JP2007221002A - Manufacturing device of electronic component - Google Patents

Manufacturing device of electronic component Download PDF

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JP2007221002A
JP2007221002A JP2006041435A JP2006041435A JP2007221002A JP 2007221002 A JP2007221002 A JP 2007221002A JP 2006041435 A JP2006041435 A JP 2006041435A JP 2006041435 A JP2006041435 A JP 2006041435A JP 2007221002 A JP2007221002 A JP 2007221002A
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electronic component
joined
adhesive
pressing
holding plate
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JP4779693B2 (en
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Shinichi Kurano
慎一 倉野
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Murata Manufacturing Co Ltd
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Murata Manufacturing Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies
    • H01L24/741Apparatus for manufacturing means for bonding, e.g. connectors
    • H01L24/743Apparatus for manufacturing layer connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/741Apparatus for manufacturing means for bonding, e.g. connectors
    • H01L2224/743Apparatus for manufacturing layer connectors

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
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Abstract

<P>PROBLEM TO BE SOLVED: To effectively manufacture an electronic component having a structure wherein an electronic component body and a bonding member are bonded by enabling an adhesive to be applied uniformly to a plurality of electronic component bodies. <P>SOLUTION: A plurality of electronic component bodies 4 are held by a plurality of through-holes 5 provided to a holding plate 6; and an adhesive is uniformly applied to the electronic component body by bringing the electronic component body to an application table 1, wherein an adhesive 2 is expanded with almost uniform pressing force by pressing the electronic component body 4 from a rear by an independently suspended pressing pin 8. The electronic component body and the bonding member are bonded by bringing the electronic component body whereto the adhesive is attached into contact with the bonding member 10. A pressing jig 9 is used having a structure wherein a pressing pin 8 is raised in a base body 13 formed by using a rubber-like elastic body. A pressing pin is used as the pressing pin 8 constituting the pressing jig having a spring disposed so that its restoring force works to return to its original length when a stress is applied in a direction wherein a length contracts. <P>COPYRIGHT: (C)2007,JPO&amp;INPIT

Description

本願発明は、電子部品の製造装置に関し、詳しくは、例えば、巻線コアにワイヤを巻回した後、巻線コアの両端にフェライト板を接合した巻線型コイル部品などのように、電子部品本体と被接合部材とが接着剤を介して接合された構造を有する電子部品を製造するための電子部品の製造装置に関する。   The present invention relates to an electronic component manufacturing apparatus, and more specifically, for example, an electronic component main body such as a wound coil component in which a wire is wound around a winding core and a ferrite plate is bonded to both ends of the winding core. The present invention relates to an electronic component manufacturing apparatus for manufacturing an electronic component having a structure in which a bonded member and a member to be bonded are bonded via an adhesive.

電子部品の1つに、例えば、図8に示すように、両端側にフランジ部53a,53bとを備えたフェライトからなる巻線コア51と、巻線コア51に巻回され、端末がフランジ部53a,53bの下部に配設された電極55に接続されたワイヤ54と、一方側のフランジ部53aから他方側のフランジ部53bにわたるように配設されて一対のフランジ部53a,53bを連結するフェライト板56を備えた構造を有する巻線型コイル部品がある。   For example, as shown in FIG. 8, a winding core 51 made of ferrite having flange portions 53a and 53b on both ends, and wound around the winding core 51, as shown in FIG. The wire 54 connected to the electrode 55 provided at the lower part of 53a, 53b and the pair of flange parts 53a, 53b are connected so as to extend from the flange part 53a on one side to the flange part 53b on the other side. There is a wire-wound coil component having a structure including a ferrite plate 56.

そして、このような構造を有する巻線型コイル部品を製造するにあたっては、巻線コア51にワイヤ54を巻回した後、巻線コアの両端側のフランジ部53a,53bの接合面63a,63bにフェライト板56を接着剤57を介して接合することにより製造されている(たとえば特許文献1参照)。   And in manufacturing the winding type coil component which has such a structure, after winding the wire 54 around the winding core 51, on the joining surfaces 63a and 63b of the flange portions 53a and 53b on both ends of the winding core. The ferrite plate 56 is manufactured by bonding through an adhesive 57 (see, for example, Patent Document 1).

なお、この製造方法の場合、電子部品本体である巻線コア51のフェライト板56との接合面63a,63bを、接着剤57に接触させて、該接合面63a,63bに接着剤57を塗布し、巻線コア51の接着剤57が塗布された接合面63a,63bにフェライト板56を押し当てて接着剤57を硬化させることにより、巻線コア51にフェライト板56を接合するようにしている。   In the case of this manufacturing method, the bonding surfaces 63a and 63b of the winding core 51, which is the electronic component main body, with the ferrite plate 56 are brought into contact with the adhesive 57, and the adhesive 57 is applied to the bonding surfaces 63a and 63b. The ferrite plate 56 is bonded to the winding core 51 by pressing the ferrite plate 56 against the bonding surfaces 63a and 63b to which the adhesive 57 of the winding core 51 is applied to cure the adhesive 57. Yes.

そして、この製造方法においては、巻線コア51の接合面63a,63bに接着剤57を塗布するにあたって、図9に示すように、複数の巻線コア51を一列に並べて収納する、巻線コア51の高さよりも深さが浅い有底の溝71を有し、真空吸引により巻線コア51を溝71内に保持するように構成されたチャック機構70を用い、巻線コア51を溝71に保持した状態で、溝71の開口部を下にし、巻線コア51を下方に突出させた状態でチャック機構70を昇降させることにより、巻線コア51の接合面63a,63bを、塗布テーブル61上に一定厚みに展開された接着剤57に接触させて、巻線コア51の接合面63a,63bに接着剤57を塗布するようにしている。
したがって、巻線コア51は、このチャック機構70の溝71の底部により高さ方向の位置決めがなされた状態で、塗布テーブル61上の接着剤57に接触させられることになる。
And in this manufacturing method, when apply | coating the adhesive agent 57 to the joint surfaces 63a and 63b of the winding core 51, as shown in FIG. 9, the winding core which arranges and arranges the several winding core 51 in a line. A chuck mechanism 70 having a bottomed groove 71 shallower than the height 51 and configured to hold the winding core 51 in the groove 71 by vacuum suction is used to form the winding core 51 in the groove 71. The chuck mechanism 70 is moved up and down with the opening of the groove 71 facing down and the winding core 51 protruding downward, so that the joint surfaces 63a and 63b of the winding core 51 are applied to the coating table. The adhesive 57 is applied to the joining surfaces 63 a and 63 b of the winding core 51 by contacting the adhesive 57 developed on the 61 with a constant thickness.
Therefore, the winding core 51 is brought into contact with the adhesive 57 on the application table 61 in a state in which the winding core 51 is positioned in the height direction by the bottom of the groove 71 of the chuck mechanism 70.

