JP2007174718A - Apparatus and method for binding string - Google Patents

Apparatus and method for binding string Download PDF

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JP2007174718A
JP2007174718A JP2005364193A JP2005364193A JP2007174718A JP 2007174718 A JP2007174718 A JP 2007174718A JP 2005364193 A JP2005364193 A JP 2005364193A JP 2005364193 A JP2005364193 A JP 2005364193A JP 2007174718 A JP2007174718 A JP 2007174718A
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yarn
thread
pipe
gripping
tip
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JP4673737B2 (en
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Tadashi Mori
規 森
Hideaki Miyake
秀明 三宅
Hitoshi Hirai
仁 平井
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MECAWORLD CO Ltd
Toyota Motor Corp
Tsubakimoto Kogyo Co Ltd
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MECAWORLD CO Ltd
Toyota Motor Corp
Tsubakimoto Kogyo Co Ltd
Tsubakimoto Machinery and Engineering Co
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus and a method for binding a string which smoothly bind an object bound by using the string. <P>SOLUTION: In the string binding apparatus 100, a string binding unit 1 faces stator S, and the string B passes under a coil C. A distal end of the string is gripped by a string gripping chuck 51. The string B passes above the coil C. As the string B is inserted into a gap between a rotating plate 13 and a carrying pipe 11, the rotating plate 13 is turned, and the string B is wound onto the carrying pipe 11. As the distal end of the string B is gripped by a distal end chuck 14 disposed at a distal end of the carrying pipe 11, the string B wound onto the carrying pipe 11 is extracted. As the distal end of the string B is gripped by the distal end chuck 14, the string binding unit 1 is escaped from the stator S, and the coil C is tightened. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は,ステータコイル等の被束縛体を糸で束縛する糸縛り装置および糸縛り方法に関する。さらに詳細には,被束縛体を糸でスムーズに束縛することができる糸縛り装置および糸縛り方法に関するものである。   The present invention relates to a thread binding device and a thread binding method for binding a bound body such as a stator coil with a thread. More specifically, the present invention relates to a thread binding device and a thread binding method capable of smoothly binding a bound object with a thread.

ハイブリッド自動車等に搭載される車両駆動用モータでは,ステータのスロットにコイル(ステータコイル)が挿入され,ステータの両面から突き出したコイルエンド部が所定の形状に成形される。また,コイルエンド部からは,電源に接続するためのリード線が引き出されている。リード線は,モータ全体のコンパクト化を図るため,糸によってコイルエンド部とともに束縛される。従来,このリード線の糸縛り作業は,手作業によって行われていた。   In a vehicle drive motor mounted on a hybrid vehicle or the like, a coil (stator coil) is inserted into a slot of a stator, and coil end portions protruding from both surfaces of the stator are formed into a predetermined shape. Further, a lead wire for connecting to a power source is drawn out from the coil end portion. The lead wire is constrained together with the coil end portion by a thread in order to make the entire motor compact. Conventionally, this thread tying operation of the lead wire has been performed manually.

また,コイルエンド部に付属品を縛り付ける装置としては,例えば特許文献1に開示されている装置がある。この装置では,コイルエンド部の回りを1周する糸通路を形成し,その糸通路内に空気流を発生させて糸を搬送している。そして,糸がコイルエンド部を1周した後に,二重こま結びの結び目と一重こま結びの結び目とを形成し,コイルエンド部を付属品とともに縛り付けている。
特開平6−276710号公報
Moreover, as an apparatus for binding accessories to the coil end portion, there is an apparatus disclosed in Patent Document 1, for example. In this apparatus, a yarn passage that makes a round around the coil end portion is formed, and an air flow is generated in the yarn passage to convey the yarn. Then, after the yarn makes one turn around the coil end portion, a double knot knot and a single knot knot are formed, and the coil end portion is bound together with accessories.
JP-A-6-276710

しかしながら,手作業によってリード線をコイルエンド部に固定する場合には,次のような問題があった。すなわち,糸によってリード線をコイルエンドに縛り付ける作業は複雑である。具体的にコイルエンド部を糸で縛るためには,少なくとも,コイルエンド部およびリード線に糸をくぐらせてループ状に形成し(ループ形成ステップ),その糸に結び目を形成し(結び目形成ステップ),その糸によってリード線をコイルエンド部とともに締め上げる(締め上げステップ)ことを行う必要がある。   However, when the lead wire is fixed to the coil end portion manually, there are the following problems. In other words, the work of binding the lead wire to the coil end with a thread is complicated. Specifically, in order to bind the coil end portion with a thread, at least the coil end portion and the lead wire are threaded to form a loop (loop forming step), and a knot is formed on the yarn (knot forming step). ), It is necessary to tighten the lead wire together with the coil end with the yarn (tightening step).

これらのステップをすべて手作業で行うため,最終的な固定状態にばらつきが生じる。また,作業に多大な時間を要し,生産性を悪化させてしまう。また,これらのステップをすべて十分に実施できる装置はなく,リード線の固定作業の自動化を困難にする要因にもなっている。   Since all these steps are performed manually, the final fixed state varies. In addition, the work takes a lot of time and the productivity is deteriorated. In addition, there is no device that can fully perform these steps, which makes it difficult to automate the work of fixing lead wires.

なお,特許文献1には,コイルエンド部を縛る装置が開示されているが,この装置には次のような問題点がある。すなわち,特許文献1に開示された装置では,2回のこま結び(まる結び)によってコイルエンド部を締め上げている。この結び方は,始めの結び目の拘束力を維持しながら次の結び目を作る必要がある。そのため,拘束力の維持が難しく,締め上げが不十分になることがある。また,特許文献1の装置では,その用途がコイルエンド部の縛りに限定されてしまう。すなわち,汎用性がない。   In addition, although the apparatus which binds a coil end part is disclosed by patent document 1, this apparatus has the following problems. That is, in the apparatus disclosed in Patent Document 1, the coil end portion is tightened by two top knots (round knots). This knot requires that the next knot be made while maintaining the binding force of the first knot. For this reason, it is difficult to maintain the binding force, and tightening may be insufficient. Moreover, in the apparatus of patent document 1, the use will be limited to the binding of a coil end part. That is, there is no versatility.

本発明は,前記した従来の技術が有する問題点を解決するためになされたものである。すなわちその課題とするところは,被束縛体を糸によってスムーズに束縛することができる糸縛り装置および糸縛り方法を提供することにある。   The present invention has been made to solve the above-described problems of the prior art. That is, an object of the present invention is to provide a thread tying device and a thread tying method capable of smoothly binding a bound object with a thread.

