JP2007203911A - Interior illumination light for vehicle and fixing method thereof - Google Patents

Interior illumination light for vehicle and fixing method thereof Download PDF

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JP2007203911A
JP2007203911A JP2006025842A JP2006025842A JP2007203911A JP 2007203911 A JP2007203911 A JP 2007203911A JP 2006025842 A JP2006025842 A JP 2006025842A JP 2006025842 A JP2006025842 A JP 2006025842A JP 2007203911 A JP2007203911 A JP 2007203911A
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holder
sandwiching
design
ceiling
vehicle
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JP4454588B2 (en
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Kentaro Nagai
健太郎 長井
Shinji Yamada
慎二 山田
Yoshinori Hirayama
善律 平山
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Yazaki Corp
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Yazaki Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To attain high assembling workability of an interior illumination light for vehicle and easy maintenance. <P>SOLUTION: This interior illumination light 11 is constituted of a function portion 12 and a decorative portion 13. A locking claw 51 is formed on a side surface of a base housing 41 of the decorative portion 13. A housing 21 of the function portion 12 is formed with an elastically deformable operation panel 33 having a locking portion 34 which permits locking of the locking claw 51 of the decorative portion 13 to be fitted. The operation panel 33 is pressed against from the inside of a bulb housing 44 for elastic deformation, thus releasing the locking state of the locking portion 34 with the locking claw 51. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、車両の天井に取り付けられる車両用室内照明灯およびその固定方法に関する。   The present invention relates to a vehicle interior illumination lamp that is attached to a ceiling of a vehicle and a fixing method thereof.

一般に、車両には、その天井に室内照明灯が設けられている。この室内照明灯として、図11に示すように、車両の天井を形成する天井板100の裏側である非車室側に、光源バルブ101、スイッチ102、ワイヤハーネス接続部103等を有する機能部104を配置する一方、光源バルブ101の光を室内側に投射する意匠部105を、室内側から天井板100の開口部100aを介して機能部104に嵌め込み、これら意匠部105および機能部104で天井板100を挟持することで、組み付け作業性の向上を図った構造のものがある。しかも、この室内照明灯は、そのメンテナンス作業の容易化を図ることを目的として、意匠部105の側面に係合爪107を形成するとともに、機能部104に、意匠部105の係合爪107を係合可能な係合溝108を有する弾性変形可能な操作板109を設け、レンズカバー110を取り外した状態の意匠部105のバルブ室の内側からの押圧により操作板109を弾性変形させて係合溝108の係合爪107への係合状態を解除するようにしたものである(例えば、特許文献1参照)。   In general, a vehicle is provided with an indoor lamp on its ceiling. As this indoor lighting, as shown in FIG. 11, a functional unit 104 having a light source bulb 101, a switch 102, a wire harness connecting portion 103, etc. on the non-cabinet side, which is the back side of the ceiling plate 100 that forms the ceiling of the vehicle. The design portion 105 that projects the light from the light source bulb 101 to the indoor side is fitted into the functional portion 104 from the indoor side through the opening 100a of the ceiling plate 100, and the ceiling is formed by the design portion 105 and the functional portion 104. There is a structure in which assembling workability is improved by sandwiching the plate 100. In addition, this indoor illumination lamp has an engaging claw 107 formed on the side surface of the design portion 105 for the purpose of facilitating the maintenance work, and the engaging claw 107 of the design portion 105 is formed on the functional portion 104. An elastically deformable operation plate 109 having an engageable engagement groove 108 is provided, and the operation plate 109 is elastically deformed and engaged by pressing from the inside of the valve chamber of the design portion 105 with the lens cover 110 removed. The engagement state of the groove 108 with the engagement claw 107 is released (see, for example, Patent Document 1).

特開2005−319923号公報JP 2005-319923 A

ところで、車両の天井側において、例えば車両のグレードにより商品価値に差を付けることを目的として、ベースグレードの車両には、樹脂部材のパネルからなる天井板をそのまま用いる一方、高グレード仕様の車両には、樹脂部材のパネルの表面を成形植毛や化学繊維(ファブリックトリム)等の複合材で覆って装飾した天井板を用いることが行なわれている。上記した室内照明灯の機能部および意匠部は、天井板を扁平させながら組み付けられるため、上記のように仕様によって異なる天井板を用いると、挟持代に違いが発生し、一種類の挟持代では適正な挟持状態を確保することが困難になってしまう。   By the way, on the ceiling side of a vehicle, for example, for the purpose of making a difference in product value depending on the grade of the vehicle, a base grade vehicle uses a ceiling plate made of a resin member panel as it is, while a high grade specification vehicle. Uses a ceiling board in which the surface of the resin member panel is covered with a composite material such as molded flocking or chemical fiber (fabric trim). Since the functional part and design part of the indoor lighting described above are assembled while flattening the ceiling plate, if different ceiling plates are used depending on the specifications as described above, there will be a difference in the clamping allowance. It becomes difficult to ensure a proper clamping state.

また、既存のテーパネジ等による結合を用いることで、厚さ方向のばらつきをネジの締め代で許容可能なものもあるが、組み付け作業性は上記した構造の室内照明灯よりも劣ることになってしまう。   In addition, by using a coupling with an existing taper screw or the like, there are some that can allow variation in the thickness direction by screw tightening allowance, but the assembling workability is inferior to the indoor illumination lamp having the above structure. End up.

更に、例えば結束バンドのように多段階でロック可能な構造を採用すれば、天井板の厚みの違いを多少は許容可能にできるが、表面が軟質な天井板においてこのような構造を採用すると、組み付け時の節度感が不明確となり易く、締め代にバラツキを生じる結果、走行時のガタツキにつながるため、適さない。   Furthermore, if a structure that can be locked in multiple stages, such as a binding band, is adopted, the difference in the thickness of the ceiling plate can be allowed to some extent, but if such a structure is used in a ceiling plate with a soft surface, The moderation feeling at the time of assembling tends to be unclear, resulting in variations in the tightening allowance, resulting in rattling at the time of running, which is not suitable.

以上のような理由から、組み付け作業性を考慮して天井板を意匠部と機能部とで挟持する構造を採用した場合、これをガタツキ等なく確実に天井板に取り付けるためには、仕様により異なる複数の挟持厚さの天井板に対し、それぞれ機能部を設定する必要があり、部品コストが増大してしまうため、さらなる改善の余地が生じた。   For the reasons described above, when a structure is adopted in which the ceiling panel is sandwiched between the design part and the functional part in consideration of assembly workability, it differs depending on the specifications in order to securely attach this to the ceiling panel without rattling. Since it is necessary to set a functional part for each of the ceiling boards having a plurality of sandwiched thicknesses, the cost of parts increases, so there is room for further improvement.

本発明は、上記事情に鑑みてなされたものであり、組み付け作業性の向上を図った上で、部品コストを抑制できる車両用室内照明灯およびその固定方法を提供することを目的としている。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a vehicular interior lighting lamp and a fixing method thereof that can reduce the cost of components while improving the assembling workability.