そのため、巻線コア51自体の寸法誤差に加え、チャック機構70の加工精度の誤差により、巻線コア51の接合面63a,63bの高さにばらつきが生じる。この接合面63a,63bの高さ方向のばらつきが許容範囲内にある場合には、接着剤57の塗布が良好に行われるが、巻線コア51の接合面63a,63bが許容範囲を超えて突出したり、突出量が不足したりすると、それが接着剤57の塗布状態のばらつきを招き、組み立て不良を発生する原因になるという問題点がある。
特開2003−86442号公報
Therefore, in addition to the dimensional error of the winding core 51 itself, the height of the joining surfaces 63a and 63b of the winding core 51 varies due to the error in processing accuracy of the chuck mechanism 70. When the variation in the height direction of the joint surfaces 63a and 63b is within the allowable range, the adhesive 57 is applied satisfactorily, but the joint surfaces 63a and 63b of the winding core 51 exceed the allowable range. If it protrudes or the amount of protrusion is insufficient, it causes a variation in the application state of the adhesive 57 and causes a problem in assembly.
JP 2003-86442 A

本願発明は、上記課題を解決するものであり、複数の電子部品本体の所定の位置に同時にかつ一様に接着剤を塗布することが可能で、接着剤を介して電子部品本体と被接合部材とが接合された構造を有する電子部品を効率よく製造することが可能な電子部品の製造装置を提供することを目的とする。   The present invention solves the above-described problem, and can apply an adhesive to a predetermined position of a plurality of electronic component main bodies simultaneously and uniformly, and the electronic component main body and the member to be joined via the adhesive. It is an object of the present invention to provide an electronic component manufacturing apparatus capable of efficiently manufacturing an electronic component having a structure in which and are joined.

上記課題を解決するために、請求項1の電子部品の製造装置は、
保持プレートに保持した電子部品本体の接合部に接着剤を塗布し、前記接着剤を介して前記電子部品本体と被接合部材とを接合することにより、前記電子部品本体と被接合部材とが接着剤を介して接合された構造を有する電子部品を製造する電子部品の製造装置であって、
塗布テーブルと、
前記塗布テーブル上に接着剤を一定厚で展開するための接着剤展開手段と、
内周面が弾性材料により構成され、前記内周面により前記電子部品本体を弾性保持する複数の貫通孔が配設された保持プレートと、
前記保持プレートの各貫通孔に対応する位置に、それぞれ独立懸架された状態で配設され、駆動手段により駆動されて、前記貫通孔内に弾性保持された前記電子部品本体を、接着剤を一定厚で展開させた前記塗布テーブルに向かって押圧する押圧ピンを備えた押圧治具と、
前記保持プレートの前記貫通孔に弾性保持された電子部品本体の、前記接着剤が付着した接合部を、前記保持プレートの前記貫通孔に対応する位置に配置された被接合部材に当接させて、前記電子部品本体と前記被接合部材とを接合させる接合機構部と
を具備することを特徴としている。
In order to solve the above-described problem, an electronic component manufacturing apparatus according to claim 1 comprises:
The electronic component main body and the member to be bonded are bonded by applying an adhesive to the joint portion of the electronic component main body held on the holding plate and bonding the electronic component main body and the member to be bonded through the adhesive. An electronic component manufacturing apparatus for manufacturing an electronic component having a structure joined via an agent,
An application table;
An adhesive spreading means for spreading the adhesive on the coating table at a constant thickness;
An inner peripheral surface made of an elastic material, and a holding plate provided with a plurality of through holes for elastically holding the electronic component main body by the inner peripheral surface;
The electronic component main body, which is arranged in a state of being suspended independently from each other in a position corresponding to each through hole of the holding plate and is elastically held in the through hole by being driven by a driving means, is fixed with an adhesive. A pressing jig provided with a pressing pin for pressing toward the coating table developed in thickness;
The joining part of the electronic component main body elastically held in the through hole of the holding plate is attached to a member to be joined disposed at a position corresponding to the through hole of the holding plate. And a joining mechanism portion that joins the electronic component body and the member to be joined.

また、請求項2の電子部品の製造装置は、請求項1の発明の構成において、前記押圧治具が、ゴム状弾性体を用いて形成した基体に、押圧ピンを立設させた構造を有するものであることを特徴としている。   According to a second aspect of the present invention, in the electronic component manufacturing apparatus according to the first aspect of the present invention, the pressing jig has a structure in which a pressing pin is erected on a base formed using a rubber-like elastic body. It is characterized by being.

また、請求項3の電子部品の製造装置は、請求項1または2の発明の構成において、前記押圧治具を構成する前記押圧ピンとして、長さが収縮する方向に応力が加わった場合に、元の長さに戻ろうとする復元力が働くように配設されたバネを備えた押圧ピンが用いられており、前記電子部品本体を、接着剤を一定厚で展開させた前記塗布テーブルに向かって押圧する際に、前記バネによる付勢力により前記電子部品本体に所定の押圧力が加わるように構成されていることを特徴としている。   Further, in the electronic component manufacturing apparatus according to claim 3, in the configuration of the invention according to claim 1 or 2, when stress is applied in a direction in which the length contracts as the pressing pin constituting the pressing jig, A pressing pin having a spring arranged so as to exert a restoring force to return to the original length is used, and the electronic component body is directed to the application table in which an adhesive is spread at a constant thickness. When pressing, the electronic component main body is configured to be applied with a predetermined pressing force by the urging force of the spring.

また、請求項4の電子部品の製造装置は、請求項1〜3のいずれかの発明の構成において、前記接合機構部が、前記保持プレートの上方から、前記貫通孔に弾性保持された前記電子部品本体を下方に押し出す押し出しピンを備えていることを特徴としている。   According to a fourth aspect of the present invention, there is provided the electronic component manufacturing apparatus according to any one of the first to third aspects, wherein the joining mechanism is elastically held in the through hole from above the holding plate. It is characterized by having an extrusion pin that pushes the component body downward.

また、請求項5の電子部品の製造装置は、請求項4の発明の構成において、前記電子部品本体と前記被接合部材とを接合させる際に、前記押し出しピンが、前記電子部品本体の上端面に当接し、前記電子部品本体が前記被接合部材に所定の押圧力をもって当接するように構成されていることを特徴としている。   According to a fifth aspect of the present invention, in the electronic component manufacturing apparatus according to the fourth aspect of the present invention, when the electronic component main body and the member to be bonded are bonded, the push-out pin is an upper end surface of the electronic component main body. The electronic component main body is configured to abut against the member to be joined with a predetermined pressing force.

また、請求項6の電子部品の製造装置は、請求項1〜5のいずれかの発明の構成において、前記接合機構部が、前記保持プレートの貫通孔と略対向する位置に、前記被接合部材が収納保持される複数の有底孔を有する被接合部材収納治具を備えており、前記保持プレートの前記貫通孔に弾性保持された前記電子部品本体のそれぞれが、被接合部材収納治具の有底孔内に収納保持された前記被接合部材のそれぞれと、前記接着剤を介して接合されるように構成されていることを特徴としている。   According to a sixth aspect of the present invention, there is provided the electronic component manufacturing apparatus according to any one of the first to fifth aspects, wherein the joining member is located at a position substantially opposite to the through hole of the holding plate. Each of the electronic component main bodies elastically held in the through-holes of the holding plate is connected to the bonded member storage jig. It is characterized by being configured to be joined to each of the members to be joined housed and held in the bottomed hole via the adhesive.

また、請求項7の電子部品の製造装置は、請求項1〜6のいずれかの発明の構成において、前記電子部品が、ワイヤが巻回された巻線コアの所定の位置にフェライト部材が接合された構造を有する巻線型コイル部品であることを特徴としている。   According to a seventh aspect of the present invention, there is provided the electronic component manufacturing apparatus according to any one of the first to sixth aspects, wherein the electronic component is joined to a predetermined position of the winding core around which the wire is wound. It is a wire-wound coil component having the above-described structure.

