JP2007190971A - Impact absorbing member for vehicle - Google Patents

Impact absorbing member for vehicle Download PDF

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JP2007190971A
JP2007190971A JP2006009138A JP2006009138A JP2007190971A JP 2007190971 A JP2007190971 A JP 2007190971A JP 2006009138 A JP2006009138 A JP 2006009138A JP 2006009138 A JP2006009138 A JP 2006009138A JP 2007190971 A JP2007190971 A JP 2007190971A
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top surface
deformation
impact absorbing
shock absorbing
absorbing member
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JP4880308B2 (en
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Yasuhiro Toyoguchi
泰弘 豊口
Hiroaki Suzuki
裕明 鈴木
Hiroshi Suzuki
浩 鈴木
Yoshihisa Hikosaka
芳久 彦坂
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Inoac Corp
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Inoue MTP KK
Inoac Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To improve impact absorbing performance by securing crushing stroke quantity in crushing deformation. <P>SOLUTION: An impact absorbing member EA for a vehicle is constituted of a plurality of impact absorbing projected parts 10 showing a circular truncated conical shape arranged with required intervals between each other, a surface type connecting part 18 to connect and support base parts of the impact absorbing projected parts to each other, a top surface deformation facilitating part 40 provided on a top surface part 16 of each of the impact absorbing projected parts 10 and a side surface deformation allowing part 30 provided on an outer peripheral side surface part 12 of each of the impact absorbing projected parts 10. Each of the impact absorbing projected parts 10 shows a cup shape projected to one side of the surface shape connecting part 18. The top surface deformation facilitating part 40 is constituted of a plurality of top surface deforming ribs 43 radially extended outward in the diametrical direction from centers of the top surface parts 16 and the side surface deformation allowing part 30 is constituted of side surface openings 32 formed at positions in conformity with central lines passing the centers of top surface openings 42 formed on the top surface parts 16. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、合成樹脂からなる車両用衝撃吸収部材に関するものである。   The present invention relates to a vehicle impact absorbing member made of a synthetic resin.

近年、自動車等の車両に対しては、衝突事故発生時における乗員保護だけではなく、歩行者保護に関する安全対策の確立も希求されており、歩行者が衝突した際にはその衝撃により車体(ボディ)が適度に変形することで、衝撃吸収を図るようにした所謂「歩行者傷害軽減ボディ」が開発されている。すなわち、走行中の車両が誤って歩行者に衝突した場合、当該歩行者はその反動でボディのボンネットやフェンダー等に叩き付けられるようになるため、これらボンネットやフェンダーが歩行者との衝突による衝撃力で陥凹的に変形する構造とすることで、衝撃を緩和して歩行者の負傷度合を軽減する対策が施されている。   In recent years, vehicles such as automobiles have been demanded not only to protect passengers in the event of a collision accident, but also to establish safety measures for pedestrian protection. ) Is moderately deformed, so-called “pedestrian injury reducing body” has been developed that absorbs shock. In other words, if a running vehicle accidentally collides with a pedestrian, the pedestrian will be struck against the bonnet or fender of the body by the reaction, so the impact force caused by the collision of the bonnet or fender with the pedestrian By adopting a structure that deforms in a concave manner, measures are taken to mitigate the impact and reduce the degree of injury of the pedestrian.

しかしながらスチール製のボディは、変形し易い衝撃吸収構造に設計したとしても、これだけでは充分な衝撃吸収を図り得ない場合が多い。このため、ボディの内側に適宜の車両用衝撃吸収部材(エネルギーアブゾーバー(EA)ともいう)を介在させておき、ボディの変形が生ずるような衝撃が外部から加わった場合には、当該車両用衝撃吸収部材が圧潰的に変形して衝撃吸収を図るようにすることが多い。この車両用衝撃吸収部材は、形状、構造、材質等が多種に亘っており、例えば(1)硬質ウレタン製の成形体、(2)合成樹脂製の構造体、(3)発泡ビーズ、(4)アルミ製やスチール製のリブ構造体、等が実用化されている。このような車両用衝撃吸収部材に関しては、例えば特許文献1に開示されている。   However, even if the body made of steel is designed to have a shock absorbing structure that is easily deformed, it is often not possible to achieve sufficient shock absorption by itself. For this reason, when an appropriate vehicle impact absorbing member (also referred to as an energy absorber (EA)) is interposed inside the body, and an impact that causes deformation of the body is applied from the outside, the vehicle impact absorbing member is applied. In many cases, the absorbing member is crushed and deformed so as to absorb impact. This vehicle impact absorbing member has a wide variety of shapes, structures, materials, etc., for example, (1) hard urethane molded bodies, (2) synthetic resin structures, (3) foam beads, (4 ) Aluminum and steel rib structures have been put to practical use. Such a vehicle impact absorbing member is disclosed in Patent Document 1, for example.

ここで、車両用衝撃吸収部材の衝撃吸収性能を測定する試験として、例えば「ヘッドインパクト試験」が挙げられる。このヘッドインパクト試験は、ヘッドフォームインパクタを使用するもので、セット台にセットした規定サイズのサンプル材に、ヘッドフォーム(頭部模型)を24km/h(15マイル/h)でフリーフライトさせることで、この際に取得されたデータをもとにHIC(Head Injury Criteria:頭部傷害度)値を算出するものである。このHIC値は、衝突時にヘッドフォームに発生した加速度の時間履歴データを所要の評価式に代入して求めた数値であって、その数値が小さいほど頭部傷害を軽減可能と評価されるもので、一般的には「1000」が評価基準値でこれより小さいことが望ましいとされている。
特開平9−150692号公報
Here, as a test for measuring the impact absorbing performance of the vehicle impact absorbing member, for example, a “head impact test” can be cited. This head impact test uses a headform impactor, and allows the headform (head model) to be free-flighted at a speed of 24 km / h (15 miles / h) on a sample material of a specified size set on a set base. The HIC (Head Injury Criteria) value is calculated based on the data acquired at this time. This HIC value is a numerical value obtained by substituting the time history data of the acceleration generated in the headform at the time of the collision into a required evaluation formula, and it is evaluated that the smaller the numerical value is, the head injury can be reduced. In general, it is desirable that “1000” is an evaluation standard value smaller than this.
JP-A-9-150692

ところで近年、車両用衝撃吸収部材においては、外部からの衝撃が加わった場合、単に圧潰的に変形して衝撃を吸収するだけに留まらず、いかに衝撃を効率的かつ有効的に吸収して(衝撃吸収量を増加させて)衝撃吸収性能を向上させ得るかが希求されている。例えば図13および図14は、特許文献1に開示された緩衝体を概略的に示した部分斜視図である。車両用衝撃吸収部材である緩衝体EA1は、ポリプロピレン等の樹脂製で衝撃吸収機能を発現するカップ状体60が、その中空部の軸芯が平行になるように一定間隔で配置され、連結機能を有するブリッジ66で縦横に結合された構造となっている。   By the way, in recent years, in an impact absorbing member for a vehicle, when an impact from the outside is applied, it is not limited to simply deforming in a crushing manner and absorbing the impact, but how to effectively and effectively absorb the impact (impact There is a need to improve impact absorption performance by increasing the amount of absorption. For example, FIG. 13 and FIG. 14 are partial perspective views schematically showing the buffer disclosed in Patent Document 1. FIG. A shock absorber EA1 that is a shock absorbing member for a vehicle has a cup-like body 60 that is made of resin such as polypropylene and that exhibits a shock absorbing function. The bridge 66 has a structure coupled vertically and horizontally.

しかしながらこのような構造では、杆状のブリッジ66を適度に太く設定したとしても、例えば図15に例示したように部分的に外力が加わった場合には、カップ状体60の傾倒的な姿勢変位を規制することができない。このようにカップ状体60が姿勢変位した場合には、外力に対して適切な圧潰変形が起こり難くなるため、効率的な衝撃吸収が発現され得ない欠点を内在している。   However, in such a structure, even if the bowl-shaped bridge 66 is set to be appropriately thick, for example, when an external force is partially applied as illustrated in FIG. Cannot be regulated. When the cup-like body 60 is displaced in this way, appropriate crushing deformation is less likely to occur with respect to external force, so that there is a drawback that efficient shock absorption cannot be expressed.

