JP2007302798A - Cobalt-containing black pigment - Google Patents

Cobalt-containing black pigment Download PDF

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JP2007302798A
JP2007302798A JP2006133267A JP2006133267A JP2007302798A JP 2007302798 A JP2007302798 A JP 2007302798A JP 2006133267 A JP2006133267 A JP 2006133267A JP 2006133267 A JP2006133267 A JP 2006133267A JP 2007302798 A JP2007302798 A JP 2007302798A
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cobalt
black pigment
containing black
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JP4976052B2 (en
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Tomoyuki Hoshino
智之 星野
Koichi Katsuyama
幸一 勝山
Shoichi Fujiyasu
昇一 藤安
Takashi Nakajima
貴志 中島
Hiroyuki Shimamura
宏之 島村
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Mitsui Mining and Smelting Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cobalt-containing black pigment which essentially has a black degree and high electric resistance as black pigment powder for forming light-shielding layers and black electrodes for plasma displays, plasma address liquid crystals, and the like, has a small average primary particle diameter and a small coagulated particle diameter, and is excellent in initial dispersibility. <P>SOLUTION: This cobalt-containing black pigment is characterized in that an average primary particle diameter is 0.03 to 0.5 μm, and D<SB>50</SB>by the measurement of particle sizes based on the number of particles by a laser diffraction scattering method is 0.05 to 1.5 μm. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、コバルト含有黒色顔料に関し、更に詳しくは、一次粒径かつ凝集粒径が小さく、初期分散性に優れることを特徴とする、特にブラックマトリックス用着色組成物、プラズマディスプレイ、プラズマアドレス液晶等の黒色電極、遮光層形成用等に用いられる黒色度に優れ、かつ高電気抵抗のコバルト含有黒色顔料及びその製造方法に関する。 The present invention relates to a cobalt-containing black pigment, and more specifically, a primary particle size, a small aggregate particle size, and an excellent initial dispersibility, particularly a black matrix coloring composition, a plasma display, a plasma address liquid crystal, and the like The present invention relates to a cobalt-containing black pigment having excellent blackness and high electrical resistance used for forming a black electrode, a light shielding layer, and the like, and a method for producing the same.

塗料用、インキ用、トナー用、ゴム・プラスチック用等に用いられる黒色顔料は、黒色度、色相、着色力、隠ぺい力等の特性に優れ、かつ安価であることが求められており、カーボンブラックやマグネタイトをはじめとする酸化鉄系顔料、その他複合酸化物顔料が用途に応じて利用されている。 Black pigments used in paints, inks, toners, rubbers and plastics, etc. are required to be excellent in properties such as blackness, hue, coloring power, hiding power, etc. and inexpensive. Carbon black Iron oxide pigments such as magnetite and other complex oxide pigments are used depending on the application.

金属酸化物を主成分とする黒色顔料の代表例としては、酸化マンガン、酸化銅といった単独組成の金属酸化物粒子や、それら金属元素の複合酸化物粒子が挙げられる。 Typical examples of black pigments mainly composed of metal oxides include single-component metal oxide particles such as manganese oxide and copper oxide, and composite oxide particles of these metal elements.

さらに、プラズマディスプレイ、プラズマアドレス液晶等のブラックマトリックスオンアレイ型高遮光性膜形成においては、電極間の導通防止の為、高電気抵抗であることが要求されており、必然的に用いられる黒色顔料も高電気抵抗であることが好ましいのは言うまでもない。しかしながら、黒色度、高電気抵抗を両立した黒色顔料は未だ提案されていない。また、遮光性膜形成においては、緻密かつ薄膜が求められており、それに伴い、黒色顔料にも粒度の微細性が求められるが、顔料一次粒子の微粒化にともない凝集粒子を形成しやすくなる欠点がある。一方、従来から、電池材料、顔料としていくつかの酸化コバルト粒子が提案されている(特許文献1および2)。   Furthermore, in the formation of black matrix on array type high light-shielding films such as plasma displays and plasma addressed liquid crystals, high electrical resistance is required to prevent conduction between electrodes, and black pigments that are inevitably used Needless to say, a high electrical resistance is preferable. However, a black pigment having both blackness and high electrical resistance has not been proposed yet. In addition, in the formation of a light-shielding film, a dense and thin film is required, and accordingly, black pigments are also required to have finer particle sizes, but the disadvantage is that aggregated particles are easily formed as the primary particles of the pigment are atomized. There is. On the other hand, some cobalt oxide particles have been conventionally proposed as battery materials and pigments (Patent Documents 1 and 2).

特開2002−68750号公報JP 2002-68750 A 特開2001−354428号公報JP 2001-354428 A

特許文献1には湿式合成による四酸化三コバルト粒子が提案されているが、焼成工程を経ていないために、結晶が不安定で高温加熱されるような条件下では色変化を引き起こしてしまうおそれがある。また、湿式で合成しているために、粒子内部に反応液に由来するアルカリ金属塩等夾雑物を取り込みやすい。また、特許文献2には粒形がほぼ球形であり、50%粒径(D50)が1.5μm〜15μm、D90がD50の2倍以下、D10がD50の1/5以上であり、かつ比表面積が2m/g〜15m/gであることを特徴とする酸化コバルト粉が提案されているが、粒子の凝集度が大きく、微細化の進んだ遮光性膜形成用途等に使用しても、満足する特性を得ることが困難である。 Patent Document 1 proposes tricobalt tetroxide particles by wet synthesis. However, since it has not undergone the firing step, it may cause a color change under conditions where the crystal is unstable and heated at high temperatures. is there. In addition, since it is synthesized in a wet manner, impurities such as alkali metal salts derived from the reaction liquid are easily taken into the particles. Further, in Patent Document 2, the particle shape is almost spherical, the 50% particle size (D 50 ) is 1.5 μm to 15 μm, D 90 is less than twice D 50 , and D 10 is 1/5 or more of D 50 . , and the and is the specific surface area of cobalt oxide powder, wherein has been proposed to be a 2m 2 / g~15m 2 / g, a large degree of aggregation of the particles, but advanced in miniaturization light-shielding film formed applications Even if it is used, it is difficult to obtain satisfactory characteristics.

従って本発明は、上記従来技術が有する種々の欠点を解消しうるコバルト含有黒色顔料を提供することを目的とする。   Accordingly, an object of the present invention is to provide a cobalt-containing black pigment that can eliminate the various disadvantages of the above-described conventional technology.

すなわち、プラズマディスプレイ、プラズマアドレス液晶等の黒色電極、遮光層形成用の黒色顔料粉として具備すべき黒色度と高電気抵抗とを兼ね備え、一次粒子平均径および凝集粒子径が小さいことによる初期分散性に優れた材料を提供することにある。   That is, black dispersibility of black electrodes such as plasma displays and plasma addressed liquid crystals, and black pigment powder for forming a light shielding layer, which has both blackness and high electrical resistance, and initial dispersibility due to a small primary particle average diameter and agglomerated particle diameter It is to provide an excellent material.

本発明は、一次粒子平均径が0.03μm以上、0.5μm以下、かつレーザー回折散乱法による個数基準に基づく粒度測定におけるD50が0.05μm以上、1.5μm未満であることを特徴とするコバルト含有黒色顔料を提供することにより前記目的を達成したものである。 The present invention is characterized in that the average primary particle diameter is 0.03 μm or more and 0.5 μm or less, and D 50 in particle size measurement based on the number standard by the laser diffraction scattering method is 0.05 μm or more and less than 1.5 μm. The above object is achieved by providing a cobalt-containing black pigment.

本発明のコバルト含有黒色顔料は全コバルト中に2価のコバルトが占める割合が40〜70%であり、黒色度に優れ、かつ高電気抵抗を有し、一次粒子平均径および凝集粒径が小さいため、プラズマディスプレイ、プラズマアドレス液晶等の黒色電極、遮光層形成用の黒色顔料粉等の用途に好適である。   The cobalt-containing black pigment of the present invention has a proportion of divalent cobalt in the total cobalt of 40 to 70%, is excellent in blackness, has high electrical resistance, and has a small average primary particle size and agglomerated particle size. Therefore, it is suitable for applications such as black electrodes such as plasma displays and plasma address liquid crystals, and black pigment powder for forming a light shielding layer.

以下、本発明を、その好ましい形態に基づき説明する。   Hereinafter, the present invention will be described based on preferred forms thereof.

