JP2007278055A - Furniture with fireproof function and furnishings - Google Patents
Furniture with fireproof function and furnishings Download PDFInfo
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各種陳列棚、書類棚、本棚、机、椅子、応接セット、箪笥、鏡台、台所流し台、吊り戸棚、茶箪笥、飾り棚、テ−ブル、電気機器設置台、等々の建築本体を除く、家具及び調度品類を言い、あらゆる執務或は居住空間で、建築本体の内外装を除く、全てを包括する家具及び調度品の、難燃、準不燃又は不燃化によって、震災やその他の要因による火災に対して可燃物を極限まで着火防御して消化可能時間を延長し、ひいては居住者の避難時間を確保する、耐火機能付き家具及び調度品である。 Furniture and furnishings, excluding various display shelves, document shelves, bookshelves, desks, chairs, reception sets, baskets, mirror stands, kitchen sinks, hanging cupboards, teacups, display racks, tables, electrical equipment installation tables, etc. In any office or living space, with the exception of the interior and exterior of the main building, furniture and furnishings that include everything are made incombustible, semi-incombustible or non-combustible due to earthquakes or other factors It is a furniture and furniture with fire-resistant function that protects combustibles by igniting them to the maximum and extends the digestible time, thereby ensuring the evacuation time for residents.
従来の全ての家具調度品は可燃材による構成物であり、火災時の燃焼増進による人身障害は殆どが、短時間で室内設置の家具の延焼によって火炎が拡大し、一酸化炭素や火炎温度によって健常者人命まで失われ、ましてや動作緩慢な身障者や老人、及び乳幼児迄致命傷をうけ、建築素材の可燃物もさる事ながら、可燃の家具及び調度品による燃焼加速が全ての面で命取りとなっている。 All conventional furniture furnishings are composed of combustible materials, and most of the personal injury caused by increased combustion in the event of a fire, the flame spreads due to the spread of indoor furniture in a short time, and depending on the carbon monoxide and flame temperature The life of a healthy person is lost, and even the physically handicapped and the elderly, and infants, who are slow to move, are fatally injured, and the burning of building materials and combustible materials is also fatal. Yes.
その最大の要因は、法条例によって耐熱素材使用で規制されている耐熱部位は外壁と台所のキッチンガスレンジ周辺の一部に限られ、長年に渡って火災人身事故継続の今日でも、法条例に反しないと言うことから、建築及び家具メ−カ−は可燃素材の使用で、単なるデザインの追求にしか意を投じていない。 The biggest factor is that the heat-resistant parts regulated by the use of heat-resistant materials are limited to the outer wall and a part of the kitchen gas range around the kitchen. Because of this, architecture and furniture manufacturers are only using pursuits for the use of combustible materials.
従来の家具及び調度品素材のなかで、難燃、準不燃、又は不燃の処理素材を使用した家具及び調度品類は一切見当たらない。 Among conventional furniture and furniture materials, there are no furniture and furniture items that use flame-retardant, semi-incombustible, or non-combustible materials.
家具及び調度品素材の殆どが木質系であるが、現状の技術革新で、樹木粉によるパ−チクルボ−ド、ハ−ドボ−ド、或はMDF、中には植物繊維集合やシュレッダ−経由の古紙素材によるリサイクルボ−ド等々種々存在している。 Most of the furniture and furniture materials are woody, but due to the current technological innovation, it is through the particle board, hard board, or MDF with wood flour, some of which are via plant fiber assembly or shredder There are various recycling boards made of used paper materials.
その多くは、建築材料としての開発であるが、家具及び調度品素材の殆どが、同類の素材を使用しているのが現状である。 Most of these are developments as building materials, but most furniture and furniture materials use similar materials.
現状の日常生活で使用している、単なるデザインのみでの家具及び調度品の販売は、形状から一端火災発生の場合の家具及び調度品素材の耐熱温度は低く、特に、家具の特徴とも言える収納空洞や椅子、テ−ブルのごとく、板状で両面が熱空間にさらされており、可燃物である為に燃焼速度も早く、それだけに避難や人命救助の時間的猶予性が無く、危険性が増大している。 Sales of furniture and furnishings that are used in daily life only by design are low in the heat-resistant temperature of furniture and furnishings in the event of a fire due to their shape, especially storage that can be said to be a feature of furniture Like hollows, chairs, tables, etc., both sides are exposed to heat space, and because they are combustible, the burning speed is fast, so there is no time delay for evacuation and lifesaving, and there is a danger It is increasing.
当然ながら、建築内装素材の防火対策が必要な事は言うまでも無いが、現状の法条例による建築による安全内装素材の使用を望む事は、建築業界の責務であるが、同時に居住或は生活空間に必需品である家具及び調度品素材の火災に対する安全性の追求は家具及び調度品製造企業の責務である。 Of course, it is needless to say that fire prevention measures for building interior materials are necessary, but it is the responsibility of the building industry to desire the use of safe interior materials by building under the current laws and regulations, but at the same time living or living It is the responsibility of furniture and furniture manufacturers to pursue the fire safety of furniture and furniture materials, which are necessities in space.
家具及び調度品素材は、本来の樹木から樹木粉やその他有機物の混合加圧成型品では、固形化する為のバインダ−接着材の種類によっては、燃焼も早く、又燃焼ガスに有害物質が含まれることもあり要注意である。 For furniture and furniture materials, in the case of mixed pressure molding of original tree to wood powder and other organic substances, depending on the type of binder-adhesive for solidification, combustion may be fast and harmful gases may be included in the combustion gas Be careful.