上記目的を達成するため、本発明に係る車両用室内照明灯は、下記(1)、(2)および(3)を特徴としている。
(1) 光源を有する機能部と室内側に設けられる意匠部とを有し、前記機能部に前記意匠部を嵌め込むことにより天井板を介して互いに組み付けられて前記天井板を挟持した状態に取り付けられる車両用室内照明灯であって、
前記機能部は、前記意匠部が嵌め込まれて該意匠部とで前記天井板を挟持する挟込ホルダと、前記光源を有して前記挟込ホルダに取り付けられるランプユニットとを備えること。
(2) 上記(1)の車両用室内照明灯の前記挟込ホルダには、前記光源の上側に配置されて該光源の光を反射させるリフレクタ部が設けられていること。
(3) 上記(1)または(2)の車両用室内照明灯の前記挟込ホルダは、前記天井板への当接部にヒンジ結合された折り返し自在のスペーサを有すること。
また、本発明に係る車両用室内照明灯の固定方法は、下記(4)を特徴としている。
(4) 光源を有する機能部と室内側に設けられる意匠部とを有し、前記機能部に前記意匠部を嵌め込むことにより天井板を介して互いに組み付けられて前記天井板を挟持した状態に取り付けられる車両用室内照明灯の固定方法であって、
前記機能部を、前記意匠部が嵌め込まれて該意匠部とで前記天井板を挟持する挟込ホルダと、前記光源を有して前記挟込ホルダに取り付けられるランプユニットとに分け、
前記天井板の挟持厚さの相違に対し、前記意匠部および前記ランプユニットは共通とし、前記挟込ホルダを差し換えることで対応すること。
In order to achieve the above object, the vehicle interior illumination lamp according to the present invention is characterized by the following (1), (2) and (3).
(1) It has a functional part having a light source and a design part provided on the indoor side, and the design part is fitted into the functional part so as to be assembled to each other via the ceiling board and sandwich the ceiling board A vehicle interior lighting to be mounted,
The functional unit includes a sandwiching holder that is fitted with the design portion and sandwiches the ceiling plate with the design portion, and a lamp unit that has the light source and is attached to the sandwiching holder.
(2) The sandwich holder of the vehicular interior illumination lamp according to (1) is provided with a reflector portion that is disposed above the light source and reflects the light of the light source.
(3) The sandwich holder of the vehicle interior illumination lamp of (1) or (2) has a foldable spacer hinged to a contact portion with the ceiling plate.
The vehicle interior illumination lamp fixing method according to the present invention is characterized by the following (4).
(4) It has a functional part having a light source and a design part provided on the indoor side, and the design part is fitted into the functional part so as to be assembled to each other via the ceiling board and sandwich the ceiling board A method for fixing a vehicle interior lighting to be attached,
The functional part is divided into a sandwiching holder in which the design part is fitted and the ceiling part is sandwiched with the design part, and a lamp unit having the light source and attached to the sandwiching holder,
The design portion and the lamp unit are made common to the difference in the sandwiching thickness of the ceiling plate, and this is dealt with by replacing the sandwiching holder.

上記(1)の車両用室内照明灯によれば、天井板を介して機能部へ意匠部を嵌め込むことにより、これら機能部および意匠部が天井板を介して互いに組み付けられて天井板を挟持した状態に取り付けられるため、これら機能部と意匠部の組み付け作業性を大幅に向上させることができる。
また、機能部は、意匠部が嵌め込まれて意匠部とで天井板を挟持する挟込ホルダと、光源を有して挟込ホルダに取り付けられるランプユニットとを備えるため、仕様等によって、異なる複数の天井板を用いる場合に挟持代に違いが発生したとしても、光源を有するランプユニットの基本仕様を変更することなく、挟込ホルダのみ挟持代に合わせたものを複数用意して、天井板の挟持厚さによって差し換えるようにすることで、適正な挟持状態を確保することができる。したがって、部品コストを抑制できる。
上記(2)の車両用室内照明灯によれば、挟込ホルダに、光源の上側に配置されて光源の光を反射させる高反射率のリフレクタ部が設けられているため、光源周辺部の光の反射率が向上し、照度アップが図れる。つまり、光源の周辺は天井裏への光漏れを抑えるためになるべく部品で覆う必要があるが、光源を有する機能部で天井板の挟持を行なう従来のものであると、車内色との関係で色が決まる自由度のない意匠部で光源を覆う必要があって照度アップが十分とは言えなかったが、機能部が、意匠部が嵌め込まれて意匠部とで天井板を挟持する挟込ホルダと、光源を有して挟込ホルダに取り付けられるランプユニットとに分けられていることから、挟込ホルダの形状および色の自由度が増し、この形状および色の自由度が高い挟込ホルダにリフレクタ部を設けることができ、光源周辺部の光の反射率が向上し、照度アップが図れる。
上記(3)の車両用室内照明灯によれば、挟込ホルダが、天井板への当接部にヒンジ結合された折り返し自在のスペーサを有するため、天井板の挟持厚さによってスペーサの使用・不使用を選択することで複数種類の天井板に対し、適正な挟持状態を確保することができる。したがって、挟込ホルダの部品管理点数を半減でき、部品コストを更に抑制できる。
上記(4)の車両用室内照明灯の固定方法によれば、天井板を介して機能部へ意匠部を嵌め込むことにより、これら機能部および意匠部が天井板を介して互いに組み付けられて天井板を挟持した状態に取り付けられるため、これら機能部と意匠部の組み付け作業性を大幅に向上させることができる。
また、機能部は、意匠部が嵌め込まれて意匠部とで天井板を挟持する挟込ホルダと、光源を有して挟込ホルダに取り付けられるランプユニットとを備えており、天井板の挟持厚さの相違に対し、意匠部およびランプユニットは共通とし、挟込ホルダを差し換えることで対応するため、仕様等によって、異なる複数の天井板を用いる場合に挟持代に違いが発生したとしても、光源を有するランプユニットおよびランプユニットに電力を供給するワイヤハーネスの基本仕様を変更することなく、挟込ホルダのみ挟持代に合わせたものを複数用意して、天井板の挟持厚さによって差し換えるようにすることで、適正な挟持状態を確保することができる。したがって、部品コストを抑制でき、ワイヤハーネスの線長種類を統合できる。
According to the vehicle interior illumination lamp of (1) above, the functional part and the design part are assembled to each other via the ceiling plate so as to sandwich the ceiling plate by fitting the design part into the functional part via the ceiling plate. Since it is attached in the state which carried out, the assembly workability | operativity of these function parts and design parts can be improved significantly.
In addition, the functional unit includes a sandwiching holder in which the design unit is fitted and the ceiling plate is sandwiched between the design unit and a lamp unit that has a light source and is attached to the sandwiching holder. Even if there is a difference in the clamping allowance when using the ceiling plate, prepare a plurality of things that match the clamping allowance only for the clamping holder without changing the basic specifications of the lamp unit with the light source. An appropriate clamping state can be ensured by changing the clamping thickness. Therefore, component costs can be suppressed.
According to the vehicle interior illumination lamp of (2) above, the sandwiching holder is provided with the highly reflective reflector portion that is disposed above the light source and reflects the light from the light source. Can improve the illuminance. In other words, it is necessary to cover the periphery of the light source with parts as much as possible in order to suppress light leakage to the back of the ceiling, but if it is a conventional one that sandwiches the ceiling plate with the functional part having the light source, it is related to the color inside the car The light source needs to be covered with a design part with no degree of freedom to determine the color, so it could not be said that the illuminance increase was sufficient, but the functional part is a sandwiching holder in which the design part is fitted and the ceiling plate is sandwiched between the design part And a lamp unit that has a light source and is attached to the sandwich holder, the flexibility of the shape and color of the sandwich holder is increased, and the sandwich holder that has a high degree of freedom of shape and color. A reflector part can be provided, the light reflectance around the light source is improved, and the illuminance can be increased.
According to the vehicular interior lighting of the above (3), since the sandwiching holder has a foldable spacer hinged to the contact portion to the ceiling plate, the use of the spacer depends on the sandwiching thickness of the ceiling plate. By selecting non-use, an appropriate clamping state can be secured for a plurality of types of ceiling boards. Therefore, the number of parts management points of the sandwiching holder can be halved, and the part cost can be further suppressed.
According to the fixing method of the vehicle interior illumination lamp of (4) above, the functional part and the design part are assembled to each other via the ceiling board by fitting the design part into the functional part via the ceiling board. Since it is attached in the state which pinched the board, the assembly workability | operativity of these function parts and a design part can be improved significantly.
In addition, the functional part includes a sandwiching holder in which the design part is fitted and the ceiling part is sandwiched between the design part and a lamp unit that has a light source and is attached to the sandwiching holder. For the difference in design, the design part and the lamp unit are the same, and it corresponds by replacing the sandwich holder, so even if there are differences in the clamping allowance when using different ceiling boards, depending on the specifications etc. Without changing the basic specifications of the lamp unit that has the light source and the wire harness that supplies power to the lamp unit, prepare only multiple holding holders according to the clamping allowance, and replace them according to the clamping thickness of the ceiling plate. By doing so, an appropriate clamping state can be ensured. Therefore, component costs can be suppressed and the wire length types of wire harnesses can be integrated.

