JP2007196614A - Relief printer - Google Patents

Relief printer Download PDF

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Publication number
JP2007196614A
JP2007196614A JP2006020478A JP2006020478A JP2007196614A JP 2007196614 A JP2007196614 A JP 2007196614A JP 2006020478 A JP2006020478 A JP 2006020478A JP 2006020478 A JP2006020478 A JP 2006020478A JP 2007196614 A JP2007196614 A JP 2007196614A
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plate
cleaning liquid
relief
printing
cleaning
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JP2007196614A5 (en
JP5007505B2 (en
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Hiroshi Matsuzawa
宏 松澤
Tomoaki Fukuhara
智朗 福原
Yukio Konaka
行雄 小中
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Toppan Inc
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Toppan Printing Co Ltd
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Priority to JP2006020478A priority Critical patent/JP5007505B2/en
Priority to US11/604,074 priority patent/US7546803B2/en
Publication of JP2007196614A publication Critical patent/JP2007196614A/en
Priority to US12/463,333 priority patent/US20090217834A1/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a relief printer which enables the cleaning of a relief printing plate without damage to the relief printing plate with the relief printing plate installed a plate cylinder, and which can do a proper printing immediately after the cleaning by improving the wettability of ink. <P>SOLUTION: The plate cylinder 1 is rotated in such a manner that the plate cylinder 1 and a plate cleaning device 4 face each other in a cleanable state; a jet of cleaning liquid, which is supplied from a cleaning liquid supply unit 5, is emitted onto the surface of the relief printing plate 11; subsequently, a jet of pressurized gas, which is supplied from a blowing unit 6, is emitted so that the cleaning liquid on the surface of the relief printing plate is blown off for the drying of the surface of the relief printing plate; and a droplet of the cleaning liquid, which is produced when the jet of the pressurized gas is emitted, is sucked in for recovery by a cleaning liquid recovery unit 7. After the completion of the cleaning of the relief printing plate, the cleaning liquid, which adheres to the relief printing plate 1, is wiped off by making the plate cylinder 1 and a plate wiping device 4 face each other in the readiness to be wiped off. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、高分子系有機材料を溶剤に溶解してなるインキを被印刷基板上に印刷することにより高分子系有機ELディスプレイの発光層などを形成するのに好適な凸版印刷装置に関する。   The present invention relates to a relief printing apparatus suitable for forming a light emitting layer of a polymer organic EL display by printing an ink obtained by dissolving a polymer organic material in a solvent on a substrate to be printed.

近年、携帯電話機、PDA(携帯情報端末)、モバイルパソコン、車載用ナビゲーションシステム等における表示素子として、薄型、低電力、高輝度表示等の特徴を備える有機EL素子が注目されている。この有機EL素子は、例えば陽極(透明導電膜、ITO膜)と、有機発光体を含有する発光層と、陰極(金属電極)とを透明基板上に積層したものである。   2. Description of the Related Art In recent years, organic EL elements having features such as thinness, low power, and high luminance display have attracted attention as display elements in mobile phones, PDAs (personal digital assistants), mobile personal computers, in-vehicle navigation systems, and the like. In this organic EL element, for example, an anode (transparent conductive film, ITO film), a light emitting layer containing an organic light emitter, and a cathode (metal electrode) are laminated on a transparent substrate.

有機ELの発光層は、通常、低分子有機発光体を真空蒸着させることによって形成される。この場合、蒸着装置の観点から素子の大型化に限界がある。そこで、高分子有機発光体を溶剤に溶解、分散させてインキ化し、公知の印刷方式にて発光層を形成する試みが提案されている(例えば特許文献1参照)。
このような印刷法は、量産性に優れ、製造コストを低く抑えることが可能であり、具体的な印刷方式としては、オフセット印刷やグラビア印刷等が挙げられている。
The light emitting layer of the organic EL is usually formed by vacuum vapor deposition of a low molecular organic light emitter. In this case, there is a limit to increasing the size of the element from the viewpoint of the vapor deposition apparatus. Therefore, an attempt has been proposed to form a light-emitting layer by dissolving and dispersing a polymer organic light-emitting material in a solvent to form an ink, and using a known printing method (for example, see Patent Document 1).
Such a printing method is excellent in mass productivity and can reduce the manufacturing cost, and specific printing methods include offset printing and gravure printing.

一方、フレキソ印刷は、ゴム又は樹脂からなるフレキシブルな凸版と、アニロックスロールと呼ばれるインキ付けロールとインキとを用いた印刷方式であり、従来、包装紙等の簡単な印刷物に広く使用されている。このフレキソ印刷は、膜厚0.01〜0.2μm程度の薄くて安定した印刷層の形成に特に適している。
また、フレキソ印刷は印圧がかかる凸版部に柔軟性があり、更に、キスタッチと呼ばれるごく低印圧での印刷であることから、ガラス基板や高圧をかけることによって特性が破壊されるような透明電極等が成膜された被印刷基板に対する印刷にも適しているため、特に有機EL素子の発光層の形成に適した印刷方法である。
特開2001−185352号公報 特表2000−511835号公報
On the other hand, flexographic printing is a printing method that uses a flexible relief printing plate made of rubber or resin, an inking roll called an anilox roll, and ink, and has been widely used for simple printed materials such as wrapping paper. This flexographic printing is particularly suitable for forming a thin and stable printing layer having a film thickness of about 0.01 to 0.2 μm.
In addition, flexographic printing has flexibility in the relief printing part where printing pressure is applied. Furthermore, because it is printing at a very low printing pressure called kiss touch, it is transparent so that characteristics can be destroyed by applying a glass substrate or high pressure. This is a printing method particularly suitable for forming a light emitting layer of an organic EL element because it is also suitable for printing on a substrate to be printed on which electrodes and the like are formed.
JP 2001-185352 A Special Table 2000-511835

ところで、有機EL素子をフルカラーディスプレイ用途で使用する場合、発光層をRGBで塗り分けする必要があり、150〜200ppi程度の微細なパターンをフレキソ印刷で形成することになる。
しかしながら、微細パターン印刷を連続で行ううちに、凸版の表面や凹部に乾燥したインキが堆積し、印刷線幅や膜厚の変動などの不良が起きるようになる。特に高分子有機発光体をインキ化したものは揮発性有機溶剤を使用しているため、乾燥が速く、インキの堆積が起こり易い。そのため、連続印刷を行う合間に凸版の洗浄を行う必要があるが、印刷パターンの位置合わせ精度を保持するためには、凸版の洗浄は印刷機から外さずに行いたい。
By the way, when using an organic EL element for a full-color display application, it is necessary to separately coat the light emitting layer with RGB, and a fine pattern of about 150 to 200 ppi is formed by flexographic printing.
However, while the fine pattern printing is continuously performed, the dried ink accumulates on the surface of the relief printing plate and the depressions, and defects such as fluctuations in printing line width and film thickness occur. In particular, a polymer organic light-emitting material converted into an ink uses a volatile organic solvent, so that drying is fast and ink is likely to be deposited. For this reason, it is necessary to clean the relief printing between successive printings, but in order to maintain the alignment accuracy of the printing pattern, it is desirable to wash the relief printing without removing it from the printing press.