また、緩衝体EA1を構成する各カップ状体60は、その頂面部68および外周側面部62に開口部を全く有さない有底タイプであって、これ自体の剛性がかなり高くなっている。しかも、各カップ状体60の裾部分64を4方向から支持する各ブリッジ66が、該カップ状体60が圧潰変形するに際して所謂「支え棒」の如く作用してしまい、外周側面部62の拡開的な変形を規制する場合もある。このためカップ状体60は、図16に例示したように、裾部分64の拡開的な変形が規制されるばかりか、頂面部68の縮小的な変形も規制されてしまい、大きな負荷が掛かる外周側面部62が折れ曲がってリブ状に変形するようになり、変形前の突出高さHの半分に満たない程度まで変形した以降はそれ以上の変形に非常に大きな荷重を必要とし、ストローク自体も減少してしまう。すなわち、圧潰変形の途中で早期に底付き状態が発生して衝撃吸収量が少なくなってしまい、これに伴って好適な衝撃吸収が発現されない課題を内在している。   Further, each cup-like body 60 constituting the buffer body EA1 is a bottomed type that does not have any openings in the top surface portion 68 and the outer peripheral side surface portion 62, and its rigidity is considerably high. Moreover, each bridge 66 that supports the skirt portion 64 of each cup-shaped body 60 from four directions acts like a so-called “support bar” when the cup-shaped body 60 is crushed and deformed. In some cases, open deformation is restricted. For this reason, as illustrated in FIG. 16, the cup-shaped body 60 not only restricts the expansion deformation of the skirt portion 64 but also restricts the reduction deformation of the top surface portion 68, and thus a large load is applied. The outer peripheral side surface portion 62 is bent and deformed into a rib shape, and after deformation to a level that is less than half of the projection height H before deformation, a very large load is required for further deformation, and the stroke itself is also It will decrease. That is, a bottomed state is generated early in the course of crushing deformation, and the amount of shock absorption is reduced. Accordingly, there is a problem that suitable shock absorption is not expressed.

なお特許文献1には、頂面部に相当する上部が完全に開口した開口タイプのカップ状体60も例示されている。このような開口タイプのカップ状体60は、上部が開口しているため該上部の縮小的な変形が極めて簡単に発現されるから、圧潰ストローク量は確保され易い利点がある。しかしながら、圧潰変形が発現され易くなった分だけ、この圧潰変形に際しての衝撃吸収量が少なくなってしまい、やはり好適な衝撃吸収を図り得るとは評価できない。   Patent Document 1 also exemplifies an opening-type cup-like body 60 in which an upper portion corresponding to the top surface portion is completely opened. Such an open-type cup-shaped body 60 has an advantage that the crushing stroke amount can be easily secured because the upper portion is open, and the reduction deformation of the upper portion is expressed very easily. However, since the amount of shock absorption at the time of the crushing deformation is reduced by the amount that the crushing deformation is easily expressed, it cannot be evaluated that the suitable shock absorption can be achieved.

従って本発明は、圧潰変形時の圧潰ストローク量を効率的に確保して衝撃吸収性能を向上させた車両用衝撃吸収部材を提供することを目的とする。   Accordingly, an object of the present invention is to provide a vehicle impact absorbing member that efficiently secures a crush stroke amount at the time of crushing deformation and improves impact absorbing performance.

前記課題を解決し、所期の目的を達成するため、請求項1に記載の発明は、
合成樹脂からなる車両用衝撃吸収部材であって、
相互に所要間隔をおいて配列された円錐台形でカップ状を呈する複数の衝撃吸収突部と、
前記各衝撃吸収突部の裾部分を連結支持する面状連結部と、
前記各衝撃吸収突部の頂面部に設けられ、該衝撃吸収突部が圧潰変形する際に変形する頂面変形容易部と、
前記各衝撃吸収突部の外周側面部に設けられ、該衝撃吸収突部が圧潰変形する際に該外周側面部の変形を許容する側面変形許容部とからなることを要旨とする。
In order to solve the problem and achieve the intended purpose, the invention according to claim 1
A vehicle impact absorbing member made of synthetic resin,
A plurality of shock-absorbing protrusions having a cup shape with a truncated cone shape arranged at a necessary interval from each other;
A planar connecting part for connecting and supporting the hem part of each of the shock absorbing protrusions;
A top surface deformable portion provided on the top surface portion of each of the shock absorbing protrusions, and deformed when the shock absorbing protrusions are crushed and deformed;
The gist of the invention is that it includes a side surface deformation allowing portion that is provided on the outer peripheral side surface portion of each of the shock absorbing protrusion portions and allows deformation of the outer peripheral side surface portion when the shock absorbing protrusion portion undergoes crushing deformation.

従って、請求項1に係る発明によれば、各衝撃吸収突部の間に存在する面状連結部により、全体的な形状保持が図られると共に各衝撃吸収突部の姿勢保持が図られる。そして、各衝撃吸収突部の頂面部に頂面変形容易部を設けると共に外周側面部に側面変形許容部を設けたことにより、当該衝撃吸収突部に外力が加わって圧潰変形する際の圧潰ストローク量を充分に確保することができる。   Therefore, according to the first aspect of the present invention, the overall shape can be maintained and the posture of each shock absorbing protrusion can be maintained by the planar connecting portions existing between the shock absorbing protrusions. Then, by providing the top surface easily deformable portion on the top surface portion of each shock absorbing protrusion and the side surface deformation allowing portion on the outer peripheral side surface portion, a crushing stroke when an external force is applied to the shock absorbing protrusion portion to cause the crush deformation A sufficient amount can be secured.

請求項2に記載の発明は、請求項1に記載の発明において、前記頂面変形容易部は、前記頂面部の外縁に隣接しかつ断続的に開口形成した複数の頂面開口間に位置し、該頂面部の中心から径方向外方に向け放射状に延在する複数の頂面変形リブから構成されることを要旨とする。
従って、請求項2に係る発明によれば、頂面部の縮小的な変形が適切に発現され、圧潰変形突部の圧潰ストローク量が確実に確保できる。
According to a second aspect of the present invention, in the first aspect of the invention, the top surface easily deformable portion is located between a plurality of top surface openings that are adjacent to the outer edge of the top surface portion and formed intermittently. The gist of the invention is that it is composed of a plurality of top surface deformation ribs extending radially outward from the center of the top surface portion.
Therefore, according to the invention which concerns on Claim 2, the reduction | restoration deformation | transformation of a top surface part is expressed appropriately, and the crush stroke amount of a crush deformation protrusion can be ensured reliably.

請求項3に記載の発明は、請求項1または2に記載の発明において、前記側面変形許容部は、衝撃吸収突部の突出方向における前記外周側面部の中間部分または該中間部分より前記頂面部に近接した部分において、該外周側面部の周方向へ所要間隔毎に複数形成された側面開口から構成されることを要旨とする。
従って、請求項3に係る発明によれば、外力により衝撃吸収突部が圧潰的に変形するに際し、外周側面部における上縁部分の変形が好適に発現される。
The invention according to claim 3 is the invention according to claim 1 or 2, wherein the side surface deformation allowing portion is an intermediate portion of the outer peripheral side surface portion in the protruding direction of the shock absorbing protrusion portion or the top surface portion from the intermediate portion. The gist of the present invention is that it is composed of a plurality of side openings formed at a required interval in the circumferential direction of the outer peripheral side surface portion in a portion adjacent to the outer peripheral side portion.
Therefore, according to the invention which concerns on Claim 3, when an impact-absorbing protrusion deform | transforms crushed by external force, the deformation | transformation of the upper edge part in an outer peripheral side part is expressed suitably.

請求項4に記載の発明は、請求項3に記載の発明において、前記各側面開口は、前記各頂面開口の中央を通る中心線に整合する位置に形成されたことを要旨とする。
従って、請求項5に係る発明によれば、外周側面部の上縁部分に形成されるリブ状の縦壁部分の剛性を低下させ、該上縁部分が嵩張ることによる圧潰ストローク量の減少を防止できる。
The gist of the invention of claim 4 is that, in the invention of claim 3, each side opening is formed at a position aligned with a center line passing through the center of each top face opening.
Therefore, according to the invention which concerns on Claim 5, the rigidity of the rib-shaped vertical wall part formed in the upper edge part of an outer peripheral side surface part is reduced, and the reduction | decrease in the amount of crush strokes by this upper edge part becoming bulky is prevented. it can.

