標波形状に成形される。   Here, in consideration of the elastic region of the corrugated sheet 9C, the corrugated sheet pitch is pulled up to be wider than the target value. The corrugated sheet 9D (corresponding to the corrugated sheet 15 in FIG. 1) discharged from the shaping roll unit 37 is formed into a final target corrugated shape by the expanded corrugated sheet pitch being contracted by elastic force, that is, springback. Is done.

なお、成形ロール部33とピッチ詰めロール部35の間、ピッチ詰めロール部35と形状出しロール部37との間には、波板9A,9B,9Cの厚み方向および幅方向への斜行を抑制するとともに、各部のロールに形成された成形歯から波板9A,9B,9Cを分離するための図示しないガイド部を配置している。   In addition, between the forming roll part 33 and the pitch filling roll part 35, and between the pitch filling roll part 35 and the shaping roll part 37, the thickness direction and the width direction of the corrugated plates 9A, 9B, 9C are skewed. While suppressing, the guide part which is not shown in figure for isolate | separating corrugated sheet 9A, 9B, 9C from the shaping | molding tooth formed in the roll of each part is arrange | positioned.

次に、巻き上げ端部成形機13について説明する。図6は、巻き上げ端部成形機13の全体を簡略化して示した正面図で、この巻き上げ端部成形機13は、デバイダ駆動部39とその上流側に設置してある端部保持切断部41とをそれぞれ備えている。   Next, the winding end part forming machine 13 will be described. FIG. 6 is a front view showing the entire rolled-up end forming machine 13 in a simplified manner. The rolled-up end forming machine 13 includes a divider driving unit 39 and an end holding and cutting unit 41 installed on the upstream side thereof. And each.

デバイダ駆動部39は、図7に拡大して示すように、駆動ローラ43および他の四つのローラ45,47,49,51に巻き回されて回転駆動する移動体としてのデバイダ付ベルト53を備え、デバイダ付ベルト53の外周部に係止部材としての四つのデバイダ55,57,59,61を取り付けてある。   As shown in an enlarged view in FIG. 7, the divider drive unit 39 includes a divider-equipped belt 53 as a moving body that is wound around the drive roller 43 and the other four rollers 45, 47, 49, and 51 to rotate. The four dividers 55, 57, 59, 61 as the locking members are attached to the outer periphery of the belt 53 with divider.

デバイダ55,57,59,61は、波板材料9(波板15)の幅寸法とほぼ同等の幅(図7中で紙面に直交する方向の幅)寸法を備える板状部材で構成し、先端が波板15の谷部に容易に挿入可能なように、先細のテーパ形状としている。また、デバイダ55,57,59,61は、デバイダ付ベルト53の全長のほぼ半分の領域において、適宜間隔を開けて取り付けている。   The dividers 55, 57, 59, 61 are constituted by plate-like members having a width dimension (width in a direction perpendicular to the paper surface in FIG. 7) substantially equal to the width dimension of the corrugated sheet material 9 (corrugated sheet 15). The tip is tapered so that it can be easily inserted into the valley of the corrugated plate 15. The dividers 55, 57, 59, 61 are attached at appropriate intervals in a region that is approximately half the total length of the belt with divider 53.

デバイダ付ベルト53は、図7に示すように正面視で波板15の移動方向に長いほぼ長方形状となるよう駆動ローラ43および他の四つのローラ45,47,49,51に巻き回されている。この際、上記長方形状の図7中で右側上部に駆動ローラ43を、同右側下部および左側上部に他のローラ51,45をそれぞれ設置し、同左側下部には二つの他のローラ47,49を設置している。   As shown in FIG. 7, the belt with divider 53 is wound around the drive roller 43 and the other four rollers 45, 47, 49, 51 so as to have a substantially rectangular shape that is long in the moving direction of the corrugated plate 15 when viewed from the front. Yes. At this time, the driving roller 43 is installed on the upper right side in FIG. 7 and the other rollers 51 and 45 are installed on the lower right side and the upper left side, respectively, and two other rollers 47 and 49 are installed on the lower left side. Is installed.

左側下部における二つのローラ47,49のうち一方のローラ47は、左側上部のローラ45の直下に位置し、かつ右側下部のローラ51よりも波板15から離れる上部側に位置している。また、二つのローラ47,49のうち他方のローラ49は、ローラ47と右側下部のローラ51との間でローラ47近傍に位置し、かつ右側下部のローラ51に対して図7中で上下方向が同位置となっている。   One of the two rollers 47, 49 in the lower left portion is located immediately below the upper left roller 45, and is located on the upper side farther from the corrugated plate 15 than the lower right roller 51. The other roller 49 out of the two rollers 47 and 49 is positioned in the vicinity of the roller 47 between the roller 47 and the lower right roller 51, and in the vertical direction in FIG. Are in the same position.

