JP2007321818A - Double clutch transmission - Google Patents

Double clutch transmission Download PDF

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Publication number
JP2007321818A
JP2007321818A JP2006150419A JP2006150419A JP2007321818A JP 2007321818 A JP2007321818 A JP 2007321818A JP 2006150419 A JP2006150419 A JP 2006150419A JP 2006150419 A JP2006150419 A JP 2006150419A JP 2007321818 A JP2007321818 A JP 2007321818A
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Prior art keywords
gear
output shaft
speed
shaft
output
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JP2006150419A
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Japanese (ja)
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Katsuhiro Komori
克洋 小森
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Mitsubishi Motors Corp
Mitsubishi Automotive Engineering Co Ltd
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Mitsubishi Motors Corp
Mitsubishi Automotive Engineering Co Ltd
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Priority to JP2006150419A priority Critical patent/JP2007321818A/en
Publication of JP2007321818A publication Critical patent/JP2007321818A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/006Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by either one of the parallel flow paths
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/087Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
    • F16H3/093Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts
    • F16H2003/0931Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts each countershaft having an output gear meshing with a single common gear on the output shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/0052Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising six forward speeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H63/00Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
    • F16H63/40Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism comprising signals other than signals for actuating the final output mechanisms
    • F16H63/48Signals to a parking brake or parking lock; Control of parking locks or brakes being part of the transmission

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Transmissions (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a double clutch transmission allowing a worker to assemble a parking gear on an output shaft easily while ensuring loading-on-vehicle property. <P>SOLUTION: This double clutch transmission is constituted by providing driven gears 31-37 by apportioning them in such a way that the number of gear stages on a first output shaft side is smaller than that on a second input shaft side for the first and second output shafts 40, 41 together with synchronizing mechanisms 50-53 and providing the parking gear 61 adjacent to the driven gear 31 or the synchronizing mechanism 50 arranged at the closest position to the other end part of the retracted first output shaft 40 by retracting the first output shaft 40 onto clutch 12, 13 sides and shortening the whole length of the first output shaft 40 more than that of the second output shaft 41. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、2つのクラッチと2つの入力軸とを用いて、動力伝達が断たれるのを最小限に抑えたシンクロ機構による連続的な変速を可能としたダブルクラッチ変速機に関する。   The present invention relates to a double clutch transmission that uses two clutches and two input shafts to enable continuous shifting by a synchro mechanism that minimizes disconnection of power transmission.

車両(自動車)の自動変速機には、常時噛合い式(駆動ギヤと被駆動ギヤとが噛合う)のギヤ機構を用いて、動力伝達のロスを抑えながら連続的な変速を可能としたダブルクラッチ変速機と呼ばれる変速機がある。   The automatic transmission of a vehicle (automobile) uses a gear mechanism that is always meshed (the drive gear and the driven gear mesh), and enables a double shift that enables continuous gear shifting while suppressing power transmission loss. There is a transmission called a clutch transmission.

このダブルクラッチ変速機には、駆動ギヤを有する2つの入力軸と2つのクラッチを用いた入力系、被駆動ギヤやシンクロ機構を有する2つの出力軸を用いた出力系を組み合わせた構造が用いられている。具体的には、入力系として、例えば複数の前進変速段を偶数の変速段と奇数の変速段との変速段グループに分け、奇数の変速段グループの各駆動ギヤを、それぞれクラッチとつながる第1の入力軸又はその入力軸周囲で回転する第2の入力軸の一方に設け、偶数の変速段グループの各駆動ギヤをその一方に設けて、各クラッチから第1あるいは第2の入力軸へエンジン回転力を伝達する構造が用いられる。また出力系としては、第1および第2の入力軸と並行に設けた第1および第2の出力軸に、各駆動ギヤと噛合う各被駆動ギヤを、当該被駆動ギヤへ回転力を伝えるシンクロ機構と共に、振り分けた構造が用いられる。   This double clutch transmission uses a structure in which two input shafts having a drive gear and an input system using two clutches and an output system using two output shafts having a driven gear and a synchro mechanism are used. ing. Specifically, as an input system, for example, a plurality of forward shift speeds are divided into shift speed groups of even speed shift speeds and odd speed shift speeds, and each drive gear of the odd speed shift speed group is connected to a clutch. The first input shaft or the second input shaft that rotates around the input shaft is provided on one side, and the drive gears of even-numbered shift speed groups are provided on one side of the engine from each clutch to the first or second input shaft. A structure that transmits rotational force is used. As an output system, each driven gear meshing with each driving gear is transmitted to the first and second output shafts provided in parallel with the first and second input shafts, and the rotational force is transmitted to the driven gear. A distributed structure is used together with the synchro mechanism.

こうした入・出系によると、例えば奇数の変速段のシフトが完了し、クラッチから第1の入力軸へ入力されるエンジン回転力が変速されて一方の出力軸から出力されているときを利用して、次段の偶数変速段の駆動ギヤをシンクロ機構で他方の出力軸から伝達される車速にシンクロさせて、次段の変速に備えておける。このため、次段に変速するときは、第1の入力軸をつないでいるクラッチを切り、残るクラッチを入れて第2の入力軸からの動力伝達へ切り替えれば、即座に、隣りの偶数段の変速段へシフトされる。さらに隣の奇数段の次変速を行なうときも、第2の入力軸を通じてエンジン回転力を伝達している間に、第1の入力軸上の次段の奇数段の変速段を車速にシンクロさせて次段の変速に備えておけば、両クラッチの切替えにより、隣りの奇数段の変速段へのシフトが完了するので、低速変速段〜高速変速段、例えば1速から6速まで、動力伝達のロスを抑えながら変速、すなわち迅速に1速から6速まで連続的に変速が行える。   According to such an input / output system, for example, when the shift of an odd number of gears is completed and the engine rotational force input from the clutch to the first input shaft is shifted and output from one output shaft, it is used. Thus, the drive gear of the next even-numbered gear stage is synchronized with the vehicle speed transmitted from the other output shaft by the synchro mechanism to prepare for the next gear shift. For this reason, when shifting to the next stage, if the clutch connected to the first input shaft is disengaged, the remaining clutch is engaged and switching to the power transmission from the second input shaft is performed immediately, the next even stage Shifted to the shift stage. Further, when performing the next odd-numbered next shift, the next odd-numbered shift stage on the first input shaft is synchronized with the vehicle speed while the engine torque is transmitted through the second input shaft. If the gears for the next gear are prepared, the shift to the adjacent odd gears is completed by switching both clutches. Therefore, the power transmission from the low speed gear to the high speed, for example, from the first to the sixth gear is performed. The gear shift, that is, the speed can be continuously changed from the first speed to the sixth speed while suppressing the loss of the gear.

ところで、こうしたダブルクラッチ変速機は、通常、車両の駐車時は、2つのクラッチは、いずれも切れた状態となる。この状態だと、車両が不用意に動きやすいので、そうしたことがないよう、ダブルクラッチ変速機を装備した車両では、別途、パーキングギヤを装備して、爪部との係合により、車両が動かないようにすることが行なわれている。   By the way, in such a double clutch transmission, normally, when the vehicle is parked, both clutches are in a disconnected state. In this state, the vehicle tends to move carelessly, so in order to avoid such a situation, a vehicle equipped with a double clutch transmission is equipped with a separate parking gear, and the vehicle moves by engaging with the claw. It has been done not to.

