JP2007302735A - Coating material for optical use - Google Patents
Coating material for optical use Download PDFInfo
- Publication number
- JP2007302735A JP2007302735A JP2006130271A JP2006130271A JP2007302735A JP 2007302735 A JP2007302735 A JP 2007302735A JP 2006130271 A JP2006130271 A JP 2006130271A JP 2006130271 A JP2006130271 A JP 2006130271A JP 2007302735 A JP2007302735 A JP 2007302735A
- Authority
- JP
- Japan
- Prior art keywords
- acrylate
- monomer
- meth
- coating material
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 82
- 238000000576 coating method Methods 0.000 title claims abstract description 82
- 239000000463 material Substances 0.000 title claims abstract description 68
- 230000003287 optical effect Effects 0.000 title claims abstract description 47
- 239000000178 monomer Substances 0.000 claims abstract description 127
- 229920000642 polymer Polymers 0.000 claims abstract description 51
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 38
- 125000002723 alicyclic group Chemical group 0.000 claims abstract description 25
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 18
- 239000003960 organic solvent Substances 0.000 claims abstract description 18
- 125000000524 functional group Chemical group 0.000 claims abstract description 17
- 229920002284 Cellulose triacetate Polymers 0.000 claims abstract description 9
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 claims abstract description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 18
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 13
- 239000001257 hydrogen Substances 0.000 claims description 13
- 229910052739 hydrogen Inorganic materials 0.000 claims description 13
- 239000003999 initiator Substances 0.000 claims description 6
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 abstract description 11
- 238000005507 spraying Methods 0.000 abstract description 4
- 230000001747 exhibiting effect Effects 0.000 abstract description 3
- 229920006254 polymer film Polymers 0.000 abstract description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 85
- -1 polyethylene Polymers 0.000 description 69
- 229920005989 resin Polymers 0.000 description 35
- 239000011347 resin Substances 0.000 description 35
- 238000011156 evaluation Methods 0.000 description 34
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 31
- 239000000047 product Substances 0.000 description 29
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 24
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 24
- 229920001577 copolymer Polymers 0.000 description 23
- 238000000034 method Methods 0.000 description 22
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 18
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 18
- 229910052757 nitrogen Inorganic materials 0.000 description 18
- 229920002554 vinyl polymer Polymers 0.000 description 17
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 14
- 239000000203 mixture Substances 0.000 description 13
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 12
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 11
- 150000001993 dienes Chemical class 0.000 description 11
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 10
- 239000003921 oil Substances 0.000 description 10
- 235000019198 oils Nutrition 0.000 description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 9
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 9
- 229920000180 alkyd Polymers 0.000 description 9
- 239000003822 epoxy resin Substances 0.000 description 9
- 229930195733 hydrocarbon Natural products 0.000 description 9
- 229920000647 polyepoxide Polymers 0.000 description 9
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 9
- 239000004215 Carbon black (E152) Substances 0.000 description 8
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 8
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 8
- XMGQYMWWDOXHJM-UHFFFAOYSA-N limonene Chemical compound CC(=C)C1CCC(C)=CC1 XMGQYMWWDOXHJM-UHFFFAOYSA-N 0.000 description 8
- 238000010992 reflux Methods 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 8
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 7
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 7
- 101150059062 apln gene Proteins 0.000 description 7
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 125000004122 cyclic group Chemical group 0.000 description 7
- 238000007142 ring opening reaction Methods 0.000 description 7
- 235000007586 terpenes Nutrition 0.000 description 7
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 229940059574 pentaerithrityl Drugs 0.000 description 6
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 150000003505 terpenes Chemical class 0.000 description 6
- 238000002834 transmittance Methods 0.000 description 6
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 5
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical class CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 238000005227 gel permeation chromatography Methods 0.000 description 5
- 229940117969 neopentyl glycol Drugs 0.000 description 5
- 239000003208 petroleum Substances 0.000 description 5
- 230000000379 polymerizing effect Effects 0.000 description 5
- 150000003254 radicals Chemical class 0.000 description 5
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 5
- GRWFGVWFFZKLTI-IUCAKERBSA-N (-)-α-pinene Chemical compound CC1=CC[C@@H]2C(C)(C)[C@H]1C2 GRWFGVWFFZKLTI-IUCAKERBSA-N 0.000 description 4
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 4
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 4
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 4
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 4
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 4
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 4
- 238000006677 Appel reaction Methods 0.000 description 4
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 229920001400 block copolymer Polymers 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000003925 fat Substances 0.000 description 4
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- 235000011187 glycerol Nutrition 0.000 description 4
- 229960005150 glycerol Drugs 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 4
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- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
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- VPVSTMAPERLKKM-UHFFFAOYSA-N glycoluril Chemical compound N1C(=O)NC2NC(=O)NC21 VPVSTMAPERLKKM-UHFFFAOYSA-N 0.000 description 1
- 239000002638 heterogeneous catalyst Substances 0.000 description 1
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- 239000002815 homogeneous catalyst Substances 0.000 description 1
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- 239000005453 ketone based solvent Substances 0.000 description 1
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- 238000005259 measurement Methods 0.000 description 1
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- DNTMQTKDNSEIFO-UHFFFAOYSA-N n-(hydroxymethyl)-2-methylprop-2-enamide Chemical compound CC(=C)C(=O)NCO DNTMQTKDNSEIFO-UHFFFAOYSA-N 0.000 description 1
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- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
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- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
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- 239000010452 phosphate Substances 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
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- 229920000636 poly(norbornene) polymer Polymers 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
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- 229920000573 polyethylene Polymers 0.000 description 1
- 230000037048 polymerization activity Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 1
- 229920000909 polytetrahydrofuran Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000012264 purified product Substances 0.000 description 1
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- 238000007650 screen-printing Methods 0.000 description 1
- MNCGMVDMOKPCSQ-UHFFFAOYSA-M sodium;2-phenylethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=CC1=CC=CC=C1 MNCGMVDMOKPCSQ-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229960002920 sorbitol Drugs 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- PMTPAGVGEXGVNI-UHFFFAOYSA-N tetracyclo[10.2.1.02,11.04,9]pentadeca-2,4,6,13-tetraene Chemical compound C12=CC3=CC=CCC3CC2C2CC1C=C2 PMTPAGVGEXGVNI-UHFFFAOYSA-N 0.000 description 1
- XBFJAVXCNXDMBH-UHFFFAOYSA-N tetracyclo[6.2.1.1(3,6).0(2,7)]dodec-4-ene Chemical compound C1C(C23)C=CC1C3C1CC2CC1 XBFJAVXCNXDMBH-UHFFFAOYSA-N 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
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- 229920000428 triblock copolymer Polymers 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 150000003682 vanadium compounds Chemical class 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 229960000834 vinyl ether Drugs 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
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Landscapes
- Paints Or Removers (AREA)
Abstract
Description
本発明は、熱可塑エラストマー、α,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー、有機溶媒からなる光学用コート材に関する。詳しくは、光学特性に優れ、極性の高いトリアセチルセルロース及び極性の低い脂環式構造含有重合体のフィルム、シート、或いは成形物等に、幅広い密着性を発現する光学用コート材に関するものである。 The present invention relates to an optical coating material comprising a thermoplastic elastomer, a monomer having an α, β-monoethylenically unsaturated group and other copolymerizable monomers, and an organic solvent. More specifically, the present invention relates to an optical coating material that exhibits excellent adhesion to a film, sheet, or molded article having excellent optical properties, high polarity triacetyl cellulose, and low polarity alicyclic structure-containing polymer. .
従来、テレビ、パソコン等の各種ディスプレイは、プラスチックやガラス等の光を透過できる透明な材料が用いられている。とりわけ、透明フィルムでは、透明性、不透湿性の面から、トリアセチルセルロース(以下TACと略記する)が広く用いられており、近年では脂環式構造含有重合体からなるフィルムも使用されてきている。
しかしながら、両フィルムともに耐擦傷性、耐薬品性に乏しいため、各種表面処理を行い性能の向上を図っている。これらの方法として例えば、紫外線硬化型樹脂をハードコート層に使用する方法(特許文献1)等が挙げられる。
一般的に、各種表面処理に使用される光学用コート材には、コート材の作業性、透明性、基材との密着性等が要求される。
また近年、更なる高機能化、とりわけ耐久性の向上が要求されるとともに、極性の高いトリアセチルセルロース及び極性の低い脂環式構造含有重合体の両方に密着するものがないという問題点がある。
However, since both films have poor scratch resistance and chemical resistance, various surface treatments are performed to improve performance. Examples of these methods include a method of using an ultraviolet curable resin for the hard coat layer (Patent Document 1).
In general, an optical coating material used for various surface treatments is required to have workability, transparency, and adhesion to a base material.
Further, in recent years, there has been a problem that further enhancement of functionality, in particular, improvement of durability, is required, and there is nothing to adhere to both high polarity triacetyl cellulose and low polarity alicyclic structure-containing polymer. .
本発明は、従来の上述した問題点を解消する光学用コート材を提供するものである。すなわち、本発明は、スプレーでの塗装、コーターでの塗工が可能な、光学用コート材であり、更にはUV硬化をさせることもでき、分子内にイソシアナート基を有する硬化剤を併用することもでき、塗膜にした際には塗膜表面にベタツキがなく、透明性など優れた光学特性を有するものであって、極性の高いトリアセチルセルロース及び極性の低い脂環式構造含有重合体フィルム、シート、或いは成形物へ優れた密着性を示す光学用コート材を提供することである。 The present invention provides an optical coating material that solves the above-described problems described above. That is, the present invention is an optical coating material that can be applied with a spray or coated with a coater, and further UV-curable, and a curing agent having an isocyanate group in the molecule is used in combination. When the coating film is formed, the coating film surface has no stickiness, has excellent optical properties such as transparency, and has a high polarity triacetyl cellulose and a low polarity alicyclic structure-containing polymer. An object of the present invention is to provide an optical coating material exhibiting excellent adhesion to a film, sheet or molded product.
本発明者らは、上記目的の達成の為に鋭意研究及び検討を重ねてきた結果、熱可塑エラストマー(A)と、α,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)と、有機溶媒(C)とからなる光学用コート材が、上記課題を解決する上で極めて有用なものとなることを見出し、本発明を完成するに至った。 As a result of intensive studies and studies to achieve the above-mentioned object, the present inventors have found that the thermoplastic elastomer (A), a monomer having an α, β-monoethylenically unsaturated group, and other copolymers It has been found that an optical coating material comprising a copolymerizable monomer (B) composed of a possible monomer and an organic solvent (C) is extremely useful in solving the above-mentioned problems. It came to be completed.
即ち、本発明は、熱可塑エラストマー(A)と、α,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)と、有機溶媒(C)とからなり、共重合性モノマー(B)が官能基を有しないモノマーを少なくとも1種含有することを特徴とする光学用コート材である。
また、熱可塑エラストマー(A)に少なくとも一部が官能基で変性されたものを含む光学用コート材が好ましい。さらに前記の光学用コート材に、光重合性不飽和結合を有する共重合性モノマー(D)と光重合開始剤(E)とを含有することを特徴とする光学用コート材である。さらに、活性水素および/または水酸基を有する光学用コート材を含有する主剤と、活性水素および/または水酸基と反応可能な硬化剤を含有する光学用コート材である。前記記載の光学用コート材を塗布したトリアセチルセルロース、及び脂環式構造含有重合体成形物である。
That is, the present invention relates to a thermoplastic elastomer (A), a copolymerizable monomer (B) comprising a monomer having an α, β-monoethylenically unsaturated group and other copolymerizable monomers, an organic An optical coating material comprising a solvent (C), wherein the copolymerizable monomer (B) contains at least one monomer having no functional group.
Further, an optical coating material containing at least a part of the thermoplastic elastomer (A) modified with a functional group is preferable. The optical coating material further comprises a copolymerizable monomer (D) having a photopolymerizable unsaturated bond and a photopolymerization initiator (E). Furthermore, it is an optical coating material containing a main agent containing an optical coating material having active hydrogen and / or hydroxyl groups, and a curing agent capable of reacting with active hydrogen and / or hydroxyl groups. These are triacetylcellulose and an alicyclic structure-containing polymer molded article coated with the optical coating material described above.
本発明により、スプレーでの塗装、コーターでの塗工が可能な光学用コート材であり、UV硬化をさせることもでき、更に活性水素および/または水酸基を有するものは分子内にイソシアナート基を有する硬化剤を併用することもでき、塗膜にした際には塗膜表面にベタツキがなく、透明性など優れた光学特性を有するものであって、極性の高いトリアセチルセルロース及び極性の低い脂環式構造含有重合体フィルム、シート、あるいは成形物へ優れた密着性を示す光学用コート材を得ることが可能となった。 According to the present invention, it is an optical coating material that can be applied by spraying or coating by a coater, and can be UV-cured, and those having active hydrogen and / or hydroxyl group have an isocyanate group in the molecule. It can also be used together with a curing agent, and when it is made into a coating film, it has no stickiness on the surface of the coating film and has excellent optical properties such as transparency. It has become possible to obtain an optical coating material exhibiting excellent adhesion to a cyclic structure-containing polymer film, sheet, or molded product.
以下に本発明の詳細を説明する。
<熱可塑エラストマー(A)>
本発明に用いられる熱可塑性エラストマー(A)としては、ポリエチレン、ポリプロピレン、ポリ−1−ブテン、ポリ−3−メチル−1−ブテン、ポリ−3−メチル−1−ペンテン、ポリ−4−メチル−1−ペンテン、エチレン・プロピレン共重合体、エチレン・1−ブテン共重合体、プロピレン・1−ブテン共重合体で代表される、エチレン、プロピレン、1−ブテン、3−メチル−1−ブテン、4−メチル−1−ペンテン、3−メチル−1−ペンテン、1−ヘプテン、1−ヘキセン、1−オクテン、1−デセン、1−ドデセン等のα−オレフィンの単独または2種類以上の共重合体の熱可塑性エラストマ−が挙げられる。前記の中でも、エチレン−ブテン共重合体、エチレン−プロピレン共重合体、エチレン−オクテン共重合体、エチレン−プロピレン−ブテン共重合体、プロピレン−ブテン共重合体、プロピレン−オクテン共重合体が好ましい。
また、その重量平均分子量(以下、Mwと略記する。重量平均分子量は、例えば、ゲルパーミエーションクロマトグラフィー(GPC)により、ポリスチレンを標準として測定可能である。)は通常、10,000〜700,000の範囲、好ましくは30,000〜500,000、さらに好ましくは50,000〜400,000である。
Details of the present invention will be described below.
