JP2007167563A - Tatami mat sewing apparatus - Google Patents

Tatami mat sewing apparatus Download PDF

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JP2007167563A
JP2007167563A JP2005372907A JP2005372907A JP2007167563A JP 2007167563 A JP2007167563 A JP 2007167563A JP 2005372907 A JP2005372907 A JP 2005372907A JP 2005372907 A JP2005372907 A JP 2005372907A JP 2007167563 A JP2007167563 A JP 2007167563A
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tatami
tatami mat
mat
stand
presser
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Noboru Wakimoto
昇 脇本
Yasuo Wakimoto
康男 脇本
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KIBI KK
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KIBI KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide tatami mat sewing apparatus which can solve the problem of fixing the position of a Tatami mat and permits a horizontal turning of the Tatami mat. <P>SOLUTION: The Tatami mat sewing apparatus performs flat piercing stitching and reverse stitching while moving a sewing machine 4 along a path parallel with the upper front 61 or the lower front 62 of the Tatami mat 6 by horizontally turning the Tatami mat 6, includes a Tatami mat presser 1 pressed against the top face of the Tatami mat 6 and a Tatami mat base 2 supporting the underside of the Tatami mat 6, either the Tatami mat presser 1 or the Tatami mat base 2 or both are provided with a horizontal turning shaft 13 with respect to a frame 3, integrally horizontally turns the Tatami mat presser 1 and the Tatami mat base 2 with the Tatami mat 6 held in a pinched condition by the Tatami mat presser 1 and the Tatami mat base 2. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、畳が畳台及び畳押さえに挟持された状態で水平旋回することにより、上前の平刺し縫い又は返し縫いに続いて下前の平刺し縫い又は返し縫いを実行できる畳縫着装置に関する。   The present invention relates to a tatami stitching device capable of executing lower front flat stitching or reverse stitching following upper front flat stitching or reverse stitching by horizontally turning the tatami mat while being held between a tatami mat and a tatami presser. .

畳の製造において、省力化及び効率化を目的とした各種製造装置の自動化が進められている。例えば特許文献1は、畳が載置される畳台と、この畳台の幅方向の一方の側部に前記畳台の長手方向に沿って延びる走行路を走行しながら前記畳の長辺側の側部に平刺しを行う平刺し用のミシンと、前記畳台に設けられ、この畳台に載せた畳の表側に設けられた基準印と位置を合わせることにより畳の位置決めを行うための表定規と、前記ミシンを制御する制御手段とを備えた畳縫着装置を開示している。この特許文献1は、前記表定規を、畳台の幅方向の側部にあって前記ミシンと反対側の他方の側部側に配置したことを特徴としている。   In the production of tatami mats, various production apparatuses are being automated for the purpose of labor saving and efficiency. For example, Patent Document 1 discloses a tatami mat on which a tatami is placed and a long side of the tatami mat while traveling along a running path extending along the longitudinal direction of the tatami mat on one side in the width direction of the tatami mat. For positioning the tatami by aligning the position with the reference mark provided on the front side of the tatami that is provided on the tatami stand and provided on the tatami stand. A tatami stitching device including a table ruler and control means for controlling the sewing machine is disclosed. This Patent Document 1 is characterized in that the table ruler is disposed on the side of the tatami mat in the width direction and on the other side opposite to the sewing machine.

特許文献1の畳台はターンテーブルになっており、ほぼ中央部に設けられた方向転換装置により、畳台に載せた畳を水平旋回させることができる。前記方向転換装置は、シリンダのロッドを伸縮させることにより、畳台を180度の範囲で水平旋回させる。畳は、例えば下前の縫着作業中、畳締め装置により位置固定されていることから、水平旋回にあたってまず前記畳締め装置を開放し、畳を自由状態にした後に畳台を水平旋回させる。これから、水平旋回後の畳は、上前の縫着作業前に再度位置合わせをし、畳締め装置により位置固定する(特許文献1[0019]及び[0020])。   The tatami mat of Patent Document 1 is a turntable, and the tatami mat placed on the tatami mat can be horizontally swiveled by a direction changing device provided substantially at the center. The direction changing device causes the tatami mat to turn horizontally within a range of 180 degrees by expanding and contracting the rod of the cylinder. Since the tatami is fixed by a tatami fastening device, for example, during the lower front sewing operation, the tatami fastening device is first opened for horizontal turning, and the tatami stand is turned horizontally after the tatami is freed. From this, the tatami after the horizontal turning is aligned again before the upper front sewing operation, and the position is fixed by the tatami fastening device (Patent Documents 1 [0019] and [0020]).

特開2003-071170号公報Japanese Patent Laid-Open No. 2003-071170

畳縫着装置の畳台をターンテーブルにし、この畳台に載せた畳を水平旋回させることは、上記特許文献1以前より公知になっており、特許文献1は前記水平旋回を自動化したものである。しかし、特許文献1の畳台についての自動化は、畳締め装置を開放して一度畳を自由状態にし、水平旋回後、改めて畳の位置決め及び畳締め装置による位置固定が必要等、省力化及び効率化を目指した自動化からはほど遠く、単に動力を用いた畳の水平旋回にしかなっていない。   It has been publicly known from before Patent Document 1 that the tatami mat of the tatami sewing apparatus is used as a turntable and the tatami mat placed on the tatami mat is horizontally swiveled. Patent Document 1 automates the horizontal swiveling. is there. However, the automation of the tatami mat of Patent Document 1 requires labor saving and efficiency, such as the tatami mating device is opened, the tatami mat is once freed, and the tatami mat must be positioned and fixed by the tatami mating device after horizontal turning. It is far from the automation that aims to make it simple, and it is just a horizontal turn of the tatami using power.