近時では、過度なトルク(傾斜した場所に駐車したときなどにおける車両重量が要因)が作用しないよう、出力軸の被駆動ギヤ間にパーキングギヤを組み込むことが行なわれている。例えば特許文献1に開示されるように前進変速段を6段、後進を1段として、第1の出力軸に、5速、6速、Rev.といった3つ被駆動ギヤを振り分け、第2の出力軸に、1速、2速、3速、4速といった4つの被駆動ギヤを振り分けた変速機では、第2の出力軸の被駆動ギヤ間、例えば3速の被駆動ギヤと4速の被駆動ギヤとの間に、パーキングギヤを設けることが行なわれている。
特開2006−52832公報
Recently, a parking gear has been incorporated between the driven gears of the output shaft so that excessive torque (caused by the weight of the vehicle when parked in an inclined place or the like) does not act. For example, as disclosed in Patent Document 1, the forward shift speed is set to 6 stages and the reverse speed is set to 1 speed, and the first output shaft is set to 5th speed, 6th speed, Rev. In the transmission in which four driven gears such as the first speed, the second speed, the third speed, and the fourth speed are distributed to the second output shaft, between the driven gears of the second output shaft. For example, a parking gear is provided between a third-speed driven gear and a fourth-speed driven gear.
JP 2006-52832 A

ところが、被駆動ギヤは出力軸に回転自在に支持されるのに対して、パーキングギヤはそれとは異なり出力軸に固定される部品なので、被駆動ギヤと被駆動ギヤ間のパーキングギヤを設ける構造だと、出力軸の途中をパーキングギヤが取り付く部分としたり、同パーキングギヤを形成するスペースを確保したりするために、被駆動ギヤやシンクロ機構のレイアウトの変更が余儀なくされたり、パーキングギヤの組み付けやパーキングギヤ周辺の被駆動ギヤやシンクロ機構の組み付けが面倒になったりする。しかも、多くの変速段の被駆動ギヤが振り分けられた第2の出力軸にパーキングギヤを取り付けると、長さ寸法の出力軸の全長をさらに長くせざるを得ず、ダブルクラッチ変速機の本体部の最大寸法を変更させる外形の変化をもたらし、ダブルクラッチ変速機の車載性を不利にさせてしまう。   However, while the driven gear is rotatably supported by the output shaft, the parking gear is a part that is fixed to the output shaft, and therefore, the parking gear is provided between the driven gear and the driven gear. And in order to make the parking gear part of the output shaft and to secure the space to form the parking gear, the layout of the driven gear and synchro mechanism must be changed, the parking gear can be assembled, Assembling the driven gear and the synchro mechanism around the parking gear is troublesome. In addition, if the parking gear is attached to the second output shaft to which the driven gears of many speed stages are distributed, the total length of the output shaft of the length dimension has to be further increased, and the main body of the double clutch transmission This causes a change in the outer shape that changes the maximum dimensions of the double clutch transmission, making the on-board performance of the double clutch transmission unfavorable.

そこで、本発明の目的は、車載性を確保しながら、容易に出力軸にパーキングギヤが組み付けられるダブルクラッチ変速機を提供することにある。   Accordingly, an object of the present invention is to provide a double clutch transmission in which a parking gear can be easily assembled to an output shaft while securing on-vehicle performance.

請求項1に記載の発明は、上記目的を達成するために、被駆動ギヤを、シンクロ機構と共に、第1および第2の出力軸に対して第1の出力軸側が第2の入力軸側の変速段数より少なくなるよう振り分けて設けて、第1の出力軸の全長を、クラッチ側へ退避させて、第2の出力軸より短くさせておき、退避した第1の出力軸の他端部に、当該他端部の最も近くに配置された被駆動ギヤあるいはシンクロ機構と隣接して、パーキングギヤを設けることとした。   In order to achieve the above object, according to the first aspect of the present invention, the driven gear, together with the synchro mechanism, has a first output shaft side on the second input shaft side with respect to the first and second output shafts. The first output shaft is retracted to the clutch side and shorter than the second output shaft, and is arranged at the other end of the retracted first output shaft. The parking gear is provided adjacent to the driven gear or the synchro mechanism arranged closest to the other end.

請求項2に記載の発明は、さらに、第1の出力軸の端部は、軸端に軸受、同軸受から順に、該軸受から離れる方向をシフト方向としたシンクロ機構、同シンクロ機構で回転力の伝達が行なわれる被駆動ギヤが設けられる構成とし、このうちの軸受と、該軸受と隣接するシンクロ機構との間の出力軸部分にパーキングギヤが設けられるようにした。   According to the second aspect of the present invention, the end of the first output shaft includes a bearing at the shaft end, a synchro mechanism in which the direction away from the bearing is a shift direction in order from the bearing, and a rotational force by the synchro mechanism. In this configuration, a driven gear for transmitting the motor is provided, and a parking gear is provided at the output shaft portion between the bearing and the synchro mechanism adjacent to the bearing.

請求項3に記載の発明は、さらに、車載時、パーキングギヤ組み付いた第1の出力軸は、第1および第2の入力軸より上側に配置され、第2の出力軸は、第1および第2の入力軸より下側に配置される構成とした。   According to a third aspect of the present invention, when the vehicle is mounted, the first output shaft assembled with the parking gear is disposed above the first and second input shafts, and the second output shaft is the first and second shafts. It was set as the structure arrange | positioned below the 2nd input shaft.

請求項1に記載の発明によれば、パーキングギヤの設置は、出力軸の端部に組み付ける構造で対処できるので、出力軸の被駆動ギヤやシンクロ機構のレイアウトを変更させずに、容易にパーキングギヤが組み付けられる。しかも、パーキングギヤは、全長が第2の出力軸より短くなる部分の領域を活用して配置されるので、ダブルクラッチ変速機の本体部の最大寸法を変更させるという、車載性を損なう外形の変化は抑えられる。   According to the first aspect of the present invention, since the parking gear can be installed by a structure assembled to the end of the output shaft, the parking gear can be easily parked without changing the layout of the driven gear of the output shaft and the synchro mechanism. The gear is assembled. In addition, since the parking gear is arranged by utilizing the region of the part whose overall length is shorter than the second output shaft, the change in the outer shape that impairs the on-vehicle property, which changes the maximum dimension of the main body of the double clutch transmission. Is suppressed.

請求項2に記載の発明によれば、パーキングギヤは、有効な設置スペースが確保しやすい、軸受から離れる一方向をシフト方向としたシンクロ機構と軸受との間に取り付けられるので、出力軸の増加は合理的に最小限に抑えられる。そのうえ、パーキングギヤは、出力軸に対し回動可能な支持が要求される被駆動ギヤとは異なり、出力軸と共に回転する固定が求められるシンクロ機構と同じ取付構造なので、同シンクロ機構に影響を与えずに取り付けができるうえ、シンクロ機構と共用した取付構造でもすむ。   According to the invention described in claim 2, since the parking gear is attached between the synchro mechanism and the bearing in which one direction away from the bearing is easy to secure an effective installation space and the shift direction is increased, the output shaft is increased. Is reasonably minimized. In addition, the parking gear is different from the driven gear, which is required to support the output shaft so that it can rotate. The parking gear has the same mounting structure as the synchro mechanism that needs to be fixed together with the output shaft. It is possible to install without using a sync mechanism.

請求項3に記載の発明によれば、ダブルクラッチ変速機の上部には、横置きの車載時、車体の骨格部材から逃げるのに適した凹形状が確保されるので、ダブルクラッチ変速機の横置き搭載性の悪化が抑えられる。   According to the third aspect of the present invention, since a concave shape suitable for escaping from the skeleton member of the vehicle body is secured on the upper part of the double clutch transmission when the vehicle is installed horizontally, the side of the double clutch transmission is secured. Deterioration of mountability can be suppressed.

[一実施形態]
以下、本発明を図1〜図4に示す一実施形態にもとづいて説明する。
[One Embodiment]
Hereinafter, the present invention will be described based on an embodiment shown in FIGS.

図1は、例えば前進段が6速、後進段が1速の計7速の変速段をもつ、横置き車載式のダブルクラッチ変速機の概略構成を示していて、図中1はダブルクラッチ変速機の本体部を示している。本体部1は、入力系2と出力系30とを組み合わせた構造が用いられている。このうち入力系2は、複数の駆動ギヤ3〜7が配置される2つの入力軸9、10(本願の第1、第2の入力軸に相当)と2つのクラッチ12,13(第1、第2のクラッチ)とを組み合わせた構造が用いられている。出力系30は、被駆動ギヤ31〜37やシンクロ機構50〜53が配置される2つの出力軸40,41(本願の第1、第2の出力軸に相当)を用いて構成した構造が用いられている。   FIG. 1 shows a schematic configuration of a laterally mounted on-vehicle double clutch transmission having, for example, a forward speed of 6 speeds and a reverse speed of 1 speed for a total of 7 speeds. The main part of the machine is shown. The main body 1 has a structure in which an input system 2 and an output system 30 are combined. Of these, the input system 2 includes two input shafts 9 and 10 (corresponding to the first and second input shafts of the present application) on which a plurality of drive gears 3 to 7 are disposed, and two clutches 12 and 13 (first and second input shafts). A structure combining the second clutch) is used. The output system 30 has a structure configured using two output shafts 40 and 41 (corresponding to the first and second output shafts of the present application) on which the driven gears 31 to 37 and the synchro mechanisms 50 to 53 are disposed. It has been.

