JP2007236278A - Method and apparatus for producing churro-like fried snack - Google Patents

Method and apparatus for producing churro-like fried snack Download PDF

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JP2007236278A
JP2007236278A JP2006063004A JP2006063004A JP2007236278A JP 2007236278 A JP2007236278 A JP 2007236278A JP 2006063004 A JP2006063004 A JP 2006063004A JP 2006063004 A JP2006063004 A JP 2006063004A JP 2007236278 A JP2007236278 A JP 2007236278A
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fried confectionery
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JP4029989B2 (en
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Sadamu Yamada
定 山田
Tetsuo Yamada
哲郎 山田
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YAMADA SEIKA KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing churro-like fried snack, intended for solving such problems that a conventional snack confectionery producing method which comprises freezing and deep-frying in oil the frozen dough piece followed by sprinkling sweetener for finishing is used for snack confectionery using fruits, and a kind of object confectionery and treatment/objective after freezing become different, and a conventional fryer has no spread/arrangement of a chain for automatic opening and/or taking out, and is not formed to have a space of a shape almost the same as that of an original shape of fried snack in the fryer. <P>SOLUTION: This method for producing the churro-like fried snack comprises a process of continuously molding and extruding the original shape of the fried snack from a fried snack material, a cutting and setting process of setting the fried snack material in a prescribed form and an almost straight shape, a freezing process of the fried snack material, a fried snack molding process of securing with a means of frying in a hot oil tank, the original shape with frying break of one part, of the fried snack material which secures a fixed outer shape by a freezing means, a fried snack molding process of producing fried snack, and a process of seasoning/drying/packaging the fried snack. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、チュロー風の揚げ菓子の製造方法と、その製造装置に関する。   The present invention relates to a method for producing a churro-style fried confectionery and an apparatus for producing the same.

本出願人は、既にかりんとう菓子に関する特許を取得している。即ち、特許第3056210号の「かりんとう菓子の製造方法に使用される成形・切断機」である。この特許発明は、対の溝付カッターロールと、振分け板と、切断刃を備えた対のカッターロールで構成し、かりんとうドーナツ菓子素材を、連続的かつ品質良く生成できる。そして、振分け板を設ける構成を採用することで、このかりんとうドーナツ菓子素材が、団子状とならず、整然と搬送又は振分けできることも特徴とする。この特許は、現状でも大きな成果を上げており、経済的であり、また技術の向上に寄与する。また本出願人は、この特許に基づく、かりんとう菓子の製造のノウハウとともに、昨今の市場の要望に応えるために、このかりんとう菓子とは形状及び/又は素材の異なるチュロー風の揚げ菓子の製造に最適な方法と、その装置を提供する。   The applicant has already obtained a patent relating to garlic sweets. That is, it is a “molding / cutting machine used in a method for producing garlic sweets” of Japanese Patent No. 3056210. This patent invention is composed of a pair of cutter rolls with a groove, a sorting plate, and a pair of cutter rolls provided with cutting blades, and can produce a garlic donut confectionery material continuously and with high quality. And it is also characterized by adopting the structure which provides a distribution board, and this karinto donut confectionery material does not become dumpling shape but can convey or distribute orderly. This patent is still producing great results, is economical, and contributes to technological improvements. In addition to the know-how of manufacturing garlic confectionery based on this patent, the present applicant is suitable for the production of churro-style fried confectionery having a shape and / or material different from that of garlic confectionery in order to meet recent market demands. Method and apparatus are provided.

そして、前記特許の取得時より、この種の揚げ菓子の製造方法と、その装置も順次発展している。そこで、この発展の結果を参考としつつ、このチュロー風の揚げ菓子の製造方法等に関連がある。先行文献を説明するとともに、本発明の構成・製品等の特徴及び/又は着想の斬新性を、順次説明する。   And since the acquisition of the said patent, the manufacturing method of this kind of fried confectionery and its apparatus are also developing one by one. Therefore, the results of this development are used as a reference, and the method is related to the production method of this churro-style fried confectionery. The prior art will be described, and the features of the configuration / product of the present invention and / or the novelty of the idea will be sequentially described.

先ず、製造方法に関する先行文献を挙げると、文献(1)は、特開昭61−242556号の「果実を使用したスナック菓子の製造法」であり、果実の生地片と、この生地片を甘味成分混入の沸騰液に浸漬し、当該生地片に甘味成分をまぶした後、冷凍して冷凍生地片とし、この冷凍生地片を油揚げし、仕上げ用の甘味料をまぶすスナック菓子の製造法である。従って、この発明は、生地片を沸騰液に浸漬して煮沸、軟化した後に、急速冷凍することで、生地片に極めて多孔質の組織を生成できること、又は油揚げを行なっても膨化状態に変化を生じないこと、また油揚げ時間の短縮が可能となること等の特徴がある。また文献(2)は、特開2005−58016の「冷蔵・冷凍澱粉質食品類」であり、澱粉質としての澱粉分解度及び/又は濁度等の所定条件をクリアーすることで、天然素材である澱粉分解物の長期冷蔵、又は冷凍保存を可能とすること、また揚げ立てのパリッとした表面を保ち、内部が柔らかく、しっとり感覚がある澱粉質食品類を提供する。   First, prior art relating to the production method will be listed. Document (1) is “Manufacturing method of snack confectionery using fruit” disclosed in JP-A-61-242556. This is a method for producing a snack confectionery that is immersed in a mixed boiling liquid, and the dough piece is coated with a sweetening ingredient and then frozen to obtain a frozen dough piece. The frozen dough piece is fried and then applied with a finishing sweetener. Therefore, in the present invention, the dough piece is immersed in a boiling liquid, boiled and softened, and then rapidly frozen to produce a very porous structure in the dough piece, or even when fried, the expanded state changes. There is a feature that it does not occur and that the frying time can be shortened. Reference (2) is “refrigerated / frozen starchy foods” disclosed in Japanese Patent Application Laid-Open No. 2005-58016. By clearing predetermined conditions such as the degree of starch degradation and / or turbidity as a starch, Provided is a starchy food product that enables long-term refrigeration or frozen storage of a certain starch degradation product, maintains a crisp surface of fried food, has a soft inside, and has a moist feeling.

次に、揚げ菓子用のフライヤに関する先行文献を挙げると、文献(3)は、特公昭50−10390号の「自動油焼上装置」であり、金網カゴ(フライヤ)は、自動反転するとともに、その一方側に開口を備えた構成であり、この自動反転で、焼上菓子の両面を焼上げること、また開口より焼上げ菓子を、自動的に取出すことを意図する。また文献(4)は、特開2000−41866の「自動調理機」であり、一部開放の食材収容体(フライヤ)と、この食材収容体を搬送しながら、当該食材収容体の吊下、横設、又は起立可能とする対のレールとで構成し、この食材収容体内への食材素材の自動搬入と、油槽で揚げた完成食材の自動排出とを図ることを特徴とする。   Next, prior art on fried food for fried confectionery is cited. Document (3) is an “automatic oil baking apparatus” of Japanese Patent Publication No. 50-10390, and the wire mesh basket (fryer) is automatically reversed. It is the structure which provided the opening in the one side, and intends to bake both sides of baked confectionery by this automatic inversion, and to take out baked confectionery automatically from an opening. Further, Document (4) is an “automatic cooking machine” of Japanese Patent Laid-Open No. 2000-41866, and a partially opened food container (flyer) and a suspension of the food container while conveying the food container, It is composed of a pair of rails that can be installed sideways or standing up, and is characterized in that it automatically carries the food material into the food container and automatically discharges the finished food fried in the oil tank.

特開昭61−242556号JP 61-242556 A 特開2005−58016JP-A-2005-58016 特公昭50−10390号Japanese Patent Publication No.50-10390 特開2000−41866JP2000-41866

前記文献(1)は、冷凍して冷凍生地片を油揚げし、仕上げ用の甘味料をまぶすスナック菓子の製造法である。従って、本発明と揚げ菓子の生地又は同素材を冷凍することは、同じであるが、本発明とは、対象とする菓子の種類が相違すること、又は前処理を必須とするものであり、その目的と、製造方法において、本質的な相違がある。そして、また冷凍後の処理及び/又は目的が相違する。   The document (1) is a method for producing a snack confectionery that is frozen, fried in a frozen dough piece, and coated with a finishing sweetener. Therefore, freezing the dough or the same material of the present invention and fried confectionery is the same, but the present invention is different in the type of confectionery targeted, or requires pretreatment, There is an essential difference in its purpose and manufacturing method. And the process and / or purpose after freezing differ.