また、シリンダのロッドを伸縮させることによる畳台の水平旋回は、必然的に畳台の旋回範囲を限定してしまい、180度の範囲で往復旋回できるに留まる。確かに、畳の水平旋回は、180度の旋回範囲で往復旋回できれば十分である。しかしながら、縫着装置の設置場所や作業手順、そして作業車によって旋回方向が選択できたり、場合によっては同一方向に繰り返し水平旋回できれば好ましいことが少なくない。   Further, the horizontal turning of the tatami table by expanding and contracting the rod of the cylinder inevitably limits the swivel range of the tatami table and can only reciprocate within a range of 180 degrees. Certainly, the horizontal turn of the tatami is sufficient if it can reciprocate within a 180 degree turning range. However, it is often preferable that the turning direction can be selected depending on the installation location of the sewing device, the work procedure, and the work vehicle, or, in some cases, the horizontal turning can be repeated repeatedly in the same direction.

このように、畳縫着装置において畳を水平旋回させることのできるターンテーブルからなる畳台の自動化は好ましいものの、省力化及び効率化を目指した自動化には、畳台に対する畳の位置固定の問題や、シリンダ以外の旋回手段を用いる必要性等があった。そこで、こうした問題を解決し、前記必要性を満足すべく、畳縫着装置における畳台について検討した。   Thus, although automation of a tatami stand comprising a turntable capable of horizontally turning a tatami in a tatami stitching device is preferable, there is a problem of fixing the position of the tatami with respect to the tatami stand for automation aimed at labor saving and efficiency. In addition, there is a need to use a turning means other than the cylinder. Therefore, in order to solve these problems and satisfy the above-mentioned need, a tatami mat in a tatami sewing apparatus was examined.

検討の結果開発したものが、畳を水平旋回させて前記畳の上前又は下前に平行な軌道に沿って縫着機(ミシン)が移動しながら平刺し縫いや返し縫いをする畳縫着装置において、畳の上面に押し付ける畳押さえと前記畳の下面を支持する畳台とからなり、前記畳押さえ又は畳台のいずれか一方又は両方へ架台に対する水平旋回軸を設け、畳押さえ及び畳台で畳を挟持した状態を保ちながら、畳、畳押さえ及び畳台を一体に水平旋回させる畳縫着装置である。本発明の畳縫着装置は、畳押さえ及び畳台で畳を挟持した状態を保ちながら、畳、畳押さえ及び畳台を一体に水平旋回させる点に特徴を有する。これにより、水平旋回軸から畳の上前及び下前の距離を等しくしておけば、上前の平刺し縫い又は返し縫い後、水平旋回させた畳は再度位置合わせすることなく、続けて下前を平刺し縫い又は返し縫いできるようになる。   What was developed as a result of the study was a tatami stitching device that horizontally stabs the tatami mat and moves the stitcher (sewing machine) along a parallel path in front of or under the tatami mat while performing flat stitch stitching and reverse stitching. A tatami presser that is pressed against the upper surface of the tatami mat and a tatami stand that supports the lower surface of the tatami mat, and the tatami presser and the tatami stand are provided with a horizontal pivot shaft for the cradle, This is a tatami stitching device that horizontally swings the tatami mat, the tatami mat presser and the tatami mat stand while keeping the tatami sandwiched. The tatami stitching device of the present invention is characterized in that the tatami mat, the tatami mat presser and the tatami mat stand are horizontally rotated integrally while maintaining the state in which the tatami mat is held between the tatami mat presser and the tatami mat stand. As a result, if the distance between the top and bottom front of the tatami is equal from the horizontal swivel axis, the tatami that has been swung horizontally after the top front flat stitch or reverse stitching will not be aligned again, Can be flat stitched or reverse stitched.

ここで、水平旋回軸は、架台に備え付けた回転動力源から伝達される水平旋回力により、畳、畳押さえ及び畳台を一体かつ連続的に水平旋回させる構成にすると好ましい。実際には、縫着機により畳の上前及び下前を平刺し縫い又は返し縫いさせれば作業が完了するため、180度を超えて畳台を水平旋回させる必要はなく、通常畳台は180度の範囲で反転を繰り返すように使用されると考えられる。しかし、これまでは180度を超えて畳を水平旋回させることができなかったが、本発明によれば180度を超えて畳を水平旋回させることができることから、従来にない作業手順が実現できる。   Here, it is preferable that the horizontal turning shaft is configured to horizontally turn the tatami mat, the tatami mat holder, and the tatami stand continuously and horizontally by a horizontal turning force transmitted from a rotational power source provided on the gantry. Actually, since the work is completed if the top and bottom front of the tatami are flat stitched or reverse stitched by the sewing machine, it is not necessary to turn the tatami table horizontally beyond 180 degrees. It is thought that it is used to repeat inversion in a range of degrees. However, until now, the tatami mat could not be swiveled horizontally beyond 180 degrees, but according to the present invention, the tatami mat can be swiveled horizontally beyond 180 degrees, so an unprecedented work procedure can be realized. .

本発明の畳縫着装置は、畳押さえ、畳台又は架台のいずれか又は複数に、畳押さえ及び畳台で挟持する畳の位置を決定する位置合わせ手段を設けることが好ましい。具体的な位置合わせ手段は、上前又は下前と平行に延びる位置合わせ定規と、畳押さえ、畳台又は架台のいずれかに設けた回転アームとからなり、位置合わせ定規は回転アームにより使用位置及び待避位置の間で回転昇降自在に支持し、回転下降させた使用位置の位置合わせ定規を畳押さえ及び畳台で挟持した畳の上前又は下前に宛てがって畳の水平中心と水平旋回軸とを一致させると共に、前記畳の上前又は下前を縫着機の軌道と平行に揃える構成を例示できる。本発明は、畳台を水平旋回させた後に改めて畳の位置合わせをしなくて済むように、畳の水平中心と架台の水平旋回軸とを一致させる。これは、畳台を180度水平旋回させた時、上前及び下前がほぼ同じ位置に来ることを意味する。   In the tatami-stitching device of the present invention, it is preferable to provide alignment means for determining the position of the tatami mat held between the tatami mat holder and the tatami mat on one or more of the tatami mat press, the tatami mat or the gantry. Specifically, the alignment means includes an alignment ruler extending in parallel with the upper front or lower front, and a rotary arm provided on either the tatami retainer, the tatami mat or the gantry, and the alignment ruler is used by the rotary arm. In addition, it is supported so that it can rotate up and down between the retracted position, and the alignment ruler of the use position rotated and lowered is directed to the front or lower front of the tatami that is held between the tatami press and the tatami stand, and the horizontal center of the tatami An example is a configuration in which the upper and lower fronts of the tatami are aligned in parallel with the track of the sewing machine while matching the pivot axis. In the present invention, the horizontal center of the tatami mat and the horizontal swivel axis of the gantry are made to coincide with each other so that the tatami mat does not need to be aligned again after the tatami mat is horizontally swiveled. This means that when the tatami stand is turned 180 degrees horizontally, the upper front and the lower front are in substantially the same position.