この課題の解決を目的としてなされた糸縛り装置は,被束縛体を糸で束縛する糸縛り装置であって,糸を供給する糸供給部と,被束縛体に対して進退可能に配設された糸搬送管と,糸供給部から供給される糸を糸搬送管の内側を通じて被束縛体の下側に送り出す第1糸送り部と,第1糸送り部によって被束縛体の下側に通された糸を被束縛体の上側を通して折り返す糸折返し部と,糸折返し部によって折り返された糸の端部を糸搬送管に巻き付ける糸巻付け部と,糸搬送管の糸の出口端に位置し,糸を把持する糸把持部と,糸巻付け部によって糸搬送管に巻き付けられた糸の先端部を糸把持部に向けて搬送する第2糸送り部と,糸搬送管上に位置し,糸搬送管の軸方向に摺動可能に配設され,糸巻付け部によって糸搬送管に巻き付けられた糸を糸搬送管から取り出す糸取出し部とを有し,糸把持部が糸を把持した状態で,糸取出し部と糸搬送管とを摺動させることにより,糸搬送管に巻き付けられた糸を取り出し,糸取出し部が糸を取出し,糸把持部が糸の先端部を把持した状態で,糸搬送管が被束縛体から退行することを特徴としている。なお,本明細書では,糸搬送管の両端部のうち,管内に糸が送り込まれる側の端部を「入口端」とし,管外に糸が送り出される側の端部を「出口端」とする。   A thread binding device made for the purpose of solving this problem is a thread binding device that binds a body to be bound with a thread, and is arranged so as to be able to advance and retreat with respect to the body to be bound with a thread supply unit that supplies the thread. A yarn feed pipe, a first yarn feed section for feeding the yarn supplied from the yarn feed section to the lower side of the constrained body through the inside of the yarn transport pipe, and the first yarn feed section for passing the yarn under the constrained body. A yarn turn-back portion that folds the formed yarn through the upper side of the bound body, a yarn winding portion that winds the end of the yarn turned back by the yarn turn-back portion around the yarn conveyance tube, and a yarn exit end of the yarn conveyance tube, A yarn gripping portion for gripping the yarn, a second yarn feeding portion for transporting the tip of the yarn wound around the yarn transporting tube by the yarn winding portion toward the thread gripping portion, and a yarn transporting tube located on the yarn transporting tube. Yarn that is slidable in the axial direction of the pipe and is wound around the yarn transport pipe by the yarn winding section A thread take-out section to be taken out from the thread transport pipe, and with the thread gripping section gripping the thread, by sliding the thread take-out section and the thread transport pipe, the thread wound around the thread transport pipe is taken out, The yarn carrying tube is retracted from the constrained body in a state where the yarn take-out portion takes out the yarn and the yarn gripping portion holds the tip of the yarn. In this specification, of both ends of the yarn conveying pipe, the end on the side where the yarn is fed into the pipe is referred to as “inlet end”, and the end on the side where the yarn is fed out of the pipe is referred to as “exit end”. To do.

本発明の糸縛り装置では,被束縛体を糸で束縛するために次のような動作を行う。まず,糸搬送管の糸の出口端を被束縛体に対峙させる。次に,第1糸送り部によって糸搬送管の出口端から糸を送り出し,被束縛体の下側にその糸を通す(糸送りステップ)。つまり,糸搬送管の出口端から送り出される糸の先端を,被束縛体を挟んで糸搬送管の反対側に搬送する。   In the thread binding device of the present invention, the following operation is performed in order to bind the object to be bound with the thread. First, the yarn outlet end of the yarn conveying pipe is opposed to the bound object. Next, the first yarn feed section feeds the yarn from the exit end of the yarn transport pipe, and passes the yarn under the constrained body (yarn feed step). In other words, the tip of the yarn sent out from the outlet end of the yarn conveyance tube is conveyed to the opposite side of the yarn conveyance tube with the constrained body interposed therebetween.

次に,糸折返し部が,被束縛体の下側に通された糸を把持し,その糸を被束縛体の上側に通す(折り返しステップ)。すなわち,その糸の先端部を糸搬送管に向けて搬送する。これにより,被束縛体を中心にして糸が折り返され,ループ状になって被束縛体を取り囲む。   Next, the yarn turning portion grips the thread passed to the lower side of the bound body, and passes the thread to the upper side of the bound body (folding step). That is, the yarn tip is conveyed toward the yarn conveyance tube. As a result, the thread is folded back around the bound body, forming a loop and surrounding the bound body.

次に,糸巻付け部が,糸折返し部によって送られてきた糸を糸搬送管に巻き付ける(巻き付けステップ)。糸巻付け部としては,例えば,糸折返し部によって折り返された糸をその端部を余して糸搬送管に押し付ける糸押付け部と,糸搬送管の外周上に所定の隙間をもって回動可能に配設され,その隙間に糸が配置された状態で回動を開始する回転板とを有することとするとよい。すなわち,糸押付け部によって糸を確実に糸搬送管に近づけることができる。そして,糸押付け部によって糸を押さえつけた上でその糸を引っ張ることで,その糸を回転板と糸搬送管との隙間に配置することができる。そして,その状態で回転板が糸搬送管上を回動することで,自由端となっている糸を巻きつけることができる。糸押付け部は,例えば上下方向に移動可能な押し棒が適用可能である。また,回転板は,搬送管と摺動可能である糸取出し部に付設することで,糸取出し部の回転に伴って回動することができる。すなわち,簡易に糸巻付け部を構成することができる。   Next, the yarn winding unit winds the yarn sent by the yarn folding unit around the yarn conveyance pipe (winding step). For example, the yarn winding unit includes a yarn pressing unit that presses the yarn folded back by the yarn folding unit against the yarn conveyance pipe leaving the end, and is rotatably arranged on the outer periphery of the yarn conveyance tube with a predetermined gap. It is preferable to have a rotating plate that is provided and starts rotating in a state where the yarn is disposed in the gap. That is, the yarn pressing portion can reliably bring the yarn close to the yarn transport pipe. Then, the yarn can be placed in the gap between the rotating plate and the yarn conveyance pipe by pulling the yarn after the yarn is pressed by the yarn pressing portion. In this state, the rotating plate rotates on the yarn conveyance tube, so that the yarn that is a free end can be wound. For example, a push bar that can move in the vertical direction is applicable to the thread pressing portion. Further, the rotating plate is attached to the yarn take-out portion that can slide with the transport pipe, so that it can be rotated with the rotation of the yarn take-out portion. That is, the yarn winding portion can be configured easily.

次に,第2糸送り部が,糸搬送管に巻き付けられた糸の先端部を糸搬送管の出口端付近に設けられた糸把持部に搬送し,糸把持部が糸の先端部を把持する(糸先端部把持ステップ)。   Next, the second yarn feeding unit conveys the tip of the yarn wound around the yarn carrying tube to the yarn gripping portion provided near the exit end of the yarn carrying tube, and the yarn gripping unit grasps the tip of the yarn. (Thread tip gripping step).

第2糸送り部としては,例えば,糸搬送管の下側に位置し,糸搬送管の軸方向に沿って移動可能に配設され,糸搬送管に糸が巻き付けられた状態で糸搬送管の糸の出口端に向けて移動する軸方向送り部材と,糸把持部の下側に位置し,糸搬送管の軸方向に直交する方向に移動可能に配設され,軸方向送り部材が移動した後で糸把持部に向けて移動する直交方向送り部材とを有することとするとよい。すなわち,搬送管に巻きつけられた糸の先端部は,糸搬送管の下側に垂れ下がっている。そのため,糸搬送管の軸方向に沿って移動する軸方向送り部によって糸搬送管の軸方向に糸を送る。つまり,軸方向送り部を糸搬送管の出口端側に移動させることで,糸の先端部を糸搬送管の出口端側に位置する糸把持部に向けて移動させる。そして,軸方向送り部が軸方向上において糸把持部の口元と同一の位置となる場所まで移動した後,軸方向と直交する方向に移動する直交方向送り部によって糸の先端部を糸把持部まで送り出す。その後,糸把持部が糸を把持する。すなわち,2方向に移動する部材を組み合わせる簡易な構成で第2送り部とすることができる。   The second yarn feeder is, for example, located below the yarn conveyance tube, is movably disposed along the axial direction of the yarn conveyance tube, and the yarn conveyance tube is wound around the yarn conveyance tube. An axial feed member that moves toward the exit end of the yarn, and an axial feed member that is located below the yarn gripping part and that can move in a direction perpendicular to the axial direction of the yarn transport pipe. After that, it is preferable to have an orthogonal direction feed member that moves toward the yarn gripping portion. In other words, the tip of the yarn wound around the conveying pipe hangs down below the yarn conveying pipe. For this reason, the yarn is fed in the axial direction of the yarn conveying pipe by the axial feeding section that moves along the axial direction of the yarn conveying pipe. In other words, by moving the axial feed portion toward the exit end of the yarn transport pipe, the tip of the yarn is moved toward the yarn gripping portion located on the exit end side of the yarn transport tube. Then, after the axial feed portion has moved to a position where the axial feed portion is located at the same position as the mouth of the yarn gripping portion, the front end portion of the yarn is moved by the orthogonal feed portion that moves in the direction orthogonal to the axial direction. Send out until. Thereafter, the thread gripping part grips the thread. In other words, the second feeding unit can be configured with a simple configuration combining members moving in two directions.

