JP2007302265A - Paper cup with irregular shape - Google Patents

Paper cup with irregular shape Download PDF

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JP2007302265A
JP2007302265A JP2006130051A JP2006130051A JP2007302265A JP 2007302265 A JP2007302265 A JP 2007302265A JP 2006130051 A JP2006130051 A JP 2006130051A JP 2006130051 A JP2006130051 A JP 2006130051A JP 2007302265 A JP2007302265 A JP 2007302265A
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paper cup
body member
member blank
roll
blank
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JP4853098B2 (en
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Masayuki Taniguchi
谷口  正幸
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Toppan Inc
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Toppan Printing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a paper cup with an irregular shape which is manufactured by using a roll-feed type paper cup molding machine that produces less paper powder and defective molds, offers high sealing performance with a lid material, and makes the irregular shape simultaneously in a molding process. <P>SOLUTION: The paper cup composed of a trunk member and a bottom member is manufactured by the roll-feed type paper cup molding machine that punches a trunk member blank (10a) out of a trunk member roll (10) and molds the paper cup. In the paper cup molding machine, an irregular shape forming portion having an emboss roll is disposed between a roll supply portion and a trunk member blank punching portion. At the irregular shape forming portion, an irregular shape (30) adjusted to the shape of the trunk member blank (10a) to be punched out is formed on the trunk member blank (10a). <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、凹凸形状が設けられた紙カップに関するものであり、特には、胴部に紙カップの成形と同時に凹凸形状の付与が可能な凹凸形状が設けられた紙カップに関する。   The present invention relates to a paper cup provided with a concavo-convex shape, and in particular, relates to a paper cup provided with a concavo-convex shape capable of being provided with a concavo-convex shape at the same time as forming the paper cup.

紙カップの成形には、一般的には、胴部材ブランクを胴部材ロールから打ち抜くと同時にカップ成形まで行うロールフィード方式のカップ成形機を用いて作製する方法と、胴部材シートあるいは胴部材ロールからあらかじめ打ち抜いておいた胴部材ブランクを使用してカップ成形を行うブランクフィード式のカップ成形機を用いて作製する方法とがある。   For forming a paper cup, generally, a body member blank is punched from a body member roll, and at the same time a cup is formed using a roll-feed type cup forming machine, and a body member sheet or body member roll is used in advance. There is a method of producing using a blank feed type cup molding machine that performs cup molding using a blank blank that has been punched.

そして、紙カップは、例えば図4に示すように、扇形状の胴部材ブランク(10a)の一方の端縁(10b)をもう一方の端縁(10c)に重ね合わせて胴部貼り合わせ部(11)を形成させて下方に向かって先細る円筒形状の胴部材(12)とする胴部材形成工程(a)、別に底部材用ロール(13)からほぼ円形状に打ち抜かれた底部材ブランク(13a)を周縁部(14)を下向きに起立させて底部材(15)とする底部材形成工程(b)、胴部材の下部内面に底部材の周縁部の内面を接合させる接合工程(c)、さらに底部材の周縁部を覆うように前記胴部材の下端縁部を内方に折り曲げて折り曲げ部(16)を形成させ、該折り曲げ部(16)を底部材の周縁部の外面に接合させて環状脚部(17)を形成させる環状脚部形成工程(d)、最後に胴部材の上部周縁を外方または内方に向けて巻き込み、口縁部(18)を形成させる口縁部形成工程(e)の各工程を経て、胴部材と底部材を有する紙カップ(20)を作製している。   Then, for example, as shown in FIG. 4, the paper cup is formed by superposing one end edge (10b) of the fan-shaped body member blank (10a) on the other end edge (10c) (11). ) To form a cylindrical body member (12) that tapers downward, and a bottom member blank (13a) punched into a substantially circular shape separately from the bottom member roll (13). ) In the bottom member forming step (b) in which the peripheral edge portion (14) is erected downward, and the inner surface of the peripheral edge portion of the bottom member is bonded to the lower inner surface of the body member (c), Further, the lower end edge of the body member is folded inward so as to cover the peripheral edge of the bottom member to form a bent portion (16), and the bent portion (16) is joined to the outer surface of the peripheral edge of the bottom member. Annular leg forming step for forming the annular leg (17) d) Finally, the upper peripheral edge of the body member is wound outward or inward, and the body member and the bottom member are joined through each step of the mouth edge forming step (e) for forming the mouth edge (18). The paper cup (20) which has is produced.