畳、畳押さえ及び畳台は一体に水平旋回するから、畳押さえ又は畳台のいずれかに水平旋回軸があればよい。畳押さえに水平旋回軸を設ける場合、畳押さえは畳台上方に架け渡される矩形フレームで、畳押さえから垂下した昇降シリンダにより畳台を吊り下げて前記畳台を使用位置及び待避位置の間で垂直昇降自在に支持し、この畳押さえに水平旋回軸を設けて、畳を載せた畳台を畳押さえに向けて使用位置まで上昇させることにより畳押さえ及び畳台で畳を挟持する構成を例示できる。また、畳台に水平旋回軸を設ける場合、畳押さえは畳台上方で縦断又は横断する板材又は棒材で、畳台に立設した昇降シリンダにより畳押さえを押し上げて前記畳押さえを使用位置及び待避位置の間で垂直昇降自在に支持し、この畳台に水平旋回軸を設けてなり、畳を載せた畳台に向けて畳押さえを使用位置まで下降させることにより畳押さえ及び畳台で畳を挟持する構成を例示できる。   Since the tatami mat, the tatami mat holder and the tatami mat table are horizontally swiveled together, it is sufficient that either the tatami mat holder or the tatami mat table has a horizontal swivel axis. When providing a horizontal swivel axis to the tatami press, the tatami press is a rectangular frame that extends over the tatami stand, and the tatami stand is suspended between a use position and a retracted position by suspending the tatami stand by a lifting cylinder suspended from the tatami press. Illustrated is a structure that supports the tatami mat holder so that it can be moved up and down vertically, and has a horizontal swivel shaft on the tatami mat presser, and raises the tatami mat with the tatami mat to the tatami mat press to the use position. it can. In addition, when a horizontal swivel axis is provided on the tatami stand, the tatami retainer is a plate or bar that runs vertically or crosses above the tatami stand, and the tatami retainer is pushed up by a lifting cylinder standing on the tatami stand and the tatami retainer is used and The tatami stand is supported by being vertically movable between the retracted positions, and a horizontal swivel shaft is provided on the tatami stand. The structure which clamps can be illustrated.

畳の水平旋回量は、水平旋回軸の水平旋回量として制御できるが、縫着機による畳の上前又は下前を平刺し縫い又は返し縫いすることを考えた場合、畳を水平旋回させない間は、しっかりと畳を位置固定できることが好ましい。これから、本発明の畳縫着装置は、畳押さえ、畳台又は架台のいずれか又は複数に、畳押さえ及び畳台で挟持する畳の水平旋回を規制する位置固定手段を設けるとよい。この位置固定手段は、例えば畳そのものを押さえ付けて、前記畳を介して畳押さえ及び畳台の水平旋回を規制してもよい。しかし、この場合、畳の種類によって水平旋回を規制する効果が変化しかねない。これから、確実な水平旋回の規制は、畳押さえ又は畳台を架台に対して拘束する構成により実現することが好ましい。   The horizontal swivel amount of the tatami can be controlled as the horizontal swivel amount of the horizontal swivel axis, but if you consider flat stitching or reverse stitching the top or bottom of the tatami by the sewing machine, It is preferable that the tatami can be firmly fixed. From this, the tatami sewing apparatus of this invention is good to provide the position fixing means which controls the horizontal rotation of the tatami clamped by a tatami press and a tatami stand in any one or more of a tatami press, a tatami stand, or a mount. This position fixing means may hold down the tatami itself, for example, and may regulate horizontal rotation of the tatami press and the tatami stand via the tatami. However, in this case, the effect of regulating horizontal turning may change depending on the type of tatami mat. From this, it is preferable that the reliable horizontal turning control is realized by a configuration in which the tatami presser or the tatami stand is restrained with respect to the gantry.

具体的な位置固定手段は、架台から水平旋回する畳台の半径方向内向きに突出する嵌合突部と、畳台から水平旋回する畳台の半径方向外向きに突出する嵌合受部とからなり、嵌合突部は架台に設けた回転手段により使用位置及び待避位置の間で回転昇降自在に支持して、回転手段が回転下降させた使用位置で畳台の嵌合受部に嵌合し、畳台を旋回方向に拘束する構成を例示できる。嵌合突部及び嵌合受部の嵌合は、畳台を旋回方向に拘束するだけでなく、水平旋回した畳台が嵌合突部が嵌合受部に嵌合する位置でのみ拘束されるようにすることで、畳台の水平旋回量を決定する働きも有する。すなわち、嵌合突起に対して嵌合受部が180度毎に配置されれば畳台は180度間隔で水平旋回させことができる。   Specifically, the position fixing means includes a fitting protrusion protruding inward in the radial direction of the tatami stand horizontally turning from the gantry, and a fitting receiving portion protruding outward in the radial direction of the tatami stand turning horizontally from the tatami stand. The fitting projection is supported by a rotating means provided on the gantry so that it can be rotated up and down between the use position and the retracted position, and is fitted to the fitting receiving part of the tatami stand at the use position where the rotating means is rotated and lowered. In addition, a configuration in which the tatami mat is constrained in the turning direction can be exemplified. The fitting of the fitting protrusion and the fitting receiving part not only restrains the tatami stand in the turning direction, but also restricts the horizontally swiveled tatami stand only at the position where the fitting protrusion fits into the fitting receiving part. By doing so, it also has the function of determining the horizontal turning amount of the tatami mat. In other words, if the fitting receiving part is arranged every 180 degrees with respect to the fitting protrusion, the tatami mat can be horizontally rotated at intervals of 180 degrees.