糸把持部としては,例えば,糸搬送管の糸の出口端に接離可能に配設され,その出口端との間で糸を挟み込むことで糸を把持することとするとよい。すなわち,出口端との間で糸を把持することができ,簡易に糸把持用のチャックを構成することができる。   For example, the yarn gripping portion may be arranged so as to be able to come into contact with and separate from the yarn outlet end of the yarn conveying pipe, and the yarn may be gripped by sandwiching the yarn between the outlet end. That is, the thread can be gripped between the outlet end, and a thread gripping chuck can be easily configured.

次に,糸把持部が糸の先端部を把持した状態で,糸取出し部と糸搬送管とが摺動し,糸搬送管に巻き付けられた糸を糸搬送管から取り出す(糸取り出しステップ)。糸を取り出す際には,糸取出し部が移動してもよいし,糸搬送管が移動してもよい。いずれの場合であっても,糸取出し部の端部が糸把持部のチャックをくぐり抜けるように両者が摺動すればよい。これにより,巻きつけられていた糸が糸把持部をくぐり抜け,糸搬送管から取り出される。さらには,巻きつけられていた糸が縮まることにより,糸の結び目が形成される。   Next, in a state where the thread gripping part grips the leading end of the thread, the thread take-out part and the thread transport pipe slide, and the thread wound around the thread transport pipe is taken out from the thread transport pipe (thread picking step). When taking out the yarn, the yarn take-out section may move, or the yarn conveyance pipe may move. In either case, it is sufficient that both ends slide so that the end portion of the yarn take-out portion can pass through the chuck of the yarn gripping portion. As a result, the wound yarn passes through the yarn gripping portion and is taken out from the yarn conveyance tube. Furthermore, the thread knot is formed by shrinking the wound thread.

次に,糸把持部が糸の先端部を把持したまま,糸搬送部が退行して被束縛体を締め上げる(締め付けステップ)。すなわち,糸搬送部が退行することで糸の結び目が被束縛体に向けて移動し,被束縛体が糸で束縛される。被束縛体を締め上げる際には,緩みがなくなるまで糸搬送部を退行させることで拘束力を十分に維持したままで被束縛体を束縛できる。さらに,糸搬送部の退行距離によって拘束力の調節を調節できる。   Next, with the thread gripping part gripping the tip of the thread, the thread transporting part retracts and tightens the object to be bound (tightening step). In other words, the yarn knot is moved toward the bound body by the retracting of the yarn conveying section, and the bound body is bound by the thread. When the object to be bound is tightened, the object to be constrained can be bound with the restraint force sufficiently maintained by retracting the yarn conveying section until the object is not loosened. Furthermore, the adjustment of the binding force can be adjusted according to the retraction distance of the yarn conveying section.

さらには,糸搬送部が直線的に退行するだけでなく,少なくとも上下方向と水平方向との少なくとも一方に揺動可能であるとよりよい。すなわち,糸搬送管が揺動することで糸の結び目をより被束縛体に近づけることができ,より確実に被束縛体を拘束することができる。   Furthermore, it is better that the yarn conveying section not only recedes linearly but can swing at least in one of the vertical direction and the horizontal direction. In other words, the yarn knot can be moved closer to the bound body by swinging the yarn conveying pipe, and the bound body can be restrained more reliably.

また,本発明の糸縛り装置の第1糸送り部は,ローラによって糸を搬送することとするとよりよい。ローラによって糸を搬送することで,糸の変更に対する調節が容易になる。すなわち,空気流によって糸を搬送しようとすると,糸の材質が変更されたときに糸の搬送速度の調節が困難になる。そして,部品を交換して対応しなければならないこともある。しかし,本発明のようにローラによって糸を搬送することで,ローラの駆動源であるサーボモータを調節することによって糸の変更に対応することができる。よって,調節が非常に容易であり,部品の交換を行う必要がない。   Further, it is better that the first yarn feeding section of the yarn binding device of the present invention conveys the yarn by a roller. By feeding the yarn by the roller, adjustment for changing the yarn becomes easy. That is, if the yarn is to be conveyed by the air flow, it is difficult to adjust the yarn conveyance speed when the yarn material is changed. In some cases, parts must be replaced. However, the yarn can be conveyed by the roller as in the present invention, and the change of the yarn can be dealt with by adjusting the servo motor that is the driving source of the roller. Therefore, adjustment is very easy and there is no need to replace parts.

なお,被束縛体としては,例えばリード線を含むステータコイルが該当するが,これに限るものではない。例えば,リード線単体でもよい。また,枯れ枝を束ねたり,ひも状のスポンジを束ねるときにも対応可能であり,被束縛体は硬質素材であっても軟質素材であってもよい。   In addition, as a to-be-bound body, although the stator coil containing a lead wire corresponds, for example, it is not restricted to this. For example, a single lead wire may be used. Also, it can be used when bundling dead branches or string-like sponges, and the bound body may be a hard material or a soft material.

本発明によれば,被束縛体に結束糸をくぐらせ糸をループ状に形成するループ形成ステップと,糸に結び目を形成する結び目形成ステップと,被束縛体を締め上げる締め上げステップとをすべて行うことができる。そのため,糸縛り作業を自動化することができ,生産性が向上する。また,被束縛体を締め上げる際には,十分な拘束力を維持することができる。よって,被束縛体を糸によってスムーズに束縛することができる糸縛り装置および糸縛り方法が実現されている。   According to the present invention, the loop forming step for forming the yarn in a loop shape by passing the binding yarn through the bound body, the knot forming step for forming a knot on the thread, and the tightening step for tightening the bound body are all performed. It can be carried out. This makes it possible to automate the thread tying operation and improve productivity. Moreover, when tightening a to-be-bound object, sufficient restraint force can be maintained. Therefore, a thread tying device and a thread tying method capable of smoothly binding a bound object with a thread have been realized.

以下,本発明を具体化した実施の形態について,添付図面を参照しつつ詳細に説明する。なお,本実施例は,車両駆動用モータのリード線を束縛糸にてステータコイルのコイルエンド部に縛り付ける糸縛り装置に本発明を適用したものである。   DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments embodying the present invention will be described below in detail with reference to the accompanying drawings. In this embodiment, the present invention is applied to a yarn binding device that binds a lead wire of a motor for driving a vehicle to a coil end portion of a stator coil with a binding yarn.

本形態の糸縛り装置100は,図1に示すように,糸縛りユニット1と,糸ボビン2と,糸送り部3と,糸テンショナー4と,糸反転ユニット5とを有している。また,糸縛り装置100とは別に,ステータを支持するテーブル9が糸縛り装置100に隣接配置されている。   As shown in FIG. 1, the thread binding device 100 according to this embodiment includes a thread binding unit 1, a thread bobbin 2, a thread feeding unit 3, a thread tensioner 4, and a thread reversing unit 5. In addition to the yarn binding device 100, a table 9 that supports the stator is disposed adjacent to the yarn binding device 100.

糸縛りユニット1は,糸の結び目の形成や被束縛体(本形態ではステータのコイルエンド)の締め上げに供するものである。具体的に,糸縛りユニット1は,図2に示すように,内部で糸を搬送する搬送管11と,搬送管11を被覆し搬送管11を軸として回転可能に設けられた回転部材12と,回転部材12に付設され回転部材12の回転に伴って搬送管11を中心に回動する回転板13と,搬送管11の出口端側に位置し,搬送管11の出口端に対して接離可能な方向(図2中の矢印X1 )に移動可能に設けられ,搬送管11と接することでその出口端を塞ぐ先端チャック14とを有している。 The thread binding unit 1 serves to form a thread knot and tighten a body to be bound (in this embodiment, a coil end of a stator). Specifically, as shown in FIG. 2, the yarn binding unit 1 includes a conveyance pipe 11 that conveys a thread therein, a rotating member 12 that covers the conveyance pipe 11 and is rotatably provided with the conveyance pipe 11 as an axis. , A rotating plate 13 attached to the rotating member 12 and rotating around the conveying tube 11 as the rotating member 12 rotates, and located on the outlet end side of the conveying tube 11 and in contact with the outlet end of the conveying tube 11. The front end chuck 14 is provided so as to be movable in a detachable direction (arrow X 1 in FIG. 2) and closes the outlet end by contacting the transport pipe 11.