凸版の洗浄を印刷機から外さないで行う清掃装置を積載した印刷機についての先行技術としては、例えば特許文献2に示すものが知られている。
しかしながら、この種の凸版印刷装置は、印刷終了時のメンテナンスでの使用を考えており、凸版表面をブラシロールでこする方式であるため、有機EL素子の発光層印刷用の微細なパターンを有する凸版に対して、印刷作業の合間に定期的に洗浄を行う目的で使用すると、凸版へのダメージが大きく良好な印刷を行うことができない。
また、凸版の洗浄後は、凸版とインキとの馴染みが悪く、十分なインキ付けができないため、印刷物に線幅の減少やカスレ等の不良が発生し、良好な印刷ができるまでに1〜5枚程度の被印刷基板への捨て印刷が必要となり、量産に際しては、定期的な捨て印刷にて大量の被印刷基板が消費されるという問題がある。
As a prior art for a printing machine loaded with a cleaning device that performs cleaning of the relief printing without removing it from the printing machine, for example, the one shown in Patent Document 2 is known.
However, this type of relief printing apparatus is considered to be used for maintenance at the end of printing, and has a fine pattern for printing a light emitting layer of an organic EL element because it is a method of rubbing the relief plate surface with a brush roll. If the relief printing plate is used for the purpose of regularly washing between printing operations, the relief printing plate is greatly damaged and good printing cannot be performed.
In addition, after washing the relief printing plate, the familiarity between the relief printing plate and the ink is poor, and sufficient inking cannot be performed. Therefore, the printed matter has a reduction in line width, a defect such as blurring, and the like. There is a problem that a large number of printed substrates are consumed by periodic discard printing in the case of mass production.

本発明は、上記のような従来の問題点を解決するためになされたもので、その目的とするところは、高分子有機EL素子の発光層を形成するための凸版またはその他の凸版であっても、これら凸版を版シリンダに設置したまま、かつ凸版に損傷を与えることなく洗浄できるとともにインキの濡れ性を向上して洗浄直後から良好な印刷を可能にした凸版印刷装置を提供することにある。   The present invention has been made to solve the conventional problems as described above, and its object is a relief plate or other relief plate for forming a light emitting layer of a polymer organic EL device. Another object of the present invention is to provide a relief printing apparatus that can clean these letterpress plates without damaging the letterpress plates while improving the wettability of the ink and can perform good printing immediately after washing. .

上記目的を達成するために本発明は、凸版を印刷版とする凸版印刷装置であって、前記凸版が設置される回転式の版シリンダと、被印刷基板を戴置する基板定盤と、前記凸版にインキを供給するインキ供給装置と、前記凸版の表面を洗浄する凸版洗浄装置と、前記洗浄後の凸版表面の洗浄液を拭き取る版拭き取り装置とを備え、前記凸版洗浄装置は、前記版シリンダに設置された前記凸版の表面に洗浄液を供給する洗浄液供給ユニットと、前記洗浄液が供給された前記凸版に加圧された気体を噴射する送風ユニットと、前記送風ユニットにより飛散された洗浄液を吸引する吸引ユニットと、前記凸版の表面に供給された洗浄液を受ける洗浄液回収ユニットとを少なくとも備えることを特徴とする。   To achieve the above object, the present invention provides a relief printing apparatus using a relief plate as a printing plate, a rotary plate cylinder on which the relief plate is installed, a substrate surface plate on which a substrate to be printed is placed, An ink supply device for supplying ink to a relief printing plate, a relief printing washing device for washing the surface of the relief printing plate, and a plate wiping device for wiping the cleaning liquid on the surface of the relief printing plate, wherein the relief printing device is attached to the printing plate cylinder A cleaning liquid supply unit for supplying a cleaning liquid to the surface of the letterpress plate installed, a blower unit for injecting a pressurized gas to the letterpress plate supplied with the cleaning liquid, and a suction for sucking the cleaning liquid scattered by the blower unit It is characterized by comprising at least a unit and a cleaning liquid recovery unit that receives the cleaning liquid supplied to the surface of the relief printing plate.

本発明の凸版印刷装置によれば、版シリンダと版洗浄装置とを洗浄可能な状態に対向させて版シリンダを回転し、洗浄液供給ユニットから供給される洗浄液を凸版表面に噴射し、次いで送風ユニットから供給される加圧気体を噴射して凸版表面に付着する洗浄液を吹き飛ばすことで乾燥させ、そして加圧気体の噴射時に発生する洗浄液の飛沫を洗浄液回収ユニットで吸引して回収し、さらに、凸版の洗浄終了後は、版シリンダと版拭き取り装置とを拭き取り可能な状態に対向させて凸版に付着する洗浄液を拭き取るようにしたので、凸版を版シリンダに設置したまま、かつ凸版に損傷を与えることなく洗浄でき、これにより、インキの濡れ性が向上し、洗浄直後から良好な印刷を行うことができる。   According to the relief printing apparatus of the present invention, the plate cylinder and the plate cleaning device are opposed to each other in a washable state, the plate cylinder is rotated, the cleaning liquid supplied from the cleaning liquid supply unit is sprayed onto the surface of the relief printing plate, and then the blower unit It is dried by spraying the pressurized gas supplied from and blowing off the cleaning liquid adhering to the relief plate surface, and the spray of the cleaning solution generated when jetting the pressurized gas is sucked and collected by the washing liquid recovery unit. After cleaning is completed, the plate cylinder and the plate wiping device are placed in a state where they can be wiped off, so that the cleaning liquid adhering to the relief plate is wiped off, so that the relief plate is left in the plate cylinder and the relief plate is damaged. In this way, the ink wettability is improved, and good printing can be performed immediately after washing.

