JP2007176613A - Moving shelf device - Google Patents

Moving shelf device Download PDF

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JP2007176613A
JP2007176613A JP2005374129A JP2005374129A JP2007176613A JP 2007176613 A JP2007176613 A JP 2007176613A JP 2005374129 A JP2005374129 A JP 2005374129A JP 2005374129 A JP2005374129 A JP 2005374129A JP 2007176613 A JP2007176613 A JP 2007176613A
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shelf
sensor
bottom frame
sensors
attached
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JP4873125B2 (en
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Katsuya Hiratsuka
勝也 平塚
Atsumori Nishihama
淳盛 西濱
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Daifuku Co Ltd
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Daifuku Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To stabilize detection action by a traveling control sensor in a moving shelf device while achieving reduction of cost. <P>SOLUTION: The moving shelf device is provided with a reflection type photoelectric sensor 5 for deceleration detecting that a distance of the moving shelf 2A with a shelf 1A at a side of traveling direction becomes a set distance L1 and switching it to low speed traveling; and a reflection type photoelectric sensor 6 for braking detecting that the distance with the shelf 1A at a side of the traveling direction becomes a set distance L2 shorter than the set distance L1 and braking to stop it. The two sensors 5, 6 are arranged in a bottom part frame 2a for supporting a shelf body 2b of one shelf 2A of the two adjacent shelves 1A, 2A relatively approaching/leaving and on an inner side of an opening 10 provided on the bottom part frame 2a such that optical axes 5a, 6a become parallel to a movement shelf traveling direction. On a bottom part frame 1a of the other shelf 1A, a reflection plate 7 is auxiliarily provided so as to be opposed to the reflection type photoelectric sensors 5, 6. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、並設された複数の棚間の間隔を、棚の並列方向に横動可能な移動棚の走行により作業通路巾に広げたり棚どうしが隣接するように狭めたりできる移動棚装置、特にその走行制御装置に関するものである。   The present invention provides a movable shelf device that can widen the interval between a plurality of shelves arranged side by side in a work path width by traveling of a movable shelf that can be laterally moved in the parallel direction of the shelves or can be narrowed so that the shelves are adjacent to each other, In particular, the present invention relates to the travel control device.

上記のように、並設された複数の棚間の間隔を、棚の並列方向に横動可能な移動棚の走行により作業通路巾に広げたり棚どうしが隣接するように狭めたりできる移動棚装置では、棚間の間隔を広げて形成する作業通路の巾は、常に一定である必要があり、これが経年変化で狭まってゆくようでは、当該作業通路内でのフォークリフトなどによる荷の出し入れ作業に悪影響が生じることになる。一方、走行する移動棚の停止制御は、移動棚と当該移動棚の走行方向側の棚との間の距離が設定距離に達したときに走行駆動用モーターへの通電を止めて一定時間後に制動をかけるような方法が一般的であるが、この方法では、移動棚の走行抵抗(車輪の回転抵抗やレール側との摩擦抵抗など)が経年的に増大する傾向にあることによって、停止制御開始後、実際に移動棚が停止するまでの慣性による移動距離が漸次短くなり、この結果、形成される作業通路の巾が経年的に縮小されることになる。特に移動棚の台数が多い大規模な移動棚装置では、上記の経年変化は著しくなる。   As described above, the movable shelf device that can widen the interval between a plurality of shelves arranged side by side in the width of the work path by traveling of the movable shelf that can move in the parallel direction of the shelves or can be narrowed so that the shelves are adjacent to each other. Then, the width of the work path formed by widening the interval between the shelves must always be constant, and if this width narrows over time, it will adversely affect the loading and unloading work by forklifts etc. in the work path. Will occur. On the other hand, stop control of a traveling shelf that travels is performed after a certain period of time by stopping energization of the traveling drive motor when the distance between the traveling shelf and the shelf on the traveling direction side of the traveling shelf reaches a set distance. In this method, stop control starts because the running resistance of the moving shelf (wheel rotation resistance, friction resistance with the rail side, etc.) tends to increase over time. Thereafter, the moving distance due to the inertia until the moving shelf actually stops is gradually shortened, and as a result, the width of the work passage formed is reduced over time. In particular, in a large-scale mobile shelf device having a large number of mobile shelves, the above-mentioned secular change becomes remarkable.

そこで、走行する移動棚の停止制御方法として、例えば特許文献1に記載されるように、移動棚の走行方向側の棚との距離が設定距離L1になったことを検出する減速用センサーと、当該走行方向側の棚との距離が前記設定距離L1より短い設定距離L2になったことを検出する制動用センサーとを備え、高速走行している移動棚を減速用センサーの検出動作に基づいて設定された低速まで減速し、低速走行している移動棚を制動用センサーの検出動作に基づいて制動停止させる方法、即ち、減速用センサーと制動用センサーとを使用して移動棚停止前の慣性による移動距離を可及的に短くし得る制御方法が考えられている。
特開平8−154751号公報
Therefore, as a stop control method for the moving shelf that travels, for example, as described in Patent Document 1, a deceleration sensor that detects that the distance from the shelf on the traveling direction side of the moving shelf has become a set distance L1, A braking sensor for detecting that the distance from the shelf on the traveling direction side is a set distance L2 shorter than the set distance L1, and based on the detection operation of the deceleration sensor for a moving shelf traveling at high speed A method of decelerating to a set low speed and stopping the moving shelf running at a low speed based on the detection operation of the braking sensor, that is, inertia before the moving shelf is stopped using the deceleration sensor and the braking sensor. There has been considered a control method capable of shortening the moving distance due to.
JP-A-8-154751

しかしながら、特許文献1に記載された従来周知の構成では、減速用センサーは、相対的に接近離間移動する隣り合う2つの棚の内、一方の棚の棚本体の上端に相手側棚の方に突出するブラケットを介して取り付けられた近接スイッチで構成され、他方の棚の棚本体の上端に相手側棚の方に突出するブラケットを介して取り付けられた被検出用ドグを前記近接スイッチで検出したことにより減速制御し、制動用センサーは、前記一方の棚の下部前面に取り付けられた接触検出器から構成され、この接触検出器が相手側棚の前面の被検出部を検出したことにより制動をかける構成であったため、減速用センサーである近接スイッチや被検出用ドグが棚の上端付近にあってメンテナンスが行い難いばかりでなく、近接スイッチや被検出用ドグを支持するために相手側棚の方に向かって延出しているブラケットが地震時などにおいて揺れが大きくなる棚の上端付近にあるために、地震が発生したとき、互いに近接している棚のブラケットどうしがぶつかり合って変形し、以後の正常な動作が期待できなくなる恐れもあった。又、減速用センサーと制動用センサーとが全くかけ離れた場所に取り付けられているため、配線など組み立てにもコストがかかり、実用上問題点が多くあった。   However, in the conventionally well-known configuration described in Patent Document 1, the deceleration sensor is located at the upper end of the shelf body of one of the two adjacent shelves that move relatively close to each other toward the other shelf. A proximity switch attached via a protruding bracket, and the proximity switch detects a dog to be detected attached to the upper end of the shelf body of the other shelf via a bracket protruding toward the other shelf. The braking sensor is composed of a contact detector attached to the lower front surface of the one shelf, and braking is performed when the contact detector detects a detected portion on the front surface of the counterpart shelf. The proximity switch and detection dog, which are deceleration sensors, are located near the top of the shelf, making maintenance difficult, and supporting the proximity switch and detection dog. Because the brackets that extend toward the other shelf are near the top of the shelf where the shaking is large during an earthquake, etc., when the earthquake occurs, the brackets on the shelves that are close to each other There was also a risk of deformation due to collision and the subsequent normal operation cannot be expected. In addition, since the deceleration sensor and the braking sensor are mounted at completely separate locations, assembly of wiring and the like is costly and there are many practical problems.