本発明で言うコバルト含有黒色顔料とは、少なくともその主成分がコバルトである黒色粒子であり、必要な特性に応じてSi、Al、Mn、Ni、Zn、Cu、Mg、Ti、Zr、W、Mo、P等を少なくとも1種以上を選択し、含有させても良い。   The cobalt-containing black pigment referred to in the present invention is a black particle having at least a main component of cobalt, and Si, Al, Mn, Ni, Zn, Cu, Mg, Ti, Zr, W, At least one or more of Mo, P and the like may be selected and contained.

本発明のコバルト含有黒色顔料は、一次粒子平均径が0.03μm以上、0.5μm以下、かつレーザー回折散乱法による個数基準に基づく粒度測定におけるD50が0.05μm以上、1.5μm未満であることが重要である。一次粒子平均径が0.03μm未満の場合、顔料の色味が赤みを呈するのみならず、分散性に問題が生じやすくなり好ましくない。また、逆に0.5μm超の場合、塗料化し、膜形成した際の色味は十分なものの、隠ぺい力や着色力が不足する等の問題が生じやすい。上記一次粒子平均径は、好ましくは0.05μm以上、0.35μm以下、更に好ましくは0.1μm以上、0.25μm以下であると、粒度も粗大となることなく、色相、着色力、隠ぺい力のバランスがとりやすい。この一次粒子平均径はSEM観察により測定される。 The cobalt-containing black pigment of the present invention has an average primary particle diameter of 0.03 μm or more and 0.5 μm or less, and a D 50 in a particle size measurement based on the number standard by the laser diffraction scattering method is 0.05 μm or more and less than 1.5 μm. It is important to be. When the average primary particle diameter is less than 0.03 μm, not only the color of the pigment becomes reddish but also a problem in dispersibility tends to occur, which is not preferable. On the other hand, when the thickness exceeds 0.5 μm, although the color tone when forming a film and forming a film is sufficient, problems such as insufficient hiding power and coloring power tend to occur. The primary particle average diameter is preferably 0.05 μm or more and 0.35 μm or less, more preferably 0.1 μm or more and 0.25 μm or less, and the hue, coloring power, and hiding power are not coarsened. Is easy to balance. This primary particle average diameter is measured by SEM observation.

また、上記レーザー回折散乱法による個数基準に基づく粒度測定における凝集粒子のD50は0.05μm以上、1.5μm未満である。このD50は粒子の凝集度合いを示す粒度分布特性値であり、一次粒子径が微細なだけでは、分散性に優れた顔料粉末とはいえない。このD50が0.05μm未満の場合、一次粒子径も0.03μmより微細となるようなレベルとなるため、顔料の色味が赤みを呈するのみならず、分散性に問題が生じやすくなり好ましくない。また、逆に1.5μm超の場合、凝集が強すぎて、塗料化時の分散に支障をきたす他、隠ぺい力や着色力不足の要因となりやすい。上記D50は、好ましくは0.08μm以上、1.2μm以下、更に好ましくは0.1μm以上、1μm以下であると分散性を損なうことなく、色相、着色力、隠ぺい力のバランスも取りやすい。 Further, the D 50 of the aggregated particles in the particle size measurement based on the number criterion by the laser diffraction scattering method is 0.05 μm or more and less than 1.5 μm. The D 50 is a particle size distribution characteristic value that indicates the degree of aggregation of the particles, only a primary particle size of fine can not be said good pigment powder dispersibility. If this D 50 is less than 0.05 .mu.m, since a level such that finer than the primary particle diameter be 0.03 .mu.m, not color pigments only exhibit redness, preferably it tends to occur a problem in dispersibility Absent. On the other hand, when the thickness exceeds 1.5 μm, the aggregation is too strong, which hinders dispersion at the time of coating, and tends to cause a hiding power and insufficient coloring power. The D 50 is preferably 0.08 μm or more and 1.2 μm or less, more preferably 0.1 μm or more and 1 μm or less, and it is easy to balance the hue, coloring power and hiding power without impairing dispersibility.

また、本発明のコバルト含有黒色顔料は、レーザー回折散乱式粒度分布測定法による個数基準に基づくDMAXが3μm以下であるのが好ましい。このDMAXは凝集粒子中の粗大粒子の度合いを示す粒度分布特性値であり、この数値は顔料を塗料化して用いる際の塗膜特性に影響を及ぼす。このDMAXが3μm超の場合、粗大粒子の影響で顔料を塗料化して用いる際の塗膜に外観不良等を生じる。上記DMAXは、好ましくは2.5μm以下、更に好ましくは2μm以下であると、塗料化して用いる際の塗膜が、より平滑性に優れたものとなる。 In addition, the cobalt-containing black pigment of the present invention preferably has a D MAX of 3 μm or less based on the number standard by a laser diffraction / scattering particle size distribution measurement method. This D MAX is a particle size distribution characteristic value indicating the degree of coarse particles in the aggregated particles, and this numerical value affects the coating film characteristics when the pigment is used as a paint. When this D MAX is more than 3 μm, an appearance defect or the like occurs in the coating film when the pigment is used as a paint due to the influence of coarse particles. When the D MAX is preferably 2.5 μm or less, more preferably 2 μm or less, the coating film when used as a paint becomes more excellent in smoothness.

また、本発明のコバルト含有黒色顔料は、レーザー回折散乱式粒度分布測定法による個数基準に基づくD90が0.5μm以上、2μm以下であるのが好ましい。このD90は凝集粒子全体における粒度大側の凝集度合いを示す粒度分布特性値であり、D50やD10値と比較したりして、凝集の度合いをみることができる。このD90が0.5μm未満の場合、一次粒子径もより微細となるようなレベルとなるため、顔料の色味が赤みを呈するのみならず、分散性に問題が生じやすくなり好ましくない。また、逆に2μm超の場合、凝集が強すぎて、塗料化時の分散に支障をきたす他、隠ぺい力や着色力不足の要因となりやすい。上記D90は、好ましくは0.8μm以上、1.8μm以下、更に好ましくは1μm以上、1.6μm以下であると分散性を損なうことなく、色相、着色力、隠ぺい力のバランスも取りやすい。 In addition, the cobalt-containing black pigment of the present invention preferably has a D 90 of 0.5 μm or more and 2 μm or less based on the number standard by a laser diffraction / scattering particle size distribution measurement method. This D 90 is a particle size distribution characteristic value indicating the degree of aggregation on the larger particle size side in the entire aggregated particle, and the degree of aggregation can be seen by comparing with the D 50 or D 10 value. When the D 90 is less than 0.5 μm, the primary particle diameter becomes a level that becomes finer, so that not only the color of the pigment becomes reddish but also a problem in dispersibility tends to occur. On the other hand, when the thickness exceeds 2 μm, the aggregation is too strong, which may hinder dispersion at the time of forming a paint, and is liable to cause a hiding power or insufficient coloring power. The D 90 is preferably 0.8 μm or more and 1.8 μm or less, more preferably 1 μm or more and 1.6 μm or less, and it is easy to balance the hue, coloring power and hiding power without impairing dispersibility.

また、本発明のコバルト含有黒色顔料は、D50/一次粒子平均径の比が4以下であることが好ましい。このD50/一次粒子平均径の比は一次粒子サイズからみた凝集度合いを示す粒度分布特性値であり、この数値が大きいほど凝集が著しく、逆に理論的には1未満の数値となることはない(1は単分散)。この数値が4を超える場合、凝集が著しく、塗料化時の分散に支障をきたす他、隠ぺい力や着色力不足の要因となりやすい。 The cobalt-containing black pigment of the present invention preferably has a D 50 / primary particle average diameter ratio of 4 or less. The ratio of D 50 / average primary particle diameter is a particle size distribution characteristic value indicating the degree of aggregation as viewed from the primary particle size. The larger this value, the more agglomeration is, and conversely, the theoretical value is less than 1. No (1 is monodisperse). When this numerical value exceeds 4, the aggregation is remarkable, which hinders dispersion at the time of coating, and tends to cause a hiding power and insufficient coloring power.

