JP2007176756A - Apparatus and method of manufacturing compost - Google Patents

Apparatus and method of manufacturing compost Download PDF

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JP2007176756A
JP2007176756A JP2005378135A JP2005378135A JP2007176756A JP 2007176756 A JP2007176756 A JP 2007176756A JP 2005378135 A JP2005378135 A JP 2005378135A JP 2005378135 A JP2005378135 A JP 2005378135A JP 2007176756 A JP2007176756 A JP 2007176756A
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compost
air
raw material
fermenter
supply path
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Yoshiyuki Abe
佳之 阿部
Yoshifumi Honda
善文 本田
Tomio Okamoto
富夫 岡本
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National Agriculture and Food Research Organization
Okamoto Seisakusho KK
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Okamoto Seisakusho KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus and a method of manufacturing compost in which the fixation of an air passage formed inside a compost raw material of a high water content is prevented to eliminate uneven aeration or uneven fermentation and the clogging of an air hole for the aeration from the bottom of a fermenter is prevented. <P>SOLUTION: The compost manufacturing apparatus 1 is provided with the fermenter 10, many air discharge ports 11 formed on the bottom of the fermenter 10, an air supply path 12 for supplying air to the air discharge ports 11 and a high pressure air feeding means 20 for temporarily supplying high pressure air to the air supply path 12. A compost raw material swelling and softening means is constituted of the air supply path 12, the high pressure air feeding means 20 and a timing means 30. The high pressure air feeding means 20 is formed by a supply route switching means 21 and a compressed air supply means 22 and the supply route switching means 21 is switched by the action of the timing means 30 to switch the air supplied to the air supply path 12 from low pressure air of a blower 40 to compressed air of the compressed air supply means 22. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、堆肥原料を堆積する発酵槽を備え、該発酵槽内に堆積された堆肥原料を通気しながら堆肥化する堆肥製造装置及び製造方法に関する。   The present invention relates to a compost production apparatus and a production method that include a fermenter for depositing a compost raw material and compost while composting the compost raw material deposited in the fermenter.

家畜ふん尿、食物残渣、汚泥等の有機性廃棄物の処理は、堆肥化して再利用することが環境保全と公衆衛生の両面で適切な処理であり、これらの有機性廃棄物を原料として堆肥化する堆肥製造装置或いは製造方法が各種提案されている。有機性廃棄物から良質な堆肥を生産するには、好気発酵の維持・促進が肝要であり、堆肥製造装置としては、堆肥原料を堆積する発酵槽内で堆肥原料内部の通気性を確保するために送風機を装備するものが多い。   For the treatment of organic waste such as livestock manure, food residue, sludge, etc., composting and reuse is appropriate for both environmental conservation and public health. Composting with these organic waste as raw materials Various compost manufacturing apparatuses or manufacturing methods have been proposed. Maintaining and promoting aerobic fermentation is essential for producing good-quality compost from organic waste. As a compost production device, air permeability inside the compost raw material is ensured in the fermenter where the compost raw material is deposited. Many of them are equipped with a blower.

しかしながら、堆肥原料となる有機性廃棄物の中には家畜ふん尿のように高水分のものがあり、これをそのまま発酵槽内に堆積させると空隙率が低く低圧の送風機では通気性を十分に確保することができない。したがって、高水分の堆肥原料に対しては、オガコ等の空隙率が高く水分を吸収し易い副資材の混合や、固液分離機での搾汁・水分低減処理或いはビニルハウス等での予備乾燥といった前処理が必要になるが、手間と時間を要する前処理は実用的ではなく、副資材の利用が一般に普及している。   However, some organic wastes that are compost raw materials have high moisture content, such as livestock excreta. If they are deposited in the fermenter as they are, the porosity is low and the low-pressure blower has sufficient air permeability. Can not do it. Therefore, for high-moisture compost raw materials, mixing of secondary materials such as sawdust, which easily absorbs moisture, squeezing with a solid-liquid separator, moisture reduction treatment, or pre-drying in a vinyl house, etc. However, pre-processing that requires labor and time is not practical, and the use of secondary materials is generally widespread.

また、高水分の堆肥原料を対象とする堆肥製造装置としては、前述した副資材の混合とともに、発酵槽内にロータリ,スクープ,オーガ等の機械的攪拌装置を装備したものが知られている。しかしながら、このような機械的攪拌装置を装備した堆肥製造装置は、導入コストが高く、複雑な機械構造を有することで保守管理に経費を要し、また、既設の施設への追加施工が困難であるという問題がある。   In addition, as a compost production apparatus targeting high-moisture compost raw materials, an apparatus equipped with a mechanical stirrer such as a rotary, a scoop, an auger and the like in the fermenter is known in addition to the above-mentioned mixing of the auxiliary materials. However, a compost production apparatus equipped with such a mechanical stirring device is expensive to introduce, has a complicated mechanical structure, requires maintenance costs, and is difficult to add to existing facilities. There is a problem that there is.

これに対して、既設の発酵槽の上部に追加的な切り返し搬送装置を装備させるものが提案されている。下記特許文献1に記載されたものはその一例であって、発酵槽内に堆積された堆肥原料に対して、発酵槽の底部に吹き出し口を有する通気管を配置し、この吹き出し口から圧縮して温度を上昇させた空気を吹き出させることで堆肥原料に対する通気を行い、発酵槽の上部に切り返し搬送装置を配備して、この切り返し装置を発酵槽に沿って走行させ、加温された空気を切り換えされた堆肥原料内に通気させるものである。   On the other hand, what equips the upper part of the existing fermenter with an additional turning-back conveyance apparatus is proposed. What is described in the following Patent Document 1 is an example thereof, and a combusting material deposited in the fermenter is provided with a vent pipe having a vent at the bottom of the fermenter, and compressed from the vent. By blowing out the air whose temperature has been increased, the compost raw material is ventilated, and a turn-over conveyance device is provided at the top of the fermenter, and this turn-over device is driven along the fermenter to remove the heated air. The air is passed through the changed compost raw material.

特開平7−133177号公報JP-A-7-133177

前述した従来技術のように発酵槽の上部に追加的に切り返し搬送装置を装備させる堆肥製造装置では、発酵槽の底部からの送気又は吸引による通気が前提になっており、家畜ふん尿等の高水分堆肥原料を対象にする場合には、十分な通気を確保するためにオガコ等の副資材を大量に投入する必要がある。しかしながら、各種の堆肥製造装置の普及によって副資材の需要が高まり価格が上昇しており、堆肥製造コストを低減させるためには、副資材の混合量を削減しても好気発酵が持続・促進される技術の開発が求められている。   In the compost manufacturing apparatus that is additionally equipped with a reversing and conveying device at the top of the fermenter as in the prior art described above, it is assumed that air is fed from the bottom of the fermenter or aspirated by suction, and the amount of livestock excreta is high. In the case of moisture compost raw materials, it is necessary to add a large amount of auxiliary materials such as sawdust to ensure sufficient ventilation. However, due to the widespread use of various compost production equipment, demand for secondary materials has increased and prices have risen. To reduce compost production costs, aerobic fermentation has been sustained and promoted even if the amount of secondary materials is reduced. Development of technology to be developed is required.

