JP2007247850A - Cylindrical roller bearing with aligning ring for dryer roll - Google Patents

Cylindrical roller bearing with aligning ring for dryer roll Download PDF

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JP2007247850A
JP2007247850A JP2006074907A JP2006074907A JP2007247850A JP 2007247850 A JP2007247850 A JP 2007247850A JP 2006074907 A JP2006074907 A JP 2006074907A JP 2006074907 A JP2006074907 A JP 2006074907A JP 2007247850 A JP2007247850 A JP 2007247850A
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Prior art keywords
ring
spacer
cylindrical roller
roller bearing
outer ring
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Takuya Ozu
琢也 小津
Takashi Yagi
隆司 八木
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C23/00Bearings for exclusively rotary movement adjustable for aligning or positioning
    • F16C23/06Ball or roller bearings
    • F16C23/08Ball or roller bearings self-adjusting
    • F16C23/082Ball or roller bearings self-adjusting by means of at least one substantially spherical surface
    • F16C23/084Ball or roller bearings self-adjusting by means of at least one substantially spherical surface sliding on a complementary spherical surface

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Support Of The Bearing (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Rolling Contact Bearings (AREA)
  • Paper (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a cylindrical roller bearing with aligning ring for dryer roll, high in load rating and with reduced surface damage of rollers. <P>SOLUTION: The cylindrical roller bearing with aligning ring for dryer roll comprises: an inner ring 12; an outer ring 14 having an outer peripheral face in a projecting spherical shape; an aligning ring 20 including the outer ring 14 and having an inner diameter face in a recessed spherical shape; a plurality of rollers 16 rotatably interposed between an inner ring raceway surface and an outer ring raceway surface; and spacers 18 interposed between adjacent rollers 16. Extended parts 18b having a face facing a roller end surface 16b are disposed at both ends in an axial direction of each spacer 18. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、抄紙機のドライヤロールの支持に好適な調心輪付き円筒ころ軸受に関する。   The present invention relates to a cylindrical roller bearing with a centering ring suitable for supporting a dryer roll of a paper machine.

特許文献1に、抄紙機のドライヤロールの構造と特徴が開示されており、その支持軸受としては、定格荷重が高く、調心性を有する自動調心ころ軸受が使用されている。すなわち、図6に示すように、ドライヤロールは、円筒状のロール胴部1と、ロール胴部1の両端を密閉する鏡板2を有する一対のロールネック部3、4よりなり、各ロールネック部3、4を自動調心ころ軸受5で回転自在に支持させてある。ロール胴部1の中心には、ドライヤロールを内部加熱するための蒸気導入管6が、一方のロールネック部3を通して配管されている。蒸気導入管6には多数の孔7が設けてあり、これらの孔7から蒸気が噴出してロール胴部1を加熱する。蒸気が凝縮した水は汲み上げ車8で汲み上げ、配水管9で外部に排出するようになっている。汲み上げ車8の代わりにサイフォンを用いたドライヤロールもある。   Patent Document 1 discloses the structure and characteristics of a dryer roll of a paper machine, and as a support bearing there is used a self-aligning roller bearing having a high rated load and having aligning properties. That is, as shown in FIG. 6, the dryer roll is composed of a cylindrical roll body 1 and a pair of roll neck parts 3 and 4 having end plates 2 that seal both ends of the roll body 1, and each roll neck part. 3 and 4 are rotatably supported by the self-aligning roller bearing 5. In the center of the roll body 1, a steam introduction pipe 6 for internally heating the dryer roll is piped through one roll neck part 3. A number of holes 7 are provided in the steam introduction pipe 6, and steam is ejected from these holes 7 to heat the roll body 1. The water condensed with the steam is pumped up by a pumping vehicle 8 and discharged to the outside through a water distribution pipe 9. There is also a dryer roll that uses a siphon instead of the pump 8.

図7は、ロールネック部3側の軸受部を拡大して示す。自動調心ころ軸受5は、内輪20の外周面に形成した複列の軌道24と、外輪26の内周面に形成した球面軌道28との間に、保持器32で所定間隔に保持した複列のたる形のころ30を転動自在に介在させたものである。内輪22はテーパ孔を有し、テーパスリーブ36を介してロールネック部3に嵌合させてある。外輪26はハウジング34の内周面と嵌合させてある。   FIG. 7 shows an enlarged view of the bearing portion on the roll neck portion 3 side. The self-aligning roller bearing 5 is composed of a plurality of rows of rollers 24 formed on the outer peripheral surface of the inner ring 20 and a spherical track 28 formed on the inner peripheral surface of the outer ring 26. Rollers 30 in a row of rows are interposed so as to roll freely. The inner ring 22 has a tapered hole and is fitted to the roll neck portion 3 via a tapered sleeve 36. The outer ring 26 is fitted to the inner peripheral surface of the housing 34.

ドライヤロールは高温の蒸気によって内部が加熱されるため、ロールは軸方向に熱膨張する。自動調心ころ軸受を使用する場合、熱膨張を逃がすためには、軸受の外径面とハウジングの内径面を滑らせるか、ハウジング自体を軸方向に自由に動く構造にする必要がある。後者は装置が高価になるため、前者の採用が一般的であるが、その場合、長期の使用によってハウジングの内径面が磨耗し、軸受がスムーズに滑らなくなる。その結果、軸受に異常なアキシャル荷重が作用し、軸受、ひいては装置全体の短寿命につながるおそれがある。そのため、ドライヤロールの支持軸受には、自動調心ころ軸受の調心性と、円筒ころ軸受のアキシャル方向への移動能力を兼ね備えた、調心輪付き円筒ころ軸受が多用されるようになってきている。   Since the inside of the dryer roll is heated by high-temperature steam, the roll is thermally expanded in the axial direction. When a self-aligning roller bearing is used, in order to escape thermal expansion, it is necessary to slide the outer diameter surface of the bearing and the inner diameter surface of the housing, or to make the housing itself move freely in the axial direction. Since the latter is expensive, the former is generally adopted. In this case, the inner diameter surface of the housing is worn by long-term use, and the bearing does not slide smoothly. As a result, an abnormal axial load acts on the bearing, which may lead to a short life of the bearing and thus the entire device. For this reason, cylindrical roller bearings with aligning rings, which have both the aligning property of spherical roller bearings and the ability to move in the axial direction of cylindrical roller bearings, are increasingly used as support bearings for dryer rolls. Yes.