また、本発明のコバルト含有黒色顔料は、含まれる粒子の形状が粒状であることが好ましい。粒状以外、たとえば板状や針状等の形状を呈した粒子は分散性、流動性の点で劣るのみならず、そのような粒子の場合、厚み方向の粒子サイズが数十nm程度となり、光の吸収波長に偏りが生じ、黒色顔料としての色相が悪化してしまい、黒色度を重要視するプラズマディスプレイ、プラズマアドレス液晶等の黒色電極、遮光層形成用途として不十分である。ここで言う粒状とは球状、多面体状、紡錘状等を意味し、板状粒子を除外する。   Moreover, it is preferable that the shape of the particle | grains contained in the cobalt containing black pigment of this invention is granular. In addition to particles, particles having a shape such as a plate shape or needle shape are not only inferior in dispersibility and fluidity, but in the case of such particles, the particle size in the thickness direction is about several tens of nanometers, and light As a result, there is a bias in the absorption wavelength, and the hue as a black pigment deteriorates, which is insufficient for forming a black electrode such as a plasma display or a plasma addressed liquid crystal in which blackness is important, or a light shielding layer. The term “granular” as used herein means a spherical shape, a polyhedral shape, a spindle shape or the like, and excludes plate-like particles.

また、本発明のコバルト含有黒色顔料は、粒子中の全コバルトに対する2価のコバルトの比率が40〜70%であることが好ましい。全コバルト含有量に占める2価コバルトの比率とは粒子全体に含有される2価のコバルト含有量を粒子全体に含有される全コバルト含有量で除した値に100を乗じた値である。酸化コバルトの一般的な形態としては四酸化三コバルト(Co)、酸化コバルト(CoOやCo)がある。CoOは全コバルト中の2価のコバルトが占める割合は33%である。またCoOは全コバルト全てが2価のコバルトであり、Coは全コバルトが全てが3価である。そのような酸化コバルトに対して、全コバルト中に占める2価コバルトの割合が大きいと、本発明の効果である黒色性、高電気抵抗性をより向上できる。全コバルト中の2価のコバルトが占める割合が40%未満の場合、黒色度が不十分となり、また、70%超の場合黒色顔料ではなく青緑色を呈した顔料となるおそれがある。この全コバルト含有量に占める2価コバルトの比率は、更に好ましくは40%〜60%であると良い。 Moreover, it is preferable that the ratio of the bivalent cobalt with respect to the total cobalt in particle | grains of the cobalt containing black pigment of this invention is 40 to 70%. The ratio of divalent cobalt in the total cobalt content is a value obtained by multiplying 100 by the value obtained by dividing the divalent cobalt content contained in the entire particle by the total cobalt content contained in the entire particle. Common forms of cobalt oxide include tricobalt tetroxide (Co 3 O 4 ) and cobalt oxide (CoO and Co 2 O 3 ). Co 3 O 4 accounts for 33% of the total cobalt content of divalent cobalt. In addition, all the cobalt in CoO is divalent cobalt, and all the cobalt in Co 2 O 3 is trivalent. When the proportion of divalent cobalt in the total cobalt is large with respect to such cobalt oxide, the blackness and high electrical resistance, which are the effects of the present invention, can be further improved. When the proportion of divalent cobalt in the total cobalt is less than 40%, the blackness is insufficient, and when it exceeds 70%, there is a possibility that the pigment exhibits a blue-green color instead of a black pigment. The ratio of divalent cobalt in the total cobalt content is more preferably 40% to 60%.

また、本発明のコバルト含有黒色顔料は、粒子全体に対する全コバルト含有量が60〜80質量%であることが好ましい。粒子全体に対する全コバルト含有量が60質量%未満の場合、コバルト以外の成分量が過多となり、本発明の効果が低くなり好ましくない。また、80質量%超の場合、コバルトと酸素の電荷バランスがとりにくくなり不安定な物質となってしまうため好ましくない。この粒子全体に対する全コバルト含有量は、65質量%〜75質量%であると良い。   The cobalt-containing black pigment of the present invention preferably has a total cobalt content of 60 to 80% by mass relative to the entire particle. When the total cobalt content with respect to the whole particle is less than 60% by mass, the amount of components other than cobalt is excessive, which is not preferable because the effect of the present invention is lowered. On the other hand, if it exceeds 80% by mass, the charge balance between cobalt and oxygen is difficult to be obtained, and it becomes an unstable substance. The total cobalt content with respect to the entire particles is preferably 65% by mass to 75% by mass.

また、本発明のコバルト含有黒色顔料は、粒子全体に対する2価のコバルト含有量が25〜50質量%であることが好ましい。粒子全体に対する2価のコバルト含有量が25質量%未満の場合、黒色度が不十分となり、また、50質量%超の場合においても同様に黒色度が不十分となり好ましくない。この粒子全体に対する2価のコバルト含有量は、更に好ましくは30質量%〜45質量%である。 The cobalt-containing black pigment of the present invention preferably has a divalent cobalt content of 25 to 50% by mass with respect to the entire particle. When the divalent cobalt content with respect to the whole particle is less than 25% by mass, the blackness is insufficient, and when it exceeds 50% by mass, the blackness is similarly insufficient, which is not preferable. The divalent cobalt content with respect to the whole particle is more preferably 30% by mass to 45% by mass.

また、本発明のコバルト含有黒色顔料は、粒子中のアルカリ金属量が粒子全体に対して100ppm以下であることが好ましい。この粒子中、特に粒子表面のアルカリ金属とは、主に湿式反応で得られる従来技術のコバルト含有黒色顔料では、残留不純物として高いものであるが、この含有量が100ppm以下に抑えられていると、プラズマディスプレイ、プラズマアドレス液晶等の黒色電極、遮光層形成にはガラスフリットが使用される際に、ガラス中でイオン伝導的に振る舞うアルカリ金属が少ないことにより、電気抵抗の低下を抑制することが出来る。   The cobalt-containing black pigment of the present invention preferably has an alkali metal content in the particles of 100 ppm or less based on the entire particles. In this particle, especially the alkali metal on the particle surface is a high residual impurity in the prior art cobalt-containing black pigment obtained mainly by a wet reaction, but the content is suppressed to 100 ppm or less. When glass frit is used to form black electrodes such as plasma displays and plasma addressed liquid crystal, and light-shielding layers, the decrease in electrical resistance can be suppressed by the fact that few alkali metals behave ionically in glass. I can do it.

また、本発明のコバルト含有黒色顔料は、着色力評価時のL値が38以下、b値が0以下であることが好ましい。着色性の評価方法は、黒色粒子0.5gと酸化チタン(石原産業社製R800)1.5gにヒマシ油1.3ccを加え、フーバー式マーラーで練り込む。この練り込んだサンプル2.0gにラッカー4.5gを加え、さらに練り込んだ後、これをミラーコート紙上に4milのアプリケータを用いて塗布し、乾燥後、色差計(東京電色社製カラーアナライザーTC−1800型)にて黒色度(L値)及び色相(a値、b値)を測定することにより得られる。L値が37よりも高い場合、十分な着色性とは言えず、また、b値が0よりも高い場合、色相が黄色みを呈していることとなり好ましくない。更に好ましくはL値が36以下、b値が−0.5以下である。   In addition, the cobalt-containing black pigment of the present invention preferably has an L value of 38 or less and a b value of 0 or less when evaluating the coloring power. The coloring property is evaluated by adding 1.3 cc of castor oil to 0.5 g of black particles and 1.5 g of titanium oxide (R800 manufactured by Ishihara Sangyo Co., Ltd.), and kneading with a Hoover type Mahler. After adding 4.5 g of lacquer to 2.0 g of this kneaded sample and further kneading, this is applied onto a mirror-coated paper using a 4 mil applicator, dried, and then a color difference meter (Color by Tokyo Denshoku Co., Ltd.). It is obtained by measuring blackness (L value) and hue (a value, b value) with an analyzer TC-1800 type. When the L value is higher than 37, it cannot be said that sufficient colorability is obtained, and when the b value is higher than 0, the hue is yellow, which is not preferable. More preferably, the L value is 36 or less, and the b value is -0.5 or less.

また、本発明のコバルト含有黒色顔料は、膜形成時の耐熱性を十分有している、具体的には600℃1hr前後の黒色度の変化(デルタE)が1.0以内であることが好ましい。   The cobalt-containing black pigment of the present invention has sufficient heat resistance during film formation. Specifically, the change in blackness (delta E) at around 600 ° C. for 1 hr is within 1.0. preferable.

また、本発明のコバルト含有黒色顔料は、塗料化した際の20°入射角における鏡面反射率が70%以上であることが好ましい。この鏡面反射率が70%未満の場合、顔料中一次粒子の凝集が著しいので、塗料化時の分散に支障があり、形成膜にムラが生じる等、不味である。   The cobalt-containing black pigment of the present invention preferably has a specular reflectance of 70% or more at a 20 ° incident angle when it is made into a paint. When the specular reflectance is less than 70%, the primary particles in the pigment are agglomerated so that the dispersion at the time of coating is hindered, and the formed film is uneven.