特に、発酵槽上部に装備される切り返し搬送装置は導入コストの低減や保守管理の軽減を考えるとできるだけ簡素な装置が望ましいが、そうした場合には頻繁な切り返し搬送ができなくなるので、通気性を確保するために副資材の大量混合が不可欠になり、資材購入コストの高騰が大きな問題になる。また、副資材の大量混合によって処理量が増大するので、それに応じて発酵槽を含む処理施設の容積を大きくする必要があり、施設の建設コストが高くなる問題も生じる。   In particular, it is desirable that the turn-over transfer device installed in the upper part of the fermenter is as simple as possible in view of the reduction of the introduction cost and the maintenance management. In such a case, frequent turn-over transfer is not possible, so air permeability is ensured. In order to do so, it becomes indispensable to mix a large amount of secondary materials, and so the cost of purchasing materials becomes a big problem. Moreover, since the amount of processing increases due to a large amount of secondary materials, it is necessary to increase the volume of the processing facility including the fermenter accordingly, resulting in a problem that the construction cost of the facility increases.

また、発酵槽底部からの送風又は吸引による通気を行うもので、高水分の堆肥原料に対して切り返し搬送の頻度を減らした場合には、堆肥原料内部に形成される通気経路が固定されてしまい、通気ムラ・発酵ムラが生じ易くなる問題が生じる。更には、発酵槽の底部から通気を行う場合には、送風又は吸引のための空気孔が堆肥原料によって目詰まりし易く、良好な通気が確保できない問題がある。特に、高水分の堆肥原料を扱う場合にはこの問題が顕著であり、空気孔を塞ぐ堆肥原料を頻繁に取り除く必要がある。この空気孔の目詰まりを解消するためには、コンプレッサ等による高圧空気を空気孔から噴出させることが考えられているが、単に目詰まりを解消しただけでは前述した通気ムラ・発酵ムラを解消することはできない。   In addition, when ventilation or suction is performed from the bottom of the fermenter and the frequency of reversing and feeding is reduced with respect to the high-moisture compost raw material, the aeration path formed inside the compost raw material is fixed. , There arises a problem that nonuniformity of ventilation and nonuniformity of fermentation are likely to occur. Furthermore, when aeration is performed from the bottom of the fermenter, air holes for blowing or suction are easily clogged with compost raw materials, and there is a problem that good ventilation cannot be ensured. This problem is particularly noticeable when handling high-moisture compost raw materials, and it is necessary to frequently remove compost raw materials that block air holes. In order to eliminate the clogging of the air holes, it is considered that high-pressure air from a compressor or the like is ejected from the air holes. However, simply eliminating the clogging eliminates the aeration unevenness and fermentation unevenness described above. It is not possible.

本発明は、このような事情に対処するために提案されたものである。すなわち、頻繁な攪拌や切り返し搬送を行わない装備であっても、副資材の混合量を最小限に抑えた高水分の堆肥原料に対して良好な通気を確保でき、好気発酵の維持・促進を可能にすること、特に、高水分堆肥原料に対して、堆肥原料内部に形成される通気経路の固定化を防ぎ、通気ムラ・発酵ムラを解消すると共に、発酵槽底部からの通気に対して空気孔の目詰まりを解消すること、そして、設備投資の初期コストと堆肥製造のランニングコストの低減を図り、且つ好気発酵の均一化による良質な堆肥製造を可能にすること、等が本発明の目的である。   The present invention has been proposed to deal with such a situation. In other words, even with equipment that does not perform frequent agitation and reversing conveyance, good aeration can be secured for high-moisture compost raw materials that minimize the amount of secondary materials mixed, and maintenance and promotion of aerobic fermentation In particular, for high-moisture compost raw materials, it prevents the aeration path formed inside the compost raw materials from being fixed, eliminates uneven ventilation and fermentation unevenness, and prevents ventilation from the bottom of the fermenter. The present invention eliminates the clogging of air holes, reduces the initial cost of capital investment and the running cost of compost production, and enables high-quality compost production by uniform aerobic fermentation, etc. Is the purpose.

このような目的を達成するために、本発明は以下の特徴を具備するものである。   In order to achieve such an object, the present invention has the following features.

一つには、堆肥原料を堆積する発酵槽を備え、該発酵槽内に堆積された堆肥原料を通気しながら堆肥化する堆肥製造装置であって、前記発酵槽内の底部に多数の空気吐出口を形成し、該空気突出口から一時的に高圧空気を噴出させて、堆積した前記堆肥原料を浮上させた後沈下させることで前記堆肥原料を膨軟化させる堆肥原料膨軟化手段を備えることを特徴とする。   One is a compost production apparatus that includes a fermenter for depositing compost raw material, and composts the compost raw material deposited in the fermenter while ventilating the air. A compost raw material swelling and softening means for forming an outlet, temporarily ejecting high-pressure air from the air projecting port, causing the accumulated compost raw material to float and then sink; Features.

また一つには、前述した特徴に併せて、前記堆肥原料膨軟化手段は、前記空気吐出口に高圧空気を供給する空気供給路と、一時的に高圧空気を前記空気供給路に送出する高圧空気送出手段とを備えることを特徴とする。   In addition, in addition to the above-described features, the compost raw material swelling and softening means includes an air supply path that supplies high-pressure air to the air discharge port, and a high-pressure that temporarily sends high-pressure air to the air supply path. And an air delivery means.

また一つには、前述した特徴に併せて、前記高圧空気送出手段は、前記空気供給路に送風機を接続する供給経路を別の供給経路に一時的に切り換える供給経路切換手段と、前記別の供給経路に接続される圧縮空気供給手段とからなることを特徴とする。   In addition, in combination with the above-described feature, the high-pressure air delivery means includes a supply path switching means for temporarily switching a supply path for connecting a blower to the air supply path to another supply path, It is characterized by comprising compressed air supply means connected to the supply path.

また一つには、前述した特徴に併せて、前記供給経路切換手段は、前記送風機の送風圧の上昇を検出して前記別の供給経路への切り換えを行うことを特徴とする。   In addition, in addition to the above-described characteristics, the supply path switching means detects an increase in the blowing pressure of the blower and switches to another supply path.

また一つには、前述した特徴に併せて、前記供給経路切換手段は、前記発酵槽内における堆肥原料温度の低下を検出して前記別の供給経路への切り換えを行うことを特徴とする。   In addition, in addition to the above-described characteristics, the supply path switching means detects a decrease in the compost raw material temperature in the fermenter and switches to another supply path.

また一つには、前述した特徴に併せて、前記空気吐出口は前記発酵槽の底部に配置された空気供給配管に形成され、前記空気供給配管を管軸周りに回動又は管軸方向に摺動することで前記空気吐出口の位置変更を行う空気吐出位置変更手段を設けたことを特徴とする。   In addition, in addition to the above-described features, the air discharge port is formed in an air supply pipe disposed at the bottom of the fermenter, and the air supply pipe is rotated around the tube axis or in the tube axis direction. An air discharge position changing means for changing the position of the air discharge port by sliding is provided.