搬送管11は,内側に糸Bを収容する円筒状の鋼管である。搬送管11内の糸Bは,先端チャック14側(出口端側)に向けて搬送される。さらには,先端チャック14には貫通孔が設けられており,搬送管11内を搬送されてきた糸Bがその貫通孔を介して排出される。また,先端チャック14は,搬送管11の出口端に接触および離間することで,搬送管11の端部との間でチャックを形成している。また,回転部材12は,搬送管11の軸方向(図2中の矢印X2 )に摺動可能に設けられている。 The conveyance pipe 11 is a cylindrical steel pipe that accommodates the thread B inside. The yarn B in the transport pipe 11 is transported toward the tip chuck 14 side (exit end side). Furthermore, the tip chuck 14 is provided with a through-hole, and the yarn B that has been transported through the transport pipe 11 is discharged through the through-hole. Further, the tip chuck 14 forms a chuck with the end of the transport tube 11 by contacting and separating from the outlet end of the transport tube 11. The rotating member 12 is provided so as to be slidable in the axial direction of the transport pipe 11 (arrow X 2 in FIG. 2 ).

また,糸縛りユニット1には,押し棒6と,押し板7A,7Bが付設されている。押し棒6は,先端部が円柱状であり,搬送管11の上方に配置されている。また,押し棒6は,図2中の上下方向(図2中の矢印Y1 )および奥行き方向(図2中の矢印Z1 )に移動可能であり,搬送管11に対して接離可能に設けられている。押し板7Aは,搬送管11の下方であって搬送管11に対して平行配置されている。また,押し板7Aは,図2中の左右方向(図2中の矢印X3 )に移動可能であり,後述する押し板7Bに対して接離可能に設けられている。押し板7Bは,先端の断面が鋭利な形状であり,搬送管11の下方に配置されている。また,押し板7Bは,図2中の上下方向(図2中の矢印Y2 )に移動可能であり,搬送管11の先端部(すなわち,先端チャック14のチャック部)に対して接離可能に設けられている。押し棒6および押し板7A,7Bの移動は,公知の手段によって実現している。 Further, the thread binding unit 1 is provided with a push bar 6 and push plates 7A and 7B. The push rod 6 has a columnar tip and is disposed above the transport tube 11. The push bar 6 can move in the vertical direction (arrow Y 1 in FIG. 2) and the depth direction (arrow Z 1 in FIG. 2) in FIG. Is provided. The push plate 7 </ b> A is disposed below the transport pipe 11 and in parallel with the transport pipe 11. Further, the push plate 7A is movable in the left-right direction in FIG. 2 (arrow X 3 in FIG. 2), and is provided so as to be able to contact and separate from the push plate 7B described later. The push plate 7 </ b> B has a sharp cross section at the tip, and is disposed below the transport pipe 11. Further, the push plate 7B is movable in the vertical direction in FIG. 2 (arrow Y 2 in FIG. 2), and can be brought into and out of contact with the distal end portion of the transport pipe 11 (that is, the chuck portion of the distal end chuck 14). Is provided. The movement of the push rod 6 and the push plates 7A and 7B is realized by a known means.

図1の説明に戻り,糸送り部3は,複数のローラによって構成されるローラ群31を備え,そのローラ群31によって糸縛りユニット1の搬送管11に糸Bを送り込むものである。また,糸送り部3は,糸縛りユニット1を支持するものである。さらに,糸送り部3は,図1中の上下方向(図1中の矢印Y1 )および左右方向(図1中の矢印X1 )に移動可能となっている。そのため,糸送り部3の移動に伴って糸縛りユニット1も上下左右に移動する。また,糸テンショナー4は,糸送り部3よりも糸Bの搬送経路中の上流に位置し,束縛糸に張力を付与するものである。 Returning to the description of FIG. 1, the yarn feeding section 3 includes a roller group 31 constituted by a plurality of rollers, and the yarn group B feeds the yarn B into the transport pipe 11 of the yarn binding unit 1 by the roller group 31. Further, the yarn feeder 3 supports the yarn binding unit 1. Further, the yarn feed section 3 is movable in the vertical direction (arrow Y 1 in FIG. 1) and the horizontal direction (arrow X 1 in FIG. 1 ) in FIG. For this reason, the yarn binding unit 1 also moves up, down, left and right as the yarn feeder 3 moves. The yarn tensioner 4 is located upstream of the yarn feeding section 3 in the yarn B conveyance path and applies tension to the bound yarn.

糸反転ユニット5は,糸Bを把持するための糸把持チャック51を備え,その糸把持チャック51を図1中の上下方向(図1中の矢印Y2 )および左右方向(図1中の矢印X2 )に移動可能することで糸Bを糸縛りユニット1に向けて搬送するものである。具体的に,糸反転ユニット5は,垂直方向にスライド可能に配設されたシリンダ5Aと,水平方向にスライド可能に配設されたシリンダ5Bとによって構成されている。シリンダ5Aの先端部には,糸把持チャック51が配設されている。また,シリンダ5Bの先端部はシリンダ5Aを支持するユニットと一体となっている。すなわち,シリンダ5Aおよびシリンダ5Bによって糸把持チャック51が図1中の上下左右自在に移動可能になっている。 The yarn reversing unit 5 includes a yarn gripping chuck 51 for gripping the yarn B, and the yarn gripping chuck 51 is moved in the vertical direction (arrow Y 2 in FIG. 1) and the horizontal direction (arrow in FIG. 1). The yarn B is conveyed toward the yarn binding unit 1 by being movable to X 2 ). Specifically, the yarn reversing unit 5 includes a cylinder 5A that is slidable in the vertical direction and a cylinder 5B that is slidable in the horizontal direction. A thread gripping chuck 51 is disposed at the tip of the cylinder 5A. The tip of the cylinder 5B is integrated with a unit that supports the cylinder 5A. That is, the cylinder 5A and the cylinder 5B allow the yarn gripping chuck 51 to move up and down and left and right in FIG.

また,被束縛体であるステータSは,図3に示すように,ステータコアSCにコイルCが巻装された状態であり,そのコイルエンド部からはリード線Lが引き出されている。コイルエンド部は,ステータコアScのスロットにコイルCを挿入する際に,所定の形に成形される。また,リード線は,複数本の巻線(エナメル線)を束ねた複合線であり,絶縁スリーブが挿入されている。   Further, as shown in FIG. 3, the stator S that is a bound body is in a state in which a coil C is wound around the stator core SC, and a lead wire L is drawn from the coil end portion. The coil end portion is formed into a predetermined shape when the coil C is inserted into the slot of the stator core Sc. The lead wire is a composite wire in which a plurality of windings (enamel wires) are bundled, and an insulating sleeve is inserted.

続いて,本形態の糸縛り装置100の動作について説明する。なお,テーブル9には,あらかじめステータSを配置しておく。また,糸送り部3には,糸ボビン2から供給される糸Bが糸テンショナー4を経由して搬送されている。また,押し棒6および押し板7A,7Bは,それぞれ糸縛りユニット1から離間した状態になっている。   Next, the operation of the thread binding device 100 of this embodiment will be described. In addition, the stator S is previously arranged on the table 9. Further, the yarn B supplied from the yarn bobbin 2 is conveyed to the yarn feeding unit 3 via the yarn tensioner 4. Further, the push rod 6 and the push plates 7A and 7B are in a state of being separated from the thread binding unit 1 respectively.