また、本発明のコバルト含有黒色顔料は電気抵抗が高いものである。具体的には電気抵抗値が1×10Ωcm以上であることが好ましい。電気抵抗が1×10Ωcmよりも低い場合、プラズマディスプレイ、プラズマアドレス液晶等のブラックマトリックスオンアレイ型高遮光性膜形成の材料としてはその機能を十分に高めることができなくなり、好ましくない。更に好ましくは5×10Ωcm以上、より更に好ましくは1×10Ωcmである。 The cobalt-containing black pigment of the present invention has a high electric resistance. It is preferred in particular is the electrical resistance of 1 × 10 5 Ωcm or more. When the electric resistance is lower than 1 × 10 5 Ωcm, it is not preferable because the function cannot be sufficiently enhanced as a material for forming a black matrix on array type high light-shielding film such as a plasma display or a plasma addressed liquid crystal. More preferably, it is 5 × 10 5 Ωcm or more, and still more preferably 1 × 10 6 Ωcm.

また、本発明のコバルト含有黒色顔料は、粒子の表面に疎水化性薬剤が被覆されていることが好ましい。このように疎水化性薬剤が被覆されたコバルト含有黒色顔料であると、塗料化した際に有機成分とのなじみが良好で、分散性が向上するのみならず、多湿な環境下でも性能の経時劣化を起こしにくい。 The cobalt-containing black pigment of the present invention preferably has a particle surface coated with a hydrophobic agent. The cobalt-containing black pigment coated with a hydrophobic agent as described above has good compatibility with organic components when formed into a paint, improves dispersibility, and improves performance over time in a humid environment. Less prone to deterioration.

用いられる疎水化性薬剤としては、疎水基を有する有機化合物であり、例えばチタネート系のカップリング剤,シラン系のカップリング剤,アルミネート系のカップリング剤等,シリコンオイル等のシリコーン化合物,汎用的な界面活性剤、高級脂肪酸およびその塩類等を挙げることができる。ここでチタネート系のカップリング剤としては、例えばイソプロピルトリイソステアロイルチタネート,イソプロピルトリドデシルベンゼンスルホニルチタネート,イソプロピルトリス(ジオクチルピロホスフェート)チタネート,ビス(ジオクチルピロホスフェート)オキシアセテートチタネート,ビス(ジオクチルピロホスフェート)エチレンチタネート等を挙げることができ、シラン系等のカップリング剤としては、例えばビニルトリクロロシラン,ビニルトリエトキシシラン,ビニルトリス(β−メトキリエトキシ)シラン等を挙げることができる。汎用的な界面活性剤としては、例えばリン酸エステル系のアニオン界面活性剤、脂肪酸エステル系のノニオン界面活性剤、アルキルアミン等の天然油脂誘導体等を挙げることができる。高級脂肪酸としては、例えばオレイン酸,ステアリン酸,イソステアリン酸,パルミチン酸,イソパルミチン酸等を挙げることができ、その塩類も使用できる。 The hydrophobic agent used is an organic compound having a hydrophobic group, for example, titanate coupling agents, silane coupling agents, aluminate coupling agents, silicone compounds such as silicone oil, general purpose Surface active agents, higher fatty acids and salts thereof. Examples of titanate-based coupling agents include isopropyl triisostearoyl titanate, isopropyl tridodecylbenzenesulfonyl titanate, isopropyl tris (dioctyl pyrophosphate) titanate, bis (dioctyl pyrophosphate) oxyacetate titanate, and bis (dioctyl pyrophosphate). Ethylene titanate and the like can be exemplified, and examples of the silane-based coupling agent include vinyltrichlorosilane, vinyltriethoxysilane, vinyltris (β-methoxyethoxy) silane and the like. Examples of general-purpose surfactants include phosphate ester-based anionic surfactants, fatty acid ester-based nonionic surfactants, and natural oil and fat derivatives such as alkylamines. Examples of the higher fatty acid include oleic acid, stearic acid, isostearic acid, palmitic acid, isopalmitic acid and the like, and salts thereof can also be used.

また、疎水化性薬剤の被覆量<TXF LY="0300"
LX="1100" WI="080" HE="250"
FR="0002">は、炭素に換算して0.01質量%〜2質量%とするのが好ましい。これは0.01質量%未満ではその効果が少なく、2質量%を超える場合には、添加量に見合った効果の向上は見られず、不経済である。
Moreover, the coating amount of the hydrophobic drug <TXF LY = "0300"
LX = "1100" WI = "080" HE = "250"
FR = "0002"> is preferably 0.01% by mass to 2% by mass in terms of carbon. If the amount is less than 0.01% by mass, the effect is small, and if it exceeds 2% by mass, the effect corresponding to the amount added is not improved, which is uneconomical.

次に、本発明のコバルト含有黒色顔料の好ましい製造方法について説明する。   Next, the preferable manufacturing method of the cobalt containing black pigment of this invention is demonstrated.

本発明のコバルト含有黒色顔料は、コバルト(2価)塩水溶液とアルカリ溶液とを、pH10〜13にて混合中和し、混合中和開始以降、あるいは混合中和終了以降、反応スラリーの温度を10℃〜40℃に維持しながら、酸素含有ガスを連続的にバブリングすることにより得られた水酸化コバルト前駆体をろ過、洗浄、乾燥、解砕し、密閉された大気中、500℃〜850℃にて0.5〜3時間焼成後、湿式解粒の装置を用いて解粒処理を行うことによって製造できる。   The cobalt-containing black pigment of the present invention is obtained by neutralizing a cobalt (divalent) salt aqueous solution and an alkali solution at pH 10 to 13 and adjusting the temperature of the reaction slurry after the start of mixing neutralization or after the completion of mixing neutralization. While maintaining at 10 ° C. to 40 ° C., the cobalt hydroxide precursor obtained by continuously bubbling the oxygen-containing gas is filtered, washed, dried and crushed, and in a sealed atmosphere, 500 ° C. to 850 ° C. It can manufacture by performing a granulation process using the apparatus of a wet granulation after baking at 0 degreeC for 0.5 to 3 hours.

本発明のコバルト含有黒色顔料の製造に際しては、一次粒子が微細で黒色度の高い酸化コバルト粒子とするために、水酸化コバルト前駆体を湿式中和法を用いて得る必要がある。   In the production of the cobalt-containing black pigment of the present invention, it is necessary to obtain a cobalt hydroxide precursor using a wet neutralization method in order to obtain cobalt oxide particles having fine primary particles and high blackness.

通常、水酸化コバルト前駆体を得るには、水溶性のコバルト塩水溶液を適当な水酸化アルカリで中和すれば良いが、最終的なコバルト含有黒色顔料の黒色度を高めるためには、混合中和する際のpHを特定の範囲で制御する必要がある。具体的には、コバルト(2価)塩水溶液とアルカリ溶液とを混合中和する際のpHを10〜13にて行う。 Usually, a cobalt hydroxide precursor is obtained by neutralizing a water-soluble cobalt salt aqueous solution with a suitable alkali hydroxide, but in order to increase the blackness of the final cobalt-containing black pigment, It is necessary to control the pH at the time of summing within a specific range. Specifically, the pH at the time of mixing and neutralizing the cobalt (divalent) salt aqueous solution and the alkali solution is 10 to 13.

上記中和pHが10よりも低い場合、中和の際、3価のコバルト水酸化物を生じ易く、水酸化物コバルト前駆体生成に障害をきたすのみならず、水酸化コバルト前駆体の粒度が微細となり、ろ過性が悪化したり、後述する焼成を行う際に粒子同士の焼結が起こりやすい等の不具合が生じるため好ましくない。
逆にpHが13よりも高い場合は、コバルト(2価)塩が過度の酸化を受けやすく、3価のコバルト水酸化物を生成するおそれがあり、好ましくない。このような水酸化コバルト前駆体を用いて、次工程以降の処理を行うと、均整な形状や酸化の制御が困難であり、2価のコバルト含有量の高い酸化コバルト粒子が得られない。水酸化コバルト前駆体のより安定的な生成を考慮すると、中和時のpHは11〜12であると、さらに好ましい。
When the neutralization pH is lower than 10, trivalent cobalt hydroxide is likely to be produced during neutralization, which not only hinders the production of the cobalt hydroxide precursor, but also the particle size of the cobalt hydroxide precursor. This is not preferable because it becomes finer and the filterability is deteriorated, and problems such as easy sintering of particles occur when firing described later.
On the other hand, when the pH is higher than 13, cobalt (divalent) salt is liable to be excessively oxidized and may produce trivalent cobalt hydroxide, which is not preferable. When such a cobalt hydroxide precursor is used in the subsequent steps, it is difficult to control the shape and oxidation, and cobalt oxide particles having a high divalent cobalt content cannot be obtained. Considering more stable production of the cobalt hydroxide precursor, the pH during neutralization is more preferably 11 to 12.