デバイダ駆動部39の上流側に設置してある端部保持切断部41は、波板9Dを保持する固定部としての端部保持具63と、端部保持具63の下流側に近接して配置してある切断具65とをそれぞれ備えている。   The end holding and cutting unit 41 installed on the upstream side of the divider driving unit 39 is disposed close to the end holding tool 63 as a fixing unit for holding the corrugated sheet 9D and the downstream side of the end holding tool 63. Each cutting tool 65 is provided.

端部保持具63は、波板9Dを間に挟んで図6中で上部の凸部材67と同下部の凹部材69とを備え、これら凸部材67と凹部材69とが互いに接近移動して嵌合することで、波板9Dを固定保持する。一方、切断具65は、切刃70が波板9Dに接近移動して波板9Dを切断する。   The end holder 63 includes an upper convex member 67 and a lower concave member 69 in FIG. 6 with the corrugated sheet 9D interposed therebetween, and the convex member 67 and the concave member 69 move closer to each other. The corrugated sheet 9D is fixedly held by fitting. On the other hand, in the cutting tool 65, the cutting blade 70 moves closer to the corrugated plate 9D and cuts the corrugated plate 9D.

次に作用を説明する。図1に示すように、平板供給スタンド1から平板3を巻き取りスタンド5に供給すると同時に、波板材料供給スタンド7から、波板材料9を波板成形機11,巻き上げ端部成形機13を通して波板15として巻き取りスタンド5に供給することで、波板15と平板9とを交互に重ね合わせて渦巻き状に巻き回わしてハニカム構造体71を製造する。   Next, the operation will be described. As shown in FIG. 1, the flat plate 3 is supplied from the flat plate supply stand 1 to the take-up stand 5, and at the same time, the corrugated sheet material 9 is supplied from the corrugated material supply stand 7 through the corrugated plate forming machine 11 and the rolled-up end forming machine 13. By supplying the corrugated sheet 15 to the winding stand 5, the corrugated sheet 15 and the flat plate 9 are alternately overlapped and wound in a spiral shape to manufacture the honeycomb structure 71.

この際、巻き取りスタンド5での平板3と波板15(波板9D)の巻取量が、巻き取り終端付近の規定量となった位置から、さらに終端側へ一定の波数を設定した部位を図示しないセンサによって検出し、この検出を行った時点で波板成形機11による波板成形作業を停止する。この時点で、波板材料9の波板成形機11への供給を停止するが、平板供給スタンド1からの平板3の供給および、巻き取りスタンド5での平板3と波板15の巻き取り作業は継続して行う。   At this time, the part where the winding amount of the flat plate 3 and the corrugated plate 15 (the corrugated plate 9D) at the winding stand 5 is set to a predetermined amount near the winding end, and a constant wave number is set to the end side. Is detected by a sensor (not shown), and when this detection is performed, the corrugated sheet forming operation by the corrugated sheet forming machine 11 is stopped. At this time, the supply of the corrugated sheet material 9 to the corrugated sheet forming machine 11 is stopped, but the supply of the flat plate 3 from the flat plate supply stand 1 and the winding work of the flat plate 3 and the corrugated sheet 15 at the winding stand 5 are performed. Will continue.

なお、巻き取りスタンド5での平板3と波板15(波板9D)の巻取量が、巻き取り終端付近の規定量となった位置から、さらに終端側へ一定の波数を設定した部位を検出する作業としては、例えば成形ロール33aと同軸の図示しないロール軸の回転数を測定するエンコーダによって行える。   In addition, the part which set the fixed wave number to the termination | terminus side further from the position where the winding amount of the flat plate 3 and the corrugated sheet 15 (corrugated sheet 9D) in the winding stand 5 became the prescribed amount near the winding termination point. The detecting operation can be performed by, for example, an encoder that measures the number of rotations of a roll shaft (not shown) coaxial with the forming roll 33a.