また文献(2)は、澱粉質としての澱粉分解度及び/又は濁度等の所定条件をクリアーすることで、天然素材である澱粉分解物の特性を発揮することを意図する。従って、前記文献(1)と同様な相違点があること、又は本発明とは、製造工程において、本質的な相違がある。   Moreover, the literature (2) intends to exhibit the characteristics of a starch degradation product that is a natural material by clearing predetermined conditions such as the degree of starch degradation and / or turbidity as starch. Therefore, there is a difference similar to that of the document (1), or an essential difference from the present invention in the manufacturing process.

さらに文献(3)・(4)は、フライヤに関するものであるが、本発明の如く、自動開放及び/又は取出しを図るように、連繋手段を張装(配置)し、またフライヤ内に揚げ菓子の原形と略同形状の空間を備えた構成を採用しない。従って、この文献(3)では、揚げ菓子の形状の確保と、一箇所の揚げ崩れで本来の形状を確保しながら(形崩れをなくし)、揚げ菓子を生成することは困難視される。   Furthermore, although the documents (3) and (4) relate to the fryer, as in the present invention, the connecting means is stretched (arranged) so as to be automatically opened and / or removed, and the fried confectionery is placed in the fryer. A configuration having a space substantially the same shape as the original shape is not adopted. Therefore, in this document (3), it is considered difficult to produce fried confectionery while ensuring the original shape by securing the shape of the fried confectionery and fried crumble in one place (eliminating the deformation).

何れにしても、この文献(1)〜(4)の発明では、本発明が意図するチュロー風の揚げ菓子の製造方法と、この製造装置に装備するフライヤとは、本質的な構成の相違があるとともに、この文献(1)〜(4)の発明では、達成できない特徴がある。その一例を下記に示す。   In any case, in the inventions of the above references (1) to (4), there is an essential difference in configuration between the method for producing a claw-like fried confectionery intended by the present invention and the fryer equipped in the production apparatus. In addition, the inventions of the documents (1) to (4) have characteristics that cannot be achieved. An example is shown below.

[1] 本発明は、冷凍時の保管及び/又は揚げ最中に、所定の箇所を設置し(一定の箇所を設置し)、かつ静置した(一定で動かない)状態が確保できる手段を採用し、揚げ菓子の形状の確保と、一箇所の揚げ崩れで本来の形状を確保しながら(形崩れをなくし)、揚げ菓子を生成する。   [1] The present invention provides means for ensuring a state in which a predetermined location is set (fixed location is set) and left stationary (fixed and does not move) during storage and / or frying during freezing. Adopted to produce the fried confectionery while ensuring the original shape by securing the shape of the fried confectionery and the fried crumble in one place (eliminating the shape loss).

[2] 本発明は、フライヤの自動開放及び/又は揚げ菓子の自動的な取出しを図るように、連繋手段を張装し、またフライヤ内に揚げ菓子の原形と略同形状の空間を備えた構成を採用し、揚げ菓子の本来の形状と、品質を確保する。   [2] In the present invention, in order to automatically open the fryer and / or automatically take out the fried confectionery, the connecting means is stretched, and the fryer has a space substantially the same shape as the original shape of the fried confectionery. Adopting the structure to ensure the original shape and quality of fried confectionery.

[3] 本発明は、冷凍し、その後、所定の温度と時間を介して揚げ菓子を製造することで、この揚げ菓子として要求される要件として、例えば、外周部は、適度の歯応えを有し、かつパリッとした感覚を保ち、内部が柔らかく、しっとり感覚を確保する。   [3] In the present invention, the fried confectionery is frozen and then manufactured through a predetermined temperature and time. As a requirement required for the fried confectionery, for example, the outer peripheral portion has an appropriate texture. And keep the crisp feeling, the inside is soft and secure a moist feeling.

[4] 蜜付けの時間と、濃度を調整し、べとつかず、食し易い感覚の揚げ菓子(油による焼上げ菓子)を提供する。   [4] Provide fried confectionery (oil-baked confectionery) that is easy to eat, without stickiness, and adjusting the time and concentration of honey.

請求項1の発明は、本発明が意図する前述の[1]、[3]と[4]の目的を達成することを意図する。   The invention of claim 1 is intended to achieve the above-mentioned objects [1], [3] and [4] intended by the present invention.

請求項1は、揚げ菓子用の各種素材を成形手段に投入し、この成形手段より所定の形状に成形しつつ、この所定形状の連続した揚げ菓子の原形を連続的に成形、押出す工程と、
この成形、押出す工程で成形された連続した揚げ菓子の原形を所定の長さに切断し、揚げ菓子素材を生成するとともに、この揚げ菓子素材を所定の態様で、かつ略直線状に設置する切断、設置工程と、
この切断、設置工程で成形された揚げ菓子素材を少なくとも一定の外的形状を確保し、後述する揚げ菓子成形工程で、一箇所の揚げ崩れで形状確保が図れる程度に冷凍手段で冷凍状態にする冷凍工程と、
この冷凍手段で一定の[外的]形状が確保された揚げ菓子素材を、熱油槽による揚げ手段を介して一箇所の揚げ崩れで本来の形状を確保しながら、揚げ菓子を生成する揚げ菓子成形工程と、
この揚げ菓子成形工程で生成された揚げ菓子の表面及び/又は内部に甘み、辛み等の味を付与し、揚げ菓子製品を生成する味付け工程と、
この味付け工程で生成された揚げ菓子製品を乾燥する乾燥工程と、
で生成されるチュロー風の揚げ菓子の製造方法である。
The first aspect of the present invention is the step of continuously forming and extruding the original form of the continuous fried confectionery having a predetermined shape while charging various materials for fried confectionery into the forming means and forming the raw material into a predetermined shape from the forming means. ,
The original shape of the continuous fried confectionery formed in this molding and extruding process is cut into a predetermined length to produce a fried confectionery material, and the fried confectionery material is installed in a predetermined manner and in a substantially straight line. Cutting, installation process,
The fried confectionery material formed in this cutting and setting process has at least a certain external shape, and in the fried confectionery forming process described later, the frozen confectionery material is frozen by freezing means to such an extent that the shape can be secured by frying in one place. A freezing process;
Deep-fried confectionery molding that produces fried confectionery while ensuring the original shape of the fried confectionery material, which has a certain [external] shape secured by this freezing means, through a frying means using a hot oil tank, and fried in one place Process,
A seasoning step of imparting a taste such as sweetness and spiciness to the surface and / or inside of the fried confectionery produced in this fried confectionery molding step, and producing a fried confectionery product;
A drying process for drying the fried confectionery product produced in this seasoning process;
It is a manufacturing method of the churro-style fried confectionery produced | generated by this.

請求項2の発明は、請求項1の方法で製造される最適な形状及び/又は品質の揚げ菓子を提供することを意図する。   The invention of claim 2 is intended to provide an optimally shaped and / or quality fried confectionery produced by the method of claim 1.

請求項2は、請求項1に記載のチュロー風の揚げ菓子の製造方法において、前記一定の外的形状は、全体視して棒状で、かつ側面視して、略星形を呈する構成としたことを特徴とするチュロー風の揚げ菓子の製造方法である。   Claim 2 is a method for producing a claw-like fried confectionery according to claim 1, wherein the constant external shape is a bar shape as a whole and a substantially star shape when viewed from the side. This is a method for producing a churro-style fried confectionery.

請求項3の発明は、請求項1の方法で製造される最適な外形の形状及び/又は品質の揚げ菓子を提供することを意図する。   The invention of claim 3 is intended to provide a fried confectionery of the optimum outer shape and / or quality produced by the method of claim 1.