請求項5に記載の発明は、請求項1〜4の何れかに記載の発明において、所要厚の発泡樹脂部材に装着して使用に供されることを要旨とする。
従って、請求項5に係る発明によれば、これら発泡樹脂部材と車両用衝撃吸収部材とを組み合わせた場合には、例えばボンネットの裏側等に装着して使用するのに好適である。
The gist of the invention according to claim 5 is that, in the invention according to any one of claims 1 to 4, the foamed resin member having a required thickness is mounted for use.
Therefore, according to the invention which concerns on Claim 5, when these foamed resin members and the impact-absorbing member for vehicles are combined, it is suitable for mounting | wearing and using for example, the back side of a bonnet.

本発明に係る車両用衝撃吸収部材によれば、衝撃吸収突部の姿勢を保持できると共に圧潰ストローク量を効率的に確保することができるため、該衝撃吸収突部の圧潰変形を適切に発現させて衝撃吸収性能の向上を好適に図り得る等の利点がある。   According to the vehicle impact absorbing member of the present invention, since the posture of the impact absorbing projection can be maintained and the amount of crushing stroke can be secured efficiently, the deformation of the impact absorbing projection can be appropriately expressed. Thus, there is an advantage that the impact absorption performance can be suitably improved.

次に、本発明に係る車両用衝撃吸収部材につき、好適な実施例を挙げて、添付図面を参照しながら以下説明する。   Next, the impact absorbing member for a vehicle according to the present invention will be described below with reference to the accompanying drawings by giving a preferred embodiment.

図1は、好適実施例に係る車両用衝撃吸収部材の部分斜視図、図2は、車両用衝撃吸収部材に設けられている衝撃吸収突部の一つを拡大表示した斜視図である。本実施例の車両用衝撃吸収部材EAは、ポリプロピレン(PP)等の合成樹脂等を材質とし、全体的に厚さが略均一で0.5〜3.0mm程度とされている。このような車両用衝撃吸収部材EAは、例えば公知の真空成形または圧空成形等の成形技術に基づき、シート状部材または板状部材をカップ状に成形したものである。なお車両用衝撃吸収部材EAは、前述した成形方法の他に、インジェクション成形やパウダースラッシュ成形技術等を利用して、溶融樹脂または粉末樹脂から一体的に成形することも可能である。   FIG. 1 is a partial perspective view of a vehicle impact absorbing member according to a preferred embodiment, and FIG. 2 is an enlarged perspective view of one of impact absorbing projections provided on the vehicle impact absorbing member. The vehicle impact absorbing member EA of the present embodiment is made of a synthetic resin such as polypropylene (PP) or the like, and has a generally uniform thickness of about 0.5 to 3.0 mm. Such a vehicle impact absorbing member EA is obtained by molding a sheet-shaped member or a plate-shaped member into a cup shape based on a known molding technique such as vacuum forming or pressure forming. In addition to the molding method described above, the vehicle impact absorbing member EA can be integrally molded from molten resin or powder resin using injection molding, powder slush molding technology, or the like.

そして車両用衝撃吸収部材EAは、樹脂材Pの片面側(一方側)へ突出すると共に他面側(他方側)に開口する、換言すると後述する面状連結部18の一方側へ突出する円錐台形でカップ状を呈する複数の衝撃吸収突部10が、相互に所要間隔をおいて配列されている。これら衝撃吸収突部10は、基本的に同一形状・同一寸法でかつ各部位の厚さが略同一であって、例えば外周側面部12における裾部分14の直径D1=40mm、頂面部16の直径D2=25mm、突出高さH=15mm程度とされている。また、周囲に隣接する各々の衝撃吸収突部10との間隔Sは、100mm程度に設定されている。この間隔Sは、例えば車両用衝撃吸収部材EAがボディのボンネットの裏面等に配設して実施に供される場合、歩行者の頭部が該ボンネットに衝突する際のことを考慮して設定されたものである。   The vehicle impact absorbing member EA projects to one side (one side) of the resin material P and opens to the other side (the other side), in other words, a cone projecting to one side of the planar connecting portion 18 described later. A plurality of shock absorbing projections 10 having a trapezoidal cup shape are arranged with a predetermined interval therebetween. These shock absorbing protrusions 10 basically have the same shape and the same dimensions, and the thickness of each part is substantially the same. For example, the diameter D1 of the skirt portion 14 in the outer peripheral side surface portion 12 is 40 mm, and the diameter of the top surface portion 16 D2 = 25 mm and protrusion height H = about 15 mm. Further, the interval S between each shock absorbing protrusion 10 adjacent to the periphery is set to about 100 mm. For example, when the vehicle impact absorbing member EA is disposed on the back surface of the bonnet of the body and is provided for implementation, the interval S is set in consideration of the case where the head of the pedestrian collides with the bonnet. It has been done.

そして、各衝撃吸収突部10の間の部分、すなわち各衝撃吸収突部10の非存在部分は、樹脂材Pにおける非変形部分がそのままの状態で位置しており、これら衝撃吸収突部10を連結すると共に姿勢保持する面状連結部18となっている。すなわち、本実施例の車両用衝撃吸収部材EAは、各衝撃吸収突部10の周囲全体に面状連結部18が存在しており、これら衝撃吸収突部10の裾部分14が該面状連結部18で連結支持されているため、該衝撃吸収突部10の頂面部16に対して部分的に外力が作用したとしても、当該衝撃吸収突部10が単独的に姿勢変位することが規制される構造となっている。また、面状連結部18自体には多少の撓曲的な変形が発現されるため、車両用衝撃吸収部材EAが全体的に若干撓むものの、部分的に折れ曲がる等の局部変形は起こり難くなっており、必要かつ充分な形状保持性が確保されている。   And the part between each impact-absorbing protrusion 10, ie, the non-existing part of each impact-absorbing protrusion 10, is located in the state in which the non-deformation part in the resin material P remains as it is. It is the planar connection part 18 which connects and hold | maintains an attitude | position. That is, in the vehicle impact absorbing member EA of the present embodiment, the planar connecting portions 18 exist around the entire periphery of each impact absorbing protrusion 10, and the skirt portion 14 of these impact absorbing protruding portions 10 is connected to the planar connection. Since the joint 18 is supported by the portion 18, even if an external force is partially applied to the top surface portion 16 of the shock absorbing projection 10, it is restricted that the shock absorbing projection 10 is independently displaced in posture. It has a structure. Moreover, since some bending deformation is expressed in the planar connecting portion 18 itself, the vehicle impact absorbing member EA is slightly bent as a whole, but local deformation such as partial bending is less likely to occur. The necessary and sufficient shape retention is ensured.

そして、各衝撃吸収突部10の頂面部16には、図2および図4等に例示したように、該衝撃吸収突部10が圧潰変形する際に該頂面部16の縮小的な変形を許容する頂面変形容易部40が設けられている。この頂面変形容易部40は、頂面部16の外縁に隣接して断続的に開口形成した複数(実施例では6個)の頂面開口42間に位置する複数(本実施例では6個)の頂面変形リブ43から構成されている。各頂面変形リブ43は、頂面開口42の開口サイズ・形状により長さSおよび幅Wが設定されるもので、頂面部16の中心から径方向外方に向け放射状に延在している。このような頂面変形リブ43は、具体的には長さS=4.0mm程度、幅W=2.5mm程度とされ、衝撃吸収突部10に対して外力が加わった際に夫々が折曲または湾曲することで、外周側面部12の上縁部分12Aが内方へ変形するのを許容し、圧潰変形時の圧潰ストローク量の増大を図るためのものである。   As shown in FIG. 2 and FIG. 4 and the like, the top surface portion 16 of each shock absorbing projection 10 is allowed to be reduced in deformation when the shock absorbing projection 10 is crushed. A top surface deformable portion 40 is provided. The top surface easily deformable portion 40 has a plurality (six in this embodiment) located between a plurality (six in this embodiment) of top surface openings 42 formed intermittently adjacent to the outer edge of the top surface portion 16. The top surface deformation ribs 43 are formed. Each top surface deformation rib 43 has a length S and a width W set by the opening size and shape of the top surface opening 42, and extends radially outward from the center of the top surface portion 16. . Specifically, the top surface deformation rib 43 has a length S of about 4.0 mm and a width W of about 2.5 mm, and each of the top surface deformation ribs 43 is folded when an external force is applied to the shock absorbing projection 10. By bending or curving, the upper edge portion 12A of the outer peripheral side surface portion 12 is allowed to deform inward, and the amount of crushing stroke at the time of crushing deformation is increased.