本発明は上記のような従来の問題点を解消し得る移動棚装置を提供することを目的とするものであって、その手段を後述する実施形態の参照符号を付して示すと、並設された複数の棚1A,2A間の間隔を、棚の並列方向に横動可能な移動棚2Aの走行により作業通路巾に広げたり棚どうしが隣接するように狭めたりできる移動棚装置であって、移動棚2Aの走行方向側の棚1Aとの距離が設定距離L1になったことを検出する減速用センサー5と、当該走行方向側の棚1Aとの距離が前記設定距離L1より短い設定距離L2になったことを検出する制動用センサー6とを備え、高速走行している移動棚2Aを減速用センサー5の検出動作に基づいて設定された低速まで減速し、低速走行している移動棚2Aを制動用センサー6の検出動作に基づいて制動停止させる移動棚装置において、前記減速用センサー5及び制動用センサー6として2つの反射形光電センサーを使用し、これら2つの反射形光電センサー5,6を、相対的に接近離間移動する隣り合う2つの棚1A,2Aの内、一方の棚2Aの棚本体2b,2cを支持する底部フレーム2a内で当該底部フレーム2aに設けた開口10の内側に、光軸5a,6aが移動棚走行方向と平行になるように配設し、他方の棚1Aの底部フレーム1aには、前記反射形光電センサー5,6に対面するように反射板7を付設した構成となっている。   An object of the present invention is to provide a movable shelf device that can solve the above-described conventional problems. The means is shown in parallel with reference numerals of embodiments to be described later. A movable shelf apparatus that can widen the interval between the plurality of shelves 1A, 2A to a working path width by traveling of the movable shelf 2A that can move laterally in the parallel direction of the shelves or narrow the shelves so that the shelves are adjacent to each other. The distance between the traveling shelf 2A and the shelf 1A on the travel direction side is the set distance L1, and the distance between the travel direction side shelf 1A and the set distance L1 is shorter than the set distance L1. The moving shelf 2 </ b> A includes a braking sensor 6 that detects that the vehicle has reached L <b> 2 and decelerates the moving shelf 2 </ b> A that is traveling at a high speed to a low speed that is set based on the detection operation of the deceleration sensor 5. 2A for detection operation of braking sensor 6 Accordingly, in the moving shelf apparatus for stopping braking, two reflective photoelectric sensors are used as the deceleration sensor 5 and the braking sensor 6, and the two reflective photoelectric sensors 5 and 6 are moved relatively close to and away from each other. Among the two adjacent shelves 1A and 2A, the optical axes 5a and 6a are moved inside the opening 10 provided in the bottom frame 2a in the bottom frame 2a that supports the shelf main bodies 2b and 2c of one shelf 2A. The reflector 7 is provided so as to face the reflective photoelectric sensors 5 and 6 on the bottom frame 1a of the other shelf 1A.

上記構成の本発明を実施するについて、具体的には請求項2に記載のように、前記開口10は、前記底部フレーム2aを構成する枠材の内、棚長さ方向の端にあって移動棚走行方向と平行な側枠材8の移動棚走行方向の端面板11に設けることができる。   In carrying out the present invention having the above-described configuration, specifically, as described in claim 2, the opening 10 is moved at an end in the shelf length direction of the frame material constituting the bottom frame 2a. The side frame member 8 parallel to the shelf traveling direction can be provided on the end face plate 11 in the moving shelf traveling direction.

又、請求項3に記載のように、前記底部フレーム2aの外側面に取り付けられる取付部18a,19aと、当該取付部18a,19aから折曲連設されて前記開口10から底部フレーム2a内に入り込むセンサー取付座18b,19bとを備えたブラケット18,19を使用し、センサー5,6が取り付けられた前記センサー取付座18b,19bを前記開口10から底部フレーム2a内に挿入して前記取付部18a,19aを底部フレーム2aの外側面に取り付けられるように構成することができる。この場合、請求項4に記載のように、前記2つのセンサー5,6は、前記底部フレーム2aに設けた1つの開口10の内側で上下に並列配置し、前記ブラケット18,19は、前記2つのセンサー5,6それぞれに分けて設け、上側センサー5を取り付ける上側ブラケット18は、底部フレーム2aの外側面に取り付けられる取付部18aと、当該取付部18aの下辺から折曲連設されて前記開口10から底部フレーム2a内に入り込むセンサー取付座18bとを備えたL形として、そのセンサー取付座18bの下側に上側センサー5を取り付け、下側センサー6を取り付ける下側ブラケット19は、底部フレーム2aの外側面に取り付けられる取付部19aと、当該取付部19aの上辺から折曲連設されて前記開口10から底部フレーム2a内に入り込むセンサー取付座19bとを備えた倒立L形として、そのセンサー取付座19bの上側に下側センサー6を取り付けるように構成することができる。   Further, as described in claim 3, the mounting portions 18a and 19a attached to the outer surface of the bottom frame 2a, and the connecting portions 18a and 19a are bent and connected from the opening 10 into the bottom frame 2a. Using the brackets 18 and 19 provided with the sensor mounting seats 18b and 19b to enter, the sensor mounting seats 18b and 19b to which the sensors 5 and 6 are mounted are inserted into the bottom frame 2a through the opening 10 and the mounting portion. 18a, 19a can be configured to be attached to the outer surface of the bottom frame 2a. In this case, as described in claim 4, the two sensors 5, 6 are arranged vertically in parallel inside one opening 10 provided in the bottom frame 2 a, and the brackets 18, 19 are The upper bracket 18 for attaching the upper sensor 5 is provided separately for each of the sensors 5 and 6. The upper bracket 18 is attached to the outer surface of the bottom frame 2 a and is bent from the lower side of the mounting portion 18 a so as to be connected to the opening. The lower bracket 19 to which the upper sensor 5 is attached and the lower sensor 6 is attached to the lower side of the sensor mounting seat 18b as an L shape having a sensor mounting seat 18b that enters the bottom frame 2a from the bottom frame 2a. A mounting portion 19a that is attached to the outer side surface of the frame, and a bottom frame 2 that is bent from the upper side of the mounting portion 19a. As an inverted L-shaped having a sensor mounting seat 19b entering within, it can be configured to attach the lower sensor 6 on the upper side of the sensor mounting seat 19b.

更に、請求項5に記載のように、前記センサー5,6は、投光部15と受光部16とが水平方向に並列する向きで且つ調整部又は当該調整部をカバーする開閉蓋17が前記底部フレーム2aの横外側板部(側枠材8の側板部8a)に面する向きに取り付け、前記底部フレーム2aの横外側板部(側枠材8の側板部8a)には、前記センサー5,6の調整部又は開閉蓋17を外部から操作するための窓22を設けておくことができる。   Further, according to a fifth aspect of the present invention, the sensors 5 and 6 include the adjustment unit or the opening / closing lid 17 that covers the adjustment unit in a direction in which the light projecting unit 15 and the light receiving unit 16 are aligned in the horizontal direction. The bottom frame 2a is attached in a direction facing the lateral outer side plate part (side plate part 8a of the side frame member 8), and the sensor 5 is attached to the lateral outer side plate part (side plate part 8a of the side frame member 8) of the bottom frame 2a. , 6 or a window 22 for operating the opening / closing lid 17 from the outside.