また、堆肥原料を堆積する発酵槽を備え、該発酵槽内に堆積された堆肥原料を通気しながら堆肥化する堆肥製造方法であって、前記発酵槽内に堆積された堆肥原料を攪拌することなく通気する常時通気工程と、前記発酵槽内の底部に形成された多数の空気吐出口から一時的に高圧空気を噴出させて、堆積した前記堆肥原料を浮上させた後沈下させることで前記堆肥原料を膨軟化させる堆肥原料膨軟化工程とを有することを特徴とする。   Moreover, it is a compost manufacturing method provided with the fermenter which deposits a compost raw material, and composting it, ventilating the compost raw material deposited in this fermenter, Comprising: The compost raw material deposited in the said fermenter is stirred. A continuous aeration process for aeration, and high-pressure air is temporarily ejected from a large number of air discharge ports formed at the bottom of the fermenter, and the accumulated compost raw material is floated and then submerged. And a compost raw material swelling and softening step for swelling and softening the raw material.

更に、前述した特徴に併せて、前記常時通気工程は、前記空気吐出口に送風機からの低圧空気を供給することによって行われ、前記堆肥原料膨軟化工程は、前記送風機からの低圧空気を圧縮空気供給手段からの高圧空気に切り換えることによって行われることを特徴とする。   Further, in addition to the above-described features, the constantly venting step is performed by supplying low-pressure air from a blower to the air discharge port, and the compost raw material swelling and softening step is compressed air from the blower. It is performed by switching to high pressure air from the supply means.

このような特徴を有する本発明は、以下の作用を有する。   The present invention having such features has the following effects.

発酵槽の底部に形成された多数の空気吐出口から一時的に高圧空気を噴出させる堆肥原料膨軟化手段によると、堆肥原料の堆積重量に応じて設定された圧力で高圧空気を一時的に噴出させることで、発酵槽内に堆積された堆肥原料を浮上させた後沈下させ、堆肥原料内部に形成された固定化された通気経路を壊すと共に通気経路が形成されていない固化した部分に多様な通気経路を形成して、堆積された堆肥原料全体を膨軟化する。   According to the compost raw material expansion and softening means that temporarily ejects high-pressure air from a number of air outlets formed at the bottom of the fermenter, high-pressure air is temporarily ejected at a pressure set according to the weight of the compost raw material As a result, the compost raw material deposited in the fermenter floats and then sinks, breaking the fixed air passage formed inside the compost raw material, and variously in the solidified part where the air passage is not formed. A ventilation path is formed to swell and soften the entire accumulated compost raw material.

この膨軟化後には、発酵槽内の高水分堆肥原料に多様な通気経路が形成されて、通気ムラが解消されることになり、副資材を大量に混合していない高水分の堆肥原料に対して、頻繁な攪拌や切り返し搬送を行うことなく、好気発酵の均一化を図ることができる。   After this softening, various aeration paths are formed in the high-moisture compost raw material in the fermenter, and uneven ventilation is eliminated. Thus, the aerobic fermentation can be made uniform without frequent stirring and reversing conveyance.

また、この堆肥原料膨軟化手段は、発酵槽底部に形成された空気吐出口に高圧空気を供給する空気供給路と、一時的に高圧空気をこの空気供給経路に送出する高圧空気送出手段とを備えるもので、発酵槽を有する既設の施設に対して簡易に配備することが可能である。   The compost raw material swelling and softening means includes an air supply path for supplying high-pressure air to an air discharge port formed at the bottom of the fermenter, and a high-pressure air delivery means for temporarily sending high-pressure air to the air supply path. It is provided and can be easily deployed to an existing facility having a fermenter.

更には、前述した高圧空気送出手段を、前述の空気供給路に送風機を接続する供給経路を別の供給経路に一時的に切り換える供給経路切換手段と、この別の供給経路に接続される圧縮空気供給手段とによって構成することで、高圧空気を噴出させる空気吐出口を送風機による通気口と共用することができ、送風機からの供給経路を圧縮空気供給手段からの高圧空気供給経路に切り換えることで、一時的な高圧空気の供給を行うことができる。これによると、通気用の空気吐出口を発酵槽の底部に形成した既存の施設に対して、簡易に堆肥原料膨軟化手段を装備することが可能になると共に、通気のための空気吐出口から高圧空気を一時的に噴出することで、空気吐出口の目詰まりを防止することができる。   Further, the high-pressure air delivery means described above includes a supply path switching means for temporarily switching a supply path for connecting a blower to the above-described air supply path to another supply path, and compressed air connected to the other supply path. By configuring with the supply means, the air discharge port for ejecting high-pressure air can be shared with the vent hole by the blower, and by switching the supply path from the blower to the high-pressure air supply path from the compressed air supply means, Temporary high-pressure air can be supplied. According to this, it becomes possible to easily equip the existing facility in which the air discharge port for ventilation is formed at the bottom of the fermenter with the compost raw material swelling and softening means, and from the air discharge port for ventilation. By temporarily ejecting high-pressure air, clogging of the air discharge port can be prevented.

また、前述の供給経路切換手段は、発酵槽内の堆肥原料内部における通気経路の固定化状態を検出し、固定化による兆候がみられたところで一時的な高圧空気を空気吐出口から噴出させることで、効果的な堆肥原料の膨軟化が可能になる。   Further, the supply path switching means described above detects the fixed state of the aeration path inside the compost raw material in the fermenter, and ejects temporary high-pressure air from the air discharge port when signs of fixation are observed. Thus, the compost raw material can be effectively swelled and softened.

堆肥原料内部における通気経路の固定化状態を検出するには、一例として、常時通気を行う送風機における送風圧の上昇を検出することが有効である。堆肥原料の内部全体に通気が行き渡っている状態では適度な通気抵抗が得られ、所定の送風圧で送風機が稼働するが、堆肥原料内部で通気経路が固定されてしまうと通気抵抗が大きくなって送風圧が上昇するので、これを検出して通気経路固定化の兆候を把握することができる。   In order to detect the fixed state of the ventilation path inside the compost raw material, for example, it is effective to detect an increase in the blowing pressure in a blower that constantly ventilates. A moderate ventilation resistance is obtained in the state where the ventilation is distributed throughout the compost raw material, and the blower operates at a predetermined blowing pressure. However, if the ventilation path is fixed inside the compost raw material, the ventilation resistance increases. Since the blast pressure rises, it is possible to detect this and grasp the signs of fixing the ventilation path.

