JP2007277500A - Device for enhancing surface activity of lubricating oil - Google Patents

Device for enhancing surface activity of lubricating oil Download PDF

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JP2007277500A
JP2007277500A JP2006129570A JP2006129570A JP2007277500A JP 2007277500 A JP2007277500 A JP 2007277500A JP 2006129570 A JP2006129570 A JP 2006129570A JP 2006129570 A JP2006129570 A JP 2006129570A JP 2007277500 A JP2007277500 A JP 2007277500A
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lubricating oil
voltage
air
flow path
mixed
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Makoto Sakai
誠 坂井
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a device for obtaining a lubricating oil, more strongly preventing the oxidation deterioration of the lubricating oil, reducing an economic load by elongating the frequency of exchange more. <P>SOLUTION: The device for enhancing the surface activity of the lubricating oil is obtained by installing a tip discharging part of a high-voltage resistant wire connected to the high-voltage output side of a high-voltage direct-current power source in the midway of a flow path of pressurized air in the inside of the air flow path. The device is used so that a hydroxyl ion (H<SB>3</SB>O<SB>2</SB>) generated by the contact of the discharge part with the water in the air may be mixed with the flowing air in the flow path, and the mixed air may be brought into contact with the lubricating oil by releasing the mixed air into the interior of the lubricating oil. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、潤滑油の劣化防止策のための界面活性効果増強装置に関するものである。  The present invention relates to a surface active effect enhancing device for preventing deterioration of lubricating oil.

潤滑油には各種の機能を付与するために酸化防止剤、粘度指数向上剤等の添加物が配合されているなど多くの界面活性剤が使用されていることは潤滑油と界面活性剤とのかかわりは強い。  The fact that many surfactants such as antioxidants and additives such as viscosity index improvers are added to lubricating oils to provide various functions The relationship is strong.

また、異例ではあるが電極を有することでマイナスイオンが微量に発生するとされている電気石、たとえばトルマリの粉状が潤滑油の劣化防止剤として使用されている(例えば特許文献参照。)。
特開2003−336086号公報
In addition, although it is an exception, tourmaline, which is supposed to generate a small amount of negative ions by having an electrode, for example, a powder of tourmaline is used as a lubricant for preventing deterioration of lubricating oil (see, for example, Patent Document).
JP 2003-336086 A

潤滑油の機能保持の問題は一定の期間ごとに潤滑油交換が生じ、潤滑油の性能維持に務め、その劣化を未然に防止するのみであったし、潤滑油劣化防止剤使用にしても多少の使用延長は望めるが結局潤滑油交換となり、また潤滑油ろ過装置にしてもろ過フィルターの保守や交換が生じてくる課題も残っている、また、潤滑油使用が昼夜の連続である場合は潤滑油交換の頻度をさらに増しランニングコストに多大な影響を与えている。  The problem of maintaining the function of the lubricating oil was that the lubricating oil was changed every certain period of time, maintaining the performance of the lubricating oil and only preventing its deterioration. However, there is still a problem of maintenance and replacement of the filter even in the case of the oil filter, and if the use of the oil is continuous day and night, lubrication is possible. The frequency of oil change is further increased and the running cost is greatly affected.

また、特許文献で示されるトルマリンなどを用いての潤滑油劣化防止対策も、使用初期にはそれなりの効果はあるにはあるが,本来トルマリンからのマイナスイオン発生量は最大でも千数百個/cmであるので使用に際して大量のマイナスイオン発生が必要とするためかなりの量のトルマリンを使用しなくてはならないし、また長時間使用においての潤滑油のスラッジ等による不純物の増加で、その不純物が微細なためトルマリン表面を覆うように付着しだし、トルマリン自体の電極極性が働かなくなり何の効果もない、ただ潤滑油槽につけてある無用物になっている場合もあり、これを解決するにはこのトルマリンも時々交換せざるを得なくなり費用対効果の面においてまだまだ課題が多く残っている。In addition, the measures for preventing deterioration of lubricating oil using tourmaline and the like shown in the patent literature are effective in the initial stage of use, but the number of negative ions generated from tourmaline is originally a few hundreds / Since a large amount of negative ions is required for use because of cm 3 , a considerable amount of tourmaline must be used. In addition, the increase in impurities due to sludge of lubricating oil during long-term use causes the impurities Since it is fine, it starts to adhere to the surface of the tourmaline, and the electrode polarity of the tourmaline itself does not work and has no effect, but it may be a useless thing attached to the lubricating oil tank. This tourmaline has to be replaced from time to time, and many problems remain in terms of cost effectiveness.

