JP2007312651A - Dried laver inspection device - Google Patents

Dried laver inspection device Download PDF

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JP2007312651A
JP2007312651A JP2006144573A JP2006144573A JP2007312651A JP 2007312651 A JP2007312651 A JP 2007312651A JP 2006144573 A JP2006144573 A JP 2006144573A JP 2006144573 A JP2006144573 A JP 2006144573A JP 2007312651 A JP2007312651 A JP 2007312651A
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inspection
dry seaweed
dry
foreign matter
seaweed
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Kaneo Miyazaki
金男 宮崎
Osamu Yamaguchi
修 山口
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Nishihatsu Industry Co Ltd
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Nishihatsu Industry Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a dried laver inspection device enabling various kinds of highly accurate inspection of dried laver and efficient posttreatment of dried laver rejected by the inspection. <P>SOLUTION: The dried laver inspection device has the following structure: to an inspection part 1 inspecting dried laver moving on a transferring path, a dried laver classifying part 2 classifying dried laver based on the inspection result by the inspection part is connectedly set; the inspection part 1 is provided with an inside foreign matter inspection means inspecting existence of foreign matters inside the dried laver, an upper surface foreign matter inspection means inspecting existence of foreign matters at the upper surface of the dried laver, a lower surface foreign matter inspection means inspecting existence of foreign matters at the lower surface of the dried laver, an undried laver inspection means inspecting undried laver, and a shape inspection means inspecting laver shapes; and the dried laver classification means comprises an accepted dried laver/rejected dried laver classification means for classifying rejected dried laver from accepted dried laver, and a means for classifying the rejected dried laver classified in the accepted dried laver/rejected dried laver classification means item by item in the inspection means. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、海苔乾燥装置から搬出された乾海苔の形状や異物を検査する乾海苔検査装置に関するものである。   The present invention relates to a dry seaweed inspection apparatus for inspecting the shape and foreign matter of dry seaweed carried out from a laver drying apparatus.

海苔乾燥装置から搬出された乾海苔は選別ラインの乾海苔検査装置により、破れ、穴あきなどの形状の検査、表面や内部に付着した貝殻、虫あるいは木屑などの異物の検査が行われ、合格乾海苔と不合格乾海苔が仕分けされている。検査はラインイメージセンサ等を利用して所定の基準を満足しない不合格乾海苔を判別し、合格乾海苔と不合格乾海苔の区分けをしている。合格乾海苔は、集束→整列→折曲げ→結束→箱詰の一連の処理がなされて出荷される。一方、区分けされた不合格乾海苔は、そのまま廃棄されることはなく、検査項目別に区分けされ、異物による不合格乾海苔であれば異物を特定して手直した後に出荷され、破れや孔は大きさごとに区分けして出荷される。   The dried seaweed carried out from the seaweed drying device is inspected for shapes such as tears, perforations, and other foreign substances such as shells, insects or wood chips attached to the surface and inside by the dry seaweed inspection device of the sorting line. The rejected dry seaweed is sorted. The inspection uses a line image sensor or the like to discriminate rejected dry seaweed that does not satisfy a predetermined standard, and classifies the acceptable dry seaweed and the rejected dry seaweed. Passed dry seaweed is shipped after being subjected to a series of processes of bundling, alignment, folding, binding, and boxing. On the other hand, the categorized rejected dry seaweed is not discarded as it is, but is classified according to the inspection item. Shipped in two categories.

異物の検査装置として、例えば、特許文献1には、図4(a)に示すように、乾海苔の搬送経路に設けられた乾海苔をガイドするガイド板30a,30bの隙間部に照射するように乾海苔搬送面の一方に光源31を配置し、光源31より照射された光の反射光を受光するラインイメージセンサ32が搬送面に対し光源と同じ方向に設けられ、ラインイメージセンサ32に入光する光量の変化を検出し、光量が設定値以上になったときに異物混入信号を発して不合格乾海苔をシャッター33で選別する選別手段を備え、また、反射防止板34bが配置された異物検査装置が開示されている。   As a foreign matter inspection device, for example, in Patent Document 1, as shown in FIG. 4 (a), dry nori is irradiated so as to irradiate a gap between guide plates 30a and 30b for guiding dry nori provided in a dry nori transport path. A light source 31 is disposed on one of the conveyance surfaces, and a line image sensor 32 that receives reflected light of light emitted from the light source 31 is provided in the same direction as the light source with respect to the conveyance surface, and the amount of light incident on the line image sensor 32 A foreign matter inspection apparatus provided with sorting means for detecting a change in the amount of light and generating a foreign matter mixing signal when the amount of light exceeds a set value and sorting the rejected dry seaweed with the shutter 33; It is disclosed.

また、乾海苔の形状と異物の検査装置として、特許文献2には、図4(b)に示すように、乾海苔の搬送経路に、形状検査のために搬送コンベヤを挟んで光源35と乾海苔を透過した光を受光する光学手段36、乾海苔の内部の異物を検査するために乾海苔を挟んで光源37と乾海苔を透過した光を受光する光学手段38が配置され、さらに、乾海苔の表面に付着した異物を検査するために吸引ドラム39に吸着された乾海苔の表面に光りを照射する光源40と反射光を受光する光学手段41、乾海苔の裏面に付着した異物を検査するために吸引ドラム42に吸着された乾海苔の裏面に光を照射する光源43と反射光を受光する光学手段44が配置された乾海苔検査装置が開示されている。
特公平7−65973号公報 特許第3121593号公報
Further, as an apparatus for inspecting the shape and foreign matter of dry seaweed, Patent Document 2 discloses that the light source 35 and dry seaweed are passed through the dry seaweed transport path with a transport conveyor for shape inspection, as shown in FIG. 4 (b). The optical means 36 for receiving the light, the optical means 38 for receiving the light transmitted through the dry nori and the light source 37 with the dry nori sandwiched between them are arranged for inspecting the foreign matter inside the dry nori, and further the foreign matter adhering to the surface of the dry nori A light source 40 for irradiating light on the surface of the dried laver adsorbed by the suction drum 39, an optical means 41 for receiving reflected light, and a suction drum 42 for inspecting foreign matter adhering to the back surface of the dried laver. A dry seaweed inspection apparatus is disclosed in which a light source 43 for irradiating light on the backside of the dried seaweed and an optical means 44 for receiving reflected light are arranged.
Japanese Examined Patent Publication No. 7-65973 Japanese Patent No. 3121593

特許文献1記載の検査装置では、ガイド板の1ヶ所の隙間部へ照射するようになっているので、乾海苔の上面及び下面の異物検査用光源とセンサ及び反射防止板を配置することができない。   In the inspection apparatus described in Patent Document 1, since the light is irradiated to one gap portion of the guide plate, the light source for foreign matter inspection, the sensor, and the antireflection plate on the upper and lower surfaces of the dried seaweed cannot be arranged.