<Thermoplastic elastomer (A)>
Examples of the thermoplastic elastomer (A) used in the present invention include polyethylene, polypropylene, poly-1-butene, poly-3-methyl-1-butene, poly-3-methyl-1-pentene, and poly-4-methyl- 1-pentene, ethylene / propylene copolymer, ethylene / 1-butene copolymer, represented by propylene / 1-butene copolymer, ethylene, propylene, 1-butene, 3-methyl-1-butene, 4 Of α-olefin such as methyl-1-pentene, 3-methyl-1-pentene, 1-heptene, 1-hexene, 1-octene, 1-decene and 1-dodecene, or a copolymer of two or more kinds thereof A thermoplastic elastomer is mentioned. Among these, an ethylene-butene copolymer, an ethylene-propylene copolymer, an ethylene-octene copolymer, an ethylene-propylene-butene copolymer, a propylene-butene copolymer, and a propylene-octene copolymer are preferable.
The weight average molecular weight (hereinafter abbreviated as Mw. The weight average molecular weight can be measured by, for example, gel permeation chromatography (GPC) using polystyrene as a standard) is usually 10,000 to 700, 000, preferably 30,000 to 500,000, more preferably 50,000 to 400,000.
その他、熱可塑性エラストマー(A)としては、スチレン−共役ジエンブロック共重合体の水素添加物、スチレン−共役ジエンランダム共重合体の水素添加物等が挙げられ、スチレン−共役ジエンブロック共重合体の水素添加物の構成としてはスチレン−共役ジエンのジブロック共重合体の水素添加物、スチレン−共役ジエン−スチレンのトリブロック共重合体の水素添加物等が挙げられる。ここで用いられる共役ジエンとしては、ブタジエン、イソプレン等が挙げられる。前記の中でも、スチレン−イソプレン−スチレンのトリブロック共重合体の水素添加物、スチレン−ブタジエンのランダム共重合体の水素添加物が好ましい。ここで用いられる熱可塑性エラストマーは、そのスチレンの含有量が通常2〜60重量%、より好ましくは3〜45重量%の範囲のものである。
また、その重量平均分子量は、10,000〜700,000の範囲が好ましく、スチレン−イソプレン−スチレン共重合体の水素添加物では15,000〜500,000、さらには20,000〜400,000が好ましい。また、スチレン−ブタジエン共重合体の水素添加物では10,000〜700,000、さらには50,000〜500,000が好ましい。
Other examples of the thermoplastic elastomer (A) include hydrogenated styrene-conjugated diene block copolymers, hydrogenated styrene-conjugated diene random copolymers, and the like. Examples of the structure of the hydrogenated product include a hydrogenated product of a styrene-conjugated diene diblock copolymer, a hydrogenated product of a styrene-conjugated diene-styrene triblock copolymer, and the like. Examples of the conjugated diene used here include butadiene and isoprene. Among these, a hydrogenated product of a styrene-isoprene-styrene triblock copolymer and a hydrogenated product of a random copolymer of styrene-butadiene are preferable. The thermoplastic elastomer used here has a styrene content of usually 2 to 60% by weight, more preferably 3 to 45% by weight.
The weight average molecular weight is preferably in the range of 10,000 to 700,000. In the case of hydrogenated styrene-isoprene-styrene copolymer, 15,000 to 500,000, and further 20,000 to 400,000. Is preferred. Moreover, in the hydrogenated product of a styrene-butadiene copolymer, 10,000-700,000, Furthermore, 50,000-500,000 are preferable.
また、熱可塑性エラストマー(A)としては、脂環式構造含有重合体が挙げられ、重合体の繰返し単位中に脂環式構造を含有するものであり、主鎖および側鎖のいずれに脂環式構造を有していてもよい。脂環式構造としては、シクロアルカン構造、シクロアルケン構造などが挙げられるが、膜にした際の熱安定性等の観点からシクロアルカン構造が好ましい。脂環式構造を構成する炭素原子数は、制限されないが通常4〜30個、好ましくは5〜20個、より好ましくは5〜15個の範囲である。
脂環式構造含有重合体中の脂環式構造を有する繰返し単位の割合は、使用目的に応じて適宜選択されるが、通常50重量%以上、好ましくは70重量%以上、より好ましくは90重量%以上である。脂環式構造含有重合体中の脂環式構造を有する繰返し単位の割合が過度に少ないと耐熱性が低下し好ましくない。なお、脂環式構造含有重合体中の脂環式構造を有する繰返し単位以外の残部は限定されず、使用目的に応じ適宜選択される。
The thermoplastic elastomer (A) includes an alicyclic structure-containing polymer, which contains an alicyclic structure in the repeating unit of the polymer, and the alicyclic ring is present in either the main chain or the side chain. It may have a formula structure. Examples of the alicyclic structure include a cycloalkane structure and a cycloalkene structure, and a cycloalkane structure is preferable from the viewpoint of thermal stability when formed into a film. The number of carbon atoms constituting the alicyclic structure is not limited, but is usually in the range of 4-30, preferably 5-20, more preferably 5-15.
The proportion of the repeating unit having an alicyclic structure in the alicyclic structure-containing polymer is appropriately selected according to the purpose of use, but is usually 50% by weight or more, preferably 70% by weight or more, more preferably 90% by weight. % Or more. If the proportion of the repeating unit having an alicyclic structure in the alicyclic structure-containing polymer is excessively small, the heat resistance is undesirably lowered. In addition, the remainder other than the repeating unit which has an alicyclic structure in an alicyclic structure containing polymer is not limited, According to the intended purpose, it selects suitably.
脂環式構造を含有する重合体の具体例としては、(1)ノルボルネン系重合体、(2)単環の環状オレフィン系重合体、(3)環状共役ジエン系重合体、(4)ビニル脂環式炭化水素重合体、およびこれらの水素添加物などが挙げられる。これらの中でも、膜にしたときの寸法安定性、酸素透過率、透湿度、耐熱性、機会強度等の観点から、ノルボルネン系重合体の水素添加物、単環の環状オレフィン系重合体、環状共役ジエン系重合体、ビニル脂環式炭化水素重合体およびその水素化物などが好ましい。 Specific examples of the polymer containing an alicyclic structure include (1) norbornene-based polymer, (2) monocyclic olefin-based polymer, (3) cyclic conjugated diene-based polymer, and (4) vinyl fat. Examples thereof include cyclic hydrocarbon polymers and hydrogenated products thereof. Among these, from the viewpoints of dimensional stability, oxygen permeability, moisture permeability, heat resistance, opportunity strength when formed into a film, hydrogenated norbornene polymer, monocyclic olefin polymer, cyclic conjugate A diene polymer, a vinyl alicyclic hydrocarbon polymer and a hydride thereof are preferred.
(1)ノルボルネン系重合体
本発明で使用されるノルボルネン系重合体としては、例えばノルボルネン系モノマーの開環重合体、ノルボルネン系モノマーとこれと開環共重合可能なその他のモノマーとの開環共重合体、およびそれらの水素添加物、ノルボルネン系モノマーの付加重合体、ノルボルネン系モノマーとこれと共重合可能なその他のモノマーとの付加共重合体などが挙げられる。これらの中でも、膜の耐熱性、機械強度等の観点からノルボルネン系モノマーの開環重合体水素添加物、およびノルボルネン系モノマーとこれと共重合可能なその他のモノマーとの付加共重合体が最も好ましい。
(1) Norbornene-based polymer Examples of the norbornene-based polymer used in the present invention include, for example, a ring-opening polymer of a norbornene-based monomer, and a ring-opening copolymer of a norbornene-based monomer and another monomer capable of ring-opening copolymerization therewith. Examples thereof include polymers, hydrogenated products thereof, addition polymers of norbornene monomers, and addition copolymers of norbornene monomers and other monomers copolymerizable therewith. Among these, from the viewpoint of heat resistance of the film, mechanical strength, and the like, a ring-opening polymer hydrogenated product of norbornene-based monomer, and an addition copolymer of norbornene-based monomer and other monomers copolymerizable therewith are most preferable. .
ノルボルネン系モノマーとしては、ビシクロ〔2.2.1〕−ヘプト−2−エン(慣用名:ノルボルネン)、5−メチル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5,5−ジメチル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−エチル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−ブチル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−ヘキシル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−オクチル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−オクタデシル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−エチリデン−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−メチリデン−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−ビニル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−プロペニル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−メトキシ−カルボニル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−シアノ−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−メチル−メトキシカルボニル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−メトキシカルボニル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−エトキシカルボニル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−メチル−5−エトキシカルボニル−ビシクロ〔2.2.1〕−ヘプト−2−エン、ビシクロ〔2.2.1〕−ヘプト−5−エニル−2−メチルプロピオネイト、ビシクロ〔2.2.1〕−ヘプト−5−エニル−2−メチルオクタネイト、ビシクロ〔2.2.1〕−ヘプト−2−エン−5,6−ジカルボン酸無水物、5−ヒドロキシメチル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5,6−ジ(ヒドロキシエチル)−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−ヒドロキシ−i−プロピル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5,6−ジカルボキシ−ビシクロ〔2.2.1〕−ヘプト−2−エン、ビシクロ〔2.2.1〕−ヘプト−2−エン−5,6−ジカルボン酸イミド、5−シクロペンチル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−シクロヘキシル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−シクロヘキセニル−ビシクロ〔2.2.1〕−ヘプト−2−エン、5−フェニル−ビシクロ〔2.2.1〕−ヘプト−2−エン、トリシクロ〔4.3.12,5.01,6〕−デカ−3,7−ジエン(慣用名:ジシクロペンタジエン)、トリシクロ〔4.3.12,5.01,6〕−デカ−3−エン、トリシクロ〔4.4.12,5.01,6〕−ウンデカ−3,7−ジエン、トリシクロ〔4.4.12,5.01,6〕−ウンデカ−3,8−ジエン、トリシクロ〔4.4.12,5.01,6〕−ウンデカ−3−エン、テトラシクロ〔7.4.110,13.01,9.02,7〕−トリデカ−2,4,6−11−テトラエン(別名:1,4−メタノ−1,4,4a,9a−テトラヒドロフルオレン、慣用名:メタノテトラヒドロフルオレン)、テトラシクロ〔8.4.111,14.01,10.03,8〕−テトラデカ−3,5,7,12−11−テトラエン(別名:1,4−メタノ−1,4,4a,5,10,10a−ヘキサヒドロアントラセン)、テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン(別名:テトラシクロドデセン)、8−メチル−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−エチル−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−メチリデン−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−エチリデン−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−ビニル−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−プロペニル−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−メトキシカルボニル−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−メチル−8−メトキシカルボニル−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−ヒドロキシメチル−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−カルボキシ−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−シクロペンチル−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−シクロヘキシル−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−シクロヘキセニル−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、8−フェニル−テトラシクロ〔4.4.12,5.17,10.0〕−ドデカ−3−エン、ペンタシクロ〔6.5.11,8.13,6.02,7.09,13〕−ペンタデカ−3.10−ジエン、ペンタシクロ〔7.4.13,6.110,13.01,9.02,7〕−ペンタデカ−4.11−ジエン、6−メチル−1,4,5,8−ジメタノ−1,4,4a,5,6,7,8,8a−オクタヒドロナフタレンなどが挙げられる。これらのノルボルネン系モノマーは、それぞれ単独であるいは2種以上組合わせて用いられる。 As the norbornene-based monomer, bicyclo [2.2.1] -hept-2-ene (common name: norbornene), 5-methyl-bicyclo [2.2.1] -hept-2-ene, 5,5- Dimethyl-bicyclo [2.2.1] -hept-2-ene, 5-ethyl-bicyclo [2.2.1] -hept-2-ene, 5-butyl-bicyclo [2.2.1] -hept 2-ene, 5-hexyl-bicyclo [2.2.1] -hept-2-ene, 5-octyl-bicyclo [2.2.1] -hept-2-ene, 5-octadecyl-bicyclo [2] 2.1] -hept-2-ene, 5-ethylidene-bicyclo [2.2.1] -hept-2-ene, 5-methylidene-bicyclo [2.2.1] -hept-2-ene, 5-vinyl-bicyclo [2.2.1] -hept-2-ene, 5- Lopenyl-bicyclo [2.2.1] -hept-2-ene, 5-methoxy-carbonyl-bicyclo [2.2.1] -hept-2-ene, 5-cyano-bicyclo [2.2.1] -Hept-2-ene, 5-methyl-methoxycarbonyl-bicyclo [2.2.1] -hept-2-ene, 5-methoxycarbonyl-bicyclo [2.2.1] -hept-2-ene, 5 -Ethoxycarbonyl-bicyclo [2.2.1] -hept-2-ene, 5-methyl-5-ethoxycarbonyl-bicyclo [2.2.1] -hept-2-ene, bicyclo [2.2.1 ] -Hept-5-enyl-2-methylpropionate, bicyclo [2.2.1] -hept-5-enyl-2-methyloctanoate, bicyclo [2.2.1] -hept-2-ene -5,6-dicarboxylic anhydride 5-hydroxymethyl-bicyclo [2.2.1] -hept-2-ene, 5,6-di (hydroxyethyl) -bicyclo [2.2.1] -hept-2-ene, 5-hydroxy-i -Propyl-bicyclo [2.2.1] -hept-2-ene, 5,6-dicarboxy-bicyclo [2.2.1] -hept-2-ene, bicyclo [2.2.1] -hept 2-ene-5,6-dicarboxylic imide, 5-cyclopentyl-bicyclo [2.2.1] -hept-2-ene, 5-cyclohexyl-bicyclo [2.2.1] -hept-2-ene 5-cyclohexenyl-bicyclo [2.2.1] -hept-2-ene, 5-phenyl-bicyclo [2.2.1] -hept-2-ene, tricyclo [4.3.1 2,5 . 0 1,6 ] -deca-3,7-diene (common name: dicyclopentadiene), tricyclo [4.3.1 2,5 . 0 1,6 ] -dec-3-ene, tricyclo [4.4.1 2,5 . 0 1,6 ] -undeca-3,7-diene, tricyclo [4.4.1 2,5 . 0 1,6 ] -undeca-3,8-diene, tricyclo [4.4.1 2,5 . 0 1,6 ] -undec-3-ene, tetracyclo [7.4.1 10,13 . 0 1,9 . 0 2,7 ] -trideca-2,4,6-11-tetraene (alias: 1,4-methano-1,4,4a, 9a-tetrahydrofluorene, common name: methanotetrahydrofluorene), tetracyclo [8.4 .11,14 . 0 1,10 . 0 3,8 ] -tetradeca-3,5,7,12-11-tetraene (also known as 1,4-methano-1,4,4a, 5,10,10a-hexahydroanthracene), tetracyclo [4.4 .1 2,5 . 1 7,10 . 0] -dodec-3-ene (also known as tetracyclododecene), 8-methyl-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-ethyl-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-methylidene-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-ethylidene-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-vinyl-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-propenyl-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-methoxycarbonyl-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-methyl-8-methoxycarbonyl-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-hydroxymethyl-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-carboxy-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-cyclopentyl-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-cyclohexyl-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-cyclohexenyl-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, 8-phenyl-tetracyclo [4.4.1 2,5 . 1 7,10 . 0] -dodec-3-ene, pentacyclo [6.5.1, 1,8 . 1 3,6 . 0 2,7 . 0 9, 13] - pentadeca -3.10- diene, pentacyclo [7.4.1 3,6. 1 10,13 . 0 1,9 . 0 2,7 ] -pentadeca-4.11-diene, 6-methyl-1,4,5,8-dimethano-1,4,4a, 5,6,7,8,8a-octahydronaphthalene and the like. It is done. These norbornene monomers are used alone or in combination of two or more.