家具及び調度品素材を難燃、準不燃、又は不燃に加工すれば、その表面に塗布する化粧仕上げ塗料の物性が不燃塗料塗装なら言うことはないが、現在の化粧仕上げ塗料の全てが可燃塗料であり、容易に着火はするが、家具及び調度品素材が防火処理されておれば、火災促進的家具になる危険性は少ない。 If furniture and furniture materials are processed to be flame retardant, semi-incombustible, or non-combustible, there is no need to say that the physical properties of the cosmetic finish applied to the surface are non-combustible paint, but all current cosmetic finish paints are combustible paints. It is easy to ignite, but if the furniture and furniture are fireproofed, there is little risk of becoming fire-promoting furniture.
各種の家具及び調度品の加工素材の種類は、種々開発拡大存在し、家具及び調度品製造原価との関係もあって安価の方向に進展しており、その為にバインダ−接着剤等の使用薬品種類も増大し、又設置環境から難燃、準不燃、或は不燃の度合い変化もあり、その各処理剤の種別選択においては、種々の難燃、準不燃、及び不燃処理剤の成分開発の必要性から、下部及び調度品素材の種類毎対応した、各種処理剤を開発保有した。 There are various types of processing materials for furniture and furnishings, and there is a wide range of developments, and there is a trend toward lower costs due to the relationship with the manufacturing costs of furniture and furnishings. To that end, the use of binders, adhesives, etc. The number of chemicals has increased, and the degree of flame retardant, semi-incombustible, or non-flammable has changed depending on the installation environment. In selecting the type of each treatment agent, various flame retardant, semi-incombustible, and non-combustible component development Therefore, we developed and owned various treatment agents for each type of lower and furnishing materials.
難燃、準不燃、或は不燃の各処理剤が容易に塗布含浸可能な家具調度品素材の場合は、加工前の素材の段階で処理が出来る。 In the case of furniture furniture materials that can be easily applied and impregnated with flame retardant, semi-incombustible, or non-flammable treatment agents, they can be processed at the stage of the material before processing.
しかし、厚手や硬質の木材等の素材の場合は、家具又は調度品素材の商品的彫刻、旋削加工後の商品表面に、難燃、準不燃、又は不燃の処理をする事で、製品の表面処理が均等になり、耐熱効果が全面で均等になる。 However, in the case of materials such as thick or hard wood, the surface of the product can be obtained by treating the surface of the product after product sculpture or turning of furniture or furniture material with flame retardant, semi-incombustible or non-combustible. The treatment becomes even and the heat resistance effect becomes even on the entire surface.
液体の難燃処理剤、準不燃処理剤、不燃処理剤等での材料処理をする場合、時には、処理後の素材の乾燥に時間をかけて、製造した後の家具又は調度品の収縮ひずみを防止する為、継続的な精度維持を図る為に時間をかけて乾燥処理をすることもある。 When processing materials with liquid flame retardants, semi-incombustible agents, non-combustible agents, etc., sometimes it takes time to dry the processed materials, and the shrinkage strain of furniture or furniture after manufacturing is reduced. In order to prevent this, the drying process may be performed over time in order to maintain the accuracy continuously.
全ての商品が機能性を追求する中で、家具調度品だけがデザインにのみ終始している現状から、特に大震災発生予想迄出ている現在、地震揺れによる家具、調度品の倒壊予防にのみ終始しており、火災燃焼助燃材ともなる家具及び調度品素材の火災に対する対応論議が全く無い現状を再考する必要がある。 While all products are pursuing functionality, only furniture furnishings have been used for design only, especially when the earthquake is expected to occur, only to prevent furniture and furniture from collapsing due to earthquake shaking. Therefore, it is necessary to reconsider the current situation in which there is no discussion about how to deal with fires in furniture and furniture materials that also serve as fire-burning aids.
もし、火災発生の場合、家具及び調度品が燃えなかった場合を想定すれば、或る瞬間でも、火炎圧を家具の影でしのぐことも可能であり、人命救助も可能な場合もあり得る。 If a fire occurs, assuming that the furniture and furniture are not burned, the flame pressure can be surpassed by the shadow of the furniture at a certain moment, and life saving may be possible.
仮に、建築素材で居住区域内を難燃、準不燃、不燃化しても、超可燃物とも言える家具の存在は危険であり、この家具調度品の不燃処理は日時を待たずに入るべき時期であり、家具調度品の製造社は、人身保護の社会的責任と企業イメ−ジアップの為にも、防火機能付きの家具及び調度品素材で製作すべきである。 Even if the building material is made incombustible, semi-incombustible, or incombustible, the existence of furniture that can be said to be super-flammable is dangerous, and the non-combustible treatment of this furniture furniture should be entered without waiting for the date and time. Yes, furniture furniture manufacturers should be made of fire-proof furniture and furniture materials for social protection and corporate image improvement.
又、家具及び調度品素材の難燃、準不燃、不燃の処理によって、現在のデザインと使用上の便利性が損なわれることも無く、製品製造販売にワンポイントの安全機能性を加えれば企業メリットも増大する。 In addition, the current design and convenience of use are not impaired by the treatment of flame retardant, semi-incombustible, and non-combustible furniture and furniture materials. Also increases.