また、上記のようにpHを10〜13に制御することに加え、反応スラリーの温度を10℃〜40℃に維持するのが良い。この温度が40℃を超える場合、酸素含有ガスを連続的にバブリングしていることもあいまって、水酸化コバルト(2価)の酸化が進み、3価のオキシ水酸化コバルト(3価)が析出しやすいばかりか、特許文献1に開示されているように、この時点で四酸化三コバルトが生成することもあり得るため、本発明が目的するところの、2価のコバルト含有比率の高く、かつ均整な酸化コバルト粒子を得るための、安定した水酸化コバルト前駆体が得られない。逆に、温度が10℃未満の場合は、水酸化コバルト生成の妨げとなるし、液温を下げることによる効果は何らなく、実用的でもない。   Moreover, in addition to controlling pH to 10-13 as mentioned above, it is good to maintain the temperature of a reaction slurry at 10 to 40 degreeC. When this temperature exceeds 40 ° C, the oxidation of cobalt hydroxide (divalent) proceeds due to continuous bubbling of the oxygen-containing gas, and trivalent cobalt oxyhydroxide (trivalent) precipitates. In addition, as disclosed in Patent Document 1, tricobalt tetroxide may be formed at this time, so that the content ratio of the divalent cobalt as intended by the present invention is high, and A stable cobalt hydroxide precursor for obtaining uniform cobalt oxide particles cannot be obtained. On the other hand, when the temperature is less than 10 ° C., it hinders the production of cobalt hydroxide, has no effect by lowering the liquid temperature, and is not practical.

また、上記混合中和開始以降、あるいは混合中和終了以降、反応スラリー中に酸素含有ガスを連続的にバブリングすることにより、一次粒子が微細な酸化コバルトを得るのに好適な水酸化コバルト前駆体が得られる。この操作を行わない場合、得られる生成物である水酸化コバルト前駆体が凝集しやすく、微粒かつ粒度が揃ったものとならない。   Also, a cobalt hydroxide precursor suitable for obtaining cobalt oxide with fine primary particles by continuously bubbling an oxygen-containing gas into the reaction slurry after the start of the mixed neutralization or after the completion of the mixed neutralization. Is obtained. If this operation is not performed, the resulting product, the cobalt hydroxide precursor, tends to aggregate, and the particles are not fine and uniform in size.

この理由は十分究明されていないが、低温度域で酸素含有ガスを連続的にバブリングすることにより、反応スラリー中のコバルト(2価)塩から2価の水酸化コバルト前駆体を生成させる際に、バブリング酸素含有ガスが、凝集しようとする前駆体粒子間に入り込み、薄層の酸化膜が粒子間に形成され、粒子の凝集を妨げる役割を果たしているものとみられる。この効果は単なる機械攪拌では得られない。   The reason for this has not been fully investigated, but when a divalent cobalt hydroxide precursor is produced from a cobalt (divalent) salt in a reaction slurry by continuously bubbling an oxygen-containing gas at a low temperature range. The bubbling oxygen-containing gas enters between the precursor particles to be aggregated, and a thin oxide film is formed between the particles, which seems to play a role in preventing the aggregation of the particles. This effect cannot be obtained by simple mechanical stirring.

なお、バブリング酸素含有ガスは空気を用いても良いが、中和温度は10℃〜40℃と低いものの、酸化の調整をより良く制御するために、酸素濃度5体積%以上、22体積%未満の不活性ガス富化空気を使用するのが好ましい。この際、用いる不活性ガスは、実用上窒素が好ましい。この範囲で空気中の酸素を低減することにより、バブリングガス量やバブリング時間の精密な制御なしに、目的とする水酸化コバルト前駆体を生成させることが容易となる。バブリング酸素含有ガスに空気を用いた場合、反応スラリー量当たり0.01Nリットル/L・分〜0.3Nリットル/L・分で1時間〜3時間程度バブリングするのが好ましく、不活性ガス富化空気を使用する場合、上記バブリングガス中総酸素量に応じて、バブリングガス速度、バブリング時間を調整すれば良い。   Note that air may be used as the bubbling oxygen-containing gas, but the neutralization temperature is as low as 10 ° C. to 40 ° C., but in order to better control the adjustment of oxidation, the oxygen concentration is 5% by volume or more and less than 22% by volume. It is preferred to use an inert gas enriched air. In this case, the inert gas used is preferably nitrogen for practical use. By reducing oxygen in the air within this range, it becomes easy to produce the target cobalt hydroxide precursor without precise control of the amount of bubbling gas and bubbling time. When air is used as the bubbling oxygen-containing gas, it is preferable to bubble from 0.01 N liter / L · min to 0.3 N liter / L · min per reaction slurry for about 1 to 3 hours, and enrichment with inert gas When air is used, the bubbling gas speed and bubbling time may be adjusted according to the total amount of oxygen in the bubbling gas.

なお、出発原料として用いられるコバルト(2価)塩としては硫酸コバルト(2価)、塩化コバルト(2価)、硝酸コバルト(2価)等、水に可溶な塩であることが好ましい。また、中和に用いられるアルカリとしては水酸化ナトリウム、水酸化カリウムなどの水酸化アルカリが工業的に用いられる。また、反応の際に使用される酸素含有ガスは、実用上空気が好ましい。   The cobalt (divalent) salt used as a starting material is preferably a water-soluble salt such as cobalt sulfate (divalent), cobalt chloride (divalent), cobalt nitrate (divalent), or the like. In addition, alkali hydroxides such as sodium hydroxide and potassium hydroxide are industrially used as alkalis used for neutralization. The oxygen-containing gas used in the reaction is preferably air for practical use.

また、水酸化コバルト前駆体を生成させる際に主成分がコバルト(2価)塩である水溶液とアルカリ溶液とを単に混合しただけでは、混合開始当初の混合液量が少ないときに十分な撹拌ができず、均一な水酸化コバルト前駆体を得ることが難しい場合がある。このようなときには、撹拌するに十分な量のpH10〜13の範囲に調製したアルカリ溶液を準備しておき、そのアルカリ溶液に、コバルト(2価)塩水溶液を添加して水酸化コバルト前駆体を生成させても良い。そのような場合であっても、更にアルカリ溶液を追加しながら、水酸化コバルト前駆体スラリーのpHを10〜13に維持することが重要である。   Further, when the cobalt hydroxide precursor is generated, simply mixing an aqueous solution whose main component is a cobalt (divalent) salt and an alkaline solution provides sufficient stirring when the amount of the liquid mixture at the beginning of mixing is small. In some cases, it is difficult to obtain a uniform cobalt hydroxide precursor. In such a case, an alkaline solution prepared in a range of pH 10 to 13 sufficient for stirring is prepared, and a cobalt (divalent) salt aqueous solution is added to the alkaline solution to prepare a cobalt hydroxide precursor. It may be generated. Even in such a case, it is important to maintain the pH of the cobalt hydroxide precursor slurry at 10 to 13 while further adding an alkaline solution.

このようにして得られた水酸化コバルト前駆体スラリーは、常法のろ過、洗浄を行い、含有している水分を蒸発させる。   The cobalt hydroxide precursor slurry thus obtained is subjected to conventional filtration and washing to evaporate the contained water.

ろ過、洗浄は副生成物や未反応物、過剰なアルカリ成分が除去するために行われる。副生成物、未反応物、過剰なアルカリが残留した場合、最終的に生成するコバルト含有黒色顔料の黒色性、電気抵抗等に影響を及ぼす恐れがある。   Filtration and washing are performed to remove by-products, unreacted materials, and excess alkali components. When by-products, unreacted substances, and excess alkali remain, the blackness and electrical resistance of the cobalt-containing black pigment that is finally produced may be affected.

