JP2007228746A - Tool for continuous assembly of insulation devices - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a tool for the continuous assembly of insulation devices that makes it possible to separate and connect the insulation devices quickly, easily, and accurately. <P>SOLUTION: This tool is provided with a set of the insulation devices 2, 3 constituted by combining two insulators 9, 10 arranged with intervals, a pair of insulation device receiving tracks 5, 6 installed on horizontal rails 4, and first and second insulator support members 7, 8 that can adjust the height of insulators mounted on the insulation device receiving tracks 5, 6. The insulation devices 2, 3 are each arranged on a pair of the insulation device receiving tracks 5, 6. The first and second insulator support members 7, 8 each support the insulators 9, 10 while adjusting their height and inclination. The insulation device receiving tracks 5, 6 are moved to adjust the interval between a set of the insulation devices 2, 3. By connecting the insulators facing each other with a connecting bolt 11, a set of the insulation devices 2, 3 is assembled. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to an insulator device series assembly used for connecting a pair of insulator devices (hereinafter referred to as an insulator device series) after exchanging insulators of an insulator device for insulating a branch line such as a super long wave transmission tower. It relates to jigs and tools.

Branch line type towers such as super long wave transmission towers have a height of about 170 m to about 280 m, and branch lines are used to vertically support the tower. Various insulator devices are inserted and arranged in the middle of each branch line in order to insulate the current flowing through the branch line (see, for example, Patent Document 1). Since these branch lines and insulators are damaged by the natural environment and aging, etc., it is necessary to replace them with new branch lines and insulators.
On the other hand, in an ultra-long wave transmission communication facility having such a branch-type steel tower, a high-frequency high-frequency induction voltage with a risk of human life is generated on the antenna support pillar and branch line during radio wave emission. Needs to work by stopping the radio waves.

By the way, one set of lever devices is configured by combining levers of various shapes. A connecting portion for receiving connecting bolts for connecting these insulators at a predetermined interval is provided at an end portion of the insulator, and a connecting portion for attaching a branch line is provided on one side of the insulator.
JP 2004-171946 A

  However, although the above-described conventional lever device series differs depending on the type, it is a heavy object of about 1 to 2 t and is composed of a lever having a complicated shape, so that a set of lever devices are connected at a predetermined interval. When doing this, it is very difficult to lay the ground horizontally or to assemble one of the lever devices. As a result, it is difficult to replace the lever device efficiently and shorten the wave-stopping operation period. .

Further, when the insulator is replaced, if the insulator is misaligned or eccentric with the insulator device or the branch line, concentrated stress may be generated at the location, which may cause an artificial failure. For this reason, in the branch-type steel tower, it is important to control the accuracy of the core position and the horizontality for the connection of the lever device, and high-precision assembly is required.
In addition, there are several types of branch insulators used in branch-type steel towers depending on the diameter of the branch lines, and it is necessary to prepare assembly jigs for various types of branch insulators. In addition, the maintenance of the assembly jig was complicated.

  The present invention has been made in view of such a situation, and its purpose is to make various types common, to prevent misalignment and eccentricity when assembling the lever device, It is an object of the present invention to provide a lever device assembly tool capable of quickly and easily and accurately separating and connecting a set of lever devices smoothly with a specified length in a state where the inclinations are aligned.

  In order to solve the above-described problems of the prior art, the present invention provides a pair of lever devices configured by combining two levers arranged at intervals, and a pair of lever devices installed on a horizontal rail. A lever device receiving carriage, and first and second lever support members that are height-adjustable and are mounted on the lever device receiving vehicle; and the lever device is installed on the pair of lever device receiving carts, The levers are supported by adjusting the height and inclination by the first and second lever support members, respectively, and the levers of the pair of lever devices are adjusted by moving the lever device receiving carriages, so that the levers are opposed to each other. Are connected by a connecting member to assemble the set of lever devices.

  In the present invention, the insulator is a Y-shaped structure that is vertically symmetric, one insulator is disposed in an inverted Y shape in a side view, and the other insulator is disposed in a Y shape in a side view. A connecting portion for attaching a branch line is provided on one side of the insulator.

  In the present invention, each of the first and second lever support members includes a pair of support fittings arranged along the width direction of the rail, and the rail of the rail is supported to support the two levers. They are arranged at intervals along the longitudinal direction.

  Further, in the present invention, a horizontal support plate for supporting the one insulator is provided at an upper end of the first insulator support member, and an inclination for supporting the other insulator is provided at an upper end of the second insulator support member. A backing plate is provided.