図2には、その詳細な構造となるダブルクラッチ変速機の展開した正断面図が示され、図3には同ダブルクラッチ変速機の側断面図が示されている。これら図2および図3を参照して、入力系2の構造を説明すると、同図中15はクラッチケース、16は同クラッチケース15と直列に連結された変速機ケースを示している。クラッチケース15内には上記クラッチ12,13が収められる。これらクラッチ12,13は、例えばエンジン70の出力軸につながる2組のプッシャプレート12a,13a、入力軸9,10にそれぞれつながる2組の独立した乾式のクラッチ板12b,13bを軸方向に交互に並べて構成され、各プッシャプレート12a,13aの移動(作動)により、各プッシャプレート12a,13aをクラッチ板12b、13bに密接させたり、離反させたりすることができるようにしてある。   FIG. 2 shows a developed front sectional view of a double clutch transmission having the detailed structure, and FIG. 3 shows a side sectional view of the double clutch transmission. The structure of the input system 2 will be described with reference to FIGS. 2 and 3. In FIG. 2, reference numeral 15 denotes a clutch case, and 16 denotes a transmission case connected in series with the clutch case 15. The clutches 12 and 13 are housed in the clutch case 15. These clutches 12 and 13 are, for example, two sets of pusher plates 12a and 13a connected to the output shaft of the engine 70 and two sets of independent dry clutch plates 12b and 13b connected to the input shafts 9 and 10 alternately in the axial direction. The pusher plates 12a and 13a can be brought into close contact with or separated from the clutch plates 12b and 13b by the movement (operation) of the pusher plates 12a and 13a.

変速機ケース16内に上記入力軸9,10が配設される。これら入力軸9,10のうち、入力軸9には、軸心に潤滑油67(図3にのみ図示)が通る通孔15をもつ軸部材が用いられる。この軸部材がクラッチケース15の開口近くから、変速機ケース16内の深部、詳しくはクラッチ12,13とは反対側の端壁16aの近くまで配置されている。残る入力軸10は、筒形の軸部材から構成され、入力軸9の外周面に嵌挿してある。そして、入力軸9の外面と入力軸10の内面との間には、軸受部となるニードルベアリング11が介装され、双方の入力軸9,10を回転自在としている。なお、11aは、そのニードルベアリング11へ入力軸10内からの潤滑油67を導く通孔を示す。入力軸10は、入力軸9のクラッチ12,13側の一端側から、変速機ケース16内に配置された他端側のほぼ半分までを覆っている。そして、2重軸部の中間部は、クラッチケース15と変速機ケース16との間を仕切る端壁16bに組み付けた軸受17aによって支持される。入力軸9の変速機ケース16側の端部は、端壁16aに組み付けた軸受17bによって支持される。こうした軸受17a,17bの支持により、入力軸9は回転可能に支持され、入力軸10はその入力軸9の軸心回りに回転可能に支持される。クラッチケース15内に突き出た入力軸9の端部は、クラッチ13に連結、具体的にはクラッチ13のクラッチ板13aに連結され、同じく入力軸10の端部は、クラッチ12に連結、具体的にはクラッチ12のクラッチ板12aに連結され、クラッチ13が接続されると、エンジン70から出力される回転力が入力軸9へ伝わり、クラッチ12が接続されると、エンジン70から出力される回転力が入力軸10へ伝わるようにしている。つまり、クラッチ12,13の作動により、エンジン70の回転力が入力軸9あるいは入力軸10へ択一的に伝達されるようにしている。   The input shafts 9 and 10 are disposed in the transmission case 16. Of these input shafts 9 and 10, a shaft member having a through hole 15 through which the lubricating oil 67 (shown only in FIG. 3) passes is used for the input shaft 9. This shaft member is arranged from the vicinity of the opening of the clutch case 15 to the deep part in the transmission case 16, specifically, to the vicinity of the end wall 16 a opposite to the clutches 12 and 13. The remaining input shaft 10 is composed of a cylindrical shaft member, and is fitted on the outer peripheral surface of the input shaft 9. And between the outer surface of the input shaft 9 and the inner surface of the input shaft 10, the needle bearing 11 used as a bearing part is interposed, and both the input shafts 9 and 10 are rotatable. Reference numeral 11 a denotes a through hole that guides the lubricating oil 67 from the input shaft 10 to the needle bearing 11. The input shaft 10 covers from the one end side of the input shaft 9 on the clutch 12, 13 side to almost half of the other end side disposed in the transmission case 16. An intermediate portion of the double shaft portion is supported by a bearing 17a assembled to an end wall 16b that partitions between the clutch case 15 and the transmission case 16. The end of the input shaft 9 on the transmission case 16 side is supported by a bearing 17b assembled to the end wall 16a. By supporting the bearings 17a and 17b, the input shaft 9 is rotatably supported, and the input shaft 10 is rotatably supported around the axis of the input shaft 9. The end of the input shaft 9 protruding into the clutch case 15 is connected to the clutch 13, specifically connected to the clutch plate 13 a of the clutch 13. Similarly, the end of the input shaft 10 is connected to the clutch 12, specifically When the clutch 13 is connected to the clutch plate 12a of the clutch 12, the rotational force output from the engine 70 is transmitted to the input shaft 9, and when the clutch 12 is connected, the rotation output from the engine 70 is performed. The force is transmitted to the input shaft 10. That is, the rotational force of the engine 70 is alternatively transmitted to the input shaft 9 or the input shaft 10 by the operation of the clutches 12 and 13.

入力軸9,10には、駆動ギヤ3〜7が所定の2つの変速段グループに分けられて設けられる。具体的には、前進変速段(1〜6速)は偶数の変速段と奇数の変速段との変速段グループに分けられ、そのうちの奇数の変速段グループに相当する駆動ギヤ3〜5が入力軸9に設けられている、具体的には、奇数の変速段グループの駆動ギヤは、軸受17bと隣接した地点(変速機の後端側)から、1速用の駆動ギヤ3、3速用の駆動ギヤ4、5速用の駆動ギヤ5の順で、入力軸10から突き出た軸部分9a(入力軸9)に設けてある。特に1速用の駆動ギヤ3には、減速比が稼げるよう、他の3速用や5速用の駆動ギヤ4,5のような軸部分9aに円盤状のハブ部を形成して、同ハブ部に工具で噛合い歯を形成するのではなく、軸部分9aの外周面に、直接、工具で噛合い歯を創成した構造が用いてある。しかも、この1速用の駆動ギヤ3と隣合う駆動ギヤには、1速ギヤの駆動ギヤ3の創成時、工具との干渉が短い距離で避けられるよう、次の低速側のギヤ、すなわち3速用の駆動ギヤ4を選び、駆動ギヤ間の距離の増加を抑制させている。   The input shafts 9 and 10 are provided with drive gears 3 to 7 divided into two predetermined gear groups. Specifically, the forward gears (1st to 6th gears) are divided into gear groups of even gears and odd gears, and drive gears 3 to 5 corresponding to the odd gear groups are input. Specifically, the drive gears of the odd-numbered shift stage groups provided on the shaft 9 are the first-speed drive gear 3 and the third-speed drive gear from the point adjacent to the bearing 17b (the rear end side of the transmission). The drive gear 4 and the fifth-speed drive gear 5 are provided in the shaft portion 9a (input shaft 9) protruding from the input shaft 10 in this order. In particular, the first-speed drive gear 3 is formed with a disk-shaped hub portion on the shaft portion 9a like the other third-speed and fifth-speed drive gears 4 and 5 so that a reduction ratio can be obtained. Instead of forming meshing teeth with a tool in the hub portion, a structure in which meshing teeth are created directly with a tool on the outer peripheral surface of the shaft portion 9a is used. Moreover, the drive gear 3 adjacent to the first-speed drive gear 3 has the next low-speed gear, that is, 3 so that interference with the tool can be avoided at a short distance when the first-speed drive gear 3 is created. The speed driving gear 4 is selected to suppress an increase in the distance between the driving gears.