請求項1の電子部品の製造装置は、塗布テーブルと、塗布テーブル上に接着剤を一定厚で展開するための接着剤展開手段と、内周面が弾性材料により構成され、内周面により電子部品本体を弾性保持する複数の貫通孔が配設された保持プレートと、保持プレートの各貫通孔に対応する位置に、それぞれ独立懸架された状態で配設され、駆動手段により駆動されて、貫通孔内に弾性保持された電子部品本体を、接着剤を一定厚で展開させた塗布テーブルに向かって押圧する押圧ピンを備えた押圧治具と、保持プレートの貫通孔に弾性保持された電子部品本体の、接着剤が付着した接合部を、保持プレートの貫通孔に対応する位置に配置された被接合部材に当接させて、電子部品本体と被接合部材とを接合させる接合機構部とを備えた構成を有しているので、複数の電子部品本体を保持プレートの貫通孔に保持し、押圧ピンで背後から押圧することにより、各電子部品本体を接着剤が展開された塗布テーブルにほぼ均一な押圧力をもって当接させ、電子部品本体に接着剤を一様に塗布することが可能になり、接合面に一様に接着剤が確実に付着した電子部品本体を被接合部材に当接させることにより、電子部品本体と被接合部材とを確実に接合させることが可能になり、電子部品本体と被接合部材とが接着剤を介して接合された構造を有する電子部品を効率よく製造することが可能になる。   According to another aspect of the invention, there is provided an electronic component manufacturing apparatus comprising: an application table; an adhesive developing means for developing an adhesive on the application table with a constant thickness; and an inner peripheral surface made of an elastic material. A holding plate provided with a plurality of through-holes for elastically holding the component body, and arranged in a state of being suspended independently at positions corresponding to the through-holes of the holding plate, driven by driving means, and passed through. A pressing jig provided with a pressing pin that presses the electronic component main body elastically held in the hole toward the coating table in which the adhesive is spread at a constant thickness, and the electronic component elastically held in the through hole of the holding plate A joining mechanism portion for joining the electronic component body and the joined member by bringing the joined portion of the main body into contact with the joined member arranged at a position corresponding to the through hole of the holding plate. It has a configuration with Therefore, by holding multiple electronic component bodies in the through holes of the holding plate and pressing them from the back with the pressing pins, each electronic component body is brought into contact with the coating table on which the adhesive is spread with a substantially uniform pressing force. The electronic component main body can be applied uniformly to the electronic component main body, and the electronic component main body with the adhesive uniformly adhered to the joining surface is brought into contact with the member to be joined. And the member to be joined can be reliably joined, and an electronic component having a structure in which the electronic component main body and the member to be joined are joined via an adhesive can be efficiently manufactured.

すなわち、本願発明においては、電子部品本体の接合部に接着剤を塗布するにあたって、複数の電子部品本体を保持プレートに設けられた複数の貫通孔の内周面で弾性保持し、かつ独立懸架の押圧ピンで背後から押圧するようにしているので、貫通孔に保持された時点で電子部品本体間に多少の位置ずれがある場合や、保持プレートや各電子部品本体に寸法ばらつきがある場合などにおいても、押圧ピンにより、各電子部品本体の接合部を接着剤層が展開された塗布テーブルにほぼ均一な押圧力をもって当接させることが可能になり、全ての電子部品本体に一様に接着剤を塗布することが可能になる。   That is, in the present invention, when applying the adhesive to the joint portion of the electronic component main body, the plurality of electronic component main bodies are elastically held by the inner peripheral surfaces of the plurality of through holes provided in the holding plate, and are independently suspended. Since it is pressed from behind with a pressing pin, when there is a slight misalignment between the electronic component bodies when they are held in the through holes, or when there are dimensional variations in the holding plate and each electronic component body In addition, the pressing pin makes it possible to bring the joint portion of each electronic component body into contact with the application table on which the adhesive layer is spread with a substantially uniform pressing force, and uniformly adheres to all the electronic component bodies. Can be applied.

その結果、例えば、ワイヤが巻回された巻線コア(電子部品本体)の所定の位置に、フェライト部材(被接合部材)が接着剤を介して接合された構造を有する巻線型コイル部品などの電子部品を製造する場合に、確実にしかも効率よく上述のように構成された電子部品を製造することが可能になる。   As a result, for example, a wound-type coil component having a structure in which a ferrite member (member to be bonded) is bonded to a predetermined position of a winding core (electronic component main body) wound with a wire via an adhesive When manufacturing an electronic component, it is possible to manufacture the electronic component configured as described above reliably and efficiently.

なお、本願発明において、押圧ピンに関し、「独立懸架された状態で配設され」とは、各貫通孔に対応する押圧ピンのそれぞれが、対応する貫通孔に弾性保持された電子部品本体を、所定の押圧力で、接着剤を展開させた塗布テーブルに互いに独立して押圧することができるように配設されていることを意味する概念であり、以下に述べるように、
(a)ゴム状弾性体を用いて形成した基体に、単一または複数の押圧ピンを立設させた構造を有するものや、
(b)押圧ピンの長さが収縮する方向に応力が加わった場合に、元の長さに戻ろうとする復元力が働くように配設されたバネを備えた構造を有するもの
などが、本願発明における、押圧ピンが独立懸架された状態で配設された構成の例として挙げられる。
In the present invention, regarding the pressing pin, `` arranged in an independently suspended state '' means that each of the pressing pins corresponding to each through hole is an electronic component body elastically held in the corresponding through hole, It is a concept that means that it is arranged so that it can be pressed independently from each other on the application table where the adhesive is developed with a predetermined pressing force, as described below,
(a) having a structure in which a single or a plurality of pressing pins are erected on a base formed using a rubber-like elastic body;
(b) When the stress is applied in the direction in which the length of the pressing pin contracts, the one having a structure provided with a spring arranged so that a restoring force to return to the original length is applied. In the invention, an example of a configuration in which the pressing pins are arranged in an independently suspended state is given.

また、請求項2の電子部品の製造装置のように、請求項1の発明の構成において、電子部品本体を押圧する押圧治具として、ゴム状弾性体を用いて形成した基体に、押圧ピンを立設させた構造を有するものを用いるようにした場合、各電子部品本体を押圧する際の、各電子部品本体への押圧力のばらつきを抑制して、各電子部品本体の接合部を、接着剤を一定厚で展開させた塗布テーブルに均一な押圧力で当接させることが可能になり、さらに確実に、保持プレートに保持された複数の電子部品本体のそれぞれに一様に接着剤を塗布することができるようになる。   Further, as in the electronic component manufacturing apparatus according to claim 2, in the configuration of the invention according to claim 1, as a pressing jig for pressing the electronic component main body, a pressing pin is attached to a base formed using a rubber-like elastic body. When using a structure having a standing structure, it is possible to suppress variations in the pressing force to each electronic component body when pressing each electronic component body, and to bond the joints of each electronic component body. It is possible to contact the coating table with a constant thickness with a uniform pressing force, and more reliably apply the adhesive to each of the multiple electronic component bodies held on the holding plate. Will be able to.

また、請求項3の電子部品の製造装置のように、請求項1または2の発明の構成において、押圧治具を構成する押圧ピンとして、長さが収縮する方向に応力が加わった場合に、元の長さに戻ろうとする復元力が働くように配設されたバネを備えた押圧ピンを用いるようにした場合、電子部品本体を、接着剤を一定厚で展開させた塗布テーブルに向かって押圧する際に、バネによる付勢力により電子部品本体を所定の押圧力をもって押圧することが可能になり、各電子部品本体の接合部を、接着剤層が展開された塗布テーブルに均一な押圧力で当接させて、保持プレートに保持された複数の電子部品本体のそれぞれに、さらに確実に、一様に接着剤を塗布することができるようになり、本願発明をより実効あらしめることができる。   Further, as in the electronic component manufacturing apparatus according to claim 3, in the configuration of the invention according to claim 1 or 2, when a stress is applied in a direction in which the length contracts as a pressing pin constituting the pressing jig, When using a pressing pin with a spring arranged so that a restoring force to return to the original length is used, the electronic component body is directed toward the coating table in which the adhesive is spread at a constant thickness. When pressing, it becomes possible to press the electronic component main body with a predetermined pressing force by the urging force of the spring, and the bonding portion of each electronic component main body is uniformly pressed against the coating table on which the adhesive layer is spread. The adhesive can be applied more reliably and uniformly to each of the plurality of electronic component main bodies held on the holding plate by the contact with each other, and the present invention can be more effectively realized. .

