JP2007183225A - Light radiation device, surface shape inspection system, and surface shape inspection method - Google Patents

Light radiation device, surface shape inspection system, and surface shape inspection method Download PDF

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JP2007183225A
JP2007183225A JP2006003022A JP2006003022A JP2007183225A JP 2007183225 A JP2007183225 A JP 2007183225A JP 2006003022 A JP2006003022 A JP 2006003022A JP 2006003022 A JP2006003022 A JP 2006003022A JP 2007183225 A JP2007183225 A JP 2007183225A
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inspected
inspection
shape
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image
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Shuji Takagishi
修治 高岸
Toru Nagashima
徹 長嶋
Hisaaki Hosoi
久晃 細居
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Toyota Motor Corp
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Toyota Motor Corp
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
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    • G01N21/8806Specially adapted optical and illumination features

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a technology capable of detecting all curved shapes of an inspected surface by one inspection by reflecting a mirror image of an image object at an arbitrary position on the inspected surface caught by a light receiving means, in the surface shape inspection using a complicated curved surfaces such as a concave curved surface or convex curved surface such as a vehicle body surface as the inspected surface. <P>SOLUTION: A light beam is radiated to the inspected surface F from the image object 21 having a plurality of substantially linear light beam radiation sections 21a, 21a, etc arranged in substantially parallel so as to form a circular arc surrounding an inspection surface radially about the inspected surface F as a substantially center, thereby forming a bright section and dark section on the inspected surface F. The shape of the inspected surface F is specified based on the appearing manner, the shape or the like of the bright section and dark section on the inspected surface F, and the goodness/badness of the quality is determined. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、車両ボディの表面等、凹曲面や凸曲面が含まれる被検査面の品質を検査するための技術に関する。   The present invention relates to a technique for inspecting the quality of an inspected surface including a concave curved surface or a convex curved surface, such as a surface of a vehicle body.

従来、車両ボディ等の表面の品質を検査するに当たって、被検査面に照明を照射することにより該被検査面に表れる陰影を、検査員が視覚や触覚等の官能に基づいて観察し、面品質の良否判定を行う手法が採用されていた。
しかし、被検査面に表れる陰影では、該被検査面から光源までの距離や被検査面の光沢や色により明るさに差異が生じて誤判定が生じたり、官能検査では検査官の疲労度などのコンディションや個々の検査官により判定基準にばらつきが生じたりするという、課題があった。
Conventionally, when inspecting the quality of the surface of a vehicle body, etc., the inspector observes the shadow appearing on the surface to be inspected by illuminating the surface to be inspected based on the sensuality such as visual sense and tactile sense. A method for determining whether the product is good or bad has been adopted.
However, in the shadows that appear on the surface to be inspected, there is a difference in brightness due to the distance from the surface to be inspected to the light source and the gloss and color of the surface to be inspected. There was a problem that the judgment criteria varied depending on the conditions and individual inspectors.

そこで、車両ボディが滑らかな反射率の高い面であり鏡面の性質を持つことを利用して、特許文献1では、被検査面に複数の明るい線(以下、『ハイライト線』と記載する)を映して、このハイライト線の歪みやうねり等を検出することによって、被検査面の品質を検査する技術が提案されている。
この技術は、長尺スリット光線を被検査面に照射する光源を複数略平行に並設した装置と、被検査面に映ったハイライト線を撮像する装置と、撮像された画像を分析する装置とを備えて、被検査面の品質の良否を判定するものである。
Therefore, by utilizing the fact that the vehicle body is a smooth and highly reflective surface and has a mirror surface property, in Patent Document 1, a plurality of bright lines (hereinafter referred to as “highlight lines”) are formed on the surface to be inspected. A technique for inspecting the quality of the surface to be inspected by detecting distortion and waviness of the highlight line is proposed.
This technology includes a device in which a plurality of light sources that irradiate a surface to be inspected with a long slit beam are arranged in parallel, a device that captures a highlight line reflected on the surface to be inspected, and a device that analyzes the captured image The quality of the surface to be inspected is determined.

しかし、特許文献1に記載の技術では、被検査面に映り前記ハイライト線を形成する物体が或限られた範囲において略同一平面上に配置されている。
例えば、図12に示すように、或限られた範囲において略同一平面上に配置された光源61・61・・・を、凸曲面や凹曲面等の曲面が含まれる被検査面Fに映し、これを受光手段62にて受光して検査を行う場合に、図13に示すように、受光手段から見た被検査面に表れるハイライト線の間隔に大小が生じたり、ハイライト線が映らない部位が生じたりする。
However, in the technique described in Patent Document 1, objects that form the highlight line on the surface to be inspected are arranged on substantially the same plane within a limited range.
For example, as shown in FIG. 12, the light sources 61, 61,... Arranged on substantially the same plane in a limited range are projected on the inspection surface F including curved surfaces such as convex curved surfaces and concave curved surfaces, When this is received by the light receiving means 62 and inspected, as shown in FIG. 13, the size of the highlight line appearing on the surface to be inspected as seen from the light receiving means is large or no highlight line is reflected. A part may occur.

被検査面Fに含まれる凸曲面は、凸面鏡の性質を有するため、得られる像は全て正立虚像となり、また、拡大鏡に似た性質を有するため、幅が太く間隔の大きいハイライト線が見える。
一方、凹曲面は凹面鏡の性質を有するため、焦点よりも外側にある物体は倒立実像となり、内側にある物体は正立虚像となり、また、広角鏡に似た性質を有するため、幅が細く間隔の狭いハイライト線が見える。
Since the convex curved surface included in the surface F to be inspected has the property of a convex mirror, all the images obtained are erect virtual images, and since it has properties similar to a magnifying glass, highlight lines with a wide width and a large interval are formed. appear.
On the other hand, because the concave curved surface has the properties of a concave mirror, an object outside the focal point becomes an inverted real image, an inner object becomes an erect virtual image, and it has properties similar to a wide-angle mirror, so the width is narrow and spaced. Narrow highlight line is visible.

上述のように被検査面Fに、平面鏡とは性質の異なる球面鏡となる部分が含まれる場合には、受光手段が捉えることができない範囲に光源の像が結ばれて、受光手段が捉えた被検査面にハイライト線が映らない部位が生じることがある。   As described above, when the surface to be inspected F includes a spherical mirror having a different property from that of the plane mirror, an image of the light source is formed in a range that cannot be captured by the light receiving means, and the object captured by the light receiving means is captured. There may be a portion where the highlight line is not reflected on the inspection surface.

