JP2007254881A - Corrosion-resistant steel material for ship and vessel - Google Patents
Corrosion-resistant steel material for ship and vessel Download PDFInfo
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- JP2007254881A JP2007254881A JP2007004005A JP2007004005A JP2007254881A JP 2007254881 A JP2007254881 A JP 2007254881A JP 2007004005 A JP2007004005 A JP 2007004005A JP 2007004005 A JP2007004005 A JP 2007004005A JP 2007254881 A JP2007254881 A JP 2007254881A
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- 238000000576 coating method Methods 0.000 claims description 40
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 24
- 229910052725 zinc Inorganic materials 0.000 claims description 24
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- Heat Treatment Of Steel (AREA)
Abstract
Description
本発明は、石炭船や鉱石船、鉱炭兼用船、原油タンカー、ＬＰＧ船、ＬＮＧ船、ケミカルタンカー、コンテナ船、ばら積み船、木材専用船、チップ専用船、冷凍運搬船、自動車専用船、重量物船、ＲＯＲＯ船、石灰石専用船、セメント専用船等の船舶に用いられる耐食鋼材に関し、特に、海水による厳しい腐食環境下にあるバラストタンク等に用いられる船舶用耐食鋼材に関するものである。なお、本発明でいう船舶用耐食鋼材とは、厚鋼板、薄鋼板、形鋼や棒鋼を含むものである。 The present invention includes a coal ship, an ore ship, a coal mine ship, a crude oil tanker, an LPG ship, an LNG ship, a chemical tanker, a container ship, a bulk carrier, a timber ship, a chip ship, a refrigeration carrier ship, an automobile ship, a heavy article The present invention relates to a corrosion-resistant steel material used for ships such as ships, RORO ships, limestone ships, cement ships, and more particularly to a ship's corrosion-resistant steel used for ballast tanks and the like in a severe corrosive environment with seawater. In addition, the corrosion-resistant steel material for ships referred to in the present invention includes a thick steel plate, a thin steel plate, a shape steel, and a bar steel.
船舶のバラストタンクは、積荷がない時に、海水を注入して船舶の安定航行を可能にする役目を担うものであるため、非常に厳しい腐食環境下におかれている。そのため、バラストタンクに用いられる鋼材の防食には、通常、エポキシ系塗料による防食塗膜の形成と電気防食とが併用されている。 The ship's ballast tank is in a very severe corrosive environment because it plays the role of injecting seawater to enable stable navigation of the ship when there is no cargo. For this reason, formation of an anticorrosion coating film using an epoxy-based paint and galvanic protection are usually used together for corrosion protection of steel materials used in ballast tanks.
しかし、それらの防食対策を講じても、バラストタンクの腐食環境は依然として厳しい状態にある。すなわち、バラストタンクに海水を注入した時には、海水に完全に浸されている部分は、電気防食が機能している場合、腐食の進行を抑えることができる。しかし、バラストタンクの最上部付近、特に上甲板の裏側は、海水に漬からず、海水の飛沫を浴びる状態におかれている。そのため、このような部位では、電気防食が機能しない。さらに、この部位は、太陽光によって鋼板の温度が上昇するため、より厳しい腐食環境となり、激しい腐食を受ける。また、バラストタンクに海水が注入されていない場合、電気防食が全く働かず、残留付着塩分の作用によって、激しい腐食を受ける。 However, even if these anticorrosion measures are taken, the corrosive environment of the ballast tank is still severe. That is, when seawater is injected into the ballast tank, the portion that is completely immersed in seawater can suppress the progress of corrosion when the cathodic protection is functioning. However, the vicinity of the uppermost part of the ballast tank, particularly the back side of the upper deck, is not immersed in seawater and is in a state of being exposed to seawater splashes. Therefore, the anticorrosion does not function in such a part. Furthermore, since the temperature of the steel plate is increased by sunlight, this part becomes a more severe corrosive environment and is severely corroded. In addition, when seawater is not injected into the ballast tank, the anti-corrosion does not work at all and is severely corroded by the action of residual adhering salt.
このような激しい腐食環境下にあるバラストタンクの防食塗膜の寿命は、一般に約１０年といわれており、船舶の寿命（２０年）の半分である。従って、残りの１０年は、補修塗装を行うことよって、耐食性を維持しているのが実情である。しかし、バラストタンクは、上記のように厳しい腐食環境にあるため、補修塗装を行ってもその効果を長時間持続させることが難しい。また、補修塗装は、狭い空間での作業となるため、作業環境としては好ましいものではない。そこで、補修塗装までの期間をできる限り延長し、補修塗装作業をできるだけ軽減できる耐食性に優れた鋼材の開発が望まれている。 The life of the anticorrosive coating film of the ballast tank under such a severe corrosive environment is generally said to be about 10 years, which is half of the life of the ship (20 years). Therefore, in the remaining 10 years, the actual situation is that the corrosion resistance is maintained by performing the repair coating. However, since the ballast tank is in a severe corrosive environment as described above, it is difficult to maintain the effect for a long time even if repair coating is performed. In addition, since repair painting is performed in a narrow space, it is not preferable as a work environment. Therefore, it is desired to develop a steel material with excellent corrosion resistance that can extend the period until repair coating as much as possible and reduce the repair coating work as much as possible.
そこで、バラストタンク等の厳しい腐食環境にある部位に用いられる鋼材自体の耐食性を向上する技術が、幾つか提案されている。たとえば、特許文献１には、Ｃ：０．２０ｍａｓｓ％以下の鋼に、耐食性改善元素として、Ｃｕ：０．０５〜０．５０ｍａｓｓ％、Ｗ：０．０１〜０．０５ｍａｓｓ％未満を添加し、さらにＧｅ，Ｓｎ，Ｐｂ，Ａｓ，Ｓｂ，Ｂｉ，Ｔｅ，Ｂｅのうちの１種または２種以上を０．０１〜０．２ｍａｓｓ％添加した耐食性低合金鋼が開示されている。また、特許文献２には、Ｃ：０．２０ｍａｓｓ％以下の鋼材に、耐食性改善元素として、Ｃｕ：０．０５〜０．５０ｍａｓｓ％、Ｗ：０．０５〜０．５ｍａｓｓ％を添加し、さらに、Ｇｅ，Ｓｎ，Ｐｂ，Ａｓ，Ｓｂ，Ｂｉ，Ｔｅ，Ｂｅのうちの１種もしくは２種以上を０．０１〜０．２ｍａｓｓ％添加した耐食性低合金鋼が開示されている。また、特許文献３には、Ｃ：０．１５ｍａｓｓ％以下の鋼に、Ｃｕ：０．０５〜０．１５ｍａｓｓ％未満、Ｗ：０．０５〜０．５ｍａｓｓ％を添加した耐食性低合金鋼が開示されている。 Therefore, several techniques for improving the corrosion resistance of the steel material itself used in a part having a severe corrosive environment such as a ballast tank have been proposed. For example, in Patent Document 1, Cu: 0.05 to 0.50 mass%, W: 0.01 to less than 0.05 mass%, as a corrosion resistance improving element, is added to steel of C: 0.20 mass% or less, Furthermore, a corrosion-resistant low alloy steel to which one or more of Ge, Sn, Pb, As, Sb, Bi, Te, and Be are added in an amount of 0.01 to 0.2 mass% is disclosed. Further, in Patent Document 2, Cu: 0.05 to 0.50 mass%, W: 0.05 to 0.5 mass%, as a corrosion resistance improving element, is added to a steel material having C: 0.20 mass% or less, and , Ge, Sn, Pb, As, Sb, Bi, Te, and Be are disclosed corrosion-resistant low alloy steel added with one or more of 0.01 to 0.2 mass%. Patent Document 3 discloses a corrosion-resistant low alloy steel obtained by adding Cu: less than 0.05 to 0.15 mass% and W: 0.05 to 0.5 mass% to steel having C: 0.15 mass% or less. Has been.