一方、反射板7は、請求項6に記載のように、前記底部フレーム1aの横外側面(側枠材8の側板部8a)に取り付けられる取付部7aと、この取付部7aから折曲連設された反射面部7bとから構成することができるし、請求項7に記載のように、前記2つのセンサー5,6に対応できる広さの反射面部7bを備えた1つの反射板7を使用することができる。この請求項7に記載の構成を採用する場合、請求項8に記載のように、前記2つのセンサー5,6は、前記底部フレーム2aに設けた1つの開口10の内側で上下に並列配置し、前記反射板7は、減速用センサー5の投光部15からの光軸5aが反射面部7bの略中心を通り且つ制動用センサー6の投光部15からの光軸6aが反射面部7bの中心から上下にずれた位置を通るように取り付けることができる。   On the other hand, as described in claim 6, the reflecting plate 7 includes a mounting portion 7a attached to the lateral outer surface of the bottom frame 1a (side plate portion 8a of the side frame member 8), and a bent series from the mounting portion 7a. And a single reflecting plate 7 having a reflecting surface portion 7b having a width corresponding to the two sensors 5 and 6, as described in claim 7. can do. When adopting the configuration according to this seventh aspect, as described in the eighth aspect, the two sensors 5 and 6 are arranged vertically in parallel inside one opening 10 provided in the bottom frame 2a. In the reflecting plate 7, the optical axis 5a from the light projecting portion 15 of the deceleration sensor 5 passes through the approximate center of the reflecting surface portion 7b, and the optical axis 6a from the light projecting portion 15 of the braking sensor 6 is the reflecting surface portion 7b. It can be attached so as to pass through a position shifted vertically from the center.

上記構成の本発明に係る移動棚装置によって、減速用センサーと制動用センサーとを使用して移動棚停止前の慣性による移動距離を可及的に短くし得る制御方法を実行することができるのであるが、特に本発明発明の構成によれば、
1.減速用センサーと制動用センサーの両方、及びこれらセンサーに対面する反射板が 棚の棚本体を支持する底部フレームに取り付けられているので、これらセンサーや反 射板の全てが床面に近い低い位置にあって、これらに対するメンテナンスが非常に容 易に行える。
2.減速用センサーと制動用センサーの両方が一方の棚の棚本体を支持する底部フレー ム内に配設されており、棚の外側面から突出していない。そして反射板は、光軸が移 動棚走行方向と平行な前記センサーに対面すれば良いものであるから、棚の底部フレ ームの前面に直接付設して通路側に突出させないで済むため、作業通路内を行き来す るフォークリフトや作業者が両センサーや反射板に触れて、これらセンサーによる検 出動作に悪影響を及ぼすような変形や損傷を生じさせることもなくなり、常に正常な 所期動作を確実に行わせることができる。
3.減速用センサーと制動用センサーの両方に反射形光電センサーを使用するものであ るから、これら両センサーの被検出体として同一の反射板を使用することが可能にな り、全体のコストダウンを図ることができる。
などの作用効果が期待できるに至ったのである。
Since the moving shelf apparatus according to the present invention having the above-described configuration can execute a control method that can shorten the moving distance due to inertia before stopping the moving shelf as much as possible using the deceleration sensor and the braking sensor. In particular, according to the configuration of the present invention,
1. Since both the deceleration sensor and the braking sensor, and the reflector that faces these sensors are attached to the bottom frame that supports the shelf body of the shelf, all of these sensors and the reflector are close to the floor. Therefore, maintenance for these can be performed very easily.
2. Both the deceleration sensor and the braking sensor are disposed in the bottom frame that supports the shelf body of one shelf, and do not protrude from the outer surface of the shelf. And since the reflecting plate only needs to face the sensor whose optical axis is parallel to the moving shelf traveling direction, it is not necessary to attach it directly to the front of the bottom frame of the shelf and project it to the passage side. Forklifts and workers moving back and forth in the work passage do not touch both sensors or reflectors and cause deformation or damage that adversely affects the detection operation by these sensors, and normal normal operation is always achieved. It can be done reliably.
3. Since reflective photoelectric sensors are used for both the deceleration sensor and braking sensor, it is possible to use the same reflector as the object to be detected by both sensors, reducing the overall cost. Can be planned.
Thus, it is possible to expect the effects such as.

尚、請求項2に記載の構成によれば、センサーを配設する空間として、棚長さ方向の端にあって移動棚走行方向と平行な側枠材の内部空間、即ち、移動棚走行方向の奥行きが十分にある側枠材の内部空間を活用することができるので、他の枠材、例えば移動棚走行方向と平行な側枠材どうしを連結する長尺の横向き枠材、即ち、移動棚走行方向に対し直交する向きの横向き枠材内にセンサーを配設する場合と比較して、センサーの内装が容易であり、且つ開口の加工により底部フレームの強度低下を招いてしまう恐れもない。   In addition, according to the structure of Claim 2, as a space which arrange | positions a sensor, it is the inner space of the side frame material in the edge of a shelf length direction and parallel to a moving shelf traveling direction, ie, a moving shelf traveling direction. The internal space of the side frame material with sufficient depth can be utilized, so that other frame materials, for example, long horizontal frame materials that connect side frame materials parallel to the moving shelf traveling direction, that is, movement Compared to the case where the sensor is arranged in a lateral frame member that is orthogonal to the shelf traveling direction, the sensor can be easily furnished and there is no risk of lowering the strength of the bottom frame due to the processing of the opening. .

又、請求項3に記載の構成によれば、予めセンサーを取り付けたブラケットを使用して当該センサーを底部フレームの内部に配設することができるのであるが、このとき、ブラケット自体の取り付けを底部フレームの内部に対して行う必要がなく、底部フレームの外側面に対するブラケットの取付部の取り付け作業で済むので、センサーの取り付け作業、延いてはメンテナンスのためのセンサーの取外し作業を容易に行うことができる。この場合に請求項4に記載の構成によれば、1つの開口を設ければ良く、しかも2つのセンサーをそれぞれに専用のブラケットを利用して各別に取り付け取外しできるので、ブラケットの形状もシンプルになり、全体として構造が簡単で安価に実施することができる。   Further, according to the configuration of the third aspect, the sensor can be disposed inside the bottom frame using a bracket to which the sensor is previously attached. At this time, the bracket itself is attached to the bottom portion. It is not necessary to perform the operation on the inside of the frame, and it is only necessary to install the bracket mounting part on the outer surface of the bottom frame, so that the sensor can be easily installed and, moreover, the sensor can be easily removed for maintenance. it can. In this case, according to the configuration described in claim 4, it is sufficient to provide one opening, and the two sensors can be attached and detached separately using a dedicated bracket, so the shape of the bracket is also simple. Therefore, the structure as a whole is simple and can be implemented at low cost.

更に、請求項5に記載の構成によれば、左右横巾の狭い底部フレームの前記側枠材内に2つのセンサーをそれぞれの投光部と受光部とが水平方向に並列する向きで上下に並列させた状態で内装することができ、これら両センサーの調整部又は当該調整部をカバーする開閉蓋を外部から操作するための窓を前記側枠材の横外側板部に設け、これら両センサーの調整部に対する調整作業を容易に行える。従って、この請求項5に記載の構成は、先に説明した請求項2及び請求項4に記載の構成と組み合わせて実施するのが望ましい。   Furthermore, according to the structure of Claim 5, two sensors are installed in the said side frame material of a bottom frame with narrow left-right width | variety up and down so that each light projection part and light-receiving part may be parallel to a horizontal direction. A window for operating the adjustment part of these sensors or the open / close lid that covers the adjustment part from the outside is provided in the lateral outer side plate part of the side frame member, and both these sensors can be installed in parallel. It is possible to easily perform the adjustment work for the adjustment unit. Therefore, it is desirable to implement the configuration according to claim 5 in combination with the configurations according to claims 2 and 4 described above.