このような場合には、被検査面の検査領域ごとに該被検査面に像を形成する物体や受光手段を移動させながら検査を行う必要が生じ、この結果、品質不良の見落としが発生したり、検出不良が発生したりすることが危惧される。
特開平6−194148号公報
In such a case, it is necessary to perform an inspection while moving an object or a light receiving unit that forms an image on the inspection surface for each inspection region of the inspection surface, and as a result, an oversight of a quality defect may occur. There is a concern that a detection failure may occur.
JP-A-6-194148

そこで、本発明は、車両ボディ表面などの凹曲面又は凸曲面等の複雑な曲面を被検査面とする面形状検査において、受光手段が捉えた被検査面の任意の位置において像対象物の鏡像が映るようにして、一度の検査で被検査面の曲面形状を特定することのできる技術を提案する。   Therefore, the present invention provides a mirror image of an image object at an arbitrary position of a surface to be inspected captured by a light receiving means in a surface shape inspection in which a surface to be inspected is a concave curved surface such as a vehicle body surface or a complex curved surface such as a convex curved surface. We propose a technique that can identify the curved surface shape of the surface to be inspected in one inspection.

本発明の解決しようとする課題は以上の如くであり、次にこの課題を解決するための手段を説明する。   The problem to be solved by the present invention is as described above. Next, means for solving the problem will be described.

即ち、請求項1においては、像対象物より被検査面に光線束を照射して該被検査面に明部と暗部とを形成するための光照射装置において、前記像対象物が、単数又は複数の規則性を有する形状の光線照射部を有し、前記被検査面を包囲するように形成されているものである。   That is, according to claim 1, in the light irradiation apparatus for irradiating the surface to be inspected with a light beam from the image object to form a bright portion and a dark portion on the surface to be inspected, the image object is a single or It has a light beam irradiation part having a plurality of regular shapes, and is formed so as to surround the surface to be inspected.

請求項2においては、前記像対象物が有する光線照射部は、略直線状であって、被検査面を略中心として放射状に、且つ、被検査面を包囲する円弧を成すように、複数が略平行に配列されているものである。   According to a second aspect of the present invention, a plurality of light irradiation sections included in the image object are substantially linear, and are formed radially with the surface to be inspected as a center and forming an arc surrounding the surface to be inspected. They are arranged substantially in parallel.

請求項3においては、前記光線照射部は発光体にて構成され、前記像対象物は、前記被検査面を包囲するように形成された板体と、該板体に固定された前記光線照射部とで構成されるものである。   In Claim 3, the said light irradiation part is comprised by the light-emitting body, and the said image target object is the plate body formed so that the said to-be-inspected surface may be surrounded, and the said light beam irradiation fixed to this plate body Part.

請求項4においては、前記請求項1〜3のいずれか一項に記載の光照射装置と、被検査面を撮像する撮像装置と、前記撮像装置にて撮像された被検査面の像を画像化する画像処理装置と、前記画像処理装置にて画像化された被検査面に表れる明部及び暗部に基づいて、該被検査面の品質の良否を判定する判定装置とを、備える面形状検査システムである。   In Claim 4, the light irradiation apparatus as described in any one of Claims 1-3, the imaging device which images a to-be-inspected surface, and the image of the to-be-inspected surface imaged by the said imaging device is imaged Surface shape inspection comprising: an image processing device to be converted; and a determination device that determines the quality of the surface to be inspected based on bright and dark portions that appear on the surface to be inspected imaged by the image processing device System.

請求項5においては、前記判定装置は、画像化された被検査面に表れる明部及び暗部と、予め設定された基準被検査面の理想的な形状を表す明部及び暗部とを、比較することにより、該画像化された被検査面の品質の良否を判定するものである。   According to a fifth aspect of the present invention, the determination device compares a bright part and a dark part appearing on the imaged surface to be inspected with a bright part and a dark part representing an ideal shape of a preset reference inspected surface. Thus, the quality of the imaged surface to be inspected is judged.

請求項6においては、単数又は複数の規則性を有する形状の光線照射部を有し、前記被検査面を包囲するように形成されて成る像対象物より、被検査面に光線束を照射し、前記被検査面に表れる明部及び暗部に基づいて該被検査面の形状を検査する面形状検査方法である。   According to a sixth aspect of the present invention, a light beam is irradiated on a surface to be inspected from an image object having a light irradiation portion having a shape having one or a plurality of regularities and formed so as to surround the surface to be inspected. The surface shape inspection method inspects the shape of the surface to be inspected based on the bright part and the dark part appearing on the surface to be inspected.

請求項7においては、前記像対象物が有する光線照射部は、略直線状であって、被検査面を略中心として放射状に、且つ、被検査面を包囲する円弧を成すように、複数が略平行に配列されているものである。   According to a seventh aspect of the present invention, a plurality of light irradiation units included in the image object are substantially linear, are radially formed with the surface to be inspected substantially in the center, and form an arc surrounding the surface to be inspected. They are arranged substantially in parallel.

請求項8においては、前記光線照射部は発光体にて構成され、前記像対象物は、前記被検査面を包囲するように形成された板体と、該板体に固定された前記光線照射部とで構成されるものである。   In Claim 8, the said light irradiation part is comprised by the light-emitting body, and the said image target object is the plate body formed so that the said to-be-inspected surface might be surrounded, and the said light beam irradiation fixed to this plate body Part.

請求項9においては、前記像対象物が映った被検査面を撮像し、撮像された被検査面に表れる明部及び暗部を画像化し、画像化された被検査面に表れる明部及び暗部と、予め設定された基準被検査面の理想的な形状を表す明部及び暗部とを、比較することにより、該画像化された被検査面の品質の良否を判定するものである。   In Claim 9, the to-be-inspected surface where the said image target object was imaged is imaged, the bright part and the dark part which appear on the imaged to-be-inspected surface are imaged, The bright part and the dark part which appear on the imaged to-be-inspected surface, The quality of the imaged surface to be inspected is determined by comparing a bright portion and a dark portion representing an ideal shape of the preset reference surface to be inspected.

本発明の効果として、以下に示すような効果を奏する。   As effects of the present invention, the following effects can be obtained.

受光手段にて捉える被検査面の任意の位置に像対象物が映るため、被検査面の任意の位置において明部と暗部とを確認することができる。よって、被検査面の測定領域ごとに受光手段や像対象物を移動させる必要が無くなる。   Since the image object is reflected at an arbitrary position on the inspection surface captured by the light receiving means, it is possible to confirm a bright portion and a dark portion at an arbitrary position on the inspection surface. Therefore, it is not necessary to move the light receiving means and the image object for each measurement region of the surface to be inspected.