また、水分を蒸発した乾燥体の水分量は1質量%以下であることが好ましい。含有水分量のコントロールは乾燥温度および乾燥時間を適宜調整することで行われる。含有する水分量が1質量%より多い場合は後述する焼成工程で多量の水蒸気が発生し、焼成効率が低下するため好ましくない。更に好ましくは水分量を0.1質量%〜0.6質量%に調整することである。   Moreover, it is preferable that the moisture content of the dry body which evaporated the water | moisture content is 1 mass% or less. The moisture content is controlled by appropriately adjusting the drying temperature and drying time. When the water content is more than 1% by mass, a large amount of water vapor is generated in the baking step described later, which is not preferable. More preferably, the water content is adjusted to 0.1 mass% to 0.6 mass%.

また、水分量を1質量%以下に調製された乾燥体は解砕操作を行う。解砕操作を行わない場合、乾燥体が凝集した状態で後述する焼成工程へと供給することとなり、焼成によって更に凝集が促進される等の不具合を生じる。解砕装置としては高速回転型のハンマーミル、インパクトミル、ディスクミル等が好ましい。   Moreover, the dry body prepared so that the moisture content is 1% by mass or less is subjected to crushing operation. When the crushing operation is not performed, the dried product is supplied to a firing step described later in an aggregated state, which causes problems such as further aggregation being promoted by the firing. As the crushing device, a high-speed rotary hammer mill, impact mill, disk mill or the like is preferable.

このようにして得られた乾燥体は、密閉された大気中、500℃〜850℃にて0.5〜3時間焼成する。焼成する際の雰囲気は、大気中でも構わないが、密閉された容器内で外部からの空気導入を行わない方が良い。これは、過剰な空気を導入することによる過酸化を抑制するためである。焼成装置内の空気容量は、乾燥体質量に対し、0.5m/kg以下程度に調整すれば良い。 The dried body thus obtained is fired in a sealed atmosphere at 500 ° C. to 850 ° C. for 0.5 to 3 hours. The atmosphere for firing may be air, but it is better not to introduce air from the outside in a sealed container. This is to suppress peroxidation caused by introducing excessive air. What is necessary is just to adjust the air capacity | capacitance in a baking apparatus to about 0.5 m < 3 > / kg or less with respect to dry body mass.

一方、焼成時間と焼成温度は、生成する粒状酸化コバルト黒色顔料の焼結を抑制しつつ、水酸化コバルトの脱水を促進し、2価酸化物の結晶性向上を図るために、調整した方が良い、焼成温度が500℃未満の場合、その形態変化が十分でなく、十分な黒色性、高電気抵抗が得られない。逆に850℃超の場合、粒子同士の焼結が進み、後工程でも凝集・固化を解除できなくなるおそれがあり、好ましくない。この焼成温度の更に好ましい温度範囲は、600℃〜800℃である。   On the other hand, the firing time and the firing temperature should be adjusted in order to promote the dehydration of cobalt hydroxide and improve the crystallinity of the divalent oxide while suppressing the sintering of the granular cobalt oxide black pigment to be produced. If the firing temperature is lower than 500 ° C., the shape change is not sufficient, and sufficient blackness and high electrical resistance cannot be obtained. On the other hand, when the temperature is higher than 850 ° C., the sintering of the particles proceeds, and there is a possibility that aggregation and solidification may not be released even in the subsequent process, which is not preferable. A more preferable temperature range of this firing temperature is 600 ° C to 800 ° C.

また、焼成時間は、0.5時間未満では、上記温度範囲内で高温度域を選択しても、その形態変化が十分でなかったり、ムラが生じたりして、十分な黒色性、高電気抵抗が得られないおそれがあり、3時間を超える場合、上記温度範囲内で低温度域を選択しても、焼結が進み、後工程でも凝集・固化を解除できなくなるばかりか、焼成工程でコバルトの酸化が進行し、2価のコバルト含有量が低くなるおそれがあり、好ましくない。   Also, if the firing time is less than 0.5 hours, even if a high temperature range is selected within the above temperature range, the shape change may not be sufficient or unevenness may occur, resulting in sufficient blackness and high electrical properties. There is a possibility that resistance may not be obtained, and if it exceeds 3 hours, sintering proceeds even if a low temperature range is selected within the above temperature range, and aggregation and solidification can not be released even in a later process, Cobalt oxidation proceeds and the divalent cobalt content may be lowered, which is not preferable.

こうして得られた焼成品は、このまま、あるいは解砕操作を施した程度では、焼成に起因した凝集・固化が著しいので、解粒処理を行う必要がある。ここでいう解粒処理とは、前記した水酸化コバルト乾燥体に施すような解砕操作とは異なる。解砕操作は、単に凝集粒子同士をほぐす程度のものなので、焼成後の凝集粒子内における一次粒子同士の凝集を解除するものではない。   The baked product obtained in this way, as it is or after the pulverization operation, is prone to agglomeration and solidification due to the calcination, so it is necessary to carry out a pulverization treatment. The pulverization treatment here is different from the pulverization operation performed on the above-described dried cobalt hydroxide. Since the crushing operation is merely to loosen the agglomerated particles, it does not release the agglomeration of the primary particles in the agglomerated particles after firing.

これに対し、解粒処理は、一次粒子同士の凝集を強制的に解除する処理を指すものである。この解粒処理には、気流衝突式のターボクラシファイア等を用いる乾式法を採用しても良いが、好ましくは、たとえば、焼成品を一旦水でスラリー化して、このスラリーをメディアを用いたビーズミルやアトライタ、あるいは凝集粒子同士を衝突させるアルティマイザー等の装置等にて処理する湿式法を採用するのが良い。この解粒処理は装置の機能能力に応じて処理条件を選び、スラリー中の粒度分布をチェックしながら処理程度を調整すれば良い。また、この解粒処理にて、凝集粒子間に介在していた湿式反応由来のアルカリ金属の除去も進むが、その程度は、分散媒として用いた水の電導度をチェックすれば良い。   On the other hand, the pulverization process refers to a process for forcibly releasing the aggregation of primary particles. For this pulverization treatment, a dry method using an air current collision type turbo classifier or the like may be employed. Preferably, for example, the fired product is once slurried with water, and the slurry is subjected to a bead mill using a medium or the like. It is preferable to employ a wet method in which treatment is performed with an attritor or an apparatus such as an optimizer that causes the aggregated particles to collide with each other. The pulverization treatment may be performed by selecting treatment conditions according to the functional capability of the apparatus and adjusting the treatment degree while checking the particle size distribution in the slurry. Moreover, although the removal of the alkali metal derived from the wet reaction intervening between the agglomerated particles also proceeds by this pulverization treatment, the degree of this may be checked by checking the conductivity of the water used as the dispersion medium.

こうして適宜、解粒処理を終えたスラリーに、常法のろ過、洗浄、乾燥、解砕を行うことにより、最終的なコバルト含有黒色顔料粉末が得られる。 Thus, the final cobalt-containing black pigment powder is obtained by subjecting the slurry after the pulverization treatment to normal filtration, washing, drying, and pulverization.

また、コバルト含有黒色顔料粉末粒子表面に疎水化性薬剤を被覆する場合は、一般的な、薬剤を適当な溶媒に希釈した処理液中で処理する湿式法、マスターバッチ法等の乾式法いずれを用いても良い。具体的には、湿式法では、反応終了後に添加しても、洗浄後のケーキ又は乾燥粉砕後の粉体を再度スラリー化して添加してもよい。乾式法ではヘンシルミキサー,ホイール形混練機又はらいかい機等による処理を挙げることができる。 In addition, when the surface of the cobalt-containing black pigment powder particles is coated with a hydrophobizing agent, either a general wet method in which the agent is processed in a treatment solution diluted with an appropriate solvent or a dry method such as a masterbatch method is used. It may be used. Specifically, in the wet method, it may be added after completion of the reaction, or the cake after washing or the powder after dry pulverization may be added again as a slurry. Examples of the dry method include treatment with a Hensill mixer, a wheel-type kneader, or a rough machine.

以下、実施例等により本発明を具体的に説明する。しかしながら、本発明の範囲はかかる実施例に制限されない。   Hereinafter, the present invention will be specifically described with reference to examples and the like. However, the scope of the present invention is not limited to such examples.