更に、各衝撃吸収突部10の外周側面部12には、図2および図4等に例示したように、該衝撃吸収突部10が圧潰変形する際に該外周側面部12の変形を許容する側面変形許容部30が設けられている。この側面変形許容部30は、衝撃吸収突部10の突出方向(上下方向)における外周側面部12の略中間部分を通る外周中心線L2上において、該外周側面部12の周方向へ所要間隔毎に形成された複数(本実施例では6個)の側面開口32から構成されている。しかも各側面開口32は、図4に例示したように、円周方向へ延在する各頂面開口42の長手方向の中央を通る開口中心線L1に整合する位置毎に形成されており、例えば直径が2〜8mm程度の円形状を呈している。   Further, the outer peripheral side surface portion 12 of each shock absorbing projection 10 is allowed to deform when the shock absorbing projection 10 is crushed and deformed as illustrated in FIGS. A side surface deformation allowing portion 30 is provided. The side surface deformation allowing portion 30 is arranged at a predetermined interval in the circumferential direction of the outer peripheral side surface portion 12 on the outer peripheral center line L2 passing through a substantially intermediate portion of the outer peripheral side surface portion 12 in the projecting direction (vertical direction) of the shock absorbing protrusion 10. The plurality of (six in the present embodiment) side openings 32 are formed. In addition, as illustrated in FIG. 4, each side surface opening 32 is formed at each position aligned with the opening center line L1 passing through the center in the longitudinal direction of each top surface opening 42 extending in the circumferential direction. It has a circular shape with a diameter of about 2 to 8 mm.

このような側面開口32から構成される側面変形許容部30は、頂面部16に対して上方から外力が加わって衝撃吸収突部10が圧潰的に変形するに際し、外周側面部12の周長差に起因して発生し易い上縁部分12Aの弛みにより形成されるリブ状の縦壁部分46(図6)の剛性を低下させることができ、この上縁部分12Aが嵩張ることによる圧潰変形時の圧潰ストローク量が減少する不都合を防止するためのものである。   The side surface deformation allowing portion 30 composed of the side surface opening 32 has a peripheral length difference of the outer peripheral side surface portion 12 when an external force is applied to the top surface portion 16 from above and the shock absorbing projection portion 10 is crushed. It is possible to reduce the rigidity of the rib-like vertical wall portion 46 (FIG. 6) formed by the loosening of the upper edge portion 12A that is likely to occur due to the above, and at the time of crushing deformation due to the bulkiness of the upper edge portion 12A This is to prevent a disadvantage that the amount of crushing stroke is reduced.

従って本実施例の車両用衝撃吸収部材EAは、各衝撃吸収突部10の頂面部16に、頂面開口42を開口形成して複数の頂面変形リブ43からなる頂面変形容易部40を設けると共に、各衝撃吸収突部10の外周側面部12に、側面開口32からなる側面変形許容部30を設けてある。このため、各衝撃吸収突部10に上方から外力が加わった際には、これら頂面変形容易部40および側面変形許容部30が同時に機能することにより、特許文献1に開示された前述の2タイプのカップ状体60の各々に内在する不都合を適切に解消して、圧潰ストローク量の拡大および衝撃吸収量の増大の両立を実現し、優秀な衝撃吸収性能を発揮することを可能としている。   Accordingly, in the vehicle impact absorbing member EA of the present embodiment, the top surface easily deformable portion 40 composed of a plurality of top surface deforming ribs 43 is formed by forming the top surface opening 42 in the top surface portion 16 of each shock absorbing protrusion 10. In addition, a side surface deformation allowing portion 30 including a side surface opening 32 is provided on the outer peripheral side surface portion 12 of each shock absorbing protrusion 10. For this reason, when an external force is applied to each shock absorbing protrusion 10 from above, the top surface easy-to-deform portion 40 and the side surface deformation allowing portion 30 function at the same time. The inconvenience inherent in each type of cup-shaped body 60 is appropriately eliminated to realize both the expansion of the crushing stroke amount and the increase of the shock absorption amount, and the excellent shock absorption performance can be exhibited.

前述のように構成された車両用衝撃吸収部材EAにおける衝撃吸収突部10は、衝撃力を伴った外力が加わった場合、図5および図6に例示するように、頂面変形容易部40の各頂面変形リブ43が折曲的に変形して頂面部16が下方へ沈み込みながら縮小的に変形する一方、沈み込んだ頂面部16の上方へ外周側面部12の上縁部分12Aが迫り上がるようになる。そして上縁部分12Aは、頂面部16の上方へ迫り上がった際に、各頂面開口42の中間部分に対応した部位に弛みが生じ、この部分が下方へ押し込まれてリブ状の縦壁部分46となり易い傾向にある。しかしながら、本実施例の衝撃吸収突部10では、前述したように、各頂面開口42に整合するように各側面開口32が外周側面部12に形成されているため、弛みにより形成されたリブ状の縦壁部分46の剛性を的確に低下させることができる。換言すると、外周側面部12の上縁部分12Aにおいてリブ状の縦壁部分46が形成され易い部分に整合する位置に各側面開口32を形成してあるため、これによりリブ状の縦壁部分46の剛性が低下するようになる。   The shock absorbing protrusion 10 in the vehicle shock absorbing member EA configured as described above is configured such that when an external force accompanied by an impact force is applied, as illustrated in FIGS. Each top surface deformation rib 43 is bent and deformed while the top surface portion 16 sinks downward, while the top edge portion 12A of the outer peripheral side surface portion 12 approaches the top of the sinking top surface portion 16. It goes up. When the upper edge portion 12A is pushed upward above the top surface portion 16, a portion corresponding to the middle portion of each top surface opening 42 is slackened, and this portion is pushed downward to form a rib-like vertical wall portion. It tends to be 46. However, in the shock absorbing projection 10 of this embodiment, as described above, the side openings 32 are formed in the outer peripheral side face 12 so as to be aligned with the top face openings 42. The rigidity of the vertical wall portion 46 can be accurately reduced. In other words, each side opening 32 is formed in the upper edge portion 12A of the outer peripheral side surface portion 12 at a position matching the portion where the rib-like vertical wall portion 46 is easily formed. The rigidity of the lowers.

従って、本実施例の車両用衝撃吸収部材EAを構成する各衝撃吸収突部10は、外力により押し潰される過程において、頂面部16に迫り上がった外周側面部12の上縁部分12Aに、圧潰ストローク量の減少の原因となるリブ状の縦壁部分46の剛性が低くなるため、図5に図示したように、最大に圧潰変形した際には突出高さH(15mm)に比較的近い圧潰ストローク量が確保される。このため、有効な圧潰ストローク量が確保され、圧潰的に変形している途中で早期に底付き現象が発現することがなくなるので、衝撃吸収量が増大して効率的な衝撃吸収が図られるようになる。   Accordingly, each impact absorbing projection 10 constituting the vehicle impact absorbing member EA of the present embodiment is crushed by the upper edge portion 12A of the outer peripheral side surface portion 12 that is pushed up by the top surface portion 16 in the process of being crushed by an external force. Since the rigidity of the rib-like vertical wall portion 46 that causes a reduction in the stroke amount becomes low, as shown in FIG. 5, the crushing is relatively close to the protrusion height H (15 mm) when the crushing deformation is maximized. Stroke amount is secured. For this reason, an effective crushing stroke amount is ensured, and the bottoming phenomenon does not occur at an early stage during the crushing deformation, so that the amount of shock absorption is increased and efficient shock absorption is achieved. become.

次に、頂面変形容易部40の有無による衝撃吸収性能と、該頂面変形容易部40および側面変形許容部30の両方を設けた場合における衝撃吸収性能に関し、本願発明者が実施した実験結果をもとにして説明する。   Next, the results of experiments conducted by the inventor of the present application regarding the impact absorption performance in the presence or absence of the top surface easily deformable portion 40 and the impact absorption performance when both the top surface easily deformable portion 40 and the side surface deformation allowing portion 30 are provided. Based on the explanation.