また、特許文献４には、Ｃ：０．１５ｍａｓｓ％以下の鋼に、耐食性改善元素として、Ｐ：０．０３〜０．１０ｍａｓｓ％、Ｃｕ：０．１〜１．０ｍａｓｓ％、Ｎｉ：０．１〜１．０ｍａｓｓ％を添加した低合金耐食鋼材に、タールエポキシ塗料、ピュアエポキシ塗料、無溶剤型エポキシ塗料、ウレタン塗料等の防食塗料を塗布し、樹脂被覆したバラストタンクが開示されている。この技術は、鋼材自身の耐食性向上により防食塗装の寿命を延長し、船舶の使用期間である２０〜３０年に亘ってメンテナンスフリー化を実現しようとするものである。 In Patent Document 4, C: 0.15 mass% or less of steel, P: 0.03-0.10 mass%, Cu: 0.1-1.0 mass%, Ni: 0.0. A ballast tank is disclosed in which an anticorrosion paint such as a tar epoxy paint, a pure epoxy paint, a solventless epoxy paint, and a urethane paint is applied to a low alloy corrosion resistant steel material to which 1 to 1.0 mass% is added, and is coated with a resin. This technology intends to extend the life of the anticorrosion coating by improving the corrosion resistance of the steel material itself, and to realize maintenance-free over 20 to 30 years, which is the use period of the ship.
また、特許文献５には、Ｃ：０．１５ｍａｓｓ％以下の鋼に、耐食性改善元素として、Ｃｒ：０．２〜５ｍａｓｓ％を添加して耐食性を向上し、船舶のメンテナンスフリー化を実現しようとする提案がなされている。さらに、特許文献６には、Ｃ：０．１５ｍａｓｓ％以下の鋼に、耐食性改善元素として、Ｃｒ：０．２〜５ｍａｓｓ％を添加した鋼材を構成材料として使用すると共に、バラストタンク内部の酸素ガス濃度を大気中の値に対して０．５以下の比率とすることを特徴とするバラストタンクの防食方法が提案されている。 In Patent Document 5, an attempt is made to improve the corrosion resistance by adding 0.2% to 5% by mass as a corrosion resistance improving element to C: 0.15 mass% or less steel, thereby realizing a maintenance-free ship. Proposals have been made. Further, Patent Document 6 uses a steel material in which Cr: 0.2 to 5 mass% is added as a corrosion resistance improving element to steel of C: 0.15 mass% or less as a constituent material, and oxygen gas inside the ballast tank. An anticorrosion method for a ballast tank has been proposed in which the concentration is a ratio of 0.5 or less with respect to the value in the atmosphere.
また、特許文献７には、Ｃ：０．１ｍａｓｓ％以下の鋼に、Ｃｒ：０．５〜３．５ｍａｓｓ％を添加することで耐食性を向上し、船舶のメンテナンスフリー化を実現しようとする提案がなされている。さらに、特許文献８には、Ｃ：０．００１〜０．０２５ｍａｓｓ％の鋼に、Ｎｉ：０．１〜４．０ｍａｓｓ％を添加することで、耐塗膜損傷性を向上し、補修塗装などの保守費用を軽減する船舶用鋼材が開示されている。 Further, Patent Document 7 proposes to improve corrosion resistance by adding Cr: 0.5 to 3.5 mass% to steel of C: 0.1 mass% or less, and to realize a maintenance-free ship. Has been made. Furthermore, in Patent Document 8, by adding Ni: 0.1-4.0 mass% to C: 0.001-0.025 mass% steel, coating film damage resistance is improved, repair coating, etc. Marine steel materials that reduce maintenance costs are disclosed.
また、特許文献９には、Ｃ：０．０１〜０．２５ｍａｓｓ％の鋼に、Ｃｕ：０．０１〜２．００ｍａｓｓ％、Ｍｇ：０．０００２〜０．０１５０ｍａｓｓ％を添加することで、船舶外板、バラストタンク、カーゴオイルタンク、鉱炭石カーゴホールド等の使用環境において耐食性を有する船舶用鋼が開示されている。さらに、特許文献１０には、Ｃ：０．００１〜０．２ｍａｓｓ％の鋼において、Ｍｏ，ＷとＣｕとを複合添加し、不純物であるＰ，Ｓの添加量を限定することにより、原油油槽で生じる全面腐食、局部腐食を抑制した鋼が開示されている。 Moreover, in patent document 9, it is a ship by adding Cu: 0.01-2.00 mass% and Mg: 0.0002-0.0150 mass% to C: 0.01-0.25 mass% steel. Steels for ships having corrosion resistance in use environments such as an outer plate, a ballast tank, a cargo oil tank, and a coal ore cargo hold are disclosed. Further, Patent Document 10 discloses a crude oil tank by adding Mo, W and Cu in C: 0.001 to 0.2 mass% steel and limiting the amount of P and S which are impurities. Steel that suppresses general corrosion and local corrosion that occur in JIS is disclosed.
しかしながら、上記の特許文献１〜３には、バラストタンク等を構成する鋼材に対して一般的に塗布されているジンクプライマーやエポキシ塗料等の塗膜存在下での耐食性については十分な検討がなされておらず、従って、上記のような塗膜存在下での耐食性向上については、さらなる検討の必要がある。 However, in the above Patent Documents 1 to 3, sufficient investigation is made on the corrosion resistance in the presence of a coating film such as a zinc primer or an epoxy paint which is generally applied to a steel material constituting a ballast tank or the like. Therefore, further investigation is necessary for improving the corrosion resistance in the presence of the coating film as described above.
また、特許文献４の鋼材は、下地金属の耐食性を向上させるために、Ｐを０．０３〜０．１０ｍａｓｓ％と比較的多量に添加しており、溶接性および溶接部靭性の面からは問題がある。また、特許文献５および特許文献６の鋼材は、Ｃｒを０．２〜５ｍａｓｓ％また、特許文献７の鋼材は、Ｃｒを０．５〜３．５ｍａｓｓ％と比較的多く含有しており、いずれも溶接性および溶接部靭性に問題がある他、製造コストが高くなるという問題がある。また、特許文献８の鋼材は、Ｃ含有量が比較的低く、Ｎｉ含有量が比較的高いため、製造コストが高くなるという問題がある。 Further, in the steel material of Patent Document 4, P is added in a relatively large amount of 0.03 to 0.10 mass% in order to improve the corrosion resistance of the base metal, which is problematic from the viewpoint of weldability and weld toughness. There is. Moreover, the steel materials of Patent Literature 5 and Patent Literature 6 contain 0.2 to 5 mass% of Cr, and the steel material of Patent Literature 7 contains a relatively large amount of Cr of 0.5 to 3.5 mass%. In addition to the problems in weldability and weld zone toughness, there is a problem in that the manufacturing cost increases. Moreover, since the steel material of patent document 8 has comparatively low C content and comparatively high Ni content, there exists a problem that manufacturing cost becomes high.