まず,図4に示すように,糸縛りユニット1がステータコアScとコイルCとの隙間と対峙するように,糸縛りユニット1をステータSに隣接させる。そして,糸縛りユニット1の先端部から糸Bを送り出し,さらにコイルCとステータコアScとの隙間に糸Bを通す(第1ステップ)。これにより,糸Bの先端部がコイルCの下側を通り,コイルCよりもステータの径方向の内側に送り込まれる。   First, as shown in FIG. 4, the yarn binding unit 1 is adjacent to the stator S so that the yarn binding unit 1 faces the gap between the stator core Sc and the coil C. Then, the yarn B is sent out from the tip end portion of the yarn binding unit 1 and further passed through the gap between the coil C and the stator core Sc (first step). As a result, the tip of the yarn B passes below the coil C and is fed inward of the stator in the radial direction from the coil C.

次に,図5に示すように,糸把持チャック51が下方に移動し,糸Bの先端部近傍を把持する(第2ステップ)。すなわち,糸反転ユニット5のシリンダ5Bがスライドすることによって水平方向の位置決めを行い,シリンダ5Aが下方にスライドすることによって糸把持チャック51がステータSのコイルエンドに囲まれた領域内に移動する。そして,第1ステップによって送り込まれた糸Bの先端部を把持する。   Next, as shown in FIG. 5, the yarn gripping chuck 51 moves downward and grips the vicinity of the tip of the yarn B (second step). That is, horizontal positioning is performed by sliding the cylinder 5B of the thread reversing unit 5, and the thread gripping chuck 51 is moved into a region surrounded by the coil end of the stator S by sliding the cylinder 5A downward. And the front-end | tip part of the thread | yarn B sent by the 1st step is hold | gripped.

次に,図6に示すように,糸把持チャック51が上方に移動する(第3ステップ)。すなわち,糸反転ユニット5のシリンダ5Aを上方に後退させる。これにより,糸Bの先端部がコイルエンド部よりも上方に移動する。   Next, as shown in FIG. 6, the yarn gripping chuck 51 moves upward (third step). That is, the cylinder 5A of the yarn reversing unit 5 is retracted upward. Thereby, the front-end | tip part of the thread | yarn B moves upwards rather than a coil end part.

次に,図7に示すように,糸把持チャック51が糸縛りユニット1に向かって移動する(第4ステップ)。すなわち,糸反転ユニット5のシリンダ5Bを糸縛りユニット1側に後退させる。これにより,糸Bの先端部がコイルエンド部を跨ぎ,コイルCよりもステータの径方向の外側に移動する。   Next, as shown in FIG. 7, the yarn gripping chuck 51 moves toward the yarn binding unit 1 (fourth step). That is, the cylinder 5B of the yarn reversing unit 5 is retracted toward the yarn binding unit 1 side. Thereby, the front-end | tip part of the thread | yarn B straddles a coil end part, and moves to the outer side of the stator radial direction rather than the coil C. FIG.

次に,図8に示すように,押し棒6が糸縛りユニット1に向かって移動する。具体的には,図8中の奥行き方向に移動した後,糸Bを押さえつつ下側(すなわち糸縛りユニット1側)に移動する。そして,支え棒60を介し,押し棒6によって糸Bを糸縛りユニット1に押し付ける(第5ステップ)。これにより,糸Bがコイルエンドを囲むようなループ状になる。   Next, as shown in FIG. 8, the push rod 6 moves toward the thread binding unit 1. Specifically, after moving in the depth direction in FIG. 8, the yarn B is moved downward (that is, the yarn binding unit 1 side) while pressing the yarn B. Then, the thread B is pressed against the thread binding unit 1 by the push bar 6 through the support bar 60 (fifth step). As a result, the yarn B has a loop shape surrounding the coil end.

さらに,図9に示すように,押し棒6が糸Bを押さえた状態で,糸把持チャック51が糸Bを引っ張る。これにより,糸Bが搬送管11と回転板13との隙間に移動する。糸Bの移動後は,糸把持チャック51が糸Bの先端部を解放する。また,糸把持チャック51の解放とともに,押し棒6は搬送管11から退避する。   Further, as shown in FIG. 9, the thread gripping chuck 51 pulls the thread B while the push bar 6 presses the thread B. As a result, the yarn B moves to the gap between the transport tube 11 and the rotating plate 13. After the movement of the yarn B, the yarn gripping chuck 51 releases the tip of the yarn B. In addition, the push rod 6 is retracted from the transport pipe 11 as the yarn gripping chuck 51 is released.

次に,図10に示すように,回転部材12が回転を開始する(第6ステップ)。この回転部材12の回転により,回転部材12に付設された回転板13が搬送管11を中心に回動する。糸Bの先端部は,糸把持チャック51から解放されて回転部材12と搬送管11との隙間に入り込んでおり,回転板13が回動すると,その回動に伴って糸Bの先端部が搬送管11に巻きつけられる。巻き数については限定しない。   Next, as shown in FIG. 10, the rotating member 12 starts to rotate (sixth step). By the rotation of the rotating member 12, the rotating plate 13 attached to the rotating member 12 rotates around the transport pipe 11. The leading end of the yarn B is released from the yarn gripping chuck 51 and enters the gap between the rotating member 12 and the conveyance tube 11. When the rotating plate 13 rotates, the leading end of the yarn B moves along with the rotation. It is wound around the transport tube 11. The number of turns is not limited.

次に,図11に示すように,押し板7Aが糸縛りユニット1の先端部に向けて水平移動する(第7ステップ)。具体的には,搬送管11の軸方向において,押し板7Aの先端が搬送管11の出口端と同じ位置になるように移動する。これにより,搬送管11から垂れ下がる糸Bの先端が糸縛りユニット1の先端部に向かって移動する。   Next, as shown in FIG. 11, the push plate 7A moves horizontally toward the tip of the thread binding unit 1 (seventh step). Specifically, in the axial direction of the transport pipe 11, the push plate 7 </ b> A moves so that the tip of the push plate 7 </ b> A is at the same position as the outlet end of the transport pipe 11. As a result, the tip of the yarn B hanging from the transport pipe 11 moves toward the tip of the yarn binding unit 1.

次に,図12に示すように,鋭利な先端部を有する押し板7Bが搬送管11と先端チャック14との隙間,すなわち先端チャック14の口元に向けて上方に移動する(第8ステップ)。これにより,糸Bの先端部が先端チャック14の口元に搬送される。つまり,押し板7A,7Bにより,糸Bの先端部が先端チャック14の口元に送り出される。そして,この状態で先端チャック14を閉じることにより,先端チャック14が糸Bの先端部を把持する。なお,糸Bをチャックした後,押し板7Aおよび押し板7Bは退避する。   Next, as shown in FIG. 12, the push plate 7B having a sharp tip moves upward toward the gap between the transport tube 11 and the tip chuck 14, that is, the mouth of the tip chuck 14 (eighth step). As a result, the tip of the yarn B is conveyed to the mouth of the tip chuck 14. In other words, the tip of the yarn B is sent out to the mouth of the tip chuck 14 by the push plates 7A and 7B. Then, by closing the tip chuck 14 in this state, the tip chuck 14 grips the tip of the yarn B. After the yarn B is chucked, the push plate 7A and the push plate 7B are retracted.

次に,図13に示すように,回転部材12を先端チャック14に向けてスライドさせる(第9ステップ)。具体的には,回転部材12の端部が先端チャック14を跨ぐまでスライドさせる。これにより,搬送管11に巻きつけられた糸Bが押し出され,先端チャック14にて把持された糸Bの先端部をくぐり抜ける。そして,糸Bの押し出された部分,すなわち巻きつけられていた部分が縮まって結び目となる。   Next, as shown in FIG. 13, the rotating member 12 is slid toward the tip chuck 14 (9th step). Specifically, the rotating member 12 is slid until the end of the rotating member 12 straddles the tip chuck 14. As a result, the yarn B wound around the transport pipe 11 is pushed out and passes through the tip of the yarn B gripped by the tip chuck 14. And the part by which the thread | yarn B was extruded, ie, the part wound, shrinks, and becomes a knot.

