JP2007210441A - Energy absorbing material and transportation equipment with the same - Google Patents

Energy absorbing material and transportation equipment with the same Download PDF

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JP2007210441A
JP2007210441A JP2006032297A JP2006032297A JP2007210441A JP 2007210441 A JP2007210441 A JP 2007210441A JP 2006032297 A JP2006032297 A JP 2006032297A JP 2006032297 A JP2006032297 A JP 2006032297A JP 2007210441 A JP2007210441 A JP 2007210441A
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energy absorbing
absorbing material
plate
longitudinal direction
hollow extruded
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Takeshi Kawasaki
健 川崎
Takasato Yamaguchi
貴吏 山口
Toshihiko Mochida
敏彦 用田
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Hitachi Ltd
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Hitachi Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an energy absorbing material of structure capable of remarkably reducing the peak load to be generated by a collision even in the case wherein transportation equipment collides with an obstacle. <P>SOLUTION: The energy absorbing material comprises a wall surface member in a central area in the longitudinal direction and a wall surface member in an end area in the longitudinal direction. The wall surface member in the central area in the longitudinal direction is structured of an outside surface plate 210b, an inside surface plate 210a provided inside the outside surface plate and formed with a space on the inner peripheral side thereof, and a plurality of rib members 220 arranged between the outside surface plate and the inside surface plate so as to connect them to each other. The wall surface member in the end area in the longitudinal direction is structured of an outside surface plate, which is formed with a common space with the inner space, on the inner peripheral side thereof, and a plate member for closing the space formed on the inner peripheral side is arranged in the wall surface member formed with the energy absorbing material in the end area in the longitudinal direction. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、物体と衝突した際に衝突により生じるエネルギを吸収するエネルギ吸収材、及びエネルギ吸収材を備えた車両等の輸送機器に関する。   The present invention relates to an energy absorbing material that absorbs energy generated by a collision when colliding with an object, and a transportation device such as a vehicle including the energy absorbing material.

鉄道車両、道路車両などに代表される輸送機器では、運行中に予期しない物体との衝突が生じる可能性がある。このため、仮に車両が物体と衝突した場合でも、この物体との衝突の衝撃から輸送機器に搭乗している乗員・乗客を保護するために、輸送機器の構造物の一部を積極的に変形させることにより衝突のエネルギを吸収する概念が存在する。   In transportation equipment represented by railway vehicles, road vehicles, etc., there is a possibility that an unexpected collision with an object may occur during operation. For this reason, even if a vehicle collides with an object, a part of the structure of the transport equipment is actively deformed in order to protect passengers / passengers on the transport equipment from the impact of the collision with the object. There is a concept that absorbs the energy of the collision by doing so.

即ち、乗員・乗客が搭乗しており物体との衝突時に輸送機器の構造物が潰れないことを目的とした空間(以後、サバイバルゾーンと呼ぶ)と、物体との衝突時に輸送機器の構造物を積極的に変形させて衝突のエネルギを吸収する空間(以後、クラッシャブルゾーンと呼ぶ)を分離して輸送機器の構造物に設けるという概念である。   In other words, a space (hereinafter referred to as a survival zone) intended to prevent the structure of the transportation equipment from collapsing when an occupant / passenger is in collision with the object, and a structure of the transportation equipment at the time of collision with the object. It is a concept that a space (hereinafter referred to as a “crushable zone”) that positively deforms and absorbs the energy of collision is separated and provided in the structure of the transportation equipment.

鉄道車両を例に挙げると、クラッシャブルゾーンは、主に衝突によるエネルギ吸収構造と梁構造という二つの構造に分類できる。前記エネルギ吸収構造とは衝突時に車体に作用する衝突のエネルギの大部分を吸収する構造であり、主にエネルギ吸収材により構成される。また、梁構造とはエネルギ吸収構造やクラッシャブルゾーンに付属する内装構造を支持する構造である。   Taking a railway vehicle as an example, the crushable zone can be classified into two structures, an energy absorption structure mainly due to a collision and a beam structure. The energy absorbing structure is a structure that absorbs most of the energy of the collision that acts on the vehicle body at the time of collision, and is mainly composed of an energy absorbing material. The beam structure is a structure that supports an energy absorbing structure or an interior structure attached to the crushable zone.

特許文献1は、鉄道車両が障害物と衝突した際に衝突のエネルギを吸収するエネルギ吸収材として、焼鈍したアルミ合金製中空押出形材を用いて効率よく衝突のエネルギを吸収する技術が開示されている。   Patent Document 1 discloses a technique for efficiently absorbing collision energy by using an annealed aluminum alloy hollow extruded shape as an energy absorbing material that absorbs collision energy when a railway vehicle collides with an obstacle. ing.

特開2004−168218号公報JP 2004-168218 A

上記特許文献1に開示されたエネルギ吸収材では、輸送機器が走行時に仮に障害物と衝突した場合を想定すると、衝突時にエネルギ吸収材が変形を開始する際に高いピーク荷重が生じることになる。即ち、輸送機器が障害物と衝突した際に輸送機器に作用する荷重は、障害物と接触を開始した直後に高いピーク荷重が作用し、その後はピーク荷重ほどの大きな荷重は発生しないが輸送機器が走行しているのでこの走行に伴って輸送機器に働く荷重によってエネルギ吸収材の圧壊が進む。このような特性を持つエネルギ吸収材では、障害物との接触開始時に生じる前記ピーク荷重が大きい場合ほど高い減速度が生じるため、衝突により作用するこの減速度を下げて乗員や乗客を保護する必要がある。   In the energy absorbing material disclosed in Patent Document 1, assuming that the transportation device collides with an obstacle during traveling, a high peak load is generated when the energy absorbing material starts to deform during the collision. That is, when the transportation equipment collides with an obstacle, the load acting on the transportation equipment has a high peak load immediately after contact with the obstacle starts, and thereafter, a load as large as the peak load does not occur, but the transportation equipment. As the vehicle travels, the energy absorbing material is crushed by the load acting on the transportation equipment. In the energy absorbing material having such characteristics, the higher the peak load generated at the start of contact with the obstacle, the higher the deceleration. Therefore, it is necessary to reduce the deceleration acting due to the collision to protect the passengers and passengers. There is.

本発明の目的は、仮に輸送機器が障害物と衝突した場合であっても衝突により生じるピーク荷重を大幅に低減し得る構造のエネルギ吸収材及びエネルギ吸収材を備えた輸送機器を提供することにある。   An object of the present invention is to provide an energy absorbing material having a structure capable of greatly reducing the peak load caused by a collision even when the transportation device collides with an obstacle, and a transportation device including the energy absorbing material. is there.

本発明のエネルギ吸収材は、エネルギ吸収材を形成する長手方向中央領域の壁面部材を、外側面板と外側面板の内側に設置されその内周側に空間部を形成する内側面板とこれらの外側面板と内側面板との間に配設されて両者を接続する複数のリブ部材によって構成し、エネルギ吸収材を形成する長手方向端部領域の壁面部材を、その内周側に前記空間部と共通の空間部を形成する外側面板によって構成し、このエネルギ吸収材を形成する長手方向端部領域の壁面部材に、内周側に形成した空間部を閉塞させる板部材を設置したことを特徴とする。   The energy absorbing material of the present invention includes a wall member in the longitudinal central region forming the energy absorbing material, an inner side plate that is installed inside the outer side plate and the outer side plate, and that forms a space on the inner peripheral side thereof, and these outer side plates. The wall member of the longitudinal direction end part region which is arranged between the inner side plate and the inner side plate and connects the two is formed, and is shared with the space part on the inner peripheral side thereof. A plate member for closing the space portion formed on the inner peripheral side is provided on the wall surface member in the longitudinal direction end region forming the energy absorbing material.

また、本発明のエネルギ吸収材は、エネルギ吸収材を形成する長手方向の壁面部材を、その内周側に空間部を形成する外側面板によって構成し、エネルギ吸収材を形成する長手方向端部領域の壁面部材である外側面板に切り欠き部を形成させ、このエネルギ吸収材を形成する長手方向端部領域の壁面部材に、内周側に形成した空間部を閉塞させる板部材を設置したことを特徴とする。   In the energy absorbing material of the present invention, the longitudinal wall surface member that forms the energy absorbing material is constituted by an outer face plate that forms a space portion on the inner peripheral side thereof, and the longitudinal end region in which the energy absorbing material is formed. A notch is formed in the outer side plate that is the wall member of the wall, and a plate member that closes the space portion formed on the inner peripheral side is installed on the wall surface member in the longitudinal direction end region forming the energy absorbing material. Features.