(実験1)
先ず実験1として、図7に例示するように、各衝撃吸収突部10の寸法、形成位置、厚さ等を同一とすると共に材質を同一とし、頂面部16に頂面変形容易部40を設けていない車両用衝撃吸収部材(図7(a);試料S1(比較例1))と、頂面部16の全体が完全に開口した開口部44を有した車両用衝撃吸収部材(図7(b);試料S2(比較例2))と、頂面部16に頂面変形容易部40を設けた車両用衝撃吸収部材(図7(c);試料S3)とを準備し、夫々について衝撃吸収性能の実験を行なった。ここで、試料S3における頂面変形容易部40は、前述したように、頂面部16の中心から径方向外方に向け等間隔で放射状に延在する6個の頂面変形リブ43から構成され、各頂面変形リブ43の寸法は、長さS=4.0mm、幅W=2.5mmである。
(Experiment 1)
First, as illustrated in FIG. 7, as illustrated in FIG. 7, the shock absorbing protrusions 10 have the same size, formation position, thickness, and the like, the same material, and the top surface portion 16 is provided with a top surface deformable portion 40. Vehicle shock absorbing member (FIG. 7A; sample S1 (Comparative Example 1)) and a vehicle shock absorbing member (FIG. 7B having an opening 44 in which the entire top surface portion 16 is completely opened). ); Sample S2 (Comparative Example 2)) and a vehicle shock absorbing member (FIG. 7 (c); Sample S3) provided with a top surface deformable portion 40 on the top surface portion 16 are prepared. The experiment was conducted. Here, as described above, the top surface easily deformable portion 40 in the sample S3 is composed of six top surface deforming ribs 43 extending radially from the center of the top surface portion 16 radially outward at equal intervals. The dimensions of the top surface deformation ribs 43 are length S = 4.0 mm and width W = 2.5 mm.

図8は、試料S1〜試料S3の衝撃吸収性能の実験結果を表示したグラフである。比較例1である試料S1は、図8のグラフに2点鎖線で表示したように、各衝撃吸収突部10の突出高さH=15mmに設定してあるにも拘わらず、許容内最大荷重値以下での実質的な圧潰ストローク量は僅か4mm程度であり、この時点で底付き状態となるため以降は荷重が一気に上昇してしまうことが確認できる。これは、特に頂面変形容易部40を設けていないために頂面部16の縮小的な変形が困難であることを意味し、図16に例示した圧潰変形状態と同様に、外周側面部12が折り重なってリブ状となってしまい、早期に底付き状態を招来してしまうからである。   FIG. 8 is a graph displaying the experimental results of the impact absorption performance of Samples S1 to S3. Although the sample S1 which is the comparative example 1 is set to the projection height H = 15 mm of each shock absorbing projection 10 as indicated by a two-dot chain line in the graph of FIG. The substantial crush stroke amount below the value is only about 4 mm, and since it becomes a bottomed state at this point, it can be confirmed that the load increases at a stroke thereafter. This means that since the top surface deformable portion 40 is not provided in particular, it is difficult to reduce the top surface portion 16 in a reduced manner. As in the crushing deformation state illustrated in FIG. It is because it will be folded over and it will become a rib shape and will invite a bottomed state at an early stage.

比較例2である試料S2では、許容内最大荷重値以下での圧潰変形時の圧潰ストローク量が約11.5mm程度であった。すなわち、頂面部が開口部44となった試料S2は、頂面部16が完全な壁となった試料S1と比較すると、圧潰ストローク量が7.5mm程度も増加したことが確認できる。しかしながら、圧潰変形の全般において荷重の立ち上がりが極めて少なく、所謂腰がない状態となって衝撃吸収突部10の圧潰変形が容易に進行する傾向が確認できる。これは、完全に開口した頂面部の縮小的な変形が簡単に発現してしまうからであると推測できる。   In the sample S2 which is the comparative example 2, the crush stroke amount at the time of crushing deformation below the allowable maximum load value was about 11.5 mm. That is, it can be confirmed that the crush stroke amount of the sample S2 in which the top surface portion is the opening 44 is increased by about 7.5 mm as compared with the sample S1 in which the top surface portion 16 is a complete wall. However, it is possible to confirm the tendency of the crushing deformation of the shock absorbing protrusion 10 to easily proceed in a state where there is very little rise in the load in the entire crushing deformation and there is no so-called waist. This can be presumed to be because a contractive deformation of the completely open top surface portion is easily manifested.

これに対して試料S3では、許容内最大荷重値以下での圧潰変形時の圧潰ストローク量が約10.5mm程度であった。すなわち、頂面部16に頂面変形容易部40を設けた試料S3は、頂面部16が完全な壁となった試料S1と比較すると圧潰ストローク量が6.5mm程度も増加し、頂面部が完全に開口した試料S2と比較すると圧潰ストローク量は1mm程度だけ小さくなっていることが確認できる。しかも、圧潰変形の全般において荷重の立ち上がりは試料S2よりかなり良好となっており、斜線表示(面積)で示した衝撃吸収量は、概ね試料S1の2.5倍程度、試料S2の2倍程度となっていることから、衝撃吸収性能が大幅に向上していることが確認できる。   On the other hand, in sample S3, the amount of crushing stroke at the time of crushing deformation below the allowable maximum load value was about 10.5 mm. That is, the sample S3 provided with the top surface easily deformable portion 40 on the top surface portion 16 has a crush stroke amount increased by about 6.5 mm as compared with the sample S1 in which the top surface portion 16 is a complete wall, and the top surface portion is completely It can be confirmed that the crushing stroke amount is reduced by about 1 mm as compared with the sample S2 opened in the area. In addition, the rise of the load in the overall crushing deformation is considerably better than that of the sample S2, and the shock absorption amount indicated by hatching (area) is about 2.5 times that of the sample S1 and about twice that of the sample S2. Therefore, it can be confirmed that the shock absorbing performance is greatly improved.

換言すると、複数の頂面変形リブ43からなる頂面変形容易部40を頂面部16に設けることは、試料S1と比較した場合、衝撃吸収突部10の圧潰ストローク量を大幅に増大させ得ると共に衝撃吸収量も2倍以上に増加させることが可能である。また、試料S2と比較した場合、衝撃吸収突部10の圧潰ストローク量は微減となるものの、衝撃吸収量は2倍程度まで増加させることが可能である。このことから、頂面部16に頂面変形容易部40を設けることは、衝撃吸収突部10の圧潰変形時の圧潰ストローク量の拡大および衝撃吸収量の増大の両立において、極めて効果的であることが確認できた。   In other words, providing the top surface deformable portion 40 including the plurality of top surface deforming ribs 43 on the top surface portion 16 can greatly increase the crush stroke amount of the shock absorbing protrusion 10 when compared with the sample S1. The amount of shock absorption can be increased more than twice. Further, when compared with the sample S2, although the crushing stroke amount of the shock absorbing protrusion 10 is slightly reduced, the shock absorbing amount can be increased up to about twice. Therefore, providing the top surface easily deformable portion 40 on the top surface portion 16 is extremely effective in coexistence of the expansion of the crush stroke amount and the increase of the shock absorption amount at the time of the crush deformation of the shock absorbing protrusion 10. Was confirmed.

(実験2)
次に実験2として、図9に例示するように、実験1の試料S3と同一の頂面変形容易部40を頂面部16に設けることを前提として、更に外周側面部12に側面変形許容部30を設けた2種類の車両用衝撃吸収部材(図9(a);試料S4および図9(b);試料S5)を準備し、これらについて衝撃吸収性能の差異を確認するための実験を行なった。ここで、試料S4における側面変形許容部30は、各頂面変形リブ43の中心を通る中心線に整合する位置毎に形成された側面開口32から構成されており、試料S5における側面変形許容部30は、図4に例示したものと同一であって、各頂面開口42の中央を通る開口中心線L1に整合する位置毎に形成された側面開口32から構成されている。なお、試料S4および試料S5に形成した側面開口32は、何れも直径が5mmの円形状を呈している。
(Experiment 2)
Next, as illustrated in FIG. 9, as illustrated in FIG. 9, on the premise that the top surface deformable portion 40 identical to the sample S <b> 3 of Experiment 1 is provided on the top surface portion 16, the side surface deformation allowing portion 30 is further provided on the outer peripheral side surface portion 12. Two types of shock absorbing members for vehicles (FIG. 9A; sample S4 and FIG. 9B; sample S5) provided with the above were prepared, and an experiment for confirming the difference in shock absorbing performance was conducted. . Here, the side surface deformation allowing portion 30 in the sample S4 is configured by the side surface opening 32 formed at each position aligned with the center line passing through the center of each top surface deformation rib 43, and the side surface deformation allowing portion in the sample S5. 30 is the same as that illustrated in FIG. 4, and includes side openings 32 formed at positions that match the opening center line L <b> 1 passing through the center of each top opening 42. The side opening 32 formed in the sample S4 and the sample S5 has a circular shape with a diameter of 5 mm.

