JP2007215494A - System for converting food waste resource into slurry fermented feed and apparatus for slurrying food waste - Google Patents

System for converting food waste resource into slurry fermented feed and apparatus for slurrying food waste Download PDF

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JP2007215494A
JP2007215494A JP2006040704A JP2006040704A JP2007215494A JP 2007215494 A JP2007215494 A JP 2007215494A JP 2006040704 A JP2006040704 A JP 2006040704A JP 2006040704 A JP2006040704 A JP 2006040704A JP 2007215494 A JP2007215494 A JP 2007215494A
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base plate
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JP4807617B2 (en
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Mitsuhide Kasai
満英 笠井
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MK FARM KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
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    • Y02P60/87Re-use of by-products of food processing for fodder production

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Abstract

<P>PROBLEM TO BE SOLVED: To obtain a system for producing a slurry fermented feed when required by utilizing a food waste. <P>SOLUTION: The apparatus for slurrying a food waste is equipped with a disklike strainer base plate 4 having a great number of through holes 12 for grinding/disintegrating a raw material into a proper solid size and separating and passing the ground raw material through the base plate on the bottom part of a grinding and stirring tank 1a and a rotor 6 having a shearing rotation blade 5 on the upper side of the separation strainer base plate 4. The rotor 6 is equipped with a rotation driving gear 10 and is freely rotated. The apparatus for slurrying a food waste is equipped with a treated raw material storage chamber 11 having a discharge port 13 on the lower side of the disklike strainer base plate 4 and a steam/hot water ejecting device 14 for supplying steam and hot water to the tank in the grinding and stirring tank 1a. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、廃棄食品スラリー化装置で廃棄食品資源を粉砕・離解処理し、必要に応じて熱水や蒸気を加えて固形粒の混入したスラリー状となし、これに発酵菌や発酵補助材等の副資材を加えて養分調製と乳酸発酵をさせてスラリー状発酵飼料となし、これを配合発酵タンクに貯留しておき必要時にスラリー状発酵飼料を給餌パイプラインで畜舎の給餌器まで計量的に供給できるようにしたことを特徴とする廃棄食品資源の発酵飼料化システムに関する。
本発明は、特に養豚用の飼料として好適なスラリー状発酵飼料の製造・供給技術である。未利用で、環境問題を起こす食品産業廃棄物や食品残渣等の廃棄食品を、スラリー化し更にこれを乳酸発酵することによりスラリー状発酵飼料となし、これを牛、豚、鶏等の家畜のえさとしてその畜舎の給餌器にまで自動的に配送供給する一連のシステムである。
The present invention pulverizes and disaggregates waste food resources with a waste food slurrying device, and forms a slurry mixed with solid particles by adding hot water or steam as necessary, fermenting bacteria, fermentation auxiliary materials, etc. It is made into a slurry-like fermented feed by adding nutrient materials and lactic acid fermentation, and storing this in the compounding fermentation tank, and when necessary, the slurry-like fermented feed is measured quantitatively to the feeding unit of the barn with a feeding pipeline The present invention relates to a fermented feed system for waste food resources characterized by being able to be supplied.
The present invention is a technique for producing and supplying a slurry-like fermented feed particularly suitable as a feed for pig farming. Slurry waste foods such as food industrial waste and food residues that are not used and cause environmental problems, and then lactic acid ferment this to make a slurry-like fermented feed, which is used for livestock such as cattle, pigs, and chickens. It is a series of systems that automatically deliver and supply to the feeder of the barn.

食品産業廃棄物や食品残渣等の廃棄食品資源は、その大部分が捨てられるか焼却されているのが現状である。しかし、2000年5月に成立した「食品リサイクル法」がきっかけとなって、これらの有機性廃棄物は肥料や飼料の原料となり得る有用資源として有効利用することが要望されるようになった。その理由は、環境規制が強まるにつれ、食品産業廃棄物や食品残渣等の処理には、高いコストがかかるようになったこと。食品産業廃棄物や食品残渣には、いまだ豊富な栄養分が残っており、牛、豚、鶏などの家畜のえさになり得ること。特に豚は、このような食品産業廃棄物や食品残渣等を非常に効率よく大量に消費してくれることから、特に養豚業者による飼料化が、食品産業にとっても養豚業者にとっても都合の良い処理法であること。このように廃棄食品資源は、畜産業界では安価で高品質の飼料になることから関心が高まっている。 At present, most of the waste food resources such as food industry waste and food residues are discarded or incinerated. However, the “Food Recycling Law” enacted in May 2000 triggered the demand for effective use of these organic wastes as useful resources that can be used as raw materials for fertilizers and feeds. The reason is that as the environmental regulations become stronger, the treatment of food industry waste and food residues has become more expensive. Food industry waste and food residues still have abundant nutrients and can be used to feed livestock such as cattle, pigs and chickens. Pigs in particular consume large amounts of such food industry wastes and food residues very efficiently, so the use of feed by pig farmers is particularly convenient for both the food industry and pig farmers. Be. In this way, waste food resources are gaining interest in the livestock industry because they become inexpensive and high-quality feed.

このような廃棄食品を原料としてこれを家畜の飼料に製造する方法については、各方面で研究されておりいくつか提案されている。例えば、生ごみを粉砕し、必要により水分を供給して粥状にした後、これを100℃以上の高温で殺菌処理し、次いで90℃以下の温度で好気性発酵を行うことを特徴とする生ごみを利用した湿式発酵飼料の製造方法(特開2000−32970号)がある。本発明によれば、水分を含んでいる生ごみ、特に残飯をそのままの状態で使用して、湿式状態で殺菌と発酵過程を行い、飼料を製造することができ、更に生ごみ(厨芥)を効果的に処理するだけでなく、栄養価の高い飼料を直接豚舎などに投入することができる。 A method for producing such waste food as a raw material for livestock feed has been studied in various fields and several proposals have been made. For example, it is characterized in that food waste is pulverized and, if necessary, supplied with moisture to form a cocoon, sterilized at a high temperature of 100 ° C. or higher, and then subjected to aerobic fermentation at a temperature of 90 ° C. or lower. There is a method for producing a wet fermented feed using garbage (Japanese Patent Laid-Open No. 2000-32970). According to the present invention, it is possible to produce feed by performing sterilization and fermentation processes in a wet state by using raw garbage containing moisture, in particular, leftover food as it is, and further producing raw food (boiled rice cake). In addition to effective treatment, feed with high nutritional value can be put directly into pig houses.