本発明によれば、仮に輸送機器が障害物と衝突した場合であっても衝突により生じるピーク荷重を大幅に低減し得る構造のエネルギ吸収材及びエネルギ吸収材を備えた輸送機器が実現できる。   ADVANTAGE OF THE INVENTION According to this invention, even if it is a case where transportation equipment collides with an obstacle, the transportation equipment provided with the energy absorption material of the structure which can reduce the peak load produced by collision significantly, and an energy absorption material is realizable.

次に、本発明の実施例であるエネルギ吸収材及び輸送機器について図面を参照して説明する。   Next, an energy absorbing material and a transportation device according to an embodiment of the present invention will be described with reference to the drawings.

本発明を鉄道車両構体に対して適用した場合の一実施例を図1乃至図12を用いて説明する。   An embodiment in which the present invention is applied to a railway vehicle structure will be described with reference to FIGS.

図1は本発明の第1の実施例である鉄道車両構体の構造を示す斜視図である。図1において、鉄道車両構体1は、鉄道車両の屋根を形成する鉄道車両の車体長手方向に沿って配設された屋根構体2と、鉄道車両の車体長手方向に対してその両端を閉鎖する面を夫々形成する妻構体3と、鉄道車両の車体長手方向に沿って配設されて左右の側面を夫々形成する側構体4と、鉄道車両の床面を形成する鉄道車両の車体長手方向に沿って配設された台枠5とから構成されている。   FIG. 1 is a perspective view showing the structure of a railway vehicle structure according to a first embodiment of the present invention. In FIG. 1, a railway vehicle structure 1 includes a roof structure 2 disposed along the longitudinal direction of a railway vehicle body that forms a roof of the railway vehicle, and surfaces that are closed at both ends with respect to the longitudinal direction of the railway vehicle body. , A side structure 4 that is disposed along the longitudinal direction of the railway vehicle to form left and right side surfaces, and a longitudinal direction of the railway vehicle that forms the floor of the railway vehicle. It is comprised from the base frame 5 arrange | positioned.

前記左右の各側構体4の最下部で、且つ台枠5の両側端には、鉄道車両の車体長手方向に沿って側梁6が配設されている。また、左右の側構体4には窓13や出入口の開口14が夫々形成されている。   Side beams 6 are disposed along the longitudinal direction of the vehicle body of the railway vehicle at the lowermost part of each of the left and right side structures 4 and at both ends of the underframe 5. The left and right side structures 4 are each formed with a window 13 and an opening 14 at the entrance.

このような基本構造を持つ鉄道車両構体1は、障害物との衝突時に乗員・乗客の生命を保護するサバイバルゾーン10と、障害物との衝突時に生じる衝突エネルギを吸収するクラッシャブルゾーン11とに区分されて構成されている。   The rail vehicle structure 1 having such a basic structure includes a survival zone 10 that protects the lives of passengers and passengers in the event of a collision with an obstacle, and a crushable zone 11 that absorbs the collision energy generated when the vehicle collides with an obstacle. It is divided and configured.

サバイバルゾーン10は、鉄道車両構体1を構成する車両の長手方向の中央に設置されている。クラッシャブルゾーン11は、鉄道車両構体1を構成する車両の長手方向の両端部に設置され、前記サバイバルゾーン10を両側から挟みこむように配置されている。本図では運転台を有さない車両を用いて構造を説明したが、運転台を有する車両でも鉄道車両構体1の基本的な構造およびクラッシャブルゾーン11とサバイバルゾーン10の相対的な配置は変わらない。   The survival zone 10 is installed in the center in the longitudinal direction of the vehicle constituting the railway vehicle structure 1. The crashable zone 11 is installed at both ends in the longitudinal direction of the vehicle constituting the railway vehicle structure 1 and is arranged so as to sandwich the survival zone 10 from both sides. In this figure, the structure is described using a vehicle that does not have a driver's cab. However, the basic structure of the railway vehicle structure 1 and the relative arrangement of the crushable zone 11 and the survival zone 10 are different even in a vehicle having a driver's cab. Absent.

図2は、運転台を有する車両であって、鉄道車両構体1の車両の長手方向端部に設置されたクラッシャブルゾーン11の側面図を示す。クラッシャブルゾーン11を構成する主な部材として、梁部材40、運転台床50、外板60とエネルギ吸収材100を挙げることができる。   FIG. 2 is a vehicle having a driver's cab, and shows a side view of the crushable zone 11 installed at the longitudinal end portion of the vehicle of the railway vehicle structure 1. As main members constituting the crashable zone 11, the beam member 40, the cab floor 50, the outer plate 60, and the energy absorbing material 100 can be exemplified.

運転台を有するクラッシャブルゾーン11には、運転手が車両の進行方向の前方を確認するための窓70が、車両の先端部において高さ方向の中央部から上部にかけて位置するように配置されている。図中、鉄道車両の先端部の形状が丸みを帯びた曲面形状となる構造を例として示しているが、車両の先端部を実質的に平面形状で構成しても、本実施例は同様に適用可能である。   In the crushable zone 11 having the driver's cab, a window 70 for the driver to confirm the front in the traveling direction of the vehicle is disposed so as to be located from the center in the height direction to the upper portion at the tip of the vehicle. Yes. In the figure, a structure in which the shape of the front end portion of the railway vehicle is a rounded curved surface is shown as an example. However, even if the front end portion of the vehicle has a substantially planar shape, the present embodiment similarly applies. Applicable.

クラッシャブルゾーン11を構成する構造体となる梁部材40は鉄道車両の先端部における両側の側面側と屋根側に沿って配設されており、運転台が設置される運転台床50は車両の先端部の床となるもので、前記サバイバルゾーン10の車両の運転台床50よりも高い位置に配設されている。   The beam member 40 that is a structure constituting the crashable zone 11 is disposed along the side surfaces on both sides and the roof side at the tip of the railway vehicle, and the cab floor 50 on which the cab is installed is the vehicle cab. This is a floor at the tip, and is disposed at a position higher than the cab floor 50 of the vehicle in the survival zone 10.

前記梁部材40と運転台床50はクラッシャブルゾーン11全体の通常運用に伴って生じる強度や振動に対応している。即ち、運転手や運転操作機器の質量や、通常運用中に作用する振動に対して強度的に十分耐えうる構造となっている。   The beam member 40 and the cab floor 50 correspond to the strength and vibration generated during normal operation of the entire crushable zone 11. That is, it has a structure that can sufficiently withstand the mass of the driver and driving operation equipment and the vibration acting during normal operation.

外板60は窓70を除き鉄道車両の先端部のクラッシャブルゾーン11を覆うように取り付けられて、車両の外観および走行時の風圧を下げるものであり、車両の衝突時の挙動にはほとんど影響を及ぼさない。   The outer plate 60 is attached so as to cover the crushable zone 11 at the front end portion of the railway vehicle except for the window 70, and lowers the appearance of the vehicle and the wind pressure during traveling, and has almost no influence on the behavior at the time of collision of the vehicle. Does not affect.

鉄道車両のサバイバルゾーン10の床面を形成する台枠5の車両長手方向の端部にはクラッシャブルゾーン11に延在するエネルギ吸収材100が複数個設置されている。このエネルギ吸収材100は車両の台枠5よりも高い位置にある運転台床50の下部に位置するように配設されている。ここで、運転台の床高さに関しては、台枠5との相対的な高さにかかわらず、本実施例を適用するにあたっては全く問題とならない。   A plurality of energy absorbing materials 100 extending to the crushable zone 11 are installed at the ends of the frame 5 that form the floor of the survival zone 10 of the railway vehicle in the vehicle longitudinal direction. The energy absorbing material 100 is disposed so as to be positioned below the cab floor 50 located at a position higher than the vehicle frame 5. Here, regarding the floor height of the driver's cab, there is no problem at all in applying the present embodiment regardless of the relative height with the frame 5.