また、請求項4の電子部品の製造装置は、請求項1〜3のいずれかの発明の構成において、接合機構部が、保持プレートの上方から、貫通孔に弾性保持された電子部品本体を下方に押し出す押し出しピンを備えた構成とすることにより、例えば、電子部品本体と被接合部材とを接合させる際に電子部品本体を被接合部に押し付けて電子部品本体と被接合部材との接合をより確実に行うことができるようにしたり、電子部品本体と被接合部材とを接合させた後に、電子部品本体を下方に押し出し、電子部品本体と保持プレートの貫通孔との係合を解除させて次工程に送ったりすることが可能になり、本願発明をさらに実効あらしめることができる。   According to a fourth aspect of the present invention, there is provided the electronic component manufacturing apparatus according to any one of the first to third aspects of the present invention, wherein the joining mechanism portion lowers the electronic component main body elastically held in the through hole from above the holding plate. For example, when the electronic component main body and the member to be bonded are bonded, the electronic component main body is pressed against the bonded portion to bond the electronic component main body and the bonded member more. After the electronic component main body and the member to be joined are bonded, the electronic component main body is pushed downward to release the engagement between the electronic component main body and the through hole of the holding plate. It becomes possible to send it to a process, and the present invention can be further effectively presented.

なお、押し出しピンにより、保持プレートの貫通孔に弾性保持された電子部品本体を下方に押し出す場合、保持プレートを移動させることなく押し出しピンを押し下げるようにしてもよく、また、押し出しピンを移動させることなく保持プレートを上昇させるようにしてもよい。また、保持プレートと押し出しピンの両方を上下方向に移動させるように構成することも可能である。   When the electronic component main body elastically held in the through hole of the holding plate is pushed downward by the push pin, the push pin may be pushed down without moving the hold plate, or the push pin is moved. Alternatively, the holding plate may be raised. It is also possible to configure so that both the holding plate and the push pin are moved in the vertical direction.

また、請求項5の電子部品の製造装置のように、請求項4の発明の構成において、電子部品本体と被接合部材とを接合させる際に、押し出しピンが、電子部品本体の上端面に当接し、電子部品本体が被接合部材に所定の押圧力をもって当接するように構成した場合、電子部品本体と被接合部材とをより確実に接合させることが可能になり、信頼性の高い電子部品をより確実に製造することが可能になる。   Further, as in the electronic component manufacturing apparatus according to the fifth aspect, in the configuration of the invention according to the fourth aspect, when the electronic component main body and the member to be bonded are bonded, the push pin contacts the upper end surface of the electronic component main body. If the electronic component main body is configured to contact the member to be bonded with a predetermined pressing force, the electronic component main body and the member to be bonded can be more reliably bonded, and a highly reliable electronic component can be obtained. It becomes possible to manufacture more reliably.

また、請求項6の電子部品の製造装置のように、請求項1〜5のいずれかの発明の構成において、接合機構部を、保持プレートの貫通孔と略対向する位置に、被接合部材が収納保持される複数の有底孔を有する被接合部材収納治具を備えており、保持プレートの貫通孔に弾性保持された各電子部品本体が、被接合部材収納治具の有底孔内に収納保持された各被接合部材と、接着剤を介して接合されるように構成した場合、複数個の電子部品本体のそれぞれを、対応する位置に保持された被接合部材に効率よくしかも確実に接合させることが可能になり、本願発明をさらに実効あらしめることができる。   Further, as in the electronic component manufacturing apparatus according to the sixth aspect, in the configuration of any one of the first to fifth aspects, the joining member is disposed at a position substantially opposite to the through hole of the holding plate. Each of the electronic component main bodies elastically held in the through holes of the holding plate is provided in the bottomed hole of the bonded member storage jig. When configured to be joined to each member to be joined that is stored and held via an adhesive, each of the plurality of electronic component bodies is efficiently and reliably attached to the member to be joined held at the corresponding position. It becomes possible to make it join, and this invention can be made more effective.

また、本願発明は、請求項7のように、ワイヤが巻回された巻線コアの所定の位置にフェライト部材を接合した構造を有する巻線型コイル部品を製造する場合に、巻線コアの所定の位置にフェライト部材を確実に接合して、上記構成を有する巻線型コイル部品を効率よくしかも確実に製造することが可能になり特に有意義である。   Further, according to the present invention, when manufacturing a wound type coil component having a structure in which a ferrite member is bonded to a predetermined position of a winding core around which a wire is wound, It is particularly significant that the ferrite member is securely joined to the position of the wire-type coil component, and the wire-wound coil component having the above-described configuration can be manufactured efficiently and reliably.

以下に本願発明の実施例を示して、本願発明の特徴とするところをさらに詳しく説明する。   The features of the present invention will be described in more detail below with reference to examples of the present invention.

図1は本願発明の一実施例にかかる電子部品の製造装置の構成を模式的に示す図である。また、図2は、本願発明の一実施例にかかる電子部品の製造装置を用いて製造される電子部品(巻線型コイル部品)の構成を示す図である。   FIG. 1 is a diagram schematically showing the configuration of an electronic component manufacturing apparatus according to an embodiment of the present invention. FIG. 2 is a diagram showing the configuration of an electronic component (winding coil component) manufactured using the electronic component manufacturing apparatus according to one embodiment of the present invention.

この電子部品(巻線型コイル部品)は、図2に示すように、フェライトからなる巻線コア(電子部品本体)4と、巻線コア4の両端側に配設されたフランジ部23a,23bと、巻線コア4に巻回され、端末がフランジ部23a,23bの下部に配設された電極25に接続されたワイヤ24と、一方側のフランジ部23aから他方側のフランジ部23bにわたるように配設されて一対のフランジ部23a,23bを連結するフェライト板(被接合部材)10を備えている。   As shown in FIG. 2, the electronic component (winding coil component) includes a winding core (electronic component body) 4 made of ferrite, and flange portions 23 a and 23 b disposed on both ends of the winding core 4. The wire 24 is wound around the winding core 4 and the terminal is connected to the electrode 25 disposed at the lower part of the flange portions 23a and 23b, and extends from the flange portion 23a on one side to the flange portion 23b on the other side. A ferrite plate (member to be joined) 10 is provided that connects and couples the pair of flange portions 23a and 23b.