偶数の変速段グループに相当する駆動ギヤは、入力軸10に設けられる。具体的には、偶数の変速段グループの駆動ギヤは、変速機後端側の端部から、4速・6速兼用の駆動ギヤ6、2速用の駆動ギヤ7の順で、入力軸10に設けてある。これにより、クラッチ13が接続されると、エンジン70の回転力が奇数段の駆動ギヤ3〜5へ伝わり、クラッチ12が接続されると、エンジン70の回転力が偶数段の駆動ギヤ6,7へ伝わるようにしてある。   Drive gears corresponding to even-numbered shift speed groups are provided on the input shaft 10. Specifically, the drive gears of even-numbered shift speed groups are input shaft 10 in the order of drive gear 6 for both 4th speed and 6th speed and drive gear 7 for 2nd speed from the rear end of the transmission. Is provided. Thereby, when the clutch 13 is connected, the rotational force of the engine 70 is transmitted to the odd-numbered drive gears 3 to 5, and when the clutch 12 is connected, the rotational force of the engine 70 is transmitted to the even-numbered drive gears 6, 7. It is intended to be transmitted to.

一方、出力系30を図2および図3を参照して説明すると、出力軸40,41は、いずれも変速機ケース16内に、入力軸9,10と並行に配設されている。特に図3に示されるように出力軸40は2重軸構造の入力軸9,10(入力軸部)を挟んだ上側に地点に配設され、出力軸41は同入力軸9,10を挟んだ下側の地点に配置されている。これら出力軸40,41は、いずれもクラッチ12,13側の端部を端壁16bで揃えて入力軸9,10と並行に配置されている。そして、揃えた各軸端は端壁16bに組み込まれた各軸受38a、38bにより回転可能に支持されている。残る各出力軸40,41の変速機後端側となる軸端は、端壁16aに組み込まれた各軸受39a,39bにより回転可能に支持されている。また出力軸40,41のクラッチ12,13側の端部には、それぞれ出力ギヤ42,43が設けられている。これら出力ギヤ42,43が変速機ケース16の側部に組み付けたデファレンシャル機構44に噛合させてある。具体的には、デファレンシャル機構44は、変速機ケース16の側部に形成したデフケース45内に、各要素、具体的にはピニオンギヤ45a〜45dの組み合わせで形成される差動ギヤ部45e、同差動ギヤ部45eへ回転を入力するリングギヤ46(リダクションギヤ)、差動ギヤ部45eで分配された回転力を左右駆動輪(図示しない)へ伝える車軸47a,47bを有して構成してある。出力ギヤ42,43は、このデファレンシャル機構44のリングギヤ46に噛合させてある。これら出力ギヤ42,43の減速比は、上側に配置される出力軸40の終減速比が、下側に配置される出力軸41の終減速比よりも大きくなるように設定してある。   On the other hand, when the output system 30 is described with reference to FIGS. 2 and 3, the output shafts 40 and 41 are both arranged in the transmission case 16 in parallel with the input shafts 9 and 10. In particular, as shown in FIG. 3, the output shaft 40 is disposed at a point on the upper side across the input shafts 9 and 10 (input shaft portions) of the double shaft structure, and the output shaft 41 sandwiches the input shafts 9 and 10. It is located at the lower point. The output shafts 40 and 41 are arranged in parallel with the input shafts 9 and 10 with the end portions on the clutch 12 and 13 side aligned with the end wall 16b. The aligned shaft ends are rotatably supported by bearings 38a and 38b incorporated in the end wall 16b. The remaining output shafts 40 and 41 have shaft ends on the transmission rear end side that are rotatably supported by bearings 39a and 39b incorporated in the end wall 16a. Output gears 42 and 43 are provided at the ends of the output shafts 40 and 41 on the clutch 12 and 13 side, respectively. These output gears 42 and 43 are meshed with a differential mechanism 44 assembled to the side portion of the transmission case 16. Specifically, the differential mechanism 44 includes a differential gear portion 45e formed by combining each element, specifically, a combination of pinion gears 45a to 45d, in the differential case 45 formed on the side portion of the transmission case 16, and the same difference. A ring gear 46 (reduction gear) that inputs rotation to the moving gear portion 45e and axles 47a and 47b that transmit the rotational force distributed by the differential gear portion 45e to left and right drive wheels (not shown) are configured. The output gears 42 and 43 are meshed with the ring gear 46 of the differential mechanism 44. The reduction ratios of these output gears 42 and 43 are set so that the final reduction ratio of the output shaft 40 arranged on the upper side is larger than the final reduction ratio of the output shaft 41 arranged on the lower side.

こうした出力軸40,41に、出力軸40の変速段数を出力軸41の変速段数より少なくなるように、上記被駆動ギヤ31〜36が振り分けて設けてある。具体的には、出力軸40には、軸受39a側から、駆動ギヤ5と噛合う5速用の被駆動ギヤ31、駆動ギヤ6と噛合う4速用の被駆動ギヤ32、後進用の被駆動ギヤ33の順で、3つの被駆動ギヤが配置されている。出力軸41には、軸受39b側から、駆動ギヤ3と噛合う1速用の被駆動ギヤ34、駆動ギヤ4と噛合う3速用の被駆動ギヤ35、駆動ギヤ6と噛合う6速用の被駆動ギヤ36、駆動ギヤ7と噛合う2速用の被駆動ギヤ37の順で、4つの被駆動ギヤが配置されている。ここで、これらギヤのうち軸受17a,17bと隣接して配置される低速段ギヤの駆動ギヤ3,7(1速、2速)の歯幅寸法α1、α2は、いずれも噛合う被駆動ギヤ34,37の歯幅寸法β1、β2よりも大きくしてある。そして、この幅広の駆動ギヤ3,7と噛合う被駆動ギヤ34,37だけは、幅方向片側に寄せた状態で噛合わせてある。こうした被駆動ギヤ31〜37が、いずれも軸受部となるニードルベアリング48を用いて、出力軸40,41の外周面に回転自在に支持させてある。   The driven gears 31 to 36 are allocated to the output shafts 40 and 41 so that the number of shift stages of the output shaft 40 is smaller than the number of shift stages of the output shaft 41. Specifically, from the bearing 39a side, the output shaft 40 has a fifth-speed driven gear 31 that meshes with the drive gear 5, a fourth-speed driven gear 32 that meshes with the drive gear 6, and a reverse gear. Three driven gears are arranged in the order of the driving gear 33. From the bearing 39b side to the output shaft 41, a first-speed driven gear 34 that meshes with the drive gear 3, a third-speed driven gear 35 that meshes with the drive gear 4, and a sixth-speed gear that meshes with the drive gear 6. The four driven gears are arranged in the order of the driven gear 36 and the second-speed driven gear 37 that meshes with the driven gear 7. Here, among these gears, the tooth width dimensions α1 and α2 of the drive gears 3 and 7 (first speed and second speed) of the low-speed gears arranged adjacent to the bearings 17a and 17b are the driven gears that are engaged with each other. The tooth width dimensions β1 and β2 of 34 and 37 are made larger. And only the driven gears 34 and 37 that mesh with the wide driving gears 3 and 7 are meshed with each other in a state of being moved to one side in the width direction. These driven gears 31 to 37 are rotatably supported on the outer peripheral surfaces of the output shafts 40 and 41 by using a needle bearing 48 as a bearing portion.