また、他例として日常生活に於いて発生する食用廃棄物を、発酵処理し発酵液状飼料にして資源の再利用を効率よくする方法がある。食用廃棄物を収集し、数ミリ以下にカットする一次破壊と超微粒子に粉砕する二次破壊とによって破壊して半液状廃棄物にする破砕工程と、当該半液状廃棄物を送給ポンプにて送りマグネットフィルターを通して金属を除去する金属除去工程と、金属を除去した半液状廃棄物を貯蔵タンクに送り込み、低速回転と加圧過失空気の供給とによって攪拌すると共に、発酵菌を所定量貯蔵タンク内に注入し、攪拌と加圧空気熱と発酵菌の相乗作用にて半液状廃棄物を発酵させて発酵液状飼料にする攪拌発酵工程とからなることを特徴とする食用廃棄物による発酵液状飼料製造方法(特開2005−151964号)がある。 As another example, there is a method in which edible waste generated in daily life is fermented to obtain a fermented liquid feed to efficiently reuse resources. A crushing process that collects edible waste and breaks it into semi-liquid waste by primary destruction that cuts to a few millimeters and secondary destruction that crushes to ultrafine particles, and the semi-liquid waste is fed by a feed pump A metal removal process that removes metal through a feed magnet filter, and a semi-liquid waste from which the metal has been removed are fed into a storage tank and stirred by low-speed rotation and supply of pressurized air, and a predetermined amount of fermenting bacteria is stored in the storage tank. A fermented liquid feed production using edible waste, comprising a stirring and fermentation process in which a semi-liquid waste is fermented into a fermented liquid feed by synergistic action of stirring, pressurized air heat and fermenting bacteria There is a method (Japanese Patent Laid-Open No. 2005-151964).

特開2000−32970号JP 2000-32970 A 特開2005−151964号JP-A-2005-151964

前記特許文献には、食用廃棄物を利用してこれを発酵させ飼料化する製造方法について提案されているが、我国では、思うように普及していない。その原因は、次のような点にあると考えられる。
第1に、食用廃棄物は一般に腐りやすく、然るべき期間保存することが困難である。
第2に、原料である食用廃棄物を完全に破砕して液状化した場合、豚はかえって健康を害することが多く、ある程度固形物が残っているスラリー状態にすることが必要である。 しかし、食用廃棄物の繊維質を維持しながら、ある程度固形物が残っているスラリー状 態に加工する適当な廃棄食品スラリー化装置の満足するものがない。
第3に、食用廃棄物を原料とする場合、原料が多様化するため、原料の種類によって養分の含有量が異なってきてその品質管理が難しく常に安定した品質の飼料を確保することが難しい。
第4に、餌として何を食べさせるかは最も重要な事項であるが、価格の安い食用廃棄物を利用してこれをスラリー化したうえ発酵させて発酵飼料に調製し、これを自動的に畜舎まで給餌する一連のシステム装置が具現化することは望ましいが、我国の場合、小規模な養豚家が多く、そのような設備するための初期投資額が大きいため導入するのがなかなか困難であるのが現状である。
The above-mentioned patent document proposes a production method for fermenting this by using edible waste, but it is not as widespread as expected in our country. The cause is considered to be as follows.
First, edible waste is generally perishable and difficult to store for an appropriate period of time.
Secondly, when edible waste, which is a raw material, is completely crushed and liquefied, pigs are often harmful to health, and it is necessary to make a slurry in which some solid matter remains. However, there is no satisfactory waste food slurrying device that can process a slurry state in which some solid matter remains while maintaining the fiber of edible waste.
Thirdly, when edible waste is used as a raw material, since the raw material is diversified, the content of nutrients differs depending on the type of raw material, and its quality control is difficult, and it is difficult to always ensure a stable quality feed.
Fourthly, what is eaten as a bait is the most important matter, but it is slurried using low-cost edible waste, fermented to prepare fermented feed, and this is automatically It is desirable to implement a series of system devices that feed to the barns, but in Japan, there are many small pig farmers and the initial investment for such facilities is large, so it is difficult to introduce them. is the current situation.

本発明は、このような課題を解消するため、原料となる食品産業廃棄物や食品残渣等の廃棄食品資源をスラリー化し、これを乳酸発酵してスラリー状発酵飼料となし、更にこれを牛、豚、鶏などの家畜えさとしてその畜舎にまで自動的に配送供給する給餌作業を一連のシステム装置として構成せんとするものである。このような本発明に係る廃棄食品資源のスラリー状発酵飼料化システムは、飼料原料となる食品産業廃棄物や食品残渣等の廃棄食品資源を低コストで入手できること、当該原料をスラリー化する装置については、古紙を離解してパルプ化するためのパルパーを改良することにより比較的安価に設備できること、配合発酵タンク内に配合資材供給口から発酵菌を投入して攪拌しながら乳酸発酵させてpHを4以下にすることにより雑菌や腐敗菌の繁殖を抑え、然るべき賞味期間を延長できるようにしたこと、また配合資材供給口から必要に応じて副資材を投入して飼料の養分調整をするようにしたこと、前記給餌パイプラインにより配合発酵タンクに貯留されているスラリー状発酵飼料を畜舎の給餌器まで供給できるようにしたことなどにより、前記技術課題を解決したものである。 In order to solve such a problem, the present invention is a slurry of waste food resources such as food industrial waste and food residue as a raw material, lactic acid fermented to make a slurry-like fermented feed, further this cattle, Feeding work that automatically delivers and feeds livestock feed such as pigs and chickens to the barn is configured as a series of system devices. Such a slurry-like fermented feed system for waste food resources according to the present invention is capable of obtaining waste food resources such as food industrial waste and food residues as feed raw materials at a low cost, and an apparatus for slurrying the raw materials. Can be installed at a relatively low cost by improving the pulper for disintegrating waste paper and pulping it, and fermenting bacteria from the compounding material supply port into the compounding fermentation tank and stirring the lactic acid while stirring to adjust the pH. By reducing the number to 4 or less, it was possible to suppress the propagation of germs and spoilage bacteria, and to extend the appropriate shelf life, and to adjust the nutrient content of the feed by adding auxiliary materials as needed from the compounding material supply port By making it possible to supply the slurry-like fermented feed stored in the compounding fermentation tank to the feed unit of the barn by the feeding pipeline It is obtained by solving the technical problem.