請求項3は、請求項1に記載のチュロー風の揚げ菓子の製造方法において、前記揚げ崩れは、揚げ菓子成形工程の揚げ手段の処理時に発生する膨張によるものであって、一箇所における形状の崩れであり、かつ全体の形状に影響を与えない[見た目に違和感を呈しない]構成としたことを特徴とするチュロー風の揚げ菓子の製造方法である。   The third aspect of the present invention is the method for producing a claw-like fried confectionery according to the first aspect, wherein the frying collapse is caused by expansion that occurs during the processing of the frying means in the fried confectionery forming process, This is a method for producing a claw-like fried confectionery characterized in that it has a structure that does not affect the overall shape [does not give an uncomfortable appearance].

請求項4の発明は、本発明が意図する前述の[1]、[2]の目的を達成することを意図する。   The invention of claim 4 intends to achieve the above-mentioned objects [1] and [2] intended by the present invention.

請求項4は、揚げ菓子用の各種素材が投入されるスクリューフィダー等の押出し手段と、この押出し手段の押出し側に設けた成形ノズルと、この成形ノズルの前方に設けられた揚げ菓子の原形を成形するカッターとで構成された成形装置と、
この揚げ菓子の原形を複数収容可能な開閉自在の蓋部を備え、かつ揚げ菓子の原形と略同形状の空間を備えたフライヤと、このフライヤを支持するフレームに設けた懸架手段に懸架される対の連繋手段と、この連繋手段を駆動するモータ、減速機等の駆動部と、このフライヤが浸漬される熱油を収容可能な熱油槽と、前記フライヤの蓋部を自動閉塞する前記連繋手段の近傍に設けた規制部とで構成され、かつ前記成形装置に隣接された揚げ菓子成形装置と、
この揚げ菓子成形装置の一部に組込まれたフライヤの蓋部が自動開放された位置に取出し側の懸架手段を、取入れ側の懸架手段に対して、上方位置に配備し、かつこの懸架手段に懸架される前記連繋手段の張装の調整と、前記フライヤの熱油への浸漬とを確保する前記熱油槽に設けたガイド手段とで構成したチュロー風の揚げ菓子の製造装置である。
Claim 4 includes an extrusion means such as a screw feeder into which various materials for fried confectionery are charged, a molding nozzle provided on the extrusion side of the extrusion means, and an original form of the fried confectionery provided in front of the molding nozzle. A molding device composed of a cutter for molding;
It is suspended by a fryer provided with an openable and closable lid that can accommodate a plurality of original forms of the fried confectionery and having a space substantially the same shape as the original form of the fried confectionery, and a suspension means provided on a frame that supports the fried confectionery A pair of connecting means, a drive unit such as a motor and a speed reducer for driving the connecting means, a hot oil tank capable of storing hot oil in which the flyer is immersed, and the connecting means for automatically closing the lid of the fryer A fried confectionery molding apparatus that is configured with a restriction portion provided in the vicinity of and adjacent to the molding apparatus,
The take-up side suspension means is arranged at an upper position with respect to the take-in side suspension means at a position where the lid of the fryer incorporated in a part of the fried confectionery device is automatically opened, and It is an apparatus for producing a claw-like fried confectionery comprising adjustment of tension of the linking means to be suspended and guide means provided in the hot oil tank for ensuring immersion of the fryer in hot oil.

請求項5の発明は、請求項4の目的を達成すること、この目的を達成するに最適な連繋手段を提供することを意図する。   The invention of claim 5 is intended to achieve the object of claim 4 and to provide a means for linking that is optimal for achieving this object.

請求項5は、請求項4に記載のチュロー風の揚げ菓子の製造装置において、連繋手段を、上下位置に設けた対の前記懸架手段に懸架し、かつこの連繋手段を、前記ガイド手段を介して略台形状に懸架する構成としたチュロー風の揚げ菓子の製造装置である。   According to a fifth aspect of the present invention, there is provided an apparatus for producing a claw-like fried confectionery according to the fourth aspect, wherein the linking means is suspended by the pair of suspending means provided in the vertical position, and the linking means is provided via the guide means. This is a churro-style fried confectionery manufacturing device that is suspended in a substantially trapezoidal shape.

請求項6の発明は、請求項4の目的を達成すること、この目的を達成するに最適な連繋手段の一例を提供することを意図する。   The invention of claim 6 is intended to achieve the object of claim 4 and to provide an example of an optimum connecting means for achieving the object.

請求項6は、請求項4に記載のチュロー風の揚げ菓子の製造装置において、連繋手段は、前記懸架手段に懸架したチェーンとする構成としたチュロー風の揚げ菓子の製造装置。   6. An apparatus for producing a claw-like fried confectionery according to claim 4, wherein the linking means is a chain suspended from the suspension means.

請求項7の発明は、請求項4の目的を達成すること、この目的を達成するに最適な懸架手段を提供することを意図する。   The invention of claim 7 is intended to achieve the object of claim 4 and to provide a suspension means optimal for achieving this object.

請求項7は、請求項4に記載のチュロー風の揚げ菓子の製造装置において、懸架手段を、前記フレームに軸支したスプロケットとする構成としたチュロー風の揚げ菓子の製造装置である。   According to a seventh aspect of the present invention, there is provided an apparatus for producing a claw-like fried confectionery according to the fourth aspect, wherein the suspension means is a sprocket pivotally supported on the frame.

請求項1の発明は、揚げ菓子用の各種素材を成形手段に投入し、成形手段より所定の形状に成形しつつ、所定形状の連続した揚げ菓子の原形を連続的に成形、押出す工程と、
成形、押出す工程で成形された連続した揚げ菓子の原形を所定の長さに切断し、揚げ菓子素材を生成するとともに、揚げ菓子素材を所定の態様で、かつ略直線状に設置する切断、設置工程と、
切断、設置工程で成形された揚げ菓子素材を少なくとも一定の外的形状を確保し、後述する揚げ菓子成形工程で、一箇所の揚げ崩れで形状確保が図れる程度に冷凍手段で冷凍状態にする冷凍工程と、
冷凍手段で一定の[外的]形状が確保された揚げ菓子素材を、熱油槽による揚げ手段を介して一箇所の揚げ崩れで本来の形状を確保しながら、揚げ菓子を生成する揚げ菓子成形工程と、
揚げ菓子成形工程で生成された揚げ菓子の表面及び/又は内部に甘み、辛み等の味を付与し、揚げ菓子製品を生成する味付け工程と、
味付け工程で生成された揚げ菓子製品を乾燥する乾燥工程と、
で生成されるチュロー風の揚げ菓子の製造方法である。
The invention of claim 1 includes a step of continuously forming and extruding a continuous fried confectionery of a predetermined shape while charging various materials for fried confectionery into the forming means and forming the raw material into a predetermined shape by the forming means. ,
Cutting the original shape of the continuous fried confectionery formed in the molding and extruding processes into a predetermined length to produce a fried confectionery material, and setting the fried confectionery material in a predetermined manner and in a substantially straight line, Installation process;
Frozen confectionery material formed in the cutting and setting process is secured at least to a certain external shape, and frozen in a frozen state to the extent that the shape can be secured by frying in one place in the fried confectionery molding process described later. Process,
Deep-fried confectionery molding process that produces deep-fried confectionery while ensuring the original shape of the fried confectionery material, which has a certain [external] shape secured by the freezing means, through the frying means in the hot oil tank, and then fried in one place When,
A seasoning step of imparting a taste such as sweetness and spiciness to the surface and / or inside of the fried confectionery produced in the fried confectionery molding step, and producing a fried confectionery product;
A drying process for drying the fried confectionery product produced in the seasoning process;
It is a manufacturing method of the churro-style fried confectionery produced | generated by this.