また、反射防止板やガイド板にホコリ等が付着すると白っぽくなり、乾海苔がなくてもホコリ等の反射光により、異物と混同する不具合があった。   Further, when dust or the like adheres to the antireflection plate or the guide plate, it becomes whitish, and there is a problem that it is confused with foreign matter by reflected light such as dust even without dry seaweed.

また、製造ラインに配置されている各種の乾海苔製造装置の塗装ペンキ等が剥がれ落ちて乾海苔に抄き込まれることが多々発生しているが、塗装ペンキ破片を異物と判断せずに合格品として出荷される不具合が発生していた。また、光源に乾海苔屑などが付着して、センサへの入光量が低下して正しく検査ができない場合があった。   In addition, paint paints of various dry seaweed production equipment arranged on the production line are often peeled off and incorporated into dry seaweed, but it is accepted as a pass product without judging paint paint debris as a foreign object. There was a problem with shipping. In addition, dry seaweed chips or the like may adhere to the light source, and the amount of light incident on the sensor may be reduced, preventing correct inspection.

また、特許文献2記載の検査装置では、吸引ドラム部で乾海苔を吸着した状態で検査する必要があるが、そのために構造が複雑となり、さらに乾海苔の吸着力の制御がむつかしいという問題がある。また、吸引ドラム部を2箇所に配置するために、大きいスペースが必要となる。   Moreover, in the inspection apparatus described in Patent Document 2, it is necessary to perform an inspection in a state in which dry nori is adsorbed by the suction drum portion. However, there is a problem that the structure is complicated and that the control of the adsorbing force of dry nori is difficult. Moreover, in order to arrange the suction drum portions at two locations, a large space is required.

また、検査で不合格の不良乾海苔はそのまま廃棄されることはなく、異物不良であれば手直し、形状不良は程度に応じて仕分けされた後に出荷されているが、不良乾海苔が検査項目別に区分けされていないので一枚づつ不具合を確認した上で処理しているために手間が掛かり、効率が良くなかった。   In addition, defective dry seaweed that is rejected by the inspection is not discarded as it is, but if the foreign matter is defective, it is repaired and the defective shape is shipped after being sorted according to the degree, but the defective dry seaweed is classified by inspection item. It was not efficient because it was troublesome because it was processed after checking the defects one by one.

そこで、本発明は、乾海苔の各種の検査を精度よく行うことができ、また、検査で不合格となった乾海苔の後処理を効率よく行うことができる乾海苔検査装置を提供するものである。   Therefore, the present invention provides a dry seaweed inspection apparatus that can accurately perform various inspections of dry seaweed and can efficiently perform post-treatment of dry seaweed that has failed the inspection.

本発明は、搬送経路上を移動する乾海苔を検査する検査部に、この検査部の検査結果により乾海苔を区分けする乾海苔区分け部が連設された乾海苔検査装置において、検査部が、乾海苔内部の異物の有無を検査する内部異物検査手段、乾海苔上面の異物の有無を検査する上面異物検査手段、乾海苔下面の異物の有無を検査する下面異物検査手段、未乾燥を検査する未乾燥検査手段、形状を検査する形状検査手段を備え、前記内部異物検査手段は搬送される乾海苔を挟んで光源と、光源から照射されて乾海苔を透過した光を受光する受光センサとが配置され、前記上面異物検査手段は、搬送経路の第1ガイド板の上を搬送される乾海苔の上面に斜め方向から光を照射する光源と、乾海苔上面に照射された光の反射光を受光する受光センサが配置され、前記下面異物検査手段は、第1ガイド板と、第1ガイド板と間隔をおいて配置された第2ガイド板との間の乾海苔の下面に斜め方向から光を照射する光源と、乾海苔下面に照射された光の反射光を受光する受光センサが配置され、前記形状検査手段は、搬送される乾海苔を挟んで光源と乾海苔外形及び孔を通過する光を受光する受光センサが配置されていることを特徴とする。   The present invention relates to a dry seaweed inspection apparatus in which a dry seaweed sorting part for separating dry seaweed according to the inspection result of the inspection part is connected to an inspection part for inspecting dry seaweed moving on a transport path, and the inspection part is a foreign object inside the dry seaweed. Internal foreign matter inspection means for inspecting the presence of foreign matter, upper surface foreign matter inspection means for inspecting the presence or absence of foreign matter on the top surface of dry laver, bottom surface foreign matter inspection means for inspecting the presence or absence of foreign matter on the bottom surface of dry laver, undried inspection means for inspecting dryness, A shape inspection means for inspecting, wherein the internal foreign matter inspection means is provided with a light source sandwiching the dried seaweed being transported and a light receiving sensor that receives light irradiated from the light source and transmitted through the dry seaweed, and the upper surface foreign matter inspection means is A light source for irradiating light on the upper surface of the dried laver that is conveyed on the first guide plate in the conveying path and a light receiving sensor for receiving reflected light of the light that is irradiated on the upper surface of the dried laver The lower surface foreign matter inspection means includes a light source for irradiating light from an oblique direction to the lower surface of the dry nori between the first guide plate and the second guide plate arranged at a distance from the first guide plate, A light receiving sensor for receiving reflected light of the light irradiated on the lower surface is disposed, and the shape inspection means is disposed with a light receiving sensor for receiving light passing through the light source, the dried seaweed outer shape and the hole across the dried seaweed being conveyed. It is characterized by being.