波板成形機11による波板成形作業を停止した後は、図8(a)に示すように、端部保持具63により波板9Dを保持するとともに、デバイダ駆動部39の駆動ローラ43を駆動してデバイダ付ベルト53を矢印Jで示す方向に、波板9Dの移動に同期するよう回転移動させる。この際、回転移動開始前のデバイダ付ベルト53は、そのほぼ半分の領域に設けてある四つのデバイダ55,57,59,61のすべてが波板9Dから離れた位置にあり、かつ回転移動方向最前部に位置するデバイダ55が波板9Dの谷部に最初に入り込むように、停止位置をあらかじめ設定しておく。   After the corrugated sheet forming operation by the corrugated sheet forming machine 11 is stopped, the corrugated sheet 9D is held by the end holder 63 and the driving roller 43 of the divider driving unit 39 is driven as shown in FIG. Then, the divider-equipped belt 53 is rotated in the direction indicated by the arrow J so as to be synchronized with the movement of the corrugated plate 9D. At this time, the divider-equipped belt 53 before the start of rotational movement is such that all of the four dividers 55, 57, 59, 61 provided in almost half of the area are located away from the corrugated plate 9 </ b> D, and the rotational movement direction The stop position is set in advance so that the divider 55 located at the foremost part first enters the trough of the corrugated plate 9D.

なお、端部保持具63の波板9Dを保持する動作と、デバイダ55が波板9Dの谷部に入り込む動作のタイミングは、端部保持具63が波板9Dを保持した直後に、デバイダ55が谷部に入り込んでもよく、逆に、デバイダ55が谷部に入り込んだ直後に、端部保持具63が波板9Dを保持してもよく、さらにはこれらの各動作を同時に行ってもよい。   The timing of the operation of holding the corrugated plate 9D of the end holder 63 and the operation of the divider 55 entering the valley of the corrugated plate 9D is immediately after the end holder 63 holds the corrugated plate 9D. May enter the trough, and conversely, immediately after the divider 55 enters the trough, the end holder 63 may hold the corrugated sheet 9D, and may perform these operations simultaneously. .

デバイダ55が、図8(a)のように波板9Dの谷部に入り込んだ状態で、波板9Dの移動とともに移動すると、デバイダ55と端部保持具63との間の波板9Dが引き伸ばされて波板の波ピッチが拡大する。この波ピッチが拡大した状態で、図8(b)に示すように次のデバイダ57が波板9Dの谷部に入り込むことで、デバイダ55と57との間で波ピッチが拡大した第1ピッチ拡大部Pが形成される。   When the divider 55 moves with the movement of the corrugated plate 9D in a state where the divider 55 enters the trough of the corrugated plate 9D as shown in FIG. 8A, the corrugated plate 9D between the divider 55 and the end holder 63 is stretched. As a result, the wave pitch of the corrugated sheet increases. In the state where the wave pitch is expanded, as shown in FIG. 8B, the next divider 57 enters the valley portion of the corrugated plate 9D, so that the first pitch where the wave pitch is expanded between the dividers 55 and 57. An enlarged portion P is formed.

図8(b)の状態から、さらに波板9Dの移動とともにデバイダ付ベルト53が回転移動することで、今度はデバイダ57と端部保持具63との間の波板9Dが引き伸ばされて波板9Dの波ピッチがさらに拡大する。この波ピッチがさらに拡大した状態で、図9(a)に示すように次のデバイダ59が波板9Dの谷部に入り込むことで、デバイダ57と59との間で波ピッチがさらに拡大した第2ピッチ拡大部Qが形成される。このとき、波板9Dの谷部に最初に入り込んだデバイダ55は、波板9Dから離れた位置に移動している。   From the state of FIG. 8 (b), when the corrugated plate 53D further moves and the divider-equipped belt 53 rotates, the corrugated plate 9D between the divider 57 and the end holder 63 is now stretched to corrugate the corrugated plate. The 9D wave pitch is further expanded. With this wave pitch further expanded, the next divider 59 enters the valley of the corrugated plate 9D as shown in FIG. 9A, so that the wave pitch between the dividers 57 and 59 is further expanded. A 2-pitch enlarged portion Q is formed. At this time, the divider 55 that first enters the valley of the corrugated sheet 9D has moved to a position away from the corrugated sheet 9D.