特に、老人介護や、グル−プホ−ムズのような施設で、家屋室内建築材に耐火素材を使用し、自動散水装置の規制が生まれても、家屋構成材以外の家具及び調度品素材の難燃、準不燃、不燃の処理が浸透すれば、今後の団塊の世代の老人急増も目前に来ており、生活周辺環境の安全化が一新し、社会的に大きな安全効果が現れる。 In particular, even in facilities such as elderly care and group homes, fireproof materials are used in the building interior materials of houses, and even if regulations on automatic sprinklers are born, it is difficult to use furniture and furniture materials other than building materials. If the treatment of incombustibility, semi-incombustibility, and incombustibility permeates, the rapid increase in the number of elderly people in the future of baby boomers is coming soon, the safety of the surrounding environment will be renewed, and a large social safety effect will appear.
「請求項1」は、家具及び調度品素材(1)が各種素材にまたがっている現状を考慮したものであるが、特に肉厚の木材(2)を、深掘りの彫刻或は旋削して製作する場合に、加工前の厚板材や柱材に不燃材を塗布含浸又は加圧含浸させても、加工前素材形状での表面から均等に含浸する為に、加工による凹凸彫刻や旋削の深度で、難燃度、準不燃度、又は不燃度の部分的効果の濃淡が生じる家具及び調度品素材(1)もあるが、その場合、厚板材や柱材の加工前の素材に難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)で防火処理をする場合、或る一面に均等間隔で深部まで孔開けをして加圧含浸処理をすればよい。 “
この場合、彫刻や旋削加工後の前に、難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)で防火処理をしても家具又は調度品素材(1)の表面防火機能の均等効果が可能である。 In this case, before engraving and turning, the furniture or the furnishing material (1) is treated with the flame retardant (13), the semi-flame retardant (14), or the fire retardant (15). Equivalent effect of surface fire protection function is possible.
軽度の防火機能処理のみの場合には、表面塗布含浸でも良いが、防火性能の高度化を要する場合には、その処理効果をあげる場合には、その度合いに応じた圧力と時間の加圧含浸の必要がある。 In the case of only mild fire-proof function treatment, surface coating impregnation may be used, but when fire-proof performance needs to be enhanced, pressure impregnation with pressure and time corresponding to the degree is required to enhance the treatment effect. Need of.
加圧含浸に必要な圧力は、加圧時間を30分とした場合で、黒檀、紫檀、チ−ク、樫等の固い樹木等の含浸は僅かしか含浸しないが、これらの硬質樹木は火災時に、着火燃焼しにくい性質がある。 The pressure required for pressure impregnation is when the pressurization time is 30 minutes, and impregnation of hard trees such as ebony, rosewood, teak and straw is impregnated only slightly. It has the property of being difficult to ignite and burn.
又、逆に桐素材や同質の南洋材は含浸浸透しやすく、効果は浸潤だけで十分の場合が多い。 Conversely, paulownia materials and similar South Sea materials are easily impregnated and infiltrated, and infiltration alone is often sufficient.
次に各種廃材を加工して接着剤で結合する、つき合わせ板(3)の場合は、一定の厚板が多く、樹木種類によって硬度が代わり難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)の各処理剤を塗布してもよい場合と、加圧含浸しなければ浸潤しない固い樹木材も有る。 Next, in the case of the laminated plate (3) in which various waste materials are processed and bonded with an adhesive, there are many fixed thick plates, the hardness varies depending on the type of tree, a flame retardant treatment agent (13), a quasi-incombustible treatment agent ( 14) There are cases where each treatment agent of the non-combustible treatment agent (15) may be applied, and some hard wood wood that does not infiltrate unless it is impregnated under pressure.
つき合わせ板の場合も、パ−チクルボ−ド、ベヤ板等と同様で、加工前に難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)等の各処理剤を含浸させてから、つき合わせ加工をする場合と、つき合わせ加工済みの板に、含浸する場合の両方法が有るが、つき合わせ板は接着剤によって強度を出している板や柱の為に、接着剤との相互関係をにらんだ各処理加工となり得る。 In the case of a butt plate, it is the same as a particle board, a carrier board, etc., and each processing agent such as a flame retardant (13), semi-incombustible (14), non-flammable (15) before processing. There are both methods of impregnating and then mating, and the method of impregnating the pasted plate, but the mating plate is used for plates and pillars that are strong by adhesive. Each processing can be performed in view of the mutual relationship with the adhesive.
加圧含浸方法でも、圧力槽(21)の上部空間空気層に。加圧空気を送る気体加圧方式と、液体の難燃処理剤(13)、準不燃処理剤(14)、難燃処理剤(15)の各処理剤自体を加圧する液状加圧方式の二通りがあるが、後者の液状加圧方式がよい。 Even in the pressure impregnation method, in the upper space air layer of the pressure vessel (21). Gas pressurization system that sends pressurized air, and liquid pressurization system that pressurizes each of the liquid flame retardant agent (13), semi-incombustible agent (14), and flame retardant agent (15). There is a street, but the latter liquid pressurization method is preferable.
又、家具調度品素材(1)に、つき合わせ板(3)パ−チクルボ−ド(4)、ハ−ドボ−ド(5)、MDF(6),ベニヤ板合板(7)、各種リサイクル木材のつき重ね板(8)、植物繊維板(9)、パルプ紙加工板(10)のような新建材の場合、バインダ−接着剤による圧密成型であり、板状成型や柱形状他、各種成型前のバラバラの素材の段階に、固体の、例えば粉末の、又は液状の、難燃処理剤、準不燃処理剤、不燃処理剤の各種処理剤をブレンディング、又は塗布含浸して、その元素材を従来の設備機器で成型加工するのが最良であり、各種の新建材の製造社は製造する段階からこの方法を踏襲すべきである。 In addition, furniture furniture materials (1), laminated board (3), particle board (4), hard board (5), MDF (6), plywood (7), various recycled wood In the case of new building materials such as a laminated board (8), a vegetable fiber board (9), and a pulp paper processing board (10), it is a compaction molding with a binder-adhesive, and before the various moldings, such as a plate molding and a column shape. Various materials such as solid, for example, powder or liquid, flame retardant, semi-flame retardant, and non-flame retardant are blended or applied and impregnated in the raw material stage. It is best to carry out the molding process with the equipment of various types, and manufacturers of various new building materials should follow this method from the manufacturing stage.