位置固定手段を構成する嵌合突部及び嵌合受部は両者が完全に一致すれば無理なく嵌合するが、畳台の水平旋回量がわずかに過不足している場合、架台に設ける嵌合突部に対して畳台の嵌合受部がずれる虞がある。そこで、位置固定手段は、嵌合突部の下面側外縁を面取して嵌合受部に嵌合しやすくすると共に、面取した残余の嵌合突部の外側面を嵌合受部の内側面に接面させる構成にするとよい。逆に、位置固定手段は、嵌合受部の上面側内縁を面取して嵌合受部に嵌合しやすくすると共に、面取した残余の嵌合受部の内側面を嵌合突部の外側面に接面させてもよい。更に、嵌合突部の下面側外縁と嵌合受部の上面側内縁とを共に面取してもよいが、この場合、面取した残余の嵌合突部の外側面と面取した残余の嵌合受部の内側面とが接面するように、各面取の大きさを決定する。   The fitting protrusions and fitting receiving parts that constitute the position fixing means will fit reasonably if they are completely coincident with each other. There is a possibility that the fitting receiving part of the tatami mat is displaced from the mating protrusion. Therefore, the position fixing means chamfers the outer edge on the lower surface side of the fitting projection so that the fitting receiving portion can be easily fitted, and the outer surface of the remaining fitting projection that has been chamfered can be connected to the fitting receiving portion. It is good to make it the structure which touches an inner surface. On the other hand, the position fixing means chamfers the inner edge on the upper surface side of the fitting receiving portion so that the fitting receiving portion can be easily fitted, and the inner side surface of the remaining fitting receiving portion which is chamfered is a fitting protrusion. You may make it contact the outer side surface of. Further, the outer edge on the lower surface side of the fitting protrusion and the inner edge on the upper surface side of the fitting receiving part may be chamfered together, but in this case, the remaining chamfered outer surface of the fitting protrusion is chamfered. The size of each chamfer is determined so that the inner surface of the fitting receiving portion is in contact with the inner surface.

このほか、位置固定手段を構成する嵌合受部は、畳台が水平旋回している途中は宙に浮いた状態にあり、再び架台上に達した時に嵌合突部を嵌合する。このとき、嵌合受部が不安定な状態にあると、嵌合突部を嵌合しにくい。そこで、位置固定手段は、畳台の嵌合受部の下面を摺接させる案内板を架台に設けて、嵌合受部の下面側外縁を面取して案内板に乗り上げやすくするとよい。逆に、畳台の嵌合受部の下面を摺接させる案内板を架台に設けて、前記案内板の上面側外縁を面取して嵌合受部を前記案内板に乗り上げやすくしてもよいし、嵌合受部の下面側外縁と案内板の上面側外縁とを共に面取してもよい。これにより、嵌合突部を嵌合する位置で嵌合受部は案内板に支持されて安定する。   In addition, the fitting receiving portion that constitutes the position fixing means is in a state of floating in the air while the tatami base is horizontally swiveled, and the fitting protrusion is fitted when it reaches the gantry again. At this time, if the fitting receiving portion is in an unstable state, it is difficult to fit the fitting protrusion. Therefore, the position fixing means may be provided with a guide plate that slides on the lower surface of the mating receiving portion of the tatami mat on the pedestal, and chamfers the outer edge on the lower surface side of the mating receiving portion to make it easier to ride on the guide plate. On the contrary, a guide plate for slidingly contacting the lower surface of the mating receiving portion of the tatami stand is provided on the gantry, and the outer edge of the upper surface side of the guide plate is chamfered so that the fitting receiving portion can easily ride on the guide plate. Alternatively, both the lower surface side outer edge of the fitting receiving portion and the upper surface side outer edge of the guide plate may be chamfered. Accordingly, the fitting receiving portion is supported by the guide plate at the position where the fitting protrusion is fitted, and is stabilized.

本発明の畳縫着装置は、畳押さえ及び畳台で畳を挟持した状態を保ちながら、畳、畳押さえ及び畳台を一体に水平旋回させることにより、畳の上前及び下前の平刺し縫い又は返し縫いを続けて実行できるようになり、高い省力化及び効率化を達成できる効果が得られる。これは、位置合わせ手段により畳の水平中心を畳押さえ又は畳台の水平旋回軸に揃えることにより、よりよく実現される効果である。また、畳押さえから畳台を吊り下げたり、逆に畳台に畳押さえを押し上げて支持する構成にすることで、畳押さえ及び畳台の両者で畳を挟持した状態での水平旋回を容易に実現できる。更に、位置固定手段により畳の水平旋回を確実に規制することで、畳の上前又は下前の平刺し縫い又は返し縫いを安定して実行できる。   The tatami stitching device of the present invention allows the tatami mat, the tatami mat presser and the tatami mat to be horizontally swiveled integrally while maintaining the state in which the tatami mat is held between the tatami mat press and the tatami mat, so The sewing or reverse stitching can be continuously executed, and an effect of achieving high labor saving and efficiency can be obtained. This is an effect that is better realized by aligning the horizontal center of the tatami with the tatami presser or the horizontal swivel axis of the tatami stand by the alignment means. In addition, by suspending the tatami stand from the tatami press, or conversely pushing up the tatami press to the tatami stand and supporting it, horizontal swivel with both the tatami press and the tatami stand sandwiched is easy. realizable. Furthermore, the horizontal turning of the tatami can be stably controlled by the position fixing means, so that the flat stitch or the reverse stitch before or below the tatami can be stably executed.