図9(a)の状態から、さらに波板9Dの移動とともにデバイダ付ベルト53が回転移動することで、今度はデバイダ59と端部保持具63との間の波板9Dが引き伸ばされて波板9Dの波ピッチがさらに拡大する。この波ピッチがさらに拡大した状態で、図9(b)に示すように次のデバイダ61が波板9Dの谷部に入り込むことで、デバイダ59と61との間で波ピッチがさらに拡大した第3ピッチ拡大部Rが形成される。このとき、デバイダ57は、波板9Dから離れた位置に移動している。   From the state of FIG. 9 (a), when the corrugated plate 53D further moves and the divider-equipped belt 53 rotates, this time, the corrugated plate 9D between the divider 59 and the end holder 63 is stretched to corrugate the corrugated plate. The 9D wave pitch is further expanded. In a state where the wave pitch is further expanded, as shown in FIG. 9B, the next divider 61 enters the valley of the corrugated plate 9D, so that the wave pitch is further expanded between the dividers 59 and 61. A 3-pitch enlarged portion R is formed. At this time, the divider 57 has moved to a position away from the corrugated plate 9D.

上記した各デバイダ55,57,59,61は、先端が先細のテーパ形状となっているので、波板9Dの山部を潰すことなく谷部にスムーズに入り込む。   Since each of the dividers 55, 57, 59, 61 has a tapered shape with a tapered tip, the divider 55, 57, 59, 61 smoothly enters the valley without crushing the peak of the corrugated plate 9D.

図9(b)の状態から、さらに波板9Dの移動とともにデバイダ付ベルト53が回転移動して、図10(a)に示すように、デバイダ61が右側下部のローラ51近傍に達すると、波板9Dは、ほぼ平板状に引き伸ばされた状態となり、この状態で、図10(b)に示すように、切刃70が下降して平板状となった波板9Dを切断する。   9B, when the corrugated plate 53D is further moved and the divider-equipped belt 53 is rotated, the divider 61 reaches the vicinity of the lower right roller 51 as shown in FIG. As shown in FIG. 10B, the plate 9D is stretched in a substantially flat plate shape. In this state, the cutting blade 70 descends to cut the flat corrugated plate 9D.

切断後に端部保持具63による波板9Dの保持を解除し、この状態で波板9Dは、平板3とともに、巻き取りスタンド5に巻き取られ、平板3についても波板9Dの端部と一致するように、図示しない切断具にて切断することで、これら平板3と平板状となった波板9Dの端部相互が、巻き取りスタンド5にて重ね合わされた状態となる。   After the cutting, the holding of the corrugated plate 9D by the end holder 63 is released, and in this state, the corrugated plate 9D is wound around the winding stand 5 together with the flat plate 3, and the flat plate 3 also coincides with the end of the corrugated plate 9D. As described above, by cutting with a cutting tool (not shown), the end portions of the flat plate 3 and the corrugated plate 9D formed into a flat plate shape are superposed on the winding stand 5.

図11(a)は、このようにして巻き回して製造したハニカム構造体71の断面図である。波板15(波板9D)と平板3のそれぞれの端部を重ね合わせた巻き上げ端部73付近は、波板15(波板9D)が平板状となっていることから、巻き上げ端部73での段差がほとんど発生しないものとなる。しかも、この巻き上げ端部73から円周方向に沿って波板15(波板9D)の高さが段階的に低くなっているので、ハニカム構造体71全体として外形が円周方向に沿って段差のないほぼ円形となる。   FIG. 11A is a cross-sectional view of the honeycomb structure 71 manufactured by winding in this way. Since the corrugated plate 15 (the corrugated plate 9D) has a flat plate shape, the corrugated plate 15 (the corrugated plate 9D) and the end portions of the flat plate 3 are overlapped with each other. The difference in level is hardly generated. In addition, since the height of the corrugated sheet 15 (corrugated sheet 9D) decreases stepwise along the circumferential direction from the rolled-up end 73, the outer shape of the honeycomb structure 71 as a whole is stepped along the circumferential direction. It becomes almost circular without any.

これに対して図11(b)に示すように、波板150が、巻き上げ端部730を含む全長にわたって同一の波高さの波板形状を呈するハニカム構造体710の場合には、巻き上げ端部730にて、波高さに対応する大きな段差Kが発生することになる。   On the other hand, as shown in FIG. 11 (b), when the corrugated sheet 150 is a honeycomb structure 710 having a corrugated shape with the same wave height over the entire length including the rolled-up end 730, the rolled-up end 730 Thus, a large step K corresponding to the wave height is generated.