ノルボルネン系モノマーの開環重合体、またはノルボルネン系モノマーとこれと開環共重合可能なその他のモノマーとの開環共重合体は、モノマー成分を開環重合触媒の存在下で重合して得ることができる。開環重合触媒としては、例えばルテニウム、ロジウム、パラジウム、オスミウム、イリジウム、白金などの金属のハロゲン化物と、硝酸塩またはアセチルアセトン化合物、および還元剤とからなる触媒、或いはチタン、バナジウム、ジルコニウム、タングステン、モリブデンなどの金属のハロゲン化物、またはアセチルアセトン化合物、有機アルミニウム化合物とからなる触媒を用いることができる。重合反応は炭化水素中または無溶媒で、通常−50℃〜100℃の重合温度、0〜50kg/cm2の重合圧力で行われる。ノルボルネン系モノマーと開環共重合可能なその他のモノマーとしては、例えばシクロヘキセン、シクロヘプテン、シクロオクテンなどの単環の環状オレフィン系単量体などを挙げることができる。 A ring-opening polymer of a norbornene-based monomer or a ring-opening copolymer of a norbornene-based monomer and another monomer capable of ring-opening copolymerization is obtained by polymerizing the monomer components in the presence of a ring-opening polymerization catalyst. Can do. As the ring-opening polymerization catalyst, for example, a catalyst comprising a metal halide such as ruthenium, rhodium, palladium, osmium, iridium, platinum, a nitrate or an acetylacetone compound, and a reducing agent, or titanium, vanadium, zirconium, tungsten, molybdenum A catalyst comprising a metal halide such as acetylacetone compound or an organoaluminum compound can be used. The polymerization reaction is carried out in a hydrocarbon or without solvent, usually at a polymerization temperature of −50 ° C. to 100 ° C. and a polymerization pressure of 0 to 50 kg / cm 2 . Examples of other monomers capable of ring-opening copolymerization with a norbornene monomer include monocyclic olefin monomers such as cyclohexene, cycloheptene, and cyclooctene.
ノルボルネン系モノマーの開環重合体水素添加物は、通常、前述開環重合体の重合溶液に水素添加触媒を添加し、炭素−炭素不飽和結合を水素添加することにより得ることができる。水素化触媒としては、特に限定されないが、通常、不均一系触媒や均一系触媒が用いられる。ノルボルネン系モノマー、またはノルボルネン系モノマーとこれと共重合可能なその他のモノマーとの付加(共)重合体は、例えばモノマー成分を溶媒中または無溶媒で、チタン、ジルコニウム、またはバナジウム化合物と有機アルミニウム化合物とからなる触媒の存在下で、通常−50℃〜100℃の重合温度、0〜50kg/cm2の重合圧力で(共)重合させて得ることができる。 The hydrogenated ring-opening polymer of the norbornene-based monomer can be usually obtained by adding a hydrogenation catalyst to the polymerization solution of the ring-opening polymer and hydrogenating a carbon-carbon unsaturated bond. Although it does not specifically limit as a hydrogenation catalyst, Usually, a heterogeneous catalyst and a homogeneous catalyst are used. Addition (co) polymer of norbornene-based monomer or norbornene-based monomer and other monomer copolymerizable therewith, for example, monomer component in solvent or without solvent, titanium, zirconium or vanadium compound and organoaluminum compound (Co) polymerization is usually performed at a polymerization temperature of −50 ° C. to 100 ° C. and a polymerization pressure of 0 to 50 kg / cm 2 in the presence of a catalyst consisting of
ノルボルネン系モノマーと共重合可能なその他のモノマーとしては、例えばエチレン、プロピレン、1−ブテン、1−ペンテン、1−ヘキセン、3−メチル−1−ブテン、3−メチル−1−ペンテン、3−エチル−1−ペンテン、4−メチル−1−ペンテン、4−メチル−1−ヘキセン、4,4−ジメチル−1−ヘキセン、4,4−ジメチル−1−ペンテン、4−エチル−1−ヘキセン、3−エチル−1−ヘキセン、1−オクテン、1−デセン、1−ドデセン、1−テトラデセン、1−ヘキサデセン、1−オクタデセン、1−エイコセンなどの炭素数2〜20のα−オレフィン;シクロブテン、シクロペンテン、シクロヘキセン、3,4−ジメチルシクロペンテン、3−メチルシクロヘキセン、2−(2−メチルブチル)−1−シクロヘキセン、シクロオクテン、3a,5,6,7a−テトラヒドロ−4,7−メタノ−1H−インデンなどのシクロオレフィン;1,4−ヘキサジエン、4−メチル−1,4−ヘキサジエン、5−メチル−1,4−ヘキサジエン、1,7−オクタジエンなどの非共役ジエン;などが用いられる。これらの中でも、α−オレフィン、特にエチレンが望ましい。 Examples of other monomers copolymerizable with norbornene-based monomers include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene, and 3-ethyl. -1-pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ethyl-1-hexene, 3 An α-olefin having 2 to 20 carbon atoms such as ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicocene; cyclobutene, cyclopentene, Cyclohexene, 3,4-dimethylcyclopentene, 3-methylcyclohexene, 2- (2-methylbutyl) -1-cyclohex Cycloolefins such as cyclooctene, 3a, 5,6,7a-tetrahydro-4,7-methano-1H-indene; 1,4-hexadiene, 4-methyl-1,4-hexadiene, 5-methyl-1, Non-conjugated dienes such as 4-hexadiene and 1,7-octadiene; Of these, α-olefins, particularly ethylene, are desirable.
これらのノルボルネン系モノマーと共重合可能なその他のモノマーは、それぞれ単独で、或いは2種以上を組合わせて使用することができる。ノルボルネン系モノマーとこれと共重合可能なその他のモノマーとを付加共重合する場合は、付加共重合体中のノルボルネン系モノマー由来の構造単位と共重合可能なその他のモノマー由来の構造単位との割合が、重量比で通常30:70〜99:1、好ましくは50:50〜97:3、より好ましくは70:30〜95:5の範囲となるように適宜選択される。 These other monomers copolymerizable with the norbornene-based monomer can be used alone or in combination of two or more. In the case of addition copolymerization of a norbornene monomer and another monomer copolymerizable therewith, the ratio of the structural unit derived from the norbornene monomer and the structural unit derived from the other monomer copolymerizable in the addition copolymer However, it is appropriately selected so that the weight ratio is usually 30:70 to 99: 1, preferably 50:50 to 97: 3, and more preferably 70:30 to 95: 5.
(2)単環の環状オレフィン系重合体
単環の環状オレフィン系重合体としては、例えばシクロヘキセン、シクロヘプテン、シクロオクテンなど、単環の環状オレフィン系単量体の付加重合体を用いることができるが、これらに限定されるものではない。
(2) Monocyclic Cyclic Olefin Polymers As monocyclic cycloolefin polymers, for example, addition polymers of monocyclic cycloolefin monomers such as cyclohexene, cycloheptene, and cyclooctene can be used. However, it is not limited to these.
(3)環状共役ジエン系重合体
環状共役ジエン系重合体としては、例えばシクロペンタジエン、シクロヘキサジエンなどの環状共役ジエン系単量体を1,2−または1,4−付加重合した重合体およびその水素添加物などを用いることができるが、これらに限定されるものではない。
本発明で使用されるノルボルネン系重合体、単環の環状オレフィン系重合体または環状共役ジエン系重合体の分子量は使用目的に応じて適宜選択されるが、シクロヘキサン溶液(重合体樹脂が溶解しない場合はトルエン溶液)のゲル・パーミエーション・クロマトグラフィー法で測定したポリイソプレンまたはポリスチレン換算の重量平均分子量で通常5000〜50万、好ましくは8000〜20万、より好ましくは1万〜10万の範囲であるときに、成形体の機械的強度および成形加工性とが高度にバランスされて好適な場合が多い。
(3) Cyclic conjugated diene polymer As the cyclic conjugated diene polymer, for example, a polymer obtained by subjecting a cyclic conjugated diene monomer such as cyclopentadiene or cyclohexadiene to 1,2- or 1,4-addition polymerization, and its Although a hydrogenated substance etc. can be used, it is not limited to these.
The molecular weight of the norbornene-based polymer, monocyclic olefin-based polymer or cyclic conjugated diene-based polymer used in the present invention is appropriately selected according to the purpose of use, but the cyclohexane solution (when the polymer resin does not dissolve) Is a weight average molecular weight of polyisoprene or polystyrene measured by a gel permeation chromatography method of toluene solution), and is usually in the range of 5,000 to 500,000, preferably 8,000 to 200,000, more preferably 10,000 to 100,000. In some cases, the mechanical strength and molding processability of the molded body are highly balanced and often suitable.
(4)ビニル脂環式炭化水素重合体
ビニル脂環式炭化水素重合体としては、例えばビニルシクロヘキセン、ビニルシクロヘキサンなどのビニル脂環式炭化水素系単量体の重合体およびその水素添加物;スチレン、α−メチルスチレンなどのビニル芳香族系単量体の重合体の芳香環部分の水素添加物;などを用いることができる。この場合、ビニル脂環式炭化水素重合体やビニル芳香族系単量体とこれらの単量体と共重合可能な他の単量体とのランダム共重合体、ブロック共重合体などの共重合体およびその水素添加物であってもよい。ブロック共重合体としては、ジブロック、トリブロック、またはそれ以上のマルチブロックや傾斜ブロック共重合体などが挙げられ、特に制限はない。
(4) Vinyl alicyclic hydrocarbon polymer Examples of the vinyl alicyclic hydrocarbon polymer include polymers of vinyl alicyclic hydrocarbon monomers such as vinylcyclohexene and vinylcyclohexane, and hydrogenated products thereof; styrene. , Hydrogenated products of aromatic ring portions of polymers of vinyl aromatic monomers such as α-methylstyrene, and the like can be used. In this case, a copolymer such as a random copolymer or a block copolymer of a vinyl alicyclic hydrocarbon polymer or a vinyl aromatic monomer and another monomer copolymerizable with these monomers. It may be a coalescence and its hydrogenated product. Examples of the block copolymer include diblock, triblock, or more multiblock and gradient block copolymers, and are not particularly limited.
本発明で使用されるビニル脂環式炭化水素重合体の分子量は、使用目的に応じて適宜選択されるが、シクロヘキサン溶液(重合体樹脂が溶解しない場合はトルエン溶液)のゲル・パーミエーション・クロマトグラフィー法で測定したポリイソプレンまたはポリスチレン換算の重量平均分子量で通常1万〜30万、好ましくは1.5万〜25万、より好ましくは2万〜20万の範囲であるときに、成形体の機械的強度および成形加工性とが高度にバランスされて好適な場合が多い。
本発明で使用される脂環式構造含有重合体樹脂のDSC測定におけるガラス転移温度(Tg)は、使用目的に応じて適宜選択されればよいが、通常40℃以上、好ましくは50℃〜200℃、より好ましくは60℃〜180℃の範囲である。この範囲において、耐熱性と成形加工性とが高度にバランスされ好適である。前記の熱可塑性エラストマーは、単独或いは2種以上併用して用いることができる。
The molecular weight of the vinyl alicyclic hydrocarbon polymer used in the present invention is appropriately selected according to the purpose of use, but gel permeation chromatography of a cyclohexane solution (toluene solution when the polymer resin does not dissolve). When the polyisoprene or polystyrene-equivalent weight average molecular weight measured by a graphic method is usually in the range of 10,000 to 300,000, preferably 15,000 to 250,000, more preferably 20,000 to 200,000. In many cases, mechanical strength and moldability are well balanced.
The glass transition temperature (Tg) in the DSC measurement of the alicyclic structure-containing polymer resin used in the present invention may be appropriately selected according to the purpose of use, but is usually 40 ° C. or higher, preferably 50 ° C. to 200 ° C. ° C, more preferably in the range of 60 ° C to 180 ° C. Within this range, heat resistance and moldability are highly balanced and suitable. The above thermoplastic elastomers can be used alone or in combination of two or more.
<熱可塑エラストマー(A)に少なくとも一部が官能基で変性されたもの>
本発明に、熱可塑エラストマー(A)に少なくとも一部が官能基で変性されたものを含むと極性材料との相溶性が向上するで好ましい。
本発明に用いられる熱可塑エラストマー(A)に、少なくとも一部が官能基で変性されたものは、前記記載の熱可塑性エラストマー(A)、またはこれら2種以上の混合物に、以下記載の官能基を含有したα,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B1)を反応させて得られるが、一部に反応しないものを含んでも何ら問題ない。
<The thermoplastic elastomer (A) is at least partially modified with a functional group>
In the present invention, it is preferable that the thermoplastic elastomer (A) contains at least a part of which is modified with a functional group because compatibility with the polar material is improved.
In the thermoplastic elastomer (A) used in the present invention, at least partly modified with a functional group, the thermoplastic elastomer (A) described above, or a mixture of two or more of these, has the functional group described below. Obtained by reacting a monomer having an α, β-monoethylenically unsaturated group and a copolymerizable monomer (B1) comprising other copolymerizable monomers, but not partially reacting There is no problem even if it contains.
ここで用いられる、官能基を含有したα,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B1)としては、ヒドロキシエチルアクリレート、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチルアクリレート、ラクトン変性ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシ−3−フェノキシプロピルアクリレート等の水酸基含有ビニル類、アクリル酸、メタアクリル酸、マレイン酸、イタコン酸、フマル酸、ω−カルボキシ−ポリカプロラクトンモノアクリレート、フタル酸モノヒドロキシエチルアクリレート等のカルボキシル基含有ビニル類、アクリルアミド、メタクリルアミド、メチロールアクリルアミド、メチロールメタクリルアミド、ジメチルアミノエチル(メタ)アクリレート等の窒素化合物、無水マレイン酸、無水シトラコン酸等の無水カルボン酸類が挙げられ、これらは単独でも、2種以上でも使用できる。
前記官能基を含有したα,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマーの添加量は通常、熱可塑性エラストマーの0.5〜20重量%の範囲、より好ましくは1〜15重量%である。
As the copolymerizable monomer (B1) comprising a monomer having an α, β-monoethylenically unsaturated group containing a functional group and other copolymerizable monomers used here, hydroxyethyl acrylate, Hydroxyl-containing vinyls such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl acrylate, lactone-modified hydroxyethyl (meth) acrylate, 2-hydroxy-3-phenoxypropyl acrylate, acrylic Carboxyl group-containing vinyls such as acid, methacrylic acid, maleic acid, itaconic acid, fumaric acid, ω-carboxy-polycaprolactone monoacrylate, phthalic acid monohydroxyethyl acrylate, acrylamide, methacrylamide, methylolacrylamide, Chi methacrylamide, nitrogen compounds such as dimethylaminoethyl (meth) acrylate, maleic anhydride, include carboxylic anhydrides such as citraconic anhydride, it alone, can be used even more.