また、堆肥原料内部における通気経路の固定化状態を検出するには、発酵槽内における堆肥原料温度の低下を検出することも有効である。堆肥原料の内部全体に通気が行き渡っている状態では好気発酵の適正な進行によって堆肥原料の温度が上昇する。しかしながら、堆肥原料内部において通気経路が固定されてしまうと固化した堆肥原料の発酵が促進されないので堆肥原料の温度が低下することになる。この温度低下を検出して通気経路固定化の兆候を把握することができる。   Moreover, in order to detect the fixed state of the ventilation path in the compost raw material, it is also effective to detect a decrease in the compost raw material temperature in the fermenter. In the state where the ventilation is spread throughout the compost raw material, the temperature of the compost raw material rises due to the appropriate progress of aerobic fermentation. However, if the ventilation path is fixed inside the compost raw material, the fermentation of the solidified compost raw material is not promoted, so the temperature of the compost raw material is lowered. By detecting this temperature drop, it is possible to grasp the signs of fixing the ventilation path.

更には、空気吐出口を発酵槽の底部に配置された空気供給配管に形成し、この空気供給配管を管軸周りに回動又は管軸方向に摺動させることで空気吐出口の位置変更を行う空気吐出位置変更手段を設けることで、空気吐出口の位置変更を適宜行いながら高圧空気を噴出させて、固化した堆肥原料の部位を効果的に膨軟化させることができる。   Furthermore, the air discharge port is formed in an air supply pipe arranged at the bottom of the fermenter, and the position of the air discharge port is changed by rotating the air supply pipe around the tube axis or sliding in the tube axis direction. By providing the air discharge position changing means to perform, high pressure air can be ejected while appropriately changing the position of the air discharge port, and the solidified compost raw material portion can be effectively expanded and softened.

本発明の堆肥製造方法としては、発酵槽内に堆積された堆肥原料を攪拌することなく通気する常時通気工程と、発酵槽内の底部に形成された多数の空気吐出口から一時的に高圧空気を噴出させて、堆積した堆肥原料を浮上させた後沈下させることで堆肥原料を膨軟化させる堆肥原料膨軟化工程とを有するので、高水分の堆肥原料に対して副資材の混合を少なくした場合にも、堆肥原料の膨軟化を繰り返しながら堆肥原料内部に効率的な通気を行うことができ、頻繁な攪拌等を行うこと無しに、堆肥原料全体に好気発酵を促すことができる。   The compost production method of the present invention includes a continuous aeration step for agitating the compost raw material deposited in the fermenter without agitation, and a plurality of air discharge ports formed at the bottom of the fermenter to temporarily supply high-pressure air. When the mixing of auxiliary materials is reduced with respect to high-moisture compost raw materials, the compost raw material has a compost raw material softening process that causes the compost raw materials to expand and soften In addition, it is possible to efficiently ventilate the compost raw material while repeating the swelling and softening of the compost raw material, and it is possible to promote aerobic fermentation throughout the compost raw material without frequent stirring and the like.

また、常時通気工程を、発酵槽底部の空気吐出口に送風機からの低圧空気を供給することによって行い、堆肥原料膨軟化工程を、送風機からの低圧空気を圧縮空気供給手段からの高圧空気に切り換えることによって行うことで、既存の施設を用いた方法に対して、簡易に堆肥原料膨軟化工程を追加することができると共に、通気時の空気吐出口の目詰まりを高圧空気で開通するので、通気の効率を高めることもできる。   Also, the continuous ventilation process is performed by supplying low-pressure air from the blower to the air outlet at the bottom of the fermenter, and the compost raw material expansion / softening process is switched from low-pressure air from the blower to high-pressure air from the compressed air supply means. By doing so, it is possible to easily add a compost raw material swelling and softening process to the method using existing facilities and open the clogging of the air outlet at the time of ventilation with high pressure air. It is also possible to increase the efficiency.

以上説明した本発明の特徴によると、頻繁な攪拌や切り返し搬送を行わない装備であっても、副資材の混合量を最小限に抑えた高水分の堆肥原料に対して良好な通気を確保でき、好気発酵の維持・促進を可能にすることができる。また、高水分堆肥原料に対して、堆肥原料内部に形成される通気経路の固定化を防ぎ、通気ムラ・発酵ムラを解消すると共に、発酵槽底部からの通気に対して空気孔の目詰まりを解消することができる。そして、設備投資の初期コストと堆肥製造のランニングコストの低減を図り、且つ好気発酵の均一化による良質な堆肥製造を実現することができる。   According to the features of the present invention described above, even if the equipment does not perform frequent agitation and reversal conveyance, it is possible to ensure good ventilation for the high-moisture compost raw material with a minimum amount of secondary materials mixed. It is possible to maintain and promote aerobic fermentation. In addition, the high-moisture compost raw material prevents the aeration path formed inside the compost raw material from being fixed, eliminates uneven ventilation and fermentation, and clogs air holes against ventilation from the bottom of the fermenter. It can be solved. And the initial cost of capital investment and the running cost of compost manufacture can be reduced, and high-quality compost manufacture can be realized by uniform aerobic fermentation.

以下、本発明の実施形態を図面の記載に基づいて説明する。図1は、本発明の実施形態に係る堆肥製造装置を平面的に示した説明図である。堆肥製造装置1は、発酵槽10、発酵槽10の底部に多数形成される空気吐出口11、空気突出口11に空気を供給する空気供給路12、一時的に高圧空気を空気供給路12に供給する高圧空気送出手段20を備える。発酵槽10は堆肥原料となる有機廃棄物等が堆積される上部開口の容器状設備であり、この発酵槽10の底部に複数の空気供給配管12Aを並列配置して、その空気供給配管12Aに開口孔を形成することで空気吐出口11を形成している。空気供給配管12Aは発酵槽10内の底部に配置しても、発酵槽10の底面下に内蔵してもよい。また、空気吐出口11を発酵槽10の底面に直接形成して、発酵槽10の構成部材に内蔵して空気供給路12を形成したものでもよい。   Hereinafter, embodiments of the present invention will be described based on the drawings. FIG. 1 is an explanatory view showing a compost production apparatus according to an embodiment of the present invention in a plan view. The compost production apparatus 1 includes a fermenter 10, a large number of air discharge ports 11 formed at the bottom of the fermenter 10, an air supply path 12 that supplies air to the air protrusions 11, and temporarily supplies high-pressure air to the air supply path 12. Supplying high-pressure air delivery means 20 is provided. The fermenter 10 is an upper-opening container-like facility on which organic waste or the like as compost raw material is deposited. A plurality of air supply pipes 12A are arranged in parallel at the bottom of the fermenter 10, and the air supply pipes 12A are connected to the air supply pipes 12A. The air discharge port 11 is formed by forming the opening hole. The air supply pipe 12 </ b> A may be arranged at the bottom of the fermenter 10 or may be built under the bottom of the fermenter 10. Alternatively, the air discharge port 11 may be formed directly on the bottom surface of the fermenter 10 and built in the constituent members of the fermenter 10 to form the air supply path 12.