本発明は、凸版を設置する回転式の版シリンダと、被印刷基板を載置する基板定盤と、凸版にインキを塗布するインキ供給装置とを備える凸版印刷装置に関するもので、特にフレキソ印刷機に適用される。また、印刷機の形態については、回転式の版シリンダが基板定盤上を移動する方式や、基板定盤が版シリンダの下を移動する方式があるが、どちらの形態でもかまわない。
また、本発明のインキ供給装置に関しても、平面アニロックス板にドクタリング機構を備えたものや、アニロックスロールによるもの、キャピラリコータ等が考えられるが、いずれの方式でもかまわない。
The present invention relates to a relief printing apparatus comprising a rotary plate cylinder for installing a relief plate, a substrate surface plate on which a substrate to be printed is placed, and an ink supply device for applying ink to the relief plate, particularly a flexographic printing machine. Applies to As for the form of the printing machine, there are a system in which the rotary plate cylinder moves on the substrate surface plate and a method in which the substrate surface plate moves under the plate cylinder, but either form may be used.
As for the ink supply apparatus of the present invention, a flat anilox plate provided with a doctoring mechanism, an anilox roll, a capillary coater, etc. can be considered, but any system may be used.

また、本発明の版洗浄装置の設置方式は、凸版印刷機の機構によって変わってくる。例えば、版シリンダが移動する方式の凸版印刷機の版洗浄装置は、基板定盤と並列に設置され、版シリンダが版洗浄装置と対向する位置に移動してくる方式が適しており、版シリンダの位置が固定された方式の凸版印刷機の版洗浄装置では、通常時、退避している版洗浄装置が版洗浄時のみ、版シリンダに対向する位置まで移動してくる方式が適している。しかし、本発明による版洗浄装置の設置方法は、これに限定されるものではなく、各ユニット別に固定式と移動式を混在させた方式も考えられる。   Moreover, the installation system of the plate cleaning apparatus of the present invention varies depending on the mechanism of the relief printing press. For example, a plate cleaning device of a relief printing press that moves the plate cylinder is installed in parallel with the substrate surface plate, and a method in which the plate cylinder moves to a position facing the plate cleaning device is suitable. In the plate cleaning device of a relief printing press of the type in which the position of the plate is fixed, a method in which the retracted plate cleaning device moves to a position facing the plate cylinder only during plate cleaning is suitable. However, the method of installing the plate cleaning apparatus according to the present invention is not limited to this, and a method in which a fixed type and a movable type are mixed for each unit is also conceivable.

また、本発明の版洗浄装置を構成する洗浄液供給ユニットは、版シリンダに設置された凸版の表面にノズルにて、水と洗剤の混合液または有機溶剤からなる洗浄液をかけ流す方式である。この場合のノズル形態としては、スプレーノズルを版シリンダの幅方向に等間隔で並列したものや、スプレーノズルが版シリンダの幅方向に移動する機構等が考えられるが、洗浄液の供給ムラが印刷結果に与える影響を考えると、版シリンダの幅方向に均一な膜状に洗浄液を供給できるスリットノズルが望ましい。
また、凸版の凹部に溜まったインキ残渣を掻き出すため、加圧気体と一緒に洗浄液を噴射する二流体ノズルとしても良い。ノズルの設置位置は、版シリンダの幅方向に均一の距離から洗浄液をかけ流せる位置である。さらに、版シリンダの回転方向に対して下方に向け傾斜する入射角をつけるような位置、つまり、凸版の表面に対する洗浄液供給ユニットのノズル位置は、版シリンダに設置された凸版が版シリンダの回転方向において版シリンダの最下部に臨む位置から版シリンダの回転方向に180度の範囲内で洗浄液が凸版に供給されるようにノズルが設置するのが望ましい。
The cleaning liquid supply unit constituting the plate cleaning apparatus of the present invention is a system in which a cleaning liquid composed of a mixture of water and a detergent or an organic solvent is sprayed on the surface of a relief plate installed in a plate cylinder with a nozzle. As the nozzle configuration in this case, a spray nozzle arranged in parallel in the width direction of the plate cylinder or a mechanism in which the spray nozzle moves in the width direction of the plate cylinder can be considered. Considering the influence on the slit nozzle, a slit nozzle that can supply the cleaning liquid in a uniform film shape in the width direction of the plate cylinder is desirable.
Moreover, in order to scrape out the ink residue accumulated in the concave portion of the relief printing plate, a two-fluid nozzle that ejects the cleaning liquid together with the pressurized gas may be used. The nozzle installation position is a position where the cleaning liquid can be poured from a uniform distance in the width direction of the plate cylinder. Further, the position where the incident angle is inclined downward with respect to the rotation direction of the plate cylinder, that is, the nozzle position of the cleaning liquid supply unit with respect to the surface of the relief plate, the relief plate installed in the plate cylinder is in the rotation direction of the plate cylinder. In this case, it is desirable that the nozzle is installed so that the cleaning liquid is supplied to the relief plate within a range of 180 degrees in the rotation direction of the plate cylinder from the position facing the bottom of the plate cylinder.

また、本発明の送風ユニットは、洗浄液供給ユニットのノズルと平行に設置されたエアナイフノズルから、空気や不活性ガスからなる加圧気体を凸版表面上に噴射し、凸版表面に残った洗浄液を下方向に吹き落とす方式である。また、このエアナイフノズルも前記洗浄液供給ユニットのノズルと同様に、版シリンダの回転方向に対して下方に向け傾斜する入射角をつけるように設置するのが望ましい。   Further, the blower unit of the present invention sprays pressurized gas composed of air or inert gas onto the relief plate surface from an air knife nozzle installed in parallel with the nozzle of the washing solution supply unit, and lowers the washing solution remaining on the relief plate surface. It is a method of blowing down in the direction. Further, it is desirable that the air knife nozzle is also installed so as to have an incident angle inclined downward with respect to the rotation direction of the plate cylinder, similarly to the nozzle of the cleaning liquid supply unit.