図12は、波板の同一展開長での波ピッチfpと波高さfhとの関係を示すもので、波板を上記のように引き伸ばすことで、波ピッチfpが(a),(b),(c)の順に拡大し、これに伴い波高さfhは(a),(b),(c)の順に低くなっていることがわかる。   FIG. 12 shows the relationship between the wave pitch fp and the wave height fh at the same development length of the corrugated plate. By stretching the corrugated plate as described above, the wave pitch fp becomes (a), (b), It can be seen that the wave height fh increases in the order of (c), and accordingly the wave height fh decreases in the order of (a), (b), (c).

上記図11(a)に示すような巻き上げ端部73に段差がなく外形がほぼ円形となるハニカム構造体71は、外周にろう箔材を巻き回して図13に示すように、金属製の円筒容器75内に圧入し、真空状態で加熱することによって波板15と平板3とを拡散接合するとともに、円筒容器75との間をろう付け接合する。   As shown in FIG. 11 (a), the honeycomb structure 71 having a substantially round outer shape without a step at the rolled-up end 73 has a metal cylinder as shown in FIG. The corrugated sheet 15 and the flat plate 3 are diffusion-bonded by press-fitting into the container 75 and heated in a vacuum state, and the cylindrical container 75 is brazed and joined.

上記したハニカム構造体71は、外周部に段差がほとんど発生していなことから、円筒容器75内に圧入するに際し、局部的な変形を防止することができ、また変形が中心部にまで伝播するような現象も発生しなくなる。   Since the honeycomb structure 71 described above has almost no step at the outer peripheral portion, it can prevent local deformation when it is press-fitted into the cylindrical container 75, and the deformation propagates to the central portion. Such a phenomenon will not occur.

このようにして円筒容器75に圧入固定したハニカム構造体71は、図14に示すように、自動車における排気通路上の入口ディヒューザ77と出口ディヒューザ79との間に、円筒容器75とともに嵌入固定することで、排気浄化装置として使用する。   The honeycomb structure 71 press-fitted and fixed to the cylindrical container 75 in this manner is fitted and fixed together with the cylindrical container 75 between the inlet diffuser 77 and the outlet diffuser 79 on the exhaust passage in the automobile as shown in FIG. Therefore, it is used as an exhaust purification device.

排気浄化装置として使用する場合には、変形を防止したハニカム構造体71を利用しているので、排気浄化性能の低下を防ぐことができ、またハニカム構造体71を円筒容器75に保持させる際に、段差を吸収するための緩衝部材も不要であることから、部品点数の増加および組み付け作業性の悪化も防止することができる。   When used as an exhaust emission control device, since the honeycomb structure 71 that prevents deformation is used, a reduction in exhaust purification performance can be prevented, and when the honeycomb structure 71 is held in the cylindrical container 75. Further, since the buffer member for absorbing the step is not necessary, it is possible to prevent an increase in the number of parts and a deterioration in assembling workability.

なお、波板9Dの波高さfhと波ピッチfpとの関係の一例としては、波ピッチ拡大前が、fh=2mm,fp=1.6mmで、図8(b)に示す第1ピッチ拡大部Pが、fh=1.5mm,fp=3.1、図9(a)に示す第2ピッチ拡大部Qが、fh=1.0mm,fp=3.8mm、図9(b)に示す第3ピッチ拡大部Rが、fh=0.5mm,fp=4.2mmである。   As an example of the relationship between the wave height fh of the corrugated plate 9D and the wave pitch fp, before the wave pitch is enlarged, fh = 2 mm and fp = 1.6 mm, and the first pitch enlarged part shown in FIG. P is fh = 1.5 mm, fp = 3.1, and the second pitch expansion portion Q shown in FIG. 9A is fh = 1.0 mm, fp = 3.8 mm, and the second pitch shown in FIG. The 3-pitch enlarged portion R has fh = 0.5 mm and fp = 4.2 mm.

ところで、近年では排気浄化性能を高めるために、図15(a)に示すような波形状の波板を使用しつつある、図15(a)の波形状は、波高さfhを波ピッチfpよりも大きくしている。つまり、fh/fp>1である。これに対して、図15(b)の波形状は、fh/fp<1として、波高さfhを波ピッチfpよりも小さくしている。   By the way, in recent years, in order to improve the exhaust gas purification performance, a corrugated plate as shown in FIG. 15A is being used. The corrugated shape in FIG. 15A has a wave height fh higher than the wave pitch fp. It is also bigger. That is, fh / fp> 1. On the other hand, in the waveform of FIG. 15B, fh / fp <1, and the wave height fh is made smaller than the wave pitch fp.