従って、下記のような特徴を有する。[1] 冷凍時の保管及び/又は揚げ最中に、所定の箇所を設置し(一定の箇所を設置し)、かつ静置した(一定で動かない)状態が確保できる手段を採用し、揚げ菓子の形状の確保と、一箇所の揚げ崩れで本来の形状を確保しながら(形崩れをなくし)、揚げ菓子を生成できる。[3] 冷凍し、その後、所定の温度と時間を介して揚げ菓子を製造することで、この揚げ菓子として要求される要件として、例えば、外周部は、適度の歯応えを有し、かつパリッとした感覚を保ち、内部が柔らかく、しっとり感覚を確保できる。[4] 蜜付けの時間と、濃度を調整し、べとつかず、食し易い感覚の揚げ菓子(油による焼上げ菓子)を提供できる。   Therefore, it has the following characteristics. [1] During storage and / or frying during freezing, use a means to ensure that a predetermined location is installed (a specific location is set up) and that it is left still (a constant and does not move). While ensuring the shape of the confectionery and securing the original shape by fried crushing in one place (eliminating shape loss), fried confectionery can be generated. [3] As a requirement required for this fried confectionery by freezing and then producing fried confectionery through a predetermined temperature and time, for example, the outer peripheral portion has a suitable crunch and crisp The inside is soft and the moist feeling can be secured. [4] It is possible to provide fried confectionery (baked confectionery with oil) that is easy to eat without adjusting stickiness and concentration.

請求項2の発明は、請求項1に記載のチュロー風の揚げ菓子の製造方法において、一定の外的形状は、全体視して棒状で、かつ側面視して、略星形を呈するチュロー風の揚げ菓子の製造方法である。   According to a second aspect of the present invention, in the method for producing a claw-like fried confectionery according to the first aspect, the constant external shape is a bar shape as a whole and a claw-like shape that is substantially star-shaped when viewed from the side. It is a manufacturing method of fried confectionery.

従って、請求項2は、請求項1の方法で製造される最適な形状及び/又は品質の揚げ菓子を提供できる特徴がある。   Therefore, Claim 2 is characterized in that it is possible to provide a fried confectionery of the optimum shape and / or quality produced by the method of Claim 1.

請求項3の発明は、請求項1に記載のチュロー風の揚げ菓子の製造方法において、揚げ崩れは、揚げ菓子成形工程の揚げ手段の処理時に発生する膨張によるものであって、一箇所における形状の崩れであり、かつ全体の形状に影響を与えない[見た目に違和感を呈しない]チュロー風の揚げ菓子の製造方法である。   The invention of claim 3 is the method for producing a claw-like fried confectionery according to claim 1, wherein the frying collapse is due to expansion that occurs during the processing of the frying means in the fried confectionery molding process, and the shape at one location This is a method for producing a churro-style fried confectionery that does not affect the overall shape and does not give an uncomfortable appearance.

従って、請求項3は、請求項1の方法で製造される最適な外形の形状及び/又は品質の揚げ菓子を提供できること等の特徴がある。   Accordingly, the third aspect is characterized in that a fried confectionery having the optimum shape and / or quality produced by the method of the first aspect can be provided.

請求項4の発明は、揚げ菓子用の各種素材が投入されるスクリューフィダー等の押出し手段と、押出し手段の押出し側に設けた成形ノズルと、成形ノズルの前方に設けられた揚げ菓子の原形を成形するカッターとで構成された成形装置と、
揚げ菓子の原形を複数収容可能な開閉自在の蓋部を備え、かつ揚げ菓子の原形と略同形状の空間を備えたフライヤと、フライヤを支持するフレームに設けた懸架手段に懸架される対の連繋手段と、連繋手段を駆動するモータ、減速機等の駆動部と、フライヤが浸漬される熱油を収容可能な熱油槽と、フライヤの蓋部を自動閉塞する前記連繋手段の近傍に設けた規制部とで構成され、かつ成形装置に隣接された揚げ菓子成形装置と、
揚げ菓子成形装置の一部に組込まれたフライヤの蓋部が自動開放された位置に取出し側の懸架手段を、取入れ側の懸架手段に対して、上方位置に配備し、かつ懸架手段に懸架される連繋手段の張装の調整と、フライヤの熱油への浸漬とを確保する前記熱油槽に設けたガイド手段とで構成したチュロー風の揚げ菓子の製造装置である。
The invention of claim 4 includes an extruding means such as a screw feeder into which various materials for fried confectionery are charged, a forming nozzle provided on the extruding side of the extruding means, and an original form of the fried confectionery provided in front of the forming nozzle. A molding device composed of a cutter for molding;
A pair of fliers, each of which has an openable / closable lid capable of accommodating a plurality of fried confectionery original shapes, and has a space substantially the same shape as the fried confectionery original shape, and a pair suspended on a suspension means provided on a frame supporting the fried confectionery. Provided in the vicinity of the connecting means, a driving unit for driving the connecting means, a drive unit such as a speed reducer, a hot oil tank capable of storing hot oil in which the fryer is immersed, and the connecting means for automatically closing the lid of the fryer. A fried confectionery molding device composed of a regulating part and adjacent to the molding device;
The take-up side suspension means is arranged at an upper position with respect to the take-in side suspension means at a position where the lid of the fryer incorporated in a part of the fried confectionery device is automatically opened, and is suspended by the suspension means. This is an apparatus for producing a claw-like fried confectionery comprising the adjustment means of the connecting means and the guide means provided in the hot oil tank for ensuring the fryer is immersed in hot oil.

従って、下記のような特徴を有する。[1] 冷凍時の保管及び/又は揚げ最中に、所定の箇所を設置し(一定の箇所を設置し)、かつ静置した(一定で動かない)状態が確保できる手段を採用し、揚げ菓子の形状の確保と、一箇所の揚げ崩れで本来の形状を確保しながら(形崩れをなくし)、揚げ菓子を生成できる。[2] フライヤの自動開放及び/又は揚げ菓子の自動的な取出しが図れるように、連繋手段を張装し、またフライヤ内に揚げ菓子の原形と略同形状の空間を備えた構成を採用し、揚げ菓子の本来の形状と、品質を確保できる。   Therefore, it has the following characteristics. [1] During storage and / or frying during freezing, use a means to ensure that a predetermined location is installed (a specific location is set up) and that it is left still (a constant and does not move). While ensuring the shape of the confectionery and securing the original shape by fried crushing in one place (eliminating shape loss), fried confectionery can be generated. [2] Adopting a structure in which connecting means are stretched so that the fryer can be automatically opened and / or the fried confectionery can be taken out, and a space having the same shape as the original shape of the fried confectionery is provided in the fryer. The original shape and quality of fried confectionery can be ensured.

請求項5の発明は、請求項4に記載のチュロー風の揚げ菓子の製造装置において、連繋手段を、上下位置に設けた対の懸架手段に懸架し、かつ連繋手段を、ガイド手段を介して略台形状に懸架するチュロー風の揚げ菓子の製造装置である。   According to a fifth aspect of the present invention, there is provided an apparatus for producing a claw-like fried confectionery according to the fourth aspect, wherein the linking means is suspended by a pair of suspending means provided in the vertical position, and the linking means is provided via the guide means. This is a device for producing churro-style fried confectionery suspended in a substantially trapezoidal shape.

従って、請求項5は、請求項4の目的を達成できること、この目的を達成するに最適な連繋手段を提供できること等の特徴がある。   Accordingly, the fifth aspect is characterized in that the object of the fourth aspect can be achieved, and an optimum connecting means for achieving the object can be provided.

請求項6の発明は、請求項4に記載のチュロー風の揚げ菓子の製造装置において、連繋手段は、懸架手段に懸架したチェーンとするチュロー風の揚げ菓子の製造装置である。   According to a sixth aspect of the present invention, there is provided a production apparatus for a claw-like fried confectionery according to the fourth aspect, wherein the linking means is a churrow-style fried confectionery that is a chain suspended from the suspension means.

従って、請求項6は、請求項4の目的を達成できること、この目的を達成するに最適な連繋手段の一例を提供できること等の特徴がある。   Therefore, claim 6 is characterized in that the object of claim 4 can be achieved, and an example of an optimum connecting means for achieving this object can be provided.

請求項7の発明は、請求項4に記載のチュロー風の揚げ菓子の製造装置において、懸架手段を、フレームに軸支したスプロケットとするチュロー風の揚げ菓子の製造装置である。   A seventh aspect of the present invention is the apparatus for producing a claw-like fried confectionery according to the fourth aspect, wherein the suspension means is a sprocket pivotally supported on a frame.