エネルギ吸収材100は、車両の長手方向に沿って車両の側面寄りの両側に夫々配置された前方に位置するエネルギ吸収材100aと、このエネルギ吸収材100aの後方に位置するエネルギ吸収材100bとから構成され、これらのエネルギ吸収材100a及びエネルギ吸収材100bが相互に連結された構造となっている。当該2個のエネルギ吸収材100a及びエネルギ吸収材100bは、サバイバルゾーン10を根元と考えれば、根元側のエネルギ吸収材100bの外形断面積が、先端側のエネルギ吸収材100aの外形断面積よりも大きくなるように形成されており、恰も竹の子や伸縮する望遠鏡のような外形形状である。各々のエネルギ吸収材100a、100bの車両長手方向の長さは、適宜決定すればよい。   The energy absorbing material 100 includes an energy absorbing material 100a positioned in the front and disposed on both sides near the side of the vehicle along the longitudinal direction of the vehicle, and an energy absorbing material 100b positioned behind the energy absorbing material 100a. The energy absorbing material 100a and the energy absorbing material 100b are connected to each other. In the two energy absorbing materials 100a and 100b, if the survival zone 10 is considered as the root, the outer cross-sectional area of the energy absorbing material 100b on the base side is larger than the outer cross-sectional area of the energy absorbing material 100a on the tip side. It is formed to be large, and the cocoon has an external shape like a bamboo shoot or telescopic telescope. What is necessary is just to determine suitably the length of the vehicle longitudinal direction of each energy absorber 100a, 100b.

エネルギ吸収材100a及びエネルギ吸収材100bを備えたエネルギ吸収材100と梁部材40とは、仮に車両が衝突した時に互いの変形を拘束しないような連結関係となっている。即ち、エネルギ吸収材100と梁部材40とを相互に結合させずに設置、或いは、車両のクラッシャブルゾーン11の強度からみて十分に弱い結合構造で配置しているものであり、車両が衝突した時に互いの変形を拘束しない程度の結合状態である。   The energy absorbing material 100 provided with the energy absorbing material 100a and the energy absorbing material 100b and the beam member 40 are connected so as not to constrain each other's deformation when the vehicle collides. That is, the energy absorber 100 and the beam member 40 are installed without being coupled to each other, or are arranged with a sufficiently weak coupling structure in view of the strength of the crushable zone 11 of the vehicle, and the vehicle collides. It is a coupled state that does not restrict the deformation of each other.

エネルギ吸収材100a及び100bを備えたエネルギ吸収材100と運転台床50との連結関係も、前記エネルギ吸収材100と梁部材40との結合と同様に仮に車両が衝突した時に互いの変形を拘束しないような連結関係となっている。即ち、エネルギ吸収材100の後方のエネルギ吸収材100bは、ジグ105によってサバイバルゾーン10、又はクラッシャブルゾーン11に溶接又はボルト等によって連結される構造となっている。そして、前記エネルギ吸収材100bとジグ105との連結は、溶接やボルト等を用いて強固に相互に連結されている。   The connection relationship between the energy absorbing material 100 including the energy absorbing materials 100a and 100b and the cab floor 50 is also restrained from deformation when the vehicle collides, similarly to the connection between the energy absorbing material 100 and the beam member 40. It is a connected relationship that does not. That is, the energy absorbing material 100b behind the energy absorbing material 100 is connected to the survival zone 10 or the crushable zone 11 by a jig 105 by welding or bolts. The energy absorber 100b and the jig 105 are firmly connected to each other using welding, bolts, or the like.

エネルギ吸収材100の車両長手方向の先端部となる先方のエネルギ吸収材100aの先端部は、実質的に他の部材と連結されていない構造である。即ち、エネルギ吸収材100は仮に車両が衝突した際にエネルギー吸収材が単体で潰れる場合と同じように全体の変形モードを大きく変化させるような連結はされていない。   The front end portion of the energy absorbing material 100a which is the front end portion of the energy absorbing material 100 in the longitudinal direction of the vehicle has a structure that is not substantially connected to other members. That is, the energy absorbing material 100 is not connected so as to greatly change the entire deformation mode, as in the case where the energy absorbing material is crushed by itself when the vehicle collides.

言い換えれば、車両の通常運用時に影響を及ぼす、或いは、車両の衝突時に変形モードがほとんど変わらないようなエネルギ吸収材100の連結は、本発明の実施例と同等の効果を有することになる。   In other words, the connection of the energy absorbing material 100 that has an effect during normal operation of the vehicle or whose deformation mode hardly changes at the time of a vehicle collision has the same effect as the embodiment of the present invention.

図3は、図2に示した車両の運転台部分をレールの配設方向である車両の長手方向に沿って車両の進行方向から見た正面図を示す。図3において、車両全体の大部分は外板60によって覆われており、車両先端の正面の中央部分から上部にかけて窓70が存在する。そして、クラッシャブルゾーン11において、外板60に覆われた内側には、エネルギ吸収材100a及びエネルギ吸収材100bから構成されるエネルギ吸収材100と、運転台床50、及び梁部材40が存在している。運転台床50は台枠5よりも高い位置に存在し、2個配設された前記エネルギ吸収材100は車両の幅方向に関して車両の側面寄りの左右両側に対になって対称な位置に設置されている。   FIG. 3 shows a front view of the cab portion of the vehicle shown in FIG. 2 as viewed from the traveling direction of the vehicle along the longitudinal direction of the vehicle, which is the rail arrangement direction. In FIG. 3, most of the entire vehicle is covered with an outer plate 60, and a window 70 exists from the front central part to the upper part of the front end of the vehicle. In the crushable zone 11, the energy absorbing material 100 composed of the energy absorbing material 100 a and the energy absorbing material 100 b, the cab floor 50, and the beam member 40 exist on the inner side covered with the outer plate 60. ing. The driver's cab floor 50 exists at a position higher than the frame 5 and the two energy absorbing members 100 arranged in a pair are installed symmetrically on the left and right sides near the side of the vehicle in the width direction of the vehicle. Has been.

図4は、図2及び図3に示した車両の運転台部分を上方から見た上面図を示す。図4において、車両全体は外板60により覆われており、車両先端の正面に窓70が存在する。そして、クラッシャブルゾーン11において、外板60に覆われた内側には、エネルギ吸収材100a及びエネルギ吸収材100bから構成されるエネルギ吸収材100と、運転台床50、及び梁部材40が存在している。運転台床50のレールと直交する枕木方向の幅とレール方向の長さは、クラッシャブルゾーン11とほぼ等しい寸法である。梁部位40はクラッシャブルゾーン11の外郭の内側に沿った形態で配置されている。外板60は梁部材40に溶接等によって接続している。   FIG. 4 is a top view of the cab portion of the vehicle shown in FIGS. 2 and 3 as viewed from above. In FIG. 4, the entire vehicle is covered with an outer plate 60, and a window 70 exists in front of the front end of the vehicle. In the crushable zone 11, the energy absorbing material 100 composed of the energy absorbing material 100 a and the energy absorbing material 100 b, the cab floor 50, and the beam member 40 exist on the inner side covered with the outer plate 60. ing. The width in the sleeper direction perpendicular to the rail of the cab floor 50 and the length in the rail direction are approximately the same dimensions as the crushable zone 11. The beam portion 40 is arranged in a form along the inside of the outer shell of the crushable zone 11. The outer plate 60 is connected to the beam member 40 by welding or the like.

エネルギ吸収材100は車両の幅方向に関して車両の側面寄りの左右両側に対になって対称な位置に設置されている。左右両側に配置されたエネルギ吸収部材100は、エネルギ吸収部材100が設置されているクラッシャブルゾーン11との境界となるサバイバルゾーン10の車両長手方向の端部からエネルギ吸収部材100の先端に至るまでの長さは同じサイズである。即ち、図3及び図4から理解できるように、左右対称の位置に設置されたエネルギ吸収材100は実質的に同一寸法、形状である。   The energy absorbing material 100 is installed in a symmetrical position in pairs on the left and right sides near the side of the vehicle in the width direction of the vehicle. The energy absorbing members 100 arranged on both the left and right sides extend from the longitudinal end of the vehicle in the survival zone 10 serving as a boundary with the crushable zone 11 where the energy absorbing member 100 is installed to the tip of the energy absorbing member 100. Are the same size. That is, as can be understood from FIG. 3 and FIG. 4, the energy absorbing material 100 installed in a symmetrical position has substantially the same size and shape.