一方、反射板は底部フレームの前面に直付けすることもできるが、請求項6に記載の構成によれば、反射板を底部フレームに取り付けるためのボルト頭部やボルト締めによる反射板の撓みなどを反射面に影響させないで済む。又、反射板は2つのセンサーそれぞれに対応させて2つ設けることもできるが、請求項7に記載の構成によれば、1つの反射板で構成できるので部品点数及び取り付け工数が少なくなる。而して、検出距離L1が大きくなる減速用センサーの検出距離L1での光軸の振れ量(種々の要因による誤差)は、検出距離L2が小さい制動用センサーの検出距離L2での光軸の振れ量よりも大きくなるが、請求項8に記載の構成によれば、減速用センサーを確実に動作させるのに必要な面積の反射面を備えた1つの反射板を利用して制動用センサーも確実に動作させることができ、結果的に必要最小限の反射面を備えた1つの反射板を利用して両センサーのそれぞれを確実に動作させることができ、反射板の総反射面面積を小さくして一層のコストダウンを図ることができる。   On the other hand, the reflector can be directly attached to the front surface of the bottom frame. However, according to the configuration of claim 6, a bolt head for attaching the reflector to the bottom frame, bending of the reflector by bolting, etc. Does not affect the reflective surface. Two reflectors can be provided corresponding to each of the two sensors. However, according to the configuration of claim 7, since the reflector can be constituted by one reflector, the number of parts and the number of mounting steps are reduced. Thus, the shake amount (error due to various factors) of the optical axis at the detection distance L1 of the decelerating sensor where the detection distance L1 becomes large is the error of the optical axis at the detection distance L2 of the braking sensor with a small detection distance L2. According to the configuration of claim 8, the braking sensor is also provided by using one reflecting plate having a reflecting surface having an area necessary for reliably operating the deceleration sensor. It is possible to operate reliably, and as a result, each of both sensors can be reliably operated using a single reflecting plate having the minimum necessary reflecting surface, and the total reflecting surface area of the reflecting plate is reduced. Thus, further cost reduction can be achieved.

以下に本発明の具体的実施例を添付図に基づいて説明すると、図1において、1A,1Bは固定棚、2A〜2Cは両固定棚1A,1B間で横動自在に支持された移動棚である。これら全ての棚1A〜2Cは、その長さ方向が移動棚2A〜2Cの走行方向に対して直交する向きで並列するもので、それぞれ底部フレーム1a,2aの上に棚本体1b,2b,2cを立設支持させたものである。移動棚2A〜2Cは、床面に敷設された複数列のガイドレール3に底部フレーム2aに軸支された所要数の車輪4を介して横動自在に支持されたもので、図示省略しているが、従来周知のように車輪4の内の特定の車輪4が、各移動棚2A〜2C毎に底部フレーム2aに搭載されたインバーター制御されるブレーキ付き可変速モーターで駆動されることにより、走行制御される。   A specific embodiment of the present invention will be described below with reference to the accompanying drawings. In FIG. 1, 1A and 1B are fixed shelves, and 2A to 2C are movable shelves supported so as to be laterally movable between the two fixed shelves 1A and 1B. It is. All of these shelves 1A to 2C are arranged in parallel so that the length direction thereof is orthogonal to the traveling direction of the movable shelves 2A to 2C, and the shelf bodies 1b, 2b, 2c are respectively placed on the bottom frames 1a, 2a. Is supported upright. The movable shelves 2A to 2C are supported by a plurality of rows of guide rails 3 laid on the floor surface through a required number of wheels 4 pivotally supported by the bottom frame 2a, and are not shown. However, as is known in the art, a specific wheel 4 among the wheels 4 is driven by an inverter-controlled variable speed motor with a brake that is mounted on the bottom frame 2a for each moving shelf 2A to 2C. Travel control is performed.

図2に示すように、各移動棚2A〜2Cの走行制御のために、相対的に接近離間移動する隣り合う2つの棚の内、一方の棚に減速用の反射形光電センサー5と制動用の反射形センサー6が一組として取り付けられ、他方の棚に反射板7が取り付けられる。具体的には、この実施形態では複数台の移動棚2A〜2Cが設けられているので、両固定棚1A,1Bには反射板7が取り付けられ、移動棚2A,2Bには、固定棚1Aに近い側の側部に一組のセンサー5,6が取り付けられると共に反対側の側部には反射板7が取り付けられ、移動棚2Cには、その走行方向の両側部それぞれに一組のセンサー5,6が取り付けられる。而して、移動棚2A〜2Cは、当該移動棚自体が備える一組のセンサー5,6のある側に走行するときは当該一組のセンサー5,6の検出信号に基づいて走行制御され、当該移動棚自体が備える反射板7のある側に走行するときは当該反射板7に対応する一組のセンサー5,6を備えた相手側(走行方向側)の移動棚2B,2Cが備える一組のセンサー5,6の検出信号に基づいて走行制御される。勿論、全ての移動棚2A〜2Cの走行方向の両側部に、右行き走行時の走行制御用の一組のセンサー5,6と左行き走行時の走行制御用の一組のセンサー5,6とを設けると共に、隣り合う他の移動棚2A〜2Cの一組のセンサー5,6に対応する反射板7を設けることも可能である。   As shown in FIG. 2, in order to control the travel of the movable shelves 2A to 2C, one of the two shelves that move relatively close to and away from each other, one of the shelves is provided with a reflective photoelectric sensor 5 for deceleration and a brake. The reflection type sensor 6 is attached as a set, and the reflection plate 7 is attached to the other shelf. Specifically, in this embodiment, since a plurality of movable shelves 2A to 2C are provided, the reflector 7 is attached to both the fixed shelves 1A and 1B, and the fixed shelves 1A are attached to the movable shelves 2A and 2B. A pair of sensors 5 and 6 is attached to the side near the side, and a reflector 7 is attached to the opposite side, and a pair of sensors is provided on each side of the traveling shelf 2C in the traveling direction. 5 and 6 are attached. Thus, when the traveling shelves 2A to 2C travel to the side where the pair of sensors 5 and 6 included in the traveling shelf itself are traveling, traveling control is performed based on the detection signals of the pair of sensors 5 and 6, When traveling on the side of the reflector 7 provided in the movable shelf itself, the counterpart (traveling direction side) movable shelves 2B and 2C provided with a pair of sensors 5 and 6 corresponding to the reflector 7 are provided. Travel control is performed based on the detection signals of the pair of sensors 5 and 6. Of course, a pair of sensors 5 and 6 for traveling control during rightward traveling and a pair of sensors 5 and 6 for traveling control during leftward traveling are provided on both sides in the traveling direction of all the movable shelves 2A to 2C. It is also possible to provide a reflector 7 corresponding to a set of sensors 5 and 6 adjacent to the other movable shelves 2A to 2C.

移動棚2A〜2Cの底部フレーム2aは、走行方向と平行で棚長さ方向に適当間隔おきに配置された側枠材8と、これら側枠材8を連結する走行方向に対し直交する長尺の横向き枠材9とから構成されるもので、少なくとも棚長さ方向の両端にある側枠材8には車輪4が軸支されている。而して、前記一組のセンサー5,6は、棚長さ方向の両端にある側枠材8の内、一方の側枠材8の内部に上下2段に配設され、反射板7は、当該一組のセンサー5,6の両方に対面するように、棚長さ方向の両端にある側枠材8の内、一方の側枠材8の前面に付設されている。10は、一組のセンサー5,6を内装するために側枠材8の端面板11に設けられた開口であり、各センサー5,6の移動棚走行方向と平行な光軸5a,6aは当該開口10内を通過する。   The bottom frames 2a of the movable shelves 2A to 2C are side frames 8 that are parallel to the traveling direction and are arranged at appropriate intervals in the shelf length direction, and are long and perpendicular to the traveling direction that connects these side frame members 8. The wheel 4 is pivotally supported by the side frame material 8 at least at both ends in the shelf length direction. Thus, the pair of sensors 5 and 6 are arranged in two upper and lower stages inside one side frame member 8 among the side frame members 8 at both ends in the shelf length direction. The side frame member 8 is attached to the front surface of one of the side frame members 8 at both ends in the shelf length direction so as to face both of the pair of sensors 5 and 6. Reference numeral 10 denotes an opening provided in the end face plate 11 of the side frame member 8 in order to house a pair of sensors 5 and 6, and optical axes 5 a and 6 a parallel to the moving shelf traveling direction of the sensors 5 and 6 are respectively provided. It passes through the opening 10.