光源に表面のホコリや海苔屑を吹き飛ばすエヤー噴出手段を設けたり、また、上面異物検査手段及び下面異物検査手段の光源の照射面に色検出フィルタ、その上を偏光フィルタで覆い、乾海苔の上面側に、上面異物検査手段の光源の照射光と下面異物検査手段の光源の照射光が干渉するのを防止する光干渉防止板を設けたりする。   An air jetting unit that blows off dust and laver on the surface of the light source is provided, and a color detection filter is provided on the irradiation surface of the light source of the upper surface foreign matter inspection means and the lower surface foreign matter inspection means, and the upper surface side of the dry seaweed is covered with a polarizing filter. In addition, an optical interference prevention plate for preventing the irradiation light of the light source of the upper surface foreign matter inspection means and the irradiation light of the light source of the lower surface foreign matter inspection means from interfering is provided.

また、乾海苔区分け部は、合格乾海苔と不合格乾海苔を区分けする合格乾海苔不合格乾海苔区分け手段と、この手段で区分けされた不合格乾海苔を前記検査手段の検査項目別に区分けする手段を備える。検査項目別区分け手段は搬送経路を挟んで上方及び下方に検査項目別に区分けされた乾海苔を収納する容器を配置する。   Moreover, the dry seaweed classification part includes means for classifying acceptable dry seaweed and unacceptable dry seaweed to classify the acceptable dry seaweed and unacceptable dry seaweed, and means for classifying the unacceptable dry seaweed classified by this means according to the inspection items of the inspection means. The inspection item classification means arranges containers for storing dry seaweed classified by inspection items above and below across the conveyance path.

本発明は、第1ガイド板の傾斜した案内部で上面の異物を、第1ガイド板と第2ガイド板の隙間部で下面の異物を検査し、光干渉防止板を上面異物検査用光源の近傍に設けたこと及び光源部へのエアー吹き付けやフィルタ装着によって、ホコリ等付着物による光量不足や乱反射による影響を少なくしているので、乾海苔両面の異物を精度良く検査することができる。また、吸引ドラムを配置する必要がないので、構造が簡単でコンパクトにすることができる。   The present invention inspects the foreign matter on the upper surface with the inclined guide portion of the first guide plate, the foreign matter on the lower surface with the gap between the first guide plate and the second guide plate, and the optical interference prevention plate as the light source for upper surface foreign matter inspection. Since it is provided in the vicinity, air blows to the light source section, and filter attachment reduces the effects of insufficient light quantity and irregular reflection due to dust and other deposits, foreign matter on both sides of the dry seaweed can be inspected with high accuracy. Further, since it is not necessary to arrange a suction drum, the structure can be simple and compact.

また、本発明は、不合格乾海苔が検査した検査項目別に区分されるので、手直し等の処理時に一々どの不具合か確認する手間が省けて不合格乾海苔の処理作業の効率化を図ることができる。   Moreover, since this invention is classified according to the inspection item in which the rejected dry seaweed was inspected, it is possible to save the trouble of confirming which trouble each time during processing such as reworking and to improve the efficiency of processing the rejected dry seaweed.

本発明の乾海苔検査装置について図面を参照しながら説明する。   The dry seaweed inspection apparatus of the present invention will be described with reference to the drawings.

図1は本発明の乾海苔検査装置の側面図、図2は検査部の拡大図、図3は光源にフィルタを装着した状態を示す断面図である。   1 is a side view of a dry seaweed inspection apparatus according to the present invention, FIG. 2 is an enlarged view of an inspection section, and FIG. 3 is a cross-sectional view showing a state where a filter is attached to a light source.

図1において、乾海苔検査装置は検査部1とこれに連設された乾海苔区分け部2とで構成される。   In FIG. 1, the dry seaweed inspection apparatus comprises an inspection part 1 and a dry seaweed sorting part 2 connected thereto.

検査部1には乾海苔を搬送するため、乾海苔乾燥装置から乾海苔を乾海苔検査装置へ搬入する搬入ベルトコンベヤ3と検査済みの乾海苔を搬出する搬出ベルトコンベヤ4と、両コンベヤ3,4の間に乾海苔を挟んで送る送りローラ5a,5bと、乾海苔5cを送りローラ5a,5b間でガイドする第1ガイド板6、第1ガイド板6と間隔を開けて第2ガイド板7が配置される。第1ガイド板6及び第2ガイド板7は乾海苔搬入側を下方へ向かって傾斜させ、進入する乾海苔がやや垂れても先端が上方にガイドされるようにする。   In order to transport dry seaweed to the inspection unit 1, the dry seaweed is brought between the conveyor 3, 4, the carry-in belt conveyor 3 that carries dry dry seaweed from the dry seaweed drying device to the dry seaweed inspection device, and the carry-out belt conveyor 4 that carries out the inspected dry seaweed. A feed roller 5a, 5b that feeds the paper and a first guide plate 6 that guides the dried seaweed 5c between the feed rollers 5a, 5b, and a second guide plate 7 that are spaced from the first guide plate 6 are disposed. The first guide plate 6 and the second guide plate 7 are inclined so that the dry seaweed carry-in side is inclined downward so that the tip is guided upward even if the approaching dry seaweed droops slightly.

ガイド板は、表面が滑らかで、黒く塗られており、光が反射しないようにする。また、第1ガイド板6の傾斜した案内部は上面異物検査用光源9aの照射方向とほぼ同一の傾斜角度をなしており、これにより乾海苔がない場合においても傾斜した案内部上のホコリ等付着物の影響を受けない。   The guide plate has a smooth surface and is painted black so that light is not reflected. In addition, the inclined guide portion of the first guide plate 6 has substantially the same inclination angle as the irradiation direction of the upper surface foreign matter inspection light source 9a, so that dust or the like on the inclined guide portion is attached even when there is no dry seaweed. Not affected by kimono.

図2に示すように、検査部1には、乾海苔に照射された光の透過により乾海苔内部の異物を検査する内部異物検査装置8、乾海苔の上面に照射された光の反射により乾海苔上面の異物を検査する上面異物検査装置9、乾海苔の下面に照射された光の反射により乾海苔下面の異物を検査する下面異物検査装置10、乾海苔に照射された光の通過により乾海苔形状を検査する形状検査装置11、さらに、未乾燥乾海苔検出装置12が配置される。乾海苔乾燥装置から乾海苔が検査部1に搬入され、感知されると、図示しない制御装置により、搬入された乾海苔に識別番号が付与され、その後、識別番号毎に合格あるいは不合格の検査内容が記憶される。   As shown in FIG. 2, the inspection unit 1 includes an internal foreign matter inspection device 8 that inspects foreign matter inside the dry seaweed by transmission of light irradiated on the dry seaweed, and foreign matter on the top surface of the dry seaweed by reflection of light irradiated on the top surface of the dry seaweed. Top surface foreign matter inspection device 9 for inspecting the bottom surface of the dried seaweed, and bottom surface foreign matter inspection device 10 for inspecting the foreign matter on the bottom surface of the dry seaweed, shape inspection device for inspecting the shape of the dried seaweed by passing the light irradiated on the dry seaweed 11, Furthermore, the undried dry seaweed detection apparatus 12 is arrange | positioned. When dry seaweed is carried into the inspection unit 1 from the dry seaweed drying device and sensed, an identification number is given to the dry dried seaweed by a control device (not shown), and then the pass or fail inspection contents are stored for each identification number. Is done.