特許文献2に記載された調心輪付きころ軸受は、図8に示すように、複列円すいころ軸受の外周に調心輪を付加した構造である。すなわち、一対の内輪2と、外輪4と、2列の円すいころ6と、保持器8と、調心輪10とを主要な構成要素としている。内輪2は間座を介して軸方向に直列に並べてあり、それぞれ外周に軌道が形成してある。外輪4は内周に2列の軌道が形成してあり、外周面は部分球面状である。内輪2の軌道と外輪4の軌道との間に2列の円すいころ6が介在させてある。各列の円すいころ6は保持器8で所定間隔に保持される。調心輪10は、部分球面状内周面で外輪4の部分球面状外周面と球面接触している。したがって、外輪4と調心輪10との間で調心作用を発揮することができる。   As shown in FIG. 8, the roller bearing with a centering ring described in Patent Document 2 has a structure in which a centering ring is added to the outer periphery of the double-row tapered roller bearing. That is, a pair of inner ring 2, outer ring 4, two rows of tapered rollers 6, cage 8, and aligning ring 10 are main components. The inner rings 2 are arranged in series in the axial direction via a spacer, and a track is formed on the outer periphery thereof. The outer ring 4 is formed with two rows of tracks on the inner periphery, and the outer peripheral surface is a partial spherical surface. Two rows of tapered rollers 6 are interposed between the track of the inner ring 2 and the track of the outer ring 4. The tapered rollers 6 in each row are held at a predetermined interval by a cage 8. The aligning ring 10 is in spherical contact with the partial spherical outer peripheral surface of the outer ring 4 at the partial spherical inner peripheral surface. Therefore, the aligning action can be exhibited between the outer ring 4 and the aligning ring 10.

特許文献3には保持器に代えて間座を採用した円筒ころ軸受が記載されている。
特開2000−248485号公報 特開2004−257433号公報 特許第3549530号公報
Patent Document 3 describes a cylindrical roller bearing that employs a spacer instead of a cage.
JP 2000-248485 A JP 2004-257433 A Japanese Patent No. 3549530

調心輪付き円筒ころ軸受は、内輪や外輪のほかに調心輪を設けるスペースを要するため、ころ径を大きくすることができず、同サイズの自動調心ころ軸受よりも定格荷重が大きく劣る。ここで、ドライヤロールの回転速度は比較的低速であるため、調心輪付き円筒ころ軸受は、総転動体軸受とすることで定格荷重を増大させることもできるが、総転動体軸受は隣り合うころ同士が逆回転で接触するため、ころにスミアリングと呼ばれる表面損傷を引き起こすおそれがあり、一般的には使用されていない。とくに、上述の高温環境下においては、支持軸受の潤滑油の粘度が低下し、転がり面において油膜が形成されにくく、表面損傷が発生しやすい傾向にある。さらに、総転動体軸受は保持器がないため、外輪または内輪のいずれか一方を取り外すところが脱落してしまうため、調心輪+外輪+ころのサブアセンブリと内輪(または、内輪+ころのサブアセンブリと調心輪+外輪のサブアセンブリ)を装置に別々に取り付けることができず、取り扱い性もよくない。   Cylindrical roller bearings with aligning rings require a space to provide aligning rings in addition to the inner and outer rings, so the roller diameter cannot be increased, and the rated load is significantly inferior to that of self-aligning roller bearings of the same size. . Here, since the rotational speed of the dryer roll is relatively low, the cylindrical roller bearing with a centering ring can increase the rated load by using a total rolling element bearing, but the total rolling element bearings are adjacent to each other. Since the rollers contact with each other by reverse rotation, there is a risk of causing surface damage called smearing on the rollers, which is not generally used. In particular, in the above-described high temperature environment, the viscosity of the lubricating oil of the support bearing decreases, and an oil film is hardly formed on the rolling surface, and surface damage tends to occur. In addition, since the rolling element bearing does not have a cage, the place where either the outer ring or the inner ring is removed falls off, so the aligning ring + outer ring + roller subassembly and inner ring (or inner ring + roller subassembly) And aligning ring + outer ring sub-assembly) cannot be separately attached to the device, and handling is not good.

特許文献3に記載された円筒ころ軸受では、間座の動きを内輪および外輪の軌道面とつば側面とによって規制するため、必然的にころの径方向断面と同程度の大きさの間座を介在させることになり、ころ間に多くの潤滑剤を保持できないほか、運転中の熱膨張によって間座が軌道輪のつば側面間で突っ張るおそれがある。さらに、間座を内輪または外輪の軌道面に摺動させるため、転がり面における円滑な油膜形成が損なわれるおそれがある。   In the cylindrical roller bearing described in Patent Document 3, since the movement of the spacer is restricted by the raceway surface and the flange side surface of the inner ring and the outer ring, a spacer having a size approximately equal to the radial cross section of the roller is inevitably provided. In addition to being able to hold a large amount of lubricant between the rollers, there is a risk that the spacer will stretch between the flange side surfaces of the raceway ring due to thermal expansion during operation. Furthermore, since the spacer is slid on the raceway surface of the inner ring or the outer ring, there is a possibility that smooth oil film formation on the rolling surface is impaired.