従って、請求項7は、請求項4の目的を達成できること、この目的を達成するに最適な懸架手段を提供できること等の特徴がある。   Accordingly, the seventh aspect is characterized in that the object of the fourth aspect can be achieved and a suspension means optimal for achieving the object can be provided.

以下、本発明の一例を説明する。   Hereinafter, an example of the present invention will be described.

先ず、図面の説明をすると、図1は揚げ菓子の製造方法を説明するための製造装置の側面模式図、図2は揚げ菓子の拡大斜視図、図3はチュロー風の揚げ菓子の断面図、図4は揚げ菓子素材の拡大斜視図、図5−1は揚げ菓子の成形装置における揚げ手段の全体の拡大側面模式図、図5−2は図5−1の要部の拡大斜視図、図6は揚げ菓子の成形装置におけるフライヤの蓋部の閉塞状態の拡大斜視図、図7−1は揚げ菓子の成形装置におけるフライヤの蓋部の開放状態の拡大斜視図、図7−2は揚げ菓子とフライヤとの関係を示した一部欠截の拡大斜視図、図8−1は揚げ菓子の成形装置におけるフライヤと規制部との関係を示した拡大斜視図であり、全体の流れを示した図、図8−2は図8−1のフライヤと規制部との接触状態を示した拡大斜視図、図9は揚げ菓子の素材の成形装置における押出し手段の拡大側面図、図10は図9に示した押出し手段の成形ノズルの要部の拡大斜視図、図11は揚げ菓子の成形装置におけるカッターの拡大側面図である。   First, when explaining the drawings, FIG. 1 is a schematic side view of a production apparatus for explaining a method for producing fried confectionery, FIG. 2 is an enlarged perspective view of fried confectionery, FIG. 3 is a cross-sectional view of a churro-style fried confectionery, 4 is an enlarged perspective view of the fried confectionery material, FIG. 5-1 is an enlarged schematic side view of the whole fried means in the fried confectionery molding apparatus, and FIG. 5-2 is an enlarged perspective view of the main part of FIG. 6 is an enlarged perspective view of the fried confectionery molding apparatus in the closed state of the fryer lid, FIG. 7-1 is an enlarged perspective view of the fried confectionery molding apparatus in the opened state, and FIG. 7-2 is the fried confectionery. FIG. 8A is an enlarged perspective view showing the relationship between the fryer and the regulating portion in the fried confectionery molding apparatus, and shows the overall flow. 8 and 8 are enlarged views showing the contact state between the flyer and the restricting portion in FIG. FIG. 9 is an enlarged side view of the extrusion means in the apparatus for forming fried confectionery material, FIG. 10 is an enlarged perspective view of the main part of the forming nozzle of the extrusion means shown in FIG. 9, and FIG. 11 is an apparatus for forming fried confectionery. It is an enlarged side view of the cutter in.

:1. 最初にチュロー風の揚げ菓子の製造方法について説明する。この製法の要点は、最初となる揚げ菓子の原形を連続的に成形し、押出す成形、押出す工程Aと、揚げ菓子素材を所定の態様で、かつ略直線状に設置する切断、設置工程Bと、冷凍工程C、また揚げ菓子を生成する揚げ菓子成形工程Dと、味付け工程Eと、最終処理となる乾燥工程Fとで構成される。以下、各工程を順に説明する。   : 1. First, a method for producing a churro-style fried confectionery will be described. The main point of this manufacturing method is to continuously form the original form of the first fried confectionery, extruding molding, extruding process A, and cutting and installing the fried confectionery material in a predetermined manner and in a substantially straight line B, a freezing process C, a fried confectionery forming process D for producing fried confectionery, a seasoning process E, and a drying process F as a final process. Hereinafter, each process is demonstrated in order.

この揚げ菓子の原形を連続的に成形し、押出す成形、押出す工程Aは、小麦粉、てんさい糖、植物油脂、また豆乳、粉卵、その他調味料を添加し、かつ混練して生成した揚げ菓子の素材を、図示しないホッパーから押出し手段1に設けた対のスクリューフィダー2に投入する。この対のスクリューフィダー2を介してさらに混練されながら順次、成形ノズル3方向に移送される。この形成ノズル3より、搬送コンベヤ4の上に連続的に揚げ菓子素材の帯体「イ」が押出される。この揚げ菓子素材の帯体「イ」は、切断、設置工程Bに送られた後、ここに装備するカッター6を介して所定寸法に切断されることで、揚げ菓子素材「ロ」が成形される。この揚げ菓子素材「ロ」は、冷凍庫7(冷凍手段)において冷凍される(冷凍工程C)。この冷凍により、図4に示す如く、実が締まり、かつ略直線状の形態となった揚げ菓子素材「ロ」の長尺状態が確保できる。この冷凍状態で、数日間〜数ヶ月の保管は可能であり、例えば、大型の冷凍装置8(冷凍手段)で通箱、ダンボール箱、又は大型のトレー等を利用して保管する。そして、少なくとも、この成形、押出す工程Aと、冷凍工程Cで、揚げ菓子素材「ロ」を、所定の形態で、かつ一定の箇所に設置することから、揚げ菓子素材「ロ」の揚げ手段の処理時に発生する膨張による後述の揚げ菓子製品の揚げ崩れは、一箇所における形状の崩れとなって、その全体の形状に影響を与えない(見た目に違和感を呈しない)揚げ菓子製品となる特徴がある。   The original form of this fried confectionery is continuously formed and extruded, and the extrusion process A is a fried food produced by adding flour, sugar beet, vegetable oil, soy milk, powdered egg and other seasonings and kneading. The confectionery material is fed from a hopper (not shown) into a pair of screw feeders 2 provided in the extrusion means 1. While being further kneaded through the pair of screw feeders 2, they are sequentially transferred toward the forming nozzle 3. From this forming nozzle 3, a band “I” of fried confectionery material is continuously extruded onto the conveyor 4. After the fried confectionery material strip “I” is sent to the cutting and setting process B, it is cut into a predetermined size through the cutter 6 equipped here, so that the fried confectionery material “B” is formed. The This fried confectionery material “ro” is frozen in the freezer 7 (freezing means) (freezing step C). By this freezing, as shown in FIG. 4, it is possible to secure a long state of the deep-fried confectionery material “B” that has been tightened and has a substantially linear shape. In this frozen state, it can be stored for several days to several months. For example, it is stored in a large refrigeration apparatus 8 (freezing means) using a box, a cardboard box, a large tray or the like. And at least in the forming and extruding step A and the freezing step C, the deep-fried confectionery material “Ro” is installed in a predetermined form and at a certain location, so that the fried confectionery material “ro” is deep-fried. The frying collapse of the fried confectionery product, which will be described later, due to the expansion that occurs during the treatment of the product becomes a shape collapse in one place, and does not affect the overall shape of the fried confectionery product. There is.

その後、冷凍庫7等の冷凍手段より取出された冷凍済み揚げ菓子素材「ロ」は、熱油槽10にその一部が浸漬された略長方形状を呈するフライヤ20に供給される。尚、このフライヤ20は、連繋手段の一例であるチェーン21(ベルト、ワイヤ等の張装体)の移動でこれに追従して移動する。そして、この移動過程で、このフライヤ20に対して、冷凍済み揚げ菓子素材「ロ」が供給されるが、具体的には、熱油槽10の熱油より遊離された開放されたフライヤ20に、この例では、三本の冷凍済み揚げ菓子素材「ロ」(一本又は複数本もあり得る)が、僅かな空間22をもって供給される。この空間22を確保する特徴は、次のようなことである。即ち、揚げ菓子「ハ」の形状の確保と、一箇所の揚げ崩れで本来の形状を確保できる。また、冷凍し、その後、所定の温度と時間を介して揚げ菓子を製造することで、この揚げ菓子「ハ」として要求される。外周部は、適度の歯応えを有し、かつパリッとした感覚を保ち、内部が柔らかく、しっとり感覚を確保できる。そして、この揚げ菓子「ハ」は、全体視して棒状で、かつ側面視して、略星形を呈することから、このフライヤ20は最適な形状であり、また空間22は大きな構成要素となり得る。   Thereafter, the frozen fried confectionery material “b” taken out from the freezing means such as the freezer 7 is supplied to the fryer 20 having a substantially rectangular shape partially immersed in the hot oil tank 10. The flyer 20 follows the chain 21 (belt, wire, etc.) as an example of the connecting means. And in this moving process, the frozen fried confectionery material “b” is supplied to this fryer 20, specifically, to the open fryer 20 released from the hot oil in the hot oil tank 10, In this example, three frozen fried confectionery ingredients “ro” (which may be one or more) are provided with a small space 22. The characteristics for securing the space 22 are as follows. That is, it is possible to secure the original shape by securing the shape of the fried confectionery “C” and fraying in one place. Moreover, it is requested | required as this fried confectionery "C" by froze | freezing and manufacturing a fried confectionery through predetermined temperature and time after that. The outer peripheral portion has an appropriate texture, maintains a crisp feeling, the inside is soft, and a moist feeling can be secured. And this fried confectionery “ha” has a rod shape as a whole and a substantially star shape when viewed from the side, so that this fryer 20 has an optimal shape, and the space 22 can be a large component. .