全ての減速用センサー5は、各減速用センサー5が対面する棚、即ち、反射板7との距離が設定距離L1になったことを検出するものであり、全ての制動用センサー6は、当該反射板7との距離が前記設定距離L1より短い設定距離L2になったことを検出するものであって、以下、上記の一組のセンサー5,6と反射板7とを使用する走行制御方法を、例えば図1及び図2に示すように、固定棚1Aと移動棚2Aとの間に形成されている作業通路Pを閉じて移動棚2A,2B間に作業通路を形成する場合を例にとって、図3及び図4に基づき説明すると、移動棚2Aに対して固定棚1Aに接近してゆく走行方向と走行開始指令が入力されると、当該移動棚2Aは固定棚1Aに接近してゆく方向に走行を開始し、設定された高速度に達した後はその速度を保って高速走行を継続する(S1)。   All deceleration sensors 5 detect that the distance between the respective deceleration sensors 5 facing the shelves, i.e., the reflecting plate 7, has become the set distance L1, and all the braking sensors 6 A travel control method for detecting that the distance to the reflecting plate 7 has become a set distance L2 shorter than the set distance L1, and using the pair of sensors 5 and 6 and the reflecting plate 7 hereinafter. For example, as shown in FIGS. 1 and 2, the work path P formed between the fixed shelf 1A and the movable shelf 2A is closed to form a work path between the movable shelves 2A and 2B. 3 and FIG. 4, when a traveling direction that approaches the fixed shelf 1A and a travel start command are input to the movable shelf 2A, the movable shelf 2A approaches the fixed shelf 1A. After driving in the direction and reaching the set high speed Continuing the high-speed running while maintaining the speed (S1).

そして、移動棚2Aの減速用センサー5が固定棚1A側の反射板7を検出したとき、即ち、固定棚1Aと移動棚2Aとの間の距離が減速用センサー5に設定されている距離L1に達して当該減速用センサー5がONしたとき(S2)、高速走行から低速走行への切り換えが行われ(S3)、移動棚2Aは減速され、設定された低速度に達した以後はその速度を保って低速走行を行う。この低速走行の結果、移動棚2Aの制動用センサー6が固定棚1A側の反射板7を検出したとき、即ち、固定棚1Aと移動棚2Aとの間の距離が制動用センサー6に設定されている距離L2に達して当該制動用センサー6がONしたとき(S4)、低速走行していた移動棚2Aに対し制動がかかり(S5)、後は慣性で若干距離だけ移動した後に移動棚2Aが停止する。この結果、停止した移動棚2Aと固定棚1Aとの間には、制動用センサー6に設定されている距離L2より若干短い距離が確保され、移動棚2Aと元位置にある移動棚2Bとの間に所定巾の作業通路Pが形成されることになる。   When the deceleration sensor 5 of the movable shelf 2A detects the reflecting plate 7 on the fixed shelf 1A side, that is, the distance L1 set in the deceleration sensor 5 is the distance between the fixed shelf 1A and the movable shelf 2A. Is reached and the deceleration sensor 5 is turned on (S2), switching from high speed to low speed is performed (S3), the moving shelf 2A is decelerated, and after reaching the set low speed, that speed is reached. Keep low and drive at low speed. As a result of this low speed running, when the braking sensor 6 of the movable shelf 2A detects the reflecting plate 7 on the fixed shelf 1A side, that is, the distance between the fixed shelf 1A and the movable shelf 2A is set in the braking sensor 6. When the braking sensor 6 is turned on when the distance L2 is reached (S4), braking is applied to the moving shelf 2A traveling at a low speed (S5), and after that, the moving shelf 2A moves after a slight distance due to inertia. Stops. As a result, a distance slightly shorter than the distance L2 set in the braking sensor 6 is secured between the stopped moving shelf 2A and the fixed shelf 1A, and the moving shelf 2A and the moving shelf 2B at the original position are located. A work passage P having a predetermined width is formed between them.

他の移動棚2B,2C間や移動棚2Cと固定棚1Bとの間に作業通路Pを形成させる場合も、上記の要領で移動棚2A〜2Cを移動させれば良い。このとき、複数台の移動棚を同一方向に走行させる必要のあるときは、走行方向側の移動棚との間の距離が減速用センサー5に設定されている距離L1より大きくなって、減速用センサー5と制動用センサー6の両方がOFFしたときに走行を開始させるように制御すれば良いが、複数台の移動棚を同一方向に同時走行させ、先頭の移動棚の減速・制動制御と同一のタイミングで後続移動棚に対し減速・制動制御することも可能である。   Even when the work path P is formed between the other movable shelves 2B and 2C or between the movable shelf 2C and the fixed shelf 1B, the movable shelves 2A to 2C may be moved in the above manner. At this time, when it is necessary to travel a plurality of movable shelves in the same direction, the distance to the traveling shelf on the traveling direction side becomes larger than the distance L1 set in the deceleration sensor 5, and Control may be made so that the traveling starts when both the sensor 5 and the braking sensor 6 are turned off. However, the plurality of movable shelves are simultaneously traveled in the same direction and are the same as the deceleration / braking control of the leading movable shelf. It is also possible to perform deceleration / braking control on the following moving shelf at the timing.

以下に、一組のセンサー5,6及び反射板7の具体的な取付構造を図5〜図10に基づいて説明すると、各棚1A〜2Cの底部フレーム1a,2aを構成する側枠材8は縦断面門形の形鋼から構成され、その前後両端の開口部を閉じる縦長矩形の端面板11は、その左右両側辺と上辺とから内側に折曲連設された取付板部11a〜11cを側枠材8の左右両側板部8a,8b及び天板部8cの内側に重ねるように差し込んで各重なり板部どうしをボルト12a〜12cで締結することにより側枠材8に取り付けられている。尚、ボルト12bの一部は、横向き枠材9を側枠材8の側板部8bに共締め固定しており、ボルト12cは、側枠材8の天板部8cに棚本体1b,2b,2cの前側支柱部材13を共締め固定している。14は前記前側支柱部材13の下端近傍前面に取り付けられたゴム製の円柱状バンパーである。   Hereinafter, a specific mounting structure of the pair of sensors 5 and 6 and the reflection plate 7 will be described with reference to FIGS. 5 to 10. The side frame member 8 constituting the bottom frames 1 a and 2 a of the shelves 1 </ b> A to 2 </ b> C. Is composed of a section steel having a longitudinal section, and a vertically long rectangular end face plate 11 that closes openings at both front and rear ends thereof is attached to the mounting plate portions 11a to 11c that are bent inward from the left and right sides and the upper side. Is attached to the side frame material 8 by inserting each of the overlapping plate portions with bolts 12a to 12c so as to overlap the left and right side plate portions 8a, 8b and the top plate portion 8c of the side frame material 8. . A part of the bolt 12b fixes the lateral frame member 9 together with the side plate part 8b of the side frame member 8, and the bolt 12c is attached to the top plate part 8c of the side frame member 8 on the shelf main bodies 1b, 2b, The front column member 13 of 2c is fastened together. Reference numeral 14 denotes a rubber cylindrical bumper attached to the front surface near the lower end of the front column member 13.