図10は、試料S4および試料S5の衝撃吸収性能の実験結果と、前述した試料S3(側面変形許容部30を設けない)とを表示したグラフである。試料S4は、図10に破線で表示したように、許容内最大荷重値以下での圧潰変形時の圧潰ストローク量が約11.0mm程度であった。すなわち、頂面変形リブ43に整合するよう形成した側面開口32から構成される側面変形許容部30を設けた試料S4は、側面変形許容部30を有さない試料S3と比較すると、圧潰ストローク量が0.5mm程度の増加であって、圧潰ストローク量の増加が確認できる。また、圧潰変形の初期段階における荷重の立ち上がり度合は略同一であり、圧潰変形の中間段階では荷重が若干低くなっているものの、圧潰ストローク量が増加しているため、面積で示される衝撃吸収量の総量は多少増加しており、側面変形許容部30を設けたことによる圧潰ストローク量の拡大および衝撃吸収量の増大の効果が確認できる。   FIG. 10 is a graph displaying the experimental results of the shock absorbing performance of the samples S4 and S5 and the above-described sample S3 (the side deformation allowing portion 30 is not provided). Sample S4 had a crush stroke amount of about 11.0 mm at the time of crushing deformation below the allowable maximum load value, as indicated by a broken line in FIG. That is, the sample S4 provided with the side surface deformation allowance portion 30 constituted by the side surface opening 32 formed so as to be aligned with the top surface deformation rib 43 has a crush stroke amount as compared with the sample S3 that does not have the side surface deformation allowance portion 30. Is an increase of about 0.5 mm, and an increase in the amount of crushing stroke can be confirmed. In addition, the degree of load rise in the initial stage of crushing deformation is substantially the same, and although the load is slightly lower in the middle stage of crushing deformation, the amount of shock absorption indicated by the area is increased because the crushing stroke amount is increased. The total amount is increased somewhat, and it can be confirmed that the crushing stroke amount is increased and the impact absorption amount is increased due to the provision of the side surface deformation allowing portion 30.

一方、頂面開口42の中央に整合するよう形成した側面開口32から構成される側面変形許容部30を設けた試料S5では、許容内最大荷重値以下での圧潰変形時の圧潰ストローク量が略12.0mmであった。すなわち試料S5の圧潰ストローク量は、側面変形許容部30を有さない試料S3と比較して1.5mm程度増加しており、また別態様の側面変形許容部30を有した試料S4と比較しても、1mm程度の増加が確認できた。しかも、圧潰変形の初期段階における荷重の立ち上がり度合は試料S3および試料S4より若干劣るものの、圧潰変形の中間段階では許容内最大荷重以下において荷重が大きく増加しており、更に圧潰ストローク量も増加しているため、面積で示される衝撃吸収量の総量は試料S3および試料S4よりもかなり増加しており、側面変形許容部30を設けたことによる圧潰ストローク量の拡大および衝撃吸収量の増大の効果が充分に確認できる。   On the other hand, in the sample S5 provided with the side surface deformation allowing portion 30 constituted by the side surface opening 32 formed so as to be aligned with the center of the top surface opening 42, the amount of crushing stroke at the time of crushing deformation below the maximum allowable load value is approximately. It was 12.0 mm. That is, the crush stroke amount of the sample S5 is increased by about 1.5 mm compared to the sample S3 that does not have the side surface deformation allowable portion 30, and compared with the sample S4 that has the side surface deformation allowable portion 30 of another mode. However, an increase of about 1 mm was confirmed. Moreover, although the degree of load rise in the initial stage of crushing deformation is slightly inferior to that of sample S3 and sample S4, in the intermediate stage of crushing deformation, the load greatly increases below the maximum allowable load, and the amount of crushing stroke also increases. Therefore, the total amount of shock absorption indicated by the area is considerably larger than that of the sample S3 and the sample S4, and the effects of the expansion of the crush stroke amount and the increase of the shock absorption amount due to the provision of the side surface deformation allowing portion 30 are provided. Can be confirmed sufficiently.

このことから、外周側面部12に側面変形許容部30を設けることは、圧潰ストローク量の拡大および衝撃吸収量の増大に有効であることが確認できた。そして、外周側面部12に側面変形許容部30を設ける場合は、これを構成する側面開口32を頂面開口42の中央に整合するよう形成することが、圧潰ストローク量の拡大および衝撃吸収量の増大の両立において、極めて効果的であることが確認できた。これは、前述したように、外周側面部12における上縁部分12Aにおいてリブ状の縦壁部分46が形成され易い部分に整合するように側面変形許容部30の各側面開口32を設けることが、該縦壁部分46の剛性を低下させるのに効果的であることを証明していると云える。   From this, it has been confirmed that the provision of the side surface deformation allowing portion 30 on the outer peripheral side surface portion 12 is effective for increasing the crush stroke amount and increasing the shock absorption amount. And when providing the side surface deformation | transformation permission part 30 in the outer peripheral side surface part 12, forming the side surface opening 32 which comprises this in alignment with the center of the top surface opening 42 enlarges a crushing stroke amount and shock absorption amount. It was confirmed that it was extremely effective in achieving both increases. As described above, it is possible to provide each side opening 32 of the side deformation allowing portion 30 so as to be aligned with a portion where the rib-like vertical wall portion 46 is easily formed in the upper edge portion 12A of the outer peripheral side surface portion 12. It can be said that it has proved effective in reducing the rigidity of the vertical wall portion 46.

そして、本実施例の車両用衝撃吸収部材EAのように、複数の頂面変形リブ43からなる頂面変形容易部40を頂面部16に設けると共に、複数の側面開口32からなる側面変形許容部30を外周側面部12に設けることが、前述した試料S1および試料S2、すなわち特許文献1に開示された従来の緩衝体EA1と比較して、圧潰ストローク量の大幅な拡大および衝撃吸収量の大幅な増大の両立を図ることが可能であることが確認できた。   And like the vehicle impact absorbing member EA of the present embodiment, the top surface deformable portion 40 composed of a plurality of top surface deformation ribs 43 is provided on the top surface portion 16 and the side surface deformation allowing portion composed of a plurality of side surface openings 32. 30 is provided on the outer peripheral side surface portion 12, compared with the sample S1 and sample S2 described above, that is, the conventional shock absorber EA1 disclosed in Patent Document 1, the crushing stroke amount is greatly increased and the shock absorption amount is greatly increased. It has been confirmed that it is possible to achieve both increases.

前述のように構成された本実施例の車両用衝撃吸収部材EAは、各衝撃吸収突部10の頂面部16をボディの鋼板裏側に指向させた状態で、該ボディの内側に取り付けて単独で実施に供される。そして、ボディに対して外方から衝撃的な外力が加わり、これにより該ボディが内側へ陥凹的に変形した際には、前述した衝撃吸収突部が圧潰変形するようになり、この際に衝撃が吸収されるようになる。   The vehicle impact absorbing member EA of the present embodiment configured as described above is attached to the inside of the body in a state where the top surface portion 16 of each impact absorbing projection 10 is directed to the back side of the steel plate of the body. Provided for implementation. When a shocking external force is applied to the body from the outside, and the body is deformed inwardly, the above-described shock absorbing protrusion is crushed and deformed. Shock is absorbed.