次に、発明の実施の形態を説明する。
図1は本発明の実施例に係る面形状検査システムの最小限構成図、図2は像対象物と被検査面と受光手段との関係の一例を説明する図、図3は像対象物と被検査面と受光手段との関係の一例を説明する図、図4は被検査面に表れるハイライト線を示す図である。
なお、図12は従来の像対象物と被検査面と受光手段との関係を説明する図、図13は従来の手段にて被検査面に表れるハイライト線を示す図である。
Next, embodiments of the invention will be described.
FIG. 1 is a minimum configuration diagram of a surface shape inspection system according to an embodiment of the present invention, FIG. 2 is a diagram for explaining an example of the relationship between an image object, a surface to be inspected, and light receiving means, and FIG. FIG. 4 is a diagram for explaining an example of the relationship between the surface to be inspected and the light receiving means, and FIG. 4 is a diagram showing highlight lines appearing on the surface to be inspected.
FIG. 12 is a diagram for explaining the relationship among the conventional image object, the surface to be inspected, and the light receiving means, and FIG. 13 is a diagram showing highlight lines appearing on the surface to be inspected by the conventional means.

本発明の実施例に係る面形状検査システムは、車輌ボディ表面等の滑らかで反射率の高い面の形状を検査するためのものである。
図1に示すように、面形状検査システム10には、被検査面Fに映る物体(以下、『像対象物21』と記載する)と、該被検査面Fに映る像対象物21の像を捉える受光手段31とが備えられる。
The surface shape inspection system according to the embodiment of the present invention is for inspecting the shape of a smooth and highly reflective surface such as a vehicle body surface.
As shown in FIG. 1, the surface shape inspection system 10 includes an object reflected on the inspection surface F (hereinafter referred to as “image object 21”) and an image of the image object 21 reflected on the inspection surface F. And a light receiving means 31 for capturing the light.

被検査面Fは、滑らかで反射率の高い面であり鏡面としての性質を有するため、像対象物21から出た光線束は被検査面Fにて反射し、受光手段31は、この反射した光を受光することによって、被検査面Fに映る像対象物21の像を捉える。   Since the surface F to be inspected is a smooth and highly reflective surface and has a mirror surface property, the light beam emitted from the image object 21 is reflected by the surface F to be inspected, and the light receiving means 31 reflects this light. By receiving light, an image of the image object 21 reflected on the inspection surface F is captured.

前記像対象物21は、少なくとも規則性を有する形状の光線照射部21aを有する。
この光線照射部21aの『規則性を有する形状』は直線状であって、該光線照射部21aは、複数が略平行に所定間隔をあけて配列されることが望ましい。
The image object 21 includes a light beam irradiation portion 21a having a shape having at least regularity.
The “irregular shape” of the light beam irradiation unit 21a is linear, and it is desirable that a plurality of the light beam irradiation units 21a be arranged substantially in parallel with a predetermined interval.

前記像対象物21の光線照射部21aが被検査面Fに映ることによって、該被検査面Fに明部と暗部とが表れる(光線照射部21aが映っている部分が明部となり、それ以外の部分が暗部となる)。以下、受光手段31が捉えた被検査面Fに映る明部を『ハイライト線』と記載する。
このハイライト線の流れ(位置、曲率などの形状)、ハイライト線同士の間隔、ハイライト線の幅の変化、ハイライト線の輪郭線の変化等、ハイライト線の表れ方や形状等に基づいて、被検査面Fの面形状を特定し、被検査面Fに生じた歪等の表面不良を検出して、該被検査面Fの形状の検査を行うことができる。また、ハイライト線の流れと、予め定められた理想的なハイライト線の流れとを比較することにより、被検査面Fの形状が設計通りであるか否かを検出することができる。
When the light irradiation part 21a of the image object 21 is reflected on the inspection surface F, a bright part and a dark part appear on the inspection surface F (the part where the light irradiation part 21a is reflected becomes a bright part, otherwise Is the dark part). Hereinafter, the bright part reflected on the inspection surface F captured by the light receiving means 31 is referred to as “highlight line”.
This highlight line flow (position, curvature, etc.), highlight line spacing, highlight line width change, highlight line outline change, etc. Based on this, the surface shape of the surface F to be inspected can be specified, surface defects such as distortion generated on the surface F to be inspected can be detected, and the shape of the surface F to be inspected can be inspected. Further, by comparing the flow of the highlight line with a predetermined ideal flow of the highlight line, it is possible to detect whether or not the shape of the surface F to be inspected is as designed.

上述のように、像対象物21の光線照射部21aを略直線状とすれば、被検査面Fに表れる明部の形状や、明部と暗部の境界線の歪みなどから、該被検査面Fの凹凸等の曲面形状を容易に特定することができる。
但し、像対象物21の光線照射部21aの形状は、規則性を有する形状であればよく、波線状や鎖線状等であっても、その規則性の変化に基づいて、該被検査面Fの形状を特定することができる。
As described above, if the light beam irradiation portion 21a of the image object 21 is substantially linear, the surface to be inspected is caused by the shape of the bright portion appearing on the surface F to be inspected, the distortion of the boundary line between the bright portion and the dark portion, and the like. The curved surface shape such as the unevenness of F can be easily specified.
However, the shape of the light irradiation part 21a of the image object 21 may be a regular shape, and even if it is a wavy line or a chain line, the surface F to be inspected is based on the change in regularity. Can be specified.

また、上述のように、複数の光線照射部21aを略平行に所定間隔をあけて配列すれば、受光手段31が捉える被検査面Fには、明暗の縞模様が形成され、より被検査面Fの形状を明確に捉えることができる。但し、像対象物21の光線照射部21aは単数とすることもできる。   Further, as described above, if the plurality of light irradiation units 21a are arranged substantially in parallel with a predetermined interval, a bright and dark striped pattern is formed on the surface F to be inspected by the light receiving means 31, and the surface to be inspected more. The shape of F can be clearly understood. However, the light irradiation part 21a of the image object 21 can also be single.

前記像対象物21は、例えば、図2に示すように、円弧を成して被検査面Fを包囲したり、図3に示すように、複数の平面を成して被検査面Fを包囲したりするようにして、像対象物21が被検査面Fを包囲するように設けられる。
なお、被検査面Fの形状にもよるが、像対象物21が円弧を成す方(図2)が、被検査面Fから像対象物21までの距離が略均一となり、ハイライト線の輝度に変化が生じにくいので望ましい。
For example, the image object 21 forms an arc as shown in FIG. 2 and surrounds the surface F to be inspected, or forms a plurality of planes as shown in FIG. The image object 21 is provided so as to surround the inspection surface F.
Depending on the shape of the inspection surface F, the distance from the inspection surface F to the image object 21 becomes substantially uniform when the image object 21 forms an arc (FIG. 2), and the brightness of the highlight line is increased. It is desirable because it is difficult to change.