本発明の主要な目的は、定格荷重が高く、ころの表面損傷を軽減したドライヤロール用調心輪付き円筒ころ軸受を提供することにある。   A main object of the present invention is to provide a cylindrical roller bearing with a centering ring for a dryer roll which has a high rated load and reduces surface damage of the roller.

本発明のドライヤロール用調心輪付き円筒ころ軸受は、内輪と、外径面が凸球面状の外輪と、外輪を内包し内径面が凹球面状の調心輪と、内輪軌道面と外輪軌道面との間に転動自在に介在する複数のころと、隣り合うころ間に間座を具備する調心輪付き円筒ころ軸受において、前記間座の軸方向両端にころ端面と向き合う拡張部を設けたことを特徴とするものである。このような構成を採用することで、より多くのころを軸受に組み込むことができ、定格荷重の高い調心輪付き円筒ころ軸受を提供することができる。さらに、総転動体軸受と異なり、隣り合うころの接触を回避することができ、ころ同士が逆回転で摺動することがないため、ころの自転が阻害されにくく、かじりやスミアリングといった表面損傷を大幅に軽減することができる。   The cylindrical roller bearing with an aligning ring for a dryer roll according to the present invention includes an inner ring, an outer ring having a convex spherical outer surface, an aligning wheel having an outer ring and a concave spherical inner surface, an inner ring raceway surface and an outer ring. In a cylindrical roller bearing with a centering ring that includes a plurality of rollers that are freely rollable between the raceway surface and a spacer between adjacent rollers, an extension that faces the roller end surface at both axial ends of the spacer Is provided. By adopting such a configuration, more rollers can be incorporated in the bearing, and a cylindrical roller bearing with a centering ring having a high rated load can be provided. In addition, unlike total rolling element bearings, it is possible to avoid contact between adjacent rollers, and the rollers do not slide in reverse rotation, so that the rotation of the rollers is not easily inhibited, and surface damage such as galling and smearing. Can be greatly reduced.

また、間座の軸方向両端にころ端面と向かい合う面をもった拡張部を設けることで、間座の軸方向の動きを拡張部ところ端面とで規制することができる。半径方向の動きは、ころ転動面または内輪つば外径もしくは外輪つば内径にて規制することができる。すなわち、間座の移動規制手段として内輪や外輪の軌道面やつば側面を使用しないため、隣り合うころ間において、間座を広域にわたって介在させる必要がなく、ころ間に多くの潤滑剤を保持させることができる。また、軸受が高温にさらされても、間座の拡張部ところ端面との間のすきまがつぶれることもない。さらに、間座を内輪つば外径または外輪つば内径に案内させる場合、拡張部はその案内面積を拡大する効果をも発揮するため、案内面において油膜が形成されやすくなる。   In addition, by providing the extension portions having surfaces facing the roller end surfaces at both ends in the axial direction of the spacer, the movement of the spacers in the axial direction can be restricted by the extension portions and the end surfaces. The radial movement can be regulated by the roller rolling surface, the inner ring collar outer diameter or the outer ring collar inner diameter. That is, since the raceway surface and the collar side surface of the inner ring and outer ring are not used as spacer movement restricting means, it is not necessary to interpose the spacer over a wide area between adjacent rollers, and a large amount of lubricant is held between the rollers. be able to. Further, even when the bearing is exposed to a high temperature, the gap between the extended portion of the spacer and the end surface is not crushed. Furthermore, when the spacer is guided to the outer diameter of the inner ring collar or the inner diameter of the outer ring collar, the expansion portion also exerts an effect of expanding the guide area, so that an oil film is easily formed on the guide surface.

請求項2の発明は、請求項1のドライヤロール用調心輪付き円筒ころ軸受において、間座のころ転動面と向き合う面がころのピッチ円を跨いで延在する凹形状であり、かつ、間座が内輪つば外径面または外輪つば内径面によって案内され、隣り合うころで間座を挟み込んだとき、間座と前記内輪つば外径面または外輪つば内径面との間にすきまがあることを特徴とするものである。軌道面上で間座をころで挟み込むと、凹形状の底を接触位置として間座の軸受半径方向における位置が決まる。そのとき、間座と軌道輪との間にすきまがあるように設定することで、間座が隣り合うころによって軌道輪に押し付けられる状態を回避することができる。すなわち、上記設定により間座は基本的にはころ案内となり、軸受の円周方向すきまに位置する間座だけが隣り合うころの拘束から解放され、回転速度が高い場合には外輪つば内径面に、低い場合にはころに案内される仕様となる。解放された間座には、自重、遠心力以外に軸受半径方向の力が作用しないため、間座の案内面における発熱や磨耗を軽減させることができる。   The invention according to claim 2 is a cylindrical roller bearing with a centering ring for dryer rolls according to claim 1, wherein the surface of the spacer facing the roller rolling surface extends in a concave shape across the pitch circle of the roller, and The spacer is guided by the inner ring collar outer diameter surface or the outer ring collar inner diameter surface, and when the spacer is sandwiched between adjacent rollers, there is a clearance between the spacer and the inner ring collar outer diameter surface or the outer ring collar inner diameter surface. It is characterized by this. When the spacer is sandwiched between rollers on the raceway surface, the position of the spacer in the bearing radial direction is determined with the concave bottom as a contact position. At that time, by setting so that there is a gap between the spacer and the bearing ring, it is possible to avoid a state in which the spacer is pressed against the bearing ring by adjacent rollers. That is, with the above settings, the spacer is basically a roller guide, and only the spacer located in the circumferential clearance of the bearing is released from the restraint of the adjacent roller. If it is low, the specification is guided to the rollers. Since the released spacer has no force in the bearing radial direction other than its own weight and centrifugal force, heat generation and wear on the guide surface of the spacer can be reduced.