また、特許文献９の鋼材は、Ｍｇの添加を必須としているが、製鋼歩留りが安定しないため、鋼材の機械的特性が安定しないという問題がある。さらに、特許文献１０の鋼材は、原油油槽内というＨ２Ｓが存在する環境下で使用される耐食鋼であり、Ｈ２Ｓが存在しないバラストタンクでの耐食性は不明である。さらに、バラストタンク用鋼材に一般的に使用されているジンクプライマーが塗布された状態での耐食性については検討がなされていないため、バラストタンクに適用するには、さらなる耐食性の検討が必要である
一般に、船舶は、厚鋼板や薄鋼板、形鋼、棒鋼等の鋼材を溶接して建造されており、その鋼材の表面には防食塗装が施されて使用される。上記防食塗装は、一次防錆として、ジンクプライマーを塗付し、小組み後あるいは大組み後に、二次塗装（本塗装）として、エポキシ系の塗装が施されるのが普通である。したがって、船舶の鋼材表面の大部分は、ジンクプライマーとエポキシ塗装の２層構造となっている。しかしながら、溶接部は、溶接熱によりジンクプライマーが焼失するため、溶接後から本塗装までの間の防錆のために、タッチアップとしてジンクプライマーを再塗装する。ただし、本塗装までの期間が短い場合には、ジンクプライマーの再塗装を行わないこともある。そして、船舶は、建造後、就航するが、長年使用した船舶では、上記塗膜が劣化して塗膜としての機能を十分に果たしていない部分や、塗膜が剥げて鋼板が裸状態になっている部分が存在する。 Generally, a ship is constructed by welding steel materials such as thick steel plates, thin steel plates, shape steels, and steel bars, and the surface of the steel materials is used with anticorrosion coating. The anticorrosion coating is usually applied with a zinc primer as a primary rust prevention, and after a small assembly or a large assembly, an epoxy coating is applied as a secondary coating (main coating). Therefore, most of the steel surface of the ship has a two-layer structure of zinc primer and epoxy coating. However, since the zinc primer is burned away by welding heat, the weld primer is repainted as a touch-up for rust prevention between the time after welding and the main coating. However, if the period until the main coating is short, the zinc primer may not be repainted. And the ship goes into service after construction, but in a ship that has been used for many years, the coating film deteriorates and the part that does not sufficiently function as a coating film or the coating film peels off and the steel sheet becomes bare There is a part.
つまり、結果として、就航している船舶の鋼材表面には、ジンクプライマーとエポキシ塗装がされている２層構造の部分と、エポキシ塗装のみの部分と、裸状態の部分の３つの状態が存在することになる。そして、船舶の耐食性を向上させるためには、いずれの状態においても優れた耐食性を示す鋼材が必要とされる。 In other words, as a result, there are three states on the surface of the steel material of the ship that is in service: a two-layer structure with zinc primer and epoxy coating, a portion with only epoxy coating, and a bare portion. It will be. And in order to improve the corrosion resistance of a ship, the steel material which shows the excellent corrosion resistance in any state is required.
そこで、本発明の目的は、船舶のバラストタンク等の厳しい腐食環境下においても、鋼材の表面状態に左右されることなく優れた耐食性を発揮して、補修塗装までの期間の延長が可能となり、ひいては補修塗装の作業軽減を図ることができる船舶用耐食鋼材を安価に提供することにある。 Therefore, the object of the present invention is to exhibit excellent corrosion resistance without being influenced by the surface condition of the steel material even under severe corrosive environment such as a ballast tank of a ship, and it is possible to extend the period until repair coating, As a result, it is to provide a marine corrosion resistant steel material that can reduce the work of repair painting at low cost.
発明者らは、海水による厳しい腐食環境下でも鋼材の表面状態に左右されることなく優れた耐食性を示す鋼材の開発に向けて鋭意研究を重ねた。その結果、ＷとＣｒを必須元素とし、これにさらに、Ｓｂ，Ｓｎ等の耐食性向上元素を適正範囲で含有させることにより、ジンクプライマーとエポキシ塗装の２層構造、エポキシ塗装のみおよび裸状態のいずれの状態においても、優れた耐食性を示す鋼材が得られることを見出し、本発明を完成させた。 The inventors have conducted intensive research toward the development of a steel material that exhibits excellent corrosion resistance without being affected by the surface state of the steel material even in a severe corrosive environment with seawater. As a result, by using W and Cr as essential elements and further containing an element for improving corrosion resistance such as Sb and Sn in an appropriate range, either a zinc primer and epoxy coating two-layer structure, only epoxy coating or bare state In this state, it was found that a steel material exhibiting excellent corrosion resistance was obtained, and the present invention was completed.
すなわち、本発明は、Ｃ：０．０３〜０．２５ｍａｓｓ％、Ｓｉ：０．０５〜０．５０ｍａｓｓ％、Ｍｎ：０．１〜２．０ｍａｓｓ％、Ｐ：０．０２５ｍａｓｓ％以下、Ｓ：０．０１ｍａｓｓ％以下、Ａｌ：０．００５〜０．１０ｍａｓｓ％、Ｗ：０．０１〜１．０ｍａｓｓ％、Ｃｒ：０．０１ｍａｓｓ％以上０．２０ｍａｓｓ％未満、Ｎ：０．００１〜０．００８ｍａｓｓ％を含有し、残部がＦｅおよび不可避的不純物からなる船舶用耐食鋼材である。 That is, the present invention is C: 0.03-0.25 mass%, Si: 0.05-0.50 mass%, Mn: 0.1-2.0 mass%, P: 0.025 mass% or less, S: 0 .01 mass% or less, Al: 0.005 to 0.10 mass%, W: 0.01 to 1.0 mass%, Cr: 0.01 mass% or more and less than 0.20 mass%, N: 0.001 to 0.008 mass% Is a marine corrosion resistant steel material with the balance being Fe and inevitable impurities.
本発明の鋼材は、上記成分組成に加えてさらに、下記ＡおよびＢ群のうちの少なくとも１群の成分を含有することを特徴とする。
Ａ群；Ｓｂ：０．００１〜０．３ｍａｓｓ％およびＳｎ：０．００１〜０．３ｍａｓｓ％のうちから選ばれる１種または２種
Ｂ群；Ｎｉ：０．００５〜０．２５ｍａｓｓ％、Ｍｏ：０．０１〜０．５ｍａｓｓ％およびＣｏ：０．０１〜１．０ｍａｓｓ％のうちから選ばれる１種または２種以上
In addition to the above component composition, the steel material of the present invention further includes at least one component of the following groups A and B.
Group A; Sb: 0.001 to 0.3 mass% and Sn: one or two selected from 0.001 to 0.3 mass% Group B; Ni: 0.005 to 0.25 mass%, Mo: One or more selected from 0.01 to 0.5 mass% and Co: 0.01 to 1.0 mass%
また、本発明の鋼材は、上記成分組成に加えてさらに、下記Ｃ〜Ｅ群のうちの少なくとも１群の成分を含有することを特徴とする。
Ｃ群；Ｎｂ：０．００１〜０．１ｍａｓｓ％、Ｔｉ：０．００１〜０．１ｍａｓｓ％、Ｚｒ：０．００１〜０．１ｍａｓｓ％およびＶ：０．００２〜０．２ｍａｓｓ％のうちから選ばれる１種または２種以上
Ｄ群；Ｂ：０．０００２〜０．００３ｍａｓｓ％
Ｅ群；Ｃa：０．０００２〜０．０１ｍａｓｓ％、ＲＥＭ：０．０００２〜０．０１５ｍａｓｓ％およびＹ：０．０００１〜０．１ｍａｓｓ％のうちから選ばれる１種または２種以上
Moreover, the steel material of this invention contains the component of at least 1 group of the following C-E group further in addition to the said component composition, It is characterized by the above-mentioned.