特許を受けようとする第1発明は、破砕攪拌槽の底面部に、原料を適度な固形寸法に粉砕・離解処理して選別通過させ得る多数の通孔を有する円板状ストレーナ台板を設け、当該選別ストレーナ台板の上面にせん断用回転羽根を有するローターを設け、当該ローターには回転駆動装置を装着して回転自在にするとともに、当該円板状ストレーナ台板の下面には排出口を有する処理原料収納室を設け、破砕攪拌槽には槽内に蒸気と熱水を供給する蒸気熱水噴出装置を設けたことを特徴とする廃棄食品スラリー化装置と、配合発酵槽の上部には処理原料供給口と配合資材供給口を設けるとともに、配合発酵槽の下部にはスラリー状発酵飼料排出口を設け、当該配合発酵槽の内部には攪拌用羽根を内装してなる配合発酵タンクと、前記配合発酵タンクのスラリー状発酵飼料排出口に圧送ポンプを備えた給餌パイプを連結し、これを畜舎の給餌器まで配設してなる給餌パイプラインとからなり、前記廃棄食品スラリー化装置と配合発酵タンクとの間には、前記処理原料収納室に設けた排出口から前記処理原料供給口までを圧送ポンプを備えた輸送パイプで連結し、粉砕・離解した原料を配合発酵タンク内に移送収納し得るように構成し、前記廃棄食品スラリー化装置で、廃棄食品を粉砕・離解したうえ、これを配合発酵タンク内に移送し、当該配合発酵タンク内で粉砕・離解した原料に発酵菌体を加えて乳酸発酵させスラリー状発酵飼料を調製したうえ、前記給餌パイプラインで当該配合発酵タンクに貯留されているスラリー状発酵飼料を畜舎の給餌器まで供給できるようにしたことを特徴とする廃棄食品資源のスラリー状発酵飼料化システムである。 In the first invention to receive a patent, a disc-shaped strainer base plate having a large number of through-holes capable of passing through a raw material by pulverizing and disaggregating the raw material into an appropriate solid size is provided at the bottom of the crushing and stirring tank. A rotor having shearing rotary blades is provided on the upper surface of the sorting strainer base plate, and a rotational drive device is attached to the rotor so that the rotor is rotatable, and a discharge port is provided on the lower surface of the disc-shaped strainer base plate. A waste food slurrying apparatus characterized by having a processing raw material storage chamber, a crushing and stirring tank provided with a steam hot water jetting device for supplying steam and hot water into the tank, A processing raw material supply port and a compounding material supply port are provided, a slurry-like fermented feed discharge port is provided at the bottom of the compounding fermenter, and a compounding fermentation tank having stirring blades inside the compounding fermenter, The blended fermented tongue A feeding pipe having a pressure feed pump connected to the slurry-like fermented feed discharge port of this, and a feeding pipe line arranged up to a feeding device of a livestock barn, and comprising the waste food slurrying apparatus and the blended fermentation tank In the meantime, the discharge port provided in the processing raw material storage chamber and the processing raw material supply port are connected by a transport pipe equipped with a pressure pump so that the pulverized and disaggregated raw material can be transferred and stored in the blended fermentation tank. Construct and grind and disaggregate the waste food with the waste food slurrying device, transfer it to the blended fermentation tank, add fermentation cells to the raw material ground and disaggregated in the blended fermentation tank, and then lactic acid fermentation The slurry-like fermented feed is prepared, and the slurry-like fermented feed stored in the blended fermentation tank can be supplied to the feeding unit of the barn in the feeding pipeline. Is a slurry-like fermented feed system of waste food resources.

当該第1発明は、廃棄食品スラリー化装置と配合発酵タンクと給餌パイプラインとが一連に連結構成された廃棄食品資源のスラリー状発酵飼料化システムである。これはまず前記廃棄食品スラリー化装置により廃棄食品資源を粉砕・離解してスラリー状にしたうえ、これを配合発酵タンク内に移送して前記配合発酵タンク内に発酵菌体を加えて乳酸発酵させてスラリー状発酵飼料を調製し、酸度を高めてその保存性を確保しながら貯留し、次に前記給餌パイプラインで各畜舎の給餌器まで計量的に供給できるようにしたことを特徴とする廃棄食品資源のスラリー状発酵飼料化システムである。その結果、廃棄食品を原料として廃棄食品スラリー化装置に投入するだけで、あとはシステム装置を作動させれば、廃棄食品を自動的にスラリー状発酵飼料になすことができる。当該スラリー状発酵飼料は、有用系状菌及び酵母菌、乳酸菌などで、食品材料の構成成分を分解する各種の消化酵素を生み出し、一般の栄養物の消化吸収を促進するとともに、乳酸菌は有害菌の繁殖を抑えて、発酵飼料の保存性を延長するとともに、病気予防と腸整機能を発揮するため、安定した畜産経営が可能となる。更に、酵母菌はB群やミネラルや各種アミノ酸がふくまれるようになるし、系状菌にはビタミンを生成する菌も配合するので肉質や卵類の改善がなされるようになる。 The said 1st invention is a slurry-form fermented feed system of the waste food resource by which the waste food slurrying apparatus, the mixing | blending fermentation tank, and the feed pipeline were connected and comprised in series. First of all, the waste food resource is pulverized and disaggregated by the waste food slurrying device to form a slurry, which is then transferred to the blended fermentation tank and fermented bacterial cells are added to the blended fermentation tank for lactic acid fermentation. A slurry-like fermented feed is prepared, stored while increasing its acidity and ensuring its preservability, and then it can be supplied quantitatively to the feeders of each barn by the feeding pipeline. This is a slurry-like fermented feed system for food resources. As a result, the waste food can be automatically made into a slurry-like fermented feed by simply putting the waste food as a raw material into the waste food slurrying device and then operating the system device. The slurry-like fermented feed is a useful fungus, yeast, lactic acid bacterium, etc. that produces various digestive enzymes that decompose the components of food materials, promotes digestion and absorption of general nutrients, and lactic acid bacteria are harmful bacteria Suppresses the breeding of the fermented food, prolongs the storage stability of the fermented feed, and prevents disease and intestinal function, thus enabling stable livestock management. Furthermore, yeasts will contain group B, minerals and various amino acids, and the fungi that produce vitamins will also be included in the system fungi, thus improving meat quality and eggs.