The addition amount of the copolymerizable monomer composed of the monomer having an α, β-monoethylenically unsaturated group containing the functional group and the other copolymerizable monomer is usually 0.5 to It is in the range of 20% by weight, more preferably 1 to 15% by weight.
<共重合性モノマー(B)>
本発明に用いられる、α,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)を以下に例示する。
α,β−モノエチレン性不飽和基を有する単量体として、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、i−ブチル(メタ)アクリレート、tert−ブチル(メタ)アクリレート、n−アミル(メタ)アクリレート、イソアミル(メタ)アクリレート、n−ヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、デシル(メタ)アクリレート、ドデシル(メタ)アクリレート、オクタデシル(メタ)アクリレート、ステアリル(メタ)アクリレート、トリデシル(メタ)アクリレート、ラウロイル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェニル(メタ)アクリレート、イソボロニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート等の(メタ)アクリル酸エステル類、ヒドロキシエチルアクリレート、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチルアクリレート、ラクトン変性ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシ−3−フェノキシプロピルアクリレート等の水酸基含有ビニル類、アクリル酸、メタアクリル酸、マレイン酸、イタコン酸、フマル酸、ω−カルボキシ−ポリカプロラクトンモノアクリレート、フタル酸モノヒドロキシエチルアクリレート等のカルボキシル基含有ビニル類およびこれらのモノエステル化物、グリシジル(メタ)アクリレート、メチルグリシジル(メタ)アクリレート等のエポキシ基含有ビニル類、ビニルイソシアナート、イソプロペニルイソシアナート等のイソシアナート基含有ビニル類、スチレン、α−メチルスチレン、ビニルトルエン、t−ブチルスチレン等の芳香族ビニル類、アクリルアミド、メタクリルアミド、N−メチロールメタクリルアミド、N−メチロールアクリルアミド、ジアセトンアクリルアミド、マレイン酸アミド等のアミド類、酢酸ビニル、プロピオン酸ビニル等のビニルエステル類、N、N−ジメチルアミノエチル(メタ)アクリレート、N、N−ジエチルアミノエチル(メタアクリレート、N,N−ジメチルアミノプロピル(メタ)アクリレート、N、N−ジプロピルアミノエチル(メタ)アクリレート、N、N−ジブチルアミノエチル(メタ)アクリレート、N、N−ジヒドロキシエチルアミノエチル(メタ)アクリレート等のアミノアルキル(メタ)アクリレート類、スチレンスルホン酸、スチレンスルホン酸ソーダ、2−アクリルアミド−2−メチルプロパンスルホン酸等の不飽和スルホン酸類、モノ(2−メタクリロイロキシエチル)アシッドホスフェート、モノ(2−アクリロイロキシエチル)アシッドホスフェート等の不飽和リン酸類、その他アクリロニトリル、メタクリルニトリル、2−メトキシエチルアクリレート、2−エトキシエチルアクリレート、エチレン、プロピレン、C4〜C20のα−オレフィン、1,2,2,6,6−ペンタメチル−4−ピペリジル(メタ)アクリレート、2,2,6,6−テトラメチル−4−ピペリジル(メタ)アクリレート、2−(2’−ヒドロキシ−5’−メタクリロイルオキシエチルフェニル)−2H−ベンゾトリアゾール等が挙げられる。また、前記単量体、或いはその共重合体をセグメントに有し、末端にビニル基を有するマクロモノマー類等も使用できる。
<Copolymerizable monomer (B)>
Examples of the copolymerizable monomer (B) comprising a monomer having an α, β-monoethylenically unsaturated group and other copolymerizable monomers used in the present invention are shown below.
As monomers having α, β-monoethylenically unsaturated groups, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate , Tert-butyl (meth) acrylate, n-amyl (meth) acrylate, isoamyl (meth) acrylate, n-hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate, decyl (meth) acrylate , Dodecyl (meth) acrylate, octadecyl (meth) acrylate, stearyl (meth) acrylate, tridecyl (meth) acrylate, lauroyl (meth) acrylate, cyclohexyl (meth) acrylate, benzyl (meth) acrylate, pheny (Meth) acrylic acid such as ru (meth) acrylate, isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate Esters, hydroxyethyl acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl acrylate, lactone-modified hydroxyethyl (meth) acrylate, 2-hydroxy-3-phenoxypropyl acrylate, etc. Hydroxyl group-containing vinyls, acrylic acid, methacrylic acid, maleic acid, itaconic acid, fumaric acid, ω-carboxy-polycaprolactone monoacrylate, phthalic acid monohydroxy ester Carboxyl group-containing vinyls such as acrylates and their monoesterified products, epoxy group-containing vinyls such as glycidyl (meth) acrylate and methyl glycidyl (meth) acrylate, isocyanate groups such as vinyl isocyanate and isopropenyl isocyanate Vinyls, aromatic vinyls such as styrene, α-methylstyrene, vinyltoluene, t-butylstyrene, amides such as acrylamide, methacrylamide, N-methylolmethacrylamide, N-methylolacrylamide, diacetoneacrylamide, maleic acid amide , Vinyl esters such as vinyl acetate and vinyl propionate, N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (methacrylate, N, N-dimethylaminopropyl) Aminoalkyl (meth) such as pill (meth) acrylate, N, N-dipropylaminoethyl (meth) acrylate, N, N-dibutylaminoethyl (meth) acrylate, N, N-dihydroxyethylaminoethyl (meth) acrylate Acrylates, styrene sulfonic acid, sodium styrene sulfonate, unsaturated sulfonic acids such as 2-acrylamido-2-methylpropane sulfonic acid, mono (2-methacryloyloxyethyl) acid phosphate, mono (2-acryloyloxyethyl) unsaturated phosphoric acids such as acid phosphate, and other acrylonitrile, methacrylonitrile, 2-methoxyethyl acrylate, 2-ethoxyethyl acrylate, ethylene, propylene, a C 4 -C 20 alpha-olefin, 1,2,2,6,6 -Penta Methyl-4-piperidyl (meth) acrylate, 2,2,6,6-tetramethyl-4-piperidyl (meth) acrylate, 2- (2′-hydroxy-5′-methacryloyloxyethylphenyl) -2H-benzotriazole Etc. Moreover, the macromonomer etc. which have the said monomer or its copolymer in a segment, and have a vinyl group at the terminal can also be used.
また、本発明に用いられるその他共重合可能な単量体からなる共重合性モノマーとしては、無水マレイン酸、無水シトラコン酸等の無水カルボン酸類等が挙げられる。
また、ここに記載されたメチル(メタ)アクリレートのような記載は、メチルアクリレート及びメチルメタアクリレートを示す。
これらは、α,β−モノエチレン性不飽和基を有する単量体を主成分として用いることが好ましい。また、α,β−モノエチレン性不飽和基を有する単量体を主成分に、その他共重合可能な単量体を併用することもできる。
本発明において、本発明に用いられる熱可塑エラストマー(A)に、α,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)の割合は、重量比で(A)/(B)=90/10〜20/80が好ましく、(A)/(B)=85/15〜25/75がさらに好ましい。
Examples of the copolymerizable monomer comprising other copolymerizable monomers used in the present invention include carboxylic anhydrides such as maleic anhydride and citraconic anhydride.
Moreover, description like the methyl (meth) acrylate described here shows methyl acrylate and methyl methacrylate.
It is preferable to use a monomer having an α, β-monoethylenically unsaturated group as a main component. Further, a monomer having an α, β-monoethylenically unsaturated group as a main component and other copolymerizable monomers can be used in combination.
In the present invention, a copolymerizable monomer (B) comprising a monomer having an α, β-monoethylenically unsaturated group and another copolymerizable monomer to the thermoplastic elastomer (A) used in the present invention. The ratio is preferably (A) / (B) = 90 / 10-20 / 80, more preferably (A) / (B) = 85 / 15-25 / 75, by weight.
熱可塑エラストマー(A)の含有量が少なくなる、或いはα,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)の含有量が多くなると脂環式構造含有重合体への密着性が低下し、熱可塑エラストマー(A)の含有量が多くなる、或いはα,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)の含有量が少なくなるとトリアセチルセルロースへの密着性、或いは他のコート材との密着性が低下しするため、前記範囲が好ましい。また、共重合性モノマー(B)が官能基を有しないモノマーを少なくとも1種含有することが好ましい。 The content of the copolymerizable monomer (B) comprising a monomer having an α, β-monoethylenically unsaturated group and other copolymerizable monomers is reduced. When the amount of the monomer increases, the adhesion to the alicyclic structure-containing polymer decreases, the content of the thermoplastic elastomer (A) increases, or a monomer having an α, β-monoethylenically unsaturated group and other copolymers. When the content of the copolymerizable monomer (B) composed of a polymerizable monomer is decreased, the adhesion to triacetyl cellulose or the adhesion to other coating materials is lowered, and therefore the above range is preferable. Moreover, it is preferable that the copolymerizable monomer (B) contains at least one monomer having no functional group.
<有機溶媒(C)>
本発明で使用する有機溶媒(C)は、キシレン、トルエン、エチルベンゼン等の芳香族炭化水素や、ヘキサン、ヘプタン、オクタン、デカン等の脂肪族炭化水素や、シクロヘキサン、シクロヘキセン、メチルシクロヘキサン等の脂環式炭化水素等の炭化水素系有機溶剤、酢酸エチル、n−酢酸ブチル、セロソルブアセテート、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、3メトキシブチルアセテート等のエステル系や、メチルエチルケトン、メチルイソブチルケトン等のケトン系や、メチルセロソルブ、エチルセロソルブ、ブチルセロソルブ、メチルカルビトール、エチルカルビトール、ブチルカルビトール等のエーテル系溶媒等の極性有機溶剤を用いることができ、これらの2種以上からなる混合物であっても構わない。
<Organic solvent (C)>
The organic solvent (C) used in the present invention is an aromatic hydrocarbon such as xylene, toluene or ethylbenzene, an aliphatic hydrocarbon such as hexane, heptane, octane or decane, or an alicyclic ring such as cyclohexane, cyclohexene or methylcyclohexane. Hydrocarbon organic solvents such as organic hydrocarbons, esters such as ethyl acetate, n-butyl acetate, cellosolve acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, 3 methoxybutyl acetate, methyl ethyl ketone, methyl isobutyl ketone And polar organic solvents such as ketone solvents such as methyl cellosolve, ethyl cellosolve, butyl cellosolve, methyl carbitol, ethyl carbitol, butyl carbitol, etc. A mixture of two or more may be.
<光重合性不飽和結合を有する共重合性モノマー(D)>
本発明では、光重合性不飽和結合を有する共重合性モノマー(D)を使用することにより、UV等の光で硬化させることができる。光重合性モノマー(D)としては、アクリル基を有する化合物である。例えば、エチルヘキシル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、イソボロニル(メタ)アクリレート、ジプロピレングリコール(メタ)アクリレート、エトキシジエチレングリコール(メタ)アクリレート、ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、1,6−へキサンジオールジ(メタ)アクリレート、1,9−ノナンジオールジ(メタ)アクリレート、ジメチロールトリシクロデカンジ(メタ)アクリレート、ヒドロキシピバリン酸ネオペンチルグリコールジ(メタ)アクリレート、ネオペンチルグリコール変性トリメチロールプロパンジ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ビス((メタ)アクリロキシエチル)ビスフェノールA、トリメチロールプロパントリ(メタ)アクリレート、エチレンオキサイド変性トリメチロールプロパンジトリ(メタ)アクリレート、プロピレンオキサイド変性トリメチロールプロパントリ(メタ)アクリレート、グリセリントリ(メタ)アクリレート、エチレンオキサイド変性グリセリントリ(メタ)アクリレート、プロピレンオキサイド変性グリセリントリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、これら(メタ)アクリレートの一部をアルキル基やε−カプロラクトンで置換した多官能(メタ)アクリレート、その他活性二重結合を持つアクリロイルモルホリン、トリエチレングリコールジビニルエーテル、ヒドロキシエチルジビニルエーテル、スチレン、ジビニルベンゼン等が挙げられる。
<Copolymerizable monomer (D) having a photopolymerizable unsaturated bond>
In this invention, it can be hardened by light, such as UV, by using the copolymerizable monomer (D) which has a photopolymerizable unsaturated bond. The photopolymerizable monomer (D) is a compound having an acrylic group. For example, ethylhexyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, isobornyl (meth) acrylate, dipropylene glycol (meth) acrylate, ethoxydiethylene glycol (meth) acrylate, hydroxyethyl (meth) acrylate, 2- Hydroxypropyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, dicyclopentenyl (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonane Diol di (meth) acrylate, dimethylol tricyclodecane di (meth) acrylate, hydroxypivalic acid neopentyl glycol di (meth) acrylate, neopen Diglycol-modified trimethylolpropane di (meth) acrylate, tripropylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, bis ((meth) acryloxyethyl) bisphenol A, tri Methylolpropane tri (meth) acrylate, ethylene oxide modified trimethylolpropane ditri (meth) acrylate, propylene oxide modified trimethylolpropane tri (meth) acrylate, glycerol tri (meth) acrylate, ethylene oxide modified glycerol tri (meth) acrylate, propylene Oxide-modified glycerin tri (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, pentaerythrine Lithol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, dipentaerythritol penta (meth) acrylate, part of these (meth) acrylates substituted with alkyl groups or ε-caprolactone Examples thereof include polyfunctional (meth) acrylate, acryloylmorpholine having an active double bond, triethylene glycol divinyl ether, hydroxyethyl divinyl ether, styrene, divinylbenzene and the like.
さらには、フタル酸、アジピン酸等の多塩基酸と、エチレングリコール、ブタジオール等の多価アルコールと、(メタ)アクリル酸化合物との反応で得られるポリエステルポリ(メタ)アクリレート、エポキシ樹脂と(メタ)アクリル酸化合物との反応で得られるエポキシポリ(メタ)アクリレート、ポリシロキサンと(メタ)アクリル酸化合物との反応によって得られるポリシロキサンポリ(メタ)アクリレート、ポリアミドと(メタ)アクリル酸化合物との反応によって得られるポリアミドポリ(メタ)アクリレート等が挙げられる。 Furthermore, polyester poly (meth) acrylate, epoxy resin (meta) obtained by reaction of polybasic acids such as phthalic acid and adipic acid, polyhydric alcohols such as ethylene glycol and butadiol, and (meth) acrylic acid compounds. ) Epoxy poly (meth) acrylate obtained by reaction with acrylic acid compound, polysiloxane poly (meth) acrylate obtained by reaction of polysiloxane and (meth) acrylic acid compound, polyamide and (meth) acrylic acid compound Examples thereof include polyamide poly (meth) acrylate obtained by the reaction.