ところで紙カップにおいては、商品を店舗で陳列する時の見た目に新しさを付与したり、購入者に対して商品を手に取る時の指触りに新しさを感じさせる等の目的で、あるいは体裁や手触りを金属缶と差別化する等の目的で、従来から紙カップの胴部材の外表面が凹凸形状を呈するようなエンボス加工部を設けることが検討されてきた(例えば、特許文献1、特許文献2参照)。   By the way, in the case of paper cups, for the purpose of giving newness to the appearance when products are displayed in stores, making the purchaser feel the freshness when picking up products, For the purpose of differentiating the touch from a metal can, it has been conventionally considered to provide an embossed portion in which the outer surface of the body member of the paper cup has an uneven shape (for example, Patent Document 1 and Patent Document 2). reference).

上記先行技術文献を示す。
特開2003−205928号公報。 特開2006−099576号公報。
The said prior art document is shown.
JP2003-205928A. JP 2006-099576 A.

しかしエンボス加工部を設けた紙カップは、a.エンボスを設け、カップ形状に切り取る際に紙粉が出ていた。b.内側に接着された紙端から内容物が浸食して衛生的に問題があり、接着が弱くなりカップが壊れるなどした。c.上部の口縁部(蓋接着部)に段差が生じて蓋との接着性が下がったり、段差で生じた隙間からごみ等がカップ内に入り生産的に問題が生じた。d.トップカール部、ボトムカール部は折り返されるので厚みが厚くなり成形性が悪くなる。等の問題があった。   However, the paper cup provided with the embossed part is a. When the embossing was provided and cut into a cup shape, paper dust was coming out. b. The contents eroded from the edge of the paper bonded to the inside, and there were problems with hygiene. The bond was weakened and the cup was broken. c. There was a step in the upper lip (lid adhering portion), resulting in a decrease in adhesion to the lid, and dust or the like entered the cup through the gap generated by the step, resulting in a productive problem. d. Since the top curl portion and the bottom curl portion are folded, the thickness is increased and the moldability is deteriorated. There was a problem such as.

本発明は、凹凸形状が設けられた紙カップに関する以上のような問題に鑑みてなされたもので、紙粉の発生量や成形不良が少なく、蓋材との密封性の高いロールフィード方式の紙カップ成形機を用いて凹凸形状を同時に設けた、凹凸形状が設けられた紙カップを提供することを課題とする。   The present invention has been made in view of the above-described problems relating to a paper cup provided with a concavo-convex shape, and has a reduced amount of paper dust and molding defects, and is a roll-feed type paper cup molding that has high sealing performance with a lid. It is an object of the present invention to provide a paper cup provided with a concavo-convex shape provided with a concavo-convex shape using a machine.

本発明の請求項1の発明は、胴部材用ロールから胴部材ブランクを打ち抜くと同時に紙カップ成形まで行うロールフィード方式のカップ成形機を用いて作製される胴部材と底部材とからなる紙カップであって、前記カップ成形機には、ロール供給部と胴部材ブランク打ち抜き部の間にエンボスロールが具備された凹凸形状形成部が設けられ、該凹凸形状形成部では、打ち抜かれる胴部材ブランクの形状に合わせて、胴部材ブランクに凹凸形状が形成されることを特徴とする凹凸形状が設けられた紙カップである。   The invention according to claim 1 of the present invention is a paper cup comprising a barrel member and a bottom member produced by using a roll-feed type cup molding machine that punches a barrel member blank from a barrel member roll and at the same time forms a paper cup. The cup forming machine is provided with an uneven shape forming portion provided with an embossing roll between the roll supply portion and the body member blank punching portion, and the uneven shape forming portion has a shape of the body member blank to be punched. In addition, the paper cup is provided with a concavo-convex shape in which a concavo-convex shape is formed in the body member blank.

このように請求項1記載の発明によれば、胴部材用ロールから胴部材ブランクを打ち抜くと同時に紙カップ成形まで行うロールフィード方式のカップ成形機を用いて作製される胴部材と底部材とからなる紙カップであって、前記カップ成形機には、ロール供給部と胴部材ブランク打ち抜き部の間にエンボスロールが具備された凹凸形状形成部が設けられ、該凹凸形状形成部では、打ち抜かれる胴部材ブランクの形状に合わせて、胴部材ブランクに凹凸形状が形成されるので、カッティングダイで打ち抜いた時の紙粉を大幅に減らすことができる。   As described above, according to the invention described in claim 1, the body member is formed by using a roll-feed type cup forming machine that punches out a body member blank from a body member roll and at the same time forms a paper cup. The cup forming machine is provided with an uneven shape forming portion provided with an embossing roll between a roll supply portion and a body member blank punching portion, and the body member blank to be punched in the uneven shape forming portion. In accordance with the shape, an irregular shape is formed on the body member blank, so that paper dust when punched with a cutting die can be greatly reduced.