特許を受けようとする第2発明は、前記廃棄食品スラリー化装置、配合発酵タンク、給餌パイプライン、圧送ポンプを備えた輸送パイプのそれぞれの作動と、一連の関連作動とをコンピュータにてコントロールするようにしたことを特徴とする第1発明に記載する廃棄食品資源のスラリー状発酵飼料化システムである。 The second invention to be patented is a computer that controls each operation of the waste food slurrying device, the blended fermentation tank, the feeding pipeline, and the transportation pipe having the pressure pump and a series of related operations. The waste food resource slurry-like fermented feed system described in the first invention, characterized in that it is configured as described above.

これはスラリー状発酵飼料化システムを構成する各装置をコンピュータで制御コントロールせんとするものである。コンピュータで制御コントロールする範囲や事例は多様でありますが、例えば、廃棄食品スラリー化装置では、せん断用回転羽根を有するローターの回転速度をコンピュータで調整し、効率的に廃棄食品を粉砕・離解するようにしたり、蒸気熱水噴出装置により破砕攪拌槽内に蒸気と熱水を供給する量を調整したりする。また、コンピュータの制御によりスラリー状に粉砕・離解した原料を圧送ポンプにて廃棄食品スラリー化装置から配合発酵タンクへ移送収納させるようにする。更に、配合発酵タンクに収納されたスラリー状の原料に発酵菌を加えて乳酸発酵させるが、その際、配合発酵槽の内部に設けた攪拌用羽根を適度に回転調整するようにする。更にまた、前記給餌パイプラインでは、圧送ポンプの作動をコンピュータ制御して当該配合発酵タンクに貯留されているスラリー状発酵飼料を計量的に畜舎の給餌器まで供給できるようにする。尚、このようなコンピュータによる制御・コントロールは、その全部を行う場合もあるが、その一部だけを行う場合もあり、両者を含むものとする。 This is to control and control each device constituting the slurry-like fermented feed system with a computer. For example, in waste food slurrying equipment, the rotational speed of the rotor with rotating blades for shearing is adjusted by a computer to efficiently pulverize and disaggregate waste food. Or the amount of steam and hot water supplied into the crushing and stirring tank is adjusted by a steam hot water jetting device. Moreover, the raw material pulverized and disaggregated in a slurry state under the control of the computer is transferred and stored from the waste food slurrying device to the blended fermentation tank by a pressure pump. Furthermore, fermenting bacteria are added to the slurry-like raw material stored in the blended fermentation tank to cause lactic acid fermentation. At this time, the stirring blade provided inside the blended fermentation tank is appropriately rotated and adjusted. Furthermore, in the feeding pipeline, the operation of the pressure pump is controlled by a computer so that the slurry-like fermented feed stored in the blended fermentation tank can be meteredly supplied to the feed unit in the barn. Such computer control / control may be performed entirely or may be performed only partially, and includes both.

特許を受けようとする第3発明は、破砕攪拌槽の底面部に、粉砕・離解した原料を選別通過させる多数の通孔を有する円板状ストレーナ台板を設け、当該選別ストレーナ台板の上面にせん断用回転羽根を有するローターを設け、当該ローターには回転駆動装置を設けて回転自在にするとともに、当該円板状ストレーナ台板の下面には排出口を有する処理原料室を設け、破砕攪拌槽には槽内に蒸気と熱水を供給する蒸気熱水噴出装置を設けたことを特徴とする廃棄食品スラリー化装置である。 According to a third aspect of the invention, a disc-shaped strainer base plate having a plurality of through holes through which the ground and pulverized raw material is selectively passed is provided on the bottom surface of the crushing and stirring tank, and the upper surface of the screening strainer base plate. A rotor having shearing blades is provided on the rotor, and a rotary drive device is provided on the rotor so that the rotor can rotate. A processing raw material chamber having a discharge port is provided on the lower surface of the disc-shaped strainer base plate, and crushing and stirring are performed. The tank is a waste food slurrying apparatus provided with a steam hot water jetting device for supplying steam and hot water into the tank.

当該第3発明は、新規な廃棄食品スラリー化装置である。有機性廃棄物を飼料化する場合、粉砕処理することになりますが、この処理する際に、あまりに微分に粉砕すると、繊維質が不足し、胃潰瘍等の要因となるので、ある程度固形物が残る程度にスラリー化するのが望ましい。有機性廃棄物には多種多様な材質があり、その材質によって粉砕したり、細断したりする装置はあるが、前記のように繊維質が残るように有機質を離解し、ある程度固形物が残る程度にスラリー化できる装置で満足なものは見当たらない。 The third invention is a novel waste food slurrying apparatus. When organic waste is made into feed, it will be pulverized, but if it is pulverized too differentially during this process, it will cause a shortage of fiber and cause gastric ulcers, etc., so that some solid matter remains. It is desirable to slurry to the extent. Organic waste has a wide variety of materials, and there are devices that pulverize or shred according to the material, but as described above, the organic matter is disaggregated so that the fiber remains, and solid matter remains to some extent. There are no satisfactory devices that can be slurried to the extent possible.

本発明者は、故紙を離解してスラリー状にする装置に着目し、これを改良すれば単にカットするのではなく、繊維質が残るように離解・粉砕させることができるし、ストレーナ台板の通孔寸法を調整することにより所望する固形を残すようにすることができると発想して、本発明をしたものである。 The present inventor paid attention to an apparatus that dissociates the waste paper into a slurry, and if this is improved, the paper can be disaggregated and pulverized so that the fiber remains, instead of simply cutting, and the strainer base plate The present invention is based on the idea that the desired solid can be left by adjusting the through hole size.