しかし、パ−チクルボ−ド(4)のような新建材を各種素材から製造している家具及び調度品製造社はなく、新建材製造社から購入して使用せざるを得ず、従って家具及び調度品素材、それ自体への難燃処理剤、準不燃処理剤、不燃処理剤の各処理をせざるを得ないのが現状である。 However, there are no furniture and furniture manufacturers that manufacture new building materials such as particle boards (4) from various materials, and they must be purchased and used from new building material manufacturers. The present condition is that it is necessary to perform each treatment of the furnishing material, the flame retardant agent, the semi-incombustible agent, and the non-flammable agent to itself.
パ−チクルボ−ド(4)の厚みが厚い場合、厚み芯部が、大きな塊状木くずで構成されていて、空洞に近い厚みのある合には、加圧含浸方法でも、圧力槽(21)の上部空間空気層に気体加圧するものと、液体の難燃処理剤(13)、準不燃処理剤(14)、難燃処理剤(15)の各処理剤自体の液状加圧の二通りがあるが、気体加圧方式、及び液状加圧方式では、被処理素材の深部にある空気溜まりが、液体の処理剤によって周囲加圧で放出不能で空気溜まりのままになることもあり、その場合には、真空含浸方式を採ることもある。 When the thickness of the particle board (4) is large, the thickness core portion is composed of large lump-like wood chips, and when the thickness is close to the cavity, the pressure impregnation method can be used for the pressure tank (21). There are two types of gas pressurization in the upper space air layer, and liquid pressurization of each of the liquid flame retardant (13), semi-incombustible (14), and flame retardant (15). However, in the gas pressurization method and the liquid pressurization method, the air reservoir in the deep part of the material to be processed may not be released due to the ambient pressurization by the liquid processing agent, and may remain in the air reservoir. May adopt a vacuum impregnation method.
パ−チクルボ−ド(4)の場合、厚みが3mm前後の薄板は、板形成全部位が微細粉の成型であり、それ以上の厚板は、中間材に塊状樹木等の大きな破砕樹木が装填されている為に、難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)の各処理剤液中で処理には多少の加圧力と処理時間を要する。 In the case of a particle board (4), a thin plate with a thickness of around 3 mm is formed by molding fine powder at all parts of the plate formation. For this reason, the treatment requires a certain amount of pressure and treatment time in the treatment liquids of the flame retardant (13), the semi-flame retardant (14), and the flame retardant (15).
しかし、表面は薄手の微細樹木粉で成型されているので、火災の際に、表面炭化移行はあっても、パ−チクルボ−ド(4)自体の発炎燃焼はない。 However, since the surface is formed of thin fine wood powder, there is no flaming combustion of the particle board (4) itself even if there is surface carbonization transfer in the event of a fire.
家具の場合には、後面以外にはパ−チクルボ−ド(4)による表面化粧板としては殆ど使用しないが、書類棚や各種用品の収納棚を含む調度品の場合には、表面は木彫樹脂フイルムラミネ−ト貼りで、その他の内部仕切り板や後面等にも使用されるので加圧含浸による完全な加工処理が望ましい。 In the case of furniture, it is rarely used as a surface decorative board with a particle board (4) except for the rear surface. However, in the case of furniture including a document shelf and a storage shelf for various supplies, the surface is made of wood-carved resin. Since it is used for other internal partition plates, rear surfaces, etc. by film lamination, complete processing by pressure impregnation is desirable.
家具及び調度品素材(1)で、横900mm×縦1800mmサイズ、或は1600mm×2400mmで厚手のパ−チクルボ−ド(4)板規格材を、液体の難燃止痢剤(13)、準不燃処理剤(14)、不燃処理剤(15)で処理をする場合、表裏面と周囲の切り口からの液体の処理剤浸潤しかなく、含浸に時間がかかることがあり、その場合には、パ−チクルボ−ド(4)の表裏面のどちらからか、一定間隔で、ドリリングによって小穴を貫通又は貫通寸前で止める孔を開けて難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)の各処理剤液中で加圧処理によりその小穴から全面深部全域に処理剤が浸潤し、防火機能の均等化と機能効果向上を図る。 Furniture and furnishing material (1), 900 mm wide x 1800 mm long or 1600 mm x 2400 mm thick particle board (4) board standard material, liquid flame retardant diarrhea (13), semi-finished When treating with the non-combustible treatment agent (14) or the non-combustible treatment agent (15), there is only the liquid treatment agent infiltrating from the front and back surfaces and the surrounding cut edges, and it may take time to impregnate. -A flame retardant (13), a quasi-incombustible treatment agent (14), a non-combustible treatment by drilling a small hole through drilling or stopping at a short distance from either the front or back surface of the chickle board (4). The treatment agent infiltrates from the small hole to the entire deep region of the entire surface by pressurizing in each treatment agent solution of the treatment agent (15), thereby achieving equalization of fire prevention function and improvement of the function effect.
ハ−ドボ−ド、MDF板の場合も、パ−チクルボ−ドと全く同様であるが、厚みは3mm前後の素材が多く、家具及び調度品素材には後板程度しか使用されていない。 Hard boards and MDF boards are exactly the same as particle boards, but the thickness is mostly about 3 mm, and only the back board is used for furniture and furniture materials.