また本実施例の車両用衝撃吸収部材EAは、図12(a)に例示するように、所要厚の発泡樹脂部材50の片面に装着して使用に供することも可能である。この際、図12(b)に例示するように、各衝撃吸収突部10が突出した側を発泡樹脂部材50に指向するように装着した場合には、これら衝撃吸収突部10が発泡樹脂部材50の圧縮変形に伴って突入するようになるため、両部材EA,50を組み合わせても厚さの増加は殆どない。ここで前述した発泡樹脂部材50は、吸音機能を発揮する吸音部材として実施に供されるものであるから、これら発泡樹脂部材50と車両用衝撃吸収部材EAを組み合わせた場合には、例えばボンネットの裏側等に装着して使用するのに好適である。なお、車両用衝撃吸収部材EAと発泡樹脂部材50との組み合わせは、図12(a)とは反対、すなわち各衝撃吸収突部10が突出しない側を発泡樹脂部材50に指向するように装着してもよい。   Further, as illustrated in FIG. 12A, the vehicle impact absorbing member EA of the present embodiment can be used by being mounted on one side of a foamed resin member 50 having a required thickness. At this time, as illustrated in FIG. 12B, when the shock absorbing protrusions 10 are mounted so that the protruding side of each shock absorbing protrusion 10 faces the foamed resin member 50, the shock absorbing protrusions 10 are formed of the foamed resin member. Since it enters with the compression deformation of 50, even if both members EA, 50 are combined, there is almost no increase in thickness. Since the foamed resin member 50 described above is used as a sound absorbing member that exhibits a sound absorbing function, when the foamed resin member 50 and the vehicle impact absorbing member EA are combined, for example, a hood It is suitable for use on the back side. Note that the combination of the vehicle impact absorbing member EA and the foamed resin member 50 is opposite to that shown in FIG. 12A, that is, the side where each impact absorbing projection 10 does not project is directed to the foamed resin member 50. May be.

また、衝撃吸収突部10の頂面部16に複数の頂面開口42を設けてあると共に、外周側面部12に複数の側面開口32を設けてあるため、吸音機能を具有する発泡樹脂部材50がこれら頂面開口42および側面開口32に臨むようになるから、エンジン側で発生した音がこれら頂面開口42および側面開口32に臨んだ該発泡樹脂部材50で吸収され易くするという効果も有する。   In addition, since the top surface portion 16 of the shock absorbing protrusion 10 is provided with a plurality of top surface openings 42 and the outer peripheral side surface portion 12 is provided with a plurality of side surface openings 32, the foamed resin member 50 having a sound absorbing function is provided. Since the top surface opening 42 and the side surface opening 32 are faced, the sound generated on the engine side is easily absorbed by the foamed resin member 50 facing the top surface opening 42 and the side surface opening 32.

なお、側面変形許容部30の各側面開口32は、前述したように外周側面部12の中間部分に形成するものにだけ限定されるものではなく、例えば図11(a)に例示するように、外周側面部12の中間部分(外周中心線L2)より上縁部分12A側、すなわち頂面部16に近接した位置に形成するようにしてもよい。また、側面変形許容部30の各側面開口32は、各頂面開口42の中央を通る開口中心線L1に整合する位置に形成すればよく、より好ましくは、各頂面開口42の中央を通る開口中心線L1に整合する位置毎に形成するとよい。なお、図11(b)に例示するように、この開口中心線L1以外の部分に更に増設するようにしてもよい。更に、各側面開口32の形状は、前述した円形状に限定されるものではなく、例えば図11(c)に例示したように、スリット状の長孔形状としてもよい。   In addition, each side surface opening 32 of the side surface deformation | transformation permission part 30 is not limited only to what is formed in the intermediate part of the outer peripheral side surface part 12 as mentioned above, For example, as illustrated to Fig.11 (a), You may make it form in the upper edge part 12A side from the intermediate part (outer periphery centerline L2) of the outer peripheral side part 12, ie, the position close | similar to the top surface part 16. Moreover, each side surface opening 32 of the side surface deformation | transformation permission part 30 should just be formed in the position which aligns with the opening centerline L1 passing through the center of each top surface opening 42, More preferably, it passes the center of each top surface opening 42. It is good to form for every position aligned with the opening center line L1. In addition, as illustrated in FIG. 11B, the number may be further increased in a portion other than the opening center line L1. Further, the shape of each side opening 32 is not limited to the circular shape described above, and may be a slit-like long hole shape as exemplified in FIG.

また、頂面変形容易部40の形態は、前述した実施例のものに限定されるものではなく、頂面開口42の形状、個数等を変更することで、頂面変形リブ43の形状、サイズ、個数等を変更することが可能である。従って、これに伴い、側面変形許容部40を構成する側面開口32の形成個数は、前述した実施例の6個に限定されるものではなく、形成された頂面開口42の個数に応じて適宜変更される。   The form of the top surface easily deformable portion 40 is not limited to that of the above-described embodiment, and the shape and size of the top surface deforming rib 43 can be changed by changing the shape and number of the top surface openings 42. The number can be changed. Accordingly, the number of side openings 32 constituting the side deformation allowing portion 40 is not limited to six in the above-described embodiment, and is appropriately determined according to the number of top face openings 42 formed. Be changed.

そして、前述した実施例の車両用衝撃吸収部材EAでは、各衝撃吸収突部10の全てに、頂面変形容易部40を設けた場合を例示した。しかしながら、車両用衝撃吸収部材EAを配設するボディの箇所に応じて、HIC値を満足する許容内最大荷重値が異なるため、例えば一部の衝撃吸収突部10だけに頂面変形容易部40および側面変形許容部30を設け、頂面変形容易部40および側面変形許容部30を設けた衝撃吸収突部10と、これら頂面変形容易部40および側面変形許容部30を設けない衝撃吸収突部10とを混在させることで、部位ごとに衝撃吸収性能が異なるようにしてもよい。   In the vehicle impact absorbing member EA of the above-described embodiment, the case where the top surface easily deformable portions 40 are provided in all the impact absorbing projections 10 is illustrated. However, since the allowable maximum load value that satisfies the HIC value differs depending on the location of the body where the vehicle impact absorbing member EA is disposed, for example, the top surface easily deformable portion 40 is included only in some of the impact absorbing projections 10. And the shock absorbing protrusion 10 provided with the top surface deformable portion 40 and the side surface deformable portion 30, and the shock absorbing protrusion without the top surface deformable portion 40 and the side surface deformable portion 30. The impact absorbing performance may be different for each part by mixing the part 10.

また、前述した本実施例の車両用衝撃吸収部材EAは、所要厚のシート状の樹脂材Pから真空成形または圧空成形したものであるため、基本的には各衝撃吸収突部10および面状連結部18が略同一の厚さとなっていた。しかしながら、前述したインジェクション成形またはパウダースラッシュ成形等により製作される車両用衝撃吸収部材EAの場合には、(1)各衝撃吸収突部10および面状連結部18の厚さを異なるよう設定する、(2)各衝撃吸収突部10毎に厚さを異なるよう設定する、(3)各衝撃吸収突部10において部位(例えば外周側面部12と頂面部16)毎に厚さを変化させる、等が可能である。   Further, since the above-described vehicle impact absorbing member EA of the present embodiment is formed by vacuum forming or pressure forming from a sheet-like resin material P having a required thickness, basically, each of the impact absorbing protrusions 10 and the planar shape are formed. The connecting portion 18 has substantially the same thickness. However, in the case of the vehicle impact absorbing member EA manufactured by the above-described injection molding or powder slush molding or the like, (1) the thickness of each impact absorbing projection 10 and the planar connecting portion 18 is set to be different. (2) Each shock absorbing protrusion 10 is set to have a different thickness. (3) The thickness of each shock absorbing protrusion 10 is changed for each part (for example, the outer peripheral side surface portion 12 and the top surface portion 16). Is possible.

本発明に係る車両用衝撃吸収部材は、合成樹脂から形成されたものであり、車両のボディにおけるボンネットやフェンダーの裏側に配設されて、該ボンネット等に衝突した歩行者の傷害を軽減するようにした車両用衝撃吸収部材として好適に実施可能である。   The impact absorbing member for a vehicle according to the present invention is formed of a synthetic resin, and is disposed on the back side of a bonnet or a fender in a vehicle body so as to reduce the injury of a pedestrian who collides with the bonnet or the like. The present invention can be suitably implemented as a vehicle shock absorbing member.