そして、空気供給路12,高圧空気送出手段20,計時手段30によって堆肥原料膨軟化手段が構成される。この実施形態では、高圧空気送出手段20を供給経路切換手段21と圧縮空気供給手段22によって形成し、計時手段30の作動によって供給経路切換手段21を切り換えて、空気供給路12へ供給される空気が送風機40からの低圧空気から圧縮空気供給手段22からの圧縮空気に一時的に切り換えられる構成にしている。他の形態としては、低圧空気の供給経路と空気吐出口11を別に設けて、空気吐出口11からは高圧空気のみが吐出されるようにして、計時手段30の作動によって一時的に圧縮空気供給手段22からの高圧空気が空気供給路12に供給されるようにすることもできる。   The air supply path 12, the high-pressure air delivery means 20, and the timing means 30 constitute compost raw material swelling and softening means. In this embodiment, the high-pressure air delivery means 20 is formed by the supply path switching means 21 and the compressed air supply means 22, and the supply path switching means 21 is switched by the operation of the time measuring means 30 to supply the air supplied to the air supply path 12. Is configured to be temporarily switched from the low-pressure air from the blower 40 to the compressed air from the compressed air supply means 22. As another form, a supply path of low-pressure air and the air discharge port 11 are provided separately so that only the high-pressure air is discharged from the air discharge port 11, and the compressed air is temporarily supplied by the operation of the timing means 30. The high pressure air from the means 22 may be supplied to the air supply path 12.

前述した供給経路切換手段21は、一例として、三方弁21A及び弁制御部21Bによって構成することができ、圧縮空気供給手段22は、一例として、高圧タンク22A及び圧縮機22Bによって構成することができる。   The supply path switching means 21 described above can be configured by a three-way valve 21A and a valve control unit 21B as an example, and the compressed air supply means 22 can be configured by a high-pressure tank 22A and a compressor 22B as an example. .

図2は、本発明における堆肥原料膨軟化手段の作用を説明する説明図である。ここでは、発酵槽10の上部にクレーン式の自動堆肥切り返し装置100を配備したものを図示しているが、本発明は特にこれに限定されるものではない。本発明の実施形態としては、攪拌装置を装備しておらず発酵槽10の上部に追加的に切り返し搬送装置を配備するもの、或いは、車両式ローダで堆肥原料を移動しながら切り返しを行う堆積式のもの、等が対象となり、特に、頻繁に切り返し搬送を行わない、簡易な切り返し搬送装置を装備したものに適する。   FIG. 2 is an explanatory view for explaining the operation of the compost raw material swelling and softening means in the present invention. Here, the crane-type automatic compost turning device 100 is provided on the upper portion of the fermenter 10, but the present invention is not particularly limited thereto. As an embodiment of the present invention, a stirrer is not provided, and a reversing transfer device is additionally provided in the upper portion of the fermenter 10, or a deposition type in which reversing is performed while moving a compost raw material with a vehicle loader. It is particularly suitable for devices equipped with a simple reversing and conveying device that does not frequently perform reversing and conveying.

同図(a)に示すように、送風機40を空気供給路12に連通して、発酵槽10内に堆積された堆肥原料Mに対して、発酵槽10の底部に形成された空気吐出口11から低圧空気を吐出して通気を継続した場合、副資材を大量に混合しない高水分の堆肥原料Mでは、図示のような固定された通気経路aが堆肥原料M内部に形成されてしまう。また、堆肥原料Mの内部で通気経路aが形成されていない固化した部分では、十分な通気が行われない状態になる。   As shown in FIG. 1A, the air discharge port 11 formed at the bottom of the fermenter 10 with respect to the compost raw material M deposited in the fermenter 10 by connecting the blower 40 to the air supply path 12. When the low-pressure air is discharged and the ventilation is continued, in the high-moisture compost raw material M that does not mix a large amount of auxiliary materials, a fixed ventilation path a as shown in the figure is formed inside the compost raw material M. Further, in the solidified portion where the ventilation path a is not formed inside the compost raw material M, sufficient ventilation is not performed.

そこで、低圧空気による通気を行い始めてから所定時間が経過した後に、計時手段30からの計時信号によって供給経路切換手段21の弁制御部21Bを作動させて三方弁21Aを切り換え、空気供給路12に圧縮空気供給手段22からの高圧空気を供給し、一時的に発酵槽10の底部に形成された空気吐出口11から高圧空気を噴出させる。高圧空気が一時的に噴出されると、その圧力によって図示のように堆積された堆肥原料Mが一旦浮上しその後沈下することになるので、その際の堆肥原料Mの上下動及び落下衝撃によって、固定化した通気経路aが壊れ、堆肥原料M内部の固化した部分が崩れて、そこに多様な通気経路が形成されることになる。   Therefore, after a predetermined time has passed since the start of ventilation with low-pressure air, the three-way valve 21A is switched by operating the valve control unit 21B of the supply path switching means 21 in accordance with the timing signal from the timing means 30, and the air supply path 12 is switched. High pressure air is supplied from the compressed air supply means 22, and high pressure air is ejected from the air outlet 11 formed at the bottom of the fermenter 10 temporarily. When the high-pressure air is temporarily ejected, the compost raw material M deposited as shown in the figure by the pressure temporarily floats and then sinks. The fixed ventilation path a is broken, the solidified portion inside the compost raw material M is broken, and various ventilation paths are formed there.

このような堆肥原料Mの膨軟化処理を施した後には、同図(b)に示すように、再度供給経路切換手段21の切り換えを行って、送風機40を空気供給路12に連通させ、空気吐出口11から低圧空気を吐出させる。膨軟化処理後には、図示のように多様な通気経路bが形成されるので、通気抵抗が減少し、堆肥原料Mの内部に効果的な通気を行うことが可能になる。膨軟化処理を行う頻度、高圧空気の設定圧力及び処理時間は、発酵槽10内に堆積された堆肥原料Mの堆積量及び堆肥原料の含水量に応じて適宜設定される。   After such a composting raw material M is subjected to the swelling and softening process, the supply path switching means 21 is switched again to connect the blower 40 to the air supply path 12 as shown in FIG. Low pressure air is discharged from the discharge port 11. Since the various ventilation paths b are formed after the swelling and softening treatment, the ventilation resistance is reduced, and effective ventilation can be performed inside the compost raw material M. The frequency at which the softening treatment is performed, the set pressure of the high-pressure air, and the treatment time are appropriately set according to the amount of the compost raw material M deposited in the fermenter 10 and the water content of the compost raw material.

また、この実施形態では、通気用の空気吐出口11と高圧空気噴出用の空気吐出口11を共用しているので、通気時に高水分の堆肥原料Mによって空気吐出口11の目詰まりが生じた場合にも、高圧空気の噴出で空気吐出口11を開通させることができ、目詰まりによる通気効率劣化を防止することができる。   In this embodiment, since the air discharge port 11 for ventilation and the air discharge port 11 for high-pressure air ejection are shared, the air discharge port 11 is clogged by the high moisture compost raw material M during ventilation. Even in this case, the air discharge port 11 can be opened by jetting high-pressure air, and deterioration of ventilation efficiency due to clogging can be prevented.