こうした被駆動ギヤ31〜37のレイアウト(出力軸40側の変速段数を出力軸41側より少なくしたレイアウト)に合わせて、上記シンクロ機構50〜53も振り分けて、出力軸40,41に設けてある。具体的には、出力軸40には、被駆動ギヤ32(4速用)と被駆動ギヤ33(後進用)間の軸部分に、シフト方向が二方向タイプの4速・後進選択用のシンクロ機構50が配置され、被駆動ギヤ31(5速用)を挟んだ軸受39a側の軸部分に、シフト方向が一方向タイプの5速選択用のシンクロ機構51が配置されている。また出力軸41には、被駆動ギヤ34(1速用)と被駆動ギヤ35(3速用)間の軸部分に、シフト方向が二方向タイプの1速・3速選択用のシンクロ機構52が配置され、被駆動ギヤ36(6速用)と被駆動ギヤ37(2速用)間の軸部分に、シフト方向が二方向タイプの6速・2速選択用のシンクロ機構53が配置されている。こうした各ギヤ、シンクロ機構の配列により、変速段数の差分、上側の出力軸40の端部を、下側の出力軸41に対して、クラッチ12,13側へ退避させている。つまり、出力軸40の全長を出力軸41よりも短くしている。   In accordance with the layout of the driven gears 31 to 37 (the layout in which the number of shift stages on the output shaft 40 side is smaller than that on the output shaft 41 side), the synchro mechanisms 50 to 53 are also distributed and provided on the output shafts 40 and 41. . Specifically, the output shaft 40 has a shaft portion between the driven gear 32 (for the fourth speed) and the driven gear 33 (for the reverse movement), and a four-speed / reverse selection sync having a two-direction shift direction. A mechanism 50 is arranged, and a sync mechanism 51 for selecting the fifth speed having a one-direction shift direction is arranged on the shaft portion on the bearing 39a side with the driven gear 31 (for the fifth speed) interposed therebetween. Further, the output shaft 41 includes a sync mechanism 52 for selecting the first and third speeds in which the shift direction is a two-way type at the shaft portion between the driven gear 34 (for first speed) and the driven gear 35 (for third speed). Is arranged at the shaft portion between the driven gear 36 (for 6th speed) and the driven gear 37 (for 2nd speed), and the 6-speed / 2-speed selection sync mechanism 53 is selected. ing. Due to the arrangement of the gears and the synchro mechanisms, the difference in the number of gears and the end of the upper output shaft 40 are retracted toward the clutches 12 and 13 with respect to the lower output shaft 41. That is, the total length of the output shaft 40 is shorter than the output shaft 41.

二方向タイプのシンクロ機構50,52,53には、いずれも軸部分にスプライン嵌合されたシンクロナイザハブ55の外周部に、シンクロナイザスリーブ56を軸方向にスライド可能に組み付け、シンクロナイザハブ55の両側の配置された各ギヤに一対のシンクロナイザコーン57を形成し、同シンクロナイザコーン57の外周のコーン面に一対のシンクロナイザリング58を嵌挿した構造が用いられている(符号はシンクロ機構50,52に図示)。これにより、シンクロナイザスリーブ56を軸方向のいずれかの方向へスライドさせると、シンクロナイザリング58とシンクロナイザコーン57との摩擦により、回転速度差を減らしながら、出力軸40や出力軸41と各変速段の被駆動ギヤとが係合され(同期噛合)、両間で回転力の伝達が行なわれるようにしている。   In each of the two-way type synchronizers 50, 52, and 53, a synchronizer sleeve 56 is slidably assembled to the outer periphery of the synchronizer hub 55 that is spline-fitted to the shaft portion. A structure is used in which a pair of synchronizer cones 57 is formed in each of the arranged gears, and a pair of synchronizer rings 58 are inserted into the outer cone surface of the synchronizer cone 57 (reference numerals are shown in the synchronizer mechanisms 50 and 52). ). As a result, when the synchronizer sleeve 56 is slid in any axial direction, the friction between the synchronizer ring 58 and the synchronizer cone 57 reduces the rotational speed difference while reducing the rotational speed difference between the output shaft 40 and the output shaft 41. The driven gear is engaged (synchronized meshing), and the rotational force is transmitted between them.

ここで、シンクロスリーブ56の外径より、歯車径の大きな低速段の被駆動ギヤ34(1速用)に組み付くシンクロ機構52は、被駆動ギヤ34にできるだけ近づけて配置させてある。この近づける構造には、被駆動ギヤ34のシンクロ機構52側の側面全体に、軸心回りに環状の凹部55aを形成し、同凹部55a内に、シンクロナイザリング58、シンクロナイザコーン57を設けて、スライドするシンクロスリーブ56の一部が凹部55a内に入り込むようにした構造が用いられる。つまり、同変速段のシンクロナイザスリーブ56は、他の変速段のときよりも、被駆動ギヤ34(1速用)の側面から内側へ入り込んだ位置で同期噛合を完結させて、その分、被駆動ギヤ34からシンクロナイザハブ55までの距離が短くてすむようにしている。   Here, the synchro mechanism 52 that is assembled to the low-speed driven gear 34 (for first gear) having a larger gear diameter than the outer diameter of the synchro sleeve 56 is arranged as close as possible to the driven gear 34. In this approaching structure, an annular recess 55a is formed around the shaft center on the entire side surface of the driven gear 34 on the synchronizer mechanism 52 side, and a synchronizer ring 58 and a synchronizer cone 57 are provided in the recess 55a. A structure is used in which a part of the synchronizing sleeve 56 enters the recess 55a. In other words, the synchronizer sleeve 56 of the same gear stage completes the synchronous mesh at the position where it enters inward from the side surface of the driven gear 34 (for the first speed), compared to the other gear stages, and the driven gear accordingly. The distance from the gear 34 to the synchronizer hub 55 is short.

一方向タイプのシンクロ機構51は、二方向タイプのシンクロ機構50,52のうち、片側のシンクロナイザコーン57、シンクロナイザリング58を省いて、軸受39aから離れる一方向をシフト方向だけとした構造が用いられている。つまり、シンクロナイザスリーブ56を被駆動ギヤ31へスライドさせると、摩擦により、回転速度差を減らしながら、出力軸40と5速用の被駆動ギヤ31とが係合されるようにしている。   The one-way type synchro mechanism 51 has a structure in which one-side synchronizer cone 57 and synchronizer ring 58 are omitted from the two-way type synchro mechanisms 50 and 52, and one direction away from the bearing 39a is only the shift direction. ing. That is, when the synchronizer sleeve 56 is slid to the driven gear 31, the output shaft 40 and the fifth-speed driven gear 31 are engaged with each other while reducing the difference in rotational speed due to friction.

また被駆動ギヤ37(2速用)のうち、シンクロ機構53側とは反対側の側部には、後進用のアイドラギヤ60が同心的に取着されている。アイドラギヤ60には、被駆動ギヤ37より歯車径が小さいギヤが用いられている。このアイドラギヤ60は、出力軸40の後進用の被駆動ギヤ33と噛合っていて、シンクロ機構50により、後進用の被駆動ギヤ33を出力軸40に係合させると、出力軸40から、2速変速段の減速比、後退速段の減速比、さらには回転軸40の終減速比で減速された逆回転の出力が、デファレンシャル機構44へ伝達されるようにしてある。そして、アイドラギヤ60の設置により幅寸法が増した被駆動ギヤ37の軸受面37aは、アイドラギヤ60側に偏らせて配置されたニードルベアリング48で回転自在に支持されていて、空転する後進用の被駆動ギヤ33から加わる負荷にバランスさせた軸受としてある。   A reverse idler gear 60 is concentrically attached to the side of the driven gear 37 (for the second speed) opposite to the synchro mechanism 53 side. As the idler gear 60, a gear having a smaller gear diameter than the driven gear 37 is used. The idler gear 60 meshes with the reverse driven gear 33 of the output shaft 40, and when the reverse driven gear 33 is engaged with the output shaft 40 by the synchro mechanism 50, the output shaft 40 starts from the output shaft 2. The reverse rotation output reduced by the reduction ratio of the speed gear stage, the reduction ratio of the reverse speed stage, and the final reduction ratio of the rotating shaft 40 is transmitted to the differential mechanism 44. The bearing surface 37a of the driven gear 37, whose width is increased by the installation of the idler gear 60, is rotatably supported by a needle bearing 48 disposed so as to be biased toward the idler gear 60, and the reversely rotated reversely driven object. The bearing is balanced with the load applied from the drive gear 33.