また、本発明における洗浄液供給ユニットのノズルと送風ユニットのエアナイフノズルに共通のスリットノズルを使用し、この単一のスリットノズルから切り替え式で、洗浄液と加圧気体を選択的に噴出させる機構とすることもできる。この場合、スリットノズルから洗浄液を噴射させた後、乾燥のため加圧気体を噴射する際、スリットノズル先端に残った洗浄液の滴を同時に吹き飛ばすため、スリットノズル先端から凸版表面への洗浄液の滴垂れによる洗浄ムラ不良の発生を防げる。   In addition, a common slit nozzle is used for the nozzle of the cleaning liquid supply unit and the air knife nozzle of the blower unit in the present invention, and a mechanism for selectively ejecting the cleaning liquid and the pressurized gas by switching from this single slit nozzle. You can also. In this case, after spraying the cleaning liquid from the slit nozzle, when spraying the pressurized gas for drying, the cleaning liquid droplets remaining on the slit nozzle tip are simultaneously blown off. Prevents the occurrence of cleaning unevenness due to.

本発明における洗浄液回収ユニットは、洗浄液供給ユニットのノズルから垂れ落ちる洗浄液や凸版表面及び版シリンダ表面を伝って垂れる洗浄液の落下を受けるためのもので、少なくとも洗浄液供給ユニットのノズル直下から、版シリンダの最下部の直下までの間をカバーするように配置される必要がある。
また、洗浄液回収ユニットを構成する洗浄液受け皿と吸引ユニットの吸引口を直結し、受け皿上に溜まった洗浄液飛沫を吸引ユニットで回収する構造にすれば、さらに良い。
The cleaning liquid recovery unit according to the present invention is for receiving the cleaning liquid dripping from the nozzle of the cleaning liquid supply unit or the cleaning liquid dripping along the surface of the relief printing plate and the surface of the plate cylinder, and at least from directly below the nozzle of the cleaning liquid supply unit, It is necessary to arrange so as to cover the space up to the bottom of the lowermost part.
Further, it is further preferable that the cleaning liquid tray that constitutes the cleaning liquid recovery unit is directly connected to the suction port of the suction unit, and the cleaning liquid splashes collected on the tray are recovered by the suction unit.

本発明における洗浄液供給ユニットのノズル、送風ユニットのノズル、吸引ユニットの吸引口及び洗浄液回収ユニットは一つのカバー内に収容され、このカバーの版シリンダの外周が対向する面のみが開口され、かつ、版シリンダの外形に倣った曲面状の開口部を有しており、さらに、版シリンダがカバーに対向される時の版シリンダの外周とカバーとの間の隙間は5mm以下に設定される。これにより、版洗浄装置の動作時に使用される洗浄液の飛沫がカバーの外部に飛散するのを防止する。   The nozzle of the cleaning liquid supply unit, the nozzle of the blower unit, the suction port of the suction unit and the cleaning liquid recovery unit in the present invention are accommodated in one cover, and only the surface of the cover facing the outer periphery of the plate cylinder is opened, and An opening having a curved surface following the outer shape of the plate cylinder is provided, and the clearance between the outer periphery of the plate cylinder and the cover when the plate cylinder is opposed to the cover is set to 5 mm or less. This prevents splashing of the cleaning liquid used during the operation of the plate cleaning apparatus from scattering outside the cover.

また、本発明における版拭き取り装置は、動作時にその拭き取りローラを版シリンダ表面に設置した凸版の表面に押し付けられ、この拭き取りローラが版シリンダの回転と共に回転して、凸版表面に付着する洗浄液を拭き取る方式である。この時、拭き取りローラ自体を吸着ローラ等から構成し、拭き取りローラ上に直接洗浄液を吸着する方式も考えられるが、この場合、拭き取りローラ自体の清掃も必要となる。そこで、拭き取りロールの表面に巻いたフィルム状の拭き取りシートを拭き取りロールと凸版との間に挟み込んで押し当てて凸版表面の洗浄液を拭き取りシート表面に転写する方式とし、拭き取りシートを供給ロールから繰り出されるロール状シートとし、常に新しい面が凸版に当たるように、版シリンダ及び拭き取りロールの回転に伴って拭き取りシートは送られ、回収ロールへ巻き取られる機構が望ましい。また、拭き取りシートの材質は、不織布、粘着シート等も考えられるが、発塵や粘着剤残り等の影響を考え、PET等の樹脂フィルムが望ましい。   Further, the plate wiping device according to the present invention, when operated, the wiping roller is pressed against the surface of the relief plate installed on the plate cylinder surface, and the wiping roller rotates with the rotation of the plate cylinder to wipe off the cleaning liquid adhering to the relief plate surface. It is a method. At this time, a method is also conceivable in which the wiping roller itself is composed of an adsorption roller or the like, and the cleaning liquid is adsorbed directly onto the wiping roller. In this case, however, the wiping roller itself needs to be cleaned. Therefore, a film-type wiping sheet wound around the surface of the wiping roll is sandwiched between and pressed between the wiping roll and the relief printing, and the cleaning liquid on the relief printing surface is transferred to the wiping sheet surface, and the wiping sheet is fed out from the supply roll. It is desirable to have a mechanism in which the wiping sheet is fed along with the rotation of the plate cylinder and the wiping roll and wound around the collecting roll so that a roll-like sheet is always brought into contact with the relief plate. The material of the wiping sheet may be a non-woven fabric, an adhesive sheet, etc., but a resin film such as PET is desirable in consideration of the influence of dust generation and adhesive residue.

次に、本発明による版洗浄装置の動作について説明する。
有機EL素子の発光層をフレキソ印刷で印刷していくと、揮発性有機溶剤を溶媒とした高分子有機発光体のインキは、凸版の表面にインキ残渣が乾燥して蓄積していき、ある程度の回数の印刷を繰り返した時点で、凸版の凹部に蓄積したインキ残渣の影響で印刷パターンが所望の寸法よりも大きく印刷されたり、膜厚が不安定に変動して印刷ムラが発生したりする。そこで、印刷動作を一時中断させて版洗浄装置を作動させる。
Next, the operation of the plate cleaning apparatus according to the present invention will be described.
When the light emitting layer of an organic EL device is printed by flexographic printing, the ink of a polymer organic light emitter using a volatile organic solvent as a solvent dries and accumulates the ink residue on the surface of the relief printing plate. When the printing is repeated a number of times, the print pattern is printed larger than the desired dimension due to the influence of the ink residue accumulated in the concave portions of the relief printing, or the film thickness varies in an unstable manner, resulting in uneven printing. Therefore, the printing operation is temporarily interrupted to operate the plate cleaning apparatus.