尚、このフライヤ20に整然と、揚げ菓子素材「ロ」が収容されたことを確認した後、このフライヤ20の蓋部2000を可動し、このフライヤ20を閉塞する。この閉塞は、少なくとも懸架手段23(平歯車等の歯車、又はプーリ等の回転体)の下方位置23aの手前で、この動作を行い、揚げ菓子素材「ロ」の落下をなくす。そして、チェーン21が熱油槽10に設けた昇降式のガイド手段11の誘導で熱油内に浸漬することで、このフライヤ20も浸漬する。そして、この浸漬条件は、例えば、この熱油の温度は、例えば、150°〜180°とし、望ましくは、160°〜170°とする。またその浸漬時間は、例えば、5分〜7分とし、望ましくは、3分〜4分とする。そして、フライヤ20内には多数の透孔より熱油が入り、この中にある揚げ菓子素材「ロ」が浸漬する。この浸漬過程を経過後、このチェーン21は熱油槽10に設けた昇降式のガイド手段11〜13で誘導、規制されながら、熱油内を移動し、その後、懸架手段23の上方位置23bと略同じ位置で熱油から脱出する。この脱出後、蓋部2000は重錘板2001及び/又は揚げ菓子「ハ」の自重を介して可動し、かつフライヤ20の傾斜状態を利用して、載置兼搬送コンベヤ25の上に、揚げ菓子「ハ」を落とす(揚げ菓子成形工程D)。勿論、図示しないトレーに載置することも可能である。   In addition, after confirming that the fried confectionery material “b” is accommodated in the fryer 20 in an orderly manner, the lid 2000 of the fryer 20 is moved to close the fryer 20. This blockage performs this operation at least before the lower position 23a of the suspension means 23 (a gear such as a spur gear or a rotating body such as a pulley), and eliminates the fall of the fried confectionery material “b”. Then, the flyer 20 is also immersed by the chain 21 being immersed in the hot oil by induction of the elevating guide means 11 provided in the hot oil tank 10. And as for this immersion condition, the temperature of this hot oil shall be 150 degrees-180 degrees, for example, desirably 160 degrees-170 degrees. The immersion time is, for example, 5 minutes to 7 minutes, preferably 3 minutes to 4 minutes. And hot oil enters into the fryer 20 from many through-holes, and the deep-fried confectionery raw material "b" in this is immersed. After passing through this dipping process, the chain 21 moves in the hot oil while being guided and regulated by the elevating guide means 11 to 13 provided in the hot oil tank 10, and then approximately the upper position 23 b of the suspension means 23. Escape from hot oil at the same position. After this escape, the lid portion 2000 is moved through the dead weight of the weight plate 2001 and / or the fried confectionery “C” and fried on the placing and conveying conveyor 25 using the inclined state of the fryer 20. Drop the confectionery “C” (fried confectionery molding process D). Of course, it can also be placed on a tray (not shown).

この揚げ菓子「ハ」に対して、後処理が行われる。この後処理手段40としては、例えば、蜜液にこの揚げ菓子「ハ」を浸漬して、この表面及び/又は内部の一部に蜜を浸透させて、菓子としての味を付与する(味付け工程E)。その後は、自然乾燥手段50による乾燥工程を経て、甘み、辛み等の味を付与した揚げ菓子製品(チュロー風の揚げ菓子「ニ」)が製造される(乾燥工程F)。このチュロー風の揚げ菓子「ニ」は、原則として、一本単位で包装される。そして、このチュロー風の揚げ菓子「ニ」は、外周部は、適度の歯応えを有してパリッとした感覚を保ち、また内部は、柔らかく、しっとり感覚を確保できること、また豆乳入りでは、この豆乳が醸成する処のしっとり感と、もちっとした風味を備えた美味な菓子となり得る。   A post-process is performed on the fried confectionery “ha”. As this post-processing means 40, for example, this deep-fried confectionery “ha” is immersed in a honey solution, and the surface and / or part of the inside is infiltrated with honey to impart a taste as a confectionery (seasoning step). E). Thereafter, a fried confectionery product (claw-style fried confectionery “ni”) imparted with a taste such as sweetness and spiciness is produced through a drying step by the natural drying means 50 (drying step F). This churro-style fried confectionery “ni” is, as a rule, packaged in units of one. And this churro-style fried confectionery “ni” has an appropriate crispness on the outer periphery and a crisp feeling inside, and the inside is soft and moisturized, and with soy milk, It can be a delicious confectionery with the moist feeling of the place that is nurtured and the savory flavor.

:2. 次にチュロー風の揚げ菓子「ニ」の製造装置に関して説明するが、既に説明した構成は省略する。   : 2. Next, a description will be given of a manufacturing apparatus for the churro-style fried confectionery “ni”, but the already described configuration is omitted.

揚げ菓子工程Dの中で、フライヤ20は、チェーン21に本体部2002が固止されていて、この多数の透孔を有する本体部2002に蝶番2003を介して多数の透孔を有する蓋部2000が可動可能に設けられる。そして、この蓋部2000には一個又は複数個の略く字形(蓋部2000に取付けられた状態で、尻上り形態「図6、図7−1参照」)の重錘部2001を備えており、この重錘部2001は蓋部2000の開放と、自重による閉塞とに役立てる。具体的には、この開放は、フレームМに設けた規制部26により、前記重錘部2001を跳ね上げることで、この蓋部2000を開放し、フライヤ20を開放する。また重錘部2001及び/又は揚げ菓子「ハ」の自重で開放するとともに、このフライヤ20の傾斜により、当該フライヤ20に収容されている揚げ菓子「ハ」を落とす構成となっている。そして、チェーン21は、懸架手段23の下方位置23aと、その上方位置23bで張装し、かつガイド手段11、12を介して図1に示すように、左上がりの略台形状に形成し、熱油槽10への浸漬と、フライヤ20の蓋部2000の自動開放及び/又は揚げ菓子「ハ」を落すこと等を意図する。尚、図中28はチェーン21を駆動する駆動部で、この駆動部28にはモータ30を備える。またフライヤ20の構成は前述の通りである。   In the fried confectionery process D, the fryer 20 has a main body portion 2002 secured to the chain 21 and a lid portion 2000 having a large number of through holes in the main body portion 2002 having a large number of through holes. Is movably provided. The lid portion 2000 is provided with a weight portion 2001 having one or a plurality of substantially square shapes (when the lid portion 2000 is attached to the lid portion 2000, see FIG. 6 and FIG. 7-1). The weight portion 2001 is useful for opening the lid portion 2000 and for blocking by its own weight. Specifically, this opening is performed by lifting the weight portion 2001 by the restricting portion 26 provided on the frame М, thereby opening the lid portion 2000 and opening the flyer 20. Further, the weight part 2001 and / or the fried confectionery “C” is opened by its own weight, and the fried confectionery “C” accommodated in the fryer 20 is dropped by the inclination of the fryer 20. The chain 21 is stretched at the lower position 23a of the suspension means 23 and the upper position 23b, and is formed in a substantially trapezoidal shape that rises to the left as shown in FIG. It is intended to immerse in the hot oil tank 10, automatically open the lid 2000 of the fryer 20, and / or drop the fried confectionery “Ha”. In the figure, reference numeral 28 denotes a drive unit for driving the chain 21, and the drive unit 28 includes a motor 30. The structure of the flyer 20 is as described above.