内部異物検査装置8は、搬入ベルトコンベヤ3と送りローラ5の間に配置され、搬送される乾海苔を挟んで光源8aと、光源8aから照射されて乾海苔を透過した光を受光する受光センサ8bが配置される。   The internal foreign matter inspection device 8 is disposed between the carry-in belt conveyor 3 and the feed roller 5, and includes a light source 8a sandwiching the transported dry laver, and a light receiving sensor 8b that receives light emitted from the light source 8a and transmitted through the dry laver. Be placed.

上面異物検査装置9は、第1ガイド板6の上を搬送される乾海苔の上面の第1ガイド板6の傾斜した案内部の位置に斜め方向から光を照射する光源9aと、乾海苔上面に照射された光の反射光を受光する受光センサ9bが配置される。   The top surface foreign matter inspection apparatus 9 irradiates the light source 9a that irradiates light from an oblique direction to the position of the inclined guide portion of the first guide plate 6 on the top surface of the dry nori conveyed on the first guide plate 6, and the top surface of the dry nori A light receiving sensor 9b that receives the reflected light of the emitted light is disposed.

下面異物検査装置10は、第1ガイド板6と第2ガイド板7の間に搬送される乾海苔の下面に光を斜め方向から照射する光源10aと、乾海苔下面に照射された光の反射光を受光する受光センサ10bが配置される。   The lower surface foreign matter inspection apparatus 10 includes a light source 10a that irradiates light on the lower surface of the dried seaweed conveyed between the first guide plate 6 and the second guide plate 7 from an oblique direction, and reflected light of the light irradiated on the lower surface of the dried seaweed. A light receiving sensor 10b for receiving light is disposed.

上面異物検査装置9の光源9aの照射光と下面異物検査装置10の光源10aの照射光が干渉しないようにするため、光干渉防止板9cを上面異物検査用光源9aの近傍に配置する。   In order to prevent the irradiation light of the light source 9a of the upper surface foreign matter inspection apparatus 9 and the irradiation light of the light source 10a of the lower surface foreign matter inspection device 10 from interfering with each other, an optical interference prevention plate 9c is disposed in the vicinity of the upper surface foreign matter inspection light source 9a.

形状検査装置11は、送りローラ5bと搬出ベルトコンベヤ4の間に配置され、搬送される乾海苔を挟んで光源11aと乾海苔外形及び孔を通過する光を受光する受光センサ11bが対向して配置される。   The shape inspection apparatus 11 is disposed between the feed roller 5b and the carry-out belt conveyor 4, and is disposed so that a light source 11a and a light receiving sensor 11b that receives light passing through the outer shape and the hole of the dried seaweed are opposed to each other with the dried seaweed being conveyed. The

未乾燥検査装置12は、例えば、絶縁ローラに電極を配置した公知の未乾燥乾海苔検出装置(例えば、特公昭58−35672号公報、実開昭63−18094号公報参照)を利用する。   The undried inspection device 12 uses, for example, a known undried dry seaweed detection device (see, for example, Japanese Patent Publication No. 58-35672 and Japanese Utility Model Publication No. 63-18094) in which an electrode is disposed on an insulating roller.

これらの検査装置の光源8a,9a,10a,11aには乾海苔の幅に平行で、この幅よりやや長い赤外線LEDや蛍光灯14を使用する。なお、光源に乾海苔屑やホコリなどが付着すると、正しく検査ができなくなるので、光源8a,9a,10a,11aにコンプレッサーで低圧のエアーをノズル13より常時吹き付ける。また、受光センサ8b,9b,10b,11bに通常の光量が届かない場合は異常として、高圧のエアーを異常発生の光源部に短時間吹き付けることにより、海苔屑やホコリなどがつかないようにして精度良く検査できるようにする。   As the light sources 8a, 9a, 10a, and 11a of these inspection apparatuses, infrared LEDs and fluorescent lamps 14 that are parallel to the width of the dry seaweed and are slightly longer than this width are used. If dry seaweed waste or dust adheres to the light source, the inspection cannot be performed correctly. Therefore, low pressure air is constantly blown from the nozzle 13 to the light sources 8a, 9a, 10a, and 11a by a compressor. In addition, when normal light quantity does not reach the light receiving sensors 8b, 9b, 10b, and 11b, it is regarded as abnormal, and high pressure air is blown to the abnormal light source part for a short time so that no seaweed debris or dust is attached. Make inspections with high accuracy.

また、図3において、異物検査装置9,10の光源9a,10aのスリット部に青フィルム15、その上に偏光フィル16と保護ガラス17を重ねて、従来見逃されていた、乾海苔製造装置等から剥がれ落ちて乾海苔に抄き込まれた塗装ペンキ破片を異物として検出できるようにしてもよい。偏光フィルム16は乱反射による誤動作を抑えるために青フィルム15の上に重ねる。   In FIG. 3, the blue film 15 is superimposed on the slits of the light sources 9a and 10a of the foreign substance inspection devices 9 and 10, and the polarizing film 16 and the protective glass 17 are stacked thereon. You may enable it to detect the paint debris which peeled off and was drawn into dry seaweed as a foreign material. The polarizing film 16 is overlaid on the blue film 15 in order to suppress malfunction due to irregular reflection.

受光センサ8b,9b,10b,11bにはCCDカメラを使用し、画像処理により乾海苔の形状や異物の判定を行う。   A CCD camera is used for the light receiving sensors 8b, 9b, 10b, and 11b, and the shape of the dried seaweed and foreign matter are determined by image processing.