また、本発明の原料である食品廃棄物や食品残渣は、多くの場合水分を含むものが多いが、その水分含量は一定ではなく、過不足が生じることがある。本発明に係る廃棄食品スラリー化装置の場合、水分量が少ない場合には、その離解効率が設計通りには発揮できないことがあるので、槽内に蒸気と熱水を供給する蒸気熱水噴出装置を設けるようにしたものである。
このようにした結果、食品廃棄物や食品残渣を安定的に繊維質が残るように離解し且つある程度固形物が残る程度にスラリー化できるようになった。
In many cases, food wastes and food residues which are raw materials of the present invention often contain water, but the water content is not constant, and an excess or deficiency may occur. In the case of the waste food slurrying apparatus according to the present invention, when the amount of water is small, the disaggregation efficiency may not be exhibited as designed, so the steam hot water jetting apparatus that supplies steam and hot water into the tank Is provided.
As a result, the food waste and the food residue can be disaggregated so that the fiber remains stably and can be slurried to the extent that the solid matter remains to some extent.

本発明は、廃棄食品スラリー化装置と配合発酵タンクと給餌パイプラインとが一連に連結構成された廃棄食品資源のスラリー状発酵飼料化システムであり、前記廃棄食品スラリー化装置により廃棄食品資源を粉砕・離解してスラリー状にし、これを配合発酵タンク内に移送して前記配合発酵タンク内に発酵菌体を加えて乳酸発酵させてスラリー状発酵飼料に調製し、次に前記給餌パイプラインで各畜舎の給餌器まで計量的に供給できるようにしたものであり、人手による作業は、原料である食品廃棄物や食品残渣を廃棄食品スラリー化装置に投入するだけで、発酵飼料化と給餌作業とを自動的に行うことができるので人間の労働環境が快適に且つ簡便にできるようになった。   The present invention is a waste food resource slurry-like fermented feed system in which a waste food slurrying device, a blended fermentation tank, and a feeding pipeline are connected in series, and the waste food resource is pulverized by the waste food slurrying device. Disintegrate into a slurry, transfer it into a blended fermentation tank, add fermentation cells into the blended fermentation tank, lactic acid ferment it to prepare a slurry-like fermented feed, and then each in the feed pipeline It can be supplied to the livestock feeders in a metered manner, and manual work can be done by simply putting food waste and food residues as raw materials into a waste food slurrying device. Can be performed automatically, so that the human working environment can be done comfortably and easily.

また、当該廃棄食品資源のスラリー状発酵飼料化システムで製造される発酵飼料は、微分状に細断したり粉砕したりするのではなく、繊維質が残り且つある程度固形物が残る程度にスラリー化することがでル。しかも、発酵により栄養分の消化吸収がよくなり、腸の機能を正常に整えるし、下痢や消化不良を改善するうえ、アミノ酸やビタミンを多量に含んだ栄養価に富んだ飼料となる。   In addition, fermented feed produced with the slurry-like fermented feed system for waste food resources is slurried to the extent that fibers remain and some solid matter remains, instead of being shredded or pulverized differentially. You can do it. Moreover, fermentation improves the digestion and absorption of nutrients, normalizes intestinal function, improves diarrhea and indigestion, and provides a nutritious feed that contains a large amount of amino acids and vitamins.

第3発明は、食品廃棄物や食品残渣を安定的に繊維質が残るように離解し且つある程度固形物が残る程度にスラリー化できるようになって、健康に良い好ましい飼料を実現できるようになった。   According to the third aspect of the present invention, food waste and food residues can be disaggregated so that the fiber remains stably and can be slurried to the extent that solids remain to some extent, so that a favorable feed that is good for health can be realized. It was.

更に、本発明により製造された発酵飼料は、原料となる食品廃棄物や食品残渣を安価に入手できるので、低コストで製造できるし、乳酸発酵により酸度を高めればとくべつの保存方法をとらなくても、配合発酵タンク内で保存することができるし、資料が、水と混合されているので、悲惨する漁やこぼれるロスが少なくなり、飼料要求率が改善される。更にまた、発育に合った正確な給餌量の調節ができるため、家畜の発育が良くなるなどの効果がある。 Furthermore, since the fermented feed produced according to the present invention can obtain food waste and food residues as raw materials at low cost, it can be produced at low cost, and if the acidity is increased by lactic acid fermentation, a special storage method is not required. However, it can be stored in a blended fermentation tank, and the data is mixed with water, which reduces miserable fishing and loss of spills and improves feed requirements. Furthermore, since the amount of feeding can be adjusted accurately according to the growth, there is an effect that the growth of livestock is improved.

以下、本発明に係る廃棄食品資源のスラリー状発酵飼料化システムと廃棄食品スラリー化装置について、図示実施例に基づいて詳細に説明する。 Hereinafter, a slurry-like fermented feed system for waste food resources and a waste food slurrying apparatus according to the present invention will be described in detail based on illustrated embodiments.

図1は、第1発明に係る廃棄食品資源のスラリー状発酵飼料化システムを示す構成説明図であり、図2は、第3発明に係る廃棄食品スラリー化装置の構成を示す縦断正面図であり、図3は、破砕攪拌槽の底面部に設けた円板状ストレーナ台板とストレーナ台板の上面に有するローターの組合せ示す斜視図である。 FIG. 1 is an explanatory diagram showing the configuration of a slurry-like fermented feed system for waste food resources according to the first invention, and FIG. 2 is a longitudinal front view showing the configuration of the waste food slurrying device according to the third invention. FIG. 3 is a perspective view showing a combination of a disc-shaped strainer base plate provided on the bottom surface of the crushing and stirring tank and a rotor provided on the upper surface of the strainer base plate.