ベニア合板(7)の難燃又は不燃の処理には次の三通りの処理方法がある。 There are the following three treatment methods for flame retardant or non-flammable treatment of the veneer plywood (7).
一つは、張り合せの前の樹木薄板の段階で、一枚ごとに液体の難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)を塗布含浸又は加圧含浸して乾燥させ、その後で張り合せ工程に入り、製品化する方法である。 One is the stage of thin wood before bonding, and liquid impregnation treatment agent (13), quasi-incombustibility treatment agent (14) and incombustibility treatment agent (15) are applied and impregnated with each piece. And then drying, and then entering a pasting process to produce a product.
二つ目は、製品化された後、液体の難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)を浸潤又は加圧含浸する方法であるが、二枚合わせの合板なら、表裏両面から含浸する為に板の深部まで機能性は発揮される。 The second method is to infiltrate or impregnate the liquid flame retardant (13), semi-flame retardant (14), and non-flame retardant (15) after commercialization. If it is a plywood, the functionality is demonstrated to the deep part of the board in order to impregnate from both sides.
三つ目は、三枚以上の圧密のベニア合板(7)の張り合せが殆だが、この場合、表裏両面から液体の難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)の加圧含浸したとしても、表裏面各一層は十分に浸潤するものの、その中側の板材には接着剤によって接合されている為に処理剤浸潤が遮断されて、表裏両面にしか浸潤しない。 The third is the lamination of three or more consolidated veneer plywood (7), but in this case, liquid flame retardant (13), quasi-incombustible agent (14), non-flammable agent from both front and back sides. Even if pressure-impregnated in (15), the front and back layers are sufficiently infiltrated, but the inside plate material is bonded with an adhesive, so that the treatment agent infiltration is blocked and only on the front and back sides. Does not invade.
これを解消してベニア合板(7)の芯迄防火機能を持たせるには、ベニア合板(7)の表裏のどちらからか小穴を適当間隔でドリリングして、反対面に貫通又は貫通寸前で停止する深さで孔開けし、液体の処理剤を加圧含浸することで、内部まで含浸加工が出来、小穴は不燃パテで潰してもよく、そのままでも一向に機能上では差し支えはない。 In order to solve this problem and to provide a fire-proof function up to the core of the veneer plywood (7), drill a small hole from either the front or back side of the veneer plywood (7) at an appropriate interval, and stop on the opposite surface or just before the penetration It is possible to impregnate into the inside by making a hole at a depth to be filled and pressurizing and impregnating with a liquid processing agent, and the small hole may be crushed with a non-combustible putty.
植物繊維板(9)の素材には種々あるが、リサイクル的な砂糖きび搾りかす繊維、とうもろこし茎繊維、樹木茎枝のかんな片や削り板類、中には野菜硬質茎類の乾燥集積圧密板等々があり、目的に合った難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)を塗布含浸が必要である。 There are various materials for plant fiber board (9), such as recycle sugar cane squeezed fiber, corn stalk fiber, planks of wood stalk branches and shaving boards, among them dry and consolidated compaction board of vegetable hard stalks, etc. It is necessary to apply and impregnate the flame retardant treatment agent (13), quasi-incombustibility treatment agent (14), and flame retardant treatment agent (15) that suit the purpose.
パルプ紙加工板(10)については、植物繊維板(9)と同様の処理で十分である。 About a pulp paper processing board (10), the process similar to a vegetable fiber board (9) is enough.
クッション等に使われる軟質樹脂成型(11)、そのカバ−等の合成皮革の軟質樹脂成型品では、樹脂成型する段階の加工前に添加するもので、その難燃処理剤(13)、準不燃処理剤(14)はいくつかあるが、不燃処理剤(15)は見当たらず、市販品の中から目的に合致した処理材を使用する。 Soft resin molding (11) used for cushions, etc., and synthetic resin soft resin moldings such as covers, which are added before processing at the resin molding stage, its flame retardant (13), semi-incombustible There are several treatment agents (14), but no incombustible treatment agent (15) is found, and a treatment material suitable for the purpose is used from commercially available products.
価格が低廉な再生PP等の硬質樹脂成型(12)の成型加工前に、添加剤として難燃処理剤(13)、準不燃処理剤(14)不燃処理剤(15)を添加して成型すれば、樹脂という素材から不燃処理は不能でも、難燃処理して高温耐熱素材で、十分に効果が有り、火災時にも、延焼増炎の危険性が減少する。 Before molding the hard resin molding (12) such as low cost recycled PP, add flame retardant (13), quasi-incombustible (14) incombustible (15) as additives and mold. For example, even if a non-flammable treatment is not possible due to a material such as resin, a high-temperature and heat-resistant material that is flame-retardant treated is sufficiently effective, and the risk of fire spread increases even in the event of a fire.
上述の、難燃処理剤(13)、準不燃処理剤(14)不燃処理剤(15)を添加処理して形成することすら困難な自体があるとすれば、家具及び調度品素材が肝炎物のまま製作し、最終段階で不燃塗料をコ−ティングすれば、少なくとも初期火災には十分な発火防止が可能である。 If the above-mentioned flame retardant treatment agent (13), quasi-incombustible treatment agent (14) and non-flammability treatment agent (15) are even difficult to form themselves, furniture and furniture materials are hepatitis. If it is manufactured as it is and coated with a non-combustible paint in the final stage, it is possible to prevent ignition sufficiently for at least the initial fire.