以下、本発明の実施形態について図を参照しながら説明する。図1は本発明を適用した本例の畳縫着装置を表す正面図、図2は本例の畳縫着装置を表す平面図、図3は本例の畳縫着装置を表す右側面図、図4は別例の畳縫着装置を表す図1相当正面図(説明の便宜上、位置固定手段5の図示略。)、図5は本例の畳縫着装置における位置固定手段5を表す部分拡大図、図6は位置固定手段5を解除した状態における本例の畳縫着装置を表す図1相当正面図、図7は解除した状態の位置固定手段5を表す図4相当部分拡大図であり、図8は位置固定手段5を解除して畳6、畳押さえ1及び畳台2を一体に水平旋回させている状態における本例の畳縫着装置を表す図2相当平面図である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 is a front view showing a tatami stitching apparatus according to the present embodiment to which the present invention is applied, FIG. 2 is a plan view showing the tatami stitching apparatus according to the present embodiment, and FIG. 3 is a right side view showing the tatami stitching apparatus according to the present embodiment. FIG. 4 is a front view corresponding to FIG. 1 showing another example of the tatami stitching apparatus (for convenience of explanation, illustration of the position fixing means 5 is omitted), and FIG. 5 shows the position fixing means 5 in the tatami stitching apparatus of this example. FIG. 6 is a partially enlarged view corresponding to FIG. 1 showing the tatami-stitching device of the present example in a state where the position fixing means 5 is released, and FIG. 7 is a partially enlarged view corresponding to FIG. 4 showing the position fixing means 5 in a released state. FIG. 8 is a plan view corresponding to FIG. 2 showing the tatami stitching apparatus of this example in a state where the position fixing means 5 is released and the tatami mat 6, the tatami mat presser 1 and the tatami stand 2 are horizontally swung together. .

本例の畳縫着装置は、図1〜図3に見られるように、一体に水平旋回する畳押さえ1及び畳台2を水平旋回軸13のみで架台3に支持させた構成である。架台3は、矩形フレーム11からなる畳押さえ1を左右から挟んだ位置に、一対の位置固定手段5を設けている。図1は、位置固定手段5により、畳押さえ1を水平旋回規制している状態を表している。縫着機(ミシン)4は、架台3の背面側(図1中奥側)で、前記架台3に設けたレール31に沿って移動自在なテーブル41に取り付けている。このように、本発明の畳縫着装置は、外観上、従来同種の畳縫着装置と同様な構成であり、作業上、畳押さえ1及び畳台2により畳6を挟持した状態で、前記畳6の上前61又は下前62を、架台3に沿って移動する縫着機4により平刺し縫い又は返し縫いする点も同じである。   As shown in FIGS. 1 to 3, the tatami sewing apparatus of this example has a configuration in which a tatami presser 1 and a tatami stand 2 that horizontally rotate integrally are supported on the gantry 3 only by a horizontal swivel shaft 13. The gantry 3 is provided with a pair of position fixing means 5 at positions sandwiching the tatami presser 1 composed of a rectangular frame 11 from the left and right. FIG. 1 shows a state in which the tatami presser 1 is horizontally swiveled by the position fixing means 5. A sewing machine (sewing machine) 4 is attached to a table 41 that is movable along a rail 31 provided on the gantry 3 on the back side (back side in FIG. 1) of the gantry 3. Thus, the tatami mating device of the present invention has the same configuration as that of the conventional tatami mating device of the same type in appearance, and the tatami mat 6 is clamped by the tatami presser 1 and the tatami stand 2 in the operation. The same is true in that the upper front 61 or the lower front 62 of the tatami 6 is flat-stitched or back-stitched by the sewing machine 4 that moves along the gantry 3.

本例の畳押さえ1は、畳台2上方に架け渡される矩形フレーム11で、上フレーム111の下面に取り付けられた押さえ板113が、畳6の上面に押し付けられる。本例では、畳6の位置合わせ手段14を前記上フレーム111に設けている。前記位置合わせ手段14は、畳押さえ1及び畳台2で挟持した畳6の上前61又は下前62と平行に延びる位置合わせ定規141と、前記上フレーム111に設けた回転アーム142とからなる。これにより、前記位置合わせ定規141は、回転アーム142が水平となって畳6の上前61又は下前62に宛てがわれる使用位置と、回転アーム142が垂直となって待避する待避位置との間で回転昇降自在になる。   The tatami press 1 of this example is a rectangular frame 11 that extends over the tatami mat 2, and a press plate 113 attached to the lower surface of the upper frame 111 is pressed against the upper surface of the tatami 6. In this example, the alignment means 14 for the tatami 6 is provided in the upper frame 111. The alignment means 14 includes an alignment ruler 141 extending in parallel with the upper front 61 or the lower front 62 of the tatami 6 sandwiched between the tatami presser 1 and the tatami stand 2, and a rotating arm 142 provided on the upper frame 111. . As a result, the alignment ruler 141 has a use position where the rotary arm 142 is horizontal and directed to the upper front 61 or the lower front 62 of the tatami 6 and a retracted position where the rotary arm 142 is vertical and retracts. It can freely rotate up and down.