この場合は、まず、版シリンダと版洗浄装置とを洗浄可能な状態に対向させ、版シリンダを回転させる。凸版のパターン部の前端(印刷開始側)が洗浄液供給ユニットのノズル近傍まで到達した状態から、凸版表面に洗浄液をかけ、次いで、乾燥ユニットのノズルから圧空を噴射し、凸版表面の洗浄液を吹き飛ばして乾燥する。この時、版シリンダと版洗浄装置とを対向させた時点から、吸引ユニットを動作させて洗浄液の飛沫を吸引する。吸引ユニットの吸引量は、乾燥ユニットの吐出量よりも大きくし、版洗浄装置のカバーの内部を外圧よりも負圧とし、カバーと版シリンダの隙間から版洗浄装置の外側に洗浄機の飛沫や雰囲気が洩れないようにする。
洗浄液を使用した版洗浄終了後は、版シリンダとインキ供給装置を当接させ、凸版上にインキを供給させるが、洗浄液成分が残留した凸版はインキとの馴染みが悪く、インキが充分供給されにくい。そこで、版拭き取り装置の拭き取りロールを版シリンダに押し当てて凸版上に不十分に供給されたインキを一旦拭き取る。その後、凸版上に残留した洗浄液成分が減少しインキの濡れ性が向上して十分なインキ量が供給できるようになるまで、同様にインキ供給と拭き取りを所望の回数だけ繰り返して、版の洗浄動作を終了とし、その後、一時中断させていた印刷動作を再開させる。
In this case, first, the plate cylinder and the plate cleaning device are opposed to each other in a washable state, and the plate cylinder is rotated. From the state in which the front end (printing start side) of the pattern part of the relief printing reaches the vicinity of the nozzle of the washing liquid supply unit, the washing liquid is applied to the relief printing surface, and then the compressed air is sprayed from the nozzle of the drying unit to blow off the washing liquid on the relief printing surface. dry. At this time, from the time when the plate cylinder and the plate cleaning device are opposed to each other, the suction unit is operated to suck the droplets of the cleaning liquid. The suction amount of the suction unit is made larger than the discharge amount of the drying unit, the inside of the cover of the plate cleaning device is set to a negative pressure rather than the external pressure, and the cleaning machine splashes from the gap between the cover and the plate cylinder to the outside of the plate cleaning device. Make sure the atmosphere does not leak.
After the plate cleaning using the cleaning liquid is completed, the plate cylinder and the ink supply device are brought into contact with each other to supply ink onto the relief printing plate. However, the relief printing plate with the washing liquid component remaining unsuitable with the ink and the ink is not sufficiently supplied. . Therefore, the wiping roll of the plate wiping device is pressed against the plate cylinder to wipe off the ink supplied insufficiently on the relief plate. After that, repeat the ink supply and wiping as many times as desired until the cleaning liquid component remaining on the relief plate is reduced and the ink wettability is improved so that a sufficient amount of ink can be supplied. After that, the printing operation which has been temporarily suspended is resumed.

以下、本発明にかかる凸版印刷装置の実施例1について、図面を参照して説明する。
図1は本実施例1における凸版印刷装置の全体構成を示す概要図、図2は本実施例1の凸版印刷装置における版洗浄装置の動作時の概要図、図3は本実施例1の凸版印刷装置における版拭き取り装置の動作時の概要図である。
Hereinafter, Example 1 of a relief printing apparatus according to the present invention will be described with reference to the drawings.
FIG. 1 is a schematic diagram illustrating the overall configuration of the relief printing apparatus according to the first embodiment, FIG. 2 is a schematic diagram illustrating the operation of the plate cleaning apparatus in the relief printing apparatus according to the first embodiment, and FIG. 3 is a relief printing according to the first embodiment. It is a schematic diagram at the time of operation | movement of the plate wiping apparatus in a printing apparatus.

凸版印刷装置は、図1に示すように、移動式の版シリンダ1と、印刷機ベース10上に所定の間隔を離して並列に配置された基板定盤2、インキ供給装置3および版洗浄装置4と、インキ供給装置3の上方に版シリンダ1の通過経路よりも高い位置で図示省略の昇降機構をもつ版拭き取り装置9とを備える。この凸版印刷装置はフレキソ印刷機を構成するもので、有機EL素子の発光層のパターン印刷に適用される。   As shown in FIG. 1, the relief printing apparatus includes a movable plate cylinder 1, a substrate surface plate 2, an ink supply device 3, and a plate cleaning device arranged in parallel on the printing machine base 10 at a predetermined interval. 4 and a plate wiping device 9 having a lifting mechanism (not shown) at a position higher than the passage of the plate cylinder 1 above the ink supply device 3. This relief printing apparatus constitutes a flexographic printing machine and is applied to pattern printing of a light emitting layer of an organic EL element.

前記版洗浄装置4は、版シリンダ1に設置された凸版11の表面を洗浄するもので、図2に示すように、版シリンダ1に設置された凸版11の表面に洗浄液を供給する洗浄液供給ユニット5と、洗浄液が供給された後の凸版11の表面に加圧された気体を噴射する送風ユニット6と、送風ユニット6からの加圧気体の噴射に伴い飛散された洗浄液を吸引する吸引ユニット7と、凸版11の表面に供給された後の流下する洗浄液を受ける洗浄液回収用の受け皿(特許請求の範囲に記載した洗浄液回収ユニットに相当する)8とを備える。
洗浄液供給ユニット5は、図2に示すように、凸版11の表面に洗浄液を噴射する洗浄液噴射ノズル51を有し、この洗浄液噴射ノズル51は洗浄液供給ホース52により洗浄液供給ユニット5に接続されている。
また、送風ユニット6は、図2に示すように、洗浄液が供給された凸版1の表面に加圧気体を噴射する気体噴射ノズル61を有し、この気体噴射ノズル61は加圧気体供給ホース62により送風ユニット6に接続されている。
また、吸引ユニット7は、図2に示すように、洗浄液回収用受け皿8の底部に連通する吸引口71を有し、この吸引口71は吸引ホース72により吸引ユニット7に接続されている。
The plate cleaning device 4 cleans the surface of the relief plate 11 installed in the plate cylinder 1, and as shown in FIG. 2, a washing solution supply unit that supplies a washing solution to the surface of the relief plate 11 installed in the plate cylinder 1. 5, a blower unit 6 that jets pressurized gas to the surface of the relief plate 11 after the cleaning liquid is supplied, and a suction unit 7 that sucks the cleaning liquid scattered by the jetting of pressurized gas from the blower unit 6. And a receiving tray 8 for recovering the cleaning liquid that receives the cleaning liquid flowing down after being supplied to the surface of the relief plate 11 (corresponding to the cleaning liquid recovery unit described in the claims).
As shown in FIG. 2, the cleaning liquid supply unit 5 has a cleaning liquid injection nozzle 51 that injects the cleaning liquid onto the surface of the relief plate 11, and this cleaning liquid injection nozzle 51 is connected to the cleaning liquid supply unit 5 by a cleaning liquid supply hose 52. .
Further, as shown in FIG. 2, the blower unit 6 has a gas injection nozzle 61 that injects a pressurized gas onto the surface of the relief plate 1 supplied with the cleaning liquid. The gas injection nozzle 61 is a pressurized gas supply hose 62. To the blower unit 6.
As shown in FIG. 2, the suction unit 7 has a suction port 71 that communicates with the bottom of the cleaning liquid collection tray 8, and the suction port 71 is connected to the suction unit 7 by a suction hose 72.