本発明の好適実施例に係る車両用衝撃吸収部材の部分斜視図。1 is a partial perspective view of a vehicle impact absorbing member according to a preferred embodiment of the present invention. 衝撃吸収突部を拡大表示した斜視図。The perspective view which expanded and displayed the shock-absorbing protrusion. 図4のIII−III線断面図。III-III sectional view taken on the line of FIG. 衝撃吸収突部の平面図であって、圧潰変形する前を示している。It is a top view of an impact-absorbing protrusion, Comprising: The state before crushing deformation is shown. 図6のV−V線断面図。VV sectional view taken on the line of FIG. 衝撃吸収突部の平面図であって、完全に圧潰変形した状態を示している。It is a top view of an impact-absorbing protrusion, Comprising: The state which carried out the crush deformation completely is shown. (a)は、比較例1である試料S1の衝撃吸収突部を例示した部分斜視図、(b)は、比較例2である試料S2の衝撃吸収突部を例示した部分斜視図、(c)は、試料S3の衝撃吸収突部を例示した部分斜視図。(a) is a partial perspective view illustrating the shock absorbing protrusion of the sample S1 as Comparative Example 1, (b) is a partial perspective view illustrating the shock absorbing protrusion of the Sample S2 as Comparative Example 2, (c) ) Is a partial perspective view illustrating the shock absorbing protrusion of the sample S3. 試料S1〜試料S3の衝撃吸収性能の実験結果を表示したグラフ。The graph which displayed the experimental result of the shock absorption performance of sample S1-sample S3. (a)は、試料S4の衝撃吸収突部を例示した部分斜視図、(b)は、試料S5の衝撃吸収突部を例示した部分斜視図。(a) is the fragmentary perspective view which illustrated the shock absorption projection of sample S4, (b) is the partial perspective view which illustrated the shock absorption projection of sample S5. 試料S4、試料S5および試料S3の衝撃吸収性能の実験結果を表示したグラフ。The graph which displayed the experimental result of the shock absorption performance of sample S4, sample S5, and sample S3. 側面変形許容部の変更例を示した衝撃吸収突部の部分平面図。The partial top view of the impact-absorbing protrusion which showed the example of a change of a side surface deformation | transformation permission part. (a)は、本実施例の車両用衝撃吸収部材を発泡樹脂部材に装着して使用する場合を例示した説明図、(b)は、両部材の断面図。(a) is explanatory drawing which illustrated the case where the impact-absorbing member for vehicles of a present Example is mounted | worn with and used for a foamed resin member, (b) is sectional drawing of both members. 従来の車両用衝撃吸収部材である緩衝体の部分斜視図。The fragmentary perspective view of the buffer which is the conventional impact-absorbing member for vehicles. 図13のZ−Z線断面図。FIG. 14 is a sectional view taken along line ZZ in FIG. 13. カップ状体に部分的な外力が加わった場合に、該カップ状体が姿勢変位してしまう不都合を示した説明図。Explanatory drawing which showed the problem which this cup-shaped body will carry out attitude | position displacement, when a partial external force is added to a cup-shaped body. カップ状体が圧潰変形するに際し、外周側面部が折り重なることで圧潰ストローク量が減少する不都合を示した説明図。Explanatory drawing which showed the inconvenience which the amount of crushing strokes reduces by an outer peripheral side part folding up, when a cup-shaped body carries out crush deformation.

符号の説明Explanation of symbols

10 衝撃吸収突部,12 外周側面部,16 頂面部,18 面状連結部,
30 側面変形許容部,32 側面開口,40 頂面変形容易部,42 頂面開口,
43 頂面変形リブ,50 発泡樹脂部材
10 shock absorbing protrusions, 12 outer peripheral side parts, 16 top surface parts, 18 planar connection parts,
30 side deformation allowable part, 32 side opening, 40 top surface easy deformation part, 42 top surface opening,
43 Top surface deformation rib, 50 Foamed resin member

Claims (5)

合成樹脂からなる車両用衝撃吸収部材であって、
相互に所要間隔をおいて配列された円錐台形でカップ状を呈する複数の衝撃吸収突部(10)と、
前記各衝撃吸収突部(10)の裾部分を連結支持する面状連結部(18)と、
前記各衝撃吸収突部(10)の頂面部(16)に設けられ、該衝撃吸収突部(10)が圧潰変形する際に変形する頂面変形容易部(40)と、
前記各衝撃吸収突部(10)の外周側面部(12)に設けられ、該衝撃吸収突部(10)が圧潰変形する際に該外周側面部(12)の変形を許容する側面変形許容部(30)とからなる
ことを特徴とする車両用衝撃吸収部材。
A vehicle impact absorbing member made of synthetic resin,
A plurality of shock-absorbing protrusions (10) having a truncated cone shape arranged in a mutually spaced manner and having a cup shape;
A planar connecting portion (18) for connecting and supporting the skirt portion of each of the shock absorbing protrusions (10);
Provided on the top surface portion (16) of each of the shock absorbing protrusions (10), a top surface easily deformable portion (40) that deforms when the shock absorbing protrusion (10) undergoes crushing deformation, and
Side deformation allowing portion provided on the outer peripheral side surface portion (12) of each of the shock absorbing protrusion portions (10) and allowing deformation of the outer peripheral side surface portion (12) when the shock absorbing protrusion portion (10) undergoes crush deformation. (30) A vehicle impact absorbing member, comprising:
前記頂面変形容易部(40)は、前記頂面部(16)の外縁に隣接しかつ断続的に開口形成した複数の頂面開口(42)間に位置し、該頂面部(16)の中心から径方向外方に向け放射状に延在する複数の頂面変形リブ(43)から構成される請求項1記載の車両用衝撃吸収部材。   The top surface easily deformable portion (40) is located between a plurality of top surface openings (42) adjacent to the outer edge of the top surface portion (16) and formed intermittently, and the center of the top surface portion (16). The shock absorbing member for a vehicle according to claim 1, comprising a plurality of top surface deforming ribs (43) extending radially outward from a radial direction. 前記側面変形許容部(30)は、衝撃吸収突部(10)の突出方向における前記外周側面部(12)の中間部分または該中間部分より前記頂面部(16)に近接した部分において、該外周側面部(12)の周方向へ所要間隔毎に複数形成された側面開口(32)から構成される請求項1または2記載の車両用衝撃吸収部材。   The side surface deformation allowing portion (30) is an outer peripheral side portion of the outer peripheral side surface portion (12) in the protruding direction of the shock absorbing protrusion (10) or a portion closer to the top surface portion (16) than the intermediate portion. The impact absorbing member for a vehicle according to claim 1 or 2, comprising a plurality of side openings (32) formed at required intervals in the circumferential direction of the side surface (12). 前記各側面開口(32)は、前記各頂面開口(42)の中央を通る中心線に整合する位置に形成された請求項3記載の車両用衝撃吸収部材。   4. The vehicle impact absorbing member according to claim 3, wherein each side opening (32) is formed at a position aligned with a center line passing through a center of each top opening (42). 所要厚の発泡樹脂部材(50)に装着して使用に供される請求項1〜4の何れかに記載の車両用衝撃吸収部材。
The impact absorbing member for a vehicle according to any one of claims 1 to 4, wherein the impact absorbing member for a vehicle according to any one of claims 1 to 4 is used by being mounted on a foamed resin member (50) having a required thickness.
JP2006009138A 2006-01-17 2006-01-17 Shock absorbing member for vehicle Expired - Fee Related JP4880308B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015054679A (en) * 2013-09-13 2015-03-23 本田技研工業株式会社 Front vehicle body of vehicle

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JPS6173472A (en) * 1984-09-19 1986-04-15 Canon Inc Optical picture reader
JP2003054449A (en) * 2001-06-05 2003-02-26 Toyota Motor Corp Car body panel
JP2003327075A (en) * 2002-05-09 2003-11-19 Fuji Heavy Ind Ltd Vehicle body structure
JP2005145383A (en) * 2003-11-19 2005-06-09 Inoac Corp Vehicular interior trim member

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JPS6173472A (en) * 1984-09-19 1986-04-15 Canon Inc Optical picture reader
JP2003054449A (en) * 2001-06-05 2003-02-26 Toyota Motor Corp Car body panel
JP2003327075A (en) * 2002-05-09 2003-11-19 Fuji Heavy Ind Ltd Vehicle body structure
JP2005145383A (en) * 2003-11-19 2005-06-09 Inoac Corp Vehicular interior trim member

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015054679A (en) * 2013-09-13 2015-03-23 本田技研工業株式会社 Front vehicle body of vehicle

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