本発明は、上記の課題を解決するために種々検討した結果、もっと強力に潤滑油劣化防止ができ、交換時期頻度をもっと延長させ経済的負担を軽減するには、潤滑油の基本分子成分の炭化水素の酸化を抑え還元作用を増強促進し、なおかつ界面活性作用を増強すればよいことに着目した。  As a result of various studies to solve the above-mentioned problems, the present invention can prevent the deterioration of the lubricating oil more strongly, and in order to further extend the replacement frequency and reduce the economic burden, the basic molecular components of the lubricating oil We focused on reducing the oxidation of hydrocarbons and enhancing the reduction action while enhancing the surface activity.

酸化とは、原子若しくは原子団から電子を取り去られること、還元とは、原子若しくは原子団に電子を付加されることであるから、還元作用の強い安全性に優れた電子を帯びたヒドロキシルイオン(H)を安定して高濃度で潤滑油と連続接触させ、時間経過において従来以上の潤滑油劣化防止対策機構の開発に着目たことを特徴とする簡便な装置を発明完成するに至った。Oxidation means removal of an electron from an atom or atomic group, and reduction means addition of an electron to an atom or atomic group. Therefore, a hydroxyl ion having an electron with excellent reduction action and high safety ( H 3 O 2 ) was stably brought into continuous contact with the lubricating oil at a high concentration, and a simple device characterized by focusing on the development of a countermeasure for preventing the deterioration of lubricating oil over time has been completed. It was.

すなわち、本発明は、加圧された空気の流通経路の途中に高電圧(マイナスDC7000V前後)電源装置高電圧出力側に繋がった高電圧耐圧電線先端放電部を空気流通経路内部に設置し、その放電部より連続安定発生している高電圧電子を放電しヒドロキシルイオン化にし流通経路内の流通空気と接触混合させ、その混合空気を潤滑油容器内の潤滑油に気泡発生器等を用い潤滑油と接触させることを特徴とする装置を提供するものである。  That is, the present invention installs a high-voltage withstand voltage wire tip discharge part connected to the high-voltage (around minus DC 7000 V) power supply device high-voltage output side in the middle of the flow path of pressurized air, The high-voltage electrons that are continuously generated stably from the discharge part are discharged and hydroxyl ionized to contact and mix with the circulating air in the flow path, and the mixed air is used as the lubricating oil in the lubricating oil container using a bubble generator or the like. The present invention provides a device characterized by contacting.

本発明はまた、既知の肉厚1mm以上を有する一般に使用されている高絶縁性シリコン樹脂皮膜製高電圧耐圧単銅線(単銅線直径1mm位)を使用し、そのシリコン樹脂製高電圧耐圧単銅線先端部を針状に尖らせた電線を、高電圧(マイナスDC7000V前後)電源装置の高電圧出力側に接続し、任意の長さで混合気体流通経路の放電式ヒドロキシルイオン発生混合容器に放電式ヒドロキシルイオン発生部を内部設置可能としたことは入り組んだ装置の潤滑油付帯装置にも設置可能にしたことで解決した。  The present invention also uses a generally used high-voltage withstand voltage single copper wire (single copper wire diameter of about 1 mm) made of a highly insulating silicon resin film having a known wall thickness of 1 mm or more, and the high voltage withstand voltage of the silicon resin. An electric wire with a tip of a single copper wire pointed like a needle is connected to the high voltage output side of a high voltage (around minus 7000 VDC) power supply unit, and a discharge-type hydroxyl ion generating and mixing container with a mixed gas flow path of any length The fact that the discharge-type hydroxyl ion generating part can be installed inside has been solved by the fact that it can also be installed in a lubricating oil accessory device of a complicated apparatus.