なお、図示の自動堆肥切り返し装置100について説明すると、発酵槽10の上部に装備されたレール部101に沿って移動可能な機体102が装備されており、機体102には上下昇降及び把持動作が可能な一対の櫛状グラブ103A(103B)が装備され、制御部104の作動によって図示の状態から下降して発酵槽10内に堆積された堆肥原料を把持して発酵槽10内の異なる位置又は他の発酵槽に搬送しながら切り返しを行うものである。   The automatic compost turning device 100 shown in the figure will be described. A machine body 102 that is movable along a rail portion 101 provided on the upper part of the fermenter 10 is provided. The machine body 102 can be moved up and down and grasped. A pair of comb-shaped grabs 103A (103B) are provided, and the controller 104 operates to lower the position from the state shown in FIG. Is carried out while being transported to the fermenter.

図3〜図5は、本発明の他の実施形態を説明する説明図である。前述の実施形態と同一の箇所は同一符号を付して重複説明を一部省略する。   3-5 is explanatory drawing explaining other embodiment of this invention. The same parts as those in the above-described embodiment are denoted by the same reference numerals, and a part of the overlapping description is omitted.

図3に示した実施形態は、供給経路切換手段21が、送風機40の送風圧の上昇を検出して供給経路の切り換えを行うものである。すなわち、送風機40の内部又は空気供給路12の内部に圧力検出手段50を装備させ、この圧力検出手段50の検出圧力を切り換え制御手段51に出力する。そして、切り換え制御手段51では、例えば検出値を設定値と比較するなどして圧力上昇の状況を判定し、堆肥原料M内部での通気経路固定化の予兆が検知された場合に、弁制御部21Bを作動させて供給経路の切り換えを行い、高圧空気による膨軟化処理を行う。   In the embodiment shown in FIG. 3, the supply path switching means 21 detects an increase in the blowing pressure of the blower 40 and switches the supply path. That is, the pressure detection means 50 is provided in the blower 40 or the air supply path 12, and the detected pressure of the pressure detection means 50 is output to the switching control means 51. Then, in the switching control means 51, for example, the detected value is compared with a set value to determine the state of pressure increase, and when a sign of fixing the aeration path inside the compost raw material M is detected, the valve control unit 21B is operated to switch the supply path, and the swelling and softening process using high-pressure air is performed.

図4に示した実施形態は、供給経路切換手段12が、発酵槽10内における堆肥原料温度の低下を検出して供給経路の切り換えを行うものである。すなわち、発酵槽10の内部に温度検出手段60を装備させ、この温度検出手段60の検出温度を切り換え制御手段61に出力する。そして、切り換え制御手段61では、例えば検出値を設定値と比較するなどして温度低下の状況を判定し、堆肥原料M内部での通気経路固定化の予兆が検知された場合に、弁制御部21Bを作動させて供給経路の切り換えを行い、高圧空気による膨軟化処理を行う。   In the embodiment shown in FIG. 4, the supply path switching means 12 detects a decrease in the compost raw material temperature in the fermenter 10 and switches the supply path. That is, the temperature detection means 60 is provided in the fermenter 10, and the temperature detected by the temperature detection means 60 is output to the switching control means 61. Then, in the switching control means 61, for example, the state of temperature drop is determined by comparing the detected value with a set value, and when a sign of fixing the aeration path inside the compost raw material M is detected, the valve control unit 21B is operated to switch the supply path, and the swelling and softening process using high-pressure air is performed.

このような実施形態によると、膨軟化処理の必要な状況を検知して処理を実行するので、効率的な膨軟化処理が可能になると共に、送風機40の送風圧又は発酵槽10内の堆肥原料温度によって良好な通気状態を常時把握することができるので、良好な通気状態を継続させて好気発酵の促進・維持を図ることができる。   According to such an embodiment, since the process is executed by detecting the necessary condition of the swelling and softening process, an efficient swelling and softening process becomes possible, and the blowing pressure of the blower 40 or the compost raw material in the fermentation tank 10 Since a good aeration state can always be grasped depending on the temperature, a favorable aeration state can be continued and aerobic fermentation can be promoted and maintained.

図5に示した実施形態は、空気吐出口11を発酵槽10の底部に配置された空気供給配管12Aに形成し、空気供給配管12Aを管軸周りに回動又は管軸方向に摺動させることで空気吐出口11の位置変更を行う空気吐出位置変更手段70を設けたものである。この実施形態では、空気供給配管12Aを軸回動可能及び軸方向に摺動可能に支持し、この支持部分に空気供給配管12Aを回動(70a),摺動(70b)させる駆動手段を備えた空気吐出位置変更手段70を配備している。   In the embodiment shown in FIG. 5, the air discharge port 11 is formed in the air supply pipe 12 </ b> A arranged at the bottom of the fermenter 10, and the air supply pipe 12 </ b> A is rotated around the tube axis or slid in the tube axis direction. Thus, the air discharge position changing means 70 for changing the position of the air discharge port 11 is provided. In this embodiment, the air supply pipe 12A is supported so as to be pivotable and slidable in the axial direction, and provided with driving means for rotating (70a) and sliding (70b) the air supply pipe 12A. The air discharge position changing means 70 is provided.

これによると、膨軟化処理の工程を複数回行う場合に、その都度高圧空気が噴出される空気吐出位置を変更することができるので、より効果的に堆肥原料Mの膨軟化を行うことができ、堆肥原料M全体を均一に通気することが可能になる。   According to this, when performing the process of swelling and softening a plurality of times, the air discharge position from which high-pressure air is ejected can be changed each time, so that the composting raw material M can be expanded and softened more effectively. The entire compost raw material M can be uniformly ventilated.

図6は、前述した本発明の各実施形態に係る堆肥製造装置を用いた堆肥製造方法を説明する説明図(工程フロー)である。この堆肥製造方法によると、発酵槽10内に堆肥原料Mを搬入した(S1)後、発酵槽10内に堆積された堆肥原料Mを攪拌することなく通気する常時通気工程(Sa)の間に、発酵槽10内の底部に形成された多数の空気吐出口11から一時的に高圧空気を噴出させて、堆積した堆肥原料Mを浮上させた後沈下させることで堆肥原料Mを膨軟化させる堆肥原料膨軟化工程(Sb)が挿入されることになり、その後必要に応じて、自動堆肥切り返し装置100等を作動させる切り返し搬送工程(Sn)が行われ、好気発酵の維持によって良質な堆肥製造がなされた(Se;堆肥化完了)ことを確認して、製造物の搬出が行われることになる。   FIG. 6 is an explanatory diagram (process flow) for explaining a compost manufacturing method using the compost manufacturing apparatus according to each embodiment of the present invention described above. According to this compost manufacturing method, after the compost raw material M is carried into the fermenter 10 (S1), the compost raw material M deposited in the fermenter 10 is aerated without being stirred. The compost which swells and softens the compost raw material M by temporarily ejecting high-pressure air from a large number of air discharge ports 11 formed at the bottom of the fermenter 10 to float the deposited compost raw material M and then sink it. The raw material swelling and softening step (Sb) will be inserted, and then, if necessary, a turn-back conveyance step (Sn) for operating the automatic compost turning-back device 100 and the like will be performed, and high-quality compost production by maintaining aerobic fermentation After confirming that (Se; composting is completed), the product is carried out.