図1において、検査部1には、検査部の検査結果により乾海苔を区分けする乾海苔区分け部2が連設される。乾海苔区分け部2は、合格乾海苔と不合格乾海苔を仕分けする合格乾海苔不合格乾海苔仕分け部と、これに引き続き不合格乾海苔を検査項目別に仕分ける検査項目別区分け部で構成される。   In FIG. 1, the inspection unit 1 is provided with a dry seaweed sorting unit 2 that separates dry seaweed according to the inspection result of the inspection unit. The dry seaweed classification part 2 is composed of an acceptable dry seaweed rejecting dry seaweed sorting part that sorts the acceptable dry seaweed and unacceptable dry seaweed, and an inspection item classification part that subsequently sorts the rejected dry seaweed according to inspection items.

合格乾海苔不合格乾海苔区分け部は、乾海苔入側に、検査部1の搬出ベルトコンベヤ4から排出された乾海苔を合格乾海苔と不合格乾海苔に区分けるシャッター18が配置される。シャッター18は、検査部1の搬出ベルトコンベヤ4から合格乾海苔が排出されて来ると上向きに傾斜してシャッター18に載ることなく落下し、所定数(例えば10枚)溜まると次の整列装置から折曲装置へと順次搬送される。不合格乾海苔が検査部1の搬出ベルトコンベヤ4から排出されて来ると、シャッター18が検査部1からの不合格乾海苔の情報信号により水平状態になり、不合格乾海苔はそのままシャッター18の上を進み、ベルトコンベヤ19に乗り移って検査項目別区分け部へ搬送されていく。   In the acceptable dry seaweed classification part, a shutter 18 is provided on the dry seaweed entry side to classify the dry seaweed discharged from the carry-out belt conveyor 4 of the inspection unit 1 into an acceptable dry seaweed and an unacceptable dry seaweed. When the acceptable dry seaweed is discharged from the carry-out belt conveyor 4 of the inspection unit 1, the shutter 18 tilts upward and falls without being placed on the shutter 18, and when a predetermined number (for example, 10 sheets) accumulates, the shutter 18 is folded from the next alignment device. It is sequentially conveyed to the music device. When the rejected dry seaweed is discharged from the carry-out belt conveyor 4 of the inspection unit 1, the shutter 18 becomes horizontal by the information signal of the rejected dry seaweed from the inspection unit 1, and the rejected dry seaweed advances on the shutter 18 as it is. Then, it is transferred to the belt conveyor 19 and conveyed to the inspection item-specific section.

合格乾海苔不合格乾海苔区分け部に続く検査項目別区分け部では、合格乾海苔不合格乾海苔区分け部で区分けられた不合格乾海苔を、検査項目毎に、すなわち内部異物付着乾海苔、上面異物付着乾海苔、下面異物付着乾海苔、未乾燥乾海苔、形状不良(大)乾海苔、形状不良(小)乾海苔に区分けする。   In the classification section by inspection item following the passing dry seaweed rejection dry seaweed classification part, the rejected dry seaweed classified in the acceptable dry seaweed rejection dry seaweed classification part is divided into inspection items, i.e. We classify it into adherent dry seaweed, undried dry seaweed, poor shape (large) dry seaweed, and poor shape (small) dry seaweed.

検査項目別区分け部は、該当する検査項目の不合格乾海苔を指定された区分け容器へ搬送するためのシャッター、搬送コンベヤ、上下の区分け容器を備える。シャッターは、下方の区分け容器20a,20b,20cに搬送する際には上向きに傾斜し、通過させる際には水平に保持されるシャッター21a,21b,21cと、上方の区分け容器22a,22b,22cに搬送する際には上向きに傾斜し、通過させる際には水平に保持されるシャッター23a,23b,23cとが配置される。   The inspection item-specific sorting section includes a shutter, a conveyor, and upper and lower sorting containers for transporting unacceptable dry seaweed of the corresponding inspection item to a designated sorting container. The shutters are inclined upward when transported to the lower sorting containers 20a, 20b, and 20c, and are held horizontally when passing through, and the upper sorting containers 22a, 22b, and 22c. The shutters 23a, 23b, and 23c are arranged so as to be inclined upward when being conveyed and held horizontally when being conveyed.

上方の区分け容器22a,22b,22cへ搬送される不合格乾海苔は上向きに傾斜するシャッター23a,23b,23cで斜め上方に案内され、送りローラ24に挟まれて送られ、上方の区分け容器22a,22b,22cへ落下する。シャッター23a,23b,23cと送りローラ24の間には、不合格乾海苔を案内するガイド棒25が設けられ、不合格乾海苔が上方へ飛び出さないように押さえとガイドを兼ねたガイド棒25が設けられている。各シャッターは、検査部の検査結果から送られてくる不合格乾海苔の情報信号により上下駆動させる。   The rejected dry seaweed conveyed to the upper sorting containers 22a, 22b, and 22c is guided obliquely upward by shutters 23a, 23b, and 23c that are inclined upward, sent between the feed rollers 24, and sent to the upper sorting containers 22a, 22a, 22c. It falls to 22b and 22c. Between the shutters 23a, 23b, 23c and the feed roller 24, a guide bar 25 is provided for guiding the rejected dry seaweed, and a guide bar 25 serving as a presser and a guide is provided so that the rejected dry seaweed does not jump upward. It has been. Each shutter is driven up and down by an information signal of rejected dry laver sent from the inspection result of the inspection unit.

次に、本発明の乾海苔検査装置の動作について説明する。   Next, operation | movement of the dry seaweed test | inspection apparatus of this invention is demonstrated.

検査部1で内部異物検査装置8、上面異物検査装置9、下面異物検査装置10、形状検査装置11、未乾燥乾海苔検出装置12で順次検査される。   The inspection unit 1 sequentially inspects the internal foreign matter inspection device 8, the upper surface foreign matter inspection device 9, the lower surface foreign matter inspection device 10, the shape inspection device 11, and the undried dry laver detection device 12.

内部異物検査装置8では、乾海苔の下方に配置された光源(赤外線LED)8aから照射され、透過した光をカメラ8bで受光し、乾海苔内部の異物の有無が検査される。   In the internal foreign matter inspection device 8, light emitted from a light source (infrared LED) 8a disposed below the dry seaweed and transmitted is received by the camera 8b, and the presence or absence of foreign matter inside the dry seaweed is inspected.