次に,図14に示すように,糸縛りユニット1をステータSから退避させる(第10ステップ)。糸縛りユニット1が退避することにより,第9ステップで形成された結び目がコイルエンドに向かって移動するとともに結び目がより縮められる。以上により,ステータSのコイルエンドが糸Bによって縛り付けられる。   Next, as shown in FIG. 14, the yarn binding unit 1 is retracted from the stator S (tenth step). By retracting the yarn binding unit 1, the knot formed in the ninth step moves toward the coil end and the knot is further shortened. Thus, the coil end of the stator S is bound by the yarn B.

なお,第10ステップまでの糸縛りでは拘束力が不十分になることがある。その場合には,図15に示すように,先端チャック14を解放した上で糸縛りユニット1を上下方向に揺動させる。これにより,糸の結び目がさらにコイルエンドに向かって移動し,糸Bのループを締め上げることができる。よって,十分な拘束力が得られる。   Note that the binding force may be insufficient in the case of thread binding up to the tenth step. In that case, as shown in FIG. 15, after the tip chuck 14 is released, the thread binding unit 1 is swung vertically. Thereby, the knot of the yarn further moves toward the coil end, and the loop of the yarn B can be tightened. Therefore, sufficient restraining force can be obtained.

以上詳細に説明したように本形態の糸縛り装置100では,まず,糸縛りユニット1をステータSに対峙させ,ローラ群31によって糸縛りユニット1から糸Bを送り出し,糸BをコイルCの下側に通すこととしている。その後,糸把持チャック51によって糸の先端部を把持し,糸BをコイルCの上側に通すこととしている。これにより,コイルCを取り囲む糸Bのループを形成することができる(ループ形成ステップ)。   As described in detail above, in the yarn binding device 100 of the present embodiment, first, the yarn binding unit 1 is opposed to the stator S, and the yarn B is sent out from the yarn binding unit 1 by the roller group 31, and the yarn B is placed under the coil C. I will pass it to the side. Thereafter, the yarn tip is gripped by the yarn gripping chuck 51, and the yarn B is passed over the coil C. Thereby, a loop of the thread B surrounding the coil C can be formed (loop forming step).

そして,押し棒6によって糸Bを搬送管11に押し付け,糸把持チャック51が糸Bを引っ張り,糸Bが回転板13と搬送管11との隙間に移動した後に,その状態で回転板13を回動させることとしている。これにより,糸Bの先端部が搬送管11に巻きつけられる。その後,押し板7A,7Bにより糸Bの先端部を搬送管11の先端部に配設された先端チャック14に送り出し,先端チャック14により糸の先端部を把持することとしている。さらに,その状態で回転部材12がスライドすることにより,搬送管11に巻き付けられた糸Bを取り出すこととしている。これにより,糸Bの結び目を形成することができる(結び目形成ステップ)。   Then, the thread B is pressed against the transport pipe 11 by the push rod 6, the thread gripping chuck 51 pulls the thread B, and the thread B moves to the gap between the rotational plate 13 and the transport pipe 11. It is supposed to rotate. As a result, the tip of the yarn B is wound around the transport pipe 11. Thereafter, the tip end of the yarn B is sent out to the tip chuck 14 disposed at the tip of the transport pipe 11 by the push plates 7A and 7B, and the tip end of the yarn is gripped by the tip chuck 14. Furthermore, when the rotating member 12 slides in this state, the yarn B wound around the transport pipe 11 is taken out. Thereby, the knot of the thread B can be formed (knot forming step).

そして,先端チャック14によって糸Bの先端部を把持したまま糸縛りユニット1がステータSから退避することとしている。これにより,結び目が縮められるとともにその結び目がコイルCに近づく。つまり,糸Bのループ内のコイルCが締め上げられる(締め上げステップ)。   The yarn binding unit 1 is withdrawn from the stator S while the tip end portion of the yarn B is held by the tip chuck 14. As a result, the knot is shortened and the knot approaches the coil C. That is, the coil C in the loop of the yarn B is tightened (tightening step).

すなわち,本形態の糸縛り装置100は,ループ形成ステップ,結び目形成ステップ,および締め上げステップをすべて行うことができ,コイルCをしっかりと締め上げて拘束することができる。よって,被束縛体を糸によってスムーズに束縛することができる糸縛り装置および糸縛り方法が実現している。   That is, the thread binding device 100 of this embodiment can perform all of the loop forming step, the knot forming step, and the tightening step, and can firmly tighten and restrain the coil C. Therefore, a thread tying device and a thread tying method capable of smoothly binding the object to be bound with the thread are realized.

また,糸縛りユニット1は,後退した後に先端チャック14を解放した上でさらに上下に揺動することとしている。これにより,糸縛りユニット1の後退だけでは拘束力が不十分であったとしても,コイルCをさらに締め上げることができる。よって,よりしっかりと拘束することができる。   Further, the thread binding unit 1 swings further up and down after releasing the tip chuck 14 after retreating. Thereby, even if the restraining force is insufficient only by the backward movement of the thread binding unit 1, the coil C can be further tightened. Therefore, it can restrain more firmly.

また,糸送り部3は,ローラ群31によって糸を送り出すこととしている。すなわち,従来のように空気流によって糸を搬送しようとすると,糸の材質が変更されたときに糸の搬送速度の調節が困難になる。そして,部品を交換して対応しなければならないこともある。しかし,ローラ群31によって糸を搬送することで,ローラ群31の駆動源であるサーボモータを調節することによって糸の変更に対応することができる。よって,調節が非常に容易であり,部品の交換を行う必要がない。   The yarn feeding unit 3 feeds the yarn by the roller group 31. That is, if the yarn is to be conveyed by an air flow as in the prior art, it is difficult to adjust the yarn conveyance speed when the yarn material is changed. In some cases, parts must be replaced. However, when the yarn is conveyed by the roller group 31, it is possible to cope with the change of the yarn by adjusting the servo motor that is the driving source of the roller group 31. Therefore, adjustment is very easy and there is no need to replace parts.

なお,本実施の形態は単なる例示にすぎず,本発明を何ら限定するものではない。したがって本発明は当然に,その要旨を逸脱しない範囲内で種々の改良,変形が可能である。例えば,本実施の形態では,糸送り部3が上下方向に揺動するが,移動方向は上下方向に限るものではない。すなわち,図1の奥行き方向(水平方向)に揺動させてもよい。また,上下方向と水平方向との両方向に揺動させてもよい。   Note that this embodiment is merely an example, and does not limit the present invention. Therefore, the present invention can naturally be improved and modified in various ways without departing from the gist thereof. For example, in the present embodiment, the yarn feeder 3 swings in the vertical direction, but the moving direction is not limited to the vertical direction. That is, you may rock | fluctuate in the depth direction (horizontal direction) of FIG. Further, it may be swung in both the vertical direction and the horizontal direction.

また,本実施の形態では,糸縛り装置100とテーブル9とを別体としているが,被束縛体を支持するテーブルが一体となっていてもよい。また,実施の形態では,糸送り部3が上下左右に移動することによって糸縛りユニット1が移動可能になっているが,糸縛りユニット1単体で移動可能としてもよい。   Moreover, in this Embodiment, although the thread | yarn binding apparatus 100 and the table 9 are made into a different body, the table which supports a to-be-bound object may be integrated. Further, in the embodiment, the yarn binding unit 1 is movable by moving the yarn feeding unit 3 up, down, left and right, but the yarn binding unit 1 may be movable alone.

また,本実施の形態では,押し棒6および押し板7A,7Bが糸縛りユニット1に付設されているが,それぞれ糸縛りユニット1とは別体で動作するものであってもよい。また,押し棒6および押し板7A,7Bの各先端部には,糸Bを捕らえ易くするための切欠きを設けてもよい。   Further, in the present embodiment, the push rod 6 and the push plates 7A and 7B are attached to the thread binding unit 1, but each may operate separately from the thread binding unit 1. Moreover, you may provide the notch for making it easy to catch the thread | yarn B in each front-end | tip part of the push rod 6 and the push plates 7A and 7B.