本発明によれば、複数の挟持厚さの天井板に対し、挟込ホルダを差し換えるだけでランプユニットを確実に組み付けられ、ランプユニットの構成部品やランプに接続されるワイヤハーネスの基本設計を共用化できる。更に、装着される天井板に合わせた挟込ホルダの仕様に差し換えられるため、ランプユニットの仕様の多様化に対し、部品の仕様の変更を最小限に留めることができ、部品コストを抑制できる。   According to the present invention, a lamp unit can be securely assembled to a ceiling plate having a plurality of sandwiching thicknesses by simply replacing the sandwiching holder, and the basic design of the component parts of the lamp unit and the wire harness connected to the lamp can be achieved. Can be shared. Furthermore, since it is replaced with the specification of the sandwiching holder adapted to the ceiling plate to be mounted, the change of the specification of the component can be kept to the minimum for the diversification of the specification of the lamp unit, and the component cost can be suppressed.

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための最良の形態を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。   The present invention has been briefly described above. Furthermore, the details of the present invention will be further clarified by reading through the best mode for carrying out the invention described below with reference to the accompanying drawings.

以下、本発明に係る好適な実施形態を図1〜図10に基づいて詳細に説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, preferred embodiments according to the present invention will be described in detail with reference to FIGS.

図1は本発明の実施形態である車両用室内照明灯の構造を示す斜め下から見た分解斜視図、図2は図1の室内照明灯の構造を示す斜め上から見た分解斜視図、図3は図1の室内照明灯の要部を示す断面図、図4は図1の室内照明灯の要部を示す下面図、図5は図1の室内照明灯の構造の組み付け後を示す斜め下から見た斜視図、図6は図1の室内照明灯の構造の組み付け後を示す斜め上から見た斜視図、図7(a)は折り返し自在のスペーサを有する挟込ホルダの一例を斜め下から見た斜視図、図7(b)は図7(a)の挟込ホルダを斜め上から見た斜視図、図8(a)はヒンジ部の所でスペーサが折り返された挟込ホルダを斜め下から見た斜視図、図8(b)は図8(a)の挟込ホルダを斜め上から見た斜視図、図9は図8(a),(b)で示される挟込ホルダの側面図、そして図10は図9の挟込ホルダが組み込まれた室内照明灯の要部を示す断面図である。   FIG. 1 is an exploded perspective view showing a structure of a vehicular interior illuminating lamp according to an embodiment of the present invention as seen from obliquely below, and FIG. 2 is an exploded perspective view showing the structure of the interior illuminating lamp of FIG. 3 is a cross-sectional view showing the main part of the room illuminating lamp in FIG. 1, FIG. 4 is a bottom view showing the main part of the room illuminating lamp in FIG. 1, and FIG. 5 shows the assembled structure of the room illuminating lamp in FIG. FIG. 6 is a perspective view seen obliquely from above, and FIG. 7A is an example of a sandwich holder having a foldable spacer. 7B is a perspective view of the sandwich holder shown in FIG. 7A viewed obliquely from above, and FIG. 8A is a sandwich of the spacer folded at the hinge portion. FIG. 8B is a perspective view of the holder shown in FIG. 8A viewed from diagonally above, and FIG. 9 is a perspective view of FIG. 8A and FIG. 8B. Side view of a nip holder shown, and FIG. 10 is a sectional view showing an essential part of the interior lamp pinch holder is incorporated in FIG.

図1から図3に示すように、車両用室内照明灯11は、機能部12および意匠部13から構成されている。   As shown in FIGS. 1 to 3, the vehicle interior illumination lamp 11 includes a functional unit 12 and a design unit 13.

機能部12は、車両の天井を形成する天井板14の裏側つまり図示略の車体外板ルーフ側に設けられ、この天井板14に形成された略矩形状の開口部15を臨む位置に配設される。また、意匠部13は、天井板14の開口部15へ嵌め込まれた状態に取り付けられる。   The functional unit 12 is provided on the back side of the ceiling plate 14 that forms the ceiling of the vehicle, that is, on the vehicle body outer plate roof side (not shown), and is disposed at a position facing the substantially rectangular opening 15 formed in the ceiling plate 14. Is done. Moreover, the design part 13 is attached in the state fitted in the opening part 15 of the ceiling board 14.

機能部12は、更にランプユニット16と挟込ホルダ17とから構成されている。ランプユニット16は、複数の合成樹脂部品によって構成されるユニットハウジング21を備えており、このユニットハウジング21に、光源である白熱バルブ(以下、単に『バルブ』と記述する。)22およびプッシュ式のスイッチ23が設けられている。尚、バルブ22はユニットハウジング21の長手方向の一端側から斜め下方に突出しており、スイッチ23はユニットハウジング21の長さ方向の他端側から略鉛直下方に突出している。そして、バルブ22の突出方向に直交するようにユニットハウジング21の長手方向の一端側の下部には面取り部24が形成されている。   The functional unit 12 further includes a lamp unit 16 and a sandwiching holder 17. The lamp unit 16 includes a unit housing 21 composed of a plurality of synthetic resin parts. The unit housing 21 includes an incandescent bulb (hereinafter simply referred to as “bulb”) 22 as a light source and a push type. A switch 23 is provided. The valve 22 protrudes obliquely downward from one end side of the unit housing 21 in the longitudinal direction, and the switch 23 protrudes substantially vertically downward from the other end side of the unit housing 21 in the length direction. A chamfered portion 24 is formed at a lower portion on one end side in the longitudinal direction of the unit housing 21 so as to be orthogonal to the protruding direction of the valve 22.

また、このユニットハウジング21は、その長手方向の中間部の上部に、ワイヤハーネス接続部25を有しており、このワイヤハーネス接続部25には、ワイヤハーネス26がユニットハウジング21と略直交するように保持されている。そして、このワイヤハーネス接続部25では、バルブ22およびスイッチ23が接続された図示しないバスバーの接点にワイヤハーネス26の電線が圧入されて接続されている。   Further, the unit housing 21 has a wire harness connecting portion 25 at the upper part of the middle portion in the longitudinal direction, and the wire harness 26 is substantially orthogonal to the unit housing 21 in the wire harness connecting portion 25. Is held in. And in this wire harness connection part 25, the electric wire of the wire harness 26 is press-fitted and connected to the contact of the bus bar (not shown) to which the valve 22 and the switch 23 are connected.

更に、ユニットハウジング21には、長手方向に沿う両側面にそれぞれ長さ方向に離間して二カ所ずつ、弾性変形可能な支持板部28が下部から上方に延出するように形成されており、これら支持板部28のそれぞれの外側には係合爪29が形成されている。   Further, the unit housing 21 is formed with elastically deformable support plate portions 28 extending upward from the lower portion at two locations on the both side surfaces along the longitudinal direction and spaced apart in the length direction. Engaging claws 29 are formed on the outer sides of the support plate portions 28.