各側枠材8の端面板11の内、棚長さ方向の両端に位置する側枠材8の端面板11には、縦長矩形の開口10が設けられている。各センサー5,6は、投光部15と受光部16とが正面に並設された偏平箱型のもので、受光部16側の側面には、調整部をカバーする開閉蓋17が設けられ、更に上下両側面には取付用ねじ孔が設けられている。これら一組のセンサー5,6は、減速用センサー5が上になり且つ各センサーの投光部15と受光部16とが水平方向に並列する状態で、上下2つのブラケット18,19を介して前記端面板11に取り付けられている。即ち、上側ブラケット18は、垂直な取付部18aと、この取付部18aの下辺から直角に折曲連設されたセンサー取付座18bとから成るL形のもので、センサー取付座18bの下側に減速用センサー5の上下両側面の一方をビス止めした状態で当該センサー取付座18bを減速用センサー5と共に端面板11の開口10から側枠材8の内側に差込み、取付部18aを端面板11の外側面にボルト20で取り付けられている。下側ブラケット19は、垂直な取付部19aと、この取付部19aの上辺から直角に折曲連設されたセンサー取付座19bとから成るL形のもので、センサー取付座19bの上側に制動用センサー6の上下両側面の一方をビス止めした状態で当該センサー取付座19bを制動用センサー6と共に端面板11の開口10から側枠材8の内側に差込み、取付部19aを端面板11の外側面にボルト21で取り付けられている。   Of the end face plates 11 of each side frame member 8, the end face plates 11 of the side frame members 8 positioned at both ends in the shelf length direction are provided with vertically long rectangular openings 10. Each of the sensors 5 and 6 is a flat box type in which a light projecting unit 15 and a light receiving unit 16 are arranged in front, and an opening / closing lid 17 that covers the adjustment unit is provided on a side surface on the light receiving unit 16 side. Further, mounting screw holes are provided on both upper and lower side surfaces. The pair of sensors 5 and 6 are arranged via two upper and lower brackets 18 and 19 in a state where the deceleration sensor 5 is on and the light projecting unit 15 and the light receiving unit 16 of each sensor are arranged in parallel in the horizontal direction. Attached to the end face plate 11. In other words, the upper bracket 18 is an L-shaped one composed of a vertical mounting portion 18a and a sensor mounting seat 18b that is continuously bent at a right angle from the lower side of the mounting portion 18a. With one of the upper and lower side surfaces of the deceleration sensor 5 screwed, the sensor mounting seat 18b is inserted into the side frame member 8 from the opening 10 of the end surface plate 11 together with the deceleration sensor 5, and the mounting portion 18a is inserted into the end surface plate 11. It is attached to the outer side surface with bolts 20. The lower bracket 19 is L-shaped and includes a vertical mounting portion 19a and a sensor mounting seat 19b that is bent at right angles from the upper side of the mounting portion 19a. In a state where one of the upper and lower side surfaces of the sensor 6 is screwed, the sensor mounting seat 19b is inserted into the side frame member 8 from the opening 10 of the end plate 11 together with the braking sensor 6, and the mounting portion 19a is attached to the outside of the end plate 11. It is attached to the side surface with bolts 21.

上記のようにそれぞれブラケット18,19により端面板11に取り付けられた上側減速用センサー5と下側制動用センサー6とは、この端面板11の開口10の内側、即ち、側枠材8の内側で、各センサー5,6の投光部15と受光部16とが水平方向に並列し且つ投光部15どうし及び受光部16どうしが上下に隣接すると共に、開閉蓋17が側枠材8の側板部8a、即ち、横向き枠材9が取り付けられる側とは反対側で底部フレーム2aの横外側面となる側板部8aに隣接する状態となる。又、各センサー5,6の上下に隣接する投光部15は、端面板11の左右巾方向の中心位置(開口10の左右巾方向の中心位置)に位置する。そして、各センサー5,6の開閉蓋17を底部フレーム2aの横外側から開閉操作することができるように、上下両センサー5,6の開閉蓋17に対面する位置において、側枠材8の側板部8aとこれに重なる端面板11の取付板部11aとに矩形の孔を穿設して窓22を設けている。従って、各センサー5,6の検出距離の微調整などが必要になったときは、前記窓22から各センサー5,6の開閉蓋17を図6に仮想線で示すように開き、側枠材8の横外側から各センサー5,6の調整部をドライバーなどの工具で回転操作することができる。   As described above, the upper deceleration sensor 5 and the lower braking sensor 6 attached to the end plate 11 by the brackets 18 and 19 respectively are inside the opening 10 of the end plate 11, that is, inside the side frame member 8. Thus, the light projecting portions 15 and the light receiving portions 16 of the sensors 5 and 6 are arranged in parallel in the horizontal direction, and the light projecting portions 15 and the light receiving portions 16 are adjacent to each other in the vertical direction. It will be in the state which adjoins the side plate part 8a used as the lateral outer side surface of the bottom frame 2a on the opposite side to the side plate part 8a, ie, the side where the horizontal frame material 9 is attached. The light projecting portions 15 adjacent to the upper and lower sides of the sensors 5 and 6 are positioned at the center position of the end face plate 11 in the left-right width direction (center position of the opening 10 in the left-right width direction). The side plates of the side frame member 8 are arranged at positions facing the opening / closing lids 17 of the upper and lower sensors 5, 6 so that the opening / closing lids 17 of the sensors 5, 6 can be opened / closed from the laterally outer side of the bottom frame 2a. A window 22 is provided by drilling a rectangular hole in the portion 8a and the mounting plate portion 11a of the end face plate 11 overlapping therewith. Therefore, when it becomes necessary to finely adjust the detection distance of each sensor 5, 6, the opening / closing lid 17 of each sensor 5, 6 is opened from the window 22 as indicated by a virtual line in FIG. The adjusting portions of the sensors 5 and 6 can be rotated from a laterally outer side by a tool such as a screwdriver.

又、反射板7は、取付部7aと、この取付部7aの垂直な前側辺から直角に折曲連設された反射面部7b、及び反射面部7bの遊側辺側から内側に角形U字状に折曲連設された当接部7cから構成されたもので、この当接部7cを端面板11の前面一側辺に当接させた状態で、底部フレーム2aの横外側面となる側枠材8の側板部8aに取付部7aを当て付けて、当該側板部8aと端面板11の取付板部11aとを固定するボルト12aで側枠材8に共締め固定される。このように取り付けられた反射板7の反射面部7bは、この反射面部7bに対面する一組のセンサー5,6の光軸5a,6aに対して直角に位置するのであるが、検出距離L1が長い上側の減速用センサー5の光軸5aが反射面部7bの略中心を通り且つ検出距離L2が短い下側の制動用センサー6の光軸6aが反射面部7bの中心の下側を通るようになっている。そしてこの反射面部7bの面積は、上側の減速用センサー5の検出距離L1での光軸5aの振れ量(種々の要因による誤差)が上下左右各方向に予想最大値となった状況において、投光エリアが反射面部7b内から外れない程度に設定されている。この条件を満足すれば、検出距離L2が短い下側の制動用センサー6の光軸6aの予想最大振れ量(種々の要因による誤差)は上側の減速用センサー5のそれと比較して大巾に小さいので、その投光エリアが反射面部7b内から外れることはない。   The reflecting plate 7 includes a mounting portion 7a, a reflecting surface portion 7b continuously bent at a right angle from a vertical front side of the mounting portion 7a, and a rectangular U-shape inward from the free side of the reflecting surface portion 7b. The side part which becomes the lateral outer side surface of the bottom frame 2a in a state in which the contact part 7c is in contact with one side of the front surface of the end face plate 11 The mounting portion 7a is applied to the side plate portion 8a of the frame member 8, and the side plate portion 8a and the mounting plate portion 11a of the end face plate 11 are fixed to the side frame member 8 together with a bolt 12a. The reflection surface portion 7b of the reflection plate 7 attached in this way is positioned at right angles to the optical axes 5a and 6a of the pair of sensors 5 and 6 facing the reflection surface portion 7b, but the detection distance L1 is The optical axis 5a of the long upper deceleration sensor 5 passes substantially the center of the reflecting surface portion 7b, and the optical axis 6a of the lower braking sensor 6 having a short detection distance L2 passes below the center of the reflecting surface portion 7b. It has become. The area of the reflecting surface portion 7b is projected in a situation where the deflection amount (error due to various factors) of the optical axis 5a at the detection distance L1 of the upper deceleration sensor 5 is an expected maximum value in each of the vertical and horizontal directions. The light area is set to such an extent that it does not come out of the reflection surface portion 7b. If this condition is satisfied, the predicted maximum shake amount (error due to various factors) of the optical axis 6a of the lower braking sensor 6 with a short detection distance L2 is larger than that of the upper deceleration sensor 5. Since it is small, the light projection area does not come off from the reflection surface portion 7b.