図16は、上記のように、波高さfhを波ピッチfpよりも大きくしたハニカム構造体の一部を示しており、ここでの波板15と平板3とで囲まれたセル81内を排気が流れることで、排気が浄化される。   FIG. 16 shows a part of the honeycomb structure in which the wave height fh is larger than the wave pitch fp as described above, and the inside of the cell 81 surrounded by the corrugated plate 15 and the flat plate 3 is exhausted. The exhaust gas is purified by flowing.

この際、波板15と平板3との接触部付近に溜まる無駄な触媒が、波高さfhを波ピッチfpよりも大きくして波板15の立ち上がり部を平板3に対してほぼ垂直としたものが、波高さfhを波ピッチfpよりも小さくして波板15の立ち上がり部を平板3に対してより平行に近い状態としたものに比較して少なくなる。このため、前者のハニカム構造体が、触媒を有効利用して排気性能が向上するとともに、コスト低下を図ることができる。   At this time, a wasteful catalyst that accumulates in the vicinity of the contact portion between the corrugated plate 15 and the flat plate 3 has a wave height fh larger than the wave pitch fp so that the rising portion of the corrugated plate 15 is substantially perpendicular to the flat plate 3. However, the wave height fh is made smaller than the wave pitch fp, and the rising portion of the corrugated plate 15 is made almost parallel to the flat plate 3. For this reason, the former honeycomb structure can effectively utilize the catalyst to improve the exhaust performance and reduce the cost.

特に、波板高さfh と波板ピッチfp との関係をfh /fp = 1 .5 とした場合には、現状の波板より熱伝達率を支配する代表長さ(相当直径) を小さくすることができ、担体が温まりやすくなりエンジン始動時の触媒活性化までの時間が短くできることから、コールド域での浄化性能を向上できる。   In particular, the relationship between the corrugated plate height fh and the corrugated plate pitch fp is expressed as fh / fp = 1. In the case of 5, the representative length (equivalent diameter) governing the heat transfer coefficient can be made smaller than the current corrugated sheet, the carrier is likely to be warmed, and the time until the catalyst activation at the engine start can be shortened. Therefore, the purification performance in the cold region can be improved.

このように排気浄化性能を高めるために、波高さfhを波ピッチfpよりも大きくした場合には、前記図11(b)におけるハニカム構造体710の外周端部の段差730がより大きくなるので、本実施形態のように波板15の波高さが巻き上げ端部73側ほど低くなるようにして段差をなくすことで、より有効なものとなる。   In this way, when the wave height fh is made larger than the wave pitch fp in order to improve the exhaust purification performance, the step 730 at the outer peripheral end of the honeycomb structure 710 in FIG. 11B becomes larger. It becomes more effective by eliminating the step so that the wave height of the corrugated plate 15 becomes lower toward the winding end portion 73 as in this embodiment.