尚、熱油槽10の槽内10aには、フライヤ20の蓋部2000の閉塞状態を確保するガイド手段13(閉塞補助板)が昇降自在に設けられており、このフライヤ20の反転状態における蓋部2000の閉塞を確保する。   A guide means 13 (blocking auxiliary plate) for securing the closed state of the lid portion 2000 of the fryer 20 is provided in the tank 10a of the hot oil tank 10 so as to be movable up and down, and the lid portion in the inverted state of the flyer 20 is provided. Securing 2000 occlusions.

尚、ガイド手段11〜13は一例であり、この例に限定されないこと、またこの調整を利用してチェーン21の張装状態、その張装形態、又はフライヤ20の移動時間、浸漬時間、その他チュロー風の揚げ菓子「ニ」の硬さ、色合い等を調整可能とする。またチュロー風の揚げ菓子「ニ」製品の品質、食感、趣向等を調整することも可能である。   The guide means 11 to 13 are merely examples, and are not limited to this example. Further, the adjustment means is used to tension the chain 21, the tensioned form, the moving time of the flyer 20, the immersion time, and other claws. It is possible to adjust the hardness and color of the deep-fried confectionery “ni”. It is also possible to adjust the quality, texture, taste, etc. of the churro-style fried confectionery “ni” product.

図中41は後処理手段40を構成する釜(槽)であり、この釜41の蜜液に揚げ菓子「ハ」の全体を、瞬間的に浸漬する。そして、蜜がべとつかず、さらつとした感覚とすることで、甘みを押さえつつ、口当たりを良くする。またべとつきをなくして、把持して食しても、指等に蜜が残らないようにする。   In the figure, reference numeral 41 denotes a pot (tank) that constitutes the post-processing means 40, and the whole deep-fried confectionery “C” is instantaneously immersed in the beet liquid of the pot 41. And by making the honey non-sticky and feeling smooth, it reduces the sweetness and improves the taste. Also, avoid stickiness so that honey does not remain on fingers etc. even if it is gripped and eaten.

また図中51は自然乾燥手段50を構成する棚を示しており、この棚段51aに、図示しないトレーの蜜取り網板に整然と収容された密付き揚げ菓子(図示せず)を載置し、自然乾燥する。この自然乾燥を介してチュロー風の揚げ菓子「ニ」は、前述した風味、形状と、独特の色合い、硬さ等を確保できる。そして、本発明の特徴を確保できる場合であって、しかも早急な製造を意図するような条件下では、例えば、乾燥機等の機器による人工乾燥手段の利用もあり得る。   Reference numeral 51 denotes a shelf constituting the natural drying means 50. On this shelf step 51a, a close-fried confectionery (not shown) placed in an orderly manner on a nectar net of a tray (not shown) is placed. Dry naturally. Through this natural drying, the churro-style fried confectionery “ni” can ensure the flavor, shape, unique color, hardness, etc. described above. In the case where the characteristics of the present invention can be ensured, and there is a condition intended for rapid production, for example, an artificial drying means using a device such as a dryer may be used.

尚、図示しないが包装は、原則として一本単位とするが、複数本の場合もあり得る等、従来の方法と略同じである。   Although not shown, the packaging is basically a single unit, but it is substantially the same as the conventional method, for example, there may be a plurality of packages.

図1は揚げ菓子の製造方法を説明するための製造装置の側面模式図FIG. 1 is a schematic side view of a production apparatus for explaining a method for producing fried confectionery. 図2は揚げ菓子の拡大斜視図Figure 2 is an enlarged perspective view of fried confectionery 図3はチュロー風の揚げ菓子の断面図Figure 3 is a cross-sectional view of a churro-style fried confectionery 図4は揚げ菓子素材の拡大斜視図Figure 4 is an enlarged perspective view of fried confectionery material 図5−1は揚げ菓子の成形装置における揚げ手段の全体の拡大側面模式図FIG. 5-1 is an enlarged schematic side view of the whole fried means in the fried confectionery molding apparatus. 図5−2は図5−1の要部の拡大斜視図FIG. 5B is an enlarged perspective view of the main part of FIG. 図6は揚げ菓子の成形装置におけるフライヤの蓋部の閉塞状態の拡大斜視図FIG. 6 is an enlarged perspective view showing a closed state of the lid of the fryer in the fried confectionery molding apparatus. 図7−1は揚げ菓子の成形装置におけるフライヤの蓋部の開放状態の拡大斜視図FIG. 7-1 is an enlarged perspective view of the open state of the lid of the fryer in the fried confectionery molding apparatus. 図7−2は揚げ菓子とフライヤとの関係を示した一部欠截の拡大斜視図FIG. 7-2 is an enlarged perspective view of a partial defect showing the relationship between fried confectionery and fryer. 図8−1は揚げ菓子の成形装置におけるフライヤと規制部との関係を示した拡大斜視図であり、全体の流れを示した図FIG. 8-1 is an enlarged perspective view showing the relationship between the fryer and the regulating portion in the fried confectionery molding apparatus, and shows the overall flow. 図8−2は図8−1のフライヤと規制部との接触状態を示した拡大斜視図FIG. 8-2 is an enlarged perspective view showing a contact state between the flyer and the restricting portion of FIG. 図9は揚げ菓子の素材の成形装置における押出し手段の拡大側面図FIG. 9 is an enlarged side view of the extrusion means in the fried confectionery material forming apparatus. 図10は図9に示した押出し手段の成形ノズルの要部の拡大斜視図FIG. 10 is an enlarged perspective view of the main part of the molding nozzle of the extrusion means shown in FIG. 図11は揚げ菓子の成形装置におけるカッターの拡大側面図FIG. 11 is an enlarged side view of the cutter in the fried confectionery molding apparatus.

符号の説明Explanation of symbols

1 押出し手段
2 スクリューフィダー
3 成形ノズル
4 搬送コンベヤ
6 カッター
7 冷凍庫
8 冷凍装置
10 熱油槽
10a 槽内
11 ガイド手段
12 ガイド手段
13 ガイド手段
20 フライヤ
2000 蓋部
2001 重錘板
2002 本体部
2003 蝶番
21 チェーン
22 空間
23 懸架手段
23a 下方位置
23b 上方位置
25 載置兼搬送コンベヤ
26 規制部
28 駆動部
30 モータ
40 後処理手段
41 釜
50 自然乾燥手段
51 棚
51a 棚段
「イ」 揚げ菓子素材の帯体
「ロ」 揚げ菓子素材
「ハ」 揚げ菓子
「ニ」 チュロー風の揚げ菓子
A 成形、押出す工程
B 切断、設置工程
C 冷凍工程
D 揚げ菓子成形工程
E 味付け工程
F 乾燥工程
М フレーム
DESCRIPTION OF SYMBOLS 1 Extrusion means 2 Screw feeder 3 Molding nozzle 4 Conveyor 6 Cutter 7 Freezer 8 Refrigeration apparatus 10 Hot oil tank 10a Inside tank 11 Guide means 12 Guide means 13 Guide means 20 Flyer 2000 Lid 2001 Cover weight plate 2002 Main body 2003 Hinge 21 Chain 22 Space 23 Suspension means 23a Lower position 23b Upper position 25 Loading / conveying conveyor 26 Restriction part 28 Drive part 30 Motor 40 Post-processing means 41 Pot 50 Natural drying means 51 Shelf 51a Shelf stage "I" Fried confectionery material band B) Fried confectionery material “C” Fried confectionery “D” Churro-style fried confectionery A Molding, extrusion process B Cutting, installation process C Freezing process D Fried confectionery molding process E Seasoning process F Drying process М Frame

Claims (7)