畳6は、上前61又は下前62を使用位置の位置合わせ定規141に揃えることで、縫着機4の軌道(レール31に沿って移動する縫着機4が、更に蛇行して描く実際の移動軌跡に相当。以下同じ。)と平行になる。更に、本例では、前記位置合わせ定規141を畳6の上前61に宛てがうことにより、前記畳6の水平中心と水平旋回軸13とを一致させる。これにより、水平旋回前後における畳6の上前61及び下前62が同じ位置関係になり、畳押さえ1及び畳台2に挟持させたままの畳6について、縫着機4がほぼ同様な軌道(上前61及び下前62は微妙に異なる。)に沿って移動しても、上前61及び下前62を同様に平刺し縫い又は返し縫いできる。   The tatami mat 6 has the upper front 61 or the lower front 62 aligned with the alignment ruler 141 at the use position, so that the track of the sewing machine 4 (the sewing machine 4 moving along the rail 31 is drawn in a meandering manner) This is parallel to the movement trajectory. Furthermore, in this example, the horizontal center of the tatami 6 and the horizontal turning shaft 13 are made to coincide with each other by placing the alignment ruler 141 on the upper and front 61 of the tatami 6. As a result, the upper front 61 and the lower front 62 of the tatami 6 before and after the horizontal turn are in the same positional relationship, and the sewing machine 4 has substantially the same track for the tatami 6 held between the tatami presser 1 and the tatami stand 2. Even when moving along the upper front 61 and the lower front 62, the upper front 61 and the lower front 62 can be similarly flat stitched or reverse stitched.

本例の畳台2は、畳押さえ1の上フレーム111から下方に向けて昇降ロッド121を降ろした左右一対の昇降シリンダ12により吊り下げている。この畳台2は、昇降ロッド121を縮めて畳押さえ1と共に畳6を挟持する使用位置と、昇降ロッド121を伸ばして畳6を解放する待避位置との間で垂直昇降する。すなわち、畳6は、畳押さえ1の押さえ板113と畳台2との間に挿入されて前記畳台2に乗せられた後、昇降ロッド121を縮めて畳台2と共に持ち上げられ、押さえ板113と畳台2とに挟持される。このほか、例えば図4に見られるように、畳台71に設けた矩形フレーム72に昇降シリンダ73を立設し、前記昇降シリンダ73から下方に向けて降ろした昇降ロッド731で板材からなる畳押さえ74を吊り下げてもよい。この場合、畳台71に水平旋回軸75が設けられる。   The tatami mat 2 of this example is suspended by a pair of left and right lifting cylinders 12 with the lifting rod 121 lowered from the upper frame 111 of the tatami retainer 1 downward. The tatami mat 2 vertically moves up and down between a use position where the elevating rod 121 is contracted to hold the tatami 6 together with the tatami presser 1 and a retracted position where the elevating rod 121 is extended to release the tatami 6. That is, the tatami 6 is inserted between the press plate 113 of the tatami press 1 and the tatami stand 2 and placed on the tatami stand 2, and then the lifting rod 121 is contracted and lifted together with the tatami stand 2, and the press plate 113. And the tatami mat 2. In addition, as shown in FIG. 4, for example, an elevating cylinder 73 is erected on a rectangular frame 72 provided on a tatami table 71, and the elevating rod 731 is lowered downward from the elevating cylinder 73 and is a tatami presser made of a plate material. 74 may be suspended. In this case, the tatami mat 71 is provided with a horizontal turning shaft 75.

本例の畳押さえ1及び畳台2は、畳押さえ1の下フレーム112の下面に設けられた水平旋回軸13により一体に支持され、架台3に固定した回転駆動源(伝動モータ)32からベルト伝達により伝達される回転動力により水平旋回軸13を駆動し、連続的に水平旋回させることができる。実際には、畳6の上前61及び下前62の縫着作業ができればよいため、水平旋回軸13の旋回量は、例えば制御装置(図示略)により、畳6を水平反転(180度の水平旋回)させる範囲に限定される場合が通例と思われる。しかし、本発明の畳縫着装置は、畳6を連続的に水平旋回できるため、180度を超えて畳6を水平旋回させる新たな作業手順を採用してもよい。   The tatami mat holder 1 and the tatami mat table 2 of this example are integrally supported by a horizontal turning shaft 13 provided on the lower surface of the lower frame 112 of the tatami mat holder 1 and are belted from a rotational drive source (transmission motor) 32 fixed to the gantry 3. The horizontal turning shaft 13 can be driven by the rotational power transmitted by the transmission to continuously make the horizontal turning. Actually, since it is only necessary to perform sewing work on the upper front 61 and the lower front 62 of the tatami 6, the turning amount of the horizontal turning shaft 13 is reversed horizontally (180 degrees) by, for example, a control device (not shown). It seems to be the case that it is limited to the range to be turned horizontally). However, since the tatami sewing apparatus of the present invention can continuously turn the tatami 6 horizontally, a new work procedure for horizontally turning the tatami 6 beyond 180 degrees may be adopted.

本例の位置固定手段5は、図1〜図3及び図5に見られるように、架台3から水平旋回する畳押さえ1の矩形フレーム11に対して半径方向内向きに突出する嵌合突部51と、前記矩形フレーム11から水平旋回する畳台2の半径方向外向きに突出する嵌合受部54とからなる。嵌合突部51は、架台3に設けた支柱52へ揺動自在に吊り下げた回転手段である回転シリンダ53の回転ロッド531が軸着され、前記回転ロッド531の伸縮に従い、架台3に設けた回転軸511を中心に回転昇降する板材である。具体的には、嵌合突部51は、回転ロッド531を伸ばすことにより回転下降させて嵌合受部54に嵌まり込む使用位置と、回転ロッド531を縮めることにより回転上昇させて嵌合受部54から離脱させる待避位置との間で回転昇降する。嵌合受部54は、畳押さえ1を構成する矩形フレーム11から左右に張り出したブロック541に凹部542を設けて構成され、前記嵌合突部51の回転軸511を設けた案内板55に摺接させる。   As shown in FIGS. 1 to 3 and 5, the position fixing means 5 of this example is a fitting protrusion that protrudes inward in the radial direction with respect to the rectangular frame 11 of the tatami retainer 1 that rotates horizontally from the gantry 3. 51 and a fitting receiving portion 54 that protrudes outward in the radial direction of the tatami mat 2 that rotates horizontally from the rectangular frame 11. The fitting projection 51 is provided on the gantry 3 with a rotating rod 531 of a rotating cylinder 53 that is a rotating means suspended swingably on a support column 52 provided on the gantry 3. It is a plate material that rotates up and down around the rotating shaft 511. Specifically, the fitting protrusion 51 has a use position where the fitting rod 51 is rotated and lowered by extending the rotating rod 531, and is fitted into the fitting receiving portion 54, and the fitting projection 51 is rotated and raised by contracting the rotating rod 531. It rotates up and down between the retracted position to be separated from the portion 54. The fitting receiving portion 54 is configured by providing a concave portion 542 in a block 541 projecting left and right from the rectangular frame 11 constituting the tatami presser 1, and slides on a guide plate 55 provided with a rotating shaft 511 of the fitting projection 51. Make contact.