図5は図2乃至図4に記載された本発明の一実施例にかかわる前方のエネルギ吸収材100aと、後方のエネルギ吸収材100bとから構成されるエネルギ吸収材100を斜視図で示したものである。図5において、エネルギ吸収材100を構成する直方体形状のエネルギ吸収材100a並びにエネルギ吸収材100bは、エネルギ吸収材100aの上面、下面、両側面の四辺が覆われて内部が空間部となっている中空押出形材120a及び前記空間部を塞いでいるエネルギ吸収材100aの長手方向端面であるふさぎ板110aによって、並びにエネルギ吸収材100bの上面、下面、両側面の四辺が覆われて内部が空間部となっている中空押出形材120b及び前記空間部を塞いでいるエネルギ吸収材100bの長手方向端面のふさぎ板110b、によって夫々構成されている。前記ふさぎ板110aと中空押出形材120a、及びふさぎ板110bと中空押出形材120b部材とは、溶接等の接合方法によって強固に接続されている。   FIG. 5 is a perspective view of the energy absorbing material 100 including the front energy absorbing material 100a and the rear energy absorbing material 100b according to the embodiment of the present invention described in FIGS. It is. In FIG. 5, a rectangular parallelepiped-shaped energy absorbing material 100a and energy absorbing material 100b constituting the energy absorbing material 100 are covered with four sides on the upper surface, the lower surface, and both side surfaces of the energy absorbing material 100a to form a space portion. The hollow extruded shape member 120a and the cover plate 110a which is the longitudinal end surface of the energy absorbing material 100a closing the space portion, and the upper, lower and both sides of the energy absorbing material 100b are covered so that the inside is a space portion. The hollow extruded shape member 120b and the blocking plate 110b on the end surface in the longitudinal direction of the energy absorbing member 100b blocking the space are respectively formed. The cover plate 110a and the hollow extruded shape member 120a, and the cover plate 110b and the hollow extruded shape member 120b member are firmly connected by a joining method such as welding.

エネルギ吸収材100aの車端側端部は、ふさぎ板110aと溶接等で連結している。前方のエネルギ吸収材100aを構成する中空押出形材120aは後方のエネルギ吸収材100bの一部を構成するふさぎ板110bに強固に接続されており、また、前記ふさぎ板110bはエネルギ吸収材100bを構成する中空押出形材120bに強固に接続されている。前記ふさぎ板110aの面積は、接続される中空押出形材120aの外形横面積よりも大きな面積となるように形成されており、また、中空押出形材120bと中空押出形材120aとが夫々接続されている前記ふさぎ板110bの面積は、接続される中空押出形材120a及び中空押出形材120bの外形横面積よりも大きな面積となるように形成されている。   The vehicle end side end of the energy absorbing material 100a is connected to the cover plate 110a by welding or the like. The hollow extruded shape member 120a constituting the front energy absorbing member 100a is firmly connected to the cover plate 110b forming a part of the rear energy absorbing member 100b, and the cover plate 110b is connected to the energy absorbing member 100b. It is firmly connected to the hollow extruded shape member 120b that constitutes it. The area of the cover plate 110a is formed to be larger than the external lateral area of the hollow extruded profile 120a to be connected, and the hollow extruded profile 120b and the hollow extruded profile 120a are connected to each other. The area of the above-mentioned cover plate 110b is formed so as to be larger than the external lateral area of the hollow extruded profile 120a and the hollow extruded profile 120b to be connected.

前記ふさぎ板110a及びふさぎ板110bのうち、ふさぎ板110bの面積を上記したように中空押出形材120a及び中空押出形材120bの外形横面積よりも大きな面積に形成させる理由は、仮に車両が障害物と衝突して衝突による荷重がエネルギ吸収材100a及び100bに作用した場合でも、この荷重を広い面積の中空押出形材120bで分散させて受けることにより、エネルギ吸収材100aの中空押出形材120a及びエネルギ吸収材100bの中空押出形材120bが衝突による荷重を受けた際に途中で折れ曲がったりすることを防止するためである。   The reason why the cover plate 110b of the cover plate 110a and the cover plate 110b is formed to have a larger area than the outer lateral area of the hollow extruded shape member 120a and the hollow extruded shape member 120b as described above is that the vehicle is obstructed. Even when a load caused by a collision with an object acts on the energy absorbing members 100a and 100b, the hollow extruded shape member 120a of the energy absorbing member 100a is received by dispersing and receiving the load by the hollow extruded member 120b having a large area. This is to prevent the hollow extruded shape member 120b of the energy absorbing material 100b from being bent in the middle when it receives a load due to collision.

図6はエネルギ吸収材100である直方体形状のエネルギ吸収材100a或いはエネルギ吸収材100bを構成する中空押出形材120a或いは中空押出形材120bの斜視断面図を示す。図6において、エネルギ吸収材100a或いは100bは、上面、下面、両側面の四辺が板状の部材で覆われた中空押出形材120a或いは120bによって構成されており、これらの四辺の板状の部材で囲まれた中空押出形材120a或いは120bの内部は空間部となっている。   FIG. 6 is a perspective sectional view of the hollow extruded shape member 120a or the hollow extruded shape member 120b constituting the energy absorbing material 100 having a rectangular parallelepiped shape which is the energy absorbing material 100 or the energy absorbing material 100b. In FIG. 6, the energy absorbing material 100a or 100b is constituted by a hollow extruded shape member 120a or 120b in which four sides of the upper surface, the lower surface, and both side surfaces are covered with a plate-like member. The inside of the hollow extruded shape member 120a or 120b surrounded by is a space.

図7はエネルギ吸収材100であるエネルギ吸収材100a或いはエネルギ吸収材100bを構成する中空押出形材120a或いは中空押出形材120bの断面図を示す。これらの中空押出形材120a或いは中空押出形材120bの壁面部材を構成する板部材は、二枚の実質的に平行に配設された外側の外側面板210b及び内側の内側面板210aと、これらの内側面板210a及び外側面板210bを相互に接続する斜めに配設された複数のリブ220によって構成されている。   FIG. 7 shows a cross-sectional view of the hollow extruded shape member 120a or the hollow extruded shape member 120b constituting the energy absorbing material 100a or the energy absorbing material 100b. The plate member constituting the hollow extruded profile 120a or the wall member of the hollow extruded profile 120b includes two outer side plates 210b and an inner side plate 210a arranged substantially in parallel, and these The inner side plate 210a and the outer side plate 210b are constituted by a plurality of ribs 220 arranged obliquely to connect each other.

前記リブ220と内側面板210a及び外側面板210bによって囲まれる空間の幅方向断面の形状は、恰も三角形空間230をなすように前記リブ220が斜めに配設されている。前記中空押出形材120a或いは中空押出形材120bを形成するリブ220、内側面板210a及び外側面板210bの材料は、アルミニウム合金等の射出成形可能な軽合金で形成されている。   As for the shape of the cross section in the width direction of the space surrounded by the rib 220, the inner side plate 210 a and the outer side plate 210 b, the rib 220 is disposed obliquely so as to form a triangular space 230. The material of the rib 220, the inner side surface plate 210a, and the outer side surface plate 210b forming the hollow extruded shape member 120a or the hollow extruded shape member 120b is formed of a light alloy such as an aluminum alloy that can be injection molded.

尚、リブ220の配設方向は特に斜めに限定されるものではなく、リブ220と内側面板210a及び外側面板210bとの間に囲まれた空間を形成するものであれば良い。   The arrangement direction of the ribs 220 is not particularly limited as long as it forms a space surrounded by the ribs 220 and the inner side plate 210a and the outer side plate 210b.

図8は本発明の一実施例であるエネルギ吸収材100であるエネルギ吸収材100a或いはエネルギ吸収材100bの概略構造を示すものである。   FIG. 8 shows a schematic structure of an energy absorbing material 100a or energy absorbing material 100b which is an energy absorbing material 100 according to an embodiment of the present invention.

また、図9及び図10は、図8に示したエネルギ吸収材100bを構成する中空押出形材120bのA−A断面、及びB−B断面の断面図を夫々示す。図8乃至図10において、エネルギ吸収材100aを構成する中空押出形材120aの断面構造も基本的にエネルギ吸収材100bと同様の構造であるので以降のエネルギ吸収材100aについての説明は省略し、エネルギ吸収材100bについてのみ説明する。   9 and 10 show cross-sectional views of the AA cross section and the B-B cross section of the hollow extruded profile 120b constituting the energy absorbing material 100b shown in FIG. 8, respectively. 8 to 10, since the cross-sectional structure of the hollow extruded shape member 120a constituting the energy absorbing material 100a is basically the same as that of the energy absorbing material 100b, the description of the energy absorbing material 100a will be omitted. Only the energy absorbing material 100b will be described.