前記版洗浄装置4は、図2に示すように、洗浄液噴射ノズル51、気体噴射ノズル61及び洗浄液回収用受け皿8を収容するカバー41を有し、このカバー41の版シリンダ1の外周曲面と対応する箇所は版シリンダ1の外周曲面と対応した曲面形状に形成され、そして、このカバー41の曲面形状部分42は開口され、さらに、版シリンダ1の外周曲面と曲面形状部分42との間の隙間は5mm以下に設定されている。
また、洗浄液供給ノズル51と気体噴射ノズル61は、図2に示すように、曲面形状部分42の開口に臨ませて版シリンダ1の回転方向に前後して配置されている。
前記版拭き取り装置9は、図1及び図3に示すように、長尺な洗浄液拭き取りシート94をロール状に巻回した拭き取りシート供給ロール(特許請求の範囲に記載した拭き取りシート供給手段に相当する)92と、この供給ロール92から繰り出される拭き取りシート94を版シリンダ1に設置された凸版11の表面に押し付ける拭き取りロール(特許請求の範囲に記載した拭き取り手段に相当する)91と、凸版11の表面に付着した洗浄液を拭き取った後の拭き取りシート94を巻き取る回収ロール(特許請求の範囲に記載した拭き取りシート回収手段に相当する)93とから構成されている。
As shown in FIG. 2, the plate cleaning device 4 has a cover 41 that houses a cleaning liquid injection nozzle 51, a gas injection nozzle 61, and a cleaning liquid collection tray 8, and corresponds to the outer peripheral curved surface of the plate cylinder 1 of this cover 41. The portion to be formed is formed in a curved surface shape corresponding to the outer peripheral curved surface of the plate cylinder 1, and the curved surface shape portion 42 of the cover 41 is opened, and further, a gap between the outer peripheral curved surface of the plate cylinder 1 and the curved surface shape portion 42. Is set to 5 mm or less.
Further, as shown in FIG. 2, the cleaning liquid supply nozzle 51 and the gas injection nozzle 61 are arranged back and forth in the rotational direction of the plate cylinder 1 so as to face the opening of the curved portion 42.
As shown in FIGS. 1 and 3, the plate wiping device 9 is a wiping sheet supply roll in which a long cleaning liquid wiping sheet 94 is wound in a roll shape (corresponding to a wiping sheet supply means described in the claims). ) 92, a wiping roll (corresponding to the wiping means described in claims) 91 for pressing the wiping sheet 94 fed from the supply roll 92 against the surface of the relief plate 11 installed in the plate cylinder 1, It is comprised from the collection | recovery roll (equivalent to the wiping sheet collection | recovery means described in the claim) 93 which winds up the wiping sheet | seat 94 after wiping off the cleaning liquid adhering to the surface.

前記インキ供給装置3は、アニロックスロール31を介して高分子発光体を含有したインキを、版シリンダ1表面に設置された所望の凸パターンを有する凸版11の表面に供給し、その後、版シリンダ1を基板定盤2に設置された被印刷基板21上を転がりながら、凸版11を被印刷基板21の表面に押し当て、インキをパターン状に転写することで発光層を形成する。この印刷動作を20〜100回程度繰り返すうちに、凸版11の表面に残ったインキ残渣が蓄積され、凸版11の凹部に詰まり、印刷パターンが所望の寸法よりも大きく印刷されたり、印刷ムラが発生するようになってしまう。   The ink supply device 3 supplies ink containing a polymer light emitter via the anilox roll 31 to the surface of the relief plate 11 having a desired convex pattern installed on the surface of the plate cylinder 1, and then the plate cylinder 1. The light-emitting layer is formed by pressing the relief plate 11 against the surface of the substrate 21 to be printed and rolling the ink in a pattern while rolling on the substrate 21 placed on the substrate surface plate 2. While this printing operation is repeated about 20 to 100 times, the ink residue remaining on the surface of the relief plate 11 is accumulated and clogged in the recesses of the relief plate 11, and the printing pattern is printed larger than the desired dimension, or printing unevenness occurs. Will come to do.

そこで、この実施例1では、図2に示すように、版洗浄装置4に当接する位置に版シリンダ1を移動させ、版シリンダ1を回転させながら、洗浄液供給ユニット5のノズル51の近傍に凸版11の前端11aが到達した位置から、洗浄液供給ユニット5のノズル51から洗浄液としてトルエンを凸版11の表面上に吹き付けつつ、乾燥ユニット6のノズル61から圧空を凸版11の表面に吹き付け、同時に吸引ユニット7の吸い込み口71から洗浄液であるトルエンの飛沫や洗浄液受け皿8上に垂れたトルエンを吸い込む。この動作を、版シリンダ1が回転して、凸版11の後端11bまで、洗浄液であるトルエンがかかり、かつ乾燥するまで継続される。その後、洗浄動作は終了する。   Therefore, in the first embodiment, as shown in FIG. 2, the plate cylinder 1 is moved to a position where it abuts on the plate cleaning device 4, and the plate cylinder 1 is rotated while the plate cylinder 1 is rotated near the nozzle 51 of the cleaning liquid supply unit 5. From the position where the front end 11a of 11 has reached, while blowing toluene as the cleaning liquid from the nozzle 51 of the cleaning liquid supply unit 5 onto the surface of the relief plate 11, the compressed air is blown from the nozzle 61 of the drying unit 6 to the surface of the relief plate 11, and at the same time 7 is sucked in from the inlet 71 of the cleaning liquid, and the toluene dripping onto the cleaning liquid tray 8. This operation is continued until the plate cylinder 1 is rotated and the rear end 11b of the relief plate 11 is filled with toluene as a cleaning liquid and dried. Thereafter, the cleaning operation ends.