一方、全長の短い出力軸40の変速機後端側の端部(退避した端部)には、パーキングギヤ61が設けられている。このパーキングギヤ61は、変速機後端側の端部から最も近くに配置された出力軸40上の変速部品、ここではシフト方向が一方向しかないシンクロ機構51の外側(軸端側)に隣接して設けられている。すなわち、パーキングギヤ61は、シンクロ機構51が取り付く出力軸40の外周のスプライン部40aを共用して、軸端に有る軸受39aと該軸受39aに隣接するシンクロナイザハブ55(シンクロ機構51)との間に介装させてある。さらに述べれば、パーキングギヤ61は、シンクロナイザハブ55が取り付くスプライン部40aにスプライン嵌合されて、軸受39aとシンクロナイザハブ55間に介在させてある。これで、出力軸41より全長が短くなった出力軸40の空スペースに、パーキングギヤ61を取り付けている。むろん、パーキングギヤ61は、図3に示されるように変速機ケース16に組み付けられたギヤロック用の爪部材62と係脱可能となっていて、パーキング時、爪部材62との係合から出力軸40がロックできるようにしている(車軸47a、47bのロック)。   On the other hand, a parking gear 61 is provided at the end (retracted end) of the output shaft 40 having a short overall length on the rear end side of the transmission. This parking gear 61 is adjacent to the transmission component on the output shaft 40 that is disposed closest to the end portion on the rear end side of the transmission, here the outer side (shaft end side) of the synchro mechanism 51 that has only one shift direction. Is provided. That is, the parking gear 61 shares the spline portion 40a on the outer periphery of the output shaft 40 to which the synchro mechanism 51 is attached, and between the bearing 39a at the shaft end and the synchronizer hub 55 (the synchro mechanism 51) adjacent to the bearing 39a. It is inserted in. More specifically, the parking gear 61 is spline-fitted to the spline portion 40a to which the synchronizer hub 55 is attached, and is interposed between the bearing 39a and the synchronizer hub 55. Thus, the parking gear 61 is attached to the empty space of the output shaft 40 whose overall length is shorter than that of the output shaft 41. Of course, the parking gear 61 can be engaged with and disengaged from the gear locking claw member 62 assembled to the transmission case 16 as shown in FIG. 40 can be locked (the axles 47a and 47b are locked).

このパーキングギヤ61の取り付けにより、車両のエンジンルーム(図示しない)にダブルクラッチ変速機を横置きで搭載するとき、図3に示されるように車体の骨格部材、例えばサイドフレーム63と干渉しやすい本体部1の上段の側部を退避、すなわち変速機後端側の張り出しを他の部分より抑えた形状にしている。   By attaching the parking gear 61, when the double clutch transmission is mounted horizontally in an engine room (not shown) of the vehicle, as shown in FIG. 3, the main body easily interferes with a skeleton member of the vehicle body, for example, the side frame 63. The upper side of the part 1 is retracted, that is, the protrusion on the rear end side of the transmission is suppressed from the other parts.

図2に示されるように変速機ケース16内および同ケース16と連なるデフケース45内の下部(底部)には、油溜部66が形成されている。同油溜部66には、出力軸41に組み付けた低速段(1速、2速)の被駆動ギヤ34,37の軸心から下側を浸漬するような油量の潤滑油67が貯溜されている。これにより、回転する被駆動ギヤ34,37で油貯溜部66内の潤滑油67を飛沫させて、各軸受など潤滑が求められる各部へ潤滑油67を供給できるようにしている。   As shown in FIG. 2, an oil reservoir 66 is formed in the lower part (bottom part) of the transmission case 16 and the differential case 45 connected to the case 16. The oil reservoir 66 stores an amount of lubricating oil 67 that immerses the lower side from the shaft center of the driven gears 34 and 37 of the low speed (first speed, second speed) assembled to the output shaft 41. ing. Thus, the lubricating oil 67 in the oil reservoir 66 is splashed by the driven gears 34 and 37 that rotate, so that the lubricating oil 67 can be supplied to each part such as a bearing that requires lubrication.

他方、各クラッチ12,13の接・断動作(プッシャプレート12a,13a)や各シンクロ機構50〜53のシフト選択動作は、例えばECUの指令により制御されるアクチュエータ(いずれも図示しない)で行なわれる。そして、ダブルクラッチ変速機は、ECUに設定された変速情報にしたがい、動力伝達が断たれるロスを最小限に抑えつつ自動変速が行なわれるようにしてある。   On the other hand, the engagement / disengagement operation of the clutches 12 and 13 (the pusher plates 12a and 13a) and the shift selection operation of the synchro mechanisms 50 to 53 are performed by, for example, an actuator (none of which is shown) controlled by a command from the ECU. . The double clutch transmission is configured to perform an automatic shift while minimizing a loss of power transmission in accordance with shift information set in the ECU.

すなわち、このダブルクラッチ変速機の作用について説明すると、1速への変速は、まず、ECUから出力される変速指令で作動するアクチュエータにより、奇数変速段グループのシンクロ機構52のシンクロナイザスリーブ56が1速側へスライドして、1速用の被駆動ギヤ34と出力軸41とを係合させる。これで、1速の変速段が選択される。その後、同じく変速指令で作動するアクチュエータにより、クラッチ13が接動作される。同クラッチ13の作動により、1速のシフトが完了する。これにより、エンジン70の出力は、入力軸9、1速用の駆動ギヤ3、1速用の被駆動ギヤ34、出力軸41へ伝わる奇数系統の伝達ラインで変速される。そして、変速した回転が、出力ギヤ43から、デファレンシャル機構44へ出力されて、左右の車軸47a,47bに伝わり、車両を1速で走行させる。なお、クラッチ12は断動作。   In other words, the operation of this double clutch transmission will be described. First, the shift to the first speed is performed by the synchronizer sleeve 56 of the synchronizer mechanism 52 of the odd-numbered gear group being operated at the first speed by an actuator that operates according to a shift command output from the ECU. The first-speed driven gear 34 and the output shaft 41 are engaged with each other by sliding to the side. Thus, the first gear is selected. Thereafter, the clutch 13 is contacted by an actuator that is also operated in accordance with a shift command. The first gear shift is completed by the operation of the clutch 13. As a result, the output of the engine 70 is shifted on the transmission shaft of the odd number system that is transmitted to the input shaft 9, the first-speed drive gear 3, the first-speed driven gear 34, and the output shaft 41. Then, the shifted rotation is output from the output gear 43 to the differential mechanism 44 and transmitted to the left and right axles 47a and 47b, thereby causing the vehicle to travel at the first speed. The clutch 12 is disengaged.

この1速で走行中、2速への変速指令が出力されると、クラッチ13が接動作、クラッチ12が断動作となっている状態を利用して、偶数変速グループのシンクロ機構53のシンクロナイザスリーブ56が2速側へスライドして、2速用の被駆動ギヤ37を、現在の車速で回転している出力軸41に係合させる。これにより、次段となる2速変速段の駆動ギヤ7は、車速にシンクロして、2速の変速段が選択される。つまり、次段の変速準備が整う。その後、クラッチ13の接続を解除しながら、クラッチ12の接続が行なわれ、エンジン70からの動力伝達は、入力軸9から入力軸10へ切り替わる。すると、エンジン70の出力は、入力軸10、2速用の駆動ギヤ7、2速用の被駆動ギヤ37、出力軸40へ伝わる偶数系統の伝達ラインで変速され、その変速した回転が出力ギヤ43から、デファレンシャル機構44へ出力される(2速シフト完了)。この2速への切り替えにより、即座に、車両は、2速走行へ切り替わる。   When the gear shift command to the second gear is output during traveling in the first gear, the synchronizer sleeve of the synchronizer mechanism 53 of the even gear group is utilized by utilizing the state in which the clutch 13 is engaged and the clutch 12 is disengaged. 56 slides to the second speed side, and the second-speed driven gear 37 is engaged with the output shaft 41 rotating at the current vehicle speed. As a result, the drive gear 7 of the second speed gear stage that is the next speed is synchronized with the vehicle speed, and the second speed gear stage is selected. That is, preparation for the next speed change is completed. Thereafter, the clutch 12 is connected while releasing the connection of the clutch 13, and the power transmission from the engine 70 is switched from the input shaft 9 to the input shaft 10. Then, the output of the engine 70 is shifted on the input shaft 10, the second-speed drive gear 7, the second-speed driven gear 37, and an even number of transmission lines that are transmitted to the output shaft 40. 43 to the differential mechanism 44 (2nd speed shift complete). By switching to the second speed, the vehicle immediately switches to the second speed traveling.