上述のように、像対象物21が被検査面Fを包囲するように設けられているため、受光手段31が捉える被検査面Fの任意の位置に必ず像対象物21が映り、被検査面Fの任意の位置でハイライト線を確認することができる。
つまり、例えば図4に示すように、受光手段31が捉えた被検査面Fにハイライト線が映らない部位を無くすことができる。
よって、一度に被検査面F全体を検査して面形状を特定することができ、被検査面の測定領域ごとに受光手段や像対象物を移動させる必要が無いので、見落としによる検査不良を防止することができる。
As described above, since the image object 21 is provided so as to surround the inspection surface F, the image object 21 is always reflected at an arbitrary position of the inspection surface F captured by the light receiving means 31, and the inspection surface. A highlight line can be confirmed at an arbitrary position of F.
That is, for example, as shown in FIG. 4, it is possible to eliminate a portion where a highlight line is not reflected on the inspection surface F captured by the light receiving means 31.
Therefore, the entire surface to be inspected F can be inspected at once, and the surface shape can be specified, and it is not necessary to move the light receiving means or the image object for each measurement area of the surface to be inspected, thereby preventing inspection defects due to oversight. can do.

なお、前記像対象物21は、光線照射部21aに相当する発光部と非発光部とを備えて発光部自らが光を発して被検査面Fに光を照射するもの、光線照射部21aに相当する反射部と非反射部とを備えて被検査面Fに反射光を照射するもの、又は、光の遮光部と光線照射部21aに相当する透光部とを備えて被検査面Fに透過光を照射するもの等と、することができる。
但し、前記像対象物21の光線照射部21aは、自ら光を発して被検査面Fに光を照射する発光体であることが望ましい。このように、像対象物21の光線照射部21aを発光体とすることによれば、被検査面Fの色彩に拘わらず、被検査面Fに像対象物21が映る明部と暗部との差異が明らかとなり、ハイライト線をより明確に捉えることができる。
The image object 21 includes a light emitting unit and a non-light emitting unit corresponding to the light irradiation unit 21a, and the light emitting unit itself emits light to irradiate the surface F to be inspected. The surface F to be inspected is provided with a corresponding reflecting portion and a non-reflecting portion to irradiate the inspection surface F with reflected light, or with a light shielding portion and a light transmitting portion corresponding to the light beam irradiation portion 21a. For example, it can be irradiated with transmitted light.
However, it is desirable that the light beam irradiation part 21a of the image object 21 is a light emitter that emits light by itself and irradiates the inspection surface F with light. Thus, by using the light irradiation part 21a of the image object 21 as a light emitter, the bright and dark parts where the image object 21 appears on the inspection surface F regardless of the color of the inspection surface F. The difference becomes clear and the highlight line can be captured more clearly.

続いて、上記面形状検査システム10の実施例について説明する。   Next, an example of the surface shape inspection system 10 will be described.

次に、本発明の実施例1に係る面形状検査システム10Aについて説明する。
図5は本発明の実施例1に係る面形状検査システムの構成図、図6は面形状検査システムの構成を示すブロック図、図7は光照射装置を示す図、図8はアクチャル画像とバーチャル画像の比較図、図9はアクチャル画像とバーチャル画像の比較図である。
Next, the surface shape inspection system 10A according to the first embodiment of the present invention will be described.
FIG. 5 is a configuration diagram of the surface shape inspection system according to the first embodiment of the present invention, FIG. 6 is a block diagram illustrating the configuration of the surface shape inspection system, FIG. 7 is a diagram illustrating a light irradiation device, and FIG. FIG. 9 is a comparison diagram of an image and a virtual image.

図5及び図6に示すように、面形状検査システム10Aは、像対象物21を備える光照射装置20と、受光手段31としての撮像装置30と、該撮像装置30で撮像された像を画像化処理する画像処理装置40と、被検査面Fの品質の良否を判定する判定装置50等で構成される。   As shown in FIGS. 5 and 6, the surface shape inspection system 10 </ b> A is an image of a light irradiation device 20 including an image object 21, an imaging device 30 as a light receiving unit 31, and an image captured by the imaging device 30. The image processing apparatus 40 that performs the conversion processing, and the determination apparatus 50 that determines the quality of the surface F to be inspected are configured.

但し、面形状検査システム10として前記光照射装置20を備え、受光手段31としての検査官が、被検査面Fに映る像対象物21により形成されるハイライト線を視認することにより検査を行い、該被検査面Fの品質の良否判定を行うこともできる。   However, the light irradiation device 20 is provided as the surface shape inspection system 10, and an inspector as the light receiving means 31 performs inspection by visually recognizing the highlight line formed by the image object 21 reflected on the surface F to be inspected. The quality of the surface F to be inspected can also be determined.

前記光照射装置20は、像対象物21を備え、該像対象物21から放出される光線束を被検査面Fに照射して、該被検査面Fにハイライト線を表すための手段である。
図7にも示すように、光照射装置20は、被検査面Fを包囲するように略円弧形状を成す板体である曲板24と、該曲板24に固定された複数の直管蛍光灯22・22・・・と、該曲板24を姿勢変化可能に支承するスタンド23とで構成される。このうち、前記直管蛍光灯22・22・・・と、前記曲板24とによって、像対象物21が構成される。直管蛍光灯22は、像対象物21の光線照射部21aに相当する。
The light irradiation device 20 includes an image object 21, and is a means for irradiating the surface F to be inspected with a light beam emitted from the image object 21 and expressing a highlight line on the surface F to be inspected. is there.
As shown also in FIG. 7, the light irradiation device 20 includes a curved plate 24 that is a plate body having a substantially arc shape so as to surround the surface F to be inspected, and a plurality of straight tube fluorescent lamps fixed to the curved plate 24. The lamps 22, 22... And a stand 23 that supports the curved plate 24 so that the posture thereof can be changed. Among these, the straight tube fluorescent lamps 22, 22... And the curved plate 24 constitute an image object 21. The straight tube fluorescent lamp 22 corresponds to the light beam irradiation unit 21 a of the image object 21.