次いで、図3に示すように、版シリンダ1をインキ供給装置3に当接する位置まで移動させ、版シリンダ1を回転させながら凸版11の表面にインキを供給する。その後、版シリンダ1を上昇させて、拭き取りユニット9の拭き取りロール91に拭き取りシート94を介して当接させる。版シリンダ1と拭き取りロール91を同じ周速で回転させ、拭き取りシート94を送りつつ、凸版11の表面に付着されたインキを拭き取りシート94に転写させることで拭き取る。その後、同様にインキの供給とインキの拭き取りを交互に1〜5回程度繰り返す。しかる後、印刷機を通常動作に戻し、有機EL素子の発光層印刷を行い、所望の寸法のパターンを有する発光層を形成する。   Next, as shown in FIG. 3, the plate cylinder 1 is moved to a position where it abuts against the ink supply device 3, and ink is supplied to the surface of the relief plate 11 while rotating the plate cylinder 1. Thereafter, the plate cylinder 1 is raised and brought into contact with the wiping roll 91 of the wiping unit 9 via the wiping sheet 94. The plate cylinder 1 and the wiping roll 91 are rotated at the same peripheral speed, and the wiping sheet 94 is fed, and the ink attached to the surface of the relief plate 11 is transferred to the wiping sheet 94 to be wiped off. Thereafter, the supply of ink and the wiping of ink are alternately repeated about 1 to 5 times. Thereafter, the printer is returned to the normal operation, and the organic EL element is printed with the light emitting layer to form a light emitting layer having a pattern with a desired dimension.

このような本実施例1に示す凸版印刷装置によれば、凸版11を版シリンダ1に設置したまま、凸版11を損傷することなく洗浄することができ、これにより、インキの濡れ性が向上し、洗浄直後から良好な印刷が可能になるほか、従来のような被印刷基板への捨て印刷が不要となり、無駄な被印刷基板の消費を防止できる。そして、本実施例1に示す凸版印刷装置を有機EL素子の発光層のパターン印刷に適用することにより、高品位の画像表示が可能な高分子有機EL素子を安価に生産することが可能になる。   According to the relief printing apparatus shown in the first embodiment, it is possible to clean the relief plate 11 without damaging the relief plate 11 while the relief plate 11 is installed on the plate cylinder 1, thereby improving the wettability of the ink. In addition to being able to perform good printing immediately after washing, it is not necessary to perform discarded printing on the substrate to be printed as in the prior art, and wasteful consumption of the substrate to be printed can be prevented. Then, by applying the relief printing apparatus shown in Example 1 to pattern printing of the light emitting layer of the organic EL element, it becomes possible to inexpensively produce a polymer organic EL element capable of displaying a high-quality image. .

本実施例1における凸版印刷装置の全体構成を示す概要図である。1 is a schematic diagram illustrating an overall configuration of a relief printing apparatus in Embodiment 1. FIG. 本実施例1の凸版印刷装置における版洗浄装置の動作時の概要図である。It is a schematic diagram at the time of operation | movement of the plate washing | cleaning apparatus in the relief printing apparatus of the present Example 1. FIG. 本実施例1の凸版印刷装置における版拭き取り装置の動作時の概要図である。It is a schematic diagram at the time of operation | movement of the plate wiping apparatus in the relief printing apparatus of the present Example 1. FIG.

符号の説明Explanation of symbols

1……版シリンダ、11……凸版、2……基板定盤、21……被印刷基板、3……インキ供給装置、31……アニロックスロール、4……版洗浄装置、41……カバー、5……洗浄液供給ユニット、51……洗浄液供給ノズル、6……送風ユニット、61……気体噴射ノズル、7……吸引ユニット、71……吸引口、8……洗浄液受け皿、9……版拭き取り装置、91……拭き取りロール、92……供給ロール、93……回収ロール、94……拭き取りシート、10……印刷機ベース。
DESCRIPTION OF SYMBOLS 1 ... Plate cylinder, 11 ... Letterpress, 2 ... Substrate surface plate, 21 ... Substrate to be printed, 3 ... Ink supply device, 31 ... Anilox roll, 4 ... Plate washing device, 41 ... Cover, 5 ... Cleaning liquid supply unit, 51 ... Cleaning liquid supply nozzle, 6 ... Blower unit, 61 ... Gas injection nozzle, 7 ... Suction unit, 71 ... Suction port, 8 ... Cleaning liquid tray, 9 ... Wiping plate Equipment: 91 ... Wiping roll, 92 ... Supply roll, 93 ... Recovery roll, 94 ... Wiping sheet, 10 ... Printing press base.

Claims (7)

