JP2007207495A - Electromagnetic relay - Google Patents

Electromagnetic relay Download PDF

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JP2007207495A
JP2007207495A JP2006022847A JP2006022847A JP2007207495A JP 2007207495 A JP2007207495 A JP 2007207495A JP 2006022847 A JP2006022847 A JP 2006022847A JP 2006022847 A JP2006022847 A JP 2006022847A JP 2007207495 A JP2007207495 A JP 2007207495A
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pair
terminal
coil
electromagnetic relay
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JP4772521B2 (en
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Takayuki Kawai
貴幸 河合
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Mitsuba Corp
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Mitsuba Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a compact electromagnetic relay capable of easily arranging mounting of a surge-absorbing element. <P>SOLUTION: In the electromagnetic relay provided with a bobbin 21 equipped with a terminal-mounting part 22 at a flange part 21a, a coil 27 connected to a pair of coil terminals 25, 25 with either end mounted on terminal mounting parts of the bobbin, and surge-absorbing elements 38, 39 with one of the lead parts connected to the pair of coil terminals, a terminal retaining part 23 is provided for retaining the pair of coil terminals at right and left sides of a mounting wall 22a of the terminal mounting part erected on the flange part, an intermediate terminal holding part 23b is provided for holding an intermediate terminal 26 at a center part of the mounting wall, a pair of coil terminals are held by the right and left terminal holding part, each one of the lead parts 38a, 39a of the surge-absorbing elements is pressure-contacted to each pressure contact part 25b of the pair of coil terminals, and that, the other one each of the lead parts 38b, 39b is pressure-contacted to each pressure-contact part 26a of the intermediate terminal. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、コイルへの通電のオン・オフによって該コイルに発生するサージ電圧を吸収するためのダイオード、抵抗、サージアブソーバ等のサージ吸収素子を備えたプランジャ式の電磁継電器に関する。   The present invention relates to a plunger-type electromagnetic relay provided with a surge absorbing element such as a diode, a resistor, and a surge absorber for absorbing a surge voltage generated in the coil by turning on / off the current to the coil.

この種の電磁継電器として、図13に示すものがある(例えば、特許文献1参照。)。   An example of this type of electromagnetic relay is shown in FIG. 13 (see, for example, Patent Document 1).

この電磁継電器は、図13に示すように、中央のコイル巻胴部1aにコイル2を巻き回した樹脂製のボビン1を有している。このボビン1の上フランジ部1bの両側には一対の端子取付片3,3を突設してあると共に、その中間の位置には素子収容箱4を突設してある。この一対の端子取付片3,3にはコイル2の両端末にそれぞれ接続されたコイル用端子5を取り付けてある。   As shown in FIG. 13, this electromagnetic relay has a resin bobbin 1 in which a coil 2 is wound around a central coil winding body 1a. A pair of terminal mounting pieces 3 and 3 project from both sides of the upper flange portion 1b of the bobbin 1, and an element storage box 4 projects from the middle position. Coil terminals 5 connected to both ends of the coil 2 are attached to the pair of terminal attachment pieces 3, 3.

そして、ボビン1の素子収容箱4内にはコイル2に発生するサージ電圧を吸収するサージ吸収素子6を収容すると共に、該サージ吸収素子6の一対のリード部7,7を一対のコイル用端子5,5にそれぞれ接続している。   In the element housing box 4 of the bobbin 1, a surge absorbing element 6 that absorbs a surge voltage generated in the coil 2 is accommodated, and the pair of lead portions 7 and 7 of the surge absorbing element 6 are connected to a pair of coil terminals. 5 and 5 are connected to each other.

実開昭64−20649号公報Japanese Utility Model Publication No. 64-20649

しかしながら、前記従来の電磁継電器では、ボビン1の上フランジ部1bの外縁にコイル用端子5を取り付ける一対の端子取付片3,3及びサージ吸収素子6を収容する素子収容箱4がそれぞれ外側に大きく飛び出すように突設しているため、その分電器本体が大型になり、また、一対のコイル用端子5,5及びサージ吸収素子6の配置や配線等の組付作業性が悪かった。   However, in the conventional electromagnetic relay, the element housing box 4 for housing the pair of terminal mounting pieces 3 and 3 for attaching the coil terminal 5 to the outer edge of the upper flange portion 1b of the bobbin 1 and the surge absorbing element 6 is large outward. Since the projecting portion protrudes so as to protrude, the distributor main body becomes large, and the workability of assembling work such as the arrangement and wiring of the pair of coil terminals 5 and 5 and the surge absorbing element 6 is poor.

そこで、本発明は、前記した課題を解決すべくなされたものであり、一対のコイル用端子及びサージ吸収素子を簡単かつ確実に配置して組み付けることができる小型の電磁継電器を提供することを目的とする。   Therefore, the present invention has been made to solve the above-described problems, and an object of the present invention is to provide a small electromagnetic relay capable of easily and reliably arranging and assembling a pair of coil terminals and a surge absorbing element. And

請求項1の発明は、中央にコイル巻胴部を有すると共に、フランジ部に端子取付部を有した樹脂製のボビンと、この樹脂製のボビンのコイル巻胴部に巻き回すと共に、両端末を該ボビンの端子取付部に取り付けられた一対のコイル用端子にそれぞれ接続したコイルと、前記一対のコイル用端子に一対のリード部をそれぞれ接続したサージ吸収素子とを備えた電磁継電器において、前記樹脂製のボビンのフランジ部上に前記端子取付部の取付壁を起立して設け、この取付壁の左右両側に前記一対のコイル用端子を保持する端子保持部をそれぞれ設けると共に、該取付壁の中央に中間端子を保持する中間端子保持部を設け、この左右両側の端子保持部に前記一対のコイル用端子をそれぞれ保持すると共に、前記中間端子保持部に前記中間端子を保持する一方、前記一対のコイル用端子と前記中間端子との間に一対のサージ吸収素子を配置したことを特徴とする。   The invention of claim 1 has a coil bobbin portion at the center and a resin bobbin having a terminal mounting portion at the flange portion, and is wound around the coil bobbin portion of the resin bobbin. In the electromagnetic relay, comprising: a coil connected to a pair of coil terminals attached to a terminal attachment portion of the bobbin; and a surge absorbing element connected to a pair of lead portions connected to the pair of coil terminals. The mounting wall of the terminal mounting portion is provided upright on the flange portion of the made bobbin, and the terminal holding portions for holding the pair of coil terminals are provided on both the left and right sides of the mounting wall, and the center of the mounting wall is provided. An intermediate terminal holding portion for holding the intermediate terminal, and holding the pair of coil terminals in the left and right terminal holding portions, respectively, and holding the intermediate terminal in the intermediate terminal holding portion. To one, characterized in that a pair of surge absorbing elements between said pair of coil terminal and the intermediate terminal.