図1は、第1発明に係る廃棄食品資源のスラリー状発酵飼料化システムであり、図中1はその廃棄食品スラリー化装置であり、2は配合発酵タンクであり、3は給餌パイプラインである。当該廃棄食品スラリー化装置1は、図2に示すように、破砕攪拌槽1aの底面部に穿設された窓穴部に嵌め込むように円板状ストレーナ台板4が設けられてあり、その円板状ストレーナ台板4の上面には、せん断用回転羽根5を有するローター6が設けられている。しかも当該ローター6の下方には回転軸7が延出されており、その回転軸7の下端にはプーリー8を介して駆動モーター9と連動するように構成された回転駆動装置10が装着されている。また、円板状ストレーナ台板4の下面には処理原料収納室11が設けられている。そして前記円板状ストレーナ台板4には、原料を適度な固形寸法に粉砕・離解処理して選別通過させ得る多数の通孔12が穿設されている。また、前記処理原料収納室11には、その下面に排出口13が設けられている。更に、破砕攪拌槽1aの下部側面には槽内に蒸気と熱水を供給する蒸気熱水噴出装置14が設けられている。尚、図中15は、攪拌する収納原料の回転を複雑にして、攪拌効率を高めるための攪拌誘導突起である。 FIG. 1 is a slurry-like fermented feed system for waste food resources according to the first invention, in which 1 is a waste food slurrying device, 2 is a blended fermentation tank, and 3 is a feeding pipeline. . As shown in FIG. 2, the waste food slurrying apparatus 1 is provided with a disc-shaped strainer base plate 4 so as to be fitted into a window hole portion formed in the bottom surface portion of the crushing and stirring tank 1a. On the upper surface of the disc-shaped strainer base plate 4, a rotor 6 having shearing rotary blades 5 is provided. In addition, a rotary shaft 7 extends below the rotor 6, and a rotary drive device 10 configured to be interlocked with a drive motor 9 via a pulley 8 is attached to the lower end of the rotary shaft 7. Yes. Further, a processing raw material storage chamber 11 is provided on the lower surface of the disc-shaped strainer base plate 4. The disk-shaped strainer base plate 4 is provided with a large number of through holes 12 through which the raw material can be crushed and disaggregated to an appropriate solid size and passed through. The processing raw material storage chamber 11 is provided with a discharge port 13 on the lower surface thereof. Further, a steam hot water jetting device 14 for supplying steam and hot water into the tank is provided on the lower side surface of the crushing and stirring tank 1a. In the figure, reference numeral 15 denotes an agitation guide projection for making the rotation of the storage material to be agitated complicated and improving the agitation efficiency.

図3に示す破砕攪拌槽1aの底面部に設けた円板状ストレーナ台板4は、原料を適度な固形寸法に粉砕・離解処理して選別通過させ得る大きさの多数の格子状通孔12が穿設されているか、金属板に原料を適度な固形寸法に粉砕・離解処理して選別通過させ得る多数の通孔12が穿設された構成になっている。また、ローター6は、中心部に円錐状または円錐台形状の回転誘導体5aが形成されており、その周辺には放射状又は渦状に複数本延出したせん断用回転羽根5が形成されている。 The disc-shaped strainer base plate 4 provided at the bottom of the crushing and stirring tank 1a shown in FIG. 3 has a large number of grid-shaped through holes 12 having a size that allows the raw material to be pulverized and disaggregated to an appropriate solid size and passed through. Or a plurality of through-holes 12 are formed in the metal plate that can be pulverized and disaggregated into an appropriate solid size and selectively passed through. Further, the rotor 6 has a conical or truncated cone-shaped rotational derivative 5a formed at the center, and a plurality of shearing rotary blades 5 extending radially or spirally are formed around the rotor 6.

図1に示す配合発酵タンク2の実施例は、二基配設された構成になっている。当該配合発酵タンク2は、配合発酵槽16の上部には処理原料供給口17と配合資材供給口18を設けるとともに、配合発酵槽16の下部にはスラリー状発酵飼料排出口19が設けられている。当該配合発酵槽16の内部には適度の速度で回転する攪拌用羽根20が内装してある。そして、前記廃棄食品スラリー化装置1と配合発酵タンク2との間には、前記処理原料収納室11に設けた排出口13から前記処理原料供給口17までを圧送ポンプ21を備えた輸送パイプ22で連結し、粉砕・離解した原料を配合発酵タンク2内に移送収納し得るように構成されている。図示実施例は、配合発酵タンク2が二基設けてあるため、輸送パイプ22の途中に切替器28が設けてある。尚、当該圧送ポンプ21としては、スネークポンプであることが望ましい。 The embodiment of the blended fermentation tank 2 shown in FIG. 1 has a configuration in which two units are arranged. The blended fermentation tank 2 is provided with a processing raw material supply port 17 and a blended material supply port 18 at the top of the blended fermenter 16, and a slurry-like fermented feed discharge port 19 is provided at the bottom of the blended fermenter 16. . The mixing fermenter 16 has a stirring blade 20 that rotates at an appropriate speed. And between the said waste food slurrying apparatus 1 and the mixing | blending fermentation tank 2, the transport pipe 22 provided with the pumping pump 21 from the discharge port 13 provided in the said processing raw material storage chamber 11 to the said processing raw material supply port 17 is provided. In this way, the raw materials that are connected together and ground and disaggregated can be transferred and stored in the blended fermentation tank 2. In the illustrated embodiment, since two blended fermentation tanks 2 are provided, a switch 28 is provided in the middle of the transport pipe 22. The pressure pump 21 is preferably a snake pump.

更に、図1に示す給餌パイプライン3は、前記配合発酵タンク2のスラリー状発酵飼料排出口19に圧送ポンプ23を備えた給餌パイプ24を連結し、これを畜舎の給餌器25まで配設したものである。尚図中26は、必要に応じて、計量的に給餌するための供給弁30である。 Further, the feeding pipeline 3 shown in FIG. 1 is connected to a slurry-like fermented feed outlet 19 of the blended fermentation tank 2 with a feeding pipe 24 equipped with a pressure pump 23, and this is arranged up to a feeder 25 of a livestock barn. Is. In the figure, reference numeral 26 denotes a supply valve 30 for feeding food as needed.

即ち、本発明は、前記廃棄食品スラリー化装置1と配合発酵タンク2との間には、前記処理原料収納室11に設けた排出口13から前記処理原料供給口17までを圧送ポンプ21を備えた輸送パイプ22で連結し、粉砕・離解した原料を配合発酵タンク2内に移送収納し得るようになしたものである。   In other words, the present invention includes a pump 21 between the waste food slurrying apparatus 1 and the blended fermentation tank 2 from the discharge port 13 provided in the processing raw material storage chamber 11 to the processing raw material supply port 17. The raw materials connected by the transport pipe 22 and pulverized and disaggregated can be transferred and stored in the blended fermentation tank 2.