前述したように、常時通気工程(Sa)は、空気供給口11に送風機40からの低圧空気を供給することによって行い、堆肥原料膨軟化工程(Sb)は、送風機40からの低圧空気を圧縮空気供給手段22からの高圧空気に切り換えることによって行うことができる。また、高圧空気の供給経路を送風機40の通気経路とは別に設けた場合には、常時通気工程(Sa)を継続しながら、所望の期間毎に堆肥原料膨軟化工程Sbを実行することもできる。   As described above, the constant ventilation process (Sa) is performed by supplying low pressure air from the blower 40 to the air supply port 11, and the compost raw material swelling and softening process (Sb) is compressed air from the blower 40. This can be done by switching to high pressure air from the supply means 22. Moreover, when the supply path | route of high pressure air is provided separately from the ventilation path | route of the air blower 40, the compost raw material expansion | swelling softening process Sb can also be performed for every desired period, continuing a ventilation process (Sa) always. .

堆肥原料膨軟化工程(Sb)は、前述したように、堆肥原料M内部の通気経路固定化の状況を把握しながら、1日に1,2回或いは数日に1回の割合で行うことが好ましく、これによって堆肥原料M内で良好且つ均一な通気が確保できる場合には、切り返し搬送工程(Sn)の頻度を減らすことが可能になる。   As described above, the compost raw material swelling and softening step (Sb) may be performed once or twice a day or once every few days while grasping the state of fixing the ventilation path inside the compost raw material M. Preferably, when good and uniform ventilation can be secured in the compost raw material M, it is possible to reduce the frequency of the turn-back conveying step (Sn).

また、堆肥原料膨軟化工程(Sb)は、製造開始初期の比較的水分が高く通気が困難な堆肥原料に対してのみ行い、堆肥化の進行によって発酵槽を移行するものでは、発酵初期段階(開始1〜2週間目程度)の発酵槽にのみ堆肥原料膨軟化手段を装備するようにしてもよい。これによると、導入コストを抑えることができ投資効率の高いシステムを構築することができる。   In addition, the compost raw material swelling and softening step (Sb) is performed only on compost raw materials that are relatively high in moisture at the beginning of production and difficult to be ventilated. You may make it equip only the fermenter of the 1st to 2nd week of a start with the compost raw material expansion | swelling softening means. According to this, introduction cost can be suppressed and a system with high investment efficiency can be constructed.

なお、以上の説明では、頻繁な攪拌を行わない発酵槽を対象にして説明したが、本発明の実施形態に係る堆肥原料膨軟化手段は、攪拌装置を装備した発酵槽に併設することもできる。これによると、高水分状態で攪拌装置が円滑に作動できない初期段階に堆肥原料膨軟化工程(Sb)を導入することで、副資材の混合量の削減が可能になり、その後の攪拌による処理への移行を早める効果が得られる。   In the above description, the fermenter that does not perform frequent stirring has been described. However, the compost raw material swelling and softening means according to the embodiment of the present invention can be provided in a fermenter equipped with a stirring device. . According to this, by introducing the compost raw material swelling and softening step (Sb) in the initial stage where the stirrer cannot operate smoothly in a high moisture state, it becomes possible to reduce the amount of auxiliary materials mixed, and to the processing by subsequent stirring The effect of accelerating the transition is obtained.

以上説明したように、本発明の実施形態によると、副資材の混合量を最小限に抑えた高水分の堆肥原料に対して良好な通気を確保でき、好気発酵の維持・促進を可能にすることができる。特に、高水分堆肥原料に対して、堆肥原料内部に形成される通気経路の固定化を防ぎ、通気ムラ・発酵ムラを解消すると共に、発酵槽底部からの通気に対して空気孔の目詰まりを解消することができる。そして、これによって、設備投資の初期コストと堆肥製造のランニングコストの低減を図り、好気発酵の均一化による良質な堆肥製造を実現することができる。   As described above, according to the embodiment of the present invention, it is possible to ensure good ventilation with respect to the high moisture compost raw material in which the mixing amount of the auxiliary material is minimized, and it is possible to maintain and promote aerobic fermentation. can do. Especially for high-moisture compost raw materials, it prevents the aeration path formed inside the compost raw materials from being fixed, eliminates uneven ventilation and fermentation, and clogs the air holes against ventilation from the bottom of the fermenter. It can be solved. As a result, the initial cost of capital investment and the running cost of compost production can be reduced, and high-quality compost production by homogenizing aerobic fermentation can be realized.

図1に示した実施形態に係る堆肥製造装置により、含水率72%の牛ふんを堆肥原料として、見かけ密度939kg/m3,堆積高さ1.6mの状態で堆肥製造を行った実施例を示す。 1 shows an example in which compost was produced with an apparent density of 939 kg / m 3 and a deposition height of 1.6 m using beef manure with a moisture content of 72% as a compost raw material by the compost production apparatus according to the embodiment shown in FIG. .

Figure 2007176756
Figure 2007176756

上記の表は、膨軟化処理の前後での送風機による通気量及び通気抵抗の変化を示したものである。膨軟化処理の直前では堆肥原料内部の通気抵抗が大きく、ほとんど通気できない状態であったが、膨軟化処理の直後には、通気抵抗が減少して、適正な通気量での通気が可能になった。また、通気2日目には堆肥原料内部の温度が30〜70℃に上昇し、好気発酵の促進が確認できた。この実施例からも明らかなように、本発明の実施形態に係る堆肥製造装置及び堆肥製造方法は、高水分の堆肥原料に対して、通気性改善の効果が得られるものである。   The above table shows changes in the ventilation amount and the ventilation resistance by the blower before and after the swelling and softening treatment. Immediately before the swelling and softening treatment, the ventilation resistance inside the compost material was large, and almost no ventilation was possible, but immediately after the swelling and softening treatment, the ventilation resistance decreased and it became possible to ventilate with an appropriate ventilation amount. It was. Moreover, the temperature inside compost raw material rose to 30-70 degreeC on the 2nd day of ventilation | gas_flowing, and it has confirmed acceleration | stimulation of aerobic fermentation. As is clear from this example, the compost manufacturing apparatus and the compost manufacturing method according to the embodiment of the present invention can obtain an effect of improving air permeability with respect to a high moisture compost raw material.

本発明の実施形態に係る堆肥製造装置を平面的に示した説明図である。It is explanatory drawing which showed in plan the compost manufacturing apparatus which concerns on embodiment of this invention. 図2は、本発明における堆肥原料膨軟化手段の作用を説明する説明図である。FIG. 2 is an explanatory view for explaining the operation of the compost raw material swelling and softening means in the present invention. 本発明の他の実施形態に係る堆肥製造装置を示す説明図である。It is explanatory drawing which shows the compost manufacturing apparatus which concerns on other embodiment of this invention. 本発明の他の実施形態に係る堆肥製造装置を示す説明図である。It is explanatory drawing which shows the compost manufacturing apparatus which concerns on other embodiment of this invention. 本発明の他の実施形態に係る堆肥製造装置を示す説明図である。It is explanatory drawing which shows the compost manufacturing apparatus which concerns on other embodiment of this invention. 本発明の実施形態に係る堆肥製造方法を示す説明図である。It is explanatory drawing which shows the compost manufacturing method which concerns on embodiment of this invention.