また,本実施の形態では,押し棒6,および回転部材12に付設された回転板13によって搬送管11に糸Bを巻き付けているが,これらは糸Bの巻き付け手段の一例であってこれらに限るものではない。例えば,回転部材12に糸Bを把持可能な部材を付設し,糸Bを把持しつつ回転部材12が回転することによっても糸Bを搬送管11に巻き付けることができる。   In the present embodiment, the yarn B is wound around the transport tube 11 by the push rod 6 and the rotating plate 13 attached to the rotating member 12. However, these are examples of the means for winding the yarn B. It is not limited. For example, the thread B can be wound around the transport pipe 11 by attaching a member capable of gripping the thread B to the rotating member 12 and rotating the rotating member 12 while gripping the thread B.

また,本実施の形態では,押し棒7A,7Bによって先端チャック14のチャック部に糸Bを送っているが,これらは糸Bの送り手段の一例であってこれらに限定するものではない。例えば,糸Bの先端部を把持する部材を設け,その部材が糸Bを把持しつつ先端チャック14のチャック部の周辺を回動することによっても糸Bを先端チャック14のチャック部に送ることができる。   In this embodiment, the yarn B is fed to the chuck portion of the tip chuck 14 by the push rods 7A and 7B. However, these are examples of the yarn B feeding means, and the present invention is not limited thereto. For example, a member for gripping the tip end portion of the yarn B is provided, and the yarn B is also fed to the chuck portion of the tip chuck 14 by rotating around the chuck portion of the tip chuck 14 while the member grips the yarn B. Can do.

実施の形態にかかる糸縛り装置の概要を示す図である。It is a figure which shows the outline | summary of the thread | yarn binding device concerning embodiment. 糸縛り装置の糸縛りユニットの構成を示す図である。It is a figure which shows the structure of the thread binding unit of a thread binding apparatus. ステータの概要を示す図である。It is a figure which shows the outline | summary of a stator. 糸縛り装置の糸縛り手順を示す図(第1ステップ:糸の挿入)である。It is a figure (1st step: insertion of a thread | yarn) which shows the thread | yarn tying procedure of a thread tying apparatus. 糸縛り装置の糸縛り手順を示す図(第2ステップ:糸先端の把持)である。It is a figure (2nd step: holding | grip of a thread | yarn tip) which shows the thread | yarn tying procedure of a thread | yarn tying apparatus. 糸縛り装置の糸縛り手順を示す図(第3ステップ:糸先端の上方移動)である。It is a figure which shows the thread | yarn tying procedure of a thread | yarn tying apparatus (3rd step: Upward movement of a thread | yarn tip). 糸縛り装置の糸縛り手順を示す図(第4ステップ:糸先端の糸縛りユニット側移動)である。It is a figure which shows the thread | yarn tying procedure of a thread | yarn tying apparatus (4th step: Yarn tying unit side movement of a thread | yarn tip). 糸縛り装置の糸縛り手順を示す図(第5ステップのその1:糸の押付け)である。It is a figure which shows the thread | yarn tying procedure of a thread | yarn tying apparatus (the 1st of the 5th step 1: pressing of a thread | yarn). 糸縛り装置の糸縛り手順を示す図(第5ステップのその2:糸の挟み込み)である。It is a figure which shows the thread | yarn tying procedure of a thread | yarn tying apparatus (the 2nd of the 5th step: pinching of a thread | yarn). 糸縛り装置の糸縛り手順を示す図(第6ステップ:糸の巻付け)である。It is a figure (6th step: thread winding) which shows the thread | yarn tying procedure of a thread | yarn tying apparatus. 糸縛り装置の糸縛り手順を示す図(第7ステップ:糸先端の搬送管出口側移動)である。It is a figure which shows the thread | yarn tying procedure of a thread | yarn tying apparatus (7th step: the conveyance pipe exit side movement of a thread | yarn tip). 糸縛り装置の糸縛り手順を示す図(第8ステップ:糸先端の把持)である。It is a figure which shows the thread | yarn tying procedure of a thread | yarn tying apparatus (8th step: holding | grip of a thread | yarn tip). 糸縛り装置の糸縛り手順を示す図(第9ステップ:糸の取出し)である。It is a figure (9th step: taking out a thread | yarn) which shows the thread | yarn tying procedure of a thread tying device. 糸縛り装置の糸縛り手順を示す図(第10ステップ:糸縛りユニットの後退)である。It is a figure which shows the thread | yarn tying procedure of a thread | yarn tying apparatus (10th step: retreat of a thread tying unit). 糸縛り装置の糸縛り手順を示す図(第11ステップ:糸縛りユニットの上下移動)である。It is a figure which shows the thread | yarn binding procedure of a thread | yarn tying apparatus (11th step: Up-and-down movement of a thread tying unit).

符号の説明Explanation of symbols

1 糸縛りユニット
11 搬送管(糸搬送管)
12 回転部材(糸巻付け部,糸取出し部)
13 回転板(糸巻付け部:回転板)
14 先端チャック(糸把持部)
2 糸ボビン(糸供給部)
3 糸送り部(第1糸送り部)
31 ローラ群(第1糸送り部)
5 糸反転ユニット(糸折返し部)
51 糸把持チャック(糸折返し部)
6 押し棒(糸巻付け部:糸押付け部)
7A 押し棒(第2糸送り部:軸方向送り部材)
7B 押し棒(第2糸送り部:直交方向送り部材)
9 ステータ載置用のテーブル
100 糸縛り装置
S ステータ
C コイル(被束縛体)
1 Yarn Tying Unit 11 Conveying Pipe (Thread Conveying Pipe)
12 Rotating member (yarn winding part, thread take-out part)
13 Rotating plate (yarn winding part: rotating plate)
14 Tip chuck (thread gripping part)
2 Thread bobbins (thread supply section)
3 Yarn feed section (first thread feed section)
31 Roller group (first thread feeding section)
5 Yarn reversing unit (yarn return part)
51 Yarn gripping chuck (yarn return part)
6 Push rod (thread winding part: thread pressing part)
7A push rod (second thread feed section: axial feed member)
7B push rod (second thread feed section: orthogonal feed member)
9 Stator mounting table 100 Yarn binding device S Stator C Coil (bound object)

Claims (9)