本発明においては、前記光重合性モノマー(D)を1種以上適用するが、ウレタンアクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、エチレンオキサイド変性トリメチロールプロパンジトリ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレートが好ましく用いられる。 In the present invention, one or more photopolymerizable monomers (D) are applied, but urethane acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, neo Pentyl glycol di (meth) acrylate, ethylene oxide modified trimethylolpropane ditri (meth) acrylate, tripropylene glycol di (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate are preferably used. .
ウレタンアクリレートは、ジイソシアネート化合物とグリコール種の付加反応により重合を行い、残存するイソシアネート基にさらに水酸基等の活性水素基を有する(メタ)アクリレートを付加することで合成される。
ジイソシアネート化合物は、例えば、ヘキサメチレンジイソシアネート(HDI)、1,3−ジイソシアナトメチルシクロヘキサン(H6 XDI)、イソホロンジイソシアネート(IPDI)、トルエンジイソシアネート(TDI)等が挙げられる。
Urethane acrylate is synthesized by performing polymerization by addition reaction of a diisocyanate compound and a glycol species, and further adding (meth) acrylate having an active hydrogen group such as a hydroxyl group to the remaining isocyanate group.
Examples of the diisocyanate compound include hexamethylene diisocyanate (HDI), 1,3-diisocyanatomethylcyclohexane (H 6 XDI), isophorone diisocyanate (IPDI), toluene diisocyanate (TDI), and the like.
グリコール種は、例えば、ピバリン酸ネオペンチルグリコールエステル、ポリカプロラクトンポリオール等のポリエステルポリオール;ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレンエーテルグリコール等のポリエーテルポリオール;ポリヘキサメチレンカーボネートグリコール等のポリカーボネートポリオール;エチレングリコール、プロパンジオール、1,4−ブチレングリコール、1,3−ブチレングリコール、1,2−ブチレングリコール、1,6−ヘキサンジオール、メチルペンタンジオール、ネオペンチルグリコール、3,3−ジメチロールヘプタン、炭素数が7〜22のアルカンジオール、ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール、シクロヘキサンジメタノール、炭素数が17〜20のアルカン−1,2−ジオール、水素化ビスフェノールA、1,4−ジヒドロキシ−2−ブテン、2,6−ジメチル−1−オクテン−3,8−ジオール、ビスフェノールA、グリセリン、2−メチル−2−ヒドロキシメチル−1,3−プロパンジオール、2,4−ジヒドロキシ−3−ヒドロキシメチルペンタン、1,2,6−ヘキサントリオール、1,1,1−トリス(ヒドロキシメチル)プロパン、2,2−ビス(ヒドロキシメチル)−3−ブタノール、その他の炭素数が8〜24の脂肪族トリオール、テトラメチロールメタン、D−ソルビトール、キシリトール、D−マンニトール、D−マンニット等である。
水酸基等の活性水素基を有する(メタ)アクリレートとしては、例えば、2−ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート等の水酸基含有ビニル類が挙げられる。
Examples of the glycol species include polyester polyols such as pivalic acid neopentyl glycol ester and polycaprolactone polyol; polyether polyols such as polyethylene glycol, polypropylene glycol and polytetramethylene ether glycol; polycarbonate polyols such as polyhexamethylene carbonate glycol; ethylene glycol Propanediol, 1,4-butylene glycol, 1,3-butylene glycol, 1,2-butylene glycol, 1,6-hexanediol, methylpentanediol, neopentyl glycol, 3,3-dimethylolheptane, carbon number 7-22 alkanediol, diethylene glycol, triethylene glycol, dipropylene glycol, cyclohexanedimethanol Alkane-1,2-diol having 17 to 20 carbon atoms, hydrogenated bisphenol A, 1,4-dihydroxy-2-butene, 2,6-dimethyl-1-octene-3,8-diol, bisphenol A, glycerin 2-methyl-2-hydroxymethyl-1,3-propanediol, 2,4-dihydroxy-3-hydroxymethylpentane, 1,2,6-hexanetriol, 1,1,1-tris (hydroxymethyl) propane 2,2-bis (hydroxymethyl) -3-butanol, other aliphatic triols having 8 to 24 carbon atoms, tetramethylolmethane, D-sorbitol, xylitol, D-mannitol, D-mannitol and the like.
Examples of the (meth) acrylate having an active hydrogen group such as a hydroxyl group include hydroxyl group-containing vinyls such as 2-hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate. .
<光重合開始剤(E)>
本発明の光重合開始剤(E)としては、紫外線、電子線、放射線等でラジカルを発生することが可能な化合物であり、具体例としては、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンゾインイソブチルエーテル、アセトイン、ブチロイン、トルオイン、ベンジル、ベンゾフェノン、p−メトキシベンゾフェノン、ジエトキシアセトフェノン、2,2−ジメトキシ−2−フェニルアセトフェノン、メチルフェニルグリオキシレート、エチルフェニルグリオキシレート、4,4−ビス(ジメチルアミノベンゾフェノン)、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、1−ヒドロキシシクロヘキシルフェニルケトン、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン等のカルボニル類、ジフェニルジスルフィド、ジベンジルジスルフィド、テトラメチルチウラムジスルフィド等のスルフィド類、アゾビスイソブチロニトリル、アゾビス−2,4−ジメチルバレロニトリル等のアゾ類、ベンゾキノン、アントラキノン、クロロアントラキノン、エチルアントラキノン、ブチルアントラキノン等のキノン類、ベンゾイルパーオキシド、ジターシャリーブチルパーオキシド等のパーオキシド類、2,4,6−トリメチルベンゾイルジフェニルホスフィンオキサイド、ビス(2,6−ジメトキシベンゾイル)−2,4,4−トリメチルペンチルホスフィンオキサイド等のアシルホスフィンオキサイド類、チオキサントン、2−メチルチオキサントン、2−クロロチオキサントン等のチオキサントン類等を挙げることができるが、これらは単独あるいは2種以上で併用してもよい。また、これらに、トリエチルアミン、トリメチルアミン、トリエタノールアミン、ジメチルアミノエタノール、ピリジン、キノリン、トリメチルベンジルアンモニウムクロライド等のアミン類、トリフェニルホスフィン等のアリルホスフィン類、β−チオジグリコール等のチオールエーテル類等を併用しても良い。
<Photopolymerization initiator (E)>
The photopolymerization initiator (E) of the present invention is a compound capable of generating radicals by ultraviolet rays, electron beams, radiation, etc., and specific examples include benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl. Ether, benzoin isobutyl ether, acetoin, butyroin, toluoin, benzyl, benzophenone, p-methoxybenzophenone, diethoxyacetophenone, 2,2-dimethoxy-2-phenylacetophenone, methylphenylglyoxylate, ethylphenylglyoxylate, 4, 4-bis (dimethylaminobenzophenone), 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1-hydroxycyclohexyl phenyl ketone, 1- (4-isopropylphenyl) -2-hydride Carbonyls such as xyl-2-methylpropan-1-one, sulfides such as diphenyl disulfide, dibenzyl disulfide, tetramethylthiuram disulfide, azo such as azobisisobutyronitrile, azobis-2,4-dimethylvaleronitrile, etc. Quinones such as benzoquinone, anthraquinone, chloroanthraquinone, ethylanthraquinone and butylanthraquinone, peroxides such as benzoyl peroxide and ditertiary butyl peroxide, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis (2,6 -Dimethoxybenzoyl) -2,4,4-trimethylpentylphosphine oxide and other acylphosphine oxides, thioxanthone, 2-methylthioxanthone, 2-chlorothioxanthone and other thiols Although xanthone etc. can be mentioned, these may be used alone or in combination of two or more. In addition, these include amines such as triethylamine, trimethylamine, triethanolamine, dimethylaminoethanol, pyridine, quinoline, trimethylbenzylammonium chloride, allylphosphines such as triphenylphosphine, thiol ethers such as β-thiodiglycol, etc. May be used in combination.
前記の中でも、ベンゾフェノン、メチルフェニルグリオキシレート、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、1−ヒドロキシシクロヘキシルフェニルケトン、2,4,6−トリメチルベンゾイルジフェニルホスフィンオキサイドが好ましく、これらを単独あるいは2種以上併用してもよい。
前記光重合開始剤(E)の使用量は、熱可塑性エラストマー(A)とα,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)に対して、通常0.1〜15重量%、好ましくは1〜10重量%であり、更に好ましくは1〜8重量%である。
Among the above, benzophenone, methylphenylglyoxylate, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1-hydroxycyclohexyl phenyl ketone, 2,4,6-trimethylbenzoyldiphenylphosphine oxide are preferable, These may be used alone or in combination of two or more.
The amount of the photopolymerization initiator (E) used is a copolymerizable monomer comprising a thermoplastic elastomer (A), a monomer having an α, β-monoethylenically unsaturated group, and other copolymerizable monomers. It is 0.1 to 15 weight% normally with respect to (B), Preferably it is 1 to 10 weight%, More preferably, it is 1 to 8 weight%.
本発明のコート材を得る方法として、(1)有機溶媒中、熱可塑エラストマー(A)に、α,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)と重合開始剤をフィードしながら重合せしめた後、或いは(2)有機溶媒中、熱可塑エラストマー(A)とα,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)に、重合開始剤をフィードしながら重合せしめた後に、更にラジカルを発生させ反応を行なう方法で製造することができる。また、(3)有機溶媒中、熱可塑エラストマー(A)と、α,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)で構成された重合体をラジカルを発生させ反応を行う方法でも製造することができる。 As a method for obtaining the coating material of the present invention, (1) from a monomer having an α, β-monoethylenically unsaturated group and other copolymerizable monomers to a thermoplastic elastomer (A) in an organic solvent. After polymerization while feeding a copolymerizable monomer (B) and a polymerization initiator, or (2) a monomer having a thermoplastic elastomer (A) and an α, β-monoethylenically unsaturated group in an organic solvent It can be produced by a method in which a copolymer is produced while feeding a polymerization initiator to a copolymerizable monomer (B) composed of a polymer and other copolymerizable monomers, and then a radical is further generated to react. (3) a copolymerizable monomer (B) comprising a thermoplastic elastomer (A) in an organic solvent, a monomer having an α, β-monoethylenically unsaturated group, and other copolymerizable monomers; It can also be produced by a method in which a polymer composed of is reacted by generating radicals.
同様にして、熱可塑エラストマー(A)の一部が官能基で変性されたものに、α,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)と重合開始剤をフィードしながら重合せしめた後、或いは熱可塑エラストマー(A)の一部が官能基で変性されたものとα,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)に、重合開始剤をフィードしながら重合せしめる方法、或いはその後に更にラジカルを発生させ反応を行なう方法で製造することができる。また、熱可塑エラストマー(A)の一部が官能基で変性されたものと、α,β−モノエチレン性不飽和基を有する単量体及びその他共重合可能な単量体からなる共重合性モノマー(B)で構成された重合体とをラジカルを発生させ反応を行なう方法でも製造することができる。 Similarly, a part of the thermoplastic elastomer (A) modified with a functional group is added to a monomer comprising an α, β-monoethylenically unsaturated group and another copolymerizable monomer. After polymerization while feeding the polymerizable monomer (B) and the polymerization initiator, or a part of the thermoplastic elastomer (A) modified with a functional group and an α, β-monoethylenically unsaturated group Manufacture by a method of polymerizing the monomer and other copolymerizable monomer (B) while feeding a polymerization initiator, or a method of further generating a radical and reacting thereafter. Can do. Also, a copolymerization property comprising a part of the thermoplastic elastomer (A) modified with a functional group, a monomer having an α, β-monoethylenically unsaturated group, and other copolymerizable monomers. It can also be produced by a method in which a polymer composed of the monomer (B) is reacted with a radical.
上記樹脂を製造するにあたり、油脂類、油脂類の誘導体、エポキシ樹脂、ポリエステル樹脂、石油系炭化水素樹脂、ロジン系樹脂、テルペン系樹脂からなる群から選ばれる少なくとも1つ以上を第3成分として用いることができる。
第3成分として用いられる油脂類としては、アマニ油、大豆油、ヒマシ油およびこれらの精製物が挙げられる。
第3成分として用いられる油脂類の誘導体としては、無水フタル酸等の多塩基酸とグリセリン、ペンタエリスリトール、エチレングリコール等の多価アルコールを骨格としたものを油脂(脂肪酸)で変性した短油アルキッド樹脂、中油アルキッド樹脂、長油アルキッド樹脂等、或いはこれにさらに天然樹脂、合成樹脂および重合性モノマーで変性したロジン変性アルキッド樹脂、フェノール変性アルキッド樹脂、エポキシ変性アルキッド樹脂、アクリル化アルキド樹脂、ウレタン変性アルキッド樹脂等が挙げられる。
In producing the resin, at least one selected from the group consisting of fats and oils, derivatives of fats and oils, epoxy resins, polyester resins, petroleum hydrocarbon resins, rosin resins, and terpene resins is used as the third component. be able to.
Examples of the fats and oils used as the third component include linseed oil, soybean oil, castor oil, and purified products thereof.
Oils and fats used as the third component are short oil alkyds obtained by modifying polybasic acids such as phthalic anhydride and polyhydric alcohols such as glycerin, pentaerythritol and ethylene glycol with oils (fatty acids). Resin, medium oil alkyd resin, long oil alkyd resin, etc., or rosin modified alkyd resin modified with natural resin, synthetic resin and polymerizable monomer, phenol modified alkyd resin, epoxy modified alkyd resin, acrylated alkyd resin, urethane modified Examples include alkyd resins.
また、第3成分として用いられるエポキシ樹脂としては、ビスフェノールA、ビスフェノールF、ノボラック等をグリシジルエーテル化したエポキシ樹脂、ビスフェノールAにプロピレンオキサイド、またはエチレンオキサイドを付加しグリシジルエーテル化したエポキシ樹脂等を挙げることができる。また、多官能アミンをエポキシ基に付加したアミン変性エポキシ樹脂等を用いても良い。さらに、脂肪族エポキシ樹脂、脂環エポキシ樹脂、ポリエーテル系エポキシ樹脂等が挙げられる。 Examples of the epoxy resin used as the third component include an epoxy resin obtained by glycidyl etherification of bisphenol A, bisphenol F, novolac, etc., an epoxy resin obtained by adding propylene oxide or ethylene oxide to bisphenol A, and the like. be able to. Moreover, you may use the amine modified epoxy resin etc. which added the polyfunctional amine to the epoxy group. Furthermore, an aliphatic epoxy resin, an alicyclic epoxy resin, a polyether type epoxy resin, etc. are mentioned.