前記直管蛍光灯22・22・・・は、曲板24が形成する略円弧形状の内側に沿って、各直管蛍光灯22が略水平方向であって、且つ、各直管蛍光灯22・22間が略等間隔となるように、曲板24に並設される。従って、複数の直管蛍光灯22・22・・・は、被検査面Fを中心として放射状であって、併せて被検査面Fを包囲する略円弧形状を成すように配置されることとなる。   The straight tube fluorescent lamps 22, 22... Are arranged in a substantially horizontal direction along the inner side of a substantially arc shape formed by the curved plate 24, and each of the straight tube fluorescent lamps 22. -It arranges in parallel with the curved plate 24 so that 22 may become substantially equal intervals. Therefore, the plurality of straight tube fluorescent lamps 22, 22... Are arranged so as to have a substantially arc shape that radiates around the inspection surface F and surrounds the inspection surface F together. .

前記曲板24は、スタンド23に支承されて姿勢変化可能であるとともに、スタンド23に具備される車輪23cにより移動可能である。
そして、直管蛍光灯22・22・・・と曲板24から成る像対象物21が、被検査面Fを包囲し、且つ、該被検査面Fから像対象物21までの距離がなるべく均一となるように、光照射装置20の位置や姿勢が定められる。
The curved plate 24 is supported on the stand 23 and can change its posture, and can be moved by a wheel 23 c provided on the stand 23.
.. And the curved plate 24 surround the inspected surface F, and the distance from the inspected surface F to the image target 21 is as uniform as possible. Thus, the position and orientation of the light irradiation device 20 are determined.

上記構成の光照射装置20にて、像対象物21から出る光線束を被検査面Fに照射すれば、被検査面Fに直管蛍光灯22・22・・・が映って成る明部と、同じく、被検査面Fに曲板24が映って成る暗部とにより、受光手段31が捉える被検査面Fに複数のハイライト線(明暗の縞模様)が表れることとなる。   When the light irradiation device 20 configured as described above irradiates the surface F to be inspected with the light beam emitted from the image object 21, a bright part in which the straight fluorescent lamps 22, 22. Similarly, a plurality of highlight lines (light and dark stripes) appear on the surface F to be inspected by the light receiving means 31 due to the dark portion where the curved plate 24 is reflected on the surface F to be inspected.

このハイライト線は、前記直管蛍光灯22・22・・・は略等間隔に配置されるので、略等間隔に表れ、特に複雑な表面形状である被検査面Fにおいては、より明確に被検査面Fの表面形状の凹凸を観察することができる。
但し、前記複数の直管蛍光灯22・22・・・は略等間隔で配置されることに限定されず、被検査面Fの形状に応じて適宜間隔を調整することもできる。
Since the straight fluorescent lamps 22, 22,... Are arranged at substantially equal intervals, the highlight lines appear at substantially equal intervals, and are particularly clear in the inspected surface F having a complicated surface shape. Unevenness of the surface shape of the surface F to be inspected can be observed.
However, the plurality of straight tube fluorescent lamps 22, 22... Are not limited to being arranged at substantially equal intervals, and the intervals can be appropriately adjusted according to the shape of the surface F to be inspected.

また、前記ハイライト線は、像対象物21である直管蛍光灯22が発光体であるので被検査面Fには明るく映り、該直管蛍光灯22の輪郭である明暗の境界線を明確とすることができる。なお、被検査面Fの色彩に応じて、被検査面Fにより明確に映る色の光を発光する直管蛍光灯22を選択することができる。   Further, since the straight tube fluorescent lamp 22 that is the image object 21 is a light emitter, the highlight line is brightly reflected on the surface F to be inspected, and the border line of light and darkness that is the outline of the straight tube fluorescent lamp 22 is clear. It can be. Note that, depending on the color of the surface F to be inspected, the straight tube fluorescent lamp 22 that emits light of a color clearly reflected on the surface F to be inspected can be selected.

なお、上記構成の光照射装置20において、直管蛍光灯22に代えて、ハロゲン光源と、拡散板と、略平行に複数のスリットが形成された遮光板とを像対象物21として備えることもできる。
この場合、ハロゲン光源から出力した光線を、拡散板を通じて平行光線とし、さらに遮光板を通じて方向性を有し且つ細長い光線として、被検査面Fに照射することができる。これにより、より明暗のはっきりした縞状のハイライト線を被検査面Fに映し出すことができる。
The light irradiation device 20 having the above configuration may include a halogen light source, a diffusion plate, and a light-shielding plate having a plurality of slits formed substantially in parallel as the image object 21 instead of the straight tube fluorescent lamp 22. it can.
In this case, the light beam output from the halogen light source can be irradiated to the surface F to be inspected as a parallel light beam through the diffusion plate and further as a directional and elongated light beam through the light shielding plate. As a result, a bright and dark striped highlight line can be projected on the inspection surface F.

前記撮像装置30は、受光手段31として機能するものであり、該被検査面Fに対して正面に近い斜め方向から被検査面Fを撮像するように配置される。
撮像装置30として、例えば、CCDカメラを採用することができる。この撮像装置30で撮像された被検査面Fの像は、画像処理装置40に画像データとして取り込まれる。
The image pickup device 30 functions as the light receiving means 31 and is arranged so as to pick up an image of the inspection surface F from an oblique direction close to the front with respect to the inspection surface F.
As the imaging device 30, for example, a CCD camera can be employed. The image of the surface F to be inspected captured by the imaging device 30 is captured by the image processing device 40 as image data.

前記画像処理装置40又は前記判定装置50は、各種計算を行うCPU46と、情報を入力する入力部47と、画像データ、形状データ、判定結果などの演算結果が表示出力される表示部48等にて構成される。これらは、単数又は複数の汎用コンピュータ45等にて構成することができる。   The image processing device 40 or the determination device 50 includes a CPU 46 that performs various calculations, an input unit 47 that inputs information, a display unit 48 that displays and outputs calculation results such as image data, shape data, and determination results. Configured. These can be constituted by one or a plurality of general-purpose computers 45 or the like.

前記画像処理装置40では、前記画像データに基づいて、受光手段31が捉えた被検査面Fが画像化されたうえで、ハイライト線(又はハイライト線の輪郭)が抽出され、これが曲線近似されて数値として表される。この曲線より、被検査面Fの表面形状の曲率半径や中心の向き、曲率半径等の数値が算出される。   In the image processing device 40, the inspection surface F captured by the light receiving means 31 is imaged based on the image data, and then a highlight line (or the outline of the highlight line) is extracted, which is approximated by a curve. And expressed as a number. From this curve, numerical values such as the radius of curvature of the surface shape of the surface F to be inspected, the direction of the center, and the radius of curvature are calculated.