各種家具及び調度品素材(1)の、それぞれ素材の処理方法は、前述の通りであるがその加工の方法に用いる加工方法とその装置について記述する。 The processing method of each material of the various furniture and furniture material (1) is as described above, but the processing method and apparatus used for the processing method will be described.
先ず、家具及び調度品素材(1)の、品種毎、素材性質によって、難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)の各処理剤を、塗布又は含浸のどちらかの選択で、含浸の場合の通常気圧含浸と加圧含浸の選択、それに真空含浸の方法があり、同時に常温含浸と加熱含浸があるが、そのいずれの処理方法が最善か考察して処理し、火災時にも火炎促進的危険性を防御する。 First, each treatment agent of a flame retardant treatment agent (13), a quasi-incombustibility treatment agent (14), and a non-flame retardant treatment agent (15) is applied or impregnated depending on the type and material properties of the furniture and furniture material (1). In the case of impregnation, there are normal pressure impregnation and pressure impregnation in the case of impregnation, and vacuum impregnation method. At the same time, there are room temperature impregnation and heat impregnation, but consider which processing method is best. Treat and protect against flame-promoting hazards in the event of a fire.
家具及び調度品素材(1)の加工前に、難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)の各処理剤で加工する場合と、家具及び調度品素材(1)の加工後に同上処理剤で加工する場合の二つに分かれるが、家具及び調度品素材(1)の加工前は素材である為に容積が小さいが、後者の加工成型後時点での防火処理は、家具及び調度品の完成姿が立体的で容積をとる事と、塗布するには狭隘な部位がある為に、小型の家具及び調度品素材にしか行われにくい。 Before processing furniture and furniture materials (1), processing with flame retardants (13), semi-incombustible agents (14), and non-flammable agents (15), furniture and furniture materials It is divided into two cases when processing with the same treatment agent after processing of (1), but the volume is small because it is a material before processing of furniture and furniture material (1), but at the time after the latter processing molding The fire-proofing process is difficult to perform only on small furniture and furniture materials because the finished appearance of furniture and furniture is three-dimensional and takes a large volume, and there are narrow parts to apply.
実施例では、家具及び調度品素材(1)の通常気圧含浸の場合は、それなりの大きさの圧力槽(21)に液体の難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)の各液体のいずれかの処理剤を充填して、家具及び調度品素材(1)を液中に沈ませて時間経過すればよく、浸潤時間は材質や厚みによって長短がかわるが、素材表面の防火機能付与程度ならば、浸潤させて間もなく撤去も可能であった。 In the embodiment, in the case of normal pressure impregnation of furniture and furniture material (1), liquid flame retardant (13), quasi-incombustible treatment (14), non-combustible in a pressure tank (21) of a certain size. It suffices that the treatment agent (15) is filled with one of the treatment agents and the furniture and furniture material (1) is submerged in the solution and the time elapses. The infiltration time varies depending on the material and thickness. However, it was possible to remove it as soon as it was infiltrated if it had a fireproof function on the surface of the material.
それ以外の加圧含浸の場合、実施例では、含浸処理装置(20)として、鋼性の圧力槽(21)に、処理グレ−ドに応じた液体の難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)のいずれかを充填し、その中に家具及び調度品素材(1)を挿入して液中に維持させ、圧力槽蓋(22)を閉鎖して空気圧縮機(23)で加圧する液体の処理剤への加圧法は、圧力槽(21)に加圧空気を送り込み、圧力槽(21)上部位の空気を加圧する方法で実施したが、7kg/cm2から10kg/cm2未満で30分の加圧継続で効果が十分であった。In the case of other pressure impregnations, in the embodiment, as the impregnation treatment device (20), a liquid flame retardant (13) corresponding to the treatment grade, quasi-incombustibility, as a steel pressure vessel (21). Fill with either treatment agent (14) or non-combustible treatment agent (15), insert furniture and furniture material (1) into it, keep it in the liquid, close the pressure tank lid (22) The method of pressurizing the liquid processing agent pressurized by the air compressor (23) was carried out by sending pressurized air into the pressure tank (21) and pressurizing the air above the pressure tank (21). / cm effect 30 minutes of pressure continued 2 from below 10 kg / cm 2 was sufficient.
実施例では、含浸処理装置(20)として、鋼性の圧力槽(21)に液体の難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)のいずれかを目的に応じて充填し、その中に家具及び調度品素材(1)を挿入して処理剤の液中に維持させ、圧力槽蓋(22)を閉鎖して、液体加圧ポンプ(24)で加圧する方法は、処理剤液自体を圧力槽(21)内に充満させて、圧力槽(21)上部位から空気を抜いて膨張率や収縮率が非常に小さい液体だけを加圧する方法で実施したが、これも7kg/cm2から10kg/cm2未満で30分の加圧継続でより以上の効果があったが、肉厚の家具及び調度品素材(1)には、材質によって圧力を多少上げた実施例では、極端に高圧化すれば、家具及び調度品素材(1)の割れ破壊となったので、素材に対応した圧力設定が必要である。In the embodiment, as the impregnation treatment device (20), any one of a liquid flame retardant (13), a quasi-incombustible treatment agent (14), and an incombustible treatment agent (15) is used in the steel pressure vessel (21). The furniture and the furniture material (1) are inserted into it and maintained in the treatment liquid, and the pressure tank lid (22) is closed and added by the liquid pressure pump (24). The method of pressurizing was carried out by filling the treatment agent liquid itself into the pressure tank (21), extracting the air from the upper part of the pressure tank (21), and pressurizing only the liquid having a very small expansion rate and contraction rate. However, this was also effective when the pressurization was continued for 30 minutes at 7 kg / cm 2 to less than 10 kg / cm 2 , but the pressure on the thick furniture and furnishing material (1) was somewhat different depending on the material. In the raised embodiment, if the pressure is increased extremely, the furniture and furniture material (1) will be broken and broken. Since, there is a need for pressure setting corresponding to the material.