また、第3成分として用いられるポリエステル樹脂は、カルボン酸成分とアルコール成分を縮重合したものであり、カルボン酸成分として例えば、テレフタル酸、イソフタル酸、無水フタル酸、ナフタレンジカルボン酸、コハク酸、グルタル酸、アジピン酸、アゼライン酸、1,10−デカンジカルボン酸、シクロヘキサンジカルボン酸、トリメリット酸、マレイン酸、フマル酸等の多価カルボン酸およびその低級アルコールエステル、パラオキシ安息香酸等のヒドロキシカルボン酸、および安息香酸等の1価カルボン酸等を用いる事ができ、また2種類以上併用する事も可能である。 The polyester resin used as the third component is obtained by condensation polymerization of a carboxylic acid component and an alcohol component. Examples of the carboxylic acid component include terephthalic acid, isophthalic acid, phthalic anhydride, naphthalenedicarboxylic acid, succinic acid, and glutar Acid, adipic acid, azelaic acid, 1,10-decanedicarboxylic acid, cyclohexanedicarboxylic acid, polycarboxylic acid such as trimellitic acid, maleic acid, fumaric acid and its lower alcohol ester, hydroxycarboxylic acid such as paraoxybenzoic acid, Monovalent carboxylic acids such as benzoic acid can be used, and two or more kinds can be used in combination.
また、アルコール成分として例えば、エチレングリコール、ジエチレングリコール、1,3−プロパンジオール、1,3−ブタンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,10−デカンジオール、3−メチル−ペンタンジオール、2,2’−ジエチル−1,3−プロパンジオール、2−エチル−1,3−ヘキサンジオール、ネオペンチルグリコール、トリメチロールエタン、トリメチロールプロパン、グリセリン、ペンタエリスリトール、ビスフェノールAのエチレノキサイド付加物、ビスフェノールAのプロピレンオキサイド付加物、水添ビスフェノールAのエチレンオキサイド付加物、水添ビスフェノールAのプロピレンオキサイド付加物等を用いることができ、また2種類以上併用する事も可能である。 Examples of the alcohol component include ethylene glycol, diethylene glycol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,10 -Decanediol, 3-methyl-pentanediol, 2,2'-diethyl-1,3-propanediol, 2-ethyl-1,3-hexanediol, neopentyl glycol, trimethylolethane, trimethylolpropane, glycerin, Pentaerythritol, bisphenol A ethylenoxide adduct, bisphenol A propylene oxide adduct, hydrogenated bisphenol A ethylene oxide adduct, hydrogenated bisphenol A propylene oxide adduct, etc. It is also possible to use.
また、水酸基を有する上記ポリエステル樹脂に、分子内に重合性不飽和結合を有する無水カルボン酸を付加させることによって得られた分子内に重合性不飽和結合を含有させた樹脂も使用可能である。
また、第3成分として用いられる石油系炭化水素樹脂としては、例えば、タールナフサのC5留分を主原料とする脂肪族系石油樹脂、C9留分を主原料とする芳香族系石油樹脂およびそれらの共重合系脂環族である。C5系石油樹脂(ナフサ分解油のC5留分を重合した樹脂)、C9系石油樹脂(ナフサ分解油のC9留分を重合した樹脂)、C5C9共重合石油樹脂(ナフサ分解油のC5留分とC9留分を共重合した樹脂)が挙げられ、タールナフサ留分のスチレン類、インデン類、クマロン、その他ジシクロペンタジエン等を含有しているクマロンインデン系樹脂、ρ−ターシャリブチルフェノールとアセチレンの縮合物に代表されるアルキルフェノール類樹脂、ο−キシレン、ρ−キシレン、m−キシレンをホルマリンと反応させたキシレン系樹脂等も挙げられる。これらは単独または2種類以上で組み合わせて使用することができる。これらの中でも、GPCによる測定で重量平均分子量が1,000〜50,000の石油系炭化水素樹脂が好ましく、なかでも1,500〜30,000が好ましい。また、これらの樹脂に極性基を有するものはさらに好ましい。
Moreover, the resin which contained the polymerizable unsaturated bond in the molecule | numerator obtained by adding the carboxylic anhydride which has a polymerizable unsaturated bond in a molecule | numerator to the said polyester resin which has a hydroxyl group can also be used.
The petroleum hydrocarbon resin used as the third component includes, for example, an aliphatic petroleum resin whose main raw material is a C5 fraction of tar naphtha, an aromatic petroleum resin whose main raw material is a C9 fraction, and their Copolymeric alicyclic. C5 petroleum resin (resin obtained by polymerizing C5 fraction of naphtha cracked oil), C9 petroleum resin (resin obtained by polymerizing C9 fraction of naphtha cracked oil), C5C9 copolymerized petroleum resin (C5 fraction of naphtha cracked oil) C9 fraction copolymerized resin), styrene, indene, coumarone, coumarone indene resin containing dicyclopentadiene, etc., and condensation of ρ-tertiarybutylphenol and acetylene. Examples thereof include alkylphenol resins typified by products, xylene resins obtained by reacting o-xylene, ρ-xylene, and m-xylene with formalin. These can be used alone or in combination of two or more. Among these, petroleum hydrocarbon resins having a weight average molecular weight of 1,000 to 50,000 as measured by GPC are preferable, and 1,500 to 30,000 are particularly preferable. Moreover, what has a polar group in these resin is still more preferable.
また、第3成分として用いられるロジン系樹脂(E)としては、天然ロジン、重合ロジン、マレイン酸、フマル酸、(メタ)アクリル酸等で変性した変性ロジンが挙げられる。また、ロジン誘導体としては、前記のロジン類のエステル化物、フェノール変性物およびそのエステル化物等が挙げられ、これらの水素添加物が好ましい。 Examples of the rosin resin (E) used as the third component include modified rosin modified with natural rosin, polymerized rosin, maleic acid, fumaric acid, (meth) acrylic acid, and the like. Examples of the rosin derivative include esterified products, phenol-modified products and esterified products of the above rosins, and these hydrogenated products are preferable.
また、第3成分として用いられるテルペン系樹脂としては、α−ピネン、β−ピネン、リモネン、ジペンテン、テルペンフェノール、テルペンアルコール、テルペンアルデヒド等からなる樹脂が挙げられ、α−ピネン、β−ピネン、リモネン、ジペンテン等にスチレン等の芳香族モノマーを重合させた芳香族変性のテルペン系樹脂等が挙げられ、これらの水素添加物も挙げることができる。中でもテルペンフェノール樹脂、芳香族変性テルペン樹脂で、これらの水素添加物が好ましい。 Examples of the terpene resin used as the third component include resins made of α-pinene, β-pinene, limonene, dipentene, terpene phenol, terpene alcohol, terpene aldehyde, and the like. Α-pinene, β-pinene, Examples thereof include aromatic-modified terpene resins obtained by polymerizing aromatic monomers such as styrene on limonene, dipentene, and the like, and hydrogenated products thereof can also be mentioned. Among these, terpene phenol resins and aromatic modified terpene resins are preferable because of these hydrogenated products.
上記、第3成分は、1種類でも使用できるし、2種類以上で併用しても何ら構わない。また、反応器中へフィードしながら添加することも、また最初に反応器内に仕込んで使用することも可能である。また第3成分の添加量は、樹脂成分に対し通常0.5〜60重量%、好ましくは2〜40重量%で用いる。 The third component can be used alone or in combination of two or more. Further, it can be added while being fed into the reactor, or it can be first charged into the reactor and used. The amount of the third component added is usually 0.5 to 60% by weight, preferably 2 to 40% by weight, based on the resin component.
本発明の光学用コート材のうちで、構成単位としてヒドロキシエチルアクリレート、2−ヒドロキシエチル(メタ)アクリレート、アクリル酸、メタアクリル酸等を含む、活性水素及び/又は水酸基を持つものは、活性水素及び/又は水酸基と反応可能な硬化剤を用いることができる。例えば、活性水素及び/又は水酸基と反応可能な硬化剤の一つである分子内にイソシアナート基を有する硬化剤と混合することで、ウレタン結合を有する光学用コート材として用いることができる。 Among the optical coating materials of the present invention, those having active hydrogen and / or hydroxyl groups containing hydroxyethyl acrylate, 2-hydroxyethyl (meth) acrylate, acrylic acid, methacrylic acid and the like as structural units are active hydrogen. In addition, a curing agent capable of reacting with a hydroxyl group can be used. For example, it can be used as an optical coating material having a urethane bond by mixing with a curing agent having an isocyanate group in the molecule, which is one of the curing agents capable of reacting with active hydrogen and / or hydroxyl groups.
活性水素及び/又は水酸基と反応可能な分子内にイソシアナート基を有する硬化剤としては、フェニレンジイソシアナート、トリレンジイソシアナート、キシリレンジイソシアナート、ジフェニルメタンジイソシアナート等の芳香族ジイソシアナート類、ヘキサメチレンジイソシアナート、トリメチルヘキサメチレンジイソシアナート、リジンジイソシアナート等の脂肪族ジイソシアナート類、イソホロンジイソシアナート、ジシクロヘキシルメタンジイソシアナート等の脂環族ジイソシアナート類、その他イソシアナート化合物の一種又は二種以上と、エチレングリコール、プロピレングリコール、キシリレングリコール、ブチレングリコール等の2価アルコール、グリセリン、トリメチロールプロパン、トリメチロールエタン等の3価アルコール等の多価アルコールを付加物、イソシアナート基と反応可能な官能基を有する低分子量ポリエステル樹脂または水等の付加物、またはビュレット体、ジイソシアナート同士の重合体、さらに低級1価アルコール、メチルエチルケトオキシム等公知のブロック剤でイソシアナート基をブロックしたもの等が使用できる。イソシアナートプレポリマーを使用する場合についても、例えば、ジブチルチンジラウレート、トリエチルアミン等の外部触媒を添加することができる。 Examples of the curing agent having an isocyanate group in the molecule capable of reacting with active hydrogen and / or a hydroxyl group include aromatic diisocyanates such as phenylene diisocyanate, tolylene diisocyanate, xylylene diisocyanate, and diphenylmethane diisocyanate. , Aliphatic diisocyanates such as hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, lysine diisocyanate, alicyclic diisocyanates such as isophorone diisocyanate, dicyclohexylmethane diisocyanate, and other isocyanates One or more compounds and a dihydric alcohol such as ethylene glycol, propylene glycol, xylylene glycol, and butylene glycol, and a trivalent amine such as glycerin, trimethylolpropane, and trimethylolethane. Adducts of polyhydric alcohols such as coal, adducts of low molecular weight polyester resins having functional groups capable of reacting with isocyanate groups or water, or bullets, polymers of diisocyanates, lower monohydric alcohols, What blocked the isocyanate group with well-known blocking agents, such as methyl ethyl ketoxime, can be used. Also in the case of using an isocyanate prepolymer, for example, an external catalyst such as dibutyltin dilaurate or triethylamine can be added.
また、メラミン、尿素、ベンゾグアナミン、グリコールウリル等の少なくとも1種とホルムアルデヒドから合成される樹脂であって、例えばメタノール、エタノール、プロパノール、イソプロパノール、ブタノール、イソブタノール等の低級アルコールによってメチロール基の1部または全部をアルキルエーテル化したようなアミノ樹脂も硬化剤として使用することができる。 Further, it is a resin synthesized from at least one of melamine, urea, benzoguanamine, glycoluril, and formaldehyde and formaldehyde, for example, a part of a methylol group or a lower alcohol such as methanol, ethanol, propanol, isopropanol, butanol, isobutanol or the like. Amino resins which are all alkyl etherified can also be used as curing agents.
本発明の光学用コート材と活性水素及び/又は水酸基と反応可能な硬化剤は任意の割合で使用する事ができる。
活性水素及び/又は水酸基と反応可能な硬化剤がイソシアナート基を有する硬化剤である場合の配合割合は、活性水素とイソシアナート基の当量比で0.5:1.0〜1.0:0.5の範囲が好ましく、0.8:1.0〜1.0:0.8の範囲が更に好ましい。
また、活性水素及び/又は水酸基と反応可能な硬化剤がアミノ樹脂である場合は、本発明の光学用コート材/アミノ樹脂のソリッドの重量比で95/5〜20/80の範囲で用いるのが好ましく、90/10〜60/40の範囲が更に好ましい。
上記に記載の硬化剤を混合したものは、そのままでも塗工し硬化させることもできるが、必要に応じて反応性触媒を併用することもできる。
上記で得られる本発明の光学用コート材は、そのままでも使用できるが、更には必要に応じて酸化防止剤や耐候安定剤、耐熱防止剤等の各種安定剤、透明性を損なわない無機材料等の成分を含有させることができる。
The optical coating material of the present invention and the curing agent capable of reacting with active hydrogen and / or hydroxyl group can be used in any ratio.
When the curing agent capable of reacting with active hydrogen and / or hydroxyl group is a curing agent having an isocyanate group, the mixing ratio of active hydrogen and isocyanate group is 0.5: 1.0 to 1.0: The range of 0.5 is preferable, and the range of 0.8: 1.0 to 1.0: 0.8 is more preferable.
When the curing agent capable of reacting with active hydrogen and / or a hydroxyl group is an amino resin, the weight ratio of the optical coating material / amino resin solid of the present invention is 95/5 to 20/80. Is preferable, and the range of 90/10 to 60/40 is more preferable.
The mixture of the curing agents described above can be applied and cured as it is, but a reactive catalyst can be used in combination as required.
The optical coating material of the present invention obtained above can be used as it is, but further, various stabilizers such as antioxidants, weathering stabilizers, heat resistance inhibitors, etc., inorganic materials that do not impair transparency, if necessary. These components can be contained.