また、請求項2の発明は、請求項1の発明において、前記胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの端縁に形成されていることを特徴とする凹凸形状が設けられた紙カップである。   According to a second aspect of the present invention, in the first aspect of the invention, the concave-convex shape provided on the trunk member blank is formed at an edge of the trunk member blank, and the paper cup provided with the concave-convex shape It is.

このように請求項2記載の発明によれば、胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの端縁に形成されているので、紙の密度が上がり、ダイカッターで打ち抜いた時に紙粉が出にくく、切断面も鋭利で綺麗という作用効果がある。   Thus, according to invention of Claim 2, since the uneven | corrugated shape provided in a trunk | drum member blank is formed in the edge of a trunk | drum member blank, when the density of paper goes up and it punches with a die cutter, paper dust Has the effect of being sharp and clean.

また、請求項3の発明は、請求項1の発明において、前記胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの重ねられる方の端縁にのみ形成されていることを特徴とする凹凸形状が設けられた紙カップである。   The invention according to claim 3 is the uneven shape according to claim 1, wherein the uneven shape provided on the body member blank is formed only at an edge of the body member blank to be overlaid. Is a paper cup provided.

このように請求項3記載の発明によれば、胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの重ねられる方の端縁にのみ形成されているので、エッジプロテクトをしなくてもある程度の密封性を上げることが可能である。   As described above, according to the invention described in claim 3, since the concave and convex shape provided on the trunk member blank is formed only at the end edge of the trunk member blank to be overlapped, a certain amount of edge protection is not required. It is possible to increase the sealing performance.

また、請求項4の発明は、請求項1の発明において、前記胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの天部の口縁部が形成される上側の端縁の両隅にのみ設けられていることを特徴とする凹凸形状が設けられた紙カップである。   According to a fourth aspect of the present invention, in the first aspect of the present invention, the concavo-convex shape provided on the trunk member blank is only at both corners of the upper edge where the top edge of the trunk member blank is formed. It is a paper cup provided with the uneven | corrugated shape characterized by being provided.

このように請求項4記載の発明によれば、胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの天部の口縁部が形成される上側の端縁の両隅にのみ設けられているので、口縁部を押しつぶして形成されるフランジの段差をなくすることができる。   Thus, according to invention of Claim 4, the uneven | corrugated shape provided in a trunk | drum member blank is provided only in the both corners of the upper edge where the edge part of the top part of a trunk | drum member blank is formed. Therefore, the level | step difference of the flange formed by crushing a mouth edge part can be eliminated.

また、請求項5の発明は、請求項1の発明において、前記胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの天部周縁と底部周縁にのみ形成されていることを特徴とする凹凸形状が設けられた紙カップである。   The invention according to claim 5 is the invention according to claim 1, wherein the uneven shape provided on the body member blank is formed only on the top and bottom edges of the body member blank. Is a paper cup provided.

このように請求項5記載の発明によれば、胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの天部周縁と底部周縁にのみ形成されているので、凹凸形状が紙カップ成形時の口縁部形成、底部折り曲げのくせ付けとして機能して成形不良を少なくするとができる。   Thus, according to invention of Claim 5, since the uneven | corrugated shape provided in a trunk | drum member blank is formed only in the top part periphery and bottom part peripheral part of a trunk | drum member blank, an uneven | corrugated shape is the edge at the time of paper cup shaping | molding It can function as parting and bottom bending and can reduce molding defects.

このように本発明によれば、凹凸形状の付与と、紙カップ成形を同時に行うことができるロールフィード方式の紙カップ成形機を用いて、紙粉の発生量や成形不良が少なく、蓋材との密封性の高い、凹凸形状が設けられた紙カップを作製することができる。すなわち、折り曲げたり、絞ったり、圧力を加える部分にあらかじめ凹凸形状を付けておくことにより、ブランクは折り曲げやすく、絞りやすくなって、無理のないカップ成形を行うことができる。   As described above, according to the present invention, by using a roll-feed type paper cup molding machine capable of simultaneously forming an uneven shape and forming a paper cup, the amount of paper dust generated and molding defects are small, and sealing with a lid material is performed. It is possible to produce a paper cup having a highly concavo-convex shape. In other words, the blank is easy to bend and squeezed easily by bending or squeezing or preliminarily forming a portion to which pressure is applied, so that it is possible to perform easy cup molding.