請求項2の発明は、請求項1記載の電磁継電器であって、前記一対のコイル用端子に圧接部をそれぞれ設けると共に、前記中間端子の両側に圧接部をそれぞれ設け、この一対のコイル用端子の各圧接部に一対のサージ吸収素子の各一対のリード部の一方のリード部をそれぞれ圧接すると共に、他方のリード部を前記中間端子の各圧接部にそれぞれ圧接して該一対のコイル用端子と中間端子間に前記一対のサージ吸収素子を配置自在にしたことを特徴とする。   A second aspect of the present invention is the electromagnetic relay according to the first aspect, wherein the pair of coil terminals are respectively provided with pressure contact portions and the intermediate terminals are respectively provided with pressure contact portions, and the pair of coil terminals. One of the pair of lead portions of the pair of surge absorbing elements is in pressure contact with each pressure contact portion, and the other lead portion is in pressure contact with each pressure contact portion of the intermediate terminal. The pair of surge absorbing elements can be freely arranged between the intermediate terminal and the intermediate terminal.

請求項3の発明は、請求項2記載の電磁継電器であって、前記端子取付部の取付壁の左右両側の上部と中途部に前記端子保持部をそれぞれ突設し、この各上下一対の端子保持部の中央に上下に延びる嵌合凹部をそれぞれ形成し、この各上下一対の端子保持部の各嵌合凹部に前記一対のコイル用端子をそれぞれ嵌合すると共に、該各上下一対の端子保持部間に前記一対のコイル用端子の各圧接部をそれぞれ位置させ、かつ前記端子取付部の取付壁の中央の下部に前記中間端子保持部を突設したことを特徴とする。   A third aspect of the present invention is the electromagnetic relay according to the second aspect, wherein the terminal holding portions project from the upper and middle portions on both the left and right sides of the mounting wall of the terminal mounting portion, and the pair of upper and lower terminals. A fitting recess extending vertically is formed in the center of the holding portion, and the pair of coil terminals are fitted in the fitting recesses of the pair of upper and lower terminal holding portions, respectively, and the pair of upper and lower terminal holding portions are held. The press contact portions of the pair of coil terminals are respectively positioned between the portions, and the intermediate terminal holding portion protrudes from the lower portion of the center of the mounting wall of the terminal mounting portion.

請求項4の発明は、請求項1ないし3記載の電磁継電器であって、前記端子取付部の取付壁を前記ボビンのフランジ部の外縁と中央のコイル巻胴部との間の位置に一体突出形成し、前記一対のコイル用端子と前記中間端子間に配置される前記一対のサージ吸収素子を前記取付壁のボビンに対して径方向外側に位置させたことを特徴とする。   A fourth aspect of the invention is the electromagnetic relay according to the first to third aspects, wherein the mounting wall of the terminal mounting portion projects integrally at a position between the outer edge of the flange portion of the bobbin and the central coil winding body portion. The pair of surge absorbing elements formed and disposed between the pair of coil terminals and the intermediate terminal are located radially outside the bobbin of the mounting wall.

以上説明したように、請求項1の発明によれば、樹脂製のボビンのフランジ部上に端子取付部の取付壁を起立して設け、この取付壁の左右両側に一対のコイル用端子を保持する端子保持部をそれぞれ設けると共に、該取付壁の中央に中間端子を保持する中間端子保持部を設け、この左右両側の端子保持部に一対のコイル用端子をそれぞれ保持すると共に、中間端子保持部に中間端子を保持する一方、一対のコイル用端子と中間端子との間に一対のサージ吸収素子を配置したことにより、サージ吸収素子の設置スペースの省スペース化を図ることができる。これにより、電磁継電器全体の構成の簡素化及び小型化を図ることができる。   As described above, according to the first aspect of the present invention, the mounting wall of the terminal mounting portion is provided upright on the flange portion of the resin bobbin, and the pair of coil terminals are held on the left and right sides of the mounting wall. A terminal holding portion for holding the intermediate terminal, and an intermediate terminal holding portion for holding the intermediate terminal at the center of the mounting wall. The terminal holding portions on the left and right sides respectively hold a pair of coil terminals, and the intermediate terminal holding portion. On the other hand, by arranging the pair of surge absorbing elements between the pair of coil terminals and the intermediate terminal, the space for installing the surge absorbing element can be saved. Thereby, simplification and size reduction of the structure of the whole electromagnetic relay can be achieved.

請求項2の発明によれば、端子取付部の取付壁の左右両側の端子保持部に保持される一対のコイル用端子の各圧接部に一対のサージ吸収素子の各一対のリード部の一方のリード部をそれぞれ圧接すると共に、他方のリード部を取付壁の中央に保持される中間端子の両側の各圧接部にそれぞれ圧接して、一対のコイル用端子と中間端子間に一対のサージ吸収素子を配置自在にしたことにより、一対のコイル用端子の組み付け及び一対のコイル用端子と一対のサージ吸収素子の各一対のリード部との接続を簡単に行うことができると共に、サージ吸収素子の設置スペースの省スペース化を図ることができる。これにより、電磁継電器全体の構成の簡素化及び小型化を図ることができる。   According to the second aspect of the present invention, one of the pair of lead portions of the pair of surge absorbing elements is connected to each pressure contact portion of the pair of coil terminals held by the terminal holding portions on the left and right sides of the mounting wall of the terminal mounting portion. A pair of surge absorbing elements are connected between the pair of coil terminals and the intermediate terminal by pressing the lead portions and pressing the other lead portion to the respective press contact portions on both sides of the intermediate terminal held at the center of the mounting wall. As a result, the assembly of the pair of coil terminals and the connection between the pair of coil terminals and each pair of lead portions of the pair of surge absorption elements can be easily performed, and the installation of the surge absorption elements can be performed. Space can be saved. Thereby, simplification and size reduction of the structure of the whole electromagnetic relay can be achieved.