請求項3の発明は、請求項1または2のドライヤロール用調心輪付き円筒ころ軸受において、前記間座の外輪つば内径面と向き合う面が、外輪つば内径の曲率半径よりも小さい曲率半径の凸曲面であることを特徴とするものである。また、請求項4の発明は、請求項1または2のドライヤロール用調心輪付き円筒ころ軸受において、前記間座の内輪つば外径面と向き合う面が、内輪つば外径の曲率半径よりも大きい曲率半径の凹曲面であることを特徴とするものである。このような構成を採用することで、いわゆる「くさび膜効果」(運動方向に狭まっているくさび状のすきまに、流体が粘性によって引き込まれて圧力すなわち負荷能力を発生する効果)が得られ、間座の案内面における発熱や磨耗を軽減させることができる。   According to a third aspect of the present invention, in the cylindrical roller bearing with a centering ring for a dryer roll according to the first or second aspect, the surface of the spacer facing the inner ring surface of the outer ring collar has a smaller radius of curvature than the radius of curvature of the outer ring collar inner diameter. It is a convex curved surface. According to a fourth aspect of the present invention, in the cylindrical roller bearing with a centering ring for a dryer roll according to the first or second aspect, the surface of the spacer facing the outer ring surface of the inner ring collar is more than the radius of curvature of the outer diameter of the inner ring collar. It is a concave curved surface having a large curvature radius. By adopting such a configuration, a so-called “wedge film effect” (an effect in which fluid is drawn into the wedge-shaped gap narrowing in the moving direction by viscosity to generate pressure, that is, load capacity) is obtained. Heat generation and wear on the seat guide surface can be reduced.

請求項5の発明は、請求項1ないし4のいずれかの攪拌機用調心輪付き円筒ころ軸受において、ころと間座でキーストン効果を発揮することを特徴とするものである。このような構成を採用することで、内輪を取り外してもころおよび間座が脱落しない仕様を作り出すことができ、内輪の別体組み付けが可能となる。すなわち、あらかじめ内輪を軸に、調心輪と外輪ところのサブアセンブリをハウジングに取り付け、軸ごと内輪を挿入するといった組み付けが可能となる。すなわち、従来の保持器付き円筒ころ軸受同様の組み付けが可能となる。   According to a fifth aspect of the present invention, in the cylindrical roller bearing with an aligning ring for agitator according to any one of the first to fourth aspects, the keystone effect is exhibited by the roller and the spacer. By adopting such a configuration, it is possible to create a specification in which the rollers and the spacer are not dropped even when the inner ring is removed, and the inner ring can be assembled separately. In other words, it is possible to assemble the inner ring with the inner ring as a shaft, the aligning ring and the outer ring sub-assemblies attached to the housing in advance, and the inner ring inserted with the shaft. That is, the same assembly as a conventional cylindrical roller bearing with a cage is possible.

請求項6の発明は、請求項1ないし5のいずれかのドライヤロール用調心輪付き円筒ころ軸受において、内輪と外輪ところに耐熱処理が施してあることを特徴とするものである。このような構成を採用することで、高温雰囲気下における軸受の寸法変化を抑えることができる。耐熱処理の具体例としては、焼入れ後に高温焼戻しすることが挙げられる。   A sixth aspect of the present invention is the cylindrical roller bearing with a centering ring for dryer roll according to any one of the first to fifth aspects, wherein the inner ring and the outer ring are heat-treated. By adopting such a configuration, it is possible to suppress changes in the dimensions of the bearing in a high temperature atmosphere. As a specific example of the heat treatment, high-temperature tempering after quenching can be mentioned.

請求項7の発明は、請求項1ないし6のいずれかのドライヤロール用調心輪付き円筒ころ軸受において、間座をポリフェニールサルファイド、ポリエーテルサルホン、ポリエーテルエーテルケトンからなる群より選ばれる樹脂で形成したことを特徴とするものである。このような構成を採用することで、ころ転動面のかじりやスミアリングといった表面損傷を大幅に軽減することができる。樹脂材は間座の製作上好適であるだけでなく、一般的に優れた自己潤滑性を含浸させることができるため、ころ転動面と円滑に摺動する。なかでも、ポリフェニールサルファイド、ポリエーテルサルホン、ポリエーテルエーテルケトンは耐熱性および耐油性に優れており、高温雰囲気下における強度低下を抑えることができる。   The invention according to claim 7 is the cylindrical roller bearing with a centering ring for dryer roll according to any one of claims 1 to 6, wherein the spacer is selected from the group consisting of polyphenyl sulfide, polyether sulfone, and polyether ether ketone. It is formed by resin. By adopting such a configuration, surface damage such as galling or smearing of the roller rolling surface can be greatly reduced. The resin material is not only suitable for the production of the spacer, but generally can be impregnated with excellent self-lubricating properties, so that it smoothly slides on the roller rolling surface. Among these, polyphenyl sulfide, polyether sulfone, and polyether ether ketone are excellent in heat resistance and oil resistance, and can suppress a decrease in strength in a high temperature atmosphere.

請求項8の発明は、請求項1ないし6のいずれかのドライヤロール用調心輪付き円筒ころ軸受において、間座を焼結合金で形成したことを特徴とするものである。このような構成を採用することで、ころ転動面のかじりやスミアリングといった表面損傷を大幅に軽減することができる。焼結合金は上述の樹脂と同様、間座の製作上好適であるほか、その気孔に潤滑剤を含浸させることができるため、ころ転動面と円滑に摺動する。さらに、線膨張係数が比較的小さいため、高温雰囲気下における熱膨張を抑えることができる。   According to an eighth aspect of the present invention, in the cylindrical roller bearing with an aligning ring for a dryer roll according to any one of the first to sixth aspects, the spacer is formed of a sintered alloy. By adopting such a configuration, surface damage such as galling or smearing of the roller rolling surface can be greatly reduced. Similar to the above-mentioned resin, the sintered alloy is suitable for the production of the spacer, and since the pores can be impregnated with the lubricant, the sintered alloy slides smoothly on the roller rolling surface. Furthermore, since the linear expansion coefficient is relatively small, thermal expansion in a high temperature atmosphere can be suppressed.