  As described above, the lever device continuous assembly jig according to the present invention includes a pair of lever devices configured by combining two levers arranged at intervals, and a pair of lever devices installed on a horizontal rail. A lever device receiving carriage, and first and second lever support members that are height-adjustable and are mounted on the lever device receiving vehicle; and the lever device is installed on the pair of lever device receiving carts, The levers are supported by adjusting the height and inclination by the first and second lever support members, respectively, and the levers of the pair of lever devices are adjusted by moving the lever device receiving carriages, so that the levers are opposed to each other. Since the one set of lever devices is assembled by connecting them with a connecting member, it has two levers with complicated shapes, and even if there are a plurality of types of lever devices depending on the branch line diameter. Figure , The tooling costs and maintenance can be significantly reduced, without causing a set of separation and coupling misalignment and eccentricity a of the insulator device can be performed quickly and accurately. Therefore, if the lever device continuous assembly jig of the present invention is used, it is possible to improve the efficiency of exchanging the lever device and to shorten the wave-stopping operation period.

  Further, in the present invention, the insulator is a Y-shaped structure that is vertically symmetrical, one insulator is arranged in an inverted Y shape in a side view, and the other insulator is arranged in a Y shape in a side view, Since the connecting portion for attaching the branch line is provided on one side of the one insulator, the stress from the connected branch line can be effectively dispersed.

  Further, in the present invention, each of the first and second lever support members includes a pair of support fittings arranged along the width direction of the rail, and the rail of the rail is supported to support the two levers. A horizontal receiving plate is disposed at an upper end of the first lever support member and supports the one lever at an upper end of the first lever support member. Since the tilt receiving plate for supporting the lever is provided, it becomes possible to easily match the level and the tilt of the opposite lever, and to reliably prevent misalignment and eccentricity when assembling the lever device. it can.

  Hereinafter, the present invention will be described in detail based on illustrated embodiments.

  1 to 5 show an embodiment of a lever device continuous assembly jig according to the present invention. FIG. 1 is a front view of a lever device continuous assembly jig according to the embodiment of the present invention, FIG. 2 is a side view of the lever device continuous assembly jig of the present embodiment, and FIG. FIG. 4 is a view taken along the line B-B in FIG. 1, and FIG. 5 is a plan view of the lever device continuous assembly jig of the present embodiment.

  The lever device continuous assembly jig 1 according to the present embodiment is an assembly used for connecting a pair of lever devices 2 and 3 for insulating a branch line (not shown) that vertically supports a super long wave transmission tower. 1 and 5, a pair of lever devices 2 and 3, a pair of lever device receiving carts 5 and 6 installed on a horizontal rail 4, and a lever device receiving cart 5. , 6 are provided with a first lever support member 7 and a second lever support member 8 which are adjustable in height. The rail 4 is formed to a length that allows the pair of lever device receiving carts 5 and 6 to be arranged at a predetermined interval in the front-rear direction (longitudinal direction), and is provided at a certain interval on both the left and right sides. ing.

The insulator devices 2 and 3 are inserted and arranged in the middle of each branch line in order to insulate the current flowing through the branch line. Therefore, as shown in FIGS. 1 to 4, the lever apparatuses 2 and 3 are respectively configured by combining two levers 9 and 10 arranged at a predetermined interval in the axial direction of the apparatus. These levers 9 and 10 are Y-shaped structures that are vertically symmetric, and arms 9a and 10a extending in three directions from the axial center are formed at equal intervals in the circumferential direction. At the tip of each arm 9a, 10a, connecting portions 9b, 10b for receiving connecting bolts 11 for connecting the pair of lever devices 2, 3 and the levers 9, 10 at a predetermined interval are provided.
For this reason, insertion holes for inserting the connection bolts 11 are formed in the connection portions 9b and 10b, respectively. Then, nuts 12 are respectively fastened to both ends of the connecting bolt 11, and the opposing lever devices 2, 3 and the levers 9, 10 are fixed at a predetermined position, level and inclination.

Further, as shown in FIGS. 1 and 2, an insulator 14 with an eye provided with a connecting portion 13 to which a branch line is attached is provided on one side of one insulator 9, and the insulator 14 with an eye is connected to the insulator 9, Like FIG. 10, it is the Y-shaped structure which has the arm 14a and the connection part 14b. One insulator 9 is arranged in an inverted Y shape when viewed from the side (see FIG. 3), and the insulator 14 with an eye is arranged in a Y shape when viewed from the side (see FIG. 2), while the other insulator 10 is arranged in a side view. They are arranged in a Y shape (see FIG. 4). One insulator 9 is supported by the first insulator support member 7, the eye-equipped insulator 14 is placed on the first support block 15, and the other insulator 10 is supported by the second insulator support member 8. At the same time, it is placed on the second support block 16 so that each pair of eyed levers 14 is disposed on the lever unit receiving carts 5 and 6 as a pair of lever units 2 and 3 located outside. .
The first support block 15 and the second support block 16 are provided at positions in the front-rear direction on the center line of the lever device receiving carts 5 and 6, and the second support block 16 is connected to the second lever support member 8. It is provided at the same position in the front-rear direction. The upper surfaces of the first support block 15 and the second support block 16 are recessed in an arc shape corresponding to the tips of the connecting portions 14b and 10b so that the eyed insulator 14 and the insulator 10 can be stably mounted. .