そして、この巻線型コイル部品においては、フェライト板10とフランジ部23a,23bが接着剤2により接着され、巻線コア4にワイヤ24を巻回した巻線部30には、実質的に接着剤2が塗布されていない構造を有している。
この実施例の電子部品の製造装置Aは、上記巻線型コイル部品を製造するのに用いられるものであって、ワイヤ24が巻回された巻線コア(電子部品本体)4の所定の位置に、フェライト部材(被接合部材)10を接合する工程に用いられるものである。
すなわち、この実施例の電子部品の製造装置Aは、図1に示すように、塗布テーブル1と、塗布テーブル1上に接着剤2を一定厚で展開するための接着剤展開手段であるスキージ3と、巻線コア4を弾性保持する複数の貫通孔5を備えた保持プレート6と、保持プレート6の各貫通孔5に対応する位置に、それぞれ独立懸架された状態で配設され、駆動手段7により駆動されて、貫通孔5内に弾性保持された巻線コア4を、塗布テーブル1に向かって押圧する押圧ピン8を備えた押圧治具9と、巻線コア4の接着剤2が付着した接合部(接合面)4aを、保持プレート6の貫通孔5に対応する位置に配置された被接合部材であるフェライト部材(フェライト板)10に当接させて、巻線コア4とフェライト板10とを接合させるための接合機構部11とを備えている。
In this winding type coil component, the ferrite plate 10 and the flange portions 23a and 23b are bonded by the adhesive 2, and the winding portion 30 obtained by winding the wire 24 around the winding core 4 is substantially free of adhesive. 2 has an uncoated structure.
The electronic component manufacturing apparatus A of this embodiment is used for manufacturing the above-described coiled coil component, and is provided at a predetermined position of a winding core (electronic component main body) 4 around which a wire 24 is wound. The ferrite member (member to be joined) 10 is used in the step of joining.
That is, the electronic component manufacturing apparatus A of this embodiment, as shown in FIG. 1, has a coating table 1 and a squeegee 3 that is an adhesive developing means for spreading the adhesive 2 on the coating table 1 with a constant thickness. And a holding plate 6 provided with a plurality of through holes 5 for elastically holding the winding core 4, and arranged in a state of being independently suspended at positions corresponding to the through holes 5 of the holding plate 6, and driving means 7, a pressing jig 9 having a pressing pin 8 that presses the winding core 4 elastically held in the through-hole 5 toward the coating table 1, and an adhesive 2 for the winding core 4. The adhered joint (joint surface) 4a is brought into contact with a ferrite member (ferrite plate) 10 which is a member to be joined disposed at a position corresponding to the through hole 5 of the holding plate 6, and the winding core 4 and ferrite Joiner for joining the plate 10 And a part 11.

また、保持プレート6は貫通孔5の内周面12が弾性材料により構成され、内周面12により、電子部品本体である巻線コア4が弾性保持されるように構成されている。   The holding plate 6 is configured such that the inner peripheral surface 12 of the through-hole 5 is made of an elastic material, and the winding core 4 that is the electronic component main body is elastically held by the inner peripheral surface 12.

さらに、押圧治具9は、図1および図3に示すように、ゴム状弾性体を用いて形成した基体13に、基部18を介して、押圧ピン8を立設することにより構成されている。   Further, as shown in FIGS. 1 and 3, the pressing jig 9 is configured by erecting a pressing pin 8 via a base portion 18 on a base 13 formed using a rubber-like elastic body. .

また、押圧ピン8としては、図4(a),(b)に示すように、筒状本体8aと、長さが収縮する方向に応力が加わった場合(図4(a)参照)に、元の長さ(図4(b)参照)に戻ろうとする復元力が働くようなバネ8bを備えた押圧ピンが用いられており、巻線コア4を、接着剤2を一定厚で展開させた塗布テーブル1に向かって押圧する際に、バネ8bによる付勢力により巻線コア4に所定の押圧力が加わるように構成されている。   As shown in FIGS. 4 (a) and 4 (b), as the pressing pin 8, when a stress is applied in a direction in which the length shrinks (see FIG. 4 (a)), A pressing pin provided with a spring 8b that works to restore the original length (see FIG. 4B) is used, and the winding core 4 is unfolded with a certain thickness. When pressing toward the coating table 1, a predetermined pressing force is applied to the winding core 4 by the urging force of the spring 8b.

また、上記接合機構部11は、図1に示すように、保持プレート6の上方から、貫通孔5に弾性保持された巻線コア4を下方に押し出す押し出しピン14と、押し出しピン14を保持する押し出しピン用基体15を備えている。
なお、この実施例では、押し出しピン14を、保持プレート6の貫通孔5に弾性保持させた巻線コア4の上面に当接させた状態で、保持プレート6を上方に移動させることにより、貫通孔5に弾性保持された巻線コア4が貫通孔5から押し出され、保持プレート6による巻線コア4の保持が解除されるように構成されている。
Further, as shown in FIG. 1, the joining mechanism portion 11 holds an extruding pin 14 for extruding the winding core 4 elastically held in the through hole 5 downward from above the holding plate 6, and the extruding pin 14. An extrusion pin base 15 is provided.
In this embodiment, the extruding pin 14 is moved upward by moving the holding plate 6 upward in a state where the pushing pin 14 is in contact with the upper surface of the winding core 4 elastically held in the through hole 5 of the holding plate 6. The winding core 4 elastically held in the hole 5 is pushed out of the through hole 5 and the holding of the winding core 4 by the holding plate 6 is released.

また、この実施例の電子部品の製造装置Aにおいては、巻線コア4と、フェライト板10とを接合させる際に、押し出しピン14が、巻線コア4の上端面に当接し、巻線コア4がフェライト板10に所定の押圧力をもって当接するように構成されている。   In addition, in the electronic component manufacturing apparatus A of this embodiment, when the winding core 4 and the ferrite plate 10 are joined, the push pin 14 comes into contact with the upper end surface of the winding core 4, and the winding core 4 is configured to contact the ferrite plate 10 with a predetermined pressing force.

さらに、この実施例の電子部品の製造装置Aにおいては、接合機構部11が、保持プレート6の貫通孔5と略対向する位置に、被接合部材であるフェライト10が収納保持される複数の有底孔16を有する板状の被接合部材収納治具17を備えており、保持プレート6と被接合部材収納治具17のいずれか一方、あるいは、両方を相手側に向かって移動させることにより、保持プレート6の複数の貫通孔5に弾性保持された各巻線コア4が、被接合部材収納治具17の複数の有底孔16内に収納保持された各フェライト板10と、接着剤2を介して接合されるように構成されている。
なお、特に図示しないが、被接合部材収納治具17の有底孔16の底部には、フェライト板10が接合された後の巻線コア4を取り出すための取り出しピンを挿入するための挿入孔が配設されている。
Furthermore, in the electronic device manufacturing apparatus A of this embodiment, the bonding mechanism portion 11 has a plurality of existences in which the ferrite 10 that is a member to be bonded is housed and held at a position substantially opposite to the through hole 5 of the holding plate 6. A plate-like member-to-be-joined storage jig 17 having a bottom hole 16 is provided, and either one of the holding plate 6 and the member-to-be-joined member storage jig 17 or both are moved toward the other side, Each of the winding cores 4 elastically held in the plurality of through holes 5 of the holding plate 6 is stored in and held in the plurality of bottomed holes 16 of the bonded member storage jig 17, and the adhesive 2. It is comprised so that it may join via.
Although not particularly illustrated, an insertion hole for inserting a take-out pin for taking out the winding core 4 after the ferrite plate 10 has been joined to the bottom of the bottomed hole 16 of the member-receiving jig 17 to be joined. Is arranged.

次に、上述のように構成された電子部品の製造装置Aを用いて、図2に示すように、ワイヤ24が巻回された巻線コア(電子部品本体)4の所定の位置に、フェライト板(被接合部材)10が接合された構造を有する巻線型コイル部品を製造する方法について説明する。   Next, as shown in FIG. 2, the electronic component manufacturing apparatus A configured as described above is used to place ferrite at a predetermined position of the winding core (electronic component main body) 4 around which the wire 24 is wound. A method for manufacturing a wound coil component having a structure in which the plate (member to be joined) 10 is joined will be described.

(1)まず、所定の工程から搬送されてきた、貫通孔5に巻線コア4が保持された保持プレート6を受け取り、巻線コア4の、フェライト板10との接合面4aが保持プレート6の下面側から僅かに下方に突出するように押圧治具9の押圧ピン8により押圧する。   (1) First, the holding plate 6 transported from a predetermined process and having the winding core 4 held in the through hole 5 is received, and the bonding surface 4a of the winding core 4 with the ferrite plate 10 is the holding plate 6. It presses with the pressing pin 8 of the pressing jig 9 so that it may protrude slightly below from the lower surface side.