本発明によれば、抄紙機のドライヤロールの支持軸受として、定格荷重が高く、ころの表面損傷を軽減した調心輪付き円筒ころ軸受を提供することができ、抄紙機の長寿命化、信頼性向上に貢献することができる。   According to the present invention, it is possible to provide a cylindrical roller bearing with a centering ring that has a high rated load and reduces roller surface damage as a support bearing for a dryer roll of a paper machine. Can contribute to the improvement of performance.

以下、図面に従って本発明の実施の形態について説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1に示す調心輪付き円筒ころ軸受は、内輪12と外輪14と円筒ころ16と間座18と調心輪20を主要な構成要素としている。内輪12は円筒状で、その円筒形の外周面が軌道面となっている。外輪14は両つば付きで、軌道の両側につばが形成してある。円筒ころ16は内輪12の軌道と外輪14の軌道との間で転動自在で、転動面を符号16aで指してある。円筒ころ16の端面16bは外輪14のつばの内側面と接触する。外輪14の外周面は部分球面状で、一方、調心輪20の内周面も部分球面状で、両者は球面嵌合している。内輪12と外輪14と円筒ころ16に耐熱処理、たとえば焼入れ後に高温焼戻しを施すことにより、高温雰囲気下における軸受の寸法変化を抑えることができる。   The cylindrical roller bearing with aligning ring shown in FIG. 1 includes an inner ring 12, an outer ring 14, a cylindrical roller 16, a spacer 18, and an aligning ring 20 as main components. The inner ring 12 is cylindrical, and the outer peripheral surface of the cylindrical shape is a raceway surface. The outer ring 14 has both collars, and collars are formed on both sides of the track. The cylindrical roller 16 can roll between the track of the inner ring 12 and the track of the outer ring 14, and the rolling surface is indicated by reference numeral 16a. The end surface 16b of the cylindrical roller 16 is in contact with the inner surface of the collar of the outer ring 14. The outer peripheral surface of the outer ring 14 is partially spherical, while the inner peripheral surface of the aligning ring 20 is also partially spherical, and the two are spherically fitted. By subjecting the inner ring 12, the outer ring 14 and the cylindrical roller 16 to a heat-resistant treatment, for example, high temperature tempering after quenching, it is possible to suppress changes in the dimensions of the bearing in a high temperature atmosphere.

隣り合う円筒ころ16間に間座18が介在させてある。間座18は概ね板状で、円筒ころ16の転動面16aと接触する面、すなわち、ころ接触面を符号18aで指してある。ころ接触面18aの断面形状は、円筒ころ16の転動面16aを受け入れる凹形状、たとえば凹円弧状である。軸受に組み込んだ状態で、間座18のころ接触面18aは円筒ころ16のピッチ円を跨いで軸受半径方向に延在する。したがって、間座18は円筒ころ16だけで案内することができるが、以下の実施例においては、図4に示すとおり、外輪14のつばの内径面に案内させる仕様について説明する。   A spacer 18 is interposed between the adjacent cylindrical rollers 16. The spacer 18 is generally plate-shaped, and a surface that contacts the rolling surface 16a of the cylindrical roller 16, that is, a roller contact surface is indicated by reference numeral 18a. The cross-sectional shape of the roller contact surface 18a is a concave shape that receives the rolling surface 16a of the cylindrical roller 16, for example, a concave arc shape. When assembled in the bearing, the roller contact surface 18a of the spacer 18 extends in the bearing radial direction across the pitch circle of the cylindrical roller 16. Therefore, the spacer 18 can be guided only by the cylindrical roller 16, but in the following embodiment, as shown in FIG. 4, a specification for guiding the spacer 18 to the inner diameter surface of the collar of the outer ring 14 will be described.

図2に示すように、間座18の長手方向の両端に拡張部18bが形成してあり、互いに対向する拡張部18bの内側面は、軸受に組み込んだ状態では円筒ころ16の端面16bと向かい合う。そうして、間座18の拡張部18bと円筒ころ16との干渉により、間座18の軸受軸方向の移動が規制される。間座18の拡張部18の上面、つまり軸受に組み込んだ状態で軸受の半径方向外側を向く面は、図4に示すとおり、外輪14のつばの内径面と向かい合う。そして、上に述べたとおり、軸受の運転中、間座18は外輪14のつばの内径面によって案内される。間座18の外輪14のつば内径面と向き合う面は凸曲面であり、その曲率半径は外輪14のつば内径面の曲率半径よりも小さく設定してある。そのため、間座18と外輪14のつばとの間に潤滑油のくさび膜効果が発生し、間座18の磨耗を軽減させる。なお、軸受の円周方向を向いた拡張部18bの端縁には、外輪14のつば内径面とのエッジ接触を避けるため、面取りを設けるのが望ましい。   As shown in FIG. 2, extended portions 18 b are formed at both ends in the longitudinal direction of the spacer 18, and the inner surfaces of the extended portions 18 b facing each other face the end surface 16 b of the cylindrical roller 16 in a state where they are assembled in the bearing. . Thus, the movement of the spacer 18 in the bearing axial direction is restricted by the interference between the extended portion 18 b of the spacer 18 and the cylindrical roller 16. The upper surface of the expansion portion 18 of the spacer 18, that is, the surface facing the radially outer side of the bearing when incorporated in the bearing faces the inner diameter surface of the collar of the outer ring 14 as shown in FIG. 4. As described above, the spacer 18 is guided by the inner diameter surface of the collar of the outer ring 14 during operation of the bearing. The surface of the spacer 18 facing the inner diameter surface of the outer ring 14 is a convex curved surface, and its radius of curvature is set smaller than the radius of curvature of the inner diameter surface of the outer ring 14. Therefore, a wedge film effect of the lubricating oil is generated between the spacer 18 and the collar of the outer ring 14, and wear of the spacer 18 is reduced. In addition, it is desirable to provide chamfering at the edge of the extended portion 18b facing the circumferential direction of the bearing in order to avoid edge contact with the flange inner diameter surface of the outer ring 14.