揚げ菓子用の各種素材を成形手段に投入し、この成形手段より所定の形状に成形しつつ、この所定形状の連続した揚げ菓子の原形を連続的に成形、押出す工程と、
この成形、押出す工程で成形された連続した揚げ菓子の原形を所定の長さに切断し、揚げ菓子素材を生成するとともに、この揚げ菓子素材を所定の態様で、かつ略直線状に設置する切断、設置工程と、
この切断、設置工程で成形された揚げ菓子素材を少なくとも一定の外的形状を確保し、後述する揚げ菓子成形工程で、一箇所の揚げ崩れで形状確保が図れる程度に冷凍手段で冷凍状態にする冷凍工程と、
この冷凍手段で一定の[外的]形状が確保された揚げ菓子素材を、熱油槽による揚げ手段を介して一箇所の揚げ崩れで本来の形状を確保しながら、揚げ菓子を生成する揚げ菓子成形工程と、
この揚げ菓子成形工程で生成された揚げ菓子の表面及び/又は内部に甘み、辛み等の味を付与し、揚げ菓子製品を生成する味付け工程と、
この味付け工程で生成された揚げ菓子製品を乾燥する乾燥工程と、
で生成されるチュロー風の揚げ菓子の製造方法。
A step of continuously molding and extruding the original shape of the continuous fried confectionery of this predetermined shape while charging various materials for fried confectionery into the forming means and forming it into a predetermined shape from this forming means,
The original shape of the continuous fried confectionery formed in this molding and extruding process is cut into a predetermined length to produce a fried confectionery material, and the fried confectionery material is installed in a predetermined manner and in a substantially straight line. Cutting, installation process,
The fried confectionery material formed in this cutting and setting process has at least a certain external shape, and in the fried confectionery forming process described later, the frozen confectionery material is frozen by freezing means to such an extent that the shape can be secured by frying in one place. A freezing process;
Deep-fried confectionery molding that produces fried confectionery while ensuring the original shape of the fried confectionery material, which has a certain [external] shape secured by this freezing means, through a frying means using a hot oil tank, and fried in one place Process,
A seasoning step of imparting a taste such as sweetness and spiciness to the surface and / or inside of the fried confectionery produced in this fried confectionery molding step, and producing a fried confectionery product;
A drying process for drying the fried confectionery product produced in this seasoning process;
Of churro-style fried confectionery produced in Japan.
請求項1に記載のチュロー風の揚げ菓子の製造方法において、前記一定の外的形状は、全体視して棒状で、かつ側面視して、略星形を呈する構成としたことを特徴とするチュロー風の揚げ菓子の製造方法。   2. The method for producing a claw-like fried confectionery according to claim 1, wherein the fixed external shape is a bar shape as a whole and a substantially star shape when viewed from the side. A method for producing churro-style fried confectionery. 請求項1に記載のチュロー風の揚げ菓子の製造方法において、前記揚げ崩れは、揚げ菓子成形工程の揚げ手段の処理時に発生する膨張によるものであって、一箇所における形状の崩れであり、かつ全体の形状に影響を与えない[見た目に違和感を呈しない]構成としたことを特徴とするチュロー風の揚げ菓子の製造方法。   The method for producing a claw-like fried confectionery according to claim 1, wherein the frying collapse is due to expansion that occurs during the processing of the frying means in the fried confectionery molding process, and is a collapse of the shape in one place, and A method for producing a churro-style fried confectionery characterized in that it does not affect the overall shape [does not give an uncomfortable appearance]. 揚げ菓子用の各種素材が投入されるスクリューフィダー等の押出し手段と、この押出し手段の押出し側に設けた成形ノズルと、この成形ノズルの前方に設けられた揚げ菓子の原形を成形するカッターとで構成された成形装置と、
この揚げ菓子の原形を複数収容可能な開閉自在の蓋部を備え、かつ揚げ菓子の原形と略同形状の空間を備えたフライヤと、このフライヤを支持するフレームに設けた懸架手段に懸架される対の連繋手段と、この連繋手段を駆動するモータ、減速機等の駆動部と、このフライヤが浸漬される熱油を収容可能な熱油槽と、前記フライヤの蓋部を自動閉塞する前記連繋手段の近傍に設けた規制部とで構成され、かつ前記成形装置に隣接された揚げ菓子成形装置と、
この揚げ菓子成形装置の一部に組込まれたフライヤの蓋部が自動開放された位置に取出し側の懸架手段を、取入れ側の懸架手段に対して、上方位置に配備し、かつこの懸架手段に懸架される前記連繋手段の張装の調整と、前記フライヤの熱油への浸漬とを確保する前記熱油槽に設けたガイド手段とで構成したチュロー風の揚げ菓子の製造装置。
Extruding means such as a screw feeder into which various materials for fried confectionery are charged, a forming nozzle provided on the extruding side of the extruding means, and a cutter for forming the original form of fried confectionery provided in front of the forming nozzle A configured molding apparatus;
It is suspended by a fryer provided with an openable and closable lid that can accommodate a plurality of original forms of the fried confectionery and having a space substantially the same shape as the original form of the fried confectionery, and a suspension means provided on a frame that supports the fried confectionery A pair of connecting means, a drive unit such as a motor and a speed reducer for driving the connecting means, a hot oil tank capable of storing hot oil in which the flyer is immersed, and the connecting means for automatically closing the lid of the fryer A fried confectionery molding apparatus that is configured with a restriction portion provided in the vicinity of and adjacent to the molding apparatus,
The take-up side suspension means is arranged at an upper position with respect to the take-in side suspension means at a position where the lid of the fryer incorporated in a part of the fried confectionery device is automatically opened, and An apparatus for producing a claw-like fried confectionery comprising adjustment of tension of the suspended connecting means and guide means provided in the hot oil tank for ensuring immersion of the fryer in hot oil.
請求項4に記載のチュロー風の揚げ菓子の製造装置において、連繋手段を、上下位置に設けた対の前記懸架手段に懸架し、かつこの連繋手段を、前記ガイド手段を介して略台形状に懸架する構成としたチュロー風の揚げ菓子の製造装置。   5. The churro-style fried confectionery manufacturing apparatus according to claim 4, wherein the linking means is suspended by a pair of the suspending means provided in the vertical position, and the linking means is formed in a substantially trapezoidal shape via the guide means. A churro-style fried confectionery manufacturing device with a suspended structure. 請求項4に記載のチュロー風の揚げ菓子の製造装置において、連繋手段は、前記懸架手段に懸架したチェーンとする構成としたチュロー風の揚げ菓子の製造装置。   5. The claw-style fried confectionery manufacturing apparatus according to claim 4, wherein the linking means is a chain suspended on the suspension means. 請求項4に記載のチュロー風の揚げ菓子の製造装置において、懸架手段を、前記フレームに軸支したスプロケットとする構成としたチュロー風の揚げ菓子の製造装置。   5. The claw-style fried confectionery manufacturing apparatus according to claim 4, wherein the suspension means is a sprocket pivotally supported by the frame.
JP2006063004A 2006-03-08 2006-03-08 Method and apparatus for producing churro-style fried confectionery Expired - Fee Related JP4029989B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100973293B1 (en) 2008-02-04 2010-07-30 김대진 Fry mold for making cookies
CN102107468A (en) * 2010-12-17 2011-06-29 大连橡胶塑料机械股份有限公司 Large-sized mixing and extrusion granulating set
JP2012090562A (en) * 2010-10-27 2012-05-17 Nisshin Foods Kk Method for producing fried cake
ES2700663A1 (en) * 2017-08-16 2019-02-18 Rojas Jose Luis Martin Machine for making churros and batons (Machine-translation by Google Translate, not legally binding)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100973293B1 (en) 2008-02-04 2010-07-30 김대진 Fry mold for making cookies
JP2012090562A (en) * 2010-10-27 2012-05-17 Nisshin Foods Kk Method for producing fried cake
CN102107468A (en) * 2010-12-17 2011-06-29 大连橡胶塑料机械股份有限公司 Large-sized mixing and extrusion granulating set
ES2700663A1 (en) * 2017-08-16 2019-02-18 Rojas Jose Luis Martin Machine for making churros and batons (Machine-translation by Google Translate, not legally binding)

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