〔実施例1〕
pH12の水酸化ナトリウム水溶液80リットルを、200リットルの反応容器に投入した。次いで1.2mol/リットルのコバルト(2価)を含有する硫酸コバルト(2価)水溶液60リットルを1リットル/分の速度で前記反応容器に連続投入した。同時に水酸化ナトリウム水溶液を用いて、反応スラリーのpHが12となるように適宜調節した。その間、スラリー温度は35℃を維持し、常時、5Nリットル/分の速度で空気バブリングを行った。
混合が終了した後、撹拌を継続しながら空気バブリングを15Nリットル/分の速度で90分間行った。
[Example 1]
80 liters of pH 12 sodium hydroxide aqueous solution was put into a 200 liter reaction vessel. Subsequently, 60 liters of cobalt sulfate (divalent) aqueous solution containing 1.2 mol / liter of cobalt (divalent) was continuously charged into the reaction vessel at a rate of 1 liter / min. At the same time, using an aqueous sodium hydroxide solution, the pH of the reaction slurry was adjusted to 12 as appropriate. Meanwhile, the slurry temperature was maintained at 35 ° C., and air bubbling was always performed at a rate of 5 N liters / minute.
After mixing was completed, air bubbling was performed at a rate of 15 N liters / minute for 90 minutes while continuing stirring.

得られた水酸化コバルト前駆体スラリーをろ過、洗浄し、得られたケーキを80℃にて乾燥させた。こうして得られた乾燥体は水分量が0.5質量%であった。水分量の測定は、JIS K 5101-1991の加熱減量測定法に準じて行った。更に、この乾燥体をハンマーミルで解砕した。   The obtained cobalt hydroxide precursor slurry was filtered and washed, and the resulting cake was dried at 80 ° C. The dried body thus obtained had a water content of 0.5% by mass. The water content was measured according to the heating loss measurement method of JIS K 5101-1991. Furthermore, this dried product was crushed with a hammer mill.

こうして得られた解砕済み乾燥体を、密閉された大気中で700℃にて2時間焼成し、酸化コバルト粒子粉末を得た。   The crushed dried product thus obtained was calcined at 700 ° C. for 2 hours in a sealed atmosphere to obtain cobalt oxide particle powder.

この酸化コバルト粒子粉末400gに水2Lを加えリスラリーしたものを、φ0.6mm径のジルコニアビーズ0.4kgを充填したスーパーアペックスミルSAM−1(壽工業株式会社製)にて、回転速度4000rpmで30分間解粒処理を行った後、常法のろ過、洗浄、乾燥、解砕を行い、コバルト含有黒色顔料を得た。   A solution obtained by adding 2 L of water to 400 g of this cobalt oxide particle powder and reslurrying the mixture is super-apex mill SAM-1 (manufactured by Sakai Kogyo Co., Ltd.) filled with 0.4 kg of zirconia beads having a diameter of 0.6 mm. After performing the pulverization treatment for a minute, filtration, washing, drying, and pulverization were performed in a conventional manner to obtain a cobalt-containing black pigment.

得られたコバルト含有黒色顔料は、以下に示す方法で評価した。評価した結果を表1に示す。   The obtained cobalt-containing black pigment was evaluated by the method shown below. The evaluation results are shown in Table 1.

〔評価方法〕
(a)粒子形状、一次粒子平均径
走査型顕微鏡(倍率4万倍)により、粒子形状を観察した。同時に、任意に200個の粒子のフェレ径を計測し、その個数平均値を持って一次粒子平均径とした。
(b)レーザー回折散乱式粒度分布測定法によるD50、D90、DMAX
0.1%に調整したヘキサメタリン酸ナトリウム水溶液100mlに試料0.1gを添加して、BRANSON2200(商品名)超音波バス浴中で3分間分散させた。その分散液をベックマンコールター社製LS-230(商品名)で測定した。
(c)粒子全体に対する全コバルト含有量
試料を酸に完全に溶解し、ICPにてコバルトの含有量を求めた。
(d)粒子中の全コバルトに対する2価のコバルトの比率、および粒子全体に対する2価のコバルト含有量
硫酸アンモニウム鉄(2価)溶液へ試料を加え、酸で完全に溶解し、溶液中の2価の鉄イオン濃度をジフェニルアミンスルフォン酸ナトリウムを指示薬として二クロム酸カリウム標準液を用いた滴定により求めた。
次に、あらかじめ添加した2価の鉄イオン濃度と、滴定によって求められた2価の鉄イオン濃度の差を計算によって求め、3価の鉄イオン濃度を求めた。
3価の鉄イオンは以下の化学反応によって生成するため、この濃度を試料に含有されていた3価のコバルトイオン濃度とした。
Co3+ + Fe2+ → Co2+ + Fe3+
これより粒子全体に対する3価のコバルト含有量を求め、全コバルト含有量から粒子全体に対する3価のコバルト含有量を差し引いて、粒子全体に対する2価のコバルト含有量を求めた。
そして、(2価のコバルト含有量)/(全コバルト含有量)×100にて粒子中の全コバルトに対する2価のコバルトの比率を求めた。
(e)粒子中のアルカリ金属量
試料を酸に完全に溶解し、ICPにてNa含有量を求めた。
(f)黒色度、色相
粉体の黒色度測定はJIS K5101−1991に準拠して行った。
試料2.0gにヒマシ油1.4ccを加え、フーバー式マーラーで練りこむ。この練り込んだサンプル2.0gにラッカー7.5gを加え、さらに練り込んだ後これをミラーコート紙上に4milのアプリケーターを用いて塗布し、乾燥後、色差計(東京電色社製、カラーアナライザーTC-1800型)にて、黒色度(L値)及び色相(a値、b値)を測定した。
(g)着色力(塗料化時分散性と色相の評価)
黒色粒子0.5gと酸化チタン(石原産業社製R800)1.5gにヒマシ油1.3ccを加え、フーバー式マーラーで練り込む、この練り込んだサンプル2.0gにラッカー4.5gを加え、さらに練り込んだ後、これをミラーコート紙上に4milのアプリケータを用いて塗布し、乾燥後、色差計(東京電色社製カラーアナライザーTC−1800型)にて黒色度(L値)及び色相(a値、b値)を測定した。
(h)電気抵抗
試料10gをホルダーに入れ、58.9MPaの圧力を加えて25mmφの錠剤型に成形後、電極を取り付け14.7MPaの加圧状態で測定した。測定に使用した試料の厚さ及び断面積かと抵抗値から電気抵抗値を算出した。
(i)鏡面反射率
JIS K 5101のフーバーマーラー法に準じて調製した分散ペーストと硝化綿クリヤーラッカーとの混練物を1milのフィルムアプリケーターを用いて白紙に展色した塗布膜面における20°の反射率を測定した。
(j)比表面積
島津−マイクロメリティックス製2200型BET計にて測定した。
〔Evaluation methods〕
(A) Particle shape and particle shape were observed with a primary particle average diameter scanning microscope (magnification 40,000 times). At the same time, the ferret diameter of 200 particles was arbitrarily measured, and the number average value was taken as the primary particle average diameter.
(B) D 50 , D 90 , D MAX by laser diffraction scattering type particle size distribution measurement method
0.1 g of a sample was added to 100 ml of a sodium hexametaphosphate aqueous solution adjusted to 0.1%, and dispersed in a BRANSON 2200 (trade name) ultrasonic bath for 3 minutes. The dispersion was measured with LS-230 (trade name) manufactured by Beckman Coulter.
(C) Total cobalt content with respect to the whole particle | grains The sample was melt | dissolved completely in the acid, and content of cobalt was calculated | required by ICP.
(D) The ratio of divalent cobalt to the total cobalt in the particles, and the divalent cobalt content relative to the entire particles. Add the sample to the ammonium iron sulfate (divalent) solution, dissolve completely with acid, and divalent in the solution. The iron ion concentration was determined by titration using potassium dichromate standard solution using sodium diphenylamine sulfonate as an indicator.
Next, the difference between the divalent iron ion concentration added in advance and the divalent iron ion concentration determined by titration was determined by calculation to determine the trivalent iron ion concentration.
Since trivalent iron ions are generated by the following chemical reaction, this concentration was defined as the trivalent cobalt ion concentration contained in the sample.
Co 3+ + Fe 2+ → Co 2+ + Fe 3+
The trivalent cobalt content with respect to the whole particle | grain was calculated | required from this, and the trivalent cobalt content with respect to the whole particle | grain was subtracted from the total cobalt content, and the bivalent cobalt content with respect to the whole particle | grain was calculated | required.
And the ratio of the bivalent cobalt with respect to the total cobalt in a particle | grain was calculated | required in (divalent cobalt content) / (total cobalt content) x100.
(E) The alkali metal amount sample in the particles was completely dissolved in acid, and the Na content was determined by ICP.
(F) Blackness and hue The blackness of the powder was measured according to JIS K5101-1991.
Add 1.4 cc of castor oil to 2.0 g of sample and knead with Hoover-type Mahler. 7.5 g of lacquer is added to 2.0 g of this kneaded sample, and after further kneading, this is applied onto a mirror coated paper using a 4 mil applicator, dried, and then a color difference meter (manufactured by Tokyo Denshoku Co., Ltd., Color Analyzer). Blackness (L value) and hue (a value, b value) were measured with TC-1800 type.
(G) Coloring power (Evaluation of dispersibility and hue during coating)
Add 1.3 cc of castor oil to 0.5 g of black particles and 1.5 g of titanium oxide (R800 manufactured by Ishihara Sangyo Co., Ltd.), knead with Hoover-type Mahler, add 4.5 g of lacquer to 2.0 g of this kneaded sample, After further kneading, this was coated on a mirror-coated paper using a 4 mil applicator, dried, and then subjected to blackness (L value) and hue with a color difference meter (Tokyo Denshoku Color Analyzer TC-1800). (A value, b value) were measured.
(H) Electric resistance 10 g of a sample was put in a holder, and after applying a pressure of 58.9 MPa to form a 25 mmφ tablet, an electrode was attached and measurement was performed under a pressure of 14.7 MPa. The electrical resistance value was calculated from the thickness and cross-sectional area of the sample used for the measurement and the resistance value.
(I) Specular Reflectance Reflectance at 20 ° on the coated film surface obtained by spreading a kneaded product of a dispersion paste prepared in accordance with the Hoovermarler method of JIS K 5101 and nitrified cotton clear lacquer on a white paper using a 1 mil film applicator. The rate was measured.
(J) Specific surface area Measured with a 2200 type BET meter manufactured by Shimadzu Micromeritics.