Group C; Nb: 0.001 to 0.1 mass%, Ti: 0.001 to 0.1 mass%, Zr: 0.001 to 0.1 mass%, and V: 0.002 to 0.2 mass% 1 type or 2 or more types D group; B: 0.0002-0.003 mass%
Group E; one or more selected from Ca: 0.0002 to 0.01 mass%, REM: 0.0002 to 0.015 mass%, and Y: 0.0001 to 0.1 mass%
また、本発明の鋼材は、上記鋼材の表面にエポキシ系塗膜、または、ジンクプライマー塗膜、または、ジンクプライマー塗膜とエポキシ系塗膜とを形成してなることを特徴とする。 The steel material of the present invention is characterized in that an epoxy coating film, a zinc primer coating film, or a zinc primer coating film and an epoxy coating film are formed on the surface of the steel material.
本発明によれば、海水による厳しい腐食環境下でも優れた耐食性を示す鋼材を提供することができるので、船舶の補修塗装までの期間の延長および補修塗装の作業軽減に大きく寄与することができる。 According to the present invention, it is possible to provide a steel material exhibiting excellent corrosion resistance even in a severe corrosive environment by seawater, which can greatly contribute to the extension of the period until repair painting of a ship and the reduction of work of repair painting.
発明者らは、就航している船舶の鋼材の表面に存在する３つの部分、即ち、ジンクプライマーとエポキシ塗装の２層構造の部分と、エポキシ塗装のみの部分と、裸状態の部分のいずれにおいても、優れた耐食性を有する鋼材を開発するために下記の実験を行った。 The inventor in the three parts existing on the surface of the steel material of the ship in service, that is, the part of the two-layer structure of the zinc primer and the epoxy coating, the part of the epoxy coating only, and the part of the bare state In addition, the following experiment was conducted in order to develop a steel material having excellent corrosion resistance.
種々の合金元素を添加した鋼を溶製し、熱間圧延して板厚が５ｍｍの熱延板とし、それらの熱延板から５ｍｍｔ×１００ｍｍＷ×２００ｍｍＬおよび５ｍｍｔ×５０ｍｍＷ×１５０ｍｍＬの試験片を採取し、その後、その試験片の表面にショットブラストして、表面のスケールや油分を除去したのち、下記の３種類の表面処理を施した暴露試験片を作製した。
条件Ａ：試験片表面に、ジンクプライマー（約１５μｍ）とタールエポキシ樹脂塗料（約１００μｍ）の２層被膜を形成
条件Ｂ：試験片表面に、タールエポキシ樹脂塗料（約１００μｍ）の単層被膜を形成
条件Ｃ：試験片表面にショットブラストしたままの裸状態（防食被膜なし）
Steel with various alloy elements added is melted and hot-rolled into hot-rolled sheets with a thickness of 5 mm, and 5 mmt x 100 mmW x 200 mmL and 5 mmt x 50 mmW x 150 mmL specimens are collected from these hot-rolled sheets Thereafter, the surface of the test piece was shot blasted to remove surface scale and oil, and then an exposed test piece subjected to the following three types of surface treatment was prepared.
Condition A: A two-layer coating of zinc primer (about 15 μm) and tar epoxy resin paint (about 100 μm) is formed on the surface of the test piece. Condition B: A single layer coating of tar epoxy resin coating (about 100 μm) is formed on the surface of the test piece. Formation condition C: bare state (no anticorrosion coating) with shot blasting on the surface of the test piece
その後、これらの試験片を、実船のバラストタンクの上甲板裏に相当する腐食環境を模擬した、３５℃，５％ＮａＣｌ溶液噴霧、２ｈｒ→６０℃，ＲＨ２５％，４ｈｒ→５０℃，ＲＨ９５％，２ｈｒを１サイクルとする試験を１３２サイクル行う条件を基本とする塩水噴霧乾湿繰返し腐食試験に供して、耐食性を評価した。耐食性は、塗膜を有する条件ＡおよびＢの試験片については、試験前に、塗膜の上からカッターナイフで地鉄表面まで達する８０ｍｍ長さのスクラッチ疵を一文字状に付与しておき、試験後に、スクラッチ疵の周囲に発生した塗膜膨れ面積を測定することで、また、塗膜を有しない条件Ｃの試験片については、試験後、脱錆し、その脱錆した試験片重量と試験前重量の変化量（減少量）から平均板厚減少量を算出し、評価した。 Thereafter, these test pieces were sprayed at 35 ° C., 5% NaCl solution spray, 2 hr → 60 ° C., RH 25%, 4 hr → 50 ° C., RH 95%, simulating the corrosive environment corresponding to the upper deck of the ballast tank of an actual ship. Corrosion resistance was evaluated by subjecting it to a salt spray wet and dry repeated corrosion test based on the condition of performing a cycle of 1 cycle of 2 hr for 132 cycles. For the corrosion resistance, the test pieces of conditions A and B having a coating film were subjected to a test in which an 80 mm long scratch scissor reaching the surface of the iron bar with a cutter knife was applied in a single letter before the test. Later, by measuring the swollen area of the coating film that occurred around the scratched flaw, and for the test piece of condition C that does not have a coating film, it was derusted after the test, and the weight and test of the derusted test piece The average thickness reduction amount was calculated from the change amount (reduction amount) of the previous weight and evaluated.
上記腐食試験の結果を総合し、各合金元素の耐食性に及ぼす効果を纏めたのが表１である。この結果を簡単に述べると、
１）条件Ａ（ジンクプライマーとタールエポキシの２層塗膜）の場合；耐食性の向上に最も有効な元素はＣｒであり、次いでＷ、次いでＳｂである。
２）条件Ｂ（タールエポキシ塗膜のみ）の場合；耐食性の向上に最も有効な元素はＷであり、次いでＳｂ，Ｓｎである。
３）条件Ｃ（裸状態）の場合；耐食性の向上に最も有効な元素はＷであり、次いでＳｂ，Ｓｎである。
４）ＷとＣｒが複合含有すると、条件Ａでの耐食性が単独含有の場合より向上し、Ｓｂ，Ｓｎが追加含有すると、条件Ａ，Ｂ，Ｃで顕著な効果を奏する。
５）Ｍｏは、条件Ａ，Ｂ，Ｃで耐食性がやや向上し、Ｎｉ，Ｃｏは、条件Ａ，Ｃで耐食性がやや向上する。
Table 1 summarizes the results of the above corrosion tests and summarizes the effects of each alloy element on the corrosion resistance. In short, the result is:
1) In the case of condition A (two-layer coating film of zinc primer and tar epoxy); the most effective element for improving corrosion resistance is Cr, then W, and then Sb.
2) In the case of condition B (only tar epoxy coating); the most effective element for improving the corrosion resistance is W, and then Sb and Sn.
3) In the case of condition C (bare state); the most effective element for improving the corrosion resistance is W, and then Sb and Sn.
4) When W and Cr are contained together, the corrosion resistance under condition A is improved as compared with the case where they are contained alone, and when Sb and Sn are additionally contained, there are remarkable effects under conditions A, B, and C.