図9は、図8のA−A断面におけるエネルギ吸収材100bの長手方向中間部の領域となる一般的な部分を構成する中空押出形材120bの断面図を示す。図10は、図8のB−B断面におけるエネルギ吸収材100bの長手方向端部の領域となる、ふさぎ板110bに近接した部分を構成する中空押出形材120bの断面図を示す。   FIG. 9 shows a cross-sectional view of a hollow extruded shape member 120b that constitutes a general portion that is a region in the middle in the longitudinal direction of the energy absorbing material 100b in the AA cross section of FIG. FIG. 10 is a cross-sectional view of a hollow extruded shape member 120b that constitutes a portion close to the cover plate 110b, which is a region in the longitudinal direction end portion of the energy absorbing material 100b in the BB cross section of FIG.

図9に示した図8のA−A断面において、中空押出形材120bを形成する壁面部材の断面形状は、外側の外壁面を構成する外側面板210b、内側の内壁面を構成する内側面板210a及びこれらの外側面板210b及び内側面板210aとを相互に連結する斜めに配設されたリブ220によって構成されている。これらの壁部材の構造は、壁部材を製造する押出し成形の際に成形された壁部材の断面形状と同じである。   In the AA cross section of FIG. 8 shown in FIG. 9, the cross-sectional shape of the wall member forming the hollow extruded shape member 120b is as follows: the outer side plate 210b constituting the outer outer wall surface, and the inner side plate 210a constituting the inner inner wall surface. In addition, the outer side plate 210b and the inner side plate 210a are constituted by ribs 220 arranged obliquely to connect each other. The structure of these wall members is the same as the cross-sectional shape of the wall members formed during extrusion molding for manufacturing the wall members.

図10に示した図8のB−B断面において、中空押出形材120bを形成する壁面部材の断面形状は、外側の外壁面を構成する外側面板210bのみにより構成されている。断面B−Bにおいては、断面A−Aで存在した内側の内壁面を構成する内側面板210a及びリブ220は取り除かれて存在していない。このため、ふさぎ板110bと中空押出形材120bとの連結は、中空押出形材120bの壁部材となる外側の外壁面を構成する面板210bのみとふさぎ板110bとが連結した構造となっている。図10では、取り除かれている内側面板210aとリブ220の位置を参考のために点線で示している。   In the BB cross section of FIG. 8 shown in FIG. 10, the cross-sectional shape of the wall surface member forming the hollow extruded shape member 120b is constituted only by the outer side plate 210b constituting the outer outer wall surface. In the cross section BB, the inner side surface plate 210a and the rib 220 constituting the inner inner wall surface existing in the cross section AA are removed and do not exist. For this reason, the connection between the cover plate 110b and the hollow extruded shape member 120b has a structure in which only the face plate 210b constituting the outer outer wall surface serving as the wall member of the hollow extruded shape member 120b is connected to the cover plate 110b. . In FIG. 10, the positions of the removed inner side surface plate 210a and ribs 220 are indicated by dotted lines for reference.

後述する図11及び図12では、図8に示したエネルギ吸収材100bの断面A−Aにおける断面形状と同じ断面形状を有する押出し成形によって成形されたエネルギ吸収材100bの中空押出形材120bの長手方向中間部を一般断面部250と称して説明する。一方、エネルギ吸収材100bの断面B−Bにおける断面形状と同じ断面形状を有する面板210aおよびリブ220を削除した中空押出形材120bの長手方向端部を加工断面部260と称して説明する。   11 and 12, which will be described later, the longitudinal direction of the hollow extruded shape member 120b of the energy absorbing member 100b formed by extrusion molding having the same sectional shape as the sectional shape of the energy absorbing member 100b shown in FIG. The intermediate portion in the direction will be referred to as a general cross section 250 for explanation. On the other hand, the longitudinal direction end portion of the hollow extruded shape member 120b from which the face plate 210a and the ribs 220 having the same cross-sectional shape as the cross-sectional shape in the cross-section BB of the energy absorbing material 100b will be described as a processed cross-sectional portion 260.

図11は前記エネルギ吸収材100bの側面図であり、エネルギ吸収材100bを構成する中空押出形材120bの長手方向中間部の領域である衝突によりエネルギ吸収材100bが変形を開始した場合に断面積が該長手方向に一様な一般断面部250の領域と、その長手方向端部の領域である加工断面部260の範囲を示している。加工断面部260は、エネルギ吸収材100bのふさぎ板110b及びジグ105に隣接する領域に設けられる。一般断面部250は、ふさぎ板110bおよびジグ105に隣接しない領域に設けられて、エネルギ吸収材100bの中空押出形材120bにおいて、恰も加工断面部260に挟まれるような領域となる。加工断面部260と一般断面部250の長さの比率は、目的に応じて適宜適当な値とすればよい。   FIG. 11 is a side view of the energy absorbing member 100b, and shows a cross-sectional area when the energy absorbing member 100b starts to be deformed by a collision that is a region in the middle portion in the longitudinal direction of the hollow extruded member 120b constituting the energy absorbing member 100b. Shows the region of the general cross-sectional portion 250 that is uniform in the longitudinal direction and the range of the processed cross-sectional portion 260 that is the region of the end portion in the longitudinal direction. The processing cross section 260 is provided in a region adjacent to the cover plate 110b and the jig 105 of the energy absorbing material 100b. The general cross-sectional portion 250 is provided in a region not adjacent to the cover plate 110b and the jig 105, and becomes a region in which the wrinkles are also sandwiched between the processed cross-sectional portions 260 in the hollow extruded shape member 120b of the energy absorbing material 100b. The ratio of the length of the processed cross section 260 and the general cross section 250 may be set to an appropriate value depending on the purpose.

図12は直方体形状のエネルギ吸収材100bの斜視図であり、エネルギ吸収材100bを構成する中空押出形材120bの長手方向端部である加工断面部260では、中空押出形材120bの外側面板210bのみが存在しており、内側面板210a及びリブ220は削除されている。   FIG. 12 is a perspective view of a rectangular parallelepiped energy absorbing member 100b. In the processed cross section 260 which is a longitudinal end portion of the hollow extruded member 120b constituting the energy absorbing member 100b, the outer face plate 210b of the hollow extruded member 120b. Only the inner side plate 210a and the rib 220 are omitted.

図11及び図12に示した前記エネルギ吸収材100bの構成において、中空押出形材120bの長手方向端部である加工断面部260は、中空押出形材120bの長手方向中間部である一般断面部250と比較して中空押出形材120bの断面積が小さくなる。このため、仮に車両が障害物と衝突して作用する荷重によってエネルギ吸収材100bが変形を開始した場合に、断面積が小さい加工断面部260の領域の中空押出形材120bにて変形が最初に生じる。この加工断面部260の領域の中空押出形材120bの構造は、外側面板210bである一枚の板のみで構成されているので、中空押出形材120bが変形を開始する荷重を小さくすることができる。   In the configuration of the energy absorbing material 100b shown in FIGS. 11 and 12, the machined cross section 260 that is the longitudinal end of the hollow extruded profile 120b is a general cross section that is the middle in the longitudinal direction of the hollow extruded profile 120b. Compared to 250, the cross-sectional area of the hollow extruded profile 120b is reduced. For this reason, if the energy absorbing material 100b starts to be deformed by a load that acts when the vehicle collides with an obstacle, the deformation first occurs in the hollow extruded shape member 120b in the region of the processed cross-section 260 having a small cross-sectional area. Arise. Since the structure of the hollow extruded shape member 120b in the region of the processed cross section 260 is composed of only one plate which is the outer face plate 210b, the load at which the hollow extruded shape member 120b starts to deform can be reduced. it can.

即ち、中空押出形材120bの長手方向中間部である一般断面部250の領域の中空押出形材120bの壁面部材は複雑な断面形状をしているので、これら複雑な断面形状を有する壁面部材である外側面板210b、内側面板210a及びリブ220の各部材が相互に働いて作用する荷重を負担するので、中空押出形材120bが変形するために要する荷重は大きくならざるを得ない。   That is, since the wall surface member of the hollow extruded shape member 120b in the region of the general cross section 250, which is the middle portion in the longitudinal direction of the hollow extruded shape member 120b, has a complicated sectional shape, the wall surface member having these complicated sectional shapes is used. Since each member of the outer side plate 210b, the inner side plate 210a and the rib 220 bears a load acting on each other, the load required to deform the hollow extruded shape member 120b must be increased.