間座18のころ接触面18aは円筒ころ16のピッチ円を跨いで延在する凹形状であり、かつ、間座18が外輪14のつば内径面によって案内される。この場合、外輪14の軌道面上で間座18を円筒ころ16で挟み込むと、凹形状のころ接触面18aの底を接触位置として間座18の軸受半径方向における位置が決まる。そのとき、間座18と軌道輪ここでは外輪14のつば内径面との間にすきまSr(図4)があるように設定することで、図3に示すような、間座18が隣り合う円筒ころ16によって軌道輪14に押し付けられる状態を回避することができる。すなわち、上記設定により間座18は基本的にはころ案内となり、軸受の円周方向すきまに位置する間座18だけが隣り合う円筒ころ16の拘束から解放され、回転速度が高い場合には外輪14のつば内径面に、低い場合にはころに案内される仕様となる。解放された間座18には、自重、遠心力以外に軸受半径方向の力が作用しないため、間座18の案内面(内輪つば外径面または外輪つば内径面と接触する面)における発熱や磨耗が軽減する。   The roller contact surface 18 a of the spacer 18 has a concave shape extending across the pitch circle of the cylindrical roller 16, and the spacer 18 is guided by the flange inner diameter surface of the outer ring 14. In this case, when the spacer 18 is sandwiched between the cylindrical rollers 16 on the raceway surface of the outer ring 14, the position of the spacer 18 in the bearing radial direction is determined with the bottom of the concave roller contact surface 18a as the contact position. At that time, by setting so that there is a clearance Sr (FIG. 4) between the spacer 18 and the inner ring surface of the race ring, here the outer ring 14, the cylinder 18 adjacent to the spacer 18 as shown in FIG. A state where the roller 16 is pressed against the race ring 14 can be avoided. That is, the spacer 18 basically serves as a roller guide by the above setting, and only the spacer 18 located in the circumferential clearance of the bearing is released from the restraint of the adjacent cylindrical roller 16, and when the rotational speed is high, the outer ring In the inner diameter surface of the collar 14, the specification is such that it is guided to the rollers when it is low. Since no force in the bearing radial direction acts on the released spacer 18 other than its own weight and centrifugal force, heat generation at the guide surface of the spacer 18 (the surface contacting the inner diameter surface of the inner ring collar or the inner diameter surface of the outer ring collar) Wear is reduced.

図4に示すように、外輪案内の場合、間座18の、外輪14のつば内径面と向き合う面を、外輪14のつば内径面の曲率半径R2よりも小さい曲率半径R1の凸曲面とするのが好ましい。また、図示は省略するが、内輪案内の場合、間座18の、内輪12のつば外径面と向き合う面を、内輪12のつば外径面の曲率半径よりも大きい曲率半径の凹曲面とするのが好ましい。このような構成を採用することにより、いわゆる「くさび膜効果」(運動方向に狭まっているくさび状のすきまに、流体が粘性によって引き込まれて圧力すなわち負荷能力を発生する効果)が得られ、間座18の案内面(内輪つば外径面または外輪つば内径面と接触する面)における発熱や磨耗が軽減する。   As shown in FIG. 4, in the case of the outer ring guide, the surface of the spacer 18 that faces the inner diameter surface of the outer ring 14 is a convex curved surface having a curvature radius R1 that is smaller than the curvature radius R2 of the inner diameter surface of the outer ring 14. Is preferred. Although illustration is omitted, in the case of the inner ring guide, the surface of the spacer 18 facing the outer diameter surface of the inner ring 12 is a concave curved surface having a radius of curvature larger than the radius of curvature of the outer diameter surface of the inner ring 12. Is preferred. By adopting such a configuration, a so-called “wedge film effect” (an effect in which a fluid is drawn into a wedge-shaped clearance narrowing in the direction of motion by viscosity to generate pressure, that is, a load capacity) is obtained. Heat generation and wear on the guide surface of the seat 18 (the inner ring collar outer diameter surface or the outer ring collar inner diameter surface) are reduced.

円筒ころ16と間座18でキーストン効果を発揮するようにすることで、内輪12を取り外しても円筒ころ16および間座18が脱落しない仕様を作り出すことができる。したがって、内輪12の別体組み付け、すなわち、あらかじめ内輪12を軸に、調心輪20と外輪14と円筒ころ16のサブアセンブリをハウジングに取り付け、軸ごと内輪12を挿入するといった組み付けが可能となる。すなわち、円周方向すきまS(転動体を、隣り合う転動体と接するように寄せたとき、円周方向にできるすきま)を所定の範囲とすることで、運転中の昇温によって円周方向すきまが潰れることがなく、さらに、円筒ころ16と間座18でキーストン効果が発揮され、内輪12を抜いても外輪14から円筒ころ16および間座18が脱落しない仕様となる。なお、キーストン効果が発揮されるための条件は、図5に示すように、外輪14の内周に円筒ころ16と間座18を交互に配列していき、最後の1個の円筒ころ16の直径とその両脇に位置すべき一対の間座18の肉厚との和をAとし、配列済みのころ列の終端間距離をScとしたとき、A>Scで表される。   By making the cylindrical roller 16 and the spacer 18 exhibit the keystone effect, it is possible to create a specification in which the cylindrical roller 16 and the spacer 18 are not dropped even if the inner ring 12 is removed. Accordingly, the inner ring 12 can be assembled separately, that is, the inner ring 12 can be assembled in advance by attaching the sub-assembly of the aligning ring 20, the outer ring 14 and the cylindrical roller 16 to the housing and inserting the inner ring 12 together with the shaft. . That is, by setting the circumferential clearance S (the clearance that is generated in the circumferential direction when the rolling elements are brought into contact with the adjacent rolling elements) within a predetermined range, the circumferential clearance is increased by increasing the temperature during operation. Further, the keystone effect is exhibited by the cylindrical roller 16 and the spacer 18 so that the cylindrical roller 16 and the spacer 18 are not dropped from the outer ring 14 even when the inner ring 12 is pulled out. As shown in FIG. 5, the condition for exhibiting the keystone effect is that the cylindrical rollers 16 and the spacers 18 are alternately arranged on the inner periphery of the outer ring 14, and the last one cylindrical roller 16 is arranged. When the sum of the diameter and the thickness of the pair of spacers 18 that should be positioned on both sides of the diameter is A and the distance between the ends of the arranged roller rows is Sc, A> Sc.