5) The corrosion resistance of Mo is slightly improved under conditions A, B, and C, and the corrosion resistance of Ni and Co is slightly improved under conditions A and C.
上記の試験結果を基にして、本発明では、耐食性を向上する基本元素としてＷとＣｒが複合含有する成分系を採用し、さらに、耐食性が要求される場合には、Ｓｂ，Ｓｎから選ばれる１種または２種を追加して含有する成分設計を採用することとした。また、さらに優れた耐食性を要求される場合には、Ｎｉ，Ｍｏ，Ｃｏから選ばれる１種または２種以上を含有することとした。 Based on the above test results, the present invention employs a component system containing W and Cr in combination as a basic element for improving corrosion resistance. Further, when corrosion resistance is required, it is selected from Sb and Sn. It was decided to adopt a component design that additionally contained one or two kinds. Further, when further excellent corrosion resistance is required, one or more selected from Ni, Mo, Co are included.
次に、本発明の船舶用耐食鋼材が有すべき成分組成について具体的に説明する。
Ｃ：０．０３〜０．２５ｍａｓｓ％
Ｃは、鋼材強度を上昇させるのに有効な元素であり、本発明では所望の強度を得るために０．０３ｍａｓｓ％以上の含有を必要とする。一方、０．２５ｍａｓｓ％を超える含有は、ＨＡＺ（溶接熱影響部）の靭性を低下させる。よって、Ｃは０．０３〜０．２５ｍａｓｓ％の範囲とする。なお、強度と靭性を圧延において無理なく両立させる観点からは、０．０５〜０．２０ｍａｓｓ％の範囲が好ましい。
Next, the component composition that the marine corrosion resistant steel material of the present invention should have will be described in detail.
C: 0.03-0.25 mass%
C is an element effective for increasing the strength of the steel material, and in the present invention, it is necessary to contain 0.03 mass% or more in order to obtain a desired strength. On the other hand, the content exceeding 0.25 mass% reduces the toughness of HAZ (welding heat affected zone). Therefore, C is set to a range of 0.03 to 0.25 mass%. In addition, the range of 0.05-0.20 mass% is preferable from a viewpoint of making strength and toughness compatible in rolling.
Ｓｉ：０．０５〜０．５０ｍａｓｓ％
Ｓｉは、脱酸剤として、また、鋼材の強度を高めるために添加される元素であり、本発明では、０．０５ｍａｓｓ％以上含有させる。しかし、０．５０ｍａｓｓ％を超える添加は、鋼の靭性を劣化させるので、Ｓｉの上限は０．５０ｍａｓｓ％とする。
Si: 0.05-0.50 mass%
Si is an element added as a deoxidizer and to increase the strength of the steel material. In the present invention, Si is contained in an amount of 0.05 mass% or more. However, since addition exceeding 0.50 mass% deteriorates the toughness of steel, the upper limit of Si is set to 0.50 mass%.
Ｍｎ：０．１〜２．０ｍａｓｓ％
Ｍｎは、熱間脆性を防止し、鋼材の強度を高める効果がある元素であり、０．１ｍａｓｓ％以上添加する。しかし、２．０ｍａｓｓ％を超えるＭｎの添加は、鋼の靭性および溶接性を低下させるため、２．０ｍａｓｓ％以下とする。好ましくは、０．５〜１．６ｍａｓｓ％の範囲である。
Mn: 0.1 to 2.0 mass%
Mn is an element that has the effect of preventing hot brittleness and increasing the strength of the steel material, and is added in an amount of 0.1 mass% or more. However, addition of Mn exceeding 2.0 mass% decreases the toughness and weldability of the steel, so it is set to 2.0 mass% or less. Preferably, it is in the range of 0.5 to 1.6 mass%.
Ｐ：０．０２５ｍａｓｓ％以下
Ｐは、鋼の母材靭性、さらに溶接性および溶接部靭性を劣化させる有害な元素であり、できるだけ低減するのが好ましい。特に、Ｐの含有量が０．０２５ｍａｓｓ％を超えると、母材靭性および溶接部靭性の低下が大きくなる。よって、Ｐは０．０２５ｍａｓｓ％以下とする。好ましくは、０．０１４ｍａｓｓ％以下である。
P: 0.025 mass% or less P is a harmful element that deteriorates the base metal toughness of steel, weldability, and weld zone toughness, and is preferably reduced as much as possible. In particular, when the P content exceeds 0.025 mass%, the deterioration of the base metal toughness and the welded portion toughness increases. Therefore, P is set to 0.025 mass% or less. Preferably, it is 0.014 mass% or less.
Ｓ：０．０１ｍａｓｓ％以下
Ｓは、鋼の靭性および溶接性を劣化させる有害な元素であるので、できるだけ低減することが好ましく、本発明では、０．０１ｍａｓｓ％以下とする。
S: 0.01 mass% or less Since S is a harmful element that deteriorates the toughness and weldability of steel, it is preferably reduced as much as possible. In the present invention, it is 0.01 mass% or less.
Ａｌ：０．００５〜０．１０ｍａｓｓ％
Ａｌは、脱酸剤として添加する元素であり、０．００５ｍａｓｓ％以上添加する。しかし、０．１０ｍａｓｓ％を超えて含有すると、地鉄の腐食により溶出したＡｌ３＋により、地鉄表面のｐＨが低下し、耐食性が劣化するので、上限を０．１０ｍａｓｓ％とする。
Al: 0.005-0.10 mass%
Al is an element added as a deoxidizer and is added in an amount of 0.005 mass% or more. However, if the content exceeds 0.10 mass%, Al 3+ eluted by corrosion of the base iron lowers the pH of the base iron surface and deteriorates the corrosion resistance, so the upper limit is made 0.10 mass%.
Ｗ：０．０１〜１．０ｍａｓｓ％
Ｗは、上述したように、ジンクプライマー＋エポキシ塗膜の存在下で耐食性を向上し、エポキシ塗膜存在下で耐食性を顕著に向上する。また、裸の状態でも耐食性を顕著に向上する。したがって、本発明の鋼材においては、最も重要な耐食性向上元素の１つである。上記効果は、Ｗ：０．０１ｍａｓｓ％以上の含有で発現する。しかし、１．０ｍａｓｓ％超えると、その効果が飽和する。よって、Ｗの含有量は０．０１〜１．０ｍａｓｓ％の範囲とする。
W: 0.01-1.0 mass%
As described above, W improves the corrosion resistance in the presence of the zinc primer + epoxy coating film, and significantly improves the corrosion resistance in the presence of the epoxy coating film. In addition, the corrosion resistance is significantly improved even in a bare state. Therefore, in the steel material of the present invention, it is one of the most important elements for improving corrosion resistance. The above-described effect is manifested when W: 0.01 mass% or more. However, if it exceeds 1.0 mass%, the effect is saturated. Therefore, the W content is in the range of 0.01 to 1.0 mass%.