これに対して前述したように、中空押出形材120bの長手方向端部である加工断面部260の領域の中空押出形材120bにおいては、一枚の板の外側面板210bのみで壁面部材が構成されているので、中空押出形材120bが変形を開始する荷重を小さくすることがでる。   On the other hand, as described above, in the hollow extruded shape member 120b in the region of the processed cross section 260 which is the longitudinal end portion of the hollow extruded shape member 120b, the wall surface member is constituted only by the outer side face plate 210b of one plate. Therefore, the load at which the hollow extruded shape member 120b starts to be deformed can be reduced.

この状況を表したのが図15に示したエネルギ吸収材の圧壊量と輸送車両に作用する荷重との関係を模式的に示した特性図である。図15において、仮に輸送車両が障害物と衝突して衝突による荷重が輸送車両に作用してエネルギ吸収材100bが変形を開始した場合に、一般断面部250の中空押出形材120bが変形を開始するよりも小さな荷重で加工断面部260の領域の中空押出形材120bが変形を開始する。この結果、本実施例のエネルギ吸収材100bでは衝突により発生するピーク荷重は、実線で示したように衝突直後のピーク荷重が低くなった特性となり、破線で示す中空押出形材120bが全長に亘って一般断面部250のみで形成されたエネルギ吸収材によるピーク荷重と比べて衝突により発生するピーク荷重を低い値に抑制できる。   This situation is represented by a characteristic diagram schematically showing the relationship between the amount of collapse of the energy absorbing material shown in FIG. 15 and the load acting on the transport vehicle. In FIG. 15, if the transportation vehicle collides with an obstacle and a load due to the collision acts on the transportation vehicle and the energy absorbing member 100b starts to deform, the hollow extruded shape member 120b of the general cross section 250 starts to deform. The hollow extruded shape member 120b in the region of the processed cross section 260 starts to be deformed with a smaller load than that. As a result, in the energy absorbing material 100b of the present embodiment, the peak load generated by the collision has a characteristic that the peak load immediately after the collision is low as shown by the solid line, and the hollow extruded profile 120b shown by the broken line extends over the entire length. Thus, the peak load generated by the collision can be suppressed to a low value as compared with the peak load caused by the energy absorbing material formed only by the general cross section 250.

従って、上記した本実施例によれば、仮に輸送機器が障害物と衝突した場合であっても前記構成のエネルギ吸収材によって、衝突により生じるピーク荷重を大幅に低減し得るエネルギ吸収材及び輸送機器を実現できる。   Therefore, according to the above-described embodiment, even if the transportation device collides with an obstacle, the energy absorbing material and the transportation device that can significantly reduce the peak load caused by the collision by the energy absorbing material having the above configuration. Can be realized.

更に、前記加工断面部260の領域の中空押出形材120bにおいては、ふさぎ板110又はジグ105と該中空押出形材120bとを強固に接続する溶接によって溶接変形が生じているので、この溶接変形による初期変形によって中空押出形材120bが変形を開始する荷重が更に小さくなる。   Further, in the hollow extruded shape member 120b in the region of the processed cross section 260, welding deformation is caused by welding that firmly connects the cover plate 110 or the jig 105 and the hollow extruded shape member 120b. Due to the initial deformation caused by the above, the load at which the hollow extruded shape member 120b starts to deform is further reduced.

以上説明した理由から明らかなように、中空押出形材120bの長手方向端部である加工断面部260の領域における中空押出形材120bが変形を開始する荷重は小さくなるので、仮に車両が障害物と衝突して衝突による荷重がエネルギ吸収材100a及び100bに作用した場合でも、この衝突による荷重によりエネルギ吸収材100a及び100bが変形を開始する際に働く車体に作用するピーク荷重は図15に示したエネルギ吸収材の圧壊量と輸送車両に作用する荷重との特性図のように小さくすることが可能となる。   As is clear from the above-described reason, the load at which the hollow extruded shape member 120b starts to deform in the region of the processed cross-sectional portion 260, which is the longitudinal end portion of the hollow extruded shape member 120b, becomes small. FIG. 15 shows the peak load that acts on the vehicle body that acts when the energy absorbing materials 100a and 100b start to be deformed by the load caused by the collision, even when the load due to the collision acts on the energy absorbing materials 100a and 100b. Further, it is possible to reduce the energy absorbing material collapse amount as shown in the characteristic diagram of the load acting on the transportation vehicle.

上記実施例では、中空押出形材120bの長手方向端部である加工断面部260の領域の中空押出形材120bの壁面部材の構造体として、中空押出形材120bの長手方向中間部である一般断面部250の領域の中空押出形材120bの壁面部材の構造体から内側面板210a及びリブ220を削除した外側面板210bのみの構造の例を示したが、リブ220、内側面板210a、外側面板220bの何れか1つの部材、或いは2つの部材を適宜組み合わせて削除することによっても、同等の効果を得ることができる。   In the above embodiment, the structure of the wall member of the hollow extruded profile 120b in the region of the processed cross-section 260, which is the longitudinal end of the hollow extruded profile 120b, is the intermediate portion in the longitudinal direction of the hollow extruded profile 120b. The example of the structure of only the outer side plate 210b in which the inner side plate 210a and the rib 220 are deleted from the structure of the wall surface member of the hollow extruded profile 120b in the region of the cross section 250 is shown, but the rib 220, the inner side plate 210a, and the outer side plate 220b are shown. Equivalent effects can be obtained by deleting any one member or two members in combination as appropriate.

図13は本発明の第2の実施例であるエネルギ吸収材100bを示すものであり、本実施例のエネルギ吸収材100bを構成する中空押出形材120bの斜視断面図を示している。   FIG. 13 shows an energy absorbing material 100b according to a second embodiment of the present invention, and shows a perspective cross-sectional view of a hollow extruded shape member 120b constituting the energy absorbing material 100b of this embodiment.

図13において、直方体形状のエネルギ吸収材100bを構成する前記中空押出形材120bは、外側面板210bと、内側面板210aと、これらの外側面板210bと内側面板210aとを接続する複数のリブ220とによって形成されている。そして、エネルギ吸収材100bの内側には空間部が形成され、この空間部を閉塞するエネルギ吸収材100bの長手方向端部にはふさぎ板110b、若しくはジグ105が取り付けられているが本図では省略している。エネルギ吸収材100bを構成する中空押出形材120bの長手方向中間部の領域には、衝突によりエネルギ吸収材100bが変形を開始した場合に断面積が該長手方向に一様な一般断面部250の領域を形成し、中空押出形材120bの長手方向端部の領域には加工断面部260の領域が形成されている。   In FIG. 13, the hollow extruded shape member 120b constituting the rectangular parallelepiped energy absorbing member 100b includes an outer side plate 210b, an inner side plate 210a, and a plurality of ribs 220 connecting the outer side plate 210b and the inner side plate 210a. Is formed by. A space portion is formed inside the energy absorbing material 100b, and a cover plate 110b or a jig 105 is attached to the longitudinal end portion of the energy absorbing material 100b that closes the space portion. is doing. In the region of the middle portion in the longitudinal direction of the hollow extruded shape member 120b constituting the energy absorbing material 100b, when the energy absorbing material 100b starts to be deformed by a collision, the cross-sectional area is uniform in the longitudinal direction. An area is formed, and an area of the processed cross section 260 is formed in the area of the longitudinal end portion of the hollow extruded shape member 120b.

中空押出形材200bのジグ105又はふさぎ板105と隣接する部分である前記中空押出形材200bの外面を構成する外側面板210bの長手方向端部の領域、或いは外側面板210bから内側面板210aとリブ220とにかけての中空押出形材200bの長手方向端部の領域となる加工断面部260の領域には、衝突によりエネルギ吸収材100bが変形を開始した場合に断面積が小さくなるように、板厚方向に同じ投影面積となるように共通の切り欠き部270が形成されている。   The region of the longitudinal end portion of the outer side plate 210b constituting the outer surface of the hollow extruded shape member 200b, which is the portion adjacent to the jig 105 or the cover plate 105 of the hollow extruded shape member 200b, or the inner side plate 210a and the rib from the outer side plate 210b. In the region of the processed cross-sectional portion 260, which is the region of the longitudinal end portion of the hollow extruded shape member 200b extending to 220, the plate thickness is set so that the cross-sectional area becomes small when the energy absorbing material 100b starts to deform due to a collision. A common notch 270 is formed so as to have the same projected area in the direction.