図5は、調心輪付き円筒ころ軸受の組み立て過程を例示したものである。図1の実施例の場合を例にとって組み立て手順を説明すると次のとおりである。外輪14の内周にころ16と間座18を交互に配列していき、最後に組み込むころ16の両脇に位置すべき間座18を、配列済みのころ16の転動面16aの軸受内径側に沿わせた上で、最後のころ16を外輪14に向かって押し込むことにより、両脇の間座18をスライドさせつつ、ころ16を組み込む。間座18のころ転動面16aと向き合う面すなわちころ接触面18aはころ転動面16aを受け入れる凹形状である。なお、最後のころ16を外輪14に向かって挿入する際に、間座18の両端の拡張部18bをころ端面16bに引っ掛けておくことができるので、間座18をスライドさせる間も間座18が軸方向にずれることがなく、作業性が著しく向上する。   FIG. 5 illustrates an assembling process of the cylindrical roller bearing with the aligning ring. The assembly procedure will be described with reference to the embodiment of FIG. 1 as an example. The rollers 16 and the spacers 18 are alternately arranged on the inner periphery of the outer ring 14, and the bearings 18 on the rolling surfaces 16 a of the rollers 16 on which the spacers 18 to be positioned on both sides of the roller 16 to be assembled are arranged. The roller 16 is assembled while sliding the spacer 18 on both sides by pushing the last roller 16 toward the outer ring 14 along the side. The surface of the spacer 18 facing the roller rolling surface 16a, that is, the roller contact surface 18a has a concave shape for receiving the roller rolling surface 16a. In addition, when inserting the last roller 16 toward the outer ring | wheel 14, since the expansion part 18b of the both ends of the spacer 18 can be hooked on the roller end surface 16b, the spacer 18 is also during the time the spacer 18 is slid. Does not shift in the axial direction, and workability is significantly improved.

間座18の材質は、樹脂であっても金属であってもよい。間座を樹脂で形成することにより、ころ転動円のかじりやスミアリングといった表面損傷を大幅に軽減することができる。樹脂材は間座の製作上好適であるだけでなく、一般的に優れた自己潤滑性を含浸させることができるため、ころ転動面と円滑に摺動する。なかでも、ポリフェニールサルファイド、ポリエーテルサルホン、ポリエーテルエーテルケトンは耐熱性および耐油性に優れており、高温雰囲気下における強度低下を抑えることができる。   The material of the spacer 18 may be a resin or a metal. By forming the spacer with resin, surface damage such as scuffing and smearing of the roller rolling circle can be greatly reduced. The resin material is not only suitable for the production of the spacer, but generally can be impregnated with excellent self-lubricating properties, so that it smoothly slides on the roller rolling surface. Among these, polyphenyl sulfide, polyether sulfone, and polyether ether ketone are excellent in heat resistance and oil resistance, and can suppress a decrease in strength in a high temperature atmosphere.

間座18を焼結合金で形成した場合、ころ転動面のかじりやスミアリングといった表面損傷を大幅に軽減することができる。焼結合金は上述の樹脂と同様、間座18の製作上好適であるほか、その気孔に潤滑剤を含浸させることができるため、ころ転動面16aと円滑に摺動する。さらに、線膨張係数が比較的小さいため、高温雰囲気下における熱膨張を抑えることができる。なお、焼結合金の製作方法としては、固相焼結であっても液相焼結であってもよい。固相焼結の場合、その気孔内に効果的に潤滑材剤を含浸させることができる。液相焼結の場合、固相焼結に見られる気候を融点の低い金属で埋めることができ、間座の強度を向上させることができる。例を挙げるならば、焼結母材を銅とし、封孔金属をアルミニウムとする。   When the spacer 18 is formed of a sintered alloy, surface damage such as galling or smearing of the roller rolling surface can be greatly reduced. Similar to the above-mentioned resin, the sintered alloy is suitable for the production of the spacer 18, and since the pores can be impregnated with a lubricant, the sintered alloy slides smoothly on the roller rolling surface 16a. Furthermore, since the linear expansion coefficient is relatively small, thermal expansion in a high temperature atmosphere can be suppressed. The method for producing the sintered alloy may be solid phase sintering or liquid phase sintering. In the case of solid phase sintering, the lubricant can be effectively impregnated in the pores. In the case of liquid phase sintering, the climate seen in solid phase sintering can be filled with a metal having a low melting point, and the strength of the spacer can be improved. For example, the sintered base material is copper and the sealing metal is aluminum.