  As shown in FIGS. 1 to 5, the lever device receiving carts 5 and 6 travel on a pair of horizontal rails 4 in a state in which the positional relationship in the front-rear direction is opposite. Therefore, the lever device receiving carts 5 and 6 include the lever device receiving base 17, a wheel frame 18 provided on the lower side of the lever device receiving base 17, and a pair of left and right wheels 19 attached to the wheel frame 18. The first and second lever support members 7 and 8 and the first and second support blocks 15 and 16 are disposed at predetermined positions on the lever device cradle 17.

  As shown in FIGS. 1 and 5, the first and second lever support members 7 and 8 of the embodiment of the present invention are spaced along the longitudinal direction of the rail 4 on both the left and right sides of the lever device cradle 17. The first lever support member 7 is attached to the front and rear intermediate positions of the first and second support blocks 15 and 16. As shown in FIGS. 1 and 3 to 4, the first lever support member 7 includes a pair of support fittings 20 and support fitting receiving bolts 21 arranged along the width direction of the rail 4. 20 is inserted and arranged in a support bracket receiving bolt 21 screwed into a bolt hole (not shown) of the lever device cradle 17 so as to be vertically movable, and is adjusted in height by a receiving nut 22 screwed into the support bracket receiving bolt 21. Is configured to be possible. At the upper end of the support fitting 20, a horizontal receiving plate 20a that supports the arm 9a and the connecting portion 9b of one insulator 9 is provided.

  The second insulator support member 8 includes a pair of support fittings 23 and a support fitting receiving bolt 24 that are arranged along the width direction of the rail 4 and are longer than those of the first insulator support member 7. The support bracket receiving bolt 24 is mounted on a substrate 25 bolted to a bolt hole (not shown) of the lever device cradle 17, and the support bracket 23 is placed in the support bracket receiving bolt 24 so as to be movable up and down. The height can be adjusted by a receiving nut 26 screwed into the support bracket receiving bolt 24. At the upper end of the support fitting 23, an inclined receiving plate 23a inclined at the same angle as that of the arm 10a is provided to support the arm 10a and the connecting portion 10b of one insulator 10.

Next, a method of assembling a set of lever devices 2 and 3 using the lever device continuous assembly jig 1 according to the embodiment of the present invention will be described.
First, the first and second lever support members 7 and 8 are attached to predetermined positions on the lever device support 17 on which the first and second support blocks 15 and 16 are provided. Then, each of the lever device receiving carts 5 and 6 is installed on the rail 4 in a predetermined direction (see FIG. 5). This procedure may be reversed.
Next, one lever 9 constituting the lever device 2 is arranged in an inverted Y-shaped direction and placed on the horizontal receiving plate 20a of the support bracket 20 of the first lever support member 7 (see FIG. 3), and the eye-coupled lever 14 Is placed in the Y-shaped orientation and placed on the first support block 15 (see FIG. 2). Further, the other lever 10 is arranged in the Y-shape and placed on the second support block 16, and is also placed on the inclined receiving plate 23a of the support fitting 23 of the second lever support member 8 (see FIG. 4). Then, the heights of the support fittings 20, 23 are adjusted by rotating the receiving nuts 22, 26 on the support fitting receiving bolts 21, 24 to adjust the height of the support fittings 20, 23 in the front-rear direction and the left-right direction. The level and inclination of the insulator 10 are matched. Thereby, the lever device 2 is installed on the lever device receiving cart 5 in a positioned state. In this state, the connecting bolt 11 is inserted into the opposing eyed lever 14 and the connecting portions 14b and 10b of the insulator 10, and the nut 12 is screwed into the tip of the connecting bolt 11 protruding from the lever and fixed. .
Similarly, the levers 9 and 10 and the eyed lever 14 constituting the lever device 3 are also the horizontal receiving plate 20a of the support fitting 20 of the first lever support member 7, the first support block 15, the second support block 16 and the second lever. It mounts on the inclination receiving plate 23a of the support metal fitting 23 of the insulator support member 8, and the level and inclination of one opposing insulator 9, the eyed insulator 14, and the other insulator 10 are matched. Thereby, the lever device 3 is installed on the lever device receiving cart 6 in a positioned state. In this state, the connecting bolts 11 are inserted into the connecting portions 14b and 10b of the opposing eyed lever 14 and the insulator 10, and the nuts 12 are screwed into the tips of the connecting bolts 11 protruding from the insulators and tightened. To do.