本発明の光学用コート材の塗布方法は特に限定するものではないが、噴霧やロールコーター、スピンコートにより塗工することが好ましく、例えば、スプレーガンで被塗装表面に吹きつけ塗工を行ったり、凸版、平版、グラビア、スクリーン印刷機で塗工を行ったり、スピンコーターで塗工を行うことができる。塗工は通常、常温にて容易に行うことができ、また塗工後の乾燥方法についても特に限定はなく、自然乾燥や加熱強制乾燥等、適宜の方法で乾燥することができる。
そして、本発明の光学用コート材は、光学用途に用いられる基材へのコート材として使用する事ができる。例えば、トリアセチルセルロース及びポリノルボルネン、エチレン−トリシクロデカン、エチレン−テトラシクロドデセン、エチレン−プロピレン−ヘキサジエン、エチレン−プロピレン−エチリデンノルボルネン、エチレン−プロピレン−シクロペンタジエン等からなる脂環式構造含有重合体、ポリカーボネート、ポリエステル等のフィルムやシート、あるいは成形物の光学用コート材として好適に用いることができる。特に、極性の高い基材から極性の低い基材に幅広く密着する光学用コート材である。
また、本発明の光学用コート材は、その特徴から上記以外にも、溶剤型熱可塑性アクリル樹脂、溶剤型熱硬化性アクリル樹脂、アクリル変性アルキド樹脂、エポキシ樹脂、ウレタン樹脂、及びメラミン樹脂等に添加して使用することができる。
The method for applying the optical coating material of the present invention is not particularly limited, but it is preferably applied by spraying, roll coater, or spin coating. For example, spray coating is performed on the surface to be coated with a spray gun. Coating can be performed with a relief printing plate, a lithographic printing plate, a gravure, a screen printing machine, or with a spin coater. The coating can usually be carried out easily at room temperature, and the drying method after coating is not particularly limited, and it can be dried by an appropriate method such as natural drying or heat forced drying.
And the optical coating material of this invention can be used as a coating material to the base material used for an optical use. For example, an alicyclic structure-containing polymer composed of triacetyl cellulose and polynorbornene, ethylene-tricyclodecane, ethylene-tetracyclododecene, ethylene-propylene-hexadiene, ethylene-propylene-ethylidene norbornene, ethylene-propylene-cyclopentadiene, etc. It can be suitably used as an optical coating material for a film, a sheet of a coalescence, polycarbonate, polyester or the like, or a molded product. In particular, it is an optical coating material that adheres widely from a highly polar substrate to a less polar substrate.
In addition to the above, the optical coating material of the present invention can be applied to solvent-type thermoplastic acrylic resins, solvent-type thermosetting acrylic resins, acrylic-modified alkyd resins, epoxy resins, urethane resins, and melamine resins. It can be used by adding.
以下、本発明の樹脂分散体の製法および各種試験例を挙げ、更に説明するが、本発明はこれら実施例に限定されるものではない。
熱可塑エラストマー(A)の製造例1
充分に窒素置換した2リットルのオートクレーブに、ヘキサンを950cm3、1−ブテンを60g仕込み、トリイソブチルアルミニウムを1ミリモル加え、70℃に昇温した後、プロピレンとエチレンとを供給して全圧0.69MPaGにし、メチルアルミノキサン0.30ミリモル、rac−ジメチルシリレン−ビス{1−(2−n−プロピル−4−(9−フェナントリル)インデニル)}ジルコニウムジクロリドをZr原子に換算して0.001ミリモル加え、プロピレンとエチレンとをモル比が95:5となるように連続的に供給して全圧を0.69MPaGに保ちながら30分間重合を行った。重合後、脱気して大量のメタノール中でポリマーを回収し、110℃で12時間減圧乾燥し、熱可塑エラストマー(A)を24.1g得た。尚、重合活性は48kg・ポリマー/ミリモルZr・hrであった。
Hereinafter, although the manufacturing method and various test examples of the resin dispersion of this invention are given and demonstrated further, this invention is not limited to these Examples.
Production Example 1 of Thermoplastic Elastomer (A)
Into a 2 liter autoclave thoroughly purged with nitrogen, 950 cm 3 of hexane and 60 g of 1-butene were added, 1 mmol of triisobutylaluminum was added, the temperature was raised to 70 ° C., and propylene and ethylene were supplied to bring the total pressure to 0. 69 MPaG, 0.30 mmol of methylaluminoxane, and 0.001 mmol of rac-dimethylsilylene-bis {1- (2-n-propyl-4- (9-phenanthryl) indenyl)} zirconium dichloride in terms of Zr atom are added. Then, propylene and ethylene were continuously supplied at a molar ratio of 95: 5, and polymerization was carried out for 30 minutes while maintaining the total pressure at 0.69 MPaG. After the polymerization, the polymer was degassed and the polymer was recovered in a large amount of methanol and dried under reduced pressure at 110 ° C. for 12 hours to obtain 24.1 g of a thermoplastic elastomer (A). The polymerization activity was 48 kg · polymer / mmol Zr · hr.
[実施例1]
攪拌機、温度計、還流冷却装置、及び窒素導入管を備えた4つ口フラスコに、熱可塑エラストマー(A)であるダイナロン1320P(JSR(株)製)を160部と、有機溶剤としてメチルシクロヘキサンを740部仕込み、窒素置換しながら95℃に加熱昇温した。次いでこの中に、重合可能な単量体としてスチレン2部、メチルメタアクリレート8部、ブチルアクリレート21.3部、ヒドロキシエチルメタクリレート6.7部、メタクリル酸2部と重合開始剤としてtert−ブチルパーオキシ−2−エチルヘキサノエート(以下、PBOと略記する)0.4部の混合液を4時間かけてフィードした。フィード終了より1時間後と2時間後にPBOをそれぞれ0.4部添加した。更に1時間後にPBOを1部添加し反応させた。PBOの添加後より2時間放置して反応させ光学用コート材を得た。
[Example 1]
In a four-necked flask equipped with a stirrer, thermometer, reflux condenser, and nitrogen inlet tube, 160 parts of Dynalon 1320P (manufactured by JSR), which is a thermoplastic elastomer (A), and methylcyclohexane as an organic solvent 740 parts were charged and heated to 95 ° C. while replacing with nitrogen. Next, in this, 2 parts of styrene as a polymerizable monomer, 8 parts of methyl methacrylate, 21.3 parts of butyl acrylate, 6.7 parts of hydroxyethyl methacrylate, 2 parts of methacrylic acid, and tert-butyl persulfate as a polymerization initiator. A mixed solution of 0.4 part of oxy-2-ethylhexanoate (hereinafter abbreviated as PBO) was fed over 4 hours. 0.4 parts of PBO was added 1 hour and 2 hours after the end of the feed. Furthermore, 1 part of PBO was added and reacted after 1 hour. After adding PBO, the mixture was allowed to react for 2 hours to obtain an optical coating material.
[実施例2]
攪拌機、温度計、還流冷却装置、及び窒素導入管を備えた4つ口フラスコに、熱可塑エラストマー(A)であるダイナロン1320Pを100部と、有機溶剤としてメチルシクロヘキサンを600部仕込み、窒素置換しながら95℃に加熱昇温した。次いでこの中に、重合可能な単量体としてメチルメタアクリレート45部、ブチルアクリレート34部、ヒドロキシエチルアクリレート20部、メタクリル酸1部とPBOを3部の混合液を4時間かけてフィードした。フィード終了より1時間後と2時間後にPBOをそれぞれ1部添加した。更に1時間後にPBOを2部添加し反応させた。PBOの添加後より2時間放置して反応させ光学用コート材を得た。
[Example 2]
A four-necked flask equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen inlet tube is charged with 100 parts of Dynalon 1320P, which is a thermoplastic elastomer (A), and 600 parts of methylcyclohexane as an organic solvent, and the atmosphere is replaced with nitrogen. The temperature was raised to 95 ° C. Next, a mixture of 45 parts of methyl methacrylate, 34 parts of butyl acrylate, 20 parts of hydroxyethyl acrylate, 1 part of methacrylic acid and 3 parts of PBO as a polymerizable monomer was fed over 4 hours. One part of PBO was added 1 hour and 2 hours after the end of the feed. After an additional hour, 2 parts of PBO was added and reacted. After adding PBO, the mixture was allowed to react for 2 hours to obtain an optical coating material.
[実施例3]
攪拌機、温度計、還流冷却装置、及び窒素導入管を備えた4つ口フラスコに、熱可塑エラストマー(A)であるダイナロン1320Pを60部と、有機溶剤としてアイソパーE(エクソン化学社製)を400部仕込み、窒素置換しながら110℃に加熱昇温した。次いでこの中に、重合可能な単量体としてメチルメタアクリレート63部、ブチルアクリレート47.6部、ヒドロキシエチルアクリレート28部、メタクリル酸1.4部とPBOを4.2部の混合液を4時間かけてフィードした。フィード終了より1時間後と2時間後にPBOをそれぞれ1.4部添加した。更に1時間後にPBOを2.8部添加し反応させた。PBOの添加後より2時間放置して反応させ光学用コート材を得た。
[実施例4]
熱可塑エラストマー(A)をセプトン2002(クラレ(株)製)に、有機溶剤をメチルシクロヘキサン250部に変更した以外は実施例2と同様の方法で光学用コート材を得た。
[Example 3]
In a four-necked flask equipped with a stirrer, a thermometer, a reflux cooling device, and a nitrogen introduction tube, 60 parts of Dynalon 1320P, which is a thermoplastic elastomer (A), and 400 of Isopar E (manufactured by Exxon Chemical) as an organic solvent are used. The temperature was raised to 110 ° C. while charging part and replacing with nitrogen. Next, a mixture of 63 parts of methyl methacrylate, 47.6 parts of butyl acrylate, 28 parts of hydroxyethyl acrylate, 1.4 parts of methacrylic acid and 4.2 parts of PBO as a polymerizable monomer was added for 4 hours. I fed it. 1.4 parts of PBO were added 1 hour and 2 hours after the end of the feed. After 1 hour, 2.8 parts of PBO was added and reacted. After adding PBO, the mixture was allowed to react for 2 hours to obtain an optical coating material.
[Example 4]
An optical coating material was obtained in the same manner as in Example 2, except that the thermoplastic elastomer (A) was changed to Septon 2002 (manufactured by Kuraray Co., Ltd.) and the organic solvent was changed to 250 parts of methylcyclohexane.
[実施例5]
攪拌機、温度計、還流冷却装置、及び窒素導入管を備えた4つ口フラスコに、熱可塑エラストマー(A)の製造例1で得た樹脂100部と、有機溶剤としてアイソパーEを340部仕込み、窒素置換しながら110℃に加熱昇温した。次いでこの中に、重合可能な単量体として、メチルメタアクリレート45部、ブチルアクリレート34部、ヒドロキシエチルアクリレート20部、メタクリル酸1部とPBOを3部の混合液を4時間かけてフィードした。フィード終了より1時間後と2時間後にPBOをそれぞれ1部添加した。更に1時間後にPBOを2部添加し反応させた。PBOの添加後より2時間放置して反応させた後、メチルシクロヘキサン320部を添加、混合して光学用コート材を得た。
[Example 5]
In a four-necked flask equipped with a stirrer, a thermometer, a reflux cooling device, and a nitrogen introduction tube, 100 parts of the resin obtained in Production Example 1 of the thermoplastic elastomer (A) and 340 parts of Isopar E as an organic solvent were charged. The temperature was raised to 110 ° C. while replacing with nitrogen. Next, as a polymerizable monomer, a mixed solution of 45 parts of methyl methacrylate, 34 parts of butyl acrylate, 20 parts of hydroxyethyl acrylate, 1 part of methacrylic acid and 3 parts of PBO was fed over 4 hours. One part of PBO was added 1 hour and 2 hours after the end of the feed. After an additional hour, 2 parts of PBO was added and reacted. After the PBO was added and allowed to react for 2 hours, 320 parts of methylcyclohexane was added and mixed to obtain an optical coating material.
[実施例6]
攪拌機、温度計、還流冷却装置、及び窒素導入管を備えた4つ口フラスコに、熱可塑エラストマー(A)であるアペル8008T(三井化学(株)製)200部と、メチルシクロヘキサンを800部仕込み、窒素置換しながら95℃に加熱昇温した。次いでこの中に、重合可能な単量体として、メチルメタアクリレート10部、ブチルアクリレート19.5部、ヒドロキシエチルアクリレート20部、メタクリル酸0.5部とPBOを0.5部の混合液を4時間かけてフィードした。フィード終了より1時間後と2時間後にPBOをそれぞれ0.25部添加した。更に1時間後にPBOを0.5部添加し反応させた。PBOの添加後より2時間放置して反応させ光学用コート材を得た。
[Example 6]
A four-necked flask equipped with a stirrer, thermometer, reflux condenser, and nitrogen inlet tube is charged with 200 parts of APEL 8008T (Mitsui Chemicals), which is a thermoplastic elastomer (A), and 800 parts of methylcyclohexane. Then, the temperature was raised to 95 ° C. while replacing with nitrogen. Next, as a polymerizable monomer, 4 parts of a mixed solution of 10 parts of methyl methacrylate, 19.5 parts of butyl acrylate, 20 parts of hydroxyethyl acrylate, 0.5 part of methacrylic acid and 0.5 part of PBO were used. Feeded over time. After 1 hour and 2 hours from the end of the feed, 0.25 parts of PBO was added. Furthermore, 0.5 part of PBO was added and reacted after 1 hour. After adding PBO, the mixture was allowed to react for 2 hours to obtain an optical coating material.
[実施例7]
攪拌機、温度計、還流冷却装置、及び窒素導入管を備えた4つ口フラスコに、熱可塑エラストマー(A)であるアペル8008Tを100部と、メチルシクロヘキサンを567部仕込み、窒素置換しながら95℃に加熱昇温した。次いでこの中に、重合可能な単量体として、メチルメタアクリレート26部、ブチルアクリレート56部、ヒドロキシエチルアクリレート17部、メタクリル酸1部とPBOを1部の混合液を4時間かけてフィードした。フィード終了より1時間後と2時間後にPBOをそれぞれ0.5部添加した。更に1時間後にPBOを1部添加し反応させた。PBOの添加後より2時間放置して反応させ光学用コート材を得た。
[実施例8]
熱可塑エラストマー(A)をゼオノア750R(日本ゼオン(株)製)に変更した以外は実施例7と同様の方法で光学用コート材を得た。
[Example 7]
A four-necked flask equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen inlet tube was charged with 100 parts of APEL 8008T, which is a thermoplastic elastomer (A), and 567 parts of methylcyclohexane, and 95 ° C. while substituting nitrogen. The temperature was raised to Then, as a polymerizable monomer, 26 parts of methyl methacrylate, 56 parts of butyl acrylate, 17 parts of hydroxyethyl acrylate, 1 part of methacrylic acid and 1 part of PBO were fed over 4 hours. 0.5 parts of PBO was added 1 hour and 2 hours after the end of the feed. Furthermore, 1 part of PBO was added and reacted after 1 hour. After adding PBO, the mixture was allowed to react for 2 hours to obtain an optical coating material.
[Example 8]
An optical coating material was obtained in the same manner as in Example 7, except that the thermoplastic elastomer (A) was changed to ZEONOR 750R (manufactured by Nippon Zeon Co., Ltd.).