さらに、前記判定装置50では、画像処理装置40にて画像化又は数値化された被検査面Fの表面形状に基づいて、被検査面Fの品質の良否判定が行われる。この判定結果は表示部48に出力表示される。   Further, the determination device 50 determines the quality of the inspection surface F based on the surface shape of the inspection surface F imaged or digitized by the image processing device 40. The determination result is output and displayed on the display unit 48.

上記判定装置50における、被検査面Fの良否判定の手法として、画像処理装置40にて数値化された被検査面Fの表面形状の曲率半径や中心の向き、曲率半径等の数値と、予め設定された所定の基本値との比較演算処理が行われ、その差異が予め設定された許容範囲内にあるか否かが判断されることによって、被検査面Fの品質の良否判定が行われる。   As a method for determining the quality of the surface F to be inspected in the determination device 50, numerical values such as the radius of curvature of the surface shape of the surface F to be inspected, the orientation of the center, the radius of curvature, etc. A comparison calculation process with a predetermined basic value that has been set is performed, and whether or not the difference is within a preset allowable range is determined, thereby determining whether the quality of the surface F to be inspected is good or bad. .

また、上記判定装置50における、被検査面Fの良否判定の手法として、画像処理装置40にて画像化された被検査面Fに表れるハイライト線(アクチャル画像)と、被検査面Fの理想的な膨らみやリバース等を表す線(バーチャル画像)とを、比較することによって、被検査面Fの歪みの有無や、被検査面Fの曲面形状が設計通りであるか否かを判断し、被検査面Fの品質の良否判定が行われる。   In addition, as a method of determining the quality of the inspection surface F in the determination device 50, the highlight line (actual image) that appears on the inspection surface F imaged by the image processing device 40 and the ideal of the inspection surface F are shown. By comparing a line (virtual image) representing a typical bulge, reverse, etc., to determine whether the surface F to be inspected is distorted or whether the surface shape of the surface F to be inspected is as designed, The quality of the surface F to be inspected is determined.

被検査面Fの理想的な膨らみやリバース等を表す線(バーチャル画像)は、予め設計に基づく数値解析(シミュレーション)を行ったり、或いは、面形状検査システム10にて良品を検査対象として検査を行ったりすることによって、予め設定された基準被検査面から得ることができる。   The line (virtual image) representing the ideal bulge, reverse, etc. of the surface F to be inspected is subjected to numerical analysis (simulation) based on the design in advance, or the surface shape inspection system 10 is inspected with non-defective products as inspection targets. It can be obtained from a preset reference surface to be inspected.

なお、図8(a)は数値解析による被検査面Fの理想的な膨らみやリバース等を表す線を示し、図8(b)は画像化された被検査面Fに表れるハイライト線を示している。同様に、図9(a)は数値解析による被検査面Fの理想的な膨らみやリバース等を表す線を示し、図9(b)は画像化された被検査面Fに表れるハイライト線を示している。
これらの図から、画像処理装置40にて画像化された被検査面Fに表れるハイライト線(アクチャル画像)と、数値解析による被検査面Fの理想的な膨らみやリバース等を表す線(バーチャル画像)とが、よく対応していることが分かる。
8A shows a line representing an ideal bulge, reverse, etc. of the surface F to be inspected by numerical analysis, and FIG. 8B shows a highlight line appearing on the imaged surface F to be inspected. ing. Similarly, FIG. 9A shows lines representing ideal bulge, reverse, etc. of the surface F to be inspected by numerical analysis, and FIG. 9B shows highlight lines appearing on the imaged surface F to be inspected. Show.
From these figures, a highlight line (actual image) appearing on the inspection surface F imaged by the image processing device 40 and a line (virtual image) representing an ideal bulge or reverse of the inspection surface F by numerical analysis. It can be seen that the image corresponds well.

なお、画像処理装置40にて画像化された被検査面Fは、検査官が視認できる被検査面Fの像と殆ど差異がないため、被検査面Fに表れるハイライト線(アクチャル画像)と、被検査面Fの理想的な膨らみやリバース等を表す線(バーチャル画像)とを検査官が視認により比較して、該被検査面Fの膨らみやリバース等の曲面形状が、設計通りであるか否かを容易に判断することができる。   Note that the inspection surface F imaged by the image processing apparatus 40 has almost no difference from the image of the inspection surface F that can be viewed by the inspector, and therefore, a highlight line (actual image) that appears on the inspection surface F. The inspector visually compares a line (virtual image) representing an ideal bulge, reverse, etc. of the surface F to be inspected, and the curved surface shape such as the bulge, reverse, etc. of the surface F to be inspected is as designed. It can be easily determined whether or not.

続いて、本発明の実施例2に係る面形状検査システム10Bについて説明する。
図10は本発明の実施例2に係る面形状検査システムの構成図、図11は被検査面に表れるハイライト線を示す図である。
Then, the surface shape inspection system 10B which concerns on Example 2 of this invention is demonstrated.
FIG. 10 is a configuration diagram of a surface shape inspection system according to the second embodiment of the present invention, and FIG. 11 is a diagram showing highlight lines appearing on the surface to be inspected.

図10に示すように、面形状検査システム10Bは、車両ボディ表面の周囲等、被検査物Faの周囲全体が被検査面Fである場合に、該被検査面Fの面形状を一度に検査するためのシステムである。
面形状検査システム10Bは、像対象物21を備える光照射装置20と、受光手段31としての撮像装置30と、該撮像装置30で撮像された像を処理する画像処理装置40と、被検査面Fの品質の良否を判定する判定装置50等で構成される。
As shown in FIG. 10, the surface shape inspection system 10B inspects the surface shape of the inspection surface F at a time when the entire periphery of the inspection object Fa is the inspection surface F, such as the periphery of the surface of the vehicle body. It is a system to do.
The surface shape inspection system 10B includes a light irradiation device 20 including an image object 21, an imaging device 30 as a light receiving unit 31, an image processing device 40 that processes an image captured by the imaging device 30, and a surface to be inspected. It is comprised by the determination apparatus 50 etc. which determine the quality of F quality.

上記面形状検査システム10Bを構成する要素のうち、撮像装置30、画像処理装置40、及び、判定装置50の構成及び動作は、前述の実施例1に記載の面形状検査システム10Aに備えられるものと略同一であるので、説明を省略する。   Among the elements constituting the surface shape inspection system 10B, the configurations and operations of the imaging device 30, the image processing device 40, and the determination device 50 are included in the surface shape inspection system 10A described in the first embodiment. Since it is substantially the same, description is abbreviate | omitted.