実施例では、含浸処理装置(20)として、鋼性の圧力槽(21)に液体の難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)のいずれかを一定量充填し、その中に家具及び調度品素材(1)を挿入して処理剤の液中に維持させ、圧力槽蓋(22)を閉鎖して、真空ポンプ(25)で槽上層部位の空気を抜きとり真空状態で処理する方法は、家具及び調度品素材(1)自体の中にある空気を吸出し、各処理剤液の浸透が容易となる様に試み、好結果が生まれた。 In an Example, as an impregnation processing apparatus (20), any one of a liquid flame-retardant processing agent (13), a semi-incombustible processing agent (14), and an incombustible processing agent (15) is fixed to a steel pressure tank (21). After filling the amount, furniture and furniture material (1) is inserted into it and kept in the liquid of the treatment agent, the pressure tank lid (22) is closed, and the air in the upper layer of the tank with the vacuum pump (25) The method of extracting and processing in a vacuum state tried to make it easy for the treatment liquid to penetrate by sucking out the air in the furniture and the furniture material (1) itself, and a good result was obtained.
これら家具及び調度品素材(1)が発泡軟質樹脂素材(26)、軟質樹脂合成皮革(26)や、再生を含む樹脂成型素材(28)等の樹脂素材の場合は、熱硬化性樹脂と熱可塑性樹脂、及び発泡樹脂と非発泡樹脂に分かれるが、いずれも、成型加工前に、粉末或はペレット状の、難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)の各処理剤を目的に応じて樹脂に配合添加して成型加工する事が望ましく、その上で必要あれば不燃塗料を塗布すれば防火機能はより以上に充実した。 When these furniture and furniture materials (1) are resin materials such as foamed soft resin material (26), soft resin synthetic leather (26), and resin molding material (28) including regeneration, thermosetting resin and heat It is divided into a plastic resin, and a foamed resin and a non-foamed resin, all of which are in the form of powder or pellets before being processed into a flame retardant (13), semi-incombustible (14), and non-flammable (15 It is desirable to add and treat each of the treatment agents in the resin depending on the purpose, and if necessary, applying a non-combustible paint further enhances the fire prevention function.
特に、樹脂成型の後、不燃塗料で表面を塗装すれば、900℃バ−ナ−直接噴射炎でも着火せずに火災初期での避難時間には十分な余裕が生じると考察した。 In particular, it was considered that if the surface is coated with a non-combustible paint after resin molding, there will be a sufficient margin in the evacuation time at the beginning of the fire without igniting even with a 900 ° C. burner direct injection flame.
各種の樹脂素材には、難燃剤として樹脂性状に合った添加剤が市販されているが、単なる発炎防止程度であり、実用にはそくさない効果の為、別途耐火素材を添加して実施したが、非常に有効な効果が合った。 For various resin materials, additives that match the resin properties are commercially available as flame retardants. However, it is only a flammability prevention effect, and it is carried out by adding a separate refractory material for practical use. However, a very effective effect was found.
残念ながら樹脂以外の有機物用としての難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)は、繊維製品に臭素系或はそれに近い防炎剤があるが、これは燃焼時点の有害ガス発生で使用に値せず、その他は市販品に適剤が無く、やむを得ず開発せざるを得なかったが、家具及び調度品素材(1)の性状の中で、難燃処理剤(13)、準不燃処理剤(14)、不燃処理剤(15)に適合した酸性度の適正選択もあり、それらに合ったものの開発を行ったが、それには粉体等の固体処理剤(17)と液体処理剤(18)の二種があり、粉体は主として化学反応をも考慮に入れた樹脂素材用に、液体はその他の素材の塗布含浸用と不燃塗料用に開発した。 Unfortunately, flame retardants (13), semi-flame retardants (14), and non-flame retardants (15) for organic substances other than resins are brominated or similar to flame retardants in textiles. Is not suitable for use due to the generation of harmful gases at the time of combustion, and other products are not suitable for commercial products and unavoidably developed, but in the properties of furniture and furniture materials (1), flame retardant There was also an appropriate selection of acidity suitable for the treatment agent (13), semi-incombustibility treatment agent (14), and non-combustibility treatment agent (15), and development was made to suit them. There are two types of agent (17) and liquid treatment agent (18). The powder was developed for resin materials mainly considering chemical reaction, and the liquid was developed for coating impregnation of other materials and for non-combustible paints. .
次に、家具及び調度品素材(2)で、家具調度品の裏側の背板に多く使用する厚さが薄い2.5mmの、樹木粉をバインダ−接着剤で成型した市販のパ−チクルボ−ド素材を、含浸処理装置(20)の圧力槽(21)内に挿入し、開発済み不燃処理剤(15)の液体処理剤(18)を30分間、6kg/cm2の圧縮空気加圧の空気を充填して加圧含浸したものを乾燥、電気炉に装填し、室温から700℃に到達する迄の経過時間を1時間で設定、1時間経過700℃到達後に取り出し検証した過程の、経過時間毎の確認記録及び最終取姿写真、及び同一素材の無処理市販品を同一電気炉に装填して同一条件で試験したが、その効果は目を見張るものであった。Next, a commercially available particle bowl made of wood powder with a binder and adhesive, with a thickness of 2.5 mm, which is thinly used for furniture and furniture materials (2) and is often used for the back plate of furniture furniture. Is inserted into the pressure tank (21) of the impregnation treatment apparatus (20), and the liquid treatment agent (18) of the developed incombustible treatment agent (15) is compressed with compressed air at 6 kg / cm 2 for 30 minutes. The process of filling the air and pressurizing and impregnating it, drying it, loading it into an electric furnace, setting the elapsed time from reaching room temperature to 700 ° C. in 1 hour, and taking it out after reaching 700 ° C. for 1 hour. Confirmation records and final appearance photographs for each hour and untreated commercial products of the same material were loaded in the same electric furnace and tested under the same conditions. The effect was striking.