挟込ホルダ17は、合成樹脂の一体成形品であり、その上側には下方に凹む収容凹部31が形成されている。この収容凹部31は、ランプユニット16が取り付けられる部分であり、その底部には、取り付け時にランプユニット16のバルブ22を挿通させるバルブ挿通開口部32と、取り付け時にランプユニット16のスイッチ23を挿通させるスイッチ挿通開口部33とが形成されている。また、収容凹部31内の両側には、取り付け時にランプユニット16の各係合爪29をその端部に係合させる複数の係合溝34が下方に抜けるように形成されている。   The sandwiching holder 17 is an integrally molded product of synthetic resin, and an accommodation recess 31 that is recessed downward is formed on the upper side thereof. The housing recess 31 is a portion to which the lamp unit 16 is attached, and a valve insertion opening 32 through which the bulb 22 of the lamp unit 16 is inserted at the bottom and a switch 23 of the lamp unit 16 is inserted at the bottom of the housing recess 31. A switch insertion opening 33 is formed. Further, a plurality of engaging grooves 34 for engaging the engaging claws 29 of the lamp unit 16 with the end portions of the lamp unit 16 at the time of attachment are formed on both sides of the housing recess 31 so as to be pulled out downward.

挟込ホルダ17は、その両側部に、挟持部36を備えている。これら挟持部36には、長手方向へわたって挟持板部37が形成されており、これら挟持板部37の先端面が、天井板14に当接可能とされている。   The sandwiching holder 17 includes a sandwiching portion 36 on both sides thereof. These clamping portions 36 are formed with clamping plate portions 37 extending in the longitudinal direction, and the front end surfaces of these clamping plate portions 37 can come into contact with the ceiling plate 14.

また、挟込ホルダ17は、挟持部36よりも内側に、操作板38を備えている。これら操作板38は、その上端側が挟込ホルダ17の上部に連結されている。そして、この操作板38は、その下端側にて側方へ向かう力が作用した際に、弾性変形可能とされている。   Further, the sandwiching holder 17 includes an operation plate 38 on the inner side of the sandwiching portion 36. The upper ends of these operation plates 38 are connected to the upper part of the sandwiching holder 17. The operation plate 38 can be elastically deformed when a lateral force is applied to the lower end side thereof.

また、両操作板38の間には、上面が上記した収容凹部31の底面となる仕切板部40が配置されており、上記ランプユニット16のバルブ22は、この仕切板部40に形成されたバルブ挿通開口部32から下方に突出する。ここで、仕切板部40は一側にランプユニット16の面取り部24に合わせてバルブ22と直交するように傾斜する傾斜板部41が形成され、逆側に略水平の主板部42が形成されており、また、主板部42の傾斜板部41とは反対側の端縁部には下方に延出する壁板部43が形成されている。   Further, a partition plate portion 40 whose upper surface is the bottom surface of the housing recess 31 described above is disposed between the operation plates 38, and the bulb 22 of the lamp unit 16 is formed in the partition plate portion 40. It protrudes downward from the valve insertion opening 32. Here, the partition plate portion 40 is formed with an inclined plate portion 41 which is inclined so as to be orthogonal to the bulb 22 in accordance with the chamfered portion 24 of the lamp unit 16 on one side, and a substantially horizontal main plate portion 42 is formed on the opposite side. In addition, a wall plate portion 43 extending downward is formed at an end edge portion of the main plate portion 42 opposite to the inclined plate portion 41.

挟込ホルダ17の仕切板部40よりも下側であって両挟持部36の間かつ両操作板38の間は、バルブ22が配置されるバルブ配置空間44となっている。   A valve disposition space 44 in which the valve 22 is disposed is located below the partition plate portion 40 of the sandwiching holder 17, between both the sandwiching portions 36 and between both the operation plates 38.

上記の操作板38は、それぞれ上方に抜ける係合溝46を有しており、各係合溝46の下端部には、意匠部13の後述する係合爪45が係合されるようになっている。また、この操作板38には、その下端に、内側へ突出する操作凸部47が形成されている。   Each of the operation plates 38 has an engaging groove 46 that extends upward, and an engaging claw 45 (to be described later) of the design portion 13 is engaged with the lower end portion of each engaging groove 46. ing. Further, the operation plate 38 is formed with an operation projection 47 protruding inward at the lower end thereof.

尚、挟込ホルダ17は、全体として高反射率の白色の樹脂で形成されており、その結果、仕切板部40の下面であるバルブ配置空間44の天井面は、バルブ22の上側に配置されてバルブ22の光を室内側に反射させる高反射率のリフレクタ部48を構成する。勿論、このリフレクタ部48だけでなく、バルブ配置空間44に臨む両操作板38の内面および壁板部43の内面等も高反射率でバルブ22の光を室内側に反射させる。   The sandwiching holder 17 is formed of a white resin having a high reflectance as a whole, and as a result, the ceiling surface of the valve disposition space 44 that is the lower surface of the partition plate portion 40 is disposed above the valve 22. Thus, a reflector portion 48 having a high reflectivity for reflecting the light of the bulb 22 to the indoor side is configured. Of course, not only the reflector portion 48 but also the inner surfaces of the two operation plates 38 and the inner surface of the wall plate portion 43 facing the bulb arrangement space 44 reflect the light of the bulb 22 indoors with high reflectivity.

意匠部13は、合成樹脂製のベースハウジング51と、このベースハウジング51の下面側に着脱可能とされた合成樹脂製のレンズカバー52とから構成されている。   The design portion 13 includes a synthetic resin base housing 51 and a synthetic resin lens cover 52 that can be attached to and detached from the lower surface side of the base housing 51.

ベースハウジング51には、上下に貫通するバルブ収納室54が形成されており、このバルブ収納室54には、機能部12に設けられたバルブ22およびリフレクタ部48が上側から挿入され、これらで上部が閉塞される。また、バルブ収納室54の下側範囲に、レンズカバー52の透明あるいは半透明の投光部53が配置される。ベースハウジング51には、上下に貫通するスイッチ収納室55が形成されており、このスイッチ収納室55には、機能部12に設けられたスイッチ23が収納される。尚、図4に示すハッチングの領域が、ベースハウジング51に取り付けられた状態の機能部12におけるバルブ収納室54内にあるリフレクタ部48の存在範囲であり、このリフレクタ部48にレンズカバー52の投光部53が対向する。   A valve housing chamber 54 penetrating vertically is formed in the base housing 51, and the valve 22 and the reflector portion 48 provided in the functional unit 12 are inserted into the valve housing chamber 54 from above, and these are the upper portions. Is blocked. A transparent or translucent light projecting portion 53 of the lens cover 52 is disposed in the lower range of the valve storage chamber 54. A switch housing chamber 55 penetrating vertically is formed in the base housing 51, and the switch 23 provided in the functional unit 12 is housed in the switch housing chamber 55. The hatched area shown in FIG. 4 is the existence range of the reflector portion 48 in the valve storage chamber 54 in the functional portion 12 attached to the base housing 51, and the lens cover 52 is projected to the reflector portion 48. The light part 53 opposes.

レンズカバー52には、投光部53と隣り合って形成された孔部56から露出する操作ボタン57が設けられており、この操作ボタン57は、スイッチ収納室55に収納されるスイッチ23と当接させられる。これにより、スイッチ23は、操作ボタン57が操作されることにより、ON・OFFなどの切替が行なわれる。   The lens cover 52 is provided with an operation button 57 exposed from a hole portion 56 formed adjacent to the light projecting portion 53, and the operation button 57 corresponds to the switch 23 housed in the switch housing chamber 55. Touched. As a result, the switch 23 is switched ON / OFF or the like by operating the operation button 57.