実施例を示す調心輪付き円筒ころ軸受の破断斜視図Broken perspective view of cylindrical roller bearing with aligning ring showing an embodiment 図1の軸受における間座の拡大斜視図An enlarged perspective view of a spacer in the bearing of FIG. 調心輪を除いた円筒ころ軸受の部分側面図Partial side view of cylindrical roller bearing without aligning ring 調心輪を除いた図1の軸受の部分側面図Partial side view of the bearing of FIG. 1 without the aligning ring 図1の軸受の組み立て過程を示す横断面図1 is a cross-sectional view showing the assembly process of the bearing of FIG. ドライヤロールの縦断面図Vertical section of dryer roll 自動調心ころ軸受の縦断面図Longitudinal section of spherical roller bearing 調心輪付き円すいころ軸受の縦断面図Vertical section of tapered roller bearing with aligning ring

符号の説明Explanation of symbols

12 内輪
14 外輪
16 ころ
16a 転動面
16b 端面
18 間座
18a ころ接触面
18b 拡張部
20 調心輪
12 Inner ring 14 Outer ring 16 Roller 16a Rolling surface 16b End surface 18 Spacer 18a Roller contact surface 18b Expanding portion 20 Aligning ring

Claims (9)

内輪と、外径面が凸球面状の外輪と、外輪を内包し内径面が凹球面状の調心輪と、内輪軌道面と外輪軌道面との間に転動自在に介在する複数のころと、隣り合うころ間に間座を具備する調心輪付き円筒ころ軸受において、前記間座の軸方向両端にころ端面と向き合う拡張部を設けたドライヤロール用調心輪付き円筒ころ軸受。   An inner ring, an outer ring having a convex spherical outer surface, an aligning ring that includes the outer ring and having a concave spherical inner surface, and a plurality of rollers that are rotatably disposed between the inner ring raceway surface and the outer ring raceway surface. A cylindrical roller bearing with a centering ring for a roller roll, provided with an expanding portion facing the roller end face at both ends in the axial direction of the spacer. 前記間座のころ転動面と向き合う面がころのピッチ円を跨いで延在する凹形状であり、かつ、間座が内輪つば外径面または外輪つば内径面によって案内され、隣り合うころで間座を挟み込んだとき、間座と前記内輪つば外径面または外輪つば内径面との間にすきまがある請求項1のドライヤロール用調心輪付き円筒ころ軸受。   The surface facing the roller rolling surface of the spacer is a concave shape extending across the pitch circle of the roller, and the spacer is guided by the inner ring collar outer diameter surface or the outer ring collar inner diameter surface, The cylindrical roller bearing with a centering ring for a dryer roll according to claim 1, wherein there is a gap between the spacer and the inner ring collar outer diameter surface or the outer ring collar inner diameter surface when the spacer is sandwiched. 前記間座の外輪つば内径面と向き合う面が、外輪つば内径の曲率半径よりも小さい曲率半径の凸曲面である請求項1または2のドライヤロール用調心輪付き円筒ころ軸受。   The cylindrical roller bearing with a centering ring for a dryer roll according to claim 1 or 2, wherein a surface of the spacer facing the inner diameter surface of the outer ring collar is a convex curved surface having a curvature radius smaller than the curvature radius of the inner diameter of the outer ring collar. 前記間座の内輪つば外径面と向き合う面が、内輪つば外径の曲率半径よりも大きい曲率半径の凹曲面である請求項1または2のドライヤロール用調心輪付き円筒ころ軸受。   The cylindrical roller bearing with a centering ring for a dryer roll according to claim 1 or 2, wherein a surface of the spacer facing the outer diameter surface of the inner ring collar is a concave curved surface having a radius of curvature larger than that of the inner ring collar. ころと間座でキーストン効果を発揮する請求項1ないし4のいずれかのドライヤロール用調心輪付き円筒ころ軸受。   The cylindrical roller bearing with a centering ring for a dryer roll according to any one of claims 1 to 4, wherein a keystone effect is exhibited in the roller and the spacer. 内輪と外輪ところに耐熱処理が施してある請求項1ないし5のいずれかのドライヤロール用調心輪付き円筒ころ軸受。   The cylindrical roller bearing with a centering ring for a dryer roll according to any one of claims 1 to 5, wherein the inner ring and the outer ring are heat-treated. 前記間座をポリフェニールサルファイド、ポリエーテルサルホン、ポリエーテルエーテルケトンからなる群より選ばれる樹脂で形成した請求項1ないし6のいずれかのドライヤロール用調心輪付き円筒ころ軸受。   The cylindrical roller bearing with an aligning ring for a dryer roll according to any one of claims 1 to 6, wherein the spacer is formed of a resin selected from the group consisting of polyphenyl sulfide, polyether sulfone, and polyether ether ketone. 前記間座を焼結合金で形成した請求項1ないし6のいずれかのドライヤロール用調心輪付き円筒ころ軸受。   The cylindrical roller bearing with a centering ring for a dryer roll according to any one of claims 1 to 6, wherein the spacer is formed of a sintered alloy. 請求項1ないし8のいずれかの調心輪付き円筒ころ軸受を備えたドライヤロール。   The dryer roll provided with the cylindrical roller bearing with the aligning ring in any one of Claim 1 thru | or 8.
JP2006074907A 2006-03-17 2006-03-17 Cylindrical roller bearing with aligning ring for dryer roll Withdrawn JP2007247850A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111032783A (en) * 2017-08-28 2020-04-17 索尔维特殊聚合物美国有限责任公司 Glass-filled polymer composition comprising poly (aryl ether sulfone), poly (aryl ether ketone), at least one polyphenylene sulfide, and glass fibers
CN111997995A (en) * 2020-08-20 2020-11-27 广州市三新机电有限责任公司 Self-aligning bearing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111032783A (en) * 2017-08-28 2020-04-17 索尔维特殊聚合物美国有限责任公司 Glass-filled polymer composition comprising poly (aryl ether sulfone), poly (aryl ether ketone), at least one polyphenylene sulfide, and glass fibers
CN111032783B (en) * 2017-08-28 2024-02-02 索尔维特殊聚合物美国有限责任公司 Glass filled polymer composition comprising poly (aryl ether sulfone), poly (aryl ether ketone), at least one polyphenylene sulfide, and glass fibers
CN111997995A (en) * 2020-08-20 2020-11-27 广州市三新机电有限责任公司 Self-aligning bearing

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