請求項3の発明によれば、端子取付部の取付壁の左右両側の上部と中途部に端子保持部をそれぞれ突設し、この各上下一対の端子保持部の中央に上下に延びる嵌合凹部をそれぞれ形成し、この各上下一対の端子保持部の各嵌合凹部に一対のコイル用端子をそれぞれ嵌合すると共に、該各上下一対の端子保持部間に一対のコイル用端子の各圧接部をそれぞれ位置させ、かつ端子取付部の取付壁の中央の下部に中間端子保持部を突設したことにより、端子取付部の各上下一対の端子保持部及び中央の下部の中間端子保持部より一対のサージ吸収素子が飛び出さずに配置することができる。これにより、例えば、ボビンをカバーで覆う際に、該カバーが一対のサージ吸収素子等の部品に当たることを確実に防止することができる。   According to the invention of claim 3, the terminal holding portions project from the upper and middle portions of the left and right sides of the mounting wall of the terminal mounting portion, respectively, and the fitting recesses extend vertically at the center of the pair of upper and lower terminal holding portions. And a pair of coil terminals are respectively fitted in the respective fitting recesses of the pair of upper and lower terminal holding portions, and the pressure contact portions of the pair of coil terminals are interposed between the pair of upper and lower terminal holding portions. And a pair of intermediate terminal holding portions projecting from the center lower portion of the terminal mounting portion and a pair of upper and lower terminal holding portions of the terminal mounting portion and a pair of intermediate terminal holding portions at the center lower portion. The surge absorbing element can be arranged without popping out. Thereby, for example, when the bobbin is covered with the cover, it is possible to reliably prevent the cover from hitting a part such as a pair of surge absorbing elements.

請求項4の発明によれば、端子取付部の取付壁をボビンのフランジ部の外縁と中央のコイル巻胴部との間の位置に一体突出形成し、一対のコイル用端子と中間端子間に配置される一対のサージ吸収素子を取付壁の前方に位置させたことにより、一対のサージ吸収素子の背後に端子取付部の取付壁が位置することになり、ボビンの中央のコイル巻胴部内に組み付けられるプランジャ等の部品がその組み付けの際にサージ吸収素子等に当たることがなく、部品を簡単かつ確実に組み付けることができる。   According to the invention of claim 4, the mounting wall of the terminal mounting portion is integrally formed at a position between the outer edge of the flange portion of the bobbin and the central coil winding body portion, and between the pair of coil terminals and the intermediate terminal. By positioning the pair of surge absorbing elements arranged in front of the mounting wall, the mounting wall of the terminal mounting part is located behind the pair of surge absorbing elements, and the coil winding part in the center of the bobbin is located. Parts such as a plunger to be assembled do not hit the surge absorbing element during the assembly, and the parts can be assembled easily and reliably.

以下、本発明の一実施形態を図面に基づいて説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

図1は本発明の一実施形態の電磁継電器を示す断面図、図2は同電磁継電器の斜視図、図3は同電磁継電器の要部の断面図、図4は同電磁継電器に用いられる電磁リレーユニットの正面図、図5は同電磁リレーユニットの側面図、図6は同電磁リレーユニットに用いられるボビン上に突設された端子取付部の斜視図、図7は同端子取付部を裏側から見た斜視図、図8は同電磁継電器に用いられるカバーの斜視図、図9は同カバーにコンタクトボルトを固定する前の状態を示す斜視図、図10は同コンタクトボルトを固定したカバーを裏側から見た斜視図、図11は同カバーにコンタクトボルトを加締め固定するワッシャの断面図、図12(a)は同電磁リレーユニットに用いられる中間端子の平面図、図12(b)は同図12(a)中X−X線に沿う断面図である。   1 is a cross-sectional view showing an electromagnetic relay according to an embodiment of the present invention, FIG. 2 is a perspective view of the electromagnetic relay, FIG. 3 is a cross-sectional view of a main part of the electromagnetic relay, and FIG. 4 is an electromagnetic used in the electromagnetic relay. FIG. 5 is a side view of the electromagnetic relay unit, FIG. 6 is a perspective view of a terminal mounting portion projecting on a bobbin used in the electromagnetic relay unit, and FIG. 7 is a rear view of the terminal mounting portion. FIG. 8 is a perspective view of a cover used for the electromagnetic relay, FIG. 9 is a perspective view showing a state before the contact bolt is fixed to the cover, and FIG. 10 is a cover with the contact bolt fixed. FIG. 11 is a sectional view of a washer for crimping and fixing a contact bolt to the cover, FIG. 12A is a plan view of an intermediate terminal used in the electromagnetic relay unit, and FIG. XX in FIG. 12 (a) Is a sectional view taken along.

図1〜図3に示すように、電磁継電器10は、基台プレート11と、この基台プレート11の中央の突出部11aに環状の緩衝ゴム体12を介してネジ13で締結固定された電磁リレーユニット20と、この電磁リレーユニット20の上面側を覆う天井壁41を有した円筒状で合成樹脂製のカバー40とを備えている。   As shown in FIG. 1 to FIG. 3, the electromagnetic relay 10 is an electromagnetic that is fastened and fixed to a base plate 11 and a protrusion 11 a at the center of the base plate 11 with a screw 13 via an annular buffer rubber body 12. A relay unit 20 and a cylindrical synthetic resin cover 40 having a ceiling wall 41 covering the upper surface side of the electromagnetic relay unit 20 are provided.