尚、図示の実施形態では、反射板7が取り付けられる側の側枠材8の端面板11として、一組のセンサー5,6が取り付けられる側の側枠材8の端面板11、即ち、開口10などが設けられた端面板11をそのまま利用している。而して各端面板11の開口10は、一組のセンサー5,6の投受光に必要な領域よりも下方に延出されており、一組のセンサー5,6が取り付けられる端面板11の前面下部と反射板7が取り付けられる端面板11の前面下部とに別途取り付けられる障害物検出用センサー、即ち、各移動棚2A〜2Cの前面下部で棚長さ方向水平に通る光軸により移動棚2A〜2Cの前面下部に位置する床側の障害物を検出する障害物検出用センサー23、の配線を端面板11の内側(側枠材8の内側)に導入するために開口10の下部を利用できるように構成している。又、隣り合う棚どうしが一定距離以内に接近することは、円柱状バンパー14どうしの当接により防止されるので、制御系の故障などにより隣り合う棚どうしが一定距離以内に接近することにより前記障害物検出用センサー23や反射板7などが損傷を受けることはない。   In the illustrated embodiment, as the end face plate 11 of the side frame member 8 on the side to which the reflecting plate 7 is attached, the end face plate 11 of the side frame member 8 on the side to which the pair of sensors 5 and 6 are attached, that is, the opening. The end face plate 11 provided with 10 etc. is used as it is. Thus, the opening 10 of each end face plate 11 extends below a region necessary for light projection and reception of the pair of sensors 5 and 6, and the end face plate 11 to which the pair of sensors 5 and 6 are attached. Obstacle detection sensors separately attached to the front lower part and the front lower part of the end plate 11 to which the reflecting plate 7 is attached, that is, the moving shelf by the optical axis passing horizontally in the shelf length direction at the lower front part of each moving shelf 2A-2C. In order to introduce the wiring of the obstacle detection sensor 23 for detecting an obstacle on the floor side located in the lower front surface of 2A to 2C to the inside of the end face plate 11 (inside the side frame member 8), the lower part of the opening 10 is formed. It is configured so that it can be used. Further, since the adjacent shelves approaching within a certain distance is prevented by the contact of the cylindrical bumpers 14, the adjacent shelves approaching within a certain distance due to a failure of the control system or the like. The obstacle detection sensor 23 and the reflector 7 are not damaged.

又、上記実施形態における上下2つのブラケット18,19の内、一方のブラケット、例えば上側ブラケット18を無くし、下側ブラケット19のセンサー取付座19bの側辺から上側ブラケット18のセンサー取付座18bに相当する上側センサー取付座を連設すれば、1つのブラケット19が有する上下2つのセンサー取付座にそれぞれセンサー5,6を取り付けることができるように構成することもできる。   In addition, one of the upper and lower brackets 18 and 19 in the above embodiment, for example, the upper bracket 18 is omitted, and the side of the sensor mounting seat 19b of the lower bracket 19 corresponds to the sensor mounting seat 18b of the upper bracket 18. If the upper sensor mounting seats are connected in series, the sensors 5 and 6 can be mounted on the upper and lower sensor mounting seats of one bracket 19, respectively.

更に、センサー5,6の構造は上記実施形態に示したものに限定されない。例えば開閉蓋17を持たないで、調整部を直接工具で操作しうるものであっても良いし、調整部が偏平箱型のセンサー5,6の上下両側面の一方に設けられたものであっても良い。又、基本的には、減速用センサー5と制動用センサー6とを棚の底部フレームの棚長さ方向に離れた2箇所に分けて設けることも可能である。この場合の反射板7は、減速用センサー5に対面する反射板と制動用センサー6に対面する反射板とに分けて付設されることになる。   Furthermore, the structure of the sensors 5 and 6 is not limited to that shown in the above embodiment. For example, the adjusting unit may be directly operated with a tool without the opening / closing lid 17, or the adjusting unit is provided on one of the upper and lower side surfaces of the flat box type sensors 5 and 6. May be. Basically, the deceleration sensor 5 and the braking sensor 6 can be separately provided at two locations in the shelf length direction of the bottom frame of the shelf. In this case, the reflecting plate 7 is separately provided as a reflecting plate facing the deceleration sensor 5 and a reflecting plate facing the braking sensor 6.

A図は移動棚装置全体を示す側面図、B図は同平面図である。Fig. A is a side view showing the entire moving shelf device, and Fig. B is a plan view thereof. A図は固定棚に対しこれに隣接する移動棚が減速距離まで近づいた状態を示す要部の側面図、B図は隣り合う2つの移動棚が制動距離まで接近した状態を示す要部の側面図、C図はA図の要部平面図、D図はB図の要部平面図である。Fig. A is a side view of the main part showing a state in which the moving shelf adjacent to the fixed shelf is close to the deceleration distance, and Fig. B is a side view of the main part showing a state where two adjacent moving shelves are close to the braking distance. FIGS. C and C are plan views of the main part of FIG. A, and FIG. 走行制御時の走行距離と走行速度の関係を示すグラフである。It is a graph which shows the relationship between the travel distance at the time of travel control, and travel speed. 走行制御の手順を説明するフローチャートである。It is a flowchart explaining the procedure of traveling control. 一組のセンサーや反射板の取付構造の詳細を示す要部の縦断側面図である。It is a vertical side view of the principal part which shows the detail of the attachment structure of a set of sensors and a reflecting plate. 図5の横断平面図である。FIG. 6 is a transverse plan view of FIG. 5. 一組のセンサーの取付構造の詳細を示す要部の一部切欠き正面図である。It is a partial notch front view of the principal part which shows the detail of the attachment structure of a set of sensors. 反射板の取付構造の詳細を示す要部の一部切欠き正面図である。It is a partial notch front view of the principal part which shows the detail of the attachment structure of a reflecting plate. 一組のセンサーの取付構造の詳細を示す要部の分解斜視図である。It is a disassembled perspective view of the principal part which shows the detail of the attachment structure of a set of sensors. 反射板の取付構造の詳細を示す要部の分解斜視図である。It is a disassembled perspective view of the principal part which shows the detail of the attachment structure of a reflecting plate.

符号の説明Explanation of symbols

1A,1B 固定棚
1a,2a 棚の底部フレーム
1b,2b,2c 棚の棚本体
2A〜2C 移動棚
3 移動棚のガイドレール
4 移動棚の車輪
5 減速用反射形光電センサー
5a,6a 各センサーの光軸
6 制動用反射形光電センサー
7 反射板
7a 取付部
7b 反射面部
8 底部フレームの側枠材
10 開口
11 側枠材の端面板
15 各センサーの投光部
16 各センサーの受光部
17 各センサーの調整部開閉蓋
18,19 各センサー取付用ブラケット
L1 減速用反射形光電センサーの検出距離
L2 制動用反射形光電センサーの検出距離
1A, 1B Fixed shelf 1a, 2a Shelf bottom frame 1b, 2b, 2c Shelf shelf body 2A-2C Moving shelf 3 Moving shelf guide rail 4 Moving shelf wheel 5 Deceleration reflective photoelectric sensor 5a, 6a Optical axis 6 Reflective photoelectric sensor for braking 7 Reflecting plate 7a Mounting portion 7b Reflecting surface portion 8 Side frame material 10 of bottom frame Opening 11 End plate 15 of side frame material Light projecting portion 16 of each sensor Light receiving portion 17 of each sensor Adjustable part opening and closing lids 18 and 19 Each sensor mounting bracket L1 Detection distance of deceleration reflective photoelectric sensor L2 Detection distance of braking reflection photoelectric sensor

Claims (8)