ベースハウジング51には、その両側部に、側方へ突出された係合爪45がそれぞれ複数ずつ形成されており、これら係合爪45が、機能部13の操作板38に形成された係合溝46に係合可能とされている。   The base housing 51 is formed with a plurality of engaging claws 45 projecting laterally on both sides thereof, and these engaging claws 45 are formed on the operation plate 38 of the function unit 13. The groove 46 can be engaged.

また、このベースハウジング51の両側部には、バルブ収納室54と連通する窓部59が形成されており、これら窓部59には、機能部13の操作板38に形成された操作凸部47が配設可能とされている。   In addition, on both side portions of the base housing 51, window portions 59 communicating with the valve storage chamber 54 are formed, and the operation convex portions 47 formed on the operation plate 38 of the function portion 13 are formed in these window portions 59. Can be arranged.

ベースハウジング51の周囲における上面側は、当接部51aとされており、このベースハウジング51を天井板14の開口部15へ嵌め込んだ際に、この当接部51aが天井板14の開口部15における縁部の下面に当接させられる。また、ベースハウジング51の周囲には、当接部51aよりも内側において外側に突出するようにそれぞれ二分割された複数の嵌合凸部61が形成されており、ベースハウジング51を天井板14の開口部15へ嵌め込んだ際に、これら嵌合凸部61が天井板14の後述する嵌合凹部62に嵌合させられる。   The upper surface side around the base housing 51 is a contact portion 51 a, and when the base housing 51 is fitted into the opening 15 of the ceiling plate 14, the contact portion 51 a is the opening of the ceiling plate 14. 15 is brought into contact with the lower surface of the edge portion. Further, around the base housing 51, a plurality of fitting projections 61 that are divided into two so as to protrude outwardly from the inside of the contact portion 51 a are formed, and the base housing 51 is attached to the ceiling plate 14. When fitted into the opening 15, these fitting convex portions 61 are fitted into fitting concave portions 62 described later of the ceiling plate 14.

また、ベースハウジング51は、その一端部に係合部64、その他端部に弾性変形可能な係合爪65をそれぞれ有しており、このベースハウジング51を天井板14の開口部15へ嵌め込む際に、先に係合部64を天井板14の上面に係合させた状態で、係合爪65を弾性変形させながら天井板14の上面へ係合させることで、これら係合部64および係合爪65が当接部51aとで天井板14の開口部15の縁部を挟持し、ベースハウジング51が天井板14に装着される。   The base housing 51 has an engaging portion 64 at one end and an engaging claw 65 that can be elastically deformed at the other end, and the base housing 51 is fitted into the opening 15 of the ceiling plate 14. At this time, in a state where the engaging portion 64 is first engaged with the upper surface of the ceiling plate 14, the engaging claw 65 is engaged with the upper surface of the ceiling plate 14 while being elastically deformed. The engaging claw 65 sandwiches the edge of the opening 15 of the ceiling plate 14 with the contact portion 51 a, and the base housing 51 is attached to the ceiling plate 14.

尚、天井板14は、その開口部15の縁部が、周方向にわたって上方へ屈曲されて突出された突条部15aとされている。この突条部15aには、上記したベースハウジング51の嵌合凸部61を嵌合させる複数の嵌合凹部62が形成されている。   In addition, the edge part of the opening part 15 is made into the protrusion part 15a by which the edge part of the opening part 15 was bent upwards over the circumferential direction, and protruded. A plurality of fitting recesses 62 for fitting the fitting protrusions 61 of the base housing 51 described above are formed in the protrusion 15a.

次に、上記構造の車両用室内照明灯11を天井板14に組み付ける場合について説明する。尚、車両用室内照明灯11は、天井板14の挟持厚さが異なる複数の仕様の車両に対して取り付け可能なもので、天井板14の挟持厚さに応じて挟持板部37の下方への突出量が異なる複数種類の挟込ホルダ17が用意されており、天井板14の挟持厚さの相違に対し、意匠部13およびランプユニット16は共通とし、挟込ホルダ17のみを差し換えることで対応する。例えば天井板14の材質が樹脂材料の成形品からなるベースグレード車用の挟込ホルダ17と、ファブリックシートや植毛等による装飾トリム等が施され天井面表面が厚手で柔らかい素材とされた高グレード仕様車に組み付けられる挟込ホルダ17とが用意されている。このとき、天井板14が例えば硬質材と軟質材との複合板である場合には、軟質材の扁平分を考慮した挟持厚さに対応する挟込ホルダ17を用いることになる。   Next, the case where the vehicle interior illumination lamp 11 having the above structure is assembled to the ceiling plate 14 will be described. The vehicular interior illumination lamp 11 can be attached to a vehicle having a plurality of specifications with different clamping thicknesses of the ceiling plate 14, and is provided below the clamping plate portion 37 according to the clamping thickness of the ceiling plate 14. Plural types of sandwiching holders 17 having different protrusion amounts are prepared, and the design portion 13 and the lamp unit 16 are made common to the difference in sandwiching thickness of the ceiling plate 14, and only the sandwiching holder 17 is replaced. Correspond with. For example, a base grade car sandwich holder 17 whose ceiling plate 14 is made of a molded resin material, and a high grade with a thick, soft material on the ceiling surface, which is decorated with fabric sheets, flocking, etc. A pinch holder 17 to be assembled to the specification vehicle is prepared. At this time, when the ceiling plate 14 is, for example, a composite plate of a hard material and a soft material, the sandwiching holder 17 corresponding to the sandwiching thickness considering the flat portion of the soft material is used.

まず、上記のように、挟持板部37の下方への突出量が異なる複数種類の挟込ホルダ17の中から天井板14の挟持厚さに応じて設定されたものを選択し、この挟込ホルダ17の収容凹部31に天井板14の挟持厚さによらず共通とされたランプユニット16を取り付ける。つまり、バルブ22をバルブ挿通開口部32に挿入させ、かつスイッチ23をスイッチ挿通開口部33に挿入させながら、ランプユニット16を挟込ホルダ17の収容凹部31に、すべての係合爪29が対応する係合溝34内に入り込んでその端部に係合するまで嵌合させる。すると、ランプユニット16は、ユニットハウジング21が収納凹部31の底部を構成する仕切板部40に当接することになり、挟込ホルダ17に一体的に取り付けられて挟込ホルダ17とで機能部12を構成することになる。   First, as described above, the one set according to the sandwiching thickness of the ceiling board 14 is selected from a plurality of kinds of sandwiching holders 17 having different downward projection amounts of the sandwiching plate part 37, and this sandwiching is performed. The lamp unit 16 that is made common regardless of the sandwiching thickness of the ceiling plate 14 is attached to the housing recess 31 of the holder 17. That is, all the engaging claws 29 correspond to the accommodating recess 31 of the clamping holder 17 while the bulb 22 is inserted into the bulb insertion opening 32 and the switch 23 is inserted into the switch insertion opening 33. Until it engages with the end of the engaging groove 34. Then, the lamp unit 16 comes into contact with the partition plate portion 40 in which the unit housing 21 constitutes the bottom of the housing recess 31, and is integrally attached to the sandwiching holder 17 so that the functional unit 12 is connected to the sandwiching holder 17. Will be configured.

他方、意匠部13を、その嵌合凸部61を天井板14の開口部15の嵌合凹部62に嵌合させながら、係合部64を開口部15に係合させた状態で、係合爪65を弾性変形させて開口部15へ嵌め込むことで、これら係合部64および係合爪65が天井板14の開口部15の縁部に係合し、意匠部13が天井板14に装着される。   On the other hand, the design portion 13 is engaged in a state where the engaging portion 64 is engaged with the opening portion 15 while the fitting convex portion 61 is fitted in the fitting concave portion 62 of the opening portion 15 of the ceiling plate 14. When the claw 65 is elastically deformed and fitted into the opening 15, the engaging portion 64 and the engaging claw 65 are engaged with the edge of the opening 15 of the ceiling plate 14, and the design portion 13 is attached to the ceiling plate 14. Installed.