凸版を印刷版とする凸版印刷装置であって、
前記凸版が設置される回転式の版シリンダと、被印刷基板を載置する基板定盤と、前記凸版にインキを供給するインキ供給装置と、前記凸版の表面を洗浄する凸版洗浄装置と、前記洗浄後の凸版表面の洗浄液を拭き取る版拭き取り装置とを備え、
前記凸版洗浄装置は、前記版シリンダに設置された前記凸版の表面に洗浄液を供給する洗浄液供給ユニットと、前記洗浄液が供給された後の前記凸版に加圧された気体を噴射する送風ユニットと、前記送風ユニットにより飛散された洗浄液を吸引する吸引ユニットと、前記凸版の表面に供給された洗浄液を受ける洗浄液回収ユニットとを少なくとも備えることを特徴とする凸版印刷装置。
A letterpress printing apparatus using a letterpress as a printing plate,
A rotary plate cylinder on which the relief plate is installed, a substrate surface plate on which a substrate to be printed is placed, an ink supply device that supplies ink to the relief plate, a relief plate cleaning device that cleans the surface of the relief plate, A plate wiping device for wiping off the cleaning solution on the surface of the relief printing plate after cleaning,
The relief cleaning apparatus includes a cleaning liquid supply unit that supplies a cleaning liquid to the surface of the relief plate installed in the plate cylinder, a blower unit that injects a pressurized gas to the relief after the cleaning liquid is supplied, A letterpress printing apparatus comprising at least a suction unit that sucks the cleaning liquid scattered by the blower unit and a cleaning liquid recovery unit that receives the cleaning liquid supplied to the surface of the letterpress.
前記洗浄液供給ユニットは、前記凸版に接触することなく洗浄液のみを前記凸版の表面に供給されるように構成されていることを特徴とする請求項1記載の凸版印刷装置。   2. The relief printing apparatus according to claim 1, wherein the cleaning liquid supply unit is configured to supply only the cleaning liquid to the surface of the relief printing plate without contacting the relief printing plate. 前記凸版の表面に対して前記洗浄液供給ユニットからの洗浄液の供給位置は、前記版シリンダに設置された前記凸版が版シリンダの回転方向において該版シリンダの最下部に臨む位置から版シリンダの回転方向に180度の範囲であることを特徴とする請求項1または2記載の凸版印刷装置。   The cleaning liquid supply position from the cleaning liquid supply unit with respect to the surface of the relief printing plate is such that the relief printing plate installed in the printing cylinder is rotated from the position where the relief printing plate faces the bottom of the printing cylinder in the rotation direction of the printing cylinder. The relief printing apparatus according to claim 1, wherein the relief printing apparatus is in a range of 180 degrees. 前記洗浄液供給ユニットは前記凸版の表面に洗浄液を噴射する洗浄液噴射ノズルを有し、前記送風ユニットは前記洗浄液が噴射された後の前記凸版に加圧気体を噴射する気体噴射ノズルを有し、前記吸引ユニットは前記洗浄液の飛沫を吸引する吸引口を有し、前記洗浄液噴射ノズル、前記気体噴射ノズル及び前記洗浄液回収ユニットはカバー内に収容され、前記カバーの前記版シリンダの外周曲面と対応する箇所は前記版シリンダの外周曲面と対応した曲面形状に形成され、当該カバーは前記曲面形状部分のみが開口し、かつ前記版シリンダの外周曲面と前記曲面形状部分との間の隙間が5mm以下に設定されていることを特徴とする請求項1乃至3の何れか1項に記載の凸版印刷装置。   The cleaning liquid supply unit has a cleaning liquid injection nozzle that injects a cleaning liquid onto the surface of the relief plate, and the blower unit has a gas injection nozzle that injects pressurized gas onto the relief plate after the cleaning liquid has been injected, The suction unit has a suction port for sucking the droplets of the cleaning liquid, the cleaning liquid injection nozzle, the gas injection nozzle, and the cleaning liquid recovery unit are accommodated in a cover, and a location corresponding to the outer peripheral curved surface of the plate cylinder of the cover Is formed in a curved surface shape corresponding to the outer peripheral curved surface of the plate cylinder, the cover is open only in the curved surface shape portion, and the gap between the outer peripheral curved surface of the plate cylinder and the curved surface shape portion is set to 5 mm or less. The letterpress printing apparatus according to any one of claims 1 to 3, wherein the letterpress printing apparatus is provided. 前記洗浄液供給ノズルと前記気体噴射ノズルは前記前記曲面形状部分の開口に臨ませて前記版シリンダの回転方向に前後して配置されることを特徴とする請求項4記載の凸版印刷装置。   5. The relief printing apparatus according to claim 4, wherein the cleaning liquid supply nozzle and the gas injection nozzle are arranged back and forth in the rotation direction of the plate cylinder so as to face the opening of the curved surface portion. 前記洗浄液供給ユニットからの洗浄液を前記凸版の表面に噴射するノズルと前記送風ユニットからの加圧気体を前記洗浄液が供給された後の前記凸版に噴射するノズルを単一のノズルで構成し、当該ノズルから洗浄液と加圧された気体を切り替えて前記凸版に噴射するように構成したことを特徴とする請求項1乃至4の何れか1項に記載の凸版印刷装置。   The nozzle for injecting the cleaning liquid from the cleaning liquid supply unit to the surface of the relief plate and the nozzle for injecting the pressurized gas from the blower unit to the relief plate after the cleaning liquid is supplied are constituted by a single nozzle, The letterpress printing apparatus according to any one of claims 1 to 4, wherein a cleaning liquid and pressurized gas are switched from a nozzle and sprayed onto the letterpress. 前記版拭き取り装置は、長尺な洗浄液拭き取りシートを送り出す拭き取りシート供給手段と、前記拭き取りシート供給手段からの拭き取りシートを前記凸版の表面に接触させて該凸版表面に付着する洗浄液を拭き取る拭き取り手段と、前記凸版表面に付着した洗浄液を拭き取った後の拭き取りシートを巻き取る拭き取りシート回収手段を備えていることを特徴とする請求項1記載の凸版印刷装置。
The plate wiping device comprises: a wiping sheet supply means for sending out a long cleaning liquid wiping sheet; and a wiping means for bringing the wiping sheet from the wiping sheet supply means into contact with the surface of the relief plate and wiping the cleaning liquid adhering to the relief plate surface; 2. The letterpress printing apparatus according to claim 1, further comprising a wiping sheet collecting means for winding the wiping sheet after wiping off the cleaning liquid adhering to the letterpress surface.
JP2006020478A 2006-01-30 2006-01-30 Letterpress printing apparatus, printing method, method for producing printed matter, method for producing organic EL element Expired - Fee Related JP5007505B2 (en)

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JP2012201087A (en) * 2011-03-28 2012-10-22 Toppan Printing Co Ltd Letterpress printing device, and method of manufacturing printed material
JP2013129193A (en) * 2011-12-20 2013-07-04 Oce Printing Systems Gmbh Device of cleaning deposit from component

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KR101089654B1 (en) * 2009-06-30 2011-12-06 건국대학교 산학협력단 Runtime roll cleaner and the method thereof
JP2012201087A (en) * 2011-03-28 2012-10-22 Toppan Printing Co Ltd Letterpress printing device, and method of manufacturing printed material
JP2013129193A (en) * 2011-12-20 2013-07-04 Oce Printing Systems Gmbh Device of cleaning deposit from component

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