並設された複数の棚間の間隔を、棚の並列方向に横動可能な移動棚の走行により作業通路巾に広げたり棚どうしが隣接するように狭めたりできる移動棚装置であって、移動棚の走行方向側の棚との距離が設定距離L1になったことを検出する減速用センサーと、当該走行方向側の棚との距離が前記設定距離L1より短い設定距離L2になったことを検出する制動用センサーとを備え、高速走行している移動棚を減速用センサーの検出動作に基づいて設定された低速まで減速し、低速走行している移動棚を制動用センサーの検出動作に基づいて制動停止させる移動棚装置において、前記減速用センサー及び制動用センサーとして2つの反射形光電センサーを使用し、これら2つの反射形光電センサーを、相対的に接近離間移動する隣り合う2つの棚の内、一方の棚の棚本体を支持する底部フレーム内で当該底部フレームに設けた開口の内側に、光軸が移動棚走行方向と平行になるように配設し、他方の棚の底部フレームには、前記反射形光電センサーに対面するように反射板を付設して成る、移動棚装置。   It is a mobile shelf device that can widen the space between multiple shelves arranged side by side in the work path width by traveling of the movable shelf that can move laterally in the parallel direction of the shelf or narrow so that the shelves are adjacent to each other. The deceleration sensor that detects that the distance between the shelf and the shelf on the traveling direction side has become the set distance L1, and the distance between the shelf on the traveling direction side and the shelf on the traveling direction side is set distance L2 that is shorter than the set distance L1. And a braking sensor for detecting, decelerating the moving shelf running at high speed to a low speed set based on the detection operation of the deceleration sensor, and detecting the moving shelf running at low speed based on the detection operation of the braking sensor. In the movable shelf apparatus for stopping braking, two reflective photoelectric sensors are used as the deceleration sensor and the braking sensor, and the two reflective photoelectric sensors are moved closer to and away from each other. Among the shelves, the bottom frame that supports the shelf main body of one shelf is arranged inside the opening provided in the bottom frame so that the optical axis is parallel to the moving shelf traveling direction, and the bottom of the other shelf A moving shelf device, wherein a reflective plate is attached to the frame so as to face the reflective photoelectric sensor. 前記開口は、前記底部フレームを構成する枠材の内、棚長さ方向の端にあって移動棚走行方向と平行な側枠材の移動棚走行方向の端面板に設けられている、請求項1に記載の移動棚装置。   The opening is provided at an end face plate in a moving shelf traveling direction of a side frame member at an end in a shelf length direction and parallel to the moving shelf traveling direction among the frame members constituting the bottom frame. The moving shelf apparatus according to 1. 前記底部フレームの外側面に取り付けられる取付部と、当該取付部から折曲連設されて前記開口から底部フレーム内に入り込むセンサー取付座とを備えたブラケットが使用され、センサーが取り付けられた前記センサー取付座を前記開口から底部フレーム内に挿入して前記取付部を底部フレームの外側面に取り付けられるように構成された、請求項1又は2に記載の移動棚装置。   The sensor to which a sensor is attached using a bracket including a mounting portion attached to the outer surface of the bottom frame and a sensor mounting seat that is bent from the mounting portion and enters the bottom frame from the opening. The movable shelf apparatus according to claim 1 or 2, wherein the mounting seat is inserted into the bottom frame through the opening and the mounting portion is mounted on an outer surface of the bottom frame. 前記2つのセンサーは、前記底部フレームに設けた1つの開口の内側で上下に並列配置され、前記ブラケットは、前記2つのセンサーそれぞれに分けて設けられ、上側センサーを取り付ける上側ブラケットは、底部フレームの外側面に取り付けられる取付部と、当該取付部の下辺から折曲連設されて前記開口から底部フレーム内に入り込むセンサー取付座とを備えたL形で、そのセンサー取付座の下側に上側センサーが取り付けられ、下側センサーを取り付ける下側ブラケットは、底部フレームの外側面に取り付けられる取付部と、当該取付部の上辺から折曲連設されて前記開口から底部フレーム内に入り込むセンサー取付座とを備えた倒立L形で、そのセンサー取付座の上側に下側センサーが取り付けられている、請求項3に記載の移動棚装置。   The two sensors are vertically arranged inside one opening provided in the bottom frame, the bracket is provided separately for each of the two sensors, and the upper bracket to which the upper sensor is attached is provided on the bottom frame. An L-shaped sensor having a mounting portion that is attached to the outer surface and a sensor mounting seat that is bent from the lower side of the mounting portion and enters the bottom frame from the opening. The lower bracket for attaching the lower sensor is attached to the outer surface of the bottom frame, and the sensor mounting seat that is bent from the upper side of the attachment portion and enters the bottom frame from the opening. The movable shelf according to claim 3, wherein the lower sensor is mounted on the upper side of the sensor mounting seat. Location. 前記センサーは、投光部と受光部とが水平方向に並列する向きで且つ調整部又は当該調整部をカバーする開閉蓋が前記底部フレームの横外側板部に面する向きに取り付けられ、前記底部フレームの横外側板部には、前記センサーの調整部又は開閉蓋を外部から操作するための窓が設けられている、請求項1〜4の何れか1項に記載の移動棚装置。     The sensor is attached in such a direction that the light projecting part and the light receiving part are parallel to each other in the horizontal direction and the adjustment part or the opening / closing lid that covers the adjustment part faces the lateral outer side plate part of the bottom frame. The movable shelf apparatus according to any one of claims 1 to 4, wherein a window for operating the adjustment unit or the opening / closing lid of the sensor from the outside is provided on a lateral outer side plate portion of the frame. 前記反射板は、前記底部フレームの横外側面に取り付けられる取付部と、この取付部から折曲連設された反射面部とから構成されている、請求項1〜5の何れか1項に記載の移動棚装置。   The said reflecting plate is comprised from the attaching part attached to the lateral outer side surface of the said bottom part flame | frame, and the reflective surface part provided by bending from this attaching part, It is any one of Claims 1-5. Moving shelf equipment. 前記反射板として、前記2つのセンサーに対応できる広さの反射面を備えた1つの反射板が使用されている、請求項1〜6の何れか1項に記載の移動棚装置。   The movable shelf apparatus according to any one of claims 1 to 6, wherein a single reflection plate having a reflection surface having a width corresponding to the two sensors is used as the reflection plate. 前記2つのセンサーは、前記底部フレームに設けた1つの開口の内側で上下に並列配置され、前記反射板は、減速用センサーの投光部からの光軸が反射面の略中心を通り且つ制動用センサーの投光部からの光軸が反射面の中心から上下にずれた位置を通るように取り付けられている、請求項7に記載の移動棚装置。
The two sensors are arranged in parallel vertically inside one opening provided in the bottom frame, and the reflecting plate is braked so that the optical axis from the light projecting portion of the deceleration sensor passes through the approximate center of the reflecting surface. The moving shelf apparatus according to claim 7, wherein the moving shelf apparatus is attached so that an optical axis from a light projecting unit of the sensor for use passes through a position shifted vertically from the center of the reflecting surface.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160142579A (en) * 2015-06-03 2016-12-13 한국항공우주산업 주식회사 Automation equipment for combination of the Aircraft Wing parts

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002096907A (en) * 2000-03-31 2002-04-02 Sanshin Kinzoku Kogyo Kk Trackless motor shelf
JP2004073257A (en) * 2002-08-09 2004-03-11 Kongo Co Ltd Area sensor for mobile shelves, and mobile shelves

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002096907A (en) * 2000-03-31 2002-04-02 Sanshin Kinzoku Kogyo Kk Trackless motor shelf
JP2004073257A (en) * 2002-08-09 2004-03-11 Kongo Co Ltd Area sensor for mobile shelves, and mobile shelves

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160142579A (en) * 2015-06-03 2016-12-13 한국항공우주산업 주식회사 Automation equipment for combination of the Aircraft Wing parts
KR101698351B1 (en) * 2015-06-03 2017-01-23 한국항공우주산업 주식회사 Automation equipment for combination of the Aircraft Wing parts

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