  Thereafter, one or both of the lever device receiving carts 5 and 6 are moved on the rail 4, and the distance between the pair of lever devices 2 and 3 is adjusted and positioned to a predetermined length. At this time, if the level and inclination of the opposing levers 9 of the lever devices 2 and 3 do not match, the height adjustment of the support fitting 20 of the first lever support member 7 is performed. Then, if the connecting bolts 11 are inserted into the connecting portions 9b of the opposing levers 9 of the lever devices 2 and 3, and the nuts 12 are screwed onto the tips of the connecting bolts 11 protruding from the levers 9, the bolts are fixed. One set of lever devices 2 and 3 is assembled (see FIG. 1). In addition, the assembled one set of lever apparatuses 2 and 3 are inserted and arranged in the middle of each branch line by attaching a branch line (not shown) to the connecting portion 13 of the lever 14 with the eye.

  In addition, when replacing the levers 9, 10, and 14 of the pair of lever devices 2 and 3, the lever device receiving carts 5 and 6 are installed on the rail 4, and the branch line is connected to the connecting portion of the lever 14 with the eye. 13, the horizontal receiving plate 20 a of the support bracket 20 of the first lever support member 7 provided on the lever device receiving carts 5 and 6 on the rail 4, the first support block 15, the second support block 16 and the second. If the levers 9, 10, 14 of the lever devices 2, 3 are placed on the inclined receiving plate 23 a of the support bracket 23 of the lever support member 8, and the nut 12 and the connecting bolt 11 are removed and separated in substantially the reverse procedure of the above connecting operation. The lever devices 2 and 3 can be disassembled. Thereafter, if the removed insulators are replaced with new insulators 9, 10, and 14 and a procedure similar to the above-described connecting operation is performed, a new set of insulator devices 2 and 3 are assembled.

  Therefore, according to the lever device continuous assembly jig 1 of the embodiment of the present invention, even if there are one set of lever devices 2 and 3 of various types, they can be used in common. 2 and 3 can be connected quickly and accurately without causing misalignment or eccentricity, and the exchanging operation of the lever devices 2 and 3 can be performed efficiently, and the wave-stopping operation period can be shortened.

  While the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications and changes can be made based on the technical idea of the present invention.

It is a front view which shows the lever apparatus continuous assembly jig | tool which concerns on embodiment of this invention. It is a side view which shows the lever apparatus continuous assembly jig of the said embodiment. It is an AA arrow line view of FIG. It is a BB line arrow directional view of FIG. It is a top view which shows the lever apparatus continuous assembly jig of the said embodiment.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Insulator apparatus assembly assembly tool 2, 3 Insulator apparatus 4 Rail 5, 6 Insulator apparatus cart 7 1st insulator support member 8 2nd insulator support member 9,10 Insulator 11 Connecting bolt 12 Nut 13 Connection part 14 Insulator 15 with eye 1st support block 16 2nd support block 20 Support metal fitting 20a Horizontal receiving plate 21 Support metal receiving bolt 22 Receiving nut 23 Support metal fitting 23a Inclined receiving plate 24 Support metal receiving bolt 25 Substrate 26 Receiving nut

Claims (4)

  A pair of lever devices configured by combining two levers arranged at intervals, a pair of lever device receiving carts installed on a horizontal rail, and a height mounted on the lever device receiving carts First and second lever support members that are adjustable in height, wherein the lever device is installed on each of the pair of lever device receiving carts, and the height and inclination are adjusted by the first and second lever support members. While supporting each of the levers, moving the lever device receiving carriage to adjust the distance between the pair of lever devices and connecting the opposing levers with connecting members, the one set of lever devices An insulator assembly assembly tool characterized by being assembled.   The lever is a Y-shaped structure that is vertically symmetric. One lever is arranged in an inverted Y shape in a side view, and the other lever is arranged in a Y shape in a side view, and one side of the one lever The connecting device for assembling the branch line is provided in the lever device continuous assembly jig according to claim 1.   Each of the first and second insulator support members includes a pair of support fittings arranged along the width direction of the rail, and is spaced along the longitudinal direction of the rail to support the two insulators. The lever device continuous assembly jig according to claim 1, wherein   A horizontal receiving plate for supporting the one insulator is provided at the upper end of the first insulator supporting member, and an inclined receiving plate for supporting the other insulator is provided at the upper end of the second insulator supporting member. The lever device continuous assembly jig according to any one of claims 1 to 3.

Images