前記光照射装置20は、像対象物21を備え、該像対象物21から放出される光線束を被検査面Fに照射して、該被検査面Fにハイライト線を表すための手段である。
光照射装置20は、光照射装置20は、略円弧形状を成す板体である曲板24と、該曲板24に固定された複数の直管蛍光灯22・22・・・と、該曲板24を姿勢変化可能に支承するスタンド23とで構成される。このうち、前記曲板24と前記直管蛍光灯22とで像対象物21が構成され、該直管蛍光灯22は光線照射部21aに相当する。
The light irradiation device 20 includes an image object 21, and is a means for irradiating the surface F to be inspected with a light beam emitted from the image object 21 and expressing a highlight line on the surface F to be inspected. is there.
The light irradiation device 20 includes a curved plate 24 that is a plate having a substantially arc shape, a plurality of straight tube fluorescent lamps 22, 22... Fixed to the curved plate 24, and the curved shape. It is comprised with the stand 23 which supports the board 24 so that an attitude | position change is possible. Among these, the curved plate 24 and the straight tube fluorescent lamp 22 constitute an image object 21, and the straight tube fluorescent lamp 22 corresponds to the light irradiation unit 21 a.

前記曲板24は、被検査面Fを備える被検査物Faを包囲する略円弧形状、つまり、被検査面Fを備える被検査物Faを包囲するドーム形状に形成される。
なお、曲板24は一枚ではなく、複数枚で成る分割構成とすることもできる。
The curved plate 24 is formed in a substantially arc shape surrounding the inspection object Fa including the inspection surface F, that is, a dome shape surrounding the inspection object Fa including the inspection surface F.
The curved plate 24 may be divided into a plurality of pieces instead of a single piece.

前記直管蛍光灯22・22・・・は、各直管蛍光灯22が略水平方向であって、且つ、各直管蛍光灯22・22間が略等間隔となるように、曲板24が形成する略円弧形状の内側に沿って該曲板24に並設される。従って、複数の直管蛍光灯22・22・・・は、被検査面Fを備える被検査物Faの略中心を中心として放射状であって、併せて被検査面Fを備える被検査物Faを包囲する円弧を成すように配置されることとなる。   The straight tube fluorescent lamps 22, 22... Are curved plates 24 so that each of the straight tube fluorescent lamps 22 is in a substantially horizontal direction and the straight tube fluorescent lamps 22, 22 are spaced at substantially equal intervals. Are arranged in parallel with the curved plate 24 along the inner side of the substantially arc shape formed by. Therefore, the plurality of straight tube fluorescent lamps 22, 22... Are radially centered on the approximate center of the inspection object Fa including the inspection surface F, and the inspection object Fa including the inspection surface F is also provided. It will arrange | position so that the circular arc which surrounds may be comprised.

上記構成の光照射装置20を備えた面形状検査システム10Bでは、直管蛍光灯22・22・・・と曲板24で成る像対象物21にて形成されるドーム形状の空間の略中央に被検査物Faが配置され、像対象物21から出る光線束が被検査面Fに照射される。これにより、被検査面Fである被検査物Faの周囲には、被検査面Fに直管蛍光灯22・22・・・が映って成る明部と、同じく、被検査面Fに曲板24が映って成る暗部とにより、複数のハイライト線(明暗の縞模様)が表れ、これが撮像装置30にて撮像される。
なお、前記受光手段31としての撮像装置30は、被検査面Fである被検査物Faの周囲全体を撮像できるように、該被検査物Faの周囲に複数配置することができる。
In the surface shape inspection system 10B provided with the light irradiation device 20 having the above-described configuration, at the approximate center of the dome-shaped space formed by the image object 21 including the straight tube fluorescent lamps 22, 22. The inspection object Fa is arranged, and the light beam emitted from the image object 21 is irradiated onto the inspection surface F. As a result, in the periphery of the inspection object Fa, which is the inspection surface F, a curved plate is formed on the inspection surface F in the same manner as a bright portion in which the straight tube fluorescent lamps 22, 22. A plurality of highlight lines (bright and dark stripes) appear due to the dark portion in which 24 is reflected, and these are picked up by the image pickup device 30.
Note that a plurality of imaging devices 30 as the light receiving means 31 can be arranged around the inspection object Fa so that the entire periphery of the inspection object Fa that is the inspection surface F can be imaged.

そして、本実施例に係る面形状検査システム10Bにおいても、実施例1と同様に、撮像装置30にて撮像された像が画像処理装置40にて画像化され、判定装置50にて、画像化された被検査面Fの明部と暗部の表れ方や形状等に基づいて該被検査面Fの形状を特定し、該被検査面Fの品質の良否が判定される。   Also in the surface shape inspection system 10B according to the present embodiment, as in the first embodiment, the image captured by the imaging device 30 is imaged by the image processing device 40, and the determination device 50 converts the image. The shape of the surface F to be inspected is specified based on the appearance and shape of the bright and dark portions of the surface F to be inspected, and the quality of the surface F to be inspected is determined.

なお、上記面形状検査システム10Bでは、光照射装置20に具備される像対象物21は、被検査物Faの全周囲を包囲するように構成されるが、像対象物21は被検査物Faを包囲することに限定されない。
例えば、光照射装置20に具備される像対象物21を門形状に形成し、該像対象物21により形成された門を被検査物Faが通過するときに、該被検査物Faの被検査面Fに映るハイライト線を、受光手段31にて捉えることもできる。
In the surface shape inspection system 10B, the image object 21 included in the light irradiation device 20 is configured to surround the entire periphery of the inspection object Fa, but the image object 21 is configured to surround the inspection object Fa. Is not limited to surrounding.
For example, the image object 21 provided in the light irradiation device 20 is formed in a gate shape, and the inspection object Fa is inspected when the inspection object Fa passes through the gate formed by the image object 21. The highlight line reflected on the surface F can be captured by the light receiving means 31.