(2)それから、搬送機構(図示せず)により、保持プレート6を、図1に示すように、巻線コア4の接合面4aに接着剤2を塗布するための位置、すなわち、塗布テーブル1の上方の位置に搬送する。
なお、保持プレート6が搬送されるまでの間に、スキージ3により接着剤2を、塗布テーブル1上に一定厚となるように展開し、接着剤を塗布する準備をしておく。
(2) Then, as shown in FIG. 1, the position for applying the adhesive 2 to the bonding surface 4 a of the winding core 4 by the transport mechanism (not shown), that is, the application table 1. To the position above.
Before the holding plate 6 is conveyed, the adhesive 2 is spread on the application table 1 so as to have a constant thickness by the squeegee 3 and preparations for applying the adhesive are made.

(3)それから、図5に示すように、塗布テーブル1上に、わずかに浮かせて保持プレート6を位置させ、保持プレート6の上面(背面)から、押圧ピン8を貫通孔5に挿入し、個別に巻線コア4を押圧して、巻線コア4の接合面4aを、一定厚で接着剤2を展開させた塗布テーブル1の表面に押し付ける。   (3) Then, as shown in FIG. 5, the holding plate 6 is positioned slightly above the coating table 1, and the pressing pin 8 is inserted into the through-hole 5 from the upper surface (back surface) of the holding plate 6. The winding core 4 is pressed individually, and the joining surface 4a of the winding core 4 is pressed against the surface of the coating table 1 on which the adhesive 2 is spread with a constant thickness.

(4)そして、接着剤2を塗布した巻線コア4を、保持プレート6の貫通孔5に保持させたまま、巻線コア4とフェライト板10を接合させるべき領域に搬送する(図1)。
このとき、貫通孔5に弾性保持された各巻線コア4が、接合機構部11を構成する被接合部材収納治具17の、複数の有底孔16内に収納保持された各フェライト板10の上方に位置するようにする。
(4) Then, the winding core 4 coated with the adhesive 2 is conveyed to a region where the winding core 4 and the ferrite plate 10 are to be joined while being held in the through hole 5 of the holding plate 6 (FIG. 1). .
At this time, the winding cores 4 elastically held in the through holes 5 of the ferrite plates 10 housed and held in the plurality of bottomed holes 16 of the joined member housing jig 17 constituting the joining mechanism portion 11. Position it above.

(5)そして、図6に示すように、保持プレート6の貫通孔5と、被接合部材収納治具17の有底孔16とが互いに対向するように位置決めされた状態で、保持プレート6の上面側から、押し出しピン14を挿入し、貫通孔5内の巻線コア4をフェライト板10に押し付ける。   (5) Then, as shown in FIG. 6, in a state where the through hole 5 of the holding plate 6 and the bottomed hole 16 of the member-to-be-joined member storage jig 17 are positioned so as to face each other, The push pin 14 is inserted from the upper surface side, and the winding core 4 in the through hole 5 is pressed against the ferrite plate 10.

(6)その後、図7に示すように、押し出しピン14により、巻線コア4をフェライト板10に所定の押圧力で押圧した状態で、保持プレート6のみを上昇させ、被接合部材収納治具17の有底孔16内にフェライト板10が接合された巻線コア4が載置された状態とする。   (6) Thereafter, as shown in FIG. 7, only the holding plate 6 is raised in a state where the winding core 4 is pressed against the ferrite plate 10 with a predetermined pressing force by the push pin 14, and the member to be joined is stored. It is assumed that the winding core 4 having the ferrite plate 10 bonded thereto is placed in the 17 bottomed holes 16.

(7)次いで、フェライト板10が接合された巻線コア4を、被接合部材収納治具17ごと、接着剤2を硬化させるための領域(例えば、加熱手段を備えた熱処理装置)に搬送し、接着剤2を硬化させる。   (7) Next, the winding core 4 to which the ferrite plate 10 is bonded is transported to the region for curing the adhesive 2 together with the bonded member storage jig 17 (for example, a heat treatment apparatus equipped with heating means). The adhesive 2 is cured.

(8)それから、接着剤2が硬化し、フェライト板10が固着された巻線コア4(すなわち製品である巻線型コイル部品)を、被接合部材収納治具17上に保持したまま部品排出領域に搬送し、被接合部材収納治具17の有底孔16の底部に形成された挿入孔(図示せず)から、取り出しピン(図示せず)を挿入し、製品である巻線型コイル部品を取り出す。   (8) Then, the part 2 is discharged while the adhesive core 2 is cured and the winding core 4 to which the ferrite plate 10 is fixed (that is, the wound type coil part as a product) is held on the member-to-be-joined member storage jig 17. Then, a take-out pin (not shown) is inserted from an insertion hole (not shown) formed in the bottom of the bottomed hole 16 of the member-to-be-joined member storage jig 17, and a wound coil component as a product is inserted. Take out.

上記実施例では、巻線コア(電子部品本体)4の接合面4aに接着剤2を塗布するにあたって、複数の巻線コア(電子部品本体)4を保持プレート6に設けられた複数の貫通孔5の内周面で弾性保持し、かつ独立懸架の押圧ピン8で背後から押圧するようにしているので、貫通孔5に弾性保持された時点で各巻線コア(電子部品本体)4間に多少の位置ずれがあるような場合や、保持プレート6や各巻線コア(電子部品本体)4に寸法ばらつきがあるような場合にも、押圧ピン8により、各巻線コア(電子部品本体)4の接合面4aを接着剤2が展開された塗布テーブル1にほぼ均一な押圧力をもって当接させることが可能になり、複数の巻線コア(電子部品本体)4に一様に接着剤2を塗布することが可能になる。   In the above embodiment, when the adhesive 2 is applied to the joint surface 4 a of the winding core (electronic component body) 4, the plurality of winding cores (electronic component body) 4 are provided with a plurality of through holes provided in the holding plate 6. 5 is elastically held on the inner peripheral surface and is pressed from behind by an independent suspension pressing pin 8, so that it is somewhat between the winding cores (electronic component main bodies) 4 when elastically held in the through hole 5. In the case where there is a displacement of the position, or in the case where the holding plate 6 or each winding core (electronic component main body) 4 has dimensional variations, the pressing pins 8 are used to join each winding core (electronic component main body) 4. The surface 4a can be brought into contact with the application table 1 on which the adhesive 2 is spread with a substantially uniform pressing force, and the adhesive 2 is uniformly applied to a plurality of winding cores (electronic component main bodies) 4. It becomes possible.

なお、具体的には、上述の特許文献1の方法では、接着剤2の塗布不良率が0.1〜0.2%であったものを、上記実施例の方法では実質的に塗布不良率が0%となるようにすることができることを確認している。   Specifically, in the method of Patent Document 1 described above, the application failure rate of the adhesive 2 was 0.1 to 0.2%, but in the method of the above example, the application failure rate was substantially reduced. Has been confirmed to be 0%.

したがって、上記実施例の製造方法によれば、ワイヤ24が巻回された巻線コア(電子部品本体)4の接合面4aに、フェライト部材(被接合部材)10が接着剤2を介して接合された構造を有する巻線型コイル部品(電子部品)を確実にしかも効率よく製造することができる。   Therefore, according to the manufacturing method of the above embodiment, the ferrite member (member to be joined) 10 is joined via the adhesive 2 to the joining surface 4a of the winding core (electronic component body) 4 around which the wire 24 is wound. The wire-wound coil component (electronic component) having the above structure can be manufactured reliably and efficiently.