被束縛体を糸で束縛する糸縛り装置において,
糸を供給する糸供給部と,
被束縛体に対して進退可能に配設された糸搬送管と,
前記糸供給部から供給される糸を前記糸搬送管の内側を通じて被束縛体の下側に送り出す第1糸送り部と,
前記第1糸送り部によって被束縛体の下側に通された糸を被束縛体の上側を通して折り返す糸折返し部と,
前記糸折返し部によって折り返された糸の端部を前記糸搬送管に巻き付ける糸巻付け部と,
前記糸搬送管の糸の出口端に位置し,糸を把持する糸把持部と,
前記糸巻付け部によって前記糸搬送管に巻き付けられた糸の先端部を前記糸把持部に向けて搬送する第2糸送り部と,
前記糸搬送管上に位置し,前記糸搬送管の軸方向に摺動可能に配設され,前記糸巻付け部によって前記糸搬送管に巻き付けられた糸を前記糸搬送管から取り出す糸取出し部とを有し,
前記糸把持部が糸を把持した状態で,前記糸取出し部と前記糸搬送管とを摺動させることにより,前記糸搬送管に巻き付けられた糸を取り出し,
前記糸取出し部が糸を取出し,前記糸把持部が糸の先端部を把持した状態で,前記糸搬送管が被束縛体から退行することを特徴とする糸縛り装置。
In a thread-binding device that binds an object to be bound with a thread,
A yarn supply section for supplying yarn;
A yarn conveying pipe disposed so as to be capable of advancing and retreating with respect to the bound body;
A first yarn feed unit that feeds the yarn supplied from the yarn supply unit to the lower side of the bound body through the inside of the yarn transport pipe;
A yarn turn-back portion for turning back the yarn passed through the lower side of the bound body by the first yarn feeding section through the upper side of the bound body;
A yarn winding portion for winding an end portion of the yarn folded by the yarn folding portion around the yarn conveyance pipe;
A yarn gripping part that is positioned at the yarn outlet end of the yarn conveying pipe and grips the yarn;
A second yarn feeding portion that conveys a tip portion of the yarn wound around the yarn conveyance tube by the yarn winding portion toward the yarn gripping portion;
A yarn take-out section that is located on the yarn conveyance pipe and is slidably disposed in the axial direction of the yarn conveyance pipe, and that takes out the yarn wound around the yarn conveyance pipe by the yarn winding section from the yarn conveyance pipe; Have
With the yarn gripping part gripping the yarn, the yarn take-out part and the yarn transport pipe are slid to take out the yarn wound around the thread transport pipe,
The yarn binding device, wherein the yarn conveying pipe retracts from the bound body in a state where the yarn take-out portion takes out the yarn and the yarn gripping portion grips the tip of the yarn.
請求項1に記載する糸縛り装置において,
前記糸搬送管は,上下方向あるいは水平方向の少なくとも1方向に揺動可能であることを特徴とする糸縛り装置。
In the yarn binding device according to claim 1,
The yarn binding device, wherein the yarn conveying tube is swingable in at least one of a vertical direction and a horizontal direction.
請求項1または請求項2に記載する糸縛り装置において,
前記糸巻付け部は,
前記糸折返し部によって折り返された糸をその端部を余して前記糸搬送管に押し付ける糸押付け部と,
前記糸搬送管の外周上に所定の隙間をもって回動可能に配設され,その隙間に糸が配置された状態で回動を開始する回転板とを有することを特徴とする糸縛り装置。
In the yarn binding device according to claim 1 or 2,
The yarn winding portion is
A yarn pressing unit that presses the yarn folded back by the yarn folding unit against the yarn transport pipe, leaving the end thereof;
A yarn binding device, comprising: a rotating plate that is rotatably arranged with a predetermined gap on an outer periphery of the yarn conveying pipe, and starts rotating in a state where the yarn is arranged in the gap.
請求項1から請求項3のいずれか1つに記載する糸縛り装置において,
前記第2糸送り部は,
前記糸搬送管の下側に位置し,前記糸搬送管の軸方向に沿って移動可能に配設され,前記糸搬送管に糸が巻き付けられた状態で前記糸搬送管の糸の出口端に向けて移動する軸方向送り部材と,
前記糸把持部の下側に位置し,前記糸搬送管の軸方向に直交する方向に移動可能に配設され,前記軸方向送り部材が移動した後で前記糸把持部に向けて移動する直交方向送り部材とを有することを特徴とする糸縛り装置。
In the yarn binding device according to any one of claims 1 to 3,
The second yarn feeder is
It is located below the yarn conveyance pipe, is movably disposed along the axial direction of the yarn conveyance pipe, and is arranged at the yarn outlet end of the yarn conveyance pipe in a state where the yarn is wound around the yarn conveyance pipe. An axial feed member that moves toward the
An orthogonal position that is positioned below the yarn gripping portion and is movably disposed in a direction orthogonal to the axial direction of the yarn conveying pipe, and moves toward the yarn gripping portion after the axial feed member has moved. A yarn binding device comprising a direction feeding member.
請求項1から請求項4のいずれか1つに記載する糸縛り装置において,
前記糸把持部は,前記糸搬送管の糸の出口端に接離可能に配設され,その出口端との間で糸を挟み込むことで糸を把持することを特徴とする糸縛り装置。
In the yarn binding device according to any one of claims 1 to 4,
The yarn binding device, wherein the yarn gripping portion is disposed so as to be able to come into contact with and separate from an exit end of the yarn of the yarn transport pipe, and grips the yarn by sandwiching the yarn between the exit end.
請求項1から請求項5のいずれか1つに記載する糸縛り装置において,
前記第1糸送り部は,ローラによって糸を送り出すことを特徴とする糸縛り装置。
In the yarn binding device according to any one of claims 1 to 5,
The first yarn feeding section feeds a yarn by a roller.
内側に糸が搬送される糸搬送管を備え,被束縛体を糸で束縛する糸縛り装置の糸縛り方法において,
前記糸搬送管の糸の出口端を被束縛体に対峙させ,その出口端から糸を送り出し,被束縛体の下側に糸を通す糸送りステップと,
前記糸送りステップにて送り込まれた糸を被束縛体の上側に通す折り返しステップと,
前記折り返しステップにて折り返された糸を前記糸搬送管に巻き付ける巻き付けステップと,
前記巻き付けステップにて前記糸搬送管に巻き付けられた糸の先端部を,前記糸搬送管の糸の出口端に配設された糸把持部が把持する糸先端部把持ステップと,
前記糸先端部把持ステップにて糸の先端部を把持した状態で,前記糸搬送管に巻き付けられた糸を前記糸搬送管から取り出す糸取り出しステップと,
前記糸取り出しステップにて糸を取り出した後に,前記糸把持部にて糸の先端部を把持した状態で前記糸搬送管が退行して被束縛体を締め付ける締め付けステップとを含むことを特徴とする糸縛り方法。
In a thread binding method for a thread binding device that includes a thread transport pipe through which a thread is transported and that binds a body to be bound with a thread,
A yarn feeding step in which the exit end of the yarn of the yarn conveying pipe is opposed to the bound body, the yarn is sent out from the exit end, and the yarn is passed under the bound body;
A folding step of passing the yarn fed in the yarn feeding step through the upper side of the bound body;
A winding step of winding the yarn returned in the folding step around the yarn conveyance pipe;
A yarn tip gripping step in which a yarn gripping portion disposed at an exit end of the yarn of the yarn transport pipe grips the tip of the yarn wound around the yarn transport pipe in the winding step;
A yarn take-out step of taking out the yarn wound around the yarn conveyance tube from the yarn conveyance tube in a state where the yarn tip portion is grasped in the yarn tip portion grasping step;
And a tightening step of tightening the bound body by retracting the thread conveying tube with the thread gripping part gripping the leading end of the thread after the thread is picked up by the thread picking step. Yarn binding method.
請求項7に記載する糸縛り方法において,
前記締め付けステップでは,前記糸搬送管が上下方向あるいは水平方向の少なくとも1方向に揺動することを特徴とする糸縛り方法。
In the thread binding method according to claim 7,
In the tightening step, the yarn conveying pipe swings in at least one direction of the vertical direction or the horizontal direction.
請求項7または請求項8に記載する糸縛り方法において,
前記糸送りステップでは,ローラによって糸を送り出すことを特徴とする糸縛り方法。
In the thread binding method according to claim 7 or claim 8,
In the yarn feeding step, the yarn is tied up by a roller.
JP2005364193A 2005-12-19 2005-12-19 Yarn Tying Device and Yarn Tying Method Expired - Fee Related JP4673737B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104333179A (en) * 2014-11-13 2015-02-04 李向东 Full-automatic coil tying machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60216742A (en) * 1984-04-10 1985-10-30 Hitachi Ltd Lacing device for stator coil
JPH0662548A (en) * 1992-06-09 1994-03-04 Higashiyama Shin Gijutsu Kk Apparatus for binding terminal wire or the like to stator coil end
JPH06140266A (en) * 1992-10-28 1994-05-20 Toshiba Corp Coil end binding device
JPH06276710A (en) * 1993-03-23 1994-09-30 Ogata Seiko:Kk Device for tying accessories to coil of stator

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60216742A (en) * 1984-04-10 1985-10-30 Hitachi Ltd Lacing device for stator coil
JPH0662548A (en) * 1992-06-09 1994-03-04 Higashiyama Shin Gijutsu Kk Apparatus for binding terminal wire or the like to stator coil end
JPH06140266A (en) * 1992-10-28 1994-05-20 Toshiba Corp Coil end binding device
JPH06276710A (en) * 1993-03-23 1994-09-30 Ogata Seiko:Kk Device for tying accessories to coil of stator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104333179A (en) * 2014-11-13 2015-02-04 李向东 Full-automatic coil tying machine

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