上面異物検査装置9では、乾海苔の上方に配置された光源9aから照射され、反射した光をカメラ9bで受光し、乾海苔上面の異物の有無が検査され、引き続き下面異物検査装置10では、乾海苔の下方に配置された光源10aから照射され、反射した光をカメラ10bで受光し、乾海苔下面の異物の有無が検査される。   The upper surface foreign matter inspection apparatus 9 receives the reflected light from the light source 9a disposed above the dry seaweed and receives the reflected light with the camera 9b, and inspects the presence of foreign matter on the upper surface of the dry seaweed. Light reflected and reflected from the light source 10a disposed below is received by the camera 10b, and the presence or absence of foreign matter on the lower surface of the dry laver is inspected.

さらに、未乾燥乾海苔検出装置12で未乾燥の乾海苔が検出され、引き続き形状検査装置11で乾海苔の下方に配置された光源11aから照射され、乾海苔の外形及び孔を通過した光をカメラ10bで受光し、乾海苔の形状や孔が検査される。   Further, the undried dry laver detecting device 12 detects the undried dry laver, and the shape inspection device 11 continuously irradiates the light source 11a disposed below the dry laver and receives the light passing through the outer shape and the hole of the dry laver with the camera 10b. The shape and holes of the dried seaweed are then inspected.

検査される乾海苔は、制御装置により、識別番号、合格あるいは不合格の検査内容の情報が記憶される。   For the dry seaweed to be inspected, the control device stores the identification number and information on the contents of the inspection that passed or failed.

検査部1から排出されて不合格乾海苔区分け部2に搬入された検査済みの乾海苔は、合格乾海苔と不合格乾海苔を分けるため、合格乾海苔が搬入されると合格乾海苔用のシャッター18を合格乾海苔の情報信号により上方に傾斜させて合格乾海苔を落下させる。落下した合格乾海苔は所定数溜まると整列されて次の折曲工程へ搬送される。不合格乾海苔が搬入された場合には、不合格乾海苔の情報信号によりシャッター18は水平に保持され、そのままシャッター18上を進みベルトコンベヤ19に乗り移って次の検査項目別区分け部に搬送される。   The inspected dry seaweed discharged from the inspection unit 1 and brought into the rejected dry seaweed classification part 2 separates the acceptable dry seaweed from the unacceptable dry seaweed. Therefore, when the acceptable dry seaweed is brought in, the shutter 18 for the acceptable dry seaweed is used. The passed dry seaweed is dropped by inclining upward by the information signal. When a predetermined number of fallen acceptable dried seaweeds accumulate, they are aligned and conveyed to the next folding process. When the rejected dry seaweed is carried in, the shutter 18 is held horizontally by the information signal of the rejected dry seaweed, proceeds on the shutter 18 as it is, is transferred to the belt conveyor 19 and is transported to the next inspection item classification section.

不合格乾海苔が搬入される検査項目別区分け部では、不合格乾海苔のうち、内部異物乾海苔が来ると内部異物乾海苔用のシャッター23aは上方に傾斜して内部異物乾海苔を上方に誘導して内部異物乾海苔用の区分け容器22aへ搬送する。内部異物乾海苔以外の不合格乾海苔が来ると、シャッター23aは水平状態となってそのままシャッター上を進みベルトコンベヤに乗り移って搬送される。   In the inspection item classification section where the rejected dry seaweed is brought in, among the rejected dry seaweeds, when the internal foreign matter dry seaweed comes, the shutter 23a for the internal foreign matter dry seaweed tilts upward and guides the internal foreign matter dry seaweed upward to cause the internal foreign matter It is conveyed to the sorting container 22a for dry seaweed. When an unacceptable dry seaweed other than the internal foreign matter dry seaweed comes, the shutter 23a is in a horizontal state, proceeds on the shutter as it is, and is transferred onto the belt conveyor.

次の上面異物仕分用のシャッター21aでは、上面異物乾海苔が来るとシャッター21aは上方に傾斜して上面異物乾海苔用容器20aに落下させる。上面異物乾海苔以外の不合格乾海苔が来ると、シャッター21aは水平状態となってそのままシャッター21a上を進みコンベヤに乗り移って次の検査項目別区分け部に搬送される。   In the next upper surface foreign matter sorting shutter 21a, when the upper surface foreign matter dried laver comes, the shutter 21a is inclined upward and dropped into the upper surface foreign matter dried seaweed container 20a. When an unacceptable dry seaweed other than the top foreign matter dry seaweed comes, the shutter 21a is in a horizontal state, proceeds on the shutter 21a as it is, is transferred to the conveyor, and is transported to the next inspection item classification section.

同様にして、下面異物乾海苔が来ると下面異物乾海苔用のシャッター23bは上方に傾斜して下面異物乾海苔を上方に誘導して下面異物乾海苔用の区分け容器22bへ搬送する。下面異物乾海苔以外の不合格乾海苔はシャッター23bが水平状態となってそのままシャッター23b上を進みコンベヤに乗り移って次の検査項目別区分け部に搬送される。   Similarly, when the lower foreign matter dry seaweed comes, the lower foreign matter dry seaweed shutter 23b is inclined upward to guide the lower foreign matter dry seaweed upward and transport it to the sorting container 22b for the lower foreign matter dry seaweed. The rejected dry seaweed other than the bottom foreign matter dry seaweed is placed in the horizontal state on the shutter 23b and transferred to the conveyor and conveyed to the next inspection item-specific section.

次の未乾燥乾海苔仕分用のシャッター21bでは、未乾燥乾海苔が来るとシャッター21bは上方に傾斜して未乾燥乾海苔用の容器20bに落下させる。未乾燥乾海苔以外の不合格乾海苔が来ると、シャッター21bは水平状態となってそのままシャッター21b上を進みコンベヤに乗り移って次の検査項目別区分け部に搬送される。   In the next shutter 21b for undried dry seaweed, when undried dry seaweed comes, the shutter 21b is inclined upward and dropped into the container 20b for undried dry seaweed. When an unacceptable dry seaweed other than the undried dry seaweed comes, the shutter 21b is in a horizontal state, proceeds on the shutter 21b as it is, is transferred to the conveyor, and is conveyed to the next section for each inspection item.