[実施例9]
攪拌機、温度計、還流冷却装置、及び窒素導入管を備えた4つ口フラスコに、熱可塑エラストマー(A)であるダイナロン1320Pを100部と、メチルシクロヘキサンを600部仕込み、窒素置換しながら95℃に加熱昇温した。次いでこの中に、官能基を含有した共重合性モノマーとして、無水マレイン酸5部とPBOを添加し2時間重合した後、メチルメタアクリレート45部、ブチルアクリレート34部、ヒドロキシエチルアクリレート20部、メタクリル酸1部とPBOを3部の混合液を4時間かけてフィードした。フィード終了より1時間後と2時間後にPBOをそれぞれ1部添加した。更に1時間後にPBOを2部添加し反応させた。PBOの添加後より2時間放置して反応させ光学用コート材を得た。
[Example 9]
A four-necked flask equipped with a stirrer, a thermometer, a reflux cooling device, and a nitrogen introduction tube was charged with 100 parts of Dynalon 1320P, which is a thermoplastic elastomer (A), and 600 parts of methylcyclohexane, and 95 ° C. while substituting nitrogen. The temperature was raised to Next, as a copolymerizable monomer containing a functional group, 5 parts of maleic anhydride and PBO were added and polymerized for 2 hours, followed by 45 parts of methyl methacrylate, 34 parts of butyl acrylate, 20 parts of hydroxyethyl acrylate, methacrylic acid. A mixture of 1 part of acid and 3 parts of PBO was fed over 4 hours. One part of PBO was added 1 hour and 2 hours after the end of the feed. After an additional hour, 2 parts of PBO was added and reacted. After adding PBO, the mixture was allowed to react for 2 hours to obtain an optical coating material.
[実施例10〜13]
実施例1、2、3、7で得られたコート材に、光重合性モノマーであるアロニックスM400(東亞合成(株)製)を樹脂の重量比で100/30となるように混合し、更に光重合開始剤であるイルガキュア184(チバ・スペシャルティ・ケミカルズ(株)製)をこれらの樹脂分に対し3%添加して光学用コート材を得た。
[Examples 10 to 13]
To the coating materials obtained in Examples 1, 2, 3, and 7, the photopolymerizable monomer Aronix M400 (manufactured by Toagosei Co., Ltd.) was mixed so that the weight ratio of the resin was 100/30. Irgacure 184 (manufactured by Ciba Specialty Chemicals Co., Ltd.), which is a photopolymerization initiator, was added at 3% to these resin components to obtain an optical coating material.
[実施例14〜15]
実施例2、7で得られたコート材に、硬化剤としてD−177N(三井武田ケミカル(株)製)をそれぞれOH/NCO=0.95となるよう混合して光学用コート材を得た。
[Examples 14 to 15]
The coating materials obtained in Examples 2 and 7 were mixed with D-177N (manufactured by Mitsui Takeda Chemical Co., Ltd.) as a curing agent so that OH / NCO = 0.95, respectively, to obtain an optical coating material. .
[比較例1]
ダイナロン1320Pを100部と、有機溶剤としてメチルシクロヘキサンを500部仕込み、95℃に加熱しコート材を得た。
[比較例2]
アペル8008Tを100部と、有機溶剤としてメチルシクロヘキサンを500部仕込み、95℃に加熱しコート材を得た。
[比較例3]
攪拌機、温度計、還流冷却装置、及び窒素導入管を備えた4つ口フラスコに、有機溶剤としてトルエンを300部、酢酸ブチルを100部仕込み、窒素置換しながら100℃に加熱昇温した。次いでこの中に、重合可能な単量体としてメチルメタアクリレート26部、エチルアクリレート56部、ヒドロキシエチルアクリレート17部、メタクリル酸1部と重合開始剤としてPBOを1部の混合液を4時間かけてフィードした。フィード終了より1時間後と2時間後にPBOをそれぞれ0.3部添加した。PBOの添加後より2時間放置して反応させコート材を得た。
[Comparative Example 1]
100 parts of Dynalon 1320P and 500 parts of methylcyclohexane as an organic solvent were charged and heated to 95 ° C. to obtain a coating material.
[Comparative Example 2]
100 parts of APEL 8008T and 500 parts of methylcyclohexane as an organic solvent were charged and heated to 95 ° C. to obtain a coating material.
[Comparative Example 3]
A four-necked flask equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen inlet tube was charged with 300 parts of toluene and 100 parts of butyl acetate as organic solvents, and heated to 100 ° C. while purging with nitrogen. Next, in this, a mixture of 26 parts of methyl methacrylate as a polymerizable monomer, 56 parts of ethyl acrylate, 17 parts of hydroxyethyl acrylate, 1 part of methacrylic acid and 1 part of PBO as a polymerization initiator is taken over 4 hours. Feeded. 0.3 parts of PBO was added 1 hour and 2 hours after the end of the feed. A coating material was obtained by allowing to react for 2 hours after the addition of PBO.
<<評価>>
<樹脂溶液の貯蔵安定性>
実施例1〜9、比較例1〜3で得られたコート材を、40℃の条件で1ヶ月静置し、溶液の状態を評価した。1ヶ月の経過後、このコート材につき、分離および沈殿がともに確認されなかったものを○、分離および/または沈殿の観察されたもので攪拌にて容易に分散できるものを△、分離および/または沈殿の観察された攪拌にて容易に分散できないものを×とし、結果を表−1に記載した。尚、実施例10〜15については、室温のみで評価を行った。
<樹脂溶液のスプレー適性>
塗装ガンを使用し、塗装ブース内の温度30℃にて、実施例1〜15、比較例1〜3で得られた樹脂分散体をスプレーし、糸曳きが発生するか否かを観察し、発生しなかったものを○、1本でも発生したものを×とし、結果を表−1に記載した。
<< Evaluation >>
<Storage stability of resin solution>
The coating materials obtained in Examples 1 to 9 and Comparative Examples 1 to 3 were allowed to stand for 1 month at 40 ° C., and the state of the solution was evaluated. After 1 month, the coating material in which neither separation nor precipitation was confirmed was marked with ○, separation and / or precipitation observed and Δ that could be easily dispersed by stirring, separation and / or Those that could not be easily dispersed by stirring where precipitation was observed were evaluated as x, and the results are shown in Table 1. In addition, about Examples 10-15, evaluation was performed only at room temperature.
<Sprayability of resin solution>
Using a paint gun, spray the resin dispersion obtained in Examples 1-15 and Comparative Examples 1-3 at a temperature of 30 ° C. in the paint booth, and observe whether stringing occurs, Those that did not occur were marked with ◯, and those that occurred even with one were marked with ×, and the results are shown in Table-1.
<塗膜評価>
1.TACフィルムでの評価
実施例1〜15、比較例1〜3で得られたコート材をメチルイソブチルケトンで100%希釈し、基材であるTACフィルムに乾燥膜厚が2μmとなるよう塗工し、70℃、5分の条件で乾燥し、更にオレスターQ186(三井化学(株)製)とMTオレスターNM89−50G(三井化学ポリウレタン(株)製)をOH/NCO=0.95に混合したものに紫外線吸収剤であるTINUVIN327(チバ・スペシャルティ・ケミカルズ(株)製)を樹脂分に対し3%添加したものを乾燥膜厚が3μmとなるように塗工し、80℃15分の条件で乾燥したものについて以下の評価を行った。
(1)乾燥後、24時間後の試験
・剥離試験:粘着テープにて剥離試験を行った。
・透明性:前記評価で剥離のなかったものについて、波長550nmの単色光の透過率を塗工前後で測定し、透過率の差異を評価した。
(2)耐久性試験後の試験
前記評価で剥離のなかったものについて、50℃、90%RH、240時間の耐久性試験を行い、前記と同様の剥離試験と透明性の試験を行った。
<Evaluation of coating film>
1. Evaluation with TAC film The coating materials obtained in Examples 1 to 15 and Comparative Examples 1 to 3 were diluted 100% with methyl isobutyl ketone, and applied to the TAC film as a substrate so that the dry film thickness was 2 μm. , Dried at 70 ° C. for 5 minutes, and mixed with Olestar Q186 (Mitsui Chemicals) and MT Olester NM89-50G (Mitsui Chemicals Polyurethane) at OH / NCO = 0.95 Then, TINUVIN 327 (manufactured by Ciba Specialty Chemicals Co., Ltd.), which is an ultraviolet absorber, is added to the resin content at a rate of 3 μm, and the dry film thickness is 3 μm. The following evaluation was performed on the dried product.
(1) Test / Peel Test after 24 Hours After Drying: A peel test was performed with an adhesive tape.
-Transparency: About the thing which did not peel in the said evaluation, the transmittance | permeability of the monochromatic light of wavelength 550nm was measured before and behind coating, and the difference of the transmittance | permeability was evaluated.
(2) Test after Durability Test For those that did not peel in the above evaluation, a durability test at 50 ° C., 90% RH, 240 hours was performed, and the same peel test and transparency test were performed as described above.
2.TACフィルムでの評価
実施例1〜15、比較例1〜3で得られたコート材をメチルイソブチルケトンで100%希釈し、基材であるTACフィルムに乾燥膜厚が2μmとなるよう塗工し、70℃、5分の条件で乾燥し、更にオレスターRA1573(三井化学(株)製)に光重合開始剤であるイルガキュア184を樹脂分で3%混合したものを酢酸エチルで80%に希釈し乾燥膜厚が3μmとなるように塗工、室温にて10分間放置した後、80W/cmの高圧水銀灯1灯を通過方向に垂直に設置した紫外線照射装置(日本電池(株)製、EPSH−600−3S型)を用い、光源下15cmの位置に置いてコンベアスピードを10m/分の速度で移動させ紫外線を照射したものについて塗膜評価1の方法と同じ方法で評価を行った。
2. Evaluation with TAC film The coating materials obtained in Examples 1 to 15 and Comparative Examples 1 to 3 were diluted 100% with methyl isobutyl ketone, and applied to the TAC film as a substrate so that the dry film thickness was 2 μm. , Dried at 70 ° C. for 5 minutes, and further diluted with Olestar RA1573 (manufactured by Mitsui Chemicals Co., Ltd.) to 3% of the resin component Irgacure 184 with a resin content diluted to 80% with ethyl acetate Then, the coating was applied so that the dry film thickness was 3 μm, and allowed to stand at room temperature for 10 minutes, and then an ultraviolet irradiation device (manufactured by Nippon Battery Co., Ltd., EPSH) installed with one 80 W / cm high-pressure mercury lamp perpendicular to the passing direction. -600-3S type) was placed at a position of 15 cm under the light source, the conveyor speed was moved at a speed of 10 m / min, and irradiation with ultraviolet rays was performed by the same method as the method of coating film evaluation 1.
3.けん化処理TACフィルムでの評価
基材をけん化処理TACフィルムに変更した以外は、塗膜評価1の方法と同じ方法で評価を行った。
4.けん化処理TACフィルムでの評価
基材をけん化処理TACフィルムに変更した以外は、塗膜評価2の方法と同じ方法で評価を行った。
5.アペルフィルムでの評価
希釈する溶剤をメチルシクロヘキサンに、基材をアペル8008Tのフィルムに変更した以外は、塗膜評価1の方法と同じ方法で評価を行った。
6.アペルフィルムでの評価
希釈する溶剤をメチルシクロヘキサンに、基材をアペル8008Tのフィルムに変更した以外は、塗膜評価2の方法と同じ方法で評価を行った。
7.アペル成形物での評価
基材をアペル6015の成形物に変更した以外は、塗膜評価5の方法と同じ方法で評価を行った。
8.アペル成形物での評価
基材をアペル6015の成形物に変更した以外は、塗膜評価6の方法と同じ方法で評価を行った。
9.ゼオノア成形物での評価
基材をゼオノア1020Rの成形物に変更した以外は、塗膜評価5の方法と同じ方法で評価を行った。
10.ゼオノア成形物での評価
基材をゼオノア1020Rの成形物に変更した以外は、塗膜評価6の方法と同じ方法で評価を行った。
3. Evaluation with the saponification-treated TAC film The evaluation was performed in the same manner as the method of the coating film evaluation 1 except that the base material was changed to the saponification-treated TAC film.
4). Evaluation with the saponification-treated TAC film The evaluation was performed in the same manner as the method of the coating film evaluation 2 except that the base material was changed to the saponification-treated TAC film.
5. Evaluation with an appel film Evaluation was performed in the same manner as the method of the coating film evaluation 1 except that the solvent for dilution was changed to methylcyclohexane and the base material was changed to an appel 8008T film.
6). Evaluation with an appel film The evaluation was performed in the same manner as the method for coating film evaluation 2 except that the solvent for dilution was changed to methylcyclohexane and the base material was changed to an appel 8008T film.
7). Evaluation with an Apel Molded Product The evaluation was performed in the same manner as the method of the coating film evaluation 5 except that the base material was changed to a molded product of Apel 6015.
8). Evaluation with an Apel Molded Product The evaluation was performed in the same manner as the method of the coating film evaluation 6 except that the base material was changed to a molded product of Apel 6015.
9. Evaluation was performed in the same manner as the method of coating film evaluation 5 except that the evaluation base material in the ZEONOR molded product was changed to a molded product of ZEONOR 1020R.
10. The evaluation was performed in the same manner as the method of coating film evaluation 6 except that the evaluation base material in the ZEONOR molding was changed to the ZEONOR 1020R molding.
<初期物性>
成膜後24時間後に以下の試験を行った。
剥離試験:粘着テープを塗膜に貼付け、90℃方向に勢い良く剥離し、剥離しない場合を○、剥離する場合を×として結果を表−1に記載した。
透明性:分光光度計を用いて波長550nmの単色光の透過率を塗工前後で測定した。塗工前後の透過率の差異が2%以下の場合を○、2%より大きく5%以下の場合を△、5%より大きい場合を×として結果を表−1に記載した。
<耐久性>
50℃、90%RH、240時間後の耐湿試験を行い、以下の試験を行った。
剥離試験:24時間後と同じ方法で評価を行った。
透明性:分光光度計を用いて波長550nmの単色光の透過率を試験前後で測定した。塗工前後の透過率の差異が2%以下の場合を○、2%より大きく5%以下の場合を△、5%より大きい場合を×として結果を表−1に記載した。
<Initial physical properties>
The following tests were performed 24 hours after film formation.
Peel test: Adhesive tape was affixed to the coating film and peeled vigorously in the 90 ° C. direction.
Transparency: The transmittance of monochromatic light having a wavelength of 550 nm was measured before and after coating using a spectrophotometer. The results are shown in Table 1 where the difference in transmittance before and after coating is 2% or less, and the case where it is greater than 2% and 5% or less is Δ, and the case where it is greater than 5% is x.
<Durability>
A humidity resistance test was conducted after 50 hours at 50 ° C. and 90% RH, and the following tests were conducted.
Peel test: Evaluation was performed in the same manner as in 24 hours.
Transparency: Transmittance of monochromatic light having a wavelength of 550 nm was measured before and after the test using a spectrophotometer. The results are shown in Table 1 where the difference in transmittance before and after coating is 2% or less, and the case where it is greater than 2% and 5% or less is Δ, and the case where it is greater than 5% is x.
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