符号の説明Explanation of symbols

1 堆肥製造装置
10 発酵槽
11 空気吐出口
12 空気供給路
12A 空気供給配管
20 高圧空気送出手段
21 供給経路切換手段
21A 三方弁
21B 弁制御部
22 圧縮空気供給手段
22A 高圧タンク
22B 圧縮機
30 計時手段
40 送風機
50 圧力検出手段
60 温度検出手段
51,61 切り換え制御手段
70 空気吐出位置変更手段
100 自動堆肥切り返し装置
M 堆肥原料
a,b 通気経路
DESCRIPTION OF SYMBOLS 1 Compost manufacturing apparatus 10 Fermenter 11 Air discharge port 12 Air supply path 12A Air supply piping 20 High-pressure air delivery means 21 Supply path switching means 21A Three-way valve 21B Valve control part 22 Compressed air supply means 22A High-pressure tank 22B Compressor 30 Timing means 40 Air blower 50 Pressure detecting means 60 Temperature detecting means 51, 61 Switching control means 70 Air discharge position changing means 100 Automatic compost turning device M Compost raw material a, b Ventilation path

Claims (8)

堆肥原料を堆積する発酵槽を備え、該発酵槽内に堆積された堆肥原料を通気しながら堆肥化する堆肥製造装置であって、
前記発酵槽内の底部に多数の空気吐出口を形成し、該空気突出口から一時的に高圧空気を噴出させて、堆積した前記堆肥原料を浮上させた後沈下させることで前記堆肥原料を膨軟化させる堆肥原料膨軟化手段を備えることを特徴とする堆肥製造装置。
A compost production apparatus comprising a fermenter for depositing compost raw material, composting while composting the compost raw material deposited in the fermenter,
A large number of air discharge ports are formed at the bottom of the fermenter, and high pressure air is temporarily ejected from the air projecting ports so that the accumulated compost material floats and then sinks, thereby expanding the compost material. A compost production apparatus comprising compost raw material swelling and softening means for softening.
前記堆肥原料膨軟化手段は、前記空気吐出口に高圧空気を供給する空気供給路と、一時的に高圧空気を前記空気供給路に送出する高圧空気送出手段とを備えることを特徴とする請求項1に記載された堆肥製造装置。   The compost raw material swelling and softening means includes an air supply path for supplying high-pressure air to the air discharge port, and a high-pressure air delivery means for temporarily sending high-pressure air to the air supply path. The compost manufacturing apparatus described in 1. 前記高圧空気送出手段は、前記空気供給路に送風機を接続する供給経路を別の供給経路に一時的に切り換える供給経路切換手段と、前記別の供給経路に接続される圧縮空気供給手段とからなることを特徴とする請求項2に記載された堆肥製造装置。   The high-pressure air delivery means includes supply path switching means for temporarily switching a supply path for connecting a blower to the air supply path to another supply path, and compressed air supply means connected to the another supply path. The compost manufacturing apparatus according to claim 2. 前記供給経路切換手段は、前記送風機の送風圧の上昇を検出して前記別の供給経路への切り換えを行うことを特徴とする請求項3に記載された堆肥製造装置。   The compost manufacturing apparatus according to claim 3, wherein the supply path switching unit detects an increase in the blowing pressure of the blower and switches to the another supply path. 前記供給経路切換手段は、前記発酵槽内における堆肥原料温度の低下を検出して前記別の供給経路への切り換えを行うことを特徴とする請求項3に記載された堆肥製造装置。   The compost production apparatus according to claim 3, wherein the supply path switching means detects a decrease in the compost raw material temperature in the fermenter and switches to another supply path. 前記空気吐出口は前記発酵槽の底部に配置された空気供給配管に形成され、前記空気供給配管を管軸周りに回動又は管軸方向に摺動することで前記空気吐出口の位置変更を行う空気吐出位置変更手段を設けたことを特徴とする請求項1〜5のいずれかに記載された堆肥製造装置。   The air discharge port is formed in an air supply pipe disposed at the bottom of the fermenter, and the position of the air discharge port is changed by rotating the air supply pipe around the tube axis or sliding in the tube axis direction. The compost manufacturing apparatus according to any one of claims 1 to 5, further comprising air discharge position changing means for performing the operation. 堆肥原料を堆積する発酵槽を備え、該発酵槽内に堆積された堆肥原料を通気しながら堆肥化する堆肥製造方法であって、
前記発酵槽内に堆積された堆肥原料を攪拌することなく通気する常時通気工程と、
前記発酵槽内の底部に形成された多数の空気吐出口から一時的に高圧空気を噴出させて、堆積した前記堆肥原料を浮上させた後沈下させることで前記堆肥原料を膨軟化させる堆肥原料膨軟化工程とを有することを特徴とする堆肥製造方法。
A compost production method comprising a fermenter for depositing compost raw material, composting the compost raw material deposited in the fermenter while ventilating,
A continuous aeration step of aerating the compost raw material deposited in the fermentor without stirring;
Compost raw material expansion that softens the compost raw material by temporarily ejecting high-pressure air from a large number of air discharge ports formed at the bottom of the fermenter, causing the accumulated compost raw material to float and then sink. A compost production method comprising a softening step.
前記常時通気工程は、前記空気吐出口に送風機からの低圧空気を供給することによって行われ、
前記堆肥原料膨軟化工程は、前記送風機からの低圧空気を圧縮空気供給手段からの高圧空気に切り換えることによって行われることを特徴とする請求項7に記載された堆肥製造方法。
The constantly venting step is performed by supplying low-pressure air from a blower to the air outlet,
The compost production method according to claim 7, wherein the compost raw material swelling and softening step is performed by switching the low-pressure air from the blower to the high-pressure air from the compressed air supply means.
JP2005378135A 2005-12-28 2005-12-28 Apparatus and method of manufacturing compost Pending JP2007176756A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015029955A (en) * 2013-08-02 2015-02-16 学校法人明星学苑 Fermentation device for organic material to be treated using aerobic bacterium and oxygen
WO2023002429A1 (en) * 2021-07-21 2023-01-26 Robert Kosinski An arrangement for drying or aerating materials, especially organic materials, a method for drying materials, especially organic materials, and a method for aerating materials, especially organic materials

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015029955A (en) * 2013-08-02 2015-02-16 学校法人明星学苑 Fermentation device for organic material to be treated using aerobic bacterium and oxygen
WO2023002429A1 (en) * 2021-07-21 2023-01-26 Robert Kosinski An arrangement for drying or aerating materials, especially organic materials, a method for drying materials, especially organic materials, and a method for aerating materials, especially organic materials

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