なお、上記実施例では、巻線型コイル部品を製造する場合を例にとって説明したが、本願発明を適用することにより、巻線型コイル部品に限らず、電子部品本体と被接合部材とが接着剤を介して接合された構造を有する電子部品(例えば、保護ケース付き電子部品(ケースと電子部品本体とを接着するもの))などを効率よく製造することができる。   In the above embodiment, the case of manufacturing a wound coil component has been described as an example. However, by applying the present invention, not only the wound coil component but also the electronic component main body and the member to be joined have an adhesive. Thus, it is possible to efficiently manufacture an electronic component (for example, an electronic component with a protective case (that adheres the case and the electronic component main body)) having a structure joined through the two.

また、上記実施例では、押圧治具9として、ゴム状弾性体を用いて形成した基体13に、長さが収縮する方向に応力が加わった場合に、元の長さに戻ろうとする復元力が働くバネ8bを備えた押圧ピン8を立設することにより形成された押圧治具を用いているが、この実施例のように、ゴム状弾性体からなる基体13を用いた場合には、上述のようなバネを備えていない、剛性を有する材料からなる押圧ピンを用いることも可能であり、また、上記のようにバネを備えた押圧ピン8を用いた場合には、基体13として、金属などの剛体からなる基体を用いることも可能である。   Moreover, in the said Example, when the stress is applied to the base | substrate 13 formed using the rubber-like elastic body as the press jig | tool 9, the length shrink | contracts, the restoring force which tries to return to the original length A pressing jig formed by erecting a pressing pin 8 provided with a spring 8b that works is used, but when a base 13 made of a rubber-like elastic body is used as in this embodiment, It is also possible to use a pressing pin made of a rigid material that does not include a spring as described above, and when the pressing pin 8 that includes a spring as described above is used, It is also possible to use a base made of a rigid body such as metal.

本願発明はさらにその他の点においても上記実施例に限定されるものではなく、保持プレートの具体的な構造、保持プレートに配設される貫通孔の配設数や配設位置、貫通孔の具体的な形状、貫通孔の内周面を構成する材料の種類、接合機構部を構成する押し出しピンの具体的な形状、接合機構部が備える、被接合部材収納治具やそれに配設される有底孔の具体的な構造などに関し、発明の範囲内において、種々の応用、変形を加えることが可能である。   The invention of the present application is not limited to the above embodiment in other points as well. The specific structure of the holding plate, the number and positions of the through holes provided in the holding plate, and the specifics of the through holes. Shape, the type of material constituting the inner peripheral surface of the through-hole, the specific shape of the push pin constituting the joining mechanism, the member to be joined storage jig provided in the joining mechanism, and the With respect to the specific structure of the bottom hole, various applications and modifications can be made within the scope of the invention.

上述のように、本願発明によれば、電子部品本体を保持プレートに設けられた複数の貫通孔の内周面で弾性保持し、かつ独立懸架の押圧ピンで背後から押圧するようにしているので、貫通孔に弾性保持された時点で電子部品本体間に多少の位置ずれがある場合や、保持プレートや電子部品本体に寸法ばらつきがあるような場合にも、押圧ピンにより、電子部品本体の接合面を接着剤にほぼ均一な押圧力をもって当接させることが可能になり、電子部品本体に接着剤を介して被接合部材が接合された構造を有する電子部品を効率よく製造することができる。
したがって、本願発明は、例えば、巻線コアなどの電子部品本体の接合面に、フェライト部材などの被接合部材が接着剤を介して接合された構造を有する巻線型コイル部品などの電子部品を製造する場合に広く適用することが可能である。
As described above, according to the present invention, the electronic component main body is elastically held by the inner peripheral surfaces of the plurality of through holes provided in the holding plate, and is pressed from behind by the independent suspension pressing pins. Even when there is a slight misalignment between the electronic component bodies when they are elastically held in the through holes, or when there is a dimensional variation in the holding plate or electronic component body, The surface can be brought into contact with the adhesive with a substantially uniform pressing force, and an electronic component having a structure in which a member to be bonded is bonded to the electronic component main body via the adhesive can be efficiently manufactured.
Therefore, the present invention manufactures an electronic component such as a wound coil component having a structure in which a bonded member such as a ferrite member is bonded to the bonding surface of an electronic component main body such as a winding core via an adhesive. It is possible to apply widely when doing.

本願発明の一実施例にかかる電子部品の製造装置の構成を模式的に示す図である。It is a figure which shows typically the structure of the manufacturing apparatus of the electronic component concerning one Example of this invention. 本願発明の一実施例にかかる電子部品の製造装置を用いて製造される電子部品(巻線型コイル部品)の構成を示す図である。It is a figure which shows the structure of the electronic component (winding-type coil component) manufactured using the manufacturing apparatus of the electronic component concerning one Example of this invention. 本願発明の一実施例にかかる電子部品の製造装置において用いられている押圧治具の構成を示す図である。It is a figure which shows the structure of the press jig | tool used in the manufacturing apparatus of the electronic component concerning one Example of this invention. (a),(b)は本願発明の一実施例にかかる電子部品の製造装置において用いられている押圧ピンの構成を示す図であり、(a)は長手方向に収縮した状態を示す図、(b)は長手方向の長さが復元した状態を示す図である。(a), (b) is a figure which shows the structure of the press pin used in the manufacturing apparatus of the electronic component concerning one Example of this invention, (a) is a figure which shows the state shrunk in the longitudinal direction, (b) is a figure which shows the state which the length of the longitudinal direction restored. 本願発明の一実施例にかかる電子部品の製造装置を用いて巻線型コイル部品を製造する工程において、巻線コアを押圧し、巻線コアの接合面を、一定厚で接着剤を展開させた塗布テーブルの表面に押し付けている状態を示す図である。In the process of manufacturing a wound type coil component using the electronic component manufacturing apparatus according to one embodiment of the present invention, the winding core is pressed, and the bonding surface of the winding core is spread with a constant thickness. It is a figure which shows the state pressed against the surface of an application | coating table. 本願発明の一実施例にかかる電子部品の製造装置を用いて巻線型コイル部品を製造する工程において、押し出しピンにより、貫通孔内の巻線コアをフェライト板に押し付けようとしている状態を示す図である。In the process which manufactures a winding type coil component using the electronic component manufacturing apparatus concerning one Example of this invention, it is a figure which shows the state which is going to press the winding core in a through-hole against a ferrite plate with an extrusion pin. is there. 本願発明の一実施例にかかる電子部品の製造装置を用いて巻線型コイル部品を製造する工程において、押し出しピンにより、巻線コアをフェライト板に所定の押圧力で押圧した状態で、保持プレートを上昇させた状態を示す図である。In the process of manufacturing the coiled coil component using the electronic component manufacturing apparatus according to one embodiment of the present invention, the holding plate is pressed in a state where the winding core is pressed against the ferrite plate with a predetermined pressing force by the push pin. It is a figure which shows the state raised. 電子部品本体と被接合部材とが接着剤を介して接合された構造を有する電子部品の例を示す図である。It is a figure which shows the example of the electronic component which has a structure where the electronic component main body and the to-be-joined member were joined via the adhesive agent. 従来の電子部品の製造方法において、電子部品本体である巻線コアの接合面に接着剤を塗布する方法を示す図である。It is a figure which shows the method of apply | coating an adhesive agent to the bonding surface of the winding core which is an electronic component main body in the manufacturing method of the conventional electronic component.