図1,図3〜図7に示すように、電磁リレーユニット20は、上下のフランジ部21a,21bの中央に円筒状のコイル巻胴部21cを一体形成すると共に、上フランジ部21aに端子取付部22を一体形成した合成樹脂製のボビン21と、このボビン21のコイル巻胴部21cに巻き回されると共に、両端末27a,27aを該ボビン21の端子取付部22に取り付けられた一対のコイル給電用端子(コイル用端子)25,25の各電線接続部25aにフュージングによりそれぞれ接続したコイル(電磁コイル)27と、ボビン21のコイル巻胴部21c内の下部から下フランジ部21b及び外側に沿うように折り曲げられてカバー40の周壁42の下端部42aに加締め固定されるケースを兼ねた円筒状のヨーク28と、ボビン21のコイル巻胴部21c内の上部から上フランジ部21aに掛け渡されてヨーク28とで磁路を形成する矩形板状のフランジ受板29と、ボビン21の円筒状のコイル巻胴部21c内に戻り圧縮スプリング(リターンスプリング)32を介して出没自在に配置されたプランジャ30と、このプランジャ30の凹部30b内に嵌合されたプランジャロッド31に沿って上下方向にブッシュ34を介して摺動すると共に、両側に可動接点35,35を固着した可動板36とで構成されている。この可動板36はブッシュ34に固定されている。   As shown in FIGS. 1, 3 to 7, the electromagnetic relay unit 20 has a cylindrical coil body 21c integrally formed at the center of the upper and lower flange portions 21a and 21b, and a terminal attached to the upper flange portion 21a. A pair of synthetic resin bobbins 21 integrally formed with a portion 22 and a coil winding body 21c of the bobbin 21 and a pair of terminals 27a and 27a attached to the terminal mounting portion 22 of the bobbin 21 Coils (electromagnetic coils) 27 respectively connected by fusing to the electric wire connection portions 25a of the coil power supply terminals (coil terminals) 25, 25, the lower flange portion 21b and the outside from the lower portion in the coil winding body portion 21c of the bobbin 21 And a cylindrical yoke 28 that also serves as a case that is bent and fixed to the lower end portion 42 a of the peripheral wall 42 of the cover 40. A rectangular plate-shaped flange receiving plate 29 that forms a magnetic path with the yoke 28 from the upper portion of the coiled-winding portion 21 c to the upper flange portion 21 a and the cylindrical coil-winding portion 21 c of the bobbin 21. The plunger 30 slides in the vertical direction along the plunger rod 31 fitted in the concave portion 30b of the plunger 30 and the plunger 30 which can be protruded and retracted via a return compression spring (return spring) 32. At the same time, it is composed of a movable plate 36 having movable contacts 35 and 35 fixed to both sides. The movable plate 36 is fixed to the bush 34.

図1,図3に示すように、プランジャ30の上面30aの中央には円形で段差状の凹部30bを形成してあり、この凹部30b内の下部にプランジャロッド31の下端部31aを嵌合してある。また、プランジャ30の凹部30b内の上部とフランジ受板29との間には戻り圧縮スプリング32を介在してあると共に、プランジャロッド31の中央のフランジ部31bと該プランジャロッド31の上端部31cにワッシャ37を介して抜け止めされたブッシュ34との間には戻り圧縮スプリング(リターンスプリング)33を介在してある。これら各戻り圧縮スプリング32,33の付勢力により、コイル27に励磁電流が通電されないときは、可動板36の一対の可動接点35,35と後述する一対のコンタクトボルト45,45の下面に固着された各固定接点47は離反しており、コイル27に励磁電流が通電されたときは、プランジャ30の上面30aがフランジ受板29に吸着されて該プランジャ30及びプランジャロッド31が上方へ移動し、一対の可動接点35,35が一対の固定接点47,47に接触するようになっている。   As shown in FIGS. 1 and 3, a circular stepped recess 30b is formed at the center of the upper surface 30a of the plunger 30, and the lower end 31a of the plunger rod 31 is fitted into the lower portion of the recess 30b. It is. A return compression spring 32 is interposed between the upper portion of the concave portion 30 b of the plunger 30 and the flange receiving plate 29, and the flange portion 31 b at the center of the plunger rod 31 and the upper end portion 31 c of the plunger rod 31 are provided. A return compression spring (return spring) 33 is interposed between the bush 34 and the bush 34 that is prevented from coming off via a washer 37. When the coil 27 is not energized by the urging force of the return compression springs 32 and 33, the coil 27 is fixed to a pair of movable contacts 35 and 35 of the movable plate 36 and a lower surface of a pair of contact bolts 45 and 45 described later. The fixed contacts 47 are separated from each other, and when an exciting current is applied to the coil 27, the upper surface 30a of the plunger 30 is attracted to the flange receiving plate 29, and the plunger 30 and the plunger rod 31 move upward. The pair of movable contacts 35, 35 come into contact with the pair of fixed contacts 47, 47.

図3〜図7に示すように、ボビン21の上フランジ部21a上の該上フランジ部21aの外縁と中央のコイル巻胴部21cとの間の位置には、端子取付部22の取付壁22aを垂直に起立するように一体突出形成してある。この取付壁22aの左右両側の上部と中途部には一対のコイル給電用端子25,25を保持する端子保持部23,23を前方に突出するように一体形成してある。この各上下一対の端子保持部23,23の中央には上下に延びる嵌合凹部23aをそれぞれ形成してある。   As shown in FIGS. 3 to 7, the mounting wall 22 a of the terminal mounting portion 22 is located at a position between the outer edge of the upper flange portion 21 a on the upper flange portion 21 a of the bobbin 21 and the central coil winding body portion 21 c. Are integrally projected so as to stand vertically. Terminal holding portions 23 and 23 for holding a pair of coil power supply terminals 25 and 25 are integrally formed at the upper and middle portions on both the left and right sides of the mounting wall 22a so as to protrude forward. A fitting recess 23a extending vertically is formed in the center of each of the pair of upper and lower terminal holding portions 23, 23.

この端子取付部22に取り付けられる一対のコイル給電用端子25,25は、図4に示すように、丸孔25cが形成された取付壁22aに平行な部分Xと電線接続部25aが形成された取付壁22aに垂直な部分Yと、それらをつなぐ折り曲げ部分Zとからなる。この上下一対の端子保持部23,23の嵌合凹部23aには、一対のコイル給電用端子25,25の折り曲げ部分Zと取付壁22aに対し垂直な部分Yが嵌合されている。この際、嵌合としてガタを防止するために圧入としても良い。そして、各コイル給電用端子25は、図5に示すように、取付壁22aの背後に突き出した部分Wを開いて加締め固定することで、保持固定されるようになっている。   As shown in FIG. 4, the pair of coil power supply terminals 25 and 25 attached to the terminal attachment portion 22 is formed with a portion X parallel to the attachment wall 22a in which a round hole 25c is formed and an electric wire connection portion 25a. It consists of a portion Y perpendicular to the mounting wall 22a and a bent portion Z connecting them. In the fitting recesses 23a of the pair of upper and lower terminal holding portions 23, 23, a bent portion Z of the pair of coil power feeding terminals 25, 25 and a portion Y perpendicular to the mounting wall 22a are fitted. At this time, press fitting may be used to prevent looseness as fitting. As shown in FIG. 5, each coil power supply terminal 25 is held and fixed by opening and fixing the portion W protruding behind the mounting wall 22a.