本発明を一実施形態に基づいて以下に詳細に説明する。
本発明の凹凸形状が設けられた紙カップは、例えば、図1、図2に示すように、胴部材用ロール(10)から胴部材ブランク(10a)を打ち抜くと同時にカップ成形まで行うロールフィード方式のカップ成形機を用いて作製される胴部材(12)と底部材(15)とからなる紙カップ(20)である。
The present invention will be described in detail below based on one embodiment.
The paper cup provided with the concavo-convex shape of the present invention is, for example, as shown in FIGS. It is a paper cup (20) which consists of a trunk | drum member (12) and bottom member (15) produced using a cup molding machine.

そしてカップ成形機には、ロール供給部(図示せず)と胴部材ブランク打ち抜き部(図示せず)の間にエンボスロールが具備された凹凸形状形成部(図示せず)が設けられ、該凹凸形状形成部では、打ち抜かれる胴部材ブランクの形状に合わせて、胴部材ブランク(10a)に凹凸形状(30)が形成されることを特徴とする凹凸形状が設けられた紙カップ(20)である。   The cup molding machine is provided with an uneven shape forming part (not shown) provided with an embossing roll between a roll supply part (not shown) and a body member blank punching part (not shown). The shape forming part is a paper cup (20) provided with an uneven shape, wherein an uneven shape (30) is formed on the body member blank (10a) in accordance with the shape of the body member blank to be punched.

そして胴部材ブランクに設けられる凹凸形状(30)は、図3に示されているように、胴部材ブランクの端縁に設けたり(図3(a)参照)、胴部材ブランクの重ねられる方の端縁にのみ設けたり(図3(b)参照)、胴部材ブランクの天部の口縁部が形成される上側の両端の隅角にのみ設けたり(図3(c)参照)、あるいは、胴部材ブランクの天部周縁と底部周縁にのみ設けたり(図3(d)参照)することができる。   And the uneven | corrugated shape (30) provided in a trunk | drum member blank is provided in the edge of a trunk | drum member blank (refer Fig.3 (a)), as shown in FIG. Provided only at the edge (see FIG. 3B), provided only at the upper corners where the top edge of the body member blank is formed (see FIG. 3C), or It can be provided only on the top edge and bottom edge of the trunk member blank (see FIG. 3D).

凹凸形状を胴部材ブランクの重ねられる方の端縁にのみ設けることにより、胴部材ブランクの端縁にエッジプロテクト加工をしなくても、蓋材と密封シールをした時ある程度の密封性を上げることができる。   By providing an uneven shape only on the edge of the body member blank that is to be overlaid, it will improve the sealing performance to some extent when sealing the lid with the cover material without edge protection on the edge of the body member blank. Can do.

凹凸形状を胴部材ブランクの天部の口縁部が形成される上側の両端の隅角にのみ設けることにより、口縁部を押しつぶして形成されるフランジの段差をなくすることができる。   By providing the concavo-convex shape only at the corners of the upper end where the top edge of the body member blank is formed, the step of the flange formed by crushing the edge can be eliminated.

凹凸形状を胴部材ブランクの天部周縁と底部周縁にのみ設けることにより、凹凸模様が紙カップを成形する際の口縁部形成、底部折り曲げのくせ付けとして機能してカップ成形時の成形不良を低減することができる。   By providing concave and convex shapes only on the top and bottom edges of the body blank, the concave and convex pattern functions as a lip formation when forming a paper cup and as a crease for bending the bottom, reducing molding defects during cup molding. can do.

本発明の凹凸形状が設けられた紙カップの一実施例を示す、部分断面説明図である。It is a partial section explanatory view showing one example of a paper cup provided with the uneven shape of the present invention. 胴部材用ロールに凹凸形状が設けられ、設けられた凹凸形状に沿って胴部材ブランクが打ち抜かれる状況を示す模式説明図であり、(a)は凹凸形状が設けられる前の胴部材用ロールであり、(b)は胴部材用ロールに胴部材ブランクの形状に合わせて凹凸形状が設けられた状態であり、(c)は(b)の凹凸形状に沿って胴部材ブランクが打ち抜かれた状態を示す。It is a schematic explanatory view showing a situation in which an uneven shape is provided on the roll for body member, and the body member blank is punched out along the provided uneven shape, and (a) is a roll for body member before the uneven shape is provided. Yes, (b) is a state in which an uneven shape is provided on the roll for body member according to the shape of the body member blank, and (c) is a state in which the body member blank is punched along the uneven shape of (b) Indicates. (a)〜(d)は胴部材ブランクに設けられる凹凸形状の形成位置を説明する模式説明図である。(A)-(d) is a schematic explanatory drawing explaining the formation position of the uneven | corrugated shape provided in a trunk | drum member blank. 紙カップの製造工程の一例を示す模式説明図である。It is model explanatory drawing which shows an example of the manufacturing process of a paper cup.