これらの防火加工済素材(16)を使用し、「図18」の様に、内部はペ−パ−ハニカム(30)を装填した部屋間仕切の出入り扉の場合は超軽量の防火扉となり、法条例の規制が無い場所でも安全促進野為に大きく役たった。 Using these fire-proofed materials (16), as shown in FIG. 18, the interior is an entrance / exit door of a room partition loaded with a paper honeycomb (30). Even in places where there were no ordinance regulations, it greatly helped to promote safety.
同時に、和室畳の場合、現状の畳床材は昔は藁製品であったが現在は20%迄低下し、殆どが樹脂製品の畳床で構成されているが、この両者共、「図19」のように難燃化、準不燃化、出来れば不燃化することによって、火災事故発生度合いは大きく減少するはずである。 At the same time, in the case of Japanese-style tatami mats, the current tatami flooring was a cocoon product, but now it has been reduced to 20%, and most of it is composed of resin tatami floors. The degree of fire accidents should be greatly reduced by making them incombustible, semi-incombustible, and preferably incombustible.
1 家具及び調度品素材
2 木材
3 つき合わせ板
4 パ−チクルボ−ド
5 ハ−ドボ−ド
6 MDF
7 ベニヤ合板
8 つき重ね板
9 植物繊維板
10 パルプ紙加工板
11 軟質樹脂成型
12 硬質樹脂成型
13 難燃処理剤
14 準不燃処理剤
15 不燃処理剤
16 防火加工済素材
17 粉体等の固体処理剤
18 液体処理剤
19 塗料
20 含浸処理装置
21 圧力槽
22 圧力槽蓋
23 空気圧縮機
24 液体加圧ポンプ
25 真空ポンプ
26 発泡軟質樹脂素材
27 軟質樹脂合成皮革
28 再生樹脂成型素材
29 防火扉
30 ペ−パ−ハニカム
31 畳DESCRIPTION OF
7
Claims (8)
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Citations (9)
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JPH01257005A (en) * | 1988-04-08 | 1989-10-13 | Dainippon Ink & Chem Inc | Flame retardant woody material |
JPH04173102A (en) * | 1990-11-05 | 1992-06-19 | Sueo Ishikawa | Fire-resisting wood working product and manufacture thereof |
JPH06803A (en) * | 1992-06-18 | 1994-01-11 | Aica Kogyo Co Ltd | Manufacture of incomsustible lumber |
JPH06210606A (en) * | 1993-01-19 | 1994-08-02 | Makinon:Kk | Method and device for treating liquid impregnating process in wooden material and porous inorganic material and anti destructing method for radial parenchyma wall and aspirated pit-pair of wooden material |
JP2002284944A (en) * | 2001-03-23 | 2002-10-03 | Asahi Kasei Corp | Thermoplastic flexible resin composition |
JP2003226877A (en) * | 2002-02-05 | 2003-08-15 | Yamamoto Kagu Seisakusho:Kk | Aqueous flame proof/flame retardant agent |
JP2005186620A (en) * | 2003-12-05 | 2005-07-14 | Hidetomo Sekikawa | Method for manufacturing nonflammable timber plate |
JP2005206694A (en) * | 2004-01-22 | 2005-08-04 | Asahi Kasei Chemicals Corp | Styrene-based resin composition |
JP2006022449A (en) * | 2004-07-09 | 2006-01-26 | Okamoto Ind Inc | Synthetic leather |
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2006
- 2006-04-10 JP JP2006133091A patent/JP2007278055A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH01257005A (en) * | 1988-04-08 | 1989-10-13 | Dainippon Ink & Chem Inc | Flame retardant woody material |
JPH04173102A (en) * | 1990-11-05 | 1992-06-19 | Sueo Ishikawa | Fire-resisting wood working product and manufacture thereof |
JPH06803A (en) * | 1992-06-18 | 1994-01-11 | Aica Kogyo Co Ltd | Manufacture of incomsustible lumber |
JPH06210606A (en) * | 1993-01-19 | 1994-08-02 | Makinon:Kk | Method and device for treating liquid impregnating process in wooden material and porous inorganic material and anti destructing method for radial parenchyma wall and aspirated pit-pair of wooden material |
JP2002284944A (en) * | 2001-03-23 | 2002-10-03 | Asahi Kasei Corp | Thermoplastic flexible resin composition |
JP2003226877A (en) * | 2002-02-05 | 2003-08-15 | Yamamoto Kagu Seisakusho:Kk | Aqueous flame proof/flame retardant agent |
JP2005186620A (en) * | 2003-12-05 | 2005-07-14 | Hidetomo Sekikawa | Method for manufacturing nonflammable timber plate |
JP2005206694A (en) * | 2004-01-22 | 2005-08-04 | Asahi Kasei Chemicals Corp | Styrene-based resin composition |
JP2006022449A (en) * | 2004-07-09 | 2006-01-26 | Okamoto Ind Inc | Synthetic leather |
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