上記した構成の実施例のエネルギ吸収材100bにおいては、加工断面部260の領域での外側面板210b、内側面板210a及びリブ220を切り欠いた切り欠き部270を含む横断面におけるエネルギ吸収材100bの長手方向端部の断面積は、中空押出形材120bの長手方向中間部の領域である一般断面部250の断面積と比較して小さくなっているので、仮に障害物と衝突した際には切り欠き部270を含む横断面の部分から変形を開始するように制御できる。   In the energy absorbing material 100b of the embodiment having the above-described configuration, the energy absorbing material 100b in the cross section including the notch portion 270 in which the outer side face plate 210b, the inner side face plate 210a, and the rib 220 are cut out in the region of the processed cross section 260. The cross-sectional area at the end in the longitudinal direction is smaller than the cross-sectional area of the general cross-section 250, which is the region in the middle in the longitudinal direction of the hollow extruded profile 120b. The deformation can be controlled to start from the portion of the cross section including the notch 270.

この結果、上記した本実施例においても、仮に輸送機器が障害物と衝突した場合には前記構成のエネルギ吸収材によって、衝突による荷重によりエネルギ吸収材100bが変形を開始する際に働く車体に作用するピーク荷重は図15に示したエネルギ吸収材の圧壊量と輸送車両に作用する荷重との特性図のように小さくすることが可能となるので、衝突により生じるピーク荷重を大幅に低減し得るエネルギ吸収材及び輸送機器を実現できるという効果を奏する。   As a result, also in the above-described embodiment, if the transportation device collides with an obstacle, the energy absorbing material having the above configuration acts on the vehicle body that works when the energy absorbing material 100b starts to deform due to the load caused by the collision. Since the peak load to be reduced can be reduced as shown in the characteristic diagram of the amount of collapse of the energy absorbing material and the load acting on the transport vehicle shown in FIG. 15, the energy that can greatly reduce the peak load caused by the collision. There exists an effect that an absorber and transportation equipment are realizable.

図14は本発明の第3の実施例であるエネルギ吸収材100bを示すものであり、本実施例のエネルギ吸収材100bを構成する中空押出形材120bの斜視図を示している。   FIG. 14 shows an energy absorbing material 100b according to a third embodiment of the present invention, and shows a perspective view of a hollow extruded shape member 120b constituting the energy absorbing material 100b of this embodiment.

図14において、直方体形状のエネルギ吸収材100bを構成する前記中空押出形材120b2は外面を構成する外側面板210bのみによって形成されている。そして、この外側面板210bの内側には空間部が形成され、この空間部を閉塞するエネルギ吸収材100bの長手方向端部にはふさぎ板110b、若しくはジグ105が取り付けられている。   In FIG. 14, the hollow extruded shape member 120b2 constituting the rectangular parallelepiped energy absorbing member 100b is formed only by the outer face plate 210b constituting the outer face. A space portion is formed inside the outer face plate 210b, and a cover plate 110b or a jig 105 is attached to a longitudinal end portion of the energy absorbing material 100b that closes the space portion.

上記した構成の実施例のエネルギ吸収材100bにおいては、加工断面部260の領域となる外側面板210bと、この外側面板210bの長手方向端部の一部を切り欠いた切り欠き部270を含む加工断面部260の領域での横断面におけるエネルギ吸収材100bの長手方向端部の断面積は、中空押出形材120bの長手方向中間部の領域である一般断面部250の断面積と比較して更に小さくなり、仮に障害物と衝突した際には加工断面部260の領域の切り欠き部270を含む横断面の部分から変形を開始するように制御できる。また、加工断面部260の領域では断面積が小さくなっているので圧壊開始時のピーク荷重も小さくできる。   In the energy absorbing material 100b of the embodiment having the above-described configuration, the processing includes the outer face plate 210b serving as the region of the processing cross section 260 and the notch 270 in which a part of the end portion in the longitudinal direction of the outer face plate 210b is notched. The cross-sectional area of the longitudinal end portion of the energy absorbing material 100b in the cross section in the region of the cross-sectional portion 260 is further compared with the cross-sectional area of the general cross-sectional portion 250 that is the region in the longitudinal intermediate portion of the hollow extruded shape member 120b. When it becomes smaller and collides with an obstacle, the deformation can be controlled to start from the cross section including the notch 270 in the region of the processed cross section 260. Further, since the cross-sectional area is small in the region of the processed cross section 260, the peak load at the start of crushing can be reduced.

この結果、上記した本実施例においても、仮に輸送機器が障害物と衝突した場合には前記構成のエネルギ吸収材によって、衝突による荷重によりエネルギ吸収材100bが変形を開始する際に働く車体に作用するピーク荷重は図15に示したエネルギ吸収材の圧壊量と輸送車両に作用する荷重との特性図のように小さくすることが可能となるので、衝突により生じるピーク荷重を大幅に低減し得るエネルギ吸収材及び輸送機器を実現できるという効果を奏する。   As a result, also in the above-described embodiment, if the transportation device collides with an obstacle, the energy absorbing material having the above configuration acts on the vehicle body that works when the energy absorbing material 100b starts to deform due to the load caused by the collision. Since the peak load to be reduced can be reduced as shown in the characteristic diagram of the amount of collapse of the energy absorbing material and the load acting on the transport vehicle shown in FIG. 15, the energy that can greatly reduce the peak load caused by the collision. There exists an effect that an absorber and transportation equipment are realizable.

本発明は、エネルギ吸収材、並びにエネルギ吸収材を備えた輸送機器に適用可能である。   The present invention is applicable to an energy absorbing material and a transportation device including the energy absorbing material.

本発明の一実施例である鉄道車両構体の構造を示す斜視図。The perspective view which shows the structure of the railway vehicle structure which is one Example of this invention. 本発明の一実施例である鉄道車両構体の車両長手方向端部に設置されたクラッシャブルゾーンを示す側面図。The side view which shows the crushable zone installed in the vehicle longitudinal direction edge part of the railway vehicle structure which is one Example of this invention. 本発明の一実施例である鉄道車両構体を示す車両の進行方向から見た正面図。BRIEF DESCRIPTION OF THE DRAWINGS The front view seen from the advancing direction of the vehicle which shows the railway vehicle structure which is one Example of this invention. 図3に示した本発明の一実施例である鉄道車両構体の車両の運転台部分を上方から見た上面図。The top view which looked at the cab part of the vehicle of the railway vehicle structure which is one Example of this invention shown in FIG. 3 from upper direction. 本発明の一実施例である鉄道車両構体に設置されるエネルギ吸収材の斜視図。The perspective view of the energy absorption material installed in the railway vehicle structure which is one Example of this invention. 図5に示した本発明の一実施例であるエネルギ吸収材の斜視断面図。FIG. 6 is a perspective sectional view of an energy absorbing material according to an embodiment of the present invention shown in FIG. 5. 図6に示した本発明の一実施例であるエネルギ吸収材を構成する中空押出形材の拡大断面図。FIG. 7 is an enlarged cross-sectional view of a hollow extruded shape constituting an energy absorbing material according to an embodiment of the present invention shown in FIG. 6. 本発明の一実施例であるエネルギ吸収材の全体構造を示す側面図。The side view which shows the whole structure of the energy absorption material which is one Example of this invention. 本発明の一実施例である図8に示すエネルギ吸収材のA−A断面図。FIG. 9 is an AA cross-sectional view of the energy absorbing material shown in FIG. 8 which is an embodiment of the present invention. 本発明の一実施例である図8に示すエネルギ吸収材のB−B断面図。BB sectional drawing of the energy absorber shown in FIG. 8 which is one Example of this invention. 図6に示した本発明の一実施例であるエネルギ吸収材を長手方向に沿って示した外観図。The external view which showed along the longitudinal direction the energy absorber which is one Example of this invention shown in FIG. 図6に示した本発明の一実施例であるエネルギ吸収材を構成する中空押出形材の斜視図。FIG. 7 is a perspective view of a hollow extruded profile constituting the energy absorbing material according to the embodiment of the present invention shown in FIG. 6. 本発明の他の実施例であるエネルギ吸収材を示す斜視図。The perspective view which shows the energy absorber which is the other Example of this invention. 本発明の更に他の実施例であるエネルギ吸収材を示す斜視図。The perspective view which shows the energy absorber which is further another Example of this invention. 衝突時に車体に作用する荷重とエネルギ吸収材に生じる圧壊量との関係を模式的に示した特性図。The characteristic view which showed typically the relationship between the load which acts on a vehicle body at the time of a collision, and the amount of crushing which arises in an energy absorption material.