また、図4〜図6に示すように、取付壁22aの中央の下部には、矩形板状の中間端子26を保持する中間端子保持部24を一体突出形成してある。さらに、一対のコイル給電用端子25,25の各上下一対の端子保持部23,23間にはスリット溝状の圧接部25b,25bがそれぞれ位置するように形成されている。さらに、図12(a)に示すように、中間端子26の前両側にはスリット溝状の圧接部26aをそれぞれ形成してある。尚、図4及び図12(a),(b)に示すように、中間端子26の凸部26cを有した鉤形の基部26bが取付壁22aの中間端子保持部24の上に形成された矩形の係止孔24aに圧入されて係止されることにより、該中間端子26は中間端子保持部24上に抜け止めされて取り付けられるようになっている。   As shown in FIGS. 4 to 6, an intermediate terminal holding portion 24 that holds a rectangular plate-like intermediate terminal 26 is integrally formed at the lower portion of the center of the mounting wall 22 a. Furthermore, the slit contact portions 25b and 25b are formed between the pair of upper and lower terminal holding portions 23 and 23 of the pair of coil power feeding terminals 25 and 25, respectively. Further, as shown in FIG. 12A, slit groove-shaped press contact portions 26a are formed on both front sides of the intermediate terminal 26, respectively. 4 and 12A and 12B, a bowl-shaped base portion 26b having a convex portion 26c of the intermediate terminal 26 is formed on the intermediate terminal holding portion 24 of the mounting wall 22a. By being press-fitted into the rectangular locking hole 24a and locked, the intermediate terminal 26 is secured to the intermediate terminal holding portion 24 and attached.

そして、一対のコイル給電用端子25,25の各圧接部25bに抵抗(サージ吸収素子)38の一対のリード部38a,38bのうちの一方のリード部38aとダイオード(サージ吸収素子)39の一対のリード部39a,39bのうちの一方のリード部39aをそれぞれ圧接により接続すると共に、各他方のリード部38b,39bを中間端子26の各圧接部26a,26aにそれぞれ圧接して直列に接続するようになっている。これらにより、端子取付部22の取付壁22aの前方に位置する一対のコイル給電用端子25,25と中間端子26間に一対のサージ吸収素子としての抵抗38及びダイオード39がそれぞれ配置されるようになっている。この一対のサージ吸収素子38,39と一対のコイル給電用端子25,25ならびに中間端子26との接続は、ハンダ付けや溶接による接続を用いても可能である。   A pair of lead portions 38a and 38b of a pair of resistors (surge absorbing elements) 38 and a pair of diodes (surge absorbing elements) 39 are connected to the respective press contact portions 25b of the pair of coil feeding terminals 25 and 25. One lead portion 39a of the lead portions 39a and 39b is connected by pressure contact, and the other lead portions 38b and 39b are pressure contacted to the pressure contact portions 26a and 26a of the intermediate terminal 26 and connected in series. It is like that. Thus, the resistor 38 and the diode 39 as a pair of surge absorbing elements are respectively disposed between the pair of coil feeding terminals 25 and 25 and the intermediate terminal 26 positioned in front of the mounting wall 22a of the terminal mounting portion 22. It has become. The pair of surge absorbing elements 38 and 39 can be connected to the pair of coil power supply terminals 25 and 25 and the intermediate terminal 26 by using soldering or welding.

このことにより、一対のサージ吸収素子38,39は、取付壁22aから突き出した嵌合凹部23a、23aと取付壁22aから垂直に起立した一対のコイル給電用端子25,25と中間端子26とで形成される空間に配置されるようになっている。また、スリット溝状の各圧接部25bに各サージ吸収素子38,39のリード部38a,39aを接続することで、各サージ吸収素子38,39は取付壁22aに近接して配置されるようになっている。   As a result, the pair of surge absorbing elements 38 and 39 are formed by the fitting recesses 23a and 23a protruding from the mounting wall 22a, and the pair of coil power feeding terminals 25 and 25 and the intermediate terminal 26 which stand vertically from the mounting wall 22a. It is arranged in the space to be formed. Further, by connecting the lead portions 38a, 39a of the surge absorbing elements 38, 39 to the slit groove-shaped press contact portions 25b, the surge absorbing elements 38, 39 are arranged close to the mounting wall 22a. It has become.

図1〜図3,図8〜図10に示すように、ボビン21を内蔵した電磁リレーユニット20の上面側を覆うカバー40の天井壁41の中央から周壁42にかけて仕切壁43を一体突出形成してある。この天井壁41の仕切壁43を挟んだ両側にはボルト貫通孔44,44をそれぞれ形成してあり、この一対のボルト貫通孔44,44内には一対のコンタクトボルト45,45を貫通してある。この各コンタクトボルト45は銅材により円柱状に形成してあり、その中央に六角形(角形)のフランジ部45aを一体突出形成してある。さらに、各コンタクトボルト45のフランジ部45a上には相手側端子50が当接すると共に、該フランジ部45aより上側に形成されたネジ部45bに相手側端子50を固定するナット51が螺着されるようになっている。   As shown in FIGS. 1 to 3 and FIGS. 8 to 10, a partition wall 43 is integrally formed to project from the center of the ceiling wall 41 of the cover 40 covering the upper surface side of the electromagnetic relay unit 20 incorporating the bobbin 21 to the peripheral wall 42. It is. Bolt through holes 44 and 44 are formed on both sides of the partition wall 43 of the ceiling wall 41, and a pair of contact bolts 45 and 45 are passed through the pair of bolt through holes 44 and 44. is there. Each contact bolt 45 is formed of a copper material in a columnar shape, and a hexagonal (square) flange portion 45a is integrally formed at the center thereof. Further, the mating terminal 50 abuts on the flange portion 45a of each contact bolt 45, and a nut 51 for fixing the mating terminal 50 is screwed to a screw portion 45b formed above the flange portion 45a. It is like that.