本発明の一実施形態に係わるハニカム構造体の製造装置を示す簡略化した全体構成図である。1 is a simplified overall configuration diagram showing an apparatus for manufacturing a honeycomb structure according to an embodiment of the present invention. 図1のハニカム構造体の製造装置における波板成形機の詳細を示す正面図である。FIG. 2 is a front view showing details of a corrugated sheet forming machine in the honeycomb structure manufacturing apparatus of FIG. 1. 図2の波板成形機における成形ロール部の詳細を示す部分正面図である。It is a partial front view which shows the detail of the forming roll part in the corrugated sheet forming machine of FIG. 図2の波板成形機におけるピッチ詰めロール部の詳細を示す部分正面図である。It is a partial front view which shows the detail of the pitch filling roll part in the corrugated sheet forming machine of FIG. 図2の波板成形機における形状出しロール部の詳細を示す部分正面図である。It is a partial front view which shows the detail of the shaping roll part in the corrugated sheet forming machine of FIG. 図2の巻き上げ端部成形機の全体を示す正面図である。It is a front view which shows the whole winding end part molding machine of FIG. 図6の巻き上げ端部成形機におけるデバイダ駆動部の拡大した正面図である。It is the front view to which the divider drive part in the winding edge part molding machine of FIG. 6 was expanded. 図6の巻き上げ端部成形機の動作説明図で、(a)は端部保持具により波板を保持しつつ最初のデバイダが波板の谷部に入り込んだ状態を示し、(b)は次のデバイダが波板の谷部に入り込んで第1ピッチ拡大部を形成した状態を示す。FIG. 7 is a diagram for explaining the operation of the winding end portion forming machine of FIG. 6, wherein (a) shows a state where the first divider enters the trough portion of the corrugated sheet while the corrugated sheet is held by the end holder; Shows a state in which the first divider expands into the trough portion of the corrugated plate to form the first pitch enlarged portion. 図6の巻き上げ端部成形機の動作説明図で、(a)は図8(b)の状態からさらに次のデバイダが波板の谷部に入り込んで第2ピッチ拡大部を形成した状態を示し、(b)はさらに次のデバイダが波板の谷部に入り込んで第3ピッチ拡大部を形成した状態を示す。FIG. 7 is an explanatory diagram of the operation of the hoisting end forming machine of FIG. 6, wherein (a) shows a state in which the next divider further enters the trough portion of the corrugated plate from the state of FIG. (B) shows a state in which the next divider further enters the trough portion of the corrugated plate to form the third pitch enlarged portion. 図6の巻き上げ端部成形機の動作説明図で、(a)は最後のデバイダによって波板の端部をほぼ平板状に引き伸ばした状態を示し、(b)は(a)の状態で切断具によって波板を切断している状態を示す。FIG. 7 is a diagram for explaining the operation of the winding end portion forming machine in FIG. 6, where (a) shows a state in which the end portion of the corrugated sheet is stretched almost flat by the last divider, and (b) shows a cutting tool in the state of (a). The state which has cut | disconnected the corrugated sheet is shown. (a)は図1の製造装置によって製造したハニカム構造体の断面図で、(b)は従来のハニカム構造体の断面図である。(A) is sectional drawing of the honeycomb structure manufactured with the manufacturing apparatus of FIG. 1, (b) is sectional drawing of the conventional honeycomb structure. 波板の同一展開長での波ピッチと波高さとの関係を示す説明図で、(a),(b),(c)の順に、波ピッチが拡大しかつ波高さが低くなる様子を示す。It is explanatory drawing which shows the relationship between the wave pitch and wave height in the same expansion | deployment length of a corrugated sheet, and shows a mode that a wave pitch expands and a wave height becomes low in order of (a), (b), (c). 図11(a)のハニカム構造体を金属製の円筒容器内に圧入する状態を示す説明図である。FIG. 12 is an explanatory diagram showing a state in which the honeycomb structure of FIG. 11A is press-fitted into a metal cylindrical container. 円筒容器内に圧入したハニカム構造体を、自動車における排気通路上の入口ディヒューザと出口ディヒューザとの間に嵌入固定した状態を示す断面図である。FIG. 3 is a cross-sectional view showing a state in which a honeycomb structure press-fitted into a cylindrical container is fitted and fixed between an inlet diffuser and an outlet diffuser on an exhaust passage in an automobile. 波板の波高さと波ピッチとの関係を示す説明図で、(a)は波高さを波ピッチよりも大きくしたもので、(b)は波高さを波ピッチよりも小さくしたものである。It is explanatory drawing which shows the relationship between the wave height of a corrugated sheet, and a wave pitch, (a) makes wave height larger than wave pitch, (b) makes wave height smaller than wave pitch. 図15(a)の波板を使用したハニカム構造体の一部を示す正面図である。FIG. 16 is a front view showing a part of a honeycomb structure using the corrugated sheet of FIG.

符号の説明Explanation of symbols

3 平板
5 巻き取りスタンド(巻き取り部)
15 波板
53 デバイダ付ベルト(移動体)
55,57,59,61 デバイダ(係止部材)
63 端部保持具(固定部)
71 ハニカム構造体
73 ハニカム構造体の巻き上げ端部
fp 波板のピッチ
fh 波板の高さ
3 Flat plate 5 Winding stand (winding part)
15 Corrugated sheet 53 Divider belt (moving body)
55, 57, 59, 61 Divider (locking member)
63 End holder (fixed part)
71 Honeycomb structure 73 Winding end of honeycomb structure fp Corrugated sheet pitch fh Corrugated sheet height

Claims (3)