このように前記廃棄食品スラリー化装置1で、廃棄食品を粉砕・離解処理したものを配合発酵タンク2内に収納したうえ、これに発酵菌体27を加えて乳酸発酵させスラリー状発酵飼料を調製するものである。当該発酵菌体27は、例えば有用系状菌、糸条菌、酵母菌、乳酸菌などが含まれている混合菌である。前記有用系状菌や乳酸菌は、穀類などの材料を分解するアミラーゼ、ジャスターゼ、マルタ―ゼ、たんぱく質を分解するプロターゼ、脂肪を分解するリパーゼ、繊維を分解するセルラーゼ、へミセラーゼなどの各種消化酵素を産みだします。また、乳酸菌は、ストレプトコッカス・フェーカリス菌の一種で、弱った腸の調整をしますし、酵母菌はB群やミネラル、各種アミノ酸を含んでいる。このように、発酵菌体27は、上記のような有用微生物群により生産される強力酵素は植物細胞を分解する繊維質分解、でんぷん質分解、脂肪分解、たんぱく質分解などを即座に行い消化吸収を促進するし、腸内有用菌の増殖を抑える乳酸菌及びビタミンA、B群を多量生産する菌を生きたまま配合してあるので、家畜や家禽を病気から守ることができる。また、乳酸菌による発酵によって、pHを4以下に酸度を高めることにより、雑菌や腐敗菌を抑さえ、タンク内に貯留しておくだけで発酵飼料の保存性を延長することができる。 In this manner, the waste food slurrying apparatus 1 pulverized and disaggregated waste food is stored in the blended fermentation tank 2, and fermented bacterial cells 27 are added thereto for lactic acid fermentation to prepare a slurry-like fermented feed. To do. The fermenting bacterial body 27 is a mixed bacterium containing, for example, useful fungi, filamentous fungi, yeasts, lactic acid bacteria, and the like. The useful strains and lactic acid bacteria include various digestive enzymes such as amylase, jastase, maltase, protase that degrades protein, lipase that breaks down fat, cellulase that breaks down fiber, and hemicerase. I will give birth. Lactic acid bacteria are a kind of Streptococcus faecalis that regulate weakened intestines, and yeasts contain group B, minerals, and various amino acids. As described above, the fermenting bacterial cell 27 is a powerful enzyme produced by the above-mentioned useful microorganism group, which immediately digests and absorbs fibers by decomposing fiber, starch, lipolysis, and protein degradation that degrade plant cells. Since lactic acid bacteria that promote and suppress the growth of useful intestinal bacteria and bacteria that produce a large amount of vitamins A and B are blended alive, livestock and poultry can be protected from diseases. In addition, by increasing the acidity to pH 4 or less by fermentation with lactic acid bacteria, it is possible to suppress miscellaneous bacteria and spoilage bacteria and extend the storage stability of the fermented feed simply by storing them in the tank.

また、原料となる食品廃棄物や食品残渣などの廃棄食品資源は、常にバランスの良く各種の原料を入手することが困難である面があるので、その際には、当該配合発酵タンク2に設けた配合資材供給口15から、必要な副資材29を投入することにより、栄養素の構成バランスを調整することができる。 In addition, waste food resources such as food waste and food residues as raw materials are always in a well-balanced state and it is difficult to obtain various raw materials. By introducing the necessary auxiliary material 29 from the blended material supply port 15, the constitutional balance of nutrients can be adjusted.

第1発明に係る廃棄食品資源のスラリー状発酵飼料化システムを示す構成説明図である。It is composition explanatory drawing which shows the slurry-form fermented feed system of the waste food resource which concerns on 1st invention. 第3発明に係る廃棄食品スラリー化装置の構成を示す縦断正面図である。It is a vertical front view which shows the structure of the waste food slurrying apparatus which concerns on 3rd invention. 破砕攪拌槽の底面部に設けた円板状ストレーナ台板とストレーナ台板の上面に有するローターの組合せ示す斜視図である。It is a perspective view which shows the combination of the rotor which has the disk-shaped strainer base plate provided in the bottom face part of the crushing stirring tank, and the upper surface of a strainer base plate.

符号の説明Explanation of symbols

1:廃棄食品スラリー化装置
1a:破砕攪拌槽
2:配合発酵タンク
3:給餌パイプライン
4:円板状ストレーナ台板
5:せん断用回転羽根
6:ローター
7:回転軸
8:プーリー
9:駆動モーター
10:回転駆動装置
11:処理原料収納室
12:通孔
13:排出口
14:蒸気熱水噴出装置
15:攪拌誘導突起
16:配合発酵槽
17:処理原料供給口
18:配合資材供給口
19:スラリー状発酵飼料排出口
20:攪拌用羽根
21:圧送ポンプ
22:輸送パイプ
23:圧送ポンプ
24:給餌パイプ
25:給餌器
26:供給弁
27:発酵菌体
28:切替器
29:副資材
30:供給弁
1: Waste food slurrying device 1a: Crushing and stirring tank 2: Compound fermentation tank 3: Feeding pipeline 4: Disc-shaped strainer base plate 5: Rotary blade 6 for shearing: Rotor 7: Rotating shaft 8: Pulley 9: Drive motor DESCRIPTION OF SYMBOLS 10: Rotation drive device 11: Processing raw material storage chamber 12: Through-hole 13: Discharge port 14: Steam hot water ejection apparatus 15: Stirring guidance protrusion 16: Compound fermenter 17: Processing raw material supply port 18: Compound material supply port 19: Slurry fermented feed outlet 20: Stirring blade 21: Pressure feed pump 22: Transport pipe 23: Pressure feed pump 24: Feeding pipe 25: Feeder 26: Supply valve 27: Fermentation cell body 28: Switch 29: Sub-material 30: Supply valve

Claims (3)