〔実施例2〕
解粒処理に使用するジルコニアビーズをφ0.3m径品に変更した以外は、実施例1と同様に行い、コバルト含有黒色顔料を得た。得られたものを実施例1と同様の方法で評価した。評価した結果を表1に示す。
[Example 2]
A cobalt-containing black pigment was obtained in the same manner as in Example 1 except that the zirconia beads used for the pulverization treatment were changed to φ0.3 m diameter products. What was obtained was evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.

〔実施例3〕
解粒処理条件を、φ5mm径の磁器性ボール11kgを充填したアトライタMA1SE(三井鉱山社製)にて、回転速度200rpmで30分間処理に変更した以外は、実施例1と同様に行い、コバルト含有黒色顔料を得た。得られたものを実施例1と同様の方法で評価した。評価した結果を表1に示す。
Example 3
The pulverization treatment conditions were the same as in Example 1 except that the treatment was changed to treatment at 30 rpm for 30 minutes at 200 rpm with an attritor MA1SE (manufactured by Mitsui Mining Co., Ltd.) filled with 11 kg of φ5 mm diameter porcelain balls. A black pigment was obtained. What was obtained was evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.

〔実施例4〕
実施例1の試料5kgを用意し、これにデシルトリメトキシシランを顔料に対し0.5質量%添加して、ヘンシェルミキサーFM20B型(三井三池化工機株式会社製)にて、回転数2000rpmで30分間処理し、疎水化性薬剤被覆コバルト含有黒色顔料を得た。得られたものを実施例1と同様の方法で評価した。評価した結果を表1に示す。
Example 4
5 kg of the sample of Example 1 was prepared, and 0.5% by mass of decyltrimethoxysilane was added to the pigment to the sample. It was treated for a minute to obtain a hydrophobic pigment-coated cobalt-containing black pigment. What was obtained was evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.

〔比較例1〕
解粒処理を行わなかった以外は、実施例1と同様に行い、コバルト含有黒色顔料を得た。得られたものを実施例1と同様の方法で評価した。評価した結果を表1に示す。
[Comparative Example 1]
A cobalt-containing black pigment was obtained in the same manner as in Example 1 except that the pulverization treatment was not performed. What was obtained was evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.

〔比較例2〕
解粒処理の代わりに、常法のハンマーミル解砕を行った以外は、実施例1と同様に行い、コバルト含有黒色顔料を得た。得られたものを実施例1と同様の方法で評価した。評価した結果を表1に示す。
[Comparative Example 2]
A cobalt-containing black pigment was obtained in the same manner as in Example 1 except that conventional hammer mill crushing was performed instead of the pulverization treatment. What was obtained was evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.

表1からみても明らかなとおり、実施例のコバルト含有黒色顔料は一次粒子平均径が小さく、かつ凝集度合いを示すD50、D90、DMAXいずれも比較的小さく、塗料化後の鏡面反射率が高く、分散性に優れていることがうかがえる。また、粒子が微細にもかかわらず、黒色度に優れ、電気抵抗は高い水準にあり、黒色顔料として優れた特徴を有している。 As is clear from Table 1, the cobalt-containing black pigments of the examples have a small average primary particle diameter, and D 50 , D 90 , and D MAX showing the degree of aggregation are relatively small, and the specular reflectance after coating is made. It can be seen that it is high and has excellent dispersibility. Moreover, although the particles are fine, the blackness is excellent, the electric resistance is at a high level, and it has excellent characteristics as a black pigment.

これに対し、比較例のコバルト含有黒色顔料は一次粒子平均径の程度は実施例相当だが、凝集度合いを示すD50、D90、DMAXが大きく、一次粒子同士の凝集が大きいことがわかる。それに起因して塗料化後の鏡面反射率が低く、分散性に劣っていることがわかる。また、黒色度にも劣り、電気抵抗は低い。
In contrast, the cobalt-containing black pigment of the comparative example has an average primary particle size equivalent to that of the example, but D 50 , D 90 and D MAX indicating the degree of aggregation are large, and it can be seen that the primary particles are largely aggregated. As a result, it can be seen that the specular reflectance after coating is low and the dispersibility is poor. Further, the blackness is inferior and the electric resistance is low.

Claims (8)

一次粒子平均径が0.03μm以上、0.5μm以下、かつレーザー回折散乱法による個数基準に基づく粒度測定におけるD50が0.05μm以上、1.5μm未満であることを特徴とするコバルト含有黒色顔料。 Cobalt-containing black, characterized in that the average primary particle diameter is 0.03 μm or more and 0.5 μm or less, and D 50 in particle size measurement based on the number standard by the laser diffraction scattering method is 0.05 μm or more and less than 1.5 μm Pigments. レーザー回折散乱式粒度分布測定法による個数基準に基づくDMAXが3μm以下であることを特徴とする請求項1に記載のコバルト含有黒色顔料。 2. The cobalt-containing black pigment according to claim 1, wherein D MAX based on a number criterion by a laser diffraction / scattering particle size distribution measurement method is 3 μm or less. レーザー回折散乱式粒度分布測定法による個数基準に基づくD90が0.5μm以上、2μm以下であることを特徴とする請求項1または2いずれかに記載のコバルト含有黒色顔料。 3. The cobalt-containing black pigment according to claim 1, wherein D 90 based on a number criterion by a laser diffraction / scattering particle size distribution measurement method is 0.5 μm or more and 2 μm or less. 粒子中の全コバルトに対する2価のコバルトの比率が40〜70%であることを特徴とする請求項1〜3いずれかに記載のコバルト含有黒色顔料。 The cobalt-containing black pigment according to any one of claims 1 to 3, wherein a ratio of divalent cobalt to total cobalt in the particles is 40 to 70%. 粒子全体に対する全コバルト含有量が60〜80質量%であることを特徴とする請求項1〜4いずれかに記載のコバルト含有黒色顔料。 The cobalt-containing black pigment according to any one of claims 1 to 4, wherein the total cobalt content with respect to the whole particle is 60 to 80% by mass. 粒子全体に対する2価のコバルト含有量が25質量%〜50質量%であることを特徴とする請求項1〜5いずれかに記載のコバルト含有黒色顔料。 The cobalt-containing black pigment according to any one of claims 1 to 5, wherein the content of divalent cobalt with respect to the whole particle is 25% by mass to 50% by mass. 粒子中のアルカリ金属量が100ppm以下であることを特徴とする請求項1から6に記載のコバルト含有黒色顔料。 The cobalt-containing black pigment according to claim 1, wherein the amount of alkali metal in the particles is 100 ppm or less. 請求項1から7に記載のコバルト含有黒色顔料の粒子表面に疎水化性薬剤が被覆されていることを特徴とするコバルト含有黒色顔料。
























A cobalt-containing black pigment, wherein the surface of particles of the cobalt-containing black pigment according to claim 1 is coated with a hydrophobic agent.
























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