また、各コンタクトボルト45の六角形のフランジ部45aは、カバー40の各ボルト貫通孔44の上部に形成された六角穴状(角形穴状)の凹部44aに嵌合されると共に、該各ボルト貫通孔44よりカバー40の天井壁41の内側に突出した各コンタクトボルト45の下部45cをワッシャ46により加締め固定してある。図11に示すように、ワッシャ46は円錐環状に形成してあり、各コンタクトボルト45のカバー40より内側に嵌めて平らに潰すことで該各コンタクトボルト45に食い込ませて固定するものである。さらに、各コンタクトボルト45の下面には、各可動接点35が当接・離反する固定接点47を固着してある。   Further, the hexagonal flange portion 45a of each contact bolt 45 is fitted into a hexagonal hole (square hole) recess 44a formed in the upper part of each bolt through hole 44 of the cover 40, and each bolt A lower part 45c of each contact bolt 45 protruding from the through hole 44 to the inside of the ceiling wall 41 of the cover 40 is fixed by caulking with a washer 46. As shown in FIG. 11, the washer 46 is formed in a conical annular shape, and is fitted into the inner side of the cover 40 of each contact bolt 45 and flattened so as to bite into and fix each contact bolt 45. Further, a fixed contact 47 to which each movable contact 35 abuts and separates is fixed to the lower surface of each contact bolt 45.

さらに、カバー40の周壁42の下端部42aとヨーク28との間にはゴム製で円環板状のパッキン60を介在してある。そして、各コイル給電用端子25の上片部の丸孔25cはカバー40の天井壁41に貫通して外側に露出していると共に、該丸孔25cの背面に対向するカバー40の天井壁41には六角形のナット61を嵌め込んである。さらに、各コイル給電用端子25の上片部とカバー40の天井壁41とはゴム製のグロメット62によりシールされている。   Further, an annular plate-like packing 60 made of rubber is interposed between the lower end portion 42 a of the peripheral wall 42 of the cover 40 and the yoke 28. And the round hole 25c of the upper piece part of each coil electric power feeding terminal 25 penetrates the ceiling wall 41 of the cover 40, and is exposed outside, The ceiling wall 41 of the cover 40 which opposes the back surface of this round hole 25c. Is fitted with a hexagonal nut 61. Further, the upper piece of each coil power feeding terminal 25 and the ceiling wall 41 of the cover 40 are sealed by a rubber grommet 62.

以上実施形態の電磁継電器10によれば、図1に示すように、ボビン21のコイル27に励磁電流が通電されない場合には、可動板36の一対の可動接点35,35と一対のコンタクトボルト45,45の各固定接点47は離反している。また、ボビン21のコイル27に励磁電流が通電され、コイル27が励磁されると、プランジャ30aがフランジ受板29に吸着されて該プランジャ30及びプランジャロッド31が上方へ移動して、可動板26の一対の可動接点35,35が一対のコンタクトボルト45,45の各固定接点47,47に接触する。   According to the electromagnetic relay 10 of the embodiment described above, as shown in FIG. 1, when the exciting current is not applied to the coil 27 of the bobbin 21, the pair of movable contacts 35, 35 and the pair of contact bolts 45 of the movable plate 36. , 45 are separated from each other. When an exciting current is applied to the coil 27 of the bobbin 21 and the coil 27 is excited, the plunger 30a is attracted to the flange receiving plate 29, and the plunger 30 and the plunger rod 31 move upward, and the movable plate 26 is moved. The pair of movable contacts 35, 35 come into contact with the fixed contacts 47, 47 of the pair of contact bolts 45, 45.

この電磁継電器10では、図4〜図6に示すように、ボビン21の端子取付部22の左右上下各一対の端子保持部23,23に保持される一対のコイル給電用端子25,25の各圧接部25bに抵抗38の一方のリード部38aとダイオード39の一方のリード部39aをそれぞれ圧接すると共に、各他方のリード部38b,39bを取付壁22aの中央の下部の中間端子保持部24に保持された中間端子26の前両側の各圧接部26a,26aにそれぞれ圧接して、一対のコイル給電用端子25,25と中間端子26間に抵抗38及びダイオード39をそれぞれ配置自在にしたことにより、一対のコイル給電用端子25,25の組み付け、及び、一対のコイル給電用端子25,25及び中間端子26と抵抗38の一対のリード部38a,38b及びダイオード39の一対のリード部39a,39bとの接続を簡単に行うことができると共に、抵抗38及びダイオード39の設置スペースの省スペース化を図ることができる。これにより、電磁継電器10全体の構成の簡素化及び小型化を図ることができる。   In this electromagnetic relay 10, as shown in FIGS. 4 to 6, each of the pair of coil feeding terminals 25, 25 held by the pair of left and right terminal holding parts 23, 23 of the terminal mounting part 22 of the bobbin 21. One lead portion 38a of the resistor 38 and one lead portion 39a of the diode 39 are pressed into contact with the pressure contact portion 25b, and the other lead portions 38b and 39b are connected to the intermediate terminal holding portion 24 at the center lower portion of the mounting wall 22a. The resistors 38 and the diodes 39 can be arranged freely between the pair of coil power supply terminals 25 and 25 and the intermediate terminal 26 by being in pressure contact with the respective press contact portions 26a and 26a on both front sides of the held intermediate terminal 26. Assembling of the pair of coil power supply terminals 25, 25, and the pair of coil power supply terminals 25, 25 and the intermediate terminal 26 and the pair of leads 38a, 3 of the resistor 38 A pair of lead portions 39a and b and the diode 39, connected together can be easily performed with 39 b, it is possible to reduce the space of the installation space for the resistor 38 and diode 39. Thereby, the simplification and size reduction of the structure of the electromagnetic relay 10 whole can be achieved.