次に、大きい破れなどの大きい欠陥のある乾海苔が来ると、形状不良(大)乾海苔用のシャッター23cが上方に傾斜して上方に誘導して形状不良(大)乾海苔用の区分け容器22cへ搬送する。形状不良(大)乾海苔用以外の不合格乾海苔が来ると、シャッター23cは水平状態となってそのままシャッター23c上を進みコンベヤに乗り移って次の検査項目別区分け部に搬送される。   Next, when dry seaweed with a large defect such as a large tear comes, the shutter 23c for poor shape (large) dry seaweed is inclined upward and guided upward to be conveyed to the sorting container 22c for bad shape (large) dry seaweed. To do. When an unacceptable dry seaweed other than that for the shape defect (large) dry seaweed comes, the shutter 23c is in a horizontal state, proceeds on the shutter 23c as it is, is transferred to the conveyor, and is conveyed to the next inspection item-by-inspection section.

形状不良(小)乾海苔が来れば、形状不良(小)乾海苔用のシャッター21cが上方に傾斜して形状不良(小)乾海苔用の容器20cに落下させる。   When the shape defect (small) dry seaweed comes, the shutter 21c for the shape defect (small) dry seaweed is tilted upward and dropped into the container 20c for the shape defect (small) dry seaweed.

また、1枚の乾海苔に不合格情報が複数ある場合は、制御装置にて優先判断を行わせる。例えば、見つけづらい内部異物を最優先として他の不合格情報に関わりなく内部異物不合格として区分けすることもできる。   In addition, when there is a plurality of pieces of failure information in one sheet of dry seaweed, priority judgment is performed by the control device. For example, an internal foreign object that is difficult to find can be classified as an internal foreign object failure regardless of other rejection information with the highest priority.

こうして、合格乾海苔、内部異物付着乾海苔、上面異物付着乾海苔、下面異物付着乾海苔、未乾燥乾海苔、形状不良(大)乾海苔、形状不良(小)乾海苔が区分けされ、検査項目別に区分された不合格乾海苔は容器から取り出し後、異物などを確認して区分けすることなく効率よく後処理することができる。   In this way, the acceptable dry seaweed, the internal foreign matter-attached dry seaweed, the top foreign matter-attached dry seaweed, the bottom foreign matter-attached dry seaweed, the undried dry seaweed, the poor shape (large) dry seaweed, the poor shape (small) dry seaweed are classified, and the rejected dry seaweed classified according to the inspection item After removing from the container, it can be efficiently post-processed without checking and sorting out foreign matters.

本発明の乾海苔検査装置の側面図である。It is a side view of the dry seaweed inspection apparatus of the present invention. 本発明の乾海苔検査装置の検査部の拡大図である。It is an enlarged view of the test | inspection part of the dry seaweed test | inspection apparatus of this invention. 本発明の乾海苔検査装置の光源にフィルタを装着した状態を示す断面図である。It is sectional drawing which shows the state which mounted | wore the light source of the dry seaweed test | inspection apparatus of this invention with the filter. 従来の乾海苔検査装置の側面図である。It is a side view of the conventional dry seaweed inspection apparatus.

符号の説明Explanation of symbols

1:検査部 2:乾海苔区分け部
3:搬入ベルトコンベヤ 4:搬出ベルトコンベヤ
5a,b:送りローラ 5c:乾海苔
6:第1ガイド板 7:第2ガイド板
8:内部異物検査装置 8a:光源
8b:受光センサ 9:上面異物検査装置
9a:光源 9b:受光センサ
9c:光干渉防止板 10:下面異物検査装置
10a:光源 10b:受光センサ
11:形状検査装置 11a:光源
11b:受光センサ 12:未乾燥乾海苔検出装置
13:ノズル 14:蛍光灯
15:青フィルム 16:偏光フィルム
17:保護ガラス 18:シャッター
19:ベルトコンベヤ 20a〜c:下方の区分け容器
21a〜c:シャッター 22a〜c:上方の区分け容器
23a〜c:シャッター 24:送りローラ
25:ガイド棒 30a,b:ガイド板
31:光源 32:ラインイメージセンサ
33:シャッター 34a:進入センサ
34b:反射防止板 35:光源
36:光学手段 37:光源
38:光学手段 39:吸引ドラム
40:光源 41:光学手段
42:吸引ドラム 43:光源
44:光学手段
1: Inspection part 2: Dry nori sorting part 3: Carry-in belt conveyor 4: Carry-out belt conveyor 5a, b: Feed roller 5c: Dry nori 6: First guide plate 7: Second guide plate
8: Internal foreign matter inspection device 8a: Light source
8b: Light reception sensor 9: Upper surface foreign matter inspection device 9a: Light source 9b: Light reception sensor 9c: Optical interference prevention plate 10: Lower surface foreign matter inspection device 10a: Light source 10b: Light reception sensor 11: Shape inspection device 11a: Light source
11b: Light receiving sensor 12: Undried dry seaweed detector 13: Nozzle 14: Fluorescent lamp
15: Blue film 16: Polarizing film
17: Protective glass 18: Shutter
19: Belt conveyor 20a-c: Lower sorting container
21a-c: Shutter 22a-c: Upper sorting container
23a-c: Shutter 24: Feed roller 25: Guide rod 30a, b: Guide plate
31: Light source 32: Line image sensor 33: Shutter 34a: Ingress sensor
34b: Antireflection plate 35: Light source 36: Optical means 37: Light source
38: Optical means 39: Suction drum 40: Light source 41: Optical means 42: Suction drum 43: Light source 44: Optical means

Claims (6)