Ｗが、上記の耐食性向上効果を有する理由は、鋼板が腐食するのに伴って、生成する錆の中にＷＯ４ ２−が生成し、このＷＯ４ ２−の存在によって、塩化物イオンが鋼板表面に侵入するのが抑制され、さらに、鋼板表面のアノード部などのｐＨが下がった部位で、難溶性のＦｅＷＯ４が生成し、このＦｅＷＯ４の存在によっても、塩化物イオンの鋼板表面への侵入が抑制され、塩化物イオンの鋼板表面への侵入が抑制されることによって、鋼板の腐食が効果的に抑制されるからである。また、腐食溶液中において、ＷＯ４ ２−のインヒビター作用によっても、鋼の腐食が抑制されるからである。 The reason why W has the above-described effect of improving corrosion resistance is that, as the steel sheet corrodes, WO 4 2− is generated in the generated rust, and the presence of this WO 4 2− causes chloride ions to be converted into the steel sheet. Intrusion to the surface is suppressed, and in addition, poorly soluble FeWO 4 is generated at a site where the pH is lowered, such as the anode portion on the steel plate surface, and the presence of this FeWO 4 also causes chloride ions to enter the steel plate surface. This is because the penetration of the steel sheet is suppressed and the corrosion of the steel sheet is effectively suppressed by suppressing the penetration of chloride ions into the steel sheet surface. It is also because corrosion of steel is suppressed by the inhibitor action of WO 4 2− in the corrosion solution.
Ｃｒ：０．０１ｍａｓｓ％以上０．２０ｍａｓｓ％未満
Ｃｒは、ジンクプライマー＋エポキシ塗膜の存在下で、優れた耐食性を発揮するため、本発明の鋼材においては、重要な元素の１つである。ジンクプライマー存在下では、ジンクプライマー中のＺｎが溶出し、ＺｎＯやＺｎＣｌ２・４Ｚｎ（ＯＨ）２等のＺｎ系腐食生成物を形成するが、Ｃｒは、このＺｎ系腐食生成物に作用して、Ｚｎ系腐食生成物による地鉄防食性をより向上させるものと推定される。このような、ジンクプライマー存在下でのＣｒの耐食性向上効果は、０．０１ｍａｓｓ％以上の含有で発現する。しかし、０．２０ｍａｓｓ％以上含有すると、溶接部靭性を劣化させる。したがって、Ｃｒ含有量は、０．０１ｍａｓｓ％以上０．２０ｍａｓｓ％未満の範囲とする。
Cr: 0.01 mass% or more and less than 0.20 mass% Cr is one of important elements in the steel material of the present invention because it exhibits excellent corrosion resistance in the presence of a zinc primer and an epoxy coating film. In the presence of the zinc primer, Zn in the zinc primer is eluted to form Zn-based corrosion products such as ZnO and ZnCl 2 · 4Zn (OH) 2, but Cr acts on this Zn-based corrosion product. It is estimated that the anticorrosion property of the ground iron due to the Zn-based corrosion product is further improved. Such an effect of improving the corrosion resistance of Cr in the presence of a zinc primer is manifested when the content is 0.01 mass% or more. However, when it contains 0.20 mass% or more, the weld zone toughness is deteriorated. Therefore, the Cr content is in the range of 0.01 mass% or more and less than 0.20 mass%.
Ｎ：０．００１〜０．００８ｍａｓｓ％
Ｎは、靭性に対して有害な成分であり、靭性の向上を図るためにはできるだけ低減することが望ましい。しかし、工業的には０．００１ｍａｓｓ％未満に低減するのは難しい。逆に、０．００８ｍａｓｓ％以上の含有は、靭性を著しく劣化させる。よって、本発明では、Ｎ含有量を０．００１〜０．００８ｍａｓｓ％の範囲とする。
N: 0.001 to 0.008 mass%
N is a component harmful to toughness, and is desirably reduced as much as possible in order to improve toughness. However, it is difficult to reduce to less than 0.001 mass% industrially. Conversely, the content of 0.008 mass% or more significantly deteriorates the toughness. Therefore, in the present invention, the N content is in the range of 0.001 to 0.008 mass%.
本発明の鋼材は、さらなる耐食性の向上を目的として、上記成分に加えてさらに、下記の成分を含有させることができる。
Ｓｂ：０．００１〜０．３ｍａｓｓ％およびＳｎ：０．００１〜０．３ｍａｓｓ％のうちの１種または２種
Ｓｂは、ジンクプライマー＋エポキシ塗膜存在下、エポキシ塗膜存在下および裸状態での耐食性を向上させる効果がある。また、Ｓｎは、エポキシ塗膜存在下および裸状態での耐食性を向上させる効果がある。Ｓｂ，Ｓｎの上記効果は、鋼板表面のアノード部など、ｐＨが下がった部位での腐食を抑制するためと考えられる。これらの効果は、Ｓｎ，Ｓｂとも０．００１ｍａｓｓ％以上の含有で発現するが、０．３ｍａｓｓ％超えでは、母材靭性およびＨＡＺ部靭性を劣化させるため、それぞれ０．００１〜０．３ｍａｓｓ％の範囲が好ましい。
In addition to the above components, the steel material of the present invention can further contain the following components for the purpose of further improving corrosion resistance.
One or two of Sb: 0.001-0.3 mass% and Sn: 0.001-0.3 mass% Sb is present in the presence of a zinc primer + epoxy coating, in the presence of an epoxy coating, and in a bare state. There is an effect of improving the corrosion resistance of. Sn also has the effect of improving the corrosion resistance in the presence of an epoxy coating and in the bare state. The above effect of Sb and Sn is considered to suppress corrosion at a site where the pH is lowered, such as the anode portion on the steel plate surface. These effects are manifested when both Sn and Sb are contained in an amount of 0.001 mass% or more. However, if the content exceeds 0.3 mass%, the base material toughness and the HAZ part toughness are deteriorated, so 0.001 to 0.3 mass% respectively. A range is preferred.
Ｎｉ：０．００５〜０．２５ｍａｓｓ％、Ｍｏ：０．０１〜０．５ｍａｓｓ％およびＣｏ：０．０１〜１．０ｍａｓｓ％のうちの１種または２種以上
Ｎｉ，Ｍｏ，Ｃｏは、ジンクプライマー＋エポキシ塗膜の存在下、および、裸の状態での耐食性をやや向上し、さらに、Ｍｏは、エポキシ塗膜存在下でも耐食性をやや向上する。したがって、これらの元素は、耐食性をより向上したい場合には、補助的に含有させることができる。Ｎｉ，Ｍｏ，Ｃｏの上記効果は、錆粒子の微細化作用と、さらに、Ｍｏは、錆中にＭｏＯ４ ２−を生成することにより、塩化物イオンが鋼板表面に侵入するのを抑制するためと考えられる。これらの効果は、Ｎｉでは０．００５ｍａｓｓ％以上、Ｍｏでは０．０１ｍａｓｓ％以上、Ｃｏでは０．０１ｍａｓｓ％以上の含有で発現する。しかし、Ｎｉでは０．２５ｍａｓｓ％超え、Ｍｏでは０．５ｍａｓｓ％超え、Ｃｏでは１．０ｍａｓｓ％超え添加しても、その効果が飽和して、経済的にも不利となる。よって、Ｎｉ，Ｍｏ，Ｃｏは、それぞれ上記範囲で含有させるのが好ましい。
One or more of Ni: 0.005-0.25 mass%, Mo: 0.01-0.5 mass% and Co: 0.01-1.0 mass% Ni, Mo, Co are zinc primers + Slightly improves the corrosion resistance in the presence of the epoxy coating and in the bare state, and Mo slightly improves the corrosion resistance even in the presence of the epoxy coating. Therefore, these elements can be supplementarily contained when it is desired to further improve the corrosion resistance. The above-mentioned effects of Ni, Mo, and Co are for reducing the size of rust particles, and further, Mo generates MoO 4 2− in rust, thereby preventing chloride ions from entering the steel sheet surface. it is conceivable that. These effects are manifested when Ni is contained in an amount of 0.005 mass% or more, Mo is 0.01 mass% or more, and Co is 0.01 mass% or more. However, even if Ni exceeds 0.25 mass%, Mo exceeds 0.5 mass%, and Co exceeds 1.0 mass%, the effect is saturated, which is economically disadvantageous. Therefore, Ni, Mo, and Co are preferably contained in the above ranges.