破砕攪拌槽の底面部に、原料を適度な固形寸法に粉砕・離解処理して選別通過させ得る多数の通孔を有する円板状ストレーナ台板を設け、当該選別ストレーナ台板の上面にせん断用回転羽根を有するローターを設け、当該ローターには回転駆動装置を装着して回転自在にするとともに、当該円板状ストレーナ台板の下面には排出口を有する処理原料収納室を設け、破砕攪拌槽には槽内に蒸気と熱水を供給する蒸気熱水噴出装置を設けたことを特徴とする廃棄食品スラリー化装置と
配合発酵槽の上部には処理原料供給口と配合資材供給口を設けるとともに、配合発酵槽の下部にはスラリー状発酵飼料排出口を設け、当該配合発酵槽の内部には攪拌用羽根を内装してなる配合発酵タンクと、
前記配合発酵タンクのスラリー状発酵飼料排出口に圧送ポンプを備えた給餌パイプを連結し、これを畜舎の給餌器まで配設してなる給餌パイプラインとからなり、
前記廃棄食品スラリー化装置と配合発酵タンクとの間には、前記処理原料収納室に設けた排出口から前記処理原料供給口までを圧送ポンプを備えた輸送パイプで連結し、粉砕・離解した原料を配合発酵タンク内に移送収納し得るようになし、
前記廃棄食品スラリー化装置で、廃棄食品を粉砕・離解処理したうえ、これを配合発酵タンク内に移送し、当該配合発酵タンク内で粉砕・離解した原料に発酵菌体を加えて乳酸発酵させスラリー状発酵飼料を調製したうえ、前記給餌パイプラインで配合発酵タンクに貯留されているスラリー状発酵飼料を畜舎の給餌器まで供給できるようにしたことを特徴とする廃棄食品資源のスラリー状発酵飼料化システム。
At the bottom of the crushing and stirring tank, a disk-shaped strainer base plate having a large number of through-holes that allow the raw material to be pulverized and disaggregated to an appropriate solid size and allowed to pass through is provided, and the upper surface of the selected strainer base plate is used for shearing. A rotor having rotating blades is provided, and a rotating drive device is attached to the rotor so that the rotor can rotate. A processing raw material storage chamber having a discharge port is provided on the lower surface of the disc-shaped strainer base plate, and a crushing and stirring tank Is equipped with a steamed hot water jetting device that supplies steam and hot water into the tank, and a waste food slurrying device and a processing raw material supply port and a mixing material supply port at the top of the compounding fermenter In the lower part of the blended fermenter, a slurry-like fermented feed discharge port is provided, and the blended fermenter tank with stirring blades inside the blended fermenter,
A feeding pipe equipped with a pressure pump is connected to the slurry-like fermented feed outlet of the blended fermentation tank, and this is composed of a feeding pipeline that is arranged up to a feeding unit of a livestock house,
The waste food slurrying apparatus and the blended fermentation tank are connected to the processing raw material supply chamber from a discharge port provided in the processing raw material storage chamber to the processing raw material supply port by a transport pipe equipped with a pressure feed pump, and crushed and disaggregated raw material So that it can be transported and stored in the blended fermentation tank,
In the waste food slurrying apparatus, the waste food is pulverized and disaggregated, and then transferred to the blended fermentation tank. The fermented cells are added to the raw material crushed and disaggregated in the blended fermentation tank, and lactic acid fermented. In addition to preparing a fermented fermented feed, the slurry-like fermented feed stored in the blended fermentation tank in the feeding pipeline can be supplied to a feeding device in a livestock barn. system.
前記廃棄食品スラリー化装置、配合発酵タンク、給餌パイプライン、圧送ポンプを備えた輸送パイプのそれぞれの作動と、一連の関連作動とをコンピュータにてコントロールするようにしたことを特徴とする請求項1に記載する廃棄食品資源のスラリー状発酵飼料化システム。 2. The operation of each of the waste food slurrying apparatus, the blended fermentation tank, the feeding pipeline, and the transportation pipe provided with a pressure pump and a series of related operations are controlled by a computer. A slurry-like fermented feed system for waste food resources as described in 1. 破砕攪拌槽の底面部に、粉砕・離解処理した原料を選別通過させる多数の通孔を有する円板状ストレーナ台板を設け、当該選別ストレーナ台板の上面にせん断用回転羽根を有するローターを設け、当該ローターには回転駆動装置を設けて回転自在にするとともに、当該円板状ストレーナ台板の下面には排出口を有する処理原料室を設け、破砕攪拌槽には槽内に蒸気と熱水を供給する蒸気熱水噴出装置を設けたことを特徴とする廃棄食品スラリー化装置。
A disc-shaped strainer base plate having a large number of through holes for sorting and passing the crushed and disaggregated raw material is provided at the bottom of the crushing and stirring tank, and a rotor having shearing rotary blades is provided on the top surface of the sorting strainer base plate. The rotor is provided with a rotation driving device so as to be rotatable, a processing raw material chamber having a discharge port is provided on the lower surface of the disc-shaped strainer base plate, and steam and hot water are contained in the crushing and stirring tank. A waste food slurrying apparatus comprising a steam hot water jetting device for supplying
JP2006040704A 2006-02-17 2006-02-17 Slurry fermented feed system and waste food slurrying equipment for waste food resources. Expired - Fee Related JP4807617B2 (en)

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JP2012250217A (en) * 2011-06-07 2012-12-20 Kirishima Kogen Beer Kk Pretreatment method for organic waste and method for separating foreign matter from organic waste
CN112275208A (en) * 2020-11-30 2021-01-29 射阳县射阳港红太阳饲料厂 Feed mixing device for aquaculture
CN114409442A (en) * 2022-02-28 2022-04-29 扬州市凯尔环卫设备有限公司 Fertile device of system is recycled to kitchen discarded object rubbish

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Publication number Priority date Publication date Assignee Title
JP2012250217A (en) * 2011-06-07 2012-12-20 Kirishima Kogen Beer Kk Pretreatment method for organic waste and method for separating foreign matter from organic waste
CN112275208A (en) * 2020-11-30 2021-01-29 射阳县射阳港红太阳饲料厂 Feed mixing device for aquaculture
CN114409442A (en) * 2022-02-28 2022-04-29 扬州市凯尔环卫设备有限公司 Fertile device of system is recycled to kitchen discarded object rubbish
CN114409442B (en) * 2022-02-28 2022-11-29 扬州市凯尔环卫设备有限公司 Fertile device of system is recycled to kitchen discarded object rubbish

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