そして、嵌め込んだ意匠部13に、その上方から機能部12を被せる。このようにすると、意匠部13の両側面に機能部12の操作板38が配置されるとともに、バルブ22およびリフレクタ部48がバルブ収納室54内に入り込む。   Then, the functional part 12 is put on the fitted design part 13 from above. If it does in this way, while the operation board 38 of the function part 12 will be arrange | positioned on the both sides | surfaces of the design part 13, the valve | bulb 22 and the reflector part 48 will enter in the valve storage chamber 54. FIG.

この状態にて、機能部12を意匠部13側へ更に押し下げると、操作板38が係合爪45に乗り上げることにより、この操作板38が外側へ弾性変形することになり、更に押し下げると、係合爪45が操作板38の係合溝46内へ入り込んでその端部に係合するとともに、機能部12の挟持部36に形成された挟持板部37が天井板14の上面に当接し、意匠部13の当接部51aとともに天井板14の開口部15の縁部に形成された突条部15aを挟持する。尚、この状態で、意匠部13のすべての嵌合凸部61の上面に、挟持部36の挟持板部37より内側の段部67の下面が当接する。   In this state, if the function portion 12 is further pushed down to the design portion 13 side, the operation plate 38 rides on the engaging claw 45, whereby the operation plate 38 is elastically deformed outward. The claw 45 enters the engagement groove 46 of the operation plate 38 and engages the end thereof, and the clamping plate portion 37 formed on the clamping portion 36 of the functional unit 12 contacts the upper surface of the ceiling plate 14. The protruding portion 15 a formed on the edge portion of the opening portion 15 of the ceiling plate 14 is sandwiched together with the contact portion 51 a of the design portion 13. In this state, the lower surface of the stepped portion 67 on the inner side of the clamping plate portion 37 of the clamping portion 36 abuts on the upper surfaces of all the fitting convex portions 61 of the design portion 13.

これにより、機能部12と意匠部13とが、互いに係合して一体化され、バルブ22およびリフレクタ部48がバルブ収納室54内へ収納され、スイッチ23がスイッチ収納室55に収納された状態で車両用照明灯11が天井板14に組み付けられる(図5および図6参照)。   As a result, the functional unit 12 and the design unit 13 are engaged and integrated with each other, the valve 22 and the reflector unit 48 are stored in the valve storage chamber 54, and the switch 23 is stored in the switch storage chamber 55. Thus, the vehicular lamp 11 is assembled to the ceiling board 14 (see FIGS. 5 and 6).

天井板14の挟持板厚の異なる各車両に対して、以上のような作業を、共通のランプユニット16および意匠部12と、天井板14の挟持厚さに応じた挟込ホルダ17とを用いて行なうことになる。尚、上記のようにして天井板14に取り付けられた車両用照明灯11は、意匠部12の操作ボタン57を操作するとスイッチ23が押されることになり、バルブ22が点灯するとその光がレンズカバー52の投光部53を介して下方の室内に照射される。このとき、バルブ22から上方に照射される光も挟込ホルダ17のリフレクタ部48で良好に反射させられてレンズカバー52の投光部53を介して下方の室内に照射される。   For each vehicle having a different thickness of the ceiling plate 14, the above-described operation is performed using the common lamp unit 16 and design unit 12 and the clamping holder 17 according to the thickness of the ceiling plate 14. Will be done. In the vehicle lamp 11 attached to the ceiling board 14 as described above, when the operation button 57 of the design portion 12 is operated, the switch 23 is pressed, and when the bulb 22 is turned on, the light is transmitted to the lens cover. The light is irradiated into the lower room through the light projecting portion 53 of 52. At this time, the light irradiated upward from the bulb 22 is also well reflected by the reflector portion 48 of the sandwiching holder 17 and is irradiated into the lower chamber through the light projecting portion 53 of the lens cover 52.

次に、上記構造の車両用室内照明灯11のメンテナンス時における作業について説明する。   Next, the operation | work at the time of the maintenance of the vehicle interior illumination light 11 of the said structure is demonstrated.

車両用室内照明灯11をメンテナンスのために分解するには、まず、意匠部13のレンズカバー52を取り外す。次いで、ベースハウジング51のバルブ収納室54内に突出している操作凸部47を内側から押圧する。このようにすると、操作板38が外側へ弾性変形させられて、係合爪45から係合溝46が外れ、意匠部13と機能部12との係合状態が解除される。   In order to disassemble the vehicle interior illumination lamp 11 for maintenance, first, the lens cover 52 of the design portion 13 is removed. Subsequently, the operation convex part 47 which protrudes in the valve storage chamber 54 of the base housing 51 is pressed from the inside. If it does in this way, the operation board 38 will be elastically deformed outside, the engagement groove | channel 46 will remove | deviate from the engagement nail | claw 45, and the engagement state of the design part 13 and the function part 12 will be cancelled | released.

この状態において、機能部12と意匠部13とを離間させると、機能部12が意匠部13から引き離され、バルブ22およびスイッチ23が、バルブ収納室54およびスイッチ収納室55からそれぞれ引き出され、機能部12が意匠部13から分離される。   In this state, when the functional unit 12 and the design unit 13 are separated from each other, the functional unit 12 is separated from the design unit 13, and the valve 22 and the switch 23 are pulled out from the valve storage chamber 54 and the switch storage chamber 55, respectively. The part 12 is separated from the design part 13.

そして、このように、機能部12と意匠部13とを分離させることにより、機能部12および意匠部13のメンテナンスを行なうことができる。   And the maintenance of the function part 12 and the design part 13 can be performed by separating the function part 12 and the design part 13 in this way.

更に、必要に応じて、取り外した機能部12において、ランプユニット16を挟込ホルダ17から分離する。このときは、挟込ホルダ17の下方に抜ける係合溝34に工具等を差し込んでランプユニット16の係合爪29を押し、支持板部28を弾性変形させると、係合爪29の係合溝34への係合状態が解除される。   Furthermore, the lamp unit 16 is separated from the sandwiching holder 17 in the removed functional unit 12 as necessary. At this time, when a tool or the like is inserted into the engagement groove 34 that is pulled out below the clamping holder 17 and the engagement claw 29 of the lamp unit 16 is pushed to elastically deform the support plate portion 28, the engagement claw 29 is engaged. The engagement state with the groove 34 is released.

この状態において、ランプユニット16と挟込ホルダ17とを離間させると、ランプユニット16が挟込ホルダ17から引き離され、ランプユニット16のバルブ22およびスイッチ23が完全に露出する状態となる。   In this state, when the lamp unit 16 and the sandwiching holder 17 are separated from each other, the lamp unit 16 is pulled away from the sandwiching holder 17 and the bulb 22 and the switch 23 of the lamp unit 16 are completely exposed.

メンテナンス終了後は、組み付け時と同様に、必要によりランプユニット16を挟込ホルダ17に組み付けた後、天井板14を挟むようにして意匠部13のベースハウジング51を機能部12の挟込ホルダ17に嵌め込むことになる。   After the maintenance is completed, the lamp unit 16 is assembled to the sandwiching holder 17 if necessary, and then the base housing 51 of the design section 13 is fitted to the sandwiching holder 17 of the functional section 12 so as to sandwich the ceiling plate 14 as in the case of assembly. Will be included.