さらに本発明の鋼材は、鋼材の強度を高めたり、および／または、靭性を向上させたりするために、上記成分に加えてさらに、下記の成分を含有することができる。
Ｎｂ：０．００１〜０．１ｍａｓｓ％、Ｔｉ：０．００１〜０．１ｍａｓｓ％、Ｚｒ：０．００１〜０．１ｍａｓｓ％およびＶ：０．００２〜０．２ｍａｓｓ％のうちの１種または２種以上
Ｎｂ，Ｔｉ，Ｚｒ，Ｖは、いずれも、鋼材強度を高める元素であり、必要とする強度に応じて選択して含有することができる。このような効果を得るためには、Ｎｂ，Ｔｉ，Ｚｒはそれぞれ０．００１ｍａｓｓ％以上、Ｖは０．００２ｍａｓｓ％以上含有することが好ましい。しかし、Ｎｂ，Ｔｉ，Ｚｒは０．１ｍａｓｓ％、Ｖは０．２ｍａｓｓ％を超えて添加すると、靭性が低下するため、Ｎｂ，Ｔｉ，Ｚｒ，Ｖは、上記値を上限として添加するのが好ましい。
Furthermore, the steel material of the present invention can further contain the following components in addition to the above components in order to increase the strength of the steel material and / or improve the toughness.
One or two of Nb: 0.001 to 0.1 mass%, Ti: 0.001 to 0.1 mass%, Zr: 0.001 to 0.1 mass%, and V: 0.002 to 0.2 mass% More than seeds Nb, Ti, Zr, and V are all elements that increase the strength of steel materials, and can be selected and contained according to the required strength. In order to obtain such an effect, it is preferable that Nb, Ti, and Zr each contain 0.001 mass% or more, and V contain 0.002 mass% or more. However, when Nb, Ti, Zr is added in an amount of 0.1 mass% and V exceeds 0.2 mass%, the toughness is lowered. Therefore, it is preferable to add Nb, Ti, Zr, V with the above values as the upper limit. .
Ｂ：０．０００２〜０．００３ｍａｓｓ％
Ｂは、鋼材の強度を高める元素であり、必要に応じて含有することができる。上記効果を得るためには、０．０００２ｍａｓｓ％以上含有することが好ましい。しかし、０．００３ｍａｓｓ％を超えて添加すると、靭性が劣化する。よって、Ｂは０．０００２〜０．００３ｍａｓｓ％の範囲で含有するのが好ましい。
B: 0.0002 to 0.003 mass%
B is an element that increases the strength of the steel material and can be contained as required. In order to acquire the said effect, it is preferable to contain 0.0002 mass% or more. However, when it exceeds 0.003 mass%, toughness will deteriorate. Therefore, it is preferable to contain B in the range of 0.0002 to 0.003 mass%.
Ｃa：０．０００２〜０．０１ｍａｓｓ％，ＲＥＭ：０．０００２〜０．０１５ｍａｓｓ％およびＹ：０．０００１〜０．１ｍａｓｓ％のうちの１種または２種以上
Ｃa，ＲＥＭ，Ｙは、いずれも、溶接熱影響部の靭性向上に効果のある元素であり、必要に応じて選択して含有することができる。この効果は、Ｃa：０．０００２ｍａｓｓ％以上、ＲＥＭ：０．０００２ｍａｓｓ％以上、Ｙ：０．０００１ｍａｓｓ％以上の含有で得られるが、Ｃa：０．０１ｍａｓｓ％、ＲＥＭ：０．０１５ｍａｓｓ％、Ｙ：０．１ｍａｓｓ％を超えて添加すると、却って靭性の低下を招くので、Ｃa，ＲＥＭ，Ｙは、それぞれ上記値を上限として含有するのが好ましい。
Ca: 0.0002 to 0.01 mass%, REM: 0.0002 to 0.015 mass%, and Y: 0.0001 to 0.1 mass%, or two or more of Ca, REM, and Y It is an element effective in improving the toughness of the weld heat affected zone, and can be selected and contained as necessary. This effect is obtained when Ca: 0.0002 mass% or more, REM: 0.0002 mass% or more, Y: 0.0001 mass% or more, but Ca: 0.01 mass%, REM: 0.015 mass%, Y: If added in excess of 0.1 mass%, the toughness is reduced, so Ca, REM, and Y preferably each contain the above value as the upper limit.
本発明の鋼材は、上記以外の成分は、Ｆｅおよび不可避的不純物であることが好ましい。ただし、本発明の効果を害しない範囲内であれば、上記以外の成分の含有を拒むものではないことは勿論である。 In the steel material of the present invention, components other than the above are preferably Fe and inevitable impurities. However, as long as it does not impair the effects of the present invention, it is a matter of course that the inclusion of components other than those described above is not rejected.
次に、本発明に係る耐食鋼材の好ましい製造方法について説明する。
上記した成分組成の溶鋼を転炉、電気炉等の通常公知の方法で溶製し、連続鋳造法、造塊法等の通常公知の方法でスラブやビレット等の鋼素材とするのが好ましい。なお、溶鋼に、取鍋精錬や真空脱ガス等の処理を付加しても良いことは言うまでもない。
Next, the preferable manufacturing method of the corrosion-resistant steel material according to the present invention will be described.
It is preferable to melt the molten steel having the above-described component composition by a generally known method such as a converter or an electric furnace and to obtain a steel material such as a slab or billet by a generally known method such as a continuous casting method or an ingot forming method. It goes without saying that treatments such as ladle refining and vacuum degassing may be added to the molten steel.
次いで、上記鋼素材を、好ましくは１０５０〜１２５０℃の温度に加熱したのち所望の寸法形状に熱間圧延するか、あるいは鋼素材の温度が熱間圧延可能な程度に高温である場合には加熱することなく、あるいは均熱する程度で直ちに所望の寸法形状の鋼材に熱間圧延することが好ましい。 Next, the steel material is preferably heated to a temperature of 1050 to 1250 ° C. and then hot-rolled to a desired size or shape, or heated if the steel material is hot enough to be hot-rolled. It is preferable to perform hot rolling immediately to a steel material having a desired size and shape without heating or soaking.
なお、熱間圧延では、強度を確保するために、熱間仕上圧延終了温度および熱間仕上圧延終了後の冷却速度を適正化することが好ましく、熱間仕上圧延終了温度は、７００℃以上、熱間仕上圧延終了後の冷却は、空冷または冷却速度１００℃／ｓ以下の加速冷却を行うことが好ましい。なお、冷却後、再加熱処理を施してもよい。 In hot rolling, in order to ensure strength, it is preferable to optimize the hot finish rolling end temperature and the cooling rate after the hot finish rolling end, and the hot finish rolling end temperature is 700 ° C. or higher, Cooling after hot finish rolling is preferably performed by air cooling or accelerated cooling at a cooling rate of 100 ° C./s or less. Note that, after cooling, reheating treatment may be performed.