本発明は電気の力にて高電圧電子放電部と空気が接触すると空気は水分も含んでいるので瞬間に反応が起こり、水分は電気分解を起こし、水分子(HO)は水素イオン(H+)と、水酸イオン(OH−)に電離(分離)するので、水素イオンは水分子のマイナス極に引き付けられ、その極から放出される電子(e−)と結合し、水素ガスとなり消失する。つまり、弱アルカリに向かい、一方水酸イオンは、周囲の水分子と結合して、水の分子H2OとOH ̄の結合したイオン、ヒドロキシルイオン(H3O2 ̄)になり、界面活性効果と還元作用の高い負の電荷を帯びたイオンになるので、基油成分に付着している不純物除去をし、潤滑油等の中の不純物を分解浄化する効果を利用しての装置を有することである。In the present invention, when the high voltage electron discharge part and the air come into contact with each other by the electric force, the air also contains moisture, so that the reaction occurs instantaneously, the water causes electrolysis, and the water molecules (H 2 O) are hydrogen ions ( H +) and hydroxide ions (OH-) are ionized (separated), so hydrogen ions are attracted to the negative electrode of water molecules and combined with electrons (e-) emitted from the electrode to disappear as hydrogen gas. To do. That is, toward the weak alkali, on the other hand, the hydroxide ion binds to the surrounding water molecule to form a hydroxyl ion (H3O2 ̄), a combined ion of water molecules H2O and OH ̄. Since the ions are charged with a high negative charge, it is necessary to remove the impurities adhering to the base oil component and to have a device utilizing the effect of decomposing and purifying impurities in the lubricating oil and the like.

電気の力を用いての界面化成能力と酸化防止をする還元作用に優れた高濃度ヒドロキシルイオンを安定連続発生することが可能となり、発生した界面活性効果と還元作用の優れた高濃度ヒドロキシルイオン(H)との混合空気が潤滑油と接触する事で潤滑油劣化の促進を従来の方法以上に防止する効果を有することである。It is possible to generate stable and continuous high-concentration hydroxyl ions with the ability to form an interface using electricity and the reduction action to prevent oxidation, and the high-concentration hydroxyl ions with excellent surface activity and reduction action ( The mixed air with H 3 O 2 ) has an effect of preventing the deterioration of the lubricating oil more than the conventional method by contacting the lubricating oil.

産業上の利用可能Industrial use

産業界において潤滑油系統を未使用の機器装置類はありえないほど多岐にわたって潤滑油を使用しているし、特に回転を伴なう機器装置類には殆んど潤滑油が使用されているし、自動車などはエンジン用潤滑油効率いかんで自動車の性能に影響が顕著に現れるほど重要な役割を果たしているので、本発明は産業上極めて重要な装置であるし、装置自体が非常にシンプルなので既存にある機器装置類から、これから生み出される機器装置類にも簡単に取り付が可能であることも極めて優れている発明と言える。  There are so many different types of equipment in the industry that there are no equipment that does not use any lubricant system, and most of the equipment is especially used in equipment that involves rotation. Since automobiles and the like play an important role so that the lubricating oil efficiency for engines makes a significant impact on the performance of the automobile, the present invention is an extremely important device in the industry, and the device itself is very simple, so It can be said that the invention is extremely excellent in that it can be easily attached from a certain device to a device to be produced in the future.

以下、本発明を図1に基づき詳細に説明する。図1は、加圧された空気を空気流入経路1に導き、流通経路途中に設けた高電圧電源装置3の高電圧出力側に繋がった高電圧耐圧単銅線5の末端の放電式電子発生部6をヒドロキシルイオン発生混合容器2の内部に設置し通過させ、混合気体流通経路4の内部を通って空気と混合した高濃度ヒドロキシルイオン混合気体を潤滑油容器7の潤滑油8と接触しうるように流通経路を設ける。  Hereinafter, the present invention will be described in detail with reference to FIG. FIG. 1 shows the generation of discharge-type electrons at the end of a high-voltage withstand voltage single copper wire 5 connected to the high-voltage output side of a high-voltage power supply device 3 provided in the middle of the distribution path by introducing pressurized air into the air inflow path 1. The high-concentration hydroxyl ion mixed gas mixed with air can be brought into contact with the lubricating oil 8 in the lubricating oil container 7 through the inside of the mixed gas flow path 4 while the part 6 is installed and passed inside the hydroxyl ion generating and mixing container 2. A distribution channel is provided.