これにより、機能部12と意匠部13とが、互いに係合して一体化され、バルブ22がバルブ収納室54内へ収納され、スイッチ23がスイッチ収納室55に収納された状態に車両用照明灯11が再び組み付けられる。   Thus, the functional unit 12 and the design unit 13 are engaged and integrated with each other, the valve 22 is stored in the valve storage chamber 54, and the switch 23 is stored in the switch storage chamber 55. The lamp 11 is assembled again.

以上、説明したように、上記実施形態に係る車両用室内照明灯11によれば、天井板14を介して機能部12へ意匠部13を嵌め込むことにより、これら機能部12および意匠部13が天井板14を介して互いに組み付けられて天井板14を挟持した状態に取り付けられるため、これら機能部12と意匠部13の組み付け作業性を大幅に向上させることができる。これにより、生産ラインにおける通常の組み付け作業性の向上を図ることができ、生産性を高めることができる。   As described above, according to the vehicle interior illumination lamp 11 according to the above-described embodiment, by fitting the design part 13 into the function part 12 via the ceiling plate 14, the function part 12 and the design part 13 are Since they are assembled to each other via the ceiling plate 14 and attached to the ceiling plate 14, the assembling workability of the functional unit 12 and the design unit 13 can be greatly improved. Thereby, the normal assembly workability | operativity in a production line can be aimed at, and productivity can be improved.

また、機能部12は、意匠部13が嵌め込まれて意匠部13とで天井板14を挟持する挟込ホルダ17と、バルブ22、スイッチ23およびワイヤハーネス接続部25を有して挟込ホルダ17に取り付けられるランプユニット16とを備えるため、仕様等によって、異なる複数の天井板14を用いる場合に挟持代に違いが発生したとしても、バルブ22、スイッチ23およびワイヤハーネス接続部25を有するランプユニット16の基本仕様を変更することなく、挟込ホルダ17のみ挟持代に合わせたものを複数用意して、天井板14の挟持厚さによって差し換えるようにすることで、適正な挟持状態を確保することができる。したがって、部品コストを抑制できる。   The functional unit 12 includes a sandwiching holder 17 that is fitted with the design portion 13 and sandwiches the ceiling plate 14 with the design portion 13, a valve 22, a switch 23, and a wire harness connecting portion 25. The lamp unit 16 includes the bulb 22, the switch 23, and the wire harness connecting portion 25 even if a difference in the clamping allowance occurs when a plurality of different ceiling panels 14 are used depending on the specifications. Without changing the basic specifications of 16, only the holding holder 17 is prepared in accordance with the holding allowance, and is changed depending on the holding thickness of the ceiling plate 14, thereby ensuring an appropriate holding state. be able to. Therefore, component costs can be suppressed.

更に、挟込ホルダ17に、バルブ22の上側に設けられて配置されてバルブ22の光を反射させる白色で高反射率のリフレクタ部48が設けられているため、バルブ22の周辺部の光の反射率が向上し、照度アップが図れる。つまり、バルブ22の周辺部は天井裏への光漏れを抑えるためになるべく部品で覆う必要があるが、バルブを有する機能部で天井板の挟持を行なう従来のものであると、車内色との関係で色が決まる自由度のない意匠部でバルブを覆う必要があって照度アップが十分とは言えなかったが、機能部12が、意匠部13が嵌め込まれて意匠部13とで天井板14を挟持する挟込ホルダ17と、バルブ22、スイッチ23およびワイヤハーネス接続部25を有して挟込ホルダ17に取り付けられるランプユニット16とに分けられていることから、挟込ホルダ17の形状および色の自由度が増し、この形状および色の自由度が高い挟込ホルダ17にリフレクタ部48を設けることができ、バルブ22の周辺部の光の反射率が向上し、照度アップが図れる。   Furthermore, since the sandwiching holder 17 is provided with a white and high-reflectance reflector 48 that is disposed on the upper side of the bulb 22 and reflects the light from the bulb 22, Reflectance is improved and illuminance can be increased. That is, it is necessary to cover the periphery of the bulb 22 with parts as much as possible to suppress light leakage to the back of the ceiling, but if it is a conventional one that sandwiches the ceiling plate with a functional portion having a bulb, Although it is necessary to cover the bulb with a design part having no degree of freedom in which the color is determined depending on the relationship, the illuminance cannot be said to be sufficient, but the functional part 12 is fitted with the design part 13 and the ceiling part 14 with the design part 13. Are sandwiched between a lamp holder 16 having a bulb 22, a switch 23, and a wire harness connection portion 25 and attached to the clamp holder 17. The degree of freedom of color is increased, and the reflector portion 48 can be provided in the sandwiching holder 17 having a high degree of freedom of shape and color, so that the reflectance of light around the bulb 22 is improved and the illuminance is increased. That.

尚、リフレクタ部48は、白色で形成する以外にも、ツヤ出し、アルミニウム蒸着メッキ、鏡面仕上げ等の反射率を高める処理を行なったり、これらを適宜組み合わせたりすることにより、さらなる照度アップが可能になる。また、リフレクタ部48の表面に凹凸を設けたり、シボ加工を施して表面を荒らすことにより散光的に反射させることもできる。更に、このようにすれば挟込ホルダ17を変更することで車室内への投光状態の調整も可能となるため、天井板14の仕様に合わせて投光状態を変更でき、車両のグレードに合わせた照明の演出が選択できる。   In addition to forming the reflector portion 48 in white, it is possible to further increase the illuminance by performing a process for increasing the reflectivity such as glossing, aluminum vapor deposition plating, mirror finish, etc., or combining them appropriately. Become. Further, it is possible to reflect light diffusely by providing irregularities on the surface of the reflector 48 or roughening the surface by applying texture. Furthermore, since the light projection state into the vehicle interior can be adjusted by changing the sandwiching holder 17 in this way, the light projection state can be changed in accordance with the specifications of the ceiling board 14, and the vehicle grade can be improved. Combined lighting effects can be selected.

上記に対し、図7(a)および図7(b)に示されるように、挟込ホルダ17Aの天井板14への当接部としても働く挟持板部37にヒンジ部35とともに一体的に形成され、且つ該挟持板部37にヒンジ部35で折り返し自在に結合されたスペーサ39を用いて、挟持厚さに応じた調整を行なってもよい。スペーサ39は、図8(a)、図8(b)および図9に示されるように、ヒンジ部35の所で折り返され且つ、係止受け部39aと係止突起37aとの係合によって、折り返された状態を維持され、図10に示されるように(スペーサ39の板厚t分を加えた状態で)天井板14の突条部15aの上面の当接部と当接する。よって、スペーサ39の板厚tを必要としない、天井板14とは別の挟持厚さの天井板には、スペーサ39を折り曲げずに挟込ホルダ17Aを組み付ければよい。このようにすれば、スペーサ39の使用・不使用を選択することで、天井板14の挟持厚さが複数種類あっても、それぞれの挟持代に対応でき、適正な挟持状態を確保することができる。したがって、挟込ホルダ17Aの管理点数は半減し、部品コストを更に抑制できる。尚、図7(b)に示されるように、各スペーサ39を使用しない場合、点線X−X´に沿ってヒンジ部35を切断してスペーサ39を切除した状態で挟込ホルダ17Aを天井板14に組み付けるか、あるいはスペーサ39を切除せずに挟込ホルダ17Aに連設したまま挟込ホルダ17Aを天井板14に組み付けてもよい。   In contrast to the above, as shown in FIGS. 7A and 7B, the sandwiching plate portion 37 that also serves as a contact portion of the sandwiching holder 17A to the ceiling plate 14 is integrally formed with the hinge portion 35. In addition, adjustment may be performed according to the sandwiching thickness by using a spacer 39 that is connected to the sandwiching plate portion 37 by a hinge portion 35 so as to be folded back. As shown in FIGS. 8 (a), 8 (b) and 9, the spacer 39 is folded back at the hinge portion 35 and engaged with the locking receiving portion 39a and the locking projection 37a. The folded state is maintained, and as shown in FIG. 10 (with the plate thickness t of the spacer 39 added), it comes into contact with the contact portion on the upper surface of the protrusion 15a of the ceiling plate 14. Therefore, the sandwiching holder 17A may be assembled without bending the spacer 39 on a ceiling plate having a sandwich thickness different from the ceiling plate 14 that does not require the plate thickness t of the spacer 39. In this way, by selecting use / non-use of the spacer 39, even if there are a plurality of types of clamping thicknesses of the ceiling plate 14, it is possible to cope with each clamping margin and to ensure an appropriate clamping state. it can. Therefore, the number of management points of the sandwiching holder 17A is halved, and the part cost can be further suppressed. As shown in FIG. 7B, when each spacer 39 is not used, the sandwiching holder 17A is mounted on the ceiling plate in a state where the hinge portion 35 is cut along the dotted line XX ′ and the spacer 39 is cut off. 14 may be assembled to the ceiling plate 14 with the spacers 39 not being cut out and connected to the sandwiching holder 17A.