この2速で走行中、3速への変速指令が出力されると、クラッチ12が接動作、クラッチ13が断動作となっている状態を利用して、奇数変速グループのシンクロ機構52のシンクロナイザスリーブ56を3速側へスライドさせて、3速用の被駆動ギヤ35を、現在の車速で回転している出力軸40に係合させる。これにより、次段となる3速変速段の駆動ギヤ4は、車速にシンクロして、3速の変速段が選択される。つまり、次段の変速準備が整う。その後、クラッチ12の接続を解除しながら、クラッチ13の接続が行なわれ、エンジン70の動力伝達は、再び入力軸10から入力軸9へ切り替わる。すると、エンジン70からの出力は、入力軸9、3速用の駆動ギヤ4、3速用の被駆動ギヤ35、出力軸41へ伝わる奇数系統の伝達ラインで変速され、その変速した回転が出力ギヤ43から、デファレンシャル機構44へ出力される(3速シフト完了)。この3速への切り替えにより、即座に、車両は、3速走行へ切り替わる。   When the gear shift command to the third gear is output during traveling in the second gear, the synchronizer sleeve of the sync mechanism 52 of the odd gear group is utilized by utilizing the state in which the clutch 12 is engaged and the clutch 13 is disengaged. 56 is slid to the 3rd speed side, and the 3rd speed driven gear 35 is engaged with the output shaft 40 rotating at the current vehicle speed. As a result, the drive gear 4 of the next third speed gear is synchronized with the vehicle speed and the third speed is selected. That is, preparation for the next speed change is completed. Thereafter, the clutch 13 is connected while the clutch 12 is disconnected, and the power transmission of the engine 70 is switched from the input shaft 10 to the input shaft 9 again. Then, the output from the engine 70 is shifted by an odd number transmission line that is transmitted to the input shaft 9, the third-speed drive gear 4, the third-speed driven gear 35, and the output shaft 41, and the shifted rotation is output. It is output from the gear 43 to the differential mechanism 44 (the third speed shift is completed). By switching to the third speed, the vehicle immediately switches to the third speed traveling.

そして、シンクロ機構50,51,53およびクラッチ12,13により、上記と同様、奇数変速グループ、偶数変速グループで変速段を交互に選択して、クラッチ12,13を交互に切り替えることにより、残る4速、5速、6速の変速段のシフトも、上記した1速〜3速の変速段のときと同様、動力伝達ロスを最小限に抑えながら連続的に変速が行なわれる。   Then, the sync mechanism 50, 51, 53 and the clutches 12, 13 are used to select the gear positions alternately in the odd-numbered gear group and the even-numbered gear group, and the remaining four by alternately switching the clutches 12, 13. The shift of the fifth, sixth, and sixth gears is also performed continuously while minimizing power transmission loss as in the case of the first to third gears described above.

また後進変速段への変速は、クラッチ12,13が断動作となっている状態から、シンクロ機構50のシンクロナイザスリーブ56が後進速側へスライドして、後進用の被駆動ギヤ33と出力軸40とを係合させる。これで、後進速の変速段が選択される。その後、クラッチ12の接動作が行なわれる。これにより、エンジン70からの出力は、入力軸10、2速用の駆動ギヤ7、2速用の被駆動ギヤ37、該ギヤ37に取着されたアイドラギヤ60、後進用の被駆動ギヤ33、出力軸40、出力ギヤ42を経て、デファレンシャル機構44へ伝わる。つまり、出力軸40の回転は、2速変速段の減速比、後退速段の減速比、さらには回転軸41の終減速比で減速された逆回転の出力となって、デファレンシャル機構44へ伝達され、車両を大きな減速比で後進させる。   Further, in the shift to the reverse gear, the synchronizer sleeve 56 of the synchronizer mechanism 50 slides to the reverse speed side from the state where the clutches 12 and 13 are disengaged, and the reverse driven gear 33 and the output shaft 40 are moved. And engage. Thus, the reverse speed gear stage is selected. Thereafter, the clutch 12 is engaged. As a result, the output from the engine 70 is the input shaft 10, the second-speed drive gear 7, the second-speed driven gear 37, the idler gear 60 attached to the gear 37, the reverse-driven gear 33, It is transmitted to the differential mechanism 44 through the output shaft 40 and the output gear 42. That is, the rotation of the output shaft 40 is transmitted to the differential mechanism 44 as an output of reverse rotation decelerated by the reduction ratio of the second speed gear stage, the reduction ratio of the reverse gear stage, and the final reduction ratio of the rotation shaft 41. The vehicle is moved backward at a large reduction ratio.

またパーキングは、パーキング操作に連動したアクチュエータの作動で、図3に示されるように爪部材62を係合側へ回動させて、同爪部材62の先端の爪部62a(図3のみ図示)を、パーキングギヤ61の外周の歯部61a(図3のみ図示)に係合させることで行なわれる。この係合により、出力軸40はロックされ、車両は動かないように拘束される。   Further, parking is performed by operating the actuator in conjunction with the parking operation, and as shown in FIG. 3, the claw member 62 is rotated to the engagement side, and the claw portion 62a at the tip of the claw member 62 (only FIG. 3 is shown). Is engaged with the teeth 61a (only shown in FIG. 3) on the outer periphery of the parking gear 61. By this engagement, the output shaft 40 is locked and the vehicle is restrained from moving.

こうした車両を拘束するパーキングギヤ61は、変速段の噛合い数が少ない出力軸40の端部、それも軸端の最も近くに配置されたシンクロ機構50(5速用)と隣接(軸端側してあるので、該軸上の被駆動ギヤ31〜33(5速用、4速用、後進用)やシンクロ機構51,50(5速用、4速・後進用)のレイアウトを変更させることなく容易に出力軸40にパーキング61の組み付けができる。しかも、パーキングギヤ61は、短くなることによって形成される出力軸40の側方の空いた領域に配置されるので、ダブルクラッチ変速機の本体部1の外形、すなわち変速機ケース16の前後方向の最大寸法を変更させずにすむ。つまり、ダブルクラッチ変速機の車載性を損なう外形の変化を抑えることができる。そのうえ、パーキングギヤ61が付いた変速段数の少ない出力軸40を上側に配置し、変速段数の多い出力軸41を下側に配置した構成としたことで、図4に示されるように本体部1の上段側部には、車載時(横置き)、該上段側部と正対するエンジンルームのサイドフレーム63(車体の車幅方向に配置される骨格部材)から逃げる凹形状部1aが確保されるので、パーキングギヤ61が組み付けられても十分な横置き搭載性能が確保でき、ダブルクラッチ変速機の車載性の悪化が防げる。   The parking gear 61 that restrains such a vehicle is adjacent to the end of the output shaft 40 with a small number of gears at the gear position, and also adjacent to the synchro mechanism 50 (for the fifth speed) disposed closest to the shaft end (on the shaft end side). Therefore, the layout of the driven gears 31 to 33 (for 5th speed, for 4th speed, for reverse) and the synchro mechanisms 51 and 50 (for 5th speed, for 4th speed and for reverse) on the shaft is changed. The parking 61 can be easily assembled to the output shaft 40. Moreover, the parking gear 61 is arranged in a free area on the side of the output shaft 40 formed by shortening, so that the main body of the double clutch transmission can be provided. It is not necessary to change the outer shape of the portion 1, that is, the maximum dimension in the front-rear direction of the transmission case 16. That is, it is possible to suppress a change in the outer shape that impairs the vehicle-mountability of the double clutch transmission. 4 is arranged on the upper side and the output shaft 41 having a larger number of gears is arranged on the lower side, so that the upper side part of the main body 1 as shown in FIG. When the vehicle is mounted (sideways), the concave portion 1a that escapes from the side frame 63 of the engine room (a skeleton member arranged in the vehicle width direction of the vehicle body) facing the upper side is secured. Even if 61 is assembled, sufficient horizontal mounting performance can be ensured, and deterioration of in-vehicle performance of the double clutch transmission can be prevented.

特にパーキングギヤ61は、シフト方向を一方向としたシンクロ機構50と、軸端を支える軸受39aとの間に取り付けたので、出力軸40の増加は合理的に最小限に抑えられる。そのうえ、このようなパーキングギヤ61の設置は、出力軸40に対し回動可能な支持が要求される被駆動ギヤ31〜33とは異なり、固定が要求されるシンクロナイザハブ55(シンクロ機構50)と同じ取付け構造ですむので、シンクロナイザハブ55のスプライン嵌合の構造を共用して取り付けることができる。   In particular, since the parking gear 61 is attached between the synchro mechanism 50 with the shift direction as one direction and the bearing 39a that supports the shaft end, the increase in the output shaft 40 can be suppressed to a reasonable minimum. In addition, the parking gear 61 is installed differently from the driven gears 31 to 33 that are required to be supported rotatably with respect to the output shaft 40, and the synchronizer hub 55 (synchronizing mechanism 50) that is required to be fixed. Since the same mounting structure is required, the spline fitting structure of the synchronizer hub 55 can be mounted in common.