本例の位置固定手段5は、畳押さえ1の水平旋回を規制する。このため、左右一対の位置固定手段5は、水平旋回軸13を通る左右方向軸線Aから水平旋回方向にずれ幅δだけずれた嵌合軸線B上に配され、しかも両者を点対称な位置関係にしている(図2参照)。これにより、畳押さえ1の水平旋回量が正確に180度である場合のみ、左右の各位置固定手段5において、嵌合突部51及び嵌合受部54が嵌合する。左右方向軸線Aからずれた嵌合軸線B上に配した位置固定手段5は、左右いずれかのみでも構わないが、本例では畳押さえ1が180度毎に水平旋回するため、左右一対の位置固定手段5を設け、左右の嵌合突部51が入れ替わっても対応する嵌合受部54が存在するようにしている。   The position fixing means 5 of this example regulates horizontal turning of the tatami presser 1. For this reason, the pair of left and right position fixing means 5 are arranged on the fitting axis B which is shifted from the left and right axis A passing through the horizontal turning shaft 13 by the deviation width δ in the horizontal turning direction, and they are point-symmetrical in positional relationship. (See FIG. 2). Thereby, only when the horizontal turning amount of the tatami presser 1 is exactly 180 degrees, the fitting protrusion 51 and the fitting receiving portion 54 are fitted in the left and right position fixing means 5. The position fixing means 5 arranged on the fitting axis B deviated from the left and right direction axis A may be either left or right, but in this example, the tatami presser 1 horizontally turns every 180 degrees, so a pair of left and right positions. The fixing means 5 is provided so that the corresponding fitting receiving portion 54 exists even if the left and right fitting projections 51 are switched.

また、本例の位置固定手段5は、水平旋回後に畳押さえ1及び畳台2が位置ずれした際、前記位置ずれを補正する働きを有している。このため、各位置固定手段5は、嵌合突部51の下面側外縁に面取部512を、そして嵌合受部54のブロック541に設けた凹部542の上面側内縁に面取部543をそれぞれ形成し、前記各面取部512,543の範囲内で嵌合突部51及び嵌合受部54が位置ずれしても、互いの面取部512,543が擦れ合いながら嵌合突部51を嵌合受部54に導き、前記位置ずれを補正できるようにしている(図5参照)。このように、位置固定手段5が位置ずれの補正を可能にすることで、畳押さえ1を正確に水平旋回させることができる。   Further, the position fixing means 5 of this example has a function of correcting the position shift when the tatami presser 1 and the tatami stand 2 are displaced after horizontal turning. For this reason, each position fixing means 5 has a chamfered portion 512 on the outer edge on the lower surface side of the fitting protrusion 51, and a chamfered portion 543 on the inner edge on the upper surface side of the recess 542 provided in the block 541 of the fitting receiving portion 54. Even if the fitting projection 51 and the fitting receiving portion 54 are displaced within the range of the chamfered portions 512 and 543, the fitting projection 51 is fitted while the chamfered portions 512 and 543 rub against each other. It guides to the receiving part 54 so that the positional deviation can be corrected (see FIG. 5). In this way, the position fixing means 5 enables correction of the positional deviation, so that the tatami presser 1 can be accurately turned horizontally.

更に、本例の位置固定手段5は嵌合受部54のブロック541の下面側外縁に面取部544を、そして案内板55の上面側外縁に面取部551をそれぞれ形成して、水平旋回する嵌合受部54が案内板55に乗り上げやすくしている。本例では、畳押さえ1は水平旋回軸13のみで支持しているため、水平旋回軸13から最も離れた嵌合受部54が下方に垂れ下がる可能性がある。前記嵌合受部54及び案内板55の面取部544,551は、水平旋回中に垂れ下がった嵌合受部54を案内板55に乗り上げやすくして、水平旋回を円滑にする働きを有する。このほか、嵌合受部54が垂れ下がることを防止するには、例えば畳押さえ1の下フレーム112に摺接するガイド(図示略)を架台3に設けてもよい。   Further, the position fixing means 5 of this example forms a chamfered portion 544 on the outer edge on the lower surface side of the block 541 of the fitting receiving portion 54 and a chamfered portion 551 on the outer edge on the upper surface side of the guide plate 55, respectively. The fitting receiving portion 54 to be carried on makes it easy to get on the guide plate 55. In this example, since the tatami presser 1 is supported only by the horizontal turning shaft 13, the fitting receiving portion 54 farthest from the horizontal turning shaft 13 may hang down. The chamfered portions 544 and 551 of the fitting receiving portion 54 and the guide plate 55 have a function of facilitating the horizontal turning by making the fitting receiving portion 54 hanging down during the horizontal turning easy to ride on the guide plate 55. In addition, in order to prevent the fitting receiving portion 54 from hanging down, for example, a guide (not shown) that is in sliding contact with the lower frame 112 of the tatami presser 1 may be provided on the gantry 3.