放電式ヒドロキシルイオン発生部は既知の肉厚1mm以上を有する一般に使用されている高絶縁性シリコン樹脂皮膜製高電圧耐圧単銅線(単銅線直径1mm位)を使用し、そのシリコン樹脂製高電圧耐圧単銅線5の先端部を針状に尖らせた電線を、高電圧電源装置3の高電圧出力側に接続し、任意の長さで気体流通経路の放電式ヒドロキシルイオン発生容器に放電式電子発生部6を内部設置する。  The discharge-type hydroxyl ion generating part uses a high-voltage withstand voltage single copper wire (single copper wire diameter of about 1 mm) made of a highly insulating silicon resin film having a known thickness of 1 mm or more, An electric wire with the tip of the voltage-resistant single copper wire 5 pointed in a needle shape is connected to the high voltage output side of the high voltage power supply device 3 and discharged to a discharge-type hydroxyl ion generating vessel in a gas flow path with an arbitrary length. A type electron generator 6 is installed inside.

本発明の空気・ヒドロキシルイオン混合気体流通経路を示す模式図である。It is a schematic diagram which shows the air and hydroxyl ion mixed gas distribution channel of this invention.

符号の説明Explanation of symbols

1 加圧空気流入経路
2 ヒドロキシルイオン発生混合容器
3 高電圧電源装置
4 混合気体流通経路
5 高電圧耐圧単銅線
6 放電式電子発生部
7 潤滑油容器
8 潤滑油
DESCRIPTION OF SYMBOLS 1 Pressurized air inflow path | route 2 Hydroxyl ion generation mixing container 3 High voltage power supply device 4 Mixed gas distribution path 5 High voltage pressure | voltage resistant single copper wire 6 Discharge-type electron generation part 7 Lubricating oil container 8 Lubricating oil

Claims (2)

加圧された空気の流通経路の途中に高電圧直流電源装置高電圧出力側に接続された高電圧耐圧電線先端放電部を空気流通経路内部に設置し、その放電部と空気中の水分の接触により発生したヒドロキシルイオン(H)を流通経路内の流通空気と混合させ、その混合空気を潤滑油内部に放出し潤滑油と接触させることを特徴とする潤滑油界面活性増強装置。A high-voltage pressure-resistant electric wire tip discharge part connected to the high-voltage DC power supply high-voltage output side is installed in the middle of the pressurized air flow path inside the air flow path, and the discharge part contacts the moisture in the air. The lubricating oil surface activity enhancing device characterized in that the hydroxyl ions (H 3 O 2 ) generated by the above are mixed with the circulating air in the flow channel, and the mixed air is released into the lubricating oil and brought into contact with the lubricating oil. 既知の肉厚1mm以上を有する一般に使用されている高絶縁性シリコン樹脂皮膜製高電圧耐圧単銅線(単銅線直径1mm位)を使用し、そのシリコン樹脂製高電圧耐圧単銅線先端部を針状に尖らせた放電部を有する電線を、高電圧直流電源装置高電圧出力側に接続し、任意の長さで設置可能としたことを特徴とする潤滑油界面活性増強装置。  Using a high-voltage withstand voltage single copper wire (single copper wire diameter of about 1 mm) made of a highly insulating silicon resin film that has a known wall thickness of 1 mm or more, and the tip of the silicon resin high-voltage withstand voltage single copper wire A lubricating oil surface activity enhancing device characterized in that an electric wire having a discharge portion sharpened in a needle shape is connected to a high voltage output side of a high voltage direct current power supply device and can be installed at an arbitrary length.
JP2006129570A 2006-04-06 2006-04-06 Device for enhancing surface activity of lubricating oil Pending JP2007277500A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016002268A1 (en) 2014-09-09 2016-01-07 グラフェンプラットフォーム株式会社 Composite lubricating material, engine oil, grease, and lubricating oil
US9404058B2 (en) 2014-09-09 2016-08-02 Graphene Platform Corporation Method for producing a composite lubricating material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016002268A1 (en) 2014-09-09 2016-01-07 グラフェンプラットフォーム株式会社 Composite lubricating material, engine oil, grease, and lubricating oil
KR101588689B1 (en) 2014-09-09 2016-01-27 그래핀 플랫폼 가부시키가이샤 Composite lubricating material, engine oil, grease, and lubricant, and method of producing a composite lubricating material
US9404058B2 (en) 2014-09-09 2016-08-02 Graphene Platform Corporation Method for producing a composite lubricating material
US9752035B2 (en) 2014-09-09 2017-09-05 Graphene Platform Corporation Composite lubricating material, engine oil, grease, and lubricant, and method of producing a composite lubricating material

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