なお、本発明は上述した一実施形態に限定されるものではなく、本発明の主旨を逸脱しない範囲内で種々変更して実施しても構わない。例えば一実施形態では、出力軸40の退避した他端部の最も近くにシンクロ機構50を配置した例を挙げたが、これに限らず、シンクロ機構50と5速の被駆動ギヤ31との位置を入れ替えて、被駆動ギヤ31を他端部の最も近くに配置したとき場合にも適用してもよい。   The present invention is not limited to the above-described embodiment, and various modifications may be made without departing from the spirit of the present invention. For example, in one embodiment, the example in which the synchro mechanism 50 is disposed closest to the retracted other end of the output shaft 40 has been described. However, the present invention is not limited thereto, and the positions of the synchro mechanism 50 and the fifth-speed driven gear 31 are not limited thereto. May also be applied when the driven gear 31 is arranged closest to the other end.

本発明の一実施形態に係るダブルクラッチ変速機の概略図。1 is a schematic view of a double clutch transmission according to an embodiment of the present invention. 同ダブルクラッチ変速機の正断面図。The front sectional view of the double clutch transmission. 同ダブルクラッチ変速機の側断面図。The sectional side view of the double clutch transmission. 同ダブルクラッチ変速機を車載したときの上側の状況を説明するための正断面図。The front sectional view for explaining the situation on the upper side when the double clutch transmission is mounted on the vehicle.

符号の説明Explanation of symbols

2…入力系、3〜7…駆動ギヤ、9,10…入力軸(第1,第2の入力軸),12,13…クラッチ、30…出力系、31〜37…被駆動ギヤ、38a,38a,39a,39b…軸受、40,41…出力軸(第1、第2の出力軸)、50〜53…シンクロ機構、61…パーキングギヤ。   2 ... input system, 3-7 ... drive gear, 9,10 ... input shaft (first and second input shafts), 12,13 ... clutch, 30 ... output system, 31-37 ... driven gear, 38a, 38a, 39a, 39b ... bearings, 40, 41 ... output shafts (first and second output shafts), 50-53 ... synchro mechanism, 61 ... parking gear.

Claims (3)

所定の2グループに分けた複数の変速段のうちの一方の変速段グループの各駆動ギヤを有する第1の入力軸と、他方の変速段グループの各駆動ギヤを有する前記第1の入力軸の周囲で該入力軸の軸心回りに回転可能な第2の入力軸と、これら第1および第2の入力軸の一端部にそれぞれ設けられエンジン回転力を第1あるいは第2の入力軸に伝達するクラッチとを有して構成される入力系と、
前記クラッチ側の一端部を揃えて前記第1および第2の入力軸と並行に配設された第1および第2の出力軸を有し、前記第1および第2の入力軸の駆動ギヤと噛合う被駆動ギヤが、該被駆動ギヤへ回転力を伝えるシンクロ機構と共に、第1および第2の出力軸に対して、第1の出力軸側が第2の入力軸側の変速段数より少なくなるよう振り分けて設けられ、前記第1の出力軸の全長を前記第2の出力軸より、クラッチ側へ退避させて短くしてなる出力系とを備え、
前記第1の出力軸の退避した他端部には、当該他端部の最も近くに配置された前記被駆動ギヤあるいは前記シンクロ機構と隣接して、パーキングギヤが設けられる
ことを特徴とするダブルクラッチ変速機。
A first input shaft having each drive gear of one gear group among a plurality of gears divided into two predetermined groups, and the first input shaft having each drive gear of the other gear group. A second input shaft that can rotate around the axis of the input shaft around the periphery, and an engine rotational force that is provided at one end of each of the first and second input shafts, respectively, is transmitted to the first or second input shaft. An input system configured to have a clutch to perform,
The first and second input shaft drive gears having first and second output shafts arranged in parallel with the first and second input shafts with one end on the clutch side aligned. The meshed driven gear, together with the synchro mechanism that transmits the rotational force to the driven gear, is less on the first output shaft side than on the second input shaft side with respect to the first and second output shafts. And an output system that is shortened by retracting the entire length of the first output shaft from the second output shaft to the clutch side.
A double gear characterized in that a parking gear is provided at the other end of the first output shaft retracted adjacent to the driven gear or the synchro mechanism disposed closest to the other end. Clutch transmission.
前記第1の出力軸は、退避した他端部の軸端が軸受により回転自在に支持され、
さらに第1の出力軸には、前記軸受から順に、前記軸受から離れる一方向をシフト方向とした前記シンクロ機構、同シンクロ機構のシフト方向の作動により回転力の伝達が行なわれる前記被駆動ギヤが設けられ、
前記パーキングギヤは、前記軸受と前記シンクロ機構との間の軸部分に設けられる
ことを特徴とする請求項1に記載のダブルクラッチ変速機。
The first output shaft is rotatably supported by a shaft end of the retracted other end portion by a bearing,
Further, the first output shaft includes, in order from the bearing, the synchro mechanism in which one direction away from the bearing is a shift direction, and the driven gear to which rotational force is transmitted by the operation of the sync mechanism in the shift direction. Provided,
The double clutch transmission according to claim 1, wherein the parking gear is provided at a shaft portion between the bearing and the synchro mechanism.
車載時、前記第1の出力軸は、前記第1および第2の入力軸より上側に配置され、前記第2の出力軸は、前記第1および第2の入力軸より下側に配置される構成としてあることを特徴とする請求項1または請求項2に記載のダブルクラッチ変速機。   When mounted on the vehicle, the first output shaft is disposed above the first and second input shafts, and the second output shaft is disposed below the first and second input shafts. The double clutch transmission according to claim 1 or 2, wherein the double clutch transmission is configured.
JP2006150419A 2006-05-30 2006-05-30 Double clutch transmission Pending JP2007321818A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
JP2006150419A JP2007321818A (en) 2006-05-30 2006-05-30 Double clutch transmission

Publications (1)

Publication Number Publication Date
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008116029A (en) * 2006-10-31 2008-05-22 Hyundai Motor Co Ltd Double clutch transmission
US7677378B2 (en) 2008-02-07 2010-03-16 Mitsubishi Jidosha Kogyo Kabushiki Kaisha Vehicular transmission
WO2015000702A1 (en) * 2013-07-01 2015-01-08 Getrag Getriebe- Und Zahnradfabrik Hermann Hagenmeyer Gmbh & Cie Kg Twin-clutch transmission
CN105370819A (en) * 2014-08-29 2016-03-02 广州汽车集团股份有限公司 Automatic ten-gear double-clutch transmission

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004217204A (en) * 2003-01-09 2004-08-05 Luk Lamellen & Kupplungsbau Beteiligungs Kg Parallel shift transmission device for all wheel drive and parallel shift transmission device horizontally mounted on front wheel drive vehicle
JP2005233330A (en) * 2004-02-20 2005-09-02 Mazda Motor Corp Twin-clutch type geared transmission
JP2006052832A (en) * 2004-08-13 2006-02-23 Hyundai Motor Co Ltd Double clutch transmission

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004217204A (en) * 2003-01-09 2004-08-05 Luk Lamellen & Kupplungsbau Beteiligungs Kg Parallel shift transmission device for all wheel drive and parallel shift transmission device horizontally mounted on front wheel drive vehicle
JP2005233330A (en) * 2004-02-20 2005-09-02 Mazda Motor Corp Twin-clutch type geared transmission
JP2006052832A (en) * 2004-08-13 2006-02-23 Hyundai Motor Co Ltd Double clutch transmission

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008116029A (en) * 2006-10-31 2008-05-22 Hyundai Motor Co Ltd Double clutch transmission
US7677378B2 (en) 2008-02-07 2010-03-16 Mitsubishi Jidosha Kogyo Kabushiki Kaisha Vehicular transmission
DE102008048888B4 (en) * 2008-02-07 2011-09-15 Mitsubishi Jidosha Kogyo K.K. vehicle transmissions
WO2015000702A1 (en) * 2013-07-01 2015-01-08 Getrag Getriebe- Und Zahnradfabrik Hermann Hagenmeyer Gmbh & Cie Kg Twin-clutch transmission
CN105370819A (en) * 2014-08-29 2016-03-02 广州汽车集团股份有限公司 Automatic ten-gear double-clutch transmission

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