波板(15)と平板(3)とを重ね合わせてこれらを渦巻き状に巻き付けてなるハニカム構造体の製造方法において、前記ハニカム構造体(71)の前記波板(15)および平板(3)の外周側の巻き上げ端部(73)付近を、前記波板(15)をその巻き付け方向に対応する長さ方向に引っ張ることで、前記波板(15)の波ピッチ(fp)を巻き上げ端部(73)側ほど大きくして波高さ(fh)を巻き上げ端部(73)側ほど低くなるようにしたことを特徴とするハニカム構造体の製造方法。   In the method for manufacturing a honeycomb structure in which the corrugated plate (15) and the flat plate (3) are overlapped and wound into a spiral shape, the corrugated plate (15) and the flat plate (3) of the honeycomb structured body (71). The wave pitch (fp) of the corrugated plate (15) is wound up by pulling the corrugated plate (15) in the length direction corresponding to the winding direction of the vicinity of the coiled end portion (73) on the outer peripheral side. (73) A method for manufacturing a honeycomb structured body, wherein the wave height (fh) is increased toward the winding end (73) side by increasing the side. 前記波板(15)および平板(3)を渦巻き状に巻き付ける巻き付け部(5)に対し、前記波板(15)の供給を停止して前記巻き上げ端部(73)となる部位付近を固定部(63)により固定する一方、前記巻き付け部(5)の巻き付け動作を継続して行い、この際前記波板(15)の谷部に、前記波板(15)の移動方向に沿って移動する移動体(53)に設けた係止部材(55,57,59,61)を挿入し、この係止部材(55,57,59,61)が前記波板(15)の移動とともに移動することで、前記係止部材(55,57,59,61)と前記固定部(63)との間の前記波板(15)の波ピッチ(fp)を大きくして波高さ(fh)を低くすることを特徴とする請求項1に記載のハニカム構造体の製造方法。   For the winding portion (5) for winding the corrugated plate (15) and the flat plate (3) in a spiral shape, the supply of the corrugated plate (15) is stopped and the vicinity of the portion that becomes the rolled-up end portion (73) is fixed. While fixing by (63), the winding operation of the winding part (5) is continuously performed, and at this time, the corrugated part of the corrugated sheet (15) is moved along the moving direction of the corrugated sheet (15). The locking member (55, 57, 59, 61) provided on the movable body (53) is inserted, and the locking member (55, 57, 59, 61) moves with the movement of the corrugated plate (15). Thus, the wave pitch (fp) of the corrugated plate (15) between the locking member (55, 57, 59, 61) and the fixed portion (63) is increased to reduce the wave height (fh). The method for manufacturing a honeycomb structured body according to claim 1. 前記係止部材(55,57,59,61)を、前記移動体(53)の移動方向に沿って間隔を開けて複数設け、前記各係止部材(55,57,59,61)が前記波板(15)の谷部に順次入り込むことで、各係止部材(55,57,59,61)と前記固定部(63)との間で、前記波板(15)の波ピッチ(fp)を段階的に大きくして波高さ(fh)を段階的に低くすることを特徴とする請求項2に記載のハニカム構造体の製造方法。   A plurality of the locking members (55, 57, 59, 61) are provided at intervals along the moving direction of the movable body (53), and the locking members (55, 57, 59, 61) are By sequentially entering the troughs of the corrugated plate (15), the wave pitch (fp) of the corrugated plate (15) between the locking members (55, 57, 59, 61) and the fixed portion (63). ) In a stepwise manner and the wave height (fh) is lowered in a stepwise manner.
JP2006157246A 2006-06-06 2006-06-06 Method for manufacturing honeycomb structure Pending JP2007325990A (en)

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JP2006157246A JP2007325990A (en) 2006-06-06 2006-06-06 Method for manufacturing honeycomb structure
PCT/JP2007/058237 WO2007141958A1 (en) 2006-06-06 2007-04-16 Method of manufacturing honeycomb structure

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JPS62174525A (en) * 1986-01-25 1987-07-31 Toyota Motor Corp Catalyst convertor
JP2890503B2 (en) * 1989-07-26 1999-05-17 株式会社日本自動車部品総合研究所 Porous carrier
JP2862298B2 (en) * 1989-12-19 1999-03-03 臼井国際産業株式会社 Exhaust gas purification device
JP2904957B2 (en) * 1991-06-17 1999-06-14 新日本製鐵株式会社 Honeycomb structure winding device and winding method
JP3751139B2 (en) * 1998-01-06 2006-03-01 株式会社ユタカ技研 Metal corrugated sheet forming apparatus for honeycomb tubular body
JP3910722B2 (en) * 1998-04-10 2007-04-25 カルソニックカンセイ株式会社 Forming roll device
JP2004223686A (en) * 2003-01-27 2004-08-12 Calsonic Kansei Corp Manufacturing apparatus and manufacturing method for corrugated fin
JP2005313193A (en) * 2004-04-28 2005-11-10 Calsonic Kansei Corp Pitch closing-up method for corrugated fin

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