符号の説明Explanation of symbols

A 電子部品の製造装置
1 塗布テーブル
2 接着剤
3 スキージ
4 巻線コア(電子部品本体)
4a 接合部(接合面)
5 貫通孔
6 保持プレート
7 駆動手段
8 押圧ピン
8a 筒状本体
8b バネ
9 押圧治具
10 フェライト板(フェライト部材、被接合部材)
11 接合機構部
12 貫通孔の内周面
13 基体
14 押し出しピン
15 押し出しピン用基体
16 有底孔
17 被接合部材収納治具
18 基部
23a,23b フランジ部
24 ワイヤ
25 電極
30 巻線部
A Electronic device manufacturing equipment 1 Application table 2 Adhesive 3 Squeegee 4 Winding core (electronic component body)
4a Joint (joint surface)
DESCRIPTION OF SYMBOLS 5 Through-hole 6 Holding plate 7 Drive means 8 Pressing pin 8a Cylindrical main body 8b Spring 9 Pressing jig 10 Ferrite plate (ferrite member, to-be-joined member)
DESCRIPTION OF SYMBOLS 11 Joining mechanism part 12 Inner peripheral surface of through-hole 13 Base body 14 Extrusion pin 15 Extrusion pin base body 16 Bottomed hole 17 Joined member storage jig 18 Base 23a, 23b Flange part 24 Wire 25 Electrode 30 Winding part

Claims (7)

保持プレートに保持した電子部品本体の接合部に接着剤を塗布し、前記接着剤を介して前記電子部品本体と被接合部材とを接合することにより、前記電子部品本体と被接合部材とが接着剤を介して接合された構造を有する電子部品を製造する電子部品の製造装置であって、
塗布テーブルと、
前記塗布テーブル上に接着剤を一定厚で展開するための接着剤展開手段と、
内周面が弾性材料により構成され、前記内周面により前記電子部品本体を弾性保持する複数の貫通孔が配設された保持プレートと、
前記保持プレートの各貫通孔に対応する位置に、それぞれ独立懸架された状態で配設され、駆動手段により駆動されて、前記貫通孔内に弾性保持された前記電子部品本体を、接着剤を一定厚で展開させた前記塗布テーブルに向かって押圧する押圧ピンを備えた押圧治具と、
前記保持プレートの前記貫通孔に弾性保持された電子部品本体の、前記接着剤が付着した接合部を、前記保持プレートの前記貫通孔に対応する位置に配置された被接合部材に当接させて、前記電子部品本体と前記被接合部材とを接合させる接合機構部と
を具備することを特徴とする電子部品の製造装置。
The electronic component main body and the member to be bonded are bonded by applying an adhesive to the joint portion of the electronic component main body held on the holding plate and bonding the electronic component main body and the member to be bonded through the adhesive. An electronic component manufacturing apparatus for manufacturing an electronic component having a structure joined via an agent,
An application table;
An adhesive spreading means for spreading the adhesive on the coating table at a constant thickness;
An inner peripheral surface made of an elastic material, and a holding plate provided with a plurality of through holes for elastically holding the electronic component main body by the inner peripheral surface;
The electronic component main body, which is arranged in a state of being suspended independently from each other in a position corresponding to each through hole of the holding plate and is elastically held in the through hole by being driven by a driving means, is fixed with an adhesive. A pressing jig provided with a pressing pin for pressing toward the coating table developed in thickness;
The joining part of the electronic component main body elastically held in the through hole of the holding plate is attached to a member to be joined disposed at a position corresponding to the through hole of the holding plate. An electronic component manufacturing apparatus comprising: a joining mechanism unit that joins the electronic component body and the member to be joined.
前記押圧治具が、ゴム状弾性体を用いて形成した基体に、押圧ピンを立設させた構造を有するものであることを特徴とする請求項1記載の電子部品の製造装置。   2. The electronic component manufacturing apparatus according to claim 1, wherein the pressing jig has a structure in which a pressing pin is erected on a base formed using a rubber-like elastic body. 前記押圧治具を構成する前記押圧ピンとして、長さが収縮する方向に応力が加わった場合に、元の長さに戻ろうとする復元力が働くように配設されたバネを備えた押圧ピンが用いられており、前記電子部品本体を、接着剤を一定厚で展開させた前記塗布テーブルに向かって押圧する際に、前記バネによる付勢力により前記電子部品本体に所定の押圧力が加わるように構成されていることを特徴とする請求項1または2記載の電子部品の製造装置。   As the pressing pin constituting the pressing jig, when a stress is applied in a direction in which the length contracts, a pressing pin provided with a spring arranged so that a restoring force to return to the original length works. When the electronic component body is pressed toward the application table in which the adhesive is spread with a constant thickness, a predetermined pressing force is applied to the electronic component body by the biasing force of the spring. 3. The electronic component manufacturing apparatus according to claim 1, wherein the electronic component manufacturing apparatus is configured as described above. 前記接合機構部が、前記保持プレートの上方から、前記貫通孔に弾性保持された前記電子部品本体を下方に押し出す押し出しピンを備えていることを特徴とする請求項1〜3のいずれかに記載の電子部品の製造装置。   The said joining mechanism part is provided with the extrusion pin which extrudes below the said electronic component main body elastically hold | maintained by the said through-hole from the upper direction of the said holding plate. Electronic component manufacturing equipment. 前記電子部品本体と前記被接合部材とを接合させる際に、前記押し出しピンが、前記電子部品本体の上端面に当接し、前記電子部品本体が前記被接合部材に所定の押圧力をもって当接するように構成されていることを特徴とする請求項4記載の電子部品の製造装置。   When the electronic component body and the member to be joined are joined, the push pin abuts on an upper end surface of the electronic component body, and the electronic component body abuts on the member to be joined with a predetermined pressing force. 5. The electronic component manufacturing apparatus according to claim 4, wherein the electronic component manufacturing apparatus is configured as follows. 前記接合機構部が、前記保持プレートの貫通孔と略対向する位置に、前記被接合部材が収納保持される複数の有底孔を有する被接合部材収納治具を備えており、前記保持プレートの前記貫通孔に弾性保持された前記電子部品本体のそれぞれが、被接合部材収納治具の有底孔内に収納保持された前記被接合部材のそれぞれと、前記接着剤を介して接合されるように構成されていることを特徴とする請求項1〜5のいずれかに記載の電子部品の製造装置。   The joining mechanism portion includes a joined member storage jig having a plurality of bottomed holes in which the joined members are accommodated and held at positions substantially opposite to the through holes of the holding plate, Each of the electronic component main bodies elastically held in the through hole is joined to each of the members to be joined housed and held in the bottomed hole of the member to be joined storage jig through the adhesive. The electronic component manufacturing apparatus according to claim 1, wherein the electronic component manufacturing apparatus is configured as described above. 前記電子部品が、ワイヤが巻回された巻線コアの所定の位置にフェライト部材が接合された構造を有する巻線型コイル部品であることを特徴とする請求項1〜6のいずれかに記載の電子部品の製造装置。   The said electronic component is a winding type coil component which has the structure where the ferrite member was joined to the predetermined position of the winding core in which the wire was wound, The one in any one of Claims 1-6 characterized by the above-mentioned. Electronic component manufacturing equipment.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06176992A (en) * 1992-12-04 1994-06-24 Murata Mfg Co Ltd Electrode formation system of chip component
JPH0922854A (en) * 1995-07-07 1997-01-21 Taiyo Yuden Co Ltd External electrode formation method for electronic parts
JP2003086442A (en) * 2001-09-12 2003-03-20 Murata Mfg Co Ltd Method for manufacturing wound coil component and coil component

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06176992A (en) * 1992-12-04 1994-06-24 Murata Mfg Co Ltd Electrode formation system of chip component
JPH0922854A (en) * 1995-07-07 1997-01-21 Taiyo Yuden Co Ltd External electrode formation method for electronic parts
JP2003086442A (en) * 2001-09-12 2003-03-20 Murata Mfg Co Ltd Method for manufacturing wound coil component and coil component

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