符号の説明Explanation of symbols

1:鉄道車両構体、2:屋根構体、3:妻構体、4:側構体、5:台枠、6:側梁、10:サバイバルゾーン、11:クラッシャブルゾーン、40:梁部材、50:運転台床、60:外板、70:窓、100、100a、100b:エネルギ吸収材、105:ジグ、110a、110b:ふさぎ板、120a、120b、120b2:中空押出形材、210a:内側面板、210b、210b:外側面板、220:リブ、230:結節点、250:一般断面部、260:加工断面部。   1: Railcar structure, 2: Roof structure, 3: Wife structure, 4: Side structure, 5: Underframe, 6: Side beam, 10: Survival zone, 11: Crashable zone, 40: Beam member, 50: Driving Base plate, 60: outer plate, 70: window, 100, 100a, 100b: energy absorbing material, 105: jig, 110a, 110b: cover plate, 120a, 120b, 120b2: hollow extruded profile, 210a: inner side plate, 210b 210b: outer face plate, 220: rib, 230: nodal point, 250: general cross section, 260: processed cross section.

Claims (6)

エネルギ吸収材を形成する長手方向中央領域の壁面部材を、外側面板と外側面板の内側に設置されその内周側に空間部を形成する内側面板とこれらの外側面板と内側面板との間に配設されて両者を接続する複数のリブ部材によって構成し、エネルギ吸収材を形成する長手方向端部領域の壁面部材を、その内周側に前記空間部と共通の空間部を形成する外側面板によって構成し、このエネルギ吸収材を形成する長手方向端部領域の壁面部材に、内周側に形成した空間部を閉塞させる板部材を設置したことを特徴とするエネルギ吸収材。   A wall member in the central region in the longitudinal direction that forms the energy absorbing material is disposed between the outer side plate and the inner side plate that is installed inside the outer side plate and forms a space on the inner peripheral side thereof, and the outer side plate and the inner side plate. The wall member of the longitudinal direction end part region which is formed by a plurality of rib members which are connected to form the energy absorbing material is formed by an outer face plate which forms a space part common to the space part on the inner peripheral side thereof. An energy absorbing material comprising: a plate member configured to close a space portion formed on an inner peripheral side on a wall surface member in a longitudinal end region forming the energy absorbing material. エネルギ吸収材を形成する長手方向の壁面部材を、その内周側に空間部を形成する外側面板によって構成し、エネルギ吸収材を形成する長手方向端部領域の壁面部材である外側面板に切り欠き部を形成させ、このエネルギ吸収材を形成する長手方向端部領域の壁面部材に、内周側に形成した空間部を閉塞させる板部材を設置したことを特徴とするエネルギ吸収材。   The wall member in the longitudinal direction that forms the energy absorbing material is constituted by an outer face plate that forms a space on the inner peripheral side thereof, and is cut out in the outer face plate that is the wall surface member in the longitudinal end region forming the energy absorbing material. The energy absorbing material is characterized in that a plate member for closing the space portion formed on the inner peripheral side is installed on the wall surface member in the longitudinal direction end region where the energy absorbing material is formed. 請求項1又は請求項2に記載されたエネルギ吸収材において、前記板部材の面積はエネルギ吸収材を形成する壁面部材の外形横断面積よりも大きくなるように形成したことを特徴とするエネルギ吸収材。 3. The energy absorbing material according to claim 1, wherein an area of the plate member is formed so as to be larger than an outer cross-sectional area of a wall surface member forming the energy absorbing material. . エネルギ吸収材を形成する長手方向中央領域の壁面部材を、外側面板と外側面板の内側に設置されその内周側に空間部を形成する内側面板とこれらの外側面板と内側面板との間に配設されて両者を接続する複数のリブ部材によって構成し、エネルギ吸収材を形成する長手方向端部領域の壁面部材を、その内周側に前記空間部と共通の空間部を形成する外側面板によって構成し、このエネルギ吸収材を形成する長手方向端部領域の壁面部材に、内周側に形成した空間部を閉塞させる板部材を設置したエネルギ吸収材を輸送機器に装着させたことを特徴とするエネルギ吸収材を備えた輸送機器。   A wall member in the central region in the longitudinal direction that forms the energy absorbing material is disposed between the outer side plate and the inner side plate that is installed inside the outer side plate and forms a space on the inner peripheral side thereof, and the outer side plate and the inner side plate. The wall member of the longitudinal direction end part region which is formed by a plurality of rib members which are connected to form the energy absorbing material is formed by an outer face plate which forms a space part common to the space part on the inner peripheral side thereof. The energy absorbing material having a plate member for closing the space portion formed on the inner peripheral side is mounted on the transporting equipment on the wall surface member in the longitudinal direction end region forming the energy absorbing material. Transportation equipment equipped with energy absorbing material. エネルギ吸収材を形成する長手方向の壁面部材を、その内周側に空間部を形成する外側面板によって構成し、エネルギ吸収材を形成する長手方向端部領域の壁面部材である外側面板に切り欠き部を形成させ、このエネルギ吸収材を形成する長手方向端部領域の壁面部材に、内周側に形成した空間部を閉塞させる板部材を設置したエネルギ吸収材を輸送機器に装着させたことを特徴とするエネルギ吸収材を備えた輸送機器。   The wall member in the longitudinal direction that forms the energy absorbing material is constituted by an outer face plate that forms a space on the inner peripheral side thereof, and is cut out in the outer face plate that is the wall surface member in the longitudinal end region forming the energy absorbing material. The energy absorbing material in which the plate member that closes the space portion formed on the inner peripheral side is installed on the wall surface member in the longitudinal direction end region forming the energy absorbing material is attached to the transport device. Transportation equipment with a featured energy absorber. 請求項4又は請求項5に記載されたエネルギ吸収材を備えた輸送機器において、前記板部材の面積はエネルギ吸収材を形成する壁面部材の外形横断面積よりも大きくなるように形成したことを特徴とするエネルギ吸収材を備えた輸送機器。 In the transport equipment provided with the energy absorbing material according to claim 4 or 5, the area of the plate member is formed so as to be larger than the outer cross-sectional area of the wall surface member forming the energy absorbing material. Transportation equipment equipped with energy absorbing material.
JP2006032297A 2006-02-09 2006-02-09 Energy absorbing material and transportation equipment with the same Pending JP2007210441A (en)

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JP2010235030A (en) * 2009-03-31 2010-10-21 Hitachi Ltd Railway vehicle equipped with collision relaxation device
JP2015030340A (en) * 2013-08-01 2015-02-16 川崎重工業株式会社 Collision energy absorber for railway vehicle
WO2016067361A1 (en) * 2014-10-28 2016-05-06 株式会社日立製作所 Rail vehicle equipped with impact-absorbing device
JP2017030625A (en) * 2015-08-04 2017-02-09 川崎重工業株式会社 Collision energy absorption device of railway vehicle
WO2019011029A1 (en) * 2017-07-11 2019-01-17 中车青岛四方机车车辆股份有限公司 Energy-absorbing anti-creeper and train vehicle having same

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010235030A (en) * 2009-03-31 2010-10-21 Hitachi Ltd Railway vehicle equipped with collision relaxation device
JP2015030340A (en) * 2013-08-01 2015-02-16 川崎重工業株式会社 Collision energy absorber for railway vehicle
WO2016067361A1 (en) * 2014-10-28 2016-05-06 株式会社日立製作所 Rail vehicle equipped with impact-absorbing device
JPWO2016067361A1 (en) * 2014-10-28 2017-08-31 株式会社日立製作所 Rail vehicle with shock absorber
JP2017030625A (en) * 2015-08-04 2017-02-09 川崎重工業株式会社 Collision energy absorption device of railway vehicle
WO2017022158A1 (en) * 2015-08-04 2017-02-09 川崎重工業株式会社 Collision energy absorption device for railway car
TWI616368B (en) * 2015-08-04 2018-03-01 Kawasaki Heavy Ind Ltd Impact energy absorbing device of railway vehicle
US10493932B2 (en) 2015-08-04 2019-12-03 Kawasaki Jukogyo Kabushiki Kaisha Collision energy absorbing device of railcar
WO2019011029A1 (en) * 2017-07-11 2019-01-17 中车青岛四方机车车辆股份有限公司 Energy-absorbing anti-creeper and train vehicle having same
US11447161B2 (en) 2017-07-11 2022-09-20 Crrc Qingdao Sifang Co., Ltd Energy-absorbing anti-creeper and train vehicle with energy-absorbing anti-creeper

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