搬送経路上を移動する乾海苔を検査する検査部に、この検査部の検査結果により乾海苔を区分けする乾海苔区分け部が連設された乾海苔検査装置において、
検査部が、乾海苔内部の異物の有無を検査する内部異物検査手段、乾海苔上面の異物の有無を検査する上面異物検査手段、乾海苔下面の異物の有無を検査する下面異物検査手段、未乾燥を検査する未乾燥検査手段、形状を検査する形状検査手段を備え、
前記内部異物検査手段は搬送される乾海苔を挟んで光源と、光源から照射されて乾海苔を透過した光を受光する受光センサとが配置され、
前記上面異物検査手段は、搬送経路の第1ガイド板の上を搬送される乾海苔の上面に斜め方向から光を照射する光源と、乾海苔上面に照射された光の反射光を受光する受光センサが配置され、
前記下面異物検査手段は、第1ガイド板と、第1ガイド板と間隔をおいて配置された第2ガイド板との間の乾海苔の下面に斜め方向から光を照射する光源と、乾海苔下面に照射された光の反射光を受光する受光センサが配置され、
前記形状検査手段は、搬送される乾海苔を挟んで光源と乾海苔外形及び孔を通過する光を受光する受光センサが配置されていることを特徴とする乾海苔検査装置。
In the dry seaweed inspection device in which the dry seaweed classification part that separates dry seaweed according to the inspection result of this inspection part is connected to the inspection part that inspects dry seaweed that moves on the transport path,
Internal inspection unit for inspecting the presence or absence of foreign matter inside dry seaweed, upper surface foreign matter inspection means for inspecting presence or absence of foreign matter on the top surface of dry laver, bottom surface foreign matter inspection means for inspecting the presence or absence of foreign matter on the bottom surface of dry seaweed Comprising undried inspection means, shape inspection means for inspecting the shape,
The internal foreign matter inspection means is arranged with a light source sandwiching the dried seaweed being transported, and a light receiving sensor that receives light irradiated from the light source and transmitted through the dried seaweed,
The upper surface foreign matter inspection means includes: a light source that irradiates light on an upper surface of the dried laver that is conveyed on the first guide plate of the conveying path; and a light receiving sensor that receives reflected light of the light that is irradiated on the upper surface of the dried laver. Arranged,
The lower surface foreign matter inspection means includes a light source for irradiating light from an oblique direction to the lower surface of the dry nori between the first guide plate and the second guide plate arranged at an interval from the first guide plate, A light receiving sensor that receives reflected light of the irradiated light is arranged,
The dry seaweed inspection apparatus, wherein the shape inspection means includes a light source and a light receiving sensor that receives light passing through the dry seaweed outer shape and the hole with the dry seaweed being conveyed in between.
光源に表面のホコリや海苔屑を吹き飛ばすエヤー噴出手段を設けたことを特徴とする請求項1記載の乾海苔検査装置。   The dry seaweed inspection apparatus according to claim 1, wherein an air jetting means for blowing off dust and laver on the surface of the light source is provided. 上面異物検査手段及び下面異物検査手段の光源の照射面に色検出フィルタ、その上を偏光フィルタで覆ったことを特徴とする請求項1又は2に記載の乾海苔検査装置。   The dry seaweed inspection apparatus according to claim 1 or 2, wherein a color detection filter is covered on the irradiation surface of the light source of the upper surface foreign matter inspection means and the lower surface foreign matter inspection means, and the top thereof is covered with a polarizing filter. 乾海苔の上面側に、上面異物検査手段の光源の照射光と下面異物検査手段の光源の照射光が干渉するのを防止する光干渉防止板を設けたことを特徴とする請求項1〜3のいずれか1項に記載の乾海苔検査装置。   The light interference prevention board which prevents that the irradiation light of the light source of an upper surface foreign material inspection means and the irradiation light of the light source of a lower surface foreign material inspection means interfered in the upper surface side of dry seaweed of Claims 1-3 characterized by the above-mentioned. The dry seaweed inspection apparatus according to any one of the above. 乾海苔区分け部は、合格乾海苔と不合格乾海苔を区分けする合格乾海苔不合格乾海苔区分け手段と、この手段で区分けされた不合格乾海苔を前記検査手段の検査項目別に区分けする手段を備えていることを特徴とする請求項1〜4のいずれか1項に記載の乾海苔検査装置。   The dry seaweed classification part is provided with a means for classifying the acceptable dry seaweed and the rejected dry seaweed for classifying the acceptable dry seaweed and the rejected dry seaweed, and a means for classifying the rejected dry seaweed classified by this means according to the inspection item of the inspection means. The dry seaweed inspection apparatus according to any one of claims 1 to 4. 検査項目別区分け手段が搬送経路を挟んで上方及び下方に検査項目別に区分けされた乾海苔を収納する容器が配置されていることを特徴とする請求項5記載の乾海苔検査装置。   6. The dry seaweed inspection apparatus according to claim 5, wherein a container for storing dry seaweed classified by inspection item is arranged above and below the conveyance path by the inspection item classification means.
JP2006144573A 2006-05-24 2006-05-24 Dried laver inspection device Pending JP2007312651A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012217427A (en) * 2011-04-13 2012-11-12 Kawashima Seisakusho:Kk Foreign matter sorter of laver
JP2013013381A (en) * 2011-07-06 2013-01-24 Makoto Suzuki Apparatus and method for discriminating front/rear of laver
JP2013126376A (en) * 2011-12-16 2013-06-27 Nishihatsu Sangyo Kk Trimming removing apparatus of cutting laver bundle
JP2017169469A (en) * 2016-03-22 2017-09-28 ニシハツ産業株式会社 Laser apparatus for removing foreign substance from dried seaweed sheet
JP2018011528A (en) * 2016-07-19 2018-01-25 ニシハツ産業株式会社 Dried laver production line provided with dried laver return apparatus
JP7256567B1 (en) 2022-04-28 2023-04-12 ニシハツ産業株式会社 Seaweed foreign matter detection device

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012217427A (en) * 2011-04-13 2012-11-12 Kawashima Seisakusho:Kk Foreign matter sorter of laver
JP2013013381A (en) * 2011-07-06 2013-01-24 Makoto Suzuki Apparatus and method for discriminating front/rear of laver
JP2013126376A (en) * 2011-12-16 2013-06-27 Nishihatsu Sangyo Kk Trimming removing apparatus of cutting laver bundle
JP2017169469A (en) * 2016-03-22 2017-09-28 ニシハツ産業株式会社 Laser apparatus for removing foreign substance from dried seaweed sheet
JP2018011528A (en) * 2016-07-19 2018-01-25 ニシハツ産業株式会社 Dried laver production line provided with dried laver return apparatus
JP7129681B2 (en) 2016-07-19 2022-09-02 ニシハツ産業株式会社 Dried seaweed production line equipped with a dried seaweed returning device
JP7256567B1 (en) 2022-04-28 2023-04-12 ニシハツ産業株式会社 Seaweed foreign matter detection device
JP2023163836A (en) * 2022-04-28 2023-11-10 ニシハツ産業株式会社 Laver foreign matter checking device

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