また、ボビン21の端子取付部22の左右上下各一対の端子保持部23,23の中央に上下に延びる圧入凹部23aをそれぞれ形成し、この左右上下各一対の端子保持部23,23の各圧入凹部23aに一対のコイル給電用端子25,25をそれぞれ圧入すると共に、該左右上下各一対の端子保持部23,23間に一対のコイル給電用端子25,25の各圧接部25bをそれぞれ位置させ、かつ、端子取付部22の取付壁22aの中央の下部に中間端子保持部24を一体突出形成したことにより、端子取付部22の左右上下各一対の端子保持部23,23及び中間端子保持部24より抵抗38及びダイオード39が飛び出さずにそれぞれ配置することができる。これにより、ボビン21の上フランジ部21a側を円筒状のカバー40で覆う際に、該カバー40が抵抗38やダイオード39等の部品に当たることを確実に防止することができる。   Further, a press-fit recess 23a extending vertically is formed at the center of each pair of left and right and upper and lower terminal holding portions 23 and 23 of the terminal mounting portion 22 of the bobbin 21. A pair of coil power supply terminals 25 and 25 are press-fitted into the recess 23a, and the pressure contact portions 25b of the pair of coil power supply terminals 25 and 25 are positioned between the pair of left and right and upper and lower terminal holding portions 23 and 23, respectively. In addition, since the intermediate terminal holding portion 24 is integrally formed at the lower portion of the center of the mounting wall 22a of the terminal mounting portion 22, the pair of terminal holding portions 23, 23 and the intermediate terminal holding portion of the left and right upper and lower sides of the terminal mounting portion 22 are provided. 24, the resistor 38 and the diode 39 can be arranged without protruding. Thereby, when the upper flange portion 21a side of the bobbin 21 is covered with the cylindrical cover 40, the cover 40 can be reliably prevented from hitting components such as the resistor 38 and the diode 39.

また、ボビン21の端子取付部22の取付壁22aを該ボビン21の上フランジ部21aの外縁と中央のコイル巻胴部21cとの間の位置に一体突出形成し、一対のコイル給電用端子25,25と中間端子26間に配置される抵抗38及びダイオード39を取付壁22aの前方に位置させたことにより、抵抗38及びダイオード39の背後に端子取付部22の取付壁22aが位置することになり、ボビン21の中央のコイル巻胴部21c内に組み付けられるプランジャ30やプランジャロッド31等の部品がその組み付けの際に抵抗38やダイオード39等に当たることがなく、部品を簡単かつ確実に組み付けることができる。   Further, the mounting wall 22a of the terminal mounting portion 22 of the bobbin 21 is integrally projected at a position between the outer edge of the upper flange portion 21a of the bobbin 21 and the central coil winding body portion 21c, and a pair of coil feeding terminals 25 is formed. , 25 and the intermediate terminal 26, the resistor 38 and the diode 39 are positioned in front of the mounting wall 22a, so that the mounting wall 22a of the terminal mounting portion 22 is positioned behind the resistors 38 and the diode 39. Thus, the parts such as the plunger 30 and the plunger rod 31 assembled in the coil winding body 21c at the center of the bobbin 21 do not hit the resistor 38 or the diode 39 during the assembly, and the parts can be assembled easily and reliably. Can do.

尚、前記実施形態によれば、一対のサージ吸収素子として抵抗及びダイオードを用いた場合について説明したが、一対のサージ吸収素子として一対の抵抗、或いは、一対のダイオード等を用いて様々なバリエーションに対応できるようにしても良い。   In addition, according to the said embodiment, although the case where a resistor and a diode were used as a pair of surge absorption elements was demonstrated, a pair of resistance or a pair of diodes etc. are used as a pair of surge absorption elements, and it is various variations. It may be possible to respond.

本発明の一実施形態の電磁継電器を示す断面図である。It is sectional drawing which shows the electromagnetic relay of one Embodiment of this invention. 上記電磁継電器の斜視図である。It is a perspective view of the said electromagnetic relay. 上記電磁継電器の要部の断面図である。It is sectional drawing of the principal part of the said electromagnetic relay. 上記電磁継電器に用いられる電磁リレーユニットの正面図である。It is a front view of the electromagnetic relay unit used for the said electromagnetic relay. 上記電磁リレーユニットの側面図である。It is a side view of the said electromagnetic relay unit. 上記電磁リレーユニットに用いられるボビン上に突設された端子取付部の斜視図である。It is a perspective view of the terminal attachment part protrudingly provided on the bobbin used for the said electromagnetic relay unit. 上記端子取付部を裏側から見た斜視図である。It is the perspective view which looked at the said terminal attachment part from the back side. 上記電磁継電器に用いられるカバーの斜視図である。It is a perspective view of the cover used for the said electromagnetic relay. 上記カバーにコンタクトボルトを固定する前の状態を示す斜視図である。It is a perspective view which shows the state before fixing a contact bolt to the said cover. 上記コンタクトボルトを固定したカバーを裏側から見た斜視図である。It is the perspective view which looked at the cover which fixed the said contact bolt from the back side. 上記カバーにコンタクトボルトを加締め固定するワッシャの断面図である。It is sectional drawing of the washer which crimps and fixes a contact bolt to the said cover. (a)は上記電磁リレーユニットに用いられる中間端子の平面図、(b)は同図(a)中X−X線に沿う断面図である。(A) is a top view of the intermediate terminal used for the said electromagnetic relay unit, (b) is sectional drawing which follows the XX line in the figure (a). 従来の電磁継電器の斜視図である。It is a perspective view of the conventional electromagnetic relay.

符号の説明Explanation of symbols

10 電磁継電器
21 ボビン
21a 上フランジ部(フランジ部)
21c コイル巻胴部
22 端子取付部
22a 取付壁
23,23 上下一対の端子保持部
23a 圧入凹部
24 中間端子保持部
25,25 一対のコイル給電用端子(コイル用端子)
25b 圧接部
26 中間端子
26a,26a 一対の圧接部
27 コイル
27a,27a 両端末
38 抵抗(サージ吸収素子)
38a,38b 一対のリード部
39 ダイオード(サージ吸収素子)
39a,39b 一対のリード部
10 Electromagnetic relay 21 Bobbin 21a Upper flange (flange)
21c Coil winding body 22 Terminal mounting portion 22a Mounting wall 23, 23 A pair of upper and lower terminal holding portions 23a Press-fit recess 24 Intermediate terminal holding portion 25, 25 A pair of coil feeding terminals (coil terminals)
25b Pressure contact portion 26 Intermediate terminal 26a, 26a A pair of pressure contact portions 27 Coils 27a, 27a Both ends 38 Resistance (surge absorbing element)
38a, 38b A pair of lead portions 39 Diode (surge absorbing element)
39a, 39b A pair of lead portions