符号の説明Explanation of symbols

10‥‥胴部材用ロール
10a‥胴部材ブランク
10b‥一方の端縁
10c‥もう一方の端縁
11‥‥胴部貼り合わせ部
12‥‥胴部材
13‥‥底部材用ロール
13a‥底部材ブランク
14‥‥周縁部
15‥‥底部材
16‥‥折り曲げ部
17‥‥環状脚部
18‥‥口縁部
20‥‥紙カップ
30‥‥凹凸形状形成部分
DESCRIPTION OF SYMBOLS 10 ... Roll for body members 10a ... Body member blank 10b ... One edge 10c ... The other edge 11 ... Body part bonding part 12 ... Body member 13 ... Bottom member roll 13a ... Bottom member blank 14 ... Peripheral part 15 ... Bottom member 16 ... Bending part 17 ... Annular leg 18 ... Mouth edge 20 ... Paper cup 30 ... Concave and convex forming part

Claims (5)

胴部材ロールから胴部材ブランクを打ち抜くと同時に、紙カップ成形まで行うロールフィード方式のカップ成形機を用いて作製される胴部材と底部材とからなる紙カップであって、
前記カップ成形機には、ロール供給部と胴部材ブランク打ち抜き部の間にエンボスロールが具備された凹凸形状形成部が設けられ、該凹凸形状形成部では、打ち抜かれる胴部材ブランクの形状に合わせて、胴部材ブランクに凹凸形状が形成されることを特徴とする凹凸形状が設けられた紙カップ。
A paper cup consisting of a body member and a bottom member produced using a roll-feed type cup molding machine that punches out a body member blank from a body member roll and simultaneously performs paper cup molding,
The cup molding machine is provided with an uneven shape forming portion provided with an embossing roll between the roll supply portion and the body member blank punching portion, and the uneven shape forming portion is adapted to the shape of the body member blank to be punched. The paper cup provided with the uneven | corrugated shape characterized by an uneven | corrugated shape being formed in the trunk | drum member blank.
前記胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの端縁に形成されていることを特徴とする請求項1記載の凹凸形状が設けられた紙カップ。   The paper cup provided with the concavo-convex shape according to claim 1, wherein the concavo-convex shape provided on the body member blank is formed at an edge of the body member blank. 前記胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの重ねられる方の端縁にのみ形成されていることを特徴とする請求項1記載の凹凸形状が設けられた紙カップ。   The paper cup provided with the concavo-convex shape according to claim 1, wherein the concavo-convex shape provided in the body member blank is formed only at an end edge of the body member blank to be overlapped. 前記胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの天部の口縁部が形成される上側の両端の隅角にのみ形成されていることを特徴とする請求項1記載の凹凸形状が設けられた紙カップ。   2. The uneven shape according to claim 1, wherein the uneven shape provided in the trunk member blank is formed only at corners at both upper ends where the top edge portion of the trunk member blank is formed. Paper cup provided. 前記胴部材ブランクに設けられる凹凸形状は、胴部材ブランクの天部周縁と底部周縁にのみ形成されていることを特徴とする請求項1記載の凹凸形状が設けられた紙カップ。   2. The paper cup provided with the concavo-convex shape according to claim 1, wherein the concavo-convex shape provided in the body member blank is formed only at a top periphery and a bottom periphery of the body member blank.
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Cited By (1)

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Publication number Priority date Publication date Assignee Title
KR102508678B1 (en) * 2022-08-25 2023-03-14 주식회사 유상팩 Paper cups to prevent product defects

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002248695A (en) * 2001-02-23 2002-09-03 Toppan Printing Co Ltd Paper container for liquid and method for manufacturing the same
JP2003266564A (en) * 2002-03-14 2003-09-24 Toppan Printing Co Ltd Sleeve adhesion method and paper container

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002248695A (en) * 2001-02-23 2002-09-03 Toppan Printing Co Ltd Paper container for liquid and method for manufacturing the same
JP2003266564A (en) * 2002-03-14 2003-09-24 Toppan Printing Co Ltd Sleeve adhesion method and paper container

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102508678B1 (en) * 2022-08-25 2023-03-14 주식회사 유상팩 Paper cups to prevent product defects

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