また、上記においては、プッシュ式のスイッチ23を例にとり説明したが、挟持代が変化しても挟込ホルダ17の組み付け位置を調整して意匠部と操作部との位置を一定にできれば、スライドスイッチやシーソースイッチを適用することも可能である。   In the above description, the push-type switch 23 has been described as an example. However, even if the clamping allowance changes, if the assembly position of the clamping holder 17 can be adjusted and the positions of the design portion and the operation portion can be made constant, the slide It is also possible to apply a switch or a seesaw switch.

本発明の実施形態である車両用室内照明灯の構造を示す斜め下から見た分解斜視図である。It is the disassembled perspective view seen from diagonally downward which shows the structure of the vehicle interior illumination lamp which is embodiment of this invention. 図1の室内照明灯の構造を示す斜め上から見た分解斜視図である。It is the disassembled perspective view seen from diagonally upward which shows the structure of the room illumination lamp of FIG. 図1の室内照明灯の要部を示す断面図である。It is sectional drawing which shows the principal part of the room lamp of FIG. 図1の室内照明灯の要部を示す下面図である。It is a bottom view which shows the principal part of the room illumination lamp of FIG. 図1の室内照明灯の構造を示す斜め下から見た斜視図である。It is the perspective view seen from diagonally below which shows the structure of the room lamp of FIG. 図1の室内照明灯の構造を示す斜め上から見た斜視図である。It is the perspective view seen from diagonally upward which shows the structure of the room lamp of FIG. (a)は折り返し自在のスペーサを有する挟込ホルダの一例を斜め下から見た斜視図、そして(b)は図7(a)の挟込ホルダを斜め上から見た斜視図である。(A) is the perspective view which looked at an example of the clamping holder which has a foldable spacer from diagonally downward, (b) is the perspective view which looked at the clamping holder of Fig.7 (a) from diagonally upward. (a)はヒンジ部の所でスペーサが折り返された挟込ホルダを斜め下から見た斜視図、そして(b)は図8(a)の挟込ホルダを斜め上から見た斜視図である。(A) is the perspective view which looked at the clamping holder by which the spacer was turned in the hinge part from diagonally downward, (b) is the perspective view which looked at the clamping holder of Fig.8 (a) from diagonally upward. . 図8(a),(b)で示される挟込ホルダの側面図である。It is a side view of the clamping holder shown by Drawing 8 (a) and (b). 図9の挟込ホルダが組み込まれた室内照明灯の要部を示す断面図である。It is sectional drawing which shows the principal part of the room illumination lamp in which the clamping holder of FIG. 9 was integrated. 車両用室内照明灯の構造を示す斜め下から見た分解斜視図である。It is the disassembled perspective view seen from diagonally downward which shows the structure of the vehicle interior lighting.

符号の説明Explanation of symbols

11 車両用室内照明灯
12 機能部
13 意匠部
14 天井板
16 ランプユニット
17 挟込ホルダ
22 白熱バルブ(光源)
48 リフレクタ部
DESCRIPTION OF SYMBOLS 11 Vehicle interior lighting lamp 12 Function part 13 Design part 14 Ceiling board 16 Lamp unit 17 Clamping holder 22 Incandescent bulb (light source)
48 Reflector

Claims (4)

光源を有する機能部と室内側に設けられる意匠部とを有し、前記機能部に前記意匠部を嵌め込むことにより天井板を介して互いに組み付けられて前記天井板を挟持した状態に取り付けられる車両用室内照明灯であって、
前記機能部は、前記意匠部が嵌め込まれて該意匠部とで前記天井板を挟持する挟込ホルダと、前記光源を有して前記挟込ホルダに取り付けられるランプユニットとを備えることを特徴とする車両用室内照明灯。
A vehicle having a functional part having a light source and a design part provided on the indoor side, and being assembled to each other via a ceiling board by fitting the design part into the functional part and sandwiching the ceiling board Indoor lighting,
The functional unit includes: a sandwich holder that is fitted with the design portion and sandwiches the ceiling plate with the design portion; and a lamp unit that has the light source and is attached to the sandwich holder. Vehicle interior lighting.
前記挟込ホルダには、前記光源の上側に配置されて該光源の光を反射させる高反射率のリフレクタ部が設けられていることを特徴とする請求項1に記載した車両用室内照明灯。   2. The vehicular interior illumination lamp according to claim 1, wherein the sandwiching holder is provided with a reflector portion having a high reflectance that is disposed above the light source and reflects light from the light source. 前記挟込ホルダは、前記天井板への当接部にヒンジ結合された折り返し自在のスペーサを有することを請求項1または2に記載した車両用室内照明灯。   The vehicle interior illumination lamp according to claim 1 or 2, wherein the sandwiching holder includes a foldable spacer hinged to a contact portion with the ceiling plate. 光源を有する機能部と室内側に設けられる意匠部とを有し、前記機能部に前記意匠部を嵌め込むことにより天井板を介して互いに組み付けられて前記天井板を挟持した状態に取り付けられる車両用室内照明灯の固定方法であって、
前記機能部を、前記意匠部が嵌め込まれて該意匠部とで前記天井板を挟持する挟込ホルダと、前記光源を有して前記挟込ホルダに取り付けられるランプユニットとに分け、
前記天井板の挟持厚さの相違に対し、前記意匠部および前記ランプユニットは共通とし、前記挟込ホルダを差し換えることで対応することを特徴とする車両用室内照明灯の固定方法。
A vehicle having a functional part having a light source and a design part provided on the indoor side, and being assembled to each other via a ceiling board by fitting the design part into the functional part and sandwiching the ceiling board A method for fixing an interior lighting for a vehicle,
The functional part is divided into a sandwiching holder in which the design part is fitted and the ceiling part is sandwiched with the design part, and a lamp unit having the light source and attached to the sandwiching holder,
The vehicle interior illumination lamp fixing method according to claim 1, wherein the design portion and the lamp unit are made common to the difference in the sandwiching thickness of the ceiling plate, and the sandwiching holder is replaced.
JP2006025842A 2006-02-02 2006-02-02 Interior lighting for vehicles Expired - Fee Related JP4454588B2 (en)

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WO2012018139A1 (en) 2010-08-03 2012-02-09 Yazaki Corporation Interior illumination lamp for vehicle
JP2013212795A (en) * 2012-04-03 2013-10-17 Toyota Boshoku Corp Structure for mounting switch on luggage door
JP7435424B2 (en) 2020-12-04 2024-02-21 豊田合成株式会社 lighting equipment

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