Claims (4)

中央にコイル巻胴部を有すると共に、フランジ部に端子取付部を有した樹脂製のボビンと、この樹脂製のボビンのコイル巻胴部に巻き回すと共に、両端末を該ボビンの端子取付部に取り付けられた一対のコイル用端子にそれぞれ接続したコイルと、前記一対のコイル用端子に一対のリード部をそれぞれ接続したサージ吸収素子とを備えた電磁継電器において、
前記樹脂製のボビンのフランジ部上に前記端子取付部の取付壁を起立して設け、この取付壁の左右両側に前記一対のコイル用端子を保持する端子保持部をそれぞれ設けると共に、該取付壁の中央に中間端子を保持する中間端子保持部を設け、この左右両側の端子保持部に前記一対のコイル用端子をそれぞれ保持すると共に、前記中間端子保持部に前記中間端子を保持する一方、前記一対のコイル用端子と前記中間端子との間に一対のサージ吸収素子を配置したことを特徴とする電磁継電器。
A coil bobbin having a coil winding body at the center and a resin bobbin having a terminal mounting part on the flange, and a coil bobbin of the resin bobbin are wound around the coil bobbin and both terminals are connected to the terminal mounting part of the bobbin. In an electromagnetic relay comprising a coil connected to each of a pair of attached coil terminals and a surge absorbing element connected to each of the pair of coil terminals and a pair of lead portions,
A mounting wall of the terminal mounting portion is provided upright on the flange portion of the resin bobbin, and a terminal holding portion for holding the pair of coil terminals is provided on both the left and right sides of the mounting wall, and the mounting wall An intermediate terminal holding part for holding the intermediate terminal at the center of the left and right sides, and holding the pair of coil terminals in the left and right terminal holding parts, respectively, and holding the intermediate terminal in the intermediate terminal holding part, An electromagnetic relay, wherein a pair of surge absorbing elements are disposed between a pair of coil terminals and the intermediate terminal.
請求項1記載の電磁継電器であって、
前記一対のコイル用端子に圧接部をそれぞれ設けると共に、前記中間端子の両側に圧接部をそれぞれ設け、この一対のコイル用端子の各圧接部に一対のサージ吸収素子の各一対のリード部の一方のリード部をそれぞれ圧接すると共に、他方のリード部を前記中間端子の各圧接部にそれぞれ圧接して該一対のコイル用端子と中間端子間に前記一対のサージ吸収素子を配置自在にしたことを特徴とする電磁継電器。
The electromagnetic relay according to claim 1,
A pressure contact portion is provided on each of the pair of coil terminals, a pressure contact portion is provided on each side of the intermediate terminal, and one of each pair of lead portions of the pair of surge absorbing elements is provided on each pressure contact portion of the pair of coil terminals. Each of the lead portions of the intermediate terminal, and the other lead portion is pressed against each of the press contact portions of the intermediate terminal, so that the pair of surge absorbing elements can be disposed freely between the pair of coil terminals and the intermediate terminal. Characteristic electromagnetic relay.
請求項2記載の電磁継電器であって、
前記端子取付部の取付壁の左右両側の上部と中途部に前記端子保持部をそれぞれ突設し、この各上下一対の端子保持部の中央に上下に延びる凹部をそれぞれ形成し、この各上下一対の端子保持部の各凹部に前記一対のコイル用端子をそれぞれ嵌合すると共に、該各上下一対の端子保持部間に前記一対のコイル用端子の各圧接部をそれぞれ位置させ、かつ前記端子取付部の取付壁の中央の下部に前記中間端子保持部を突設したことを特徴とする電磁継電器。
The electromagnetic relay according to claim 2,
The terminal holding portions project from the upper and middle portions on both the left and right sides of the mounting wall of the terminal mounting portion, respectively, and a concave portion extending vertically is formed at the center of each of the pair of upper and lower terminal holding portions. The pair of coil terminals are respectively fitted in the respective concave portions of the terminal holding portions, and the press contact portions of the pair of coil terminals are positioned between the pair of upper and lower terminal holding portions, respectively, and the terminals are attached. An electromagnetic relay characterized in that the intermediate terminal holding portion protrudes from the center lower part of the mounting wall of the portion.
請求項1ないし3記載の電磁継電器であって、
前記端子取付部の取付壁を前記ボビンのフランジ部の外縁と中央のコイル巻胴部との間の位置に一体突出形成し、前記一対のコイル用端子と前記中間端子間に配置される前記一対のサージ吸収素子を前記取付壁の前方に位置させたことを特徴とする電磁継電器。
The electromagnetic relay according to claim 1, wherein
The pair of terminal mounting portions are integrally formed at a position between the outer edge of the flange portion of the bobbin and the central coil winding barrel portion, and are disposed between the pair of coil terminals and the intermediate terminal. An electromagnetic relay characterized in that the surge absorbing element is positioned in front of the mounting wall.
JP2006022847A 2006-01-31 2006-01-31 Electromagnetic relay Expired - Fee Related JP4772521B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010176914A (en) * 2009-01-27 2010-08-12 Panasonic Electric Works Co Ltd Coil terminal and electromagnetic relay
JP2012094412A (en) * 2010-10-28 2012-05-17 Denso Corp Electromagnetic switch
DE102013222560A1 (en) * 2013-11-06 2015-05-07 Robert Bosch Gmbh Electromagnetic switch
WO2016152444A1 (en) * 2015-03-26 2016-09-29 オムロン株式会社 Coil terminal and electromagnetic relay equipped therewith

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010176914A (en) * 2009-01-27 2010-08-12 Panasonic Electric Works Co Ltd Coil terminal and electromagnetic relay
JP2012094412A (en) * 2010-10-28 2012-05-17 Denso Corp Electromagnetic switch
DE102013222560A1 (en) * 2013-11-06 2015-05-07 Robert Bosch Gmbh Electromagnetic switch
WO2016152444A1 (en) * 2015-03-26 2016-09-29 オムロン株式会社 Coil terminal and electromagnetic relay equipped therewith
JP2016184526A (en) * 2015-03-26 2016-10-20 オムロン株式会社 Coil terminal and electromagnetic relay equipped with the same
US10204756B2 (en) 2015-03-26 2019-02-12 Omron Corporation Coil terminal and electromagnetic relay provided therewith

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