表２に示した成分組成を有する鋼を真空溶解炉または転炉で溶製して鋳塊または鋼スラブとし、これらを加熱炉で１１５０℃に加熱し、熱間圧延して２５ｍｍ厚の厚鋼板とし、かくして得られた鋼板について、母材の引張特性および衝撃特性を調査した。また、投入熱量が１５０ｋＪ／ｃｍのサブマージアーク溶接に相当する熱サイクルを付与してＨＡＺ部を再現し、衝撃特性（再現ＨＡＺ衝撃特性）の評価に供した。 Steel having the composition shown in Table 2 is melted in a vacuum melting furnace or converter to form an ingot or steel slab, which is heated to 1150 ° C. in a heating furnace and hot-rolled to obtain a 25 mm thick steel plate The tensile properties and impact properties of the base material were investigated for the steel plates thus obtained. Further, a thermal cycle corresponding to submerged arc welding with an input heat amount of 150 kJ / cm was applied to reproduce the HAZ part, and used for evaluation of impact characteristics (reproduced HAZ impact characteristics).
次に、それぞれの厚鋼板から、５ｍｍｔ×１００ｍｍＷ×２００ｍｍＬおよび５ｍｍｔ×５０ｍｍＷ×１５０ｍｍＬの試験片を採取し、試験片表面にショットブラスト後、以下の条件Ａ〜Ｃの表面処理を施し、暴露試験片を作製した。
条件Ａ：試験片表面に、ジンクプライマー（約１５μｍ）とタールエポキシ樹脂塗料（約２００μｍ）の２層被膜を形成
条件Ｂ：試験片表面に、タールエポキシ樹脂塗料（約２００μｍ）の単層被膜を形成
条件Ｃ：試験片表面にショットブラストしたままの裸状態（防食被膜なし）
なお、塗膜を有する上記条件ＡおよびＢの試験片には、塗膜の上からカッターナイフで地鉄表面まで達する８０ｍｍ長さのスクラッチ疵を一文字状に付与した。
Next, test pieces of 5 mmt × 100 mmW × 200 mmL and 5 mmt × 50 mmW × 150 mmL were collected from each thick steel plate, shot blasted on the surface of the test piece, and then subjected to surface treatment under the following conditions A to C, and exposed test pieces Was made.
Condition A: A two-layer coating of zinc primer (about 15 μm) and tar epoxy resin paint (about 200 μm) is formed on the surface of the test piece. Condition B: A single layer coating of tar epoxy resin coating (about 200 μm) is formed on the surface of the test piece. Formation condition C: bare state (no anticorrosion coating) with shot blasting on the surface of the test piece
In addition, to the test piece of the said conditions A and B which have a coating film, the 80 mm length scratch scissors which reach | attain to a surface iron surface with a cutter knife from the top of the coating film was provided in the shape of a letter.
その後、これらの試験片を、実船のバラストタンクの上甲板裏に装着し、暴露試験に供した。なお、この暴露試験の期間は３年間であり、バラストタンクの腐食環境は、バラストタンク内に海水が入っている期間が約２０日、海水が入っていない期間が約２０日を１サイクルとして、これを繰り返すものであった。また、暴露試験における耐食性の評価は、塗膜を有する条件ＡおよびＢの試験片については、スクラッチ疵の周囲に発生した塗膜膨れ面積を測定し、また、塗膜を有しない条件Ｃの試験片については、試験後、脱錆し、その脱錆した試験片重量と試験前重量の変化量（減少量）から平均板厚減少量を算出し、これらの結果を、耐食性向上元素を特に含まないＮｏ．２１の鋼をベース鋼（１００）として、それに対する各試験片の比率を算出し、評価した。 Thereafter, these test pieces were mounted on the upper deck of the actual ballast tank and subjected to an exposure test. The duration of this exposure test is 3 years, and the corrosive environment of the ballast tank is defined as one cycle of about 20 days when seawater is in the ballast tank and about 20 days when seawater is not contained. This was repeated. Corrosion resistance in the exposure test was evaluated by measuring the area of the swollen area of the coating around the scratch ridge for the test pieces of conditions A and B having a coating film, and the test of the condition C having no coating film. For the piece, after the test, it was derusted, and the average sheet thickness reduction amount was calculated from the change amount (reduction amount) of the derusted test piece weight and the pre-test weight, and these results included elements that improve corrosion resistance. No. 21 steel was used as the base steel (100), and the ratio of each specimen was calculated and evaluated.
表３に引張試験、衝撃試験の結果を、また、表４に暴露２年および暴露３年の結果を示した。表４の暴露３年の結果から、本発明の成分組成を満たす発明例のＮｏ．１〜２０の鋼は、条件Ａ〜Ｃのいずれの試験片でも、ベース鋼（Ｎｏ．２１）に対する塗膜膨れ面積および板厚減少量が５０％以下であり、良好な耐食性を有していることがわかる。なお、Ｎｏ．２０の鋼は、暴露２年の結果では、ジンクプライマー＋タールエポキシ塗膜条件でベース鋼比が７３％であったが、暴露３年の結果では４２％となり、Ｗ，Ｃｒの耐食効果が発現している。
これに対して、本発明の成分組成を満たさないＮｏ．２２〜２４の鋼は、ベース鋼（Ｎｏ．２１）より耐食性が向上していても、ベース鋼に対する比率が５０％超えの条件があり、また、Ｎｏ．２６では、Ａｌが上限値を超えるため、全ての条件で耐食性が劣化している。なお、Ｎｏ．２５、２７の鋼については、ベース鋼に対する耐食性の比率が５０％以下になっているが、溶接部の衝撃特性が大きく劣化している。
Table 3 shows the results of the tensile test and impact test, and Table 4 shows the results of exposure for 2 years and exposure for 3 years. From the results of 3 years of exposure shown in Table 4, No. of the invention example satisfying the component composition of the present invention. Steel Nos. 1 to 20 have good corrosion resistance in any test piece under conditions A to C, in which the film swelling area and the plate thickness reduction amount with respect to the base steel (No. 21) are 50% or less. I understand that. In addition, No. As for the steel of No. 20, the base steel ratio was 73% under the condition of zinc primer + tar epoxy coating in the result of exposure 2 years, but it was 42% in the result of exposure 3 years, and the corrosion resistance effect of W and Cr was expressed. is doing.
On the other hand, No. which does not satisfy the component composition of the present invention. Steels Nos. 22 to 24 have a condition that the ratio to the base steel exceeds 50% even though the corrosion resistance is higher than that of the base steel (No. 21). In No. 26, since Al exceeds the upper limit, the corrosion resistance is deteriorated under all conditions. In addition, No. For steels 25 and 27, the ratio of the corrosion resistance to the base steel is 50% or less, but the impact characteristics of the welded portion are greatly degraded.
本発明の船舶用耐食鋼材は、海水による腐食環境下で優れた耐食性を示すので、船舶のバラストタンクだけでなく、他の類似の腐食環境で使用される用途にも用いることができる。 The marine corrosion resistant steel material of the present invention exhibits excellent corrosion resistance in a corrosive environment caused by seawater, so that it can be used not only for marine ballast tanks but also for other similar corrosive environments.
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| JP2010007108A (en) * | 2008-06-25 | 2010-01-14 | Sumitomo Metal Ind Ltd | Steel material covered with heavy corrosion-preventive coating, marine structure, steel pipe pile, steel plank and steel pipe plank |
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