本発明の実施例に係る面形状検査システムの最小限構成図。The minimum block diagram of the surface shape inspection system which concerns on the Example of this invention. 像対象物と被検査面と受光手段との関係の一例を説明する図。The figure explaining an example of the relationship between an image target object, to-be-inspected surface, and a light-receiving means. 像対象物と被検査面と受光手段との関係の一例を説明する図。The figure explaining an example of the relationship between an image target object, to-be-inspected surface, and a light-receiving means. 被検査面に表れるハイライト線を示す図。The figure which shows the highlight line which appears on a to-be-inspected surface. 本発明の実施例1に係る面形状検査システムの構成図。The block diagram of the surface shape inspection system which concerns on Example 1 of this invention. 面形状検査システムの構成を示すブロック図。The block diagram which shows the structure of a surface shape inspection system. 光照射装置を示す図。The figure which shows a light irradiation apparatus. アクチャル画像とバーチャル画像の比較図。The comparison figure of an actual image and a virtual image. アクチャル画像とバーチャル画像の比較図。The comparison figure of an actual image and a virtual image. 本発明の実施例2に係る面形状検査システムの構成図。The block diagram of the surface shape inspection system which concerns on Example 2 of this invention. 被検査面に表れるハイライト線を示す図。The figure which shows the highlight line which appears on a to-be-inspected surface. 従来の像対象物と被検査面と受光手段との関係を説明する図。The figure explaining the relationship between the conventional image target object, to-be-inspected surface, and a light-receiving means. 従来の手段にて被検査面に表れるハイライト線を示す図。The figure which shows the highlight line which appears on a to-be-inspected surface by the conventional means.

符号の説明Explanation of symbols

F 被検査面
10 面形状検査システム
20 光照射装置
21 像対象物
21a 光線照射部
22 直管蛍光灯
23 スタンド
24 曲板
30 撮像装置
31 受光手段
40 画像処理装置
50 判定装置
F surface to be inspected 10 surface shape inspection system 20 light irradiation device 21 image object 21a light beam irradiation unit 22 straight tube fluorescent lamp 23 stand 24 curved plate 30 imaging device 31 light receiving means 40 image processing device 50 determination device

Claims (9)

像対象物より被検査面に光線束を照射して該被検査面に明部と暗部とを形成するための光照射装置において、
前記像対象物が、単数又は複数の規則性を有する形状の光線照射部を有し、前記被検査面を包囲するように形成されていることを特徴とする、
光照射装置。
In a light irradiation device for irradiating a light beam onto an inspection surface from an image object to form a bright part and a dark part on the inspection surface,
The image object has a light beam irradiation part having a shape having one or more regularities, and is formed so as to surround the surface to be inspected.
Light irradiation device.
前記像対象物が有する光線照射部は、略直線状であって、被検査面を略中心として放射状に、且つ、被検査面を包囲する円弧を成すように、複数が略平行に配列されていることを特徴とする、
請求項1記載の光照射装置。
The light irradiation part of the image object is substantially linear, and a plurality of light irradiation parts are arranged substantially in parallel so as to form a radial shape around the surface to be inspected and an arc surrounding the surface to be inspected. It is characterized by
The light irradiation apparatus according to claim 1.
前記光線照射部は発光体にて構成され、
前記像対象物は、前記被検査面を包囲するように形成された板体と、該板体に固定された前記光線照射部とで構成されることを特徴とする、
請求項1又は請求項2に記載の光照射装置。
The light irradiation unit is composed of a light emitter,
The image object includes a plate formed so as to surround the surface to be inspected, and the light beam irradiation unit fixed to the plate.
The light irradiation apparatus of Claim 1 or Claim 2.
前記請求項1〜3のいずれか一項に記載の光照射装置と、
被検査面を撮像する撮像装置と、
前記撮像装置にて撮像された被検査面の像を画像化する画像処理装置と、
前記画像処理装置にて画像化された被検査面に表れる明部及び暗部に基づいて、該被検査面の品質の良否を判定する判定装置とを、
備えることを特徴とする面形状検査システム。
The light irradiation device according to any one of claims 1 to 3,
An imaging device for imaging a surface to be inspected;
An image processing device for imaging an image of a surface to be inspected imaged by the imaging device;
A determination device for determining whether the quality of the surface to be inspected is good or not based on a bright portion and a dark portion appearing on the surface to be inspected imaged by the image processing device;
A surface shape inspection system comprising:
前記判定装置は、
画像化された被検査面に表れる明部及び暗部と、予め設定された基準被検査面の理想的な形状を表す明部及び暗部とを、比較することにより、該画像化された被検査面の品質の良否を判定することを特徴とする、
請求項4に記載の面形状検査システム。
The determination device includes:
By comparing a bright portion and a dark portion appearing on the imaged inspection surface with a bright portion and a dark portion representing an ideal shape of a preset reference inspection surface, the imaged inspection surface It is characterized by judging the quality of
The surface shape inspection system according to claim 4.
単数又は複数の規則性を有する形状の光線照射部を有し、前記被検査面を包囲するように形成されて成る像対象物より、被検査面に光線束を照射し、
前記被検査面に表れる明部及び暗部に基づいて該被検査面の形状を検査することを特徴とする、
面形状検査方法。
A light irradiation part having a shape having a regularity or pluralities, and an image object formed so as to surround the surface to be inspected, irradiating the surface to be inspected with a light beam,
Inspecting the shape of the surface to be inspected based on the bright and dark parts appearing on the surface to be inspected,
Surface shape inspection method.
前記像対象物が有する光線照射部は、略直線状であって、被検査面を略中心として放射状に、且つ、被検査面を包囲する円弧を成すように、複数が略平行に配列されていることを特徴とする、
請求項6記載の面形状検査方法。
The light irradiation part of the image object is substantially linear, and a plurality of light irradiation parts are arranged substantially in parallel so as to form a radial shape around the surface to be inspected and an arc surrounding the surface to be inspected. It is characterized by
The surface shape inspection method according to claim 6.
前記光線照射部は発光体にて構成され、
前記像対象物は、前記被検査面を包囲するように形成された板体と、該板体に固定された前記光線照射部とで構成されることを特徴とする、
請求項6又は請求項7に記載の面形状検査方法。
The light irradiation unit is composed of a light emitter,
The image object includes a plate formed so as to surround the surface to be inspected, and the light beam irradiation unit fixed to the plate.
The surface shape inspection method according to claim 6 or 7.
前記像対象物が映った被検査面を撮像し、
撮像された被検査面に表れる明部及び暗部を画像化し、
画像化された被検査面に表れる明部及び暗部と、予め設定された基準被検査面の理想的な形状を表す明部及び暗部とを、比較することにより、該画像化された被検査面の品質の良否を判定することを特徴とする、
請求項6〜請求項8の何れか一項に記載の面形状検査方法。
Imaging the inspection surface on which the image object is reflected,
The bright and dark parts appearing on the imaged surface to be inspected are imaged,
By comparing a bright portion and a dark portion appearing on the imaged inspection surface with a bright portion and a dark portion representing an ideal shape of a preset reference inspection surface, the imaged inspection surface It is characterized by judging the quality of
The surface shape inspection method as described in any one of Claims 6-8.
JP2006003022A 2006-01-10 2006-01-10 Light radiation device, surface shape inspection system, and surface shape inspection method Pending JP2007183225A (en)

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