本例の畳縫着装置は、例えば次の手順に従って使用される。まず、既述したように、昇降ロッド121を伸ばして下降した畳台2に畳6を載せ、畳押さえ1に設けた位置合わせ定規141により畳6の上前61を縫着機4の軌道と平行に揃えた後(図3参照)、前記昇降ロッド121を縮めて畳台2を上昇させ、図1及び図2に見られるように、畳押さえ1の押さえ板113と畳台2との間で畳6を挟持する。このとき、畳押さえ1から張り出した嵌合受部54に嵌合突部51が嵌合し、位置固定手段5により前記畳押さえ1の水平旋回を規制している状態にある(図4)。こうして畳押さえ1及び畳台2に挟持された畳6の上前61に沿って縫着機4が移動し、平刺し縫い又は返し縫いする。   The tatami stitching device of this example is used in accordance with the following procedure, for example. First, as described above, the tatami 6 is placed on the tatami mat 2 that has been lowered by extending the elevating rod 121, and the upper and lower 61 of the tatami 6 is set as the track of the sewing machine 4 by the alignment ruler 141 provided on the tatami presser 1. After aligning them in parallel (see FIG. 3), the elevating rod 121 is contracted to raise the tatami base 2 and, as seen in FIGS. 1 and 2, between the press plate 113 of the tatami press 1 and the tatami base 2 Hold the tatami 6 with At this time, the fitting protrusion 51 is fitted to the fitting receiving portion 54 that protrudes from the tatami presser 1, and the horizontal turning of the tatami presser 1 is restricted by the position fixing means 5 (FIG. 4). In this way, the sewing machine 4 moves along the upper and lower 61 of the tatami 6 sandwiched between the tatami presser 1 and the tatami stand 2, and performs flat stitch sewing or reverse stitching.

従来は、畳台2に従って畳6を水平旋回させる際、畳押さえ1による押さえ付け(正確には畳台2による畳6の押し上げ)から畳6を解放していた。しかし、本発明の畳縫着装置は、畳押さえ1及び畳台2で畳6を挟持したまま、畳6、畳押さえ1及び畳台2を一体に水平旋回させるため、前記畳押さえ1の押さえ付けから畳6を解放しない。畳6、畳押さえ1及び畳台2を一体に水平旋回させるには、左右一対の位置固定手段5による畳押さえ1の水平旋回規制を解除する。具体的には、図5及び図6に見られるように、回転ロッド531を縮めて嵌合突部51を回転上昇させ、嵌合受部54との嵌合を解除する。これにより、畳押さえ1は水平旋回方向に自由状態となり、図7に見られるように、水平旋回軸13の作動に従って水平旋回する。そして、畳6は前記畳押さえ1及び畳台2に挟持されているため、畳6も水平旋回することになる。   Conventionally, when the tatami 6 is horizontally swiveled according to the tatami stand 2, the tatami 6 is released from pressing by the tatami press 1 (more precisely, the tatami 6 is pushed up by the tatami stand 2). However, the tatami sewing apparatus according to the present invention rotates the tatami 6, tatami retainer 1, and tatami stand 2 horizontally while holding the tatami 6 between the tatami retainer 1 and the tatami stand 2. The tatami 6 is not released from the attachment. In order to horizontally turn the tatami mat 6, the tatami press 1 and the tatami stand 2, the horizontal turning restriction of the tatami press 1 by the pair of left and right position fixing means 5 is released. Specifically, as seen in FIGS. 5 and 6, the rotating rod 531 is contracted to rotate the fitting protrusion 51 and release the fitting with the fitting receiving portion 54. As a result, the tatami presser 1 becomes free in the horizontal turning direction and horizontally turns according to the operation of the horizontal turning shaft 13 as shown in FIG. And since the tatami 6 is clamped by the said tatami mat press 1 and the tatami stand 2, the tatami 6 also turns horizontally.

本例の畳縫着装置では、畳6が180度の水平旋回を終えれば、左右一対の位置固定手段5により再び畳押さえ1の水平旋回を規制する。このとき、上述したように、畳6は水平中心を水平旋回軸13と一致させた状態で畳押さえ1及び畳台2に挟持されているため、180度の水平旋回を終えた畳6の下前62は、先に平刺し縫いを終えた上前61と同じ位置関係に至る。これにより、縫着機4は上前61の平刺し縫いと同様の軌道を移動して、下前62を平刺し縫い又は返し縫いすることができる。本発明の畳縫着装置は、畳6を解放することなく水平旋回させて縫着作業の連続性を確保することから、縫着機4の軌道を大幅に調整する必要がないように、畳6は水平中心を水平旋回軸13に一致させることが好ましい。   In the tatami sewing apparatus of this example, when the tatami 6 finishes the 180 degree horizontal turning, the horizontal turning of the tatami presser 1 is again restricted by the pair of left and right position fixing means 5. At this time, as described above, the tatami 6 is sandwiched between the tatami presser 1 and the tatami stand 2 with the horizontal center aligned with the horizontal turning shaft 13, so that the tatami 6 under the 180 degrees horizontal turning is finished. The front 62 reaches the same positional relationship as the upper front 61 that has finished the flat stitch first. As a result, the sewing machine 4 can move along the same track as the flat stitch sewing of the upper front 61 and can perform the flat stitch or reverse stitching of the lower front 62. The tatami sewing device of the present invention rotates the tatami 6 horizontally without releasing it to ensure the continuity of the sewing work, so that it is not necessary to adjust the trajectory of the sewing machine 4 significantly. 6 preferably has its horizontal center aligned with the horizontal pivot axis 13.

本発明を適用した本例の畳縫着装置を表す正面図である。It is a front view showing the tatami mat sewing apparatus of this example to which the present invention is applied. 本例の畳縫着装置を表す平面図である。It is a top view showing the tatami sewing apparatus of this example. 本例の畳縫着装置を表す右側面図である。It is a right view showing the tatami sewing apparatus of this example. 別例の畳縫着装置を表す図1相当正面図である。It is the front view equivalent to FIG. 1 showing the tatami mat sewing apparatus of another example. 本例の畳縫着装置における位置固定手段を表す部分拡大図である。It is the elements on larger scale showing the position fixing means in the tatami sewing apparatus of this example. 位置固定手段を解除した状態における本例の畳縫着装置を表す図1相当正面図である。It is a front view equivalent to FIG. 解除した状態の位置固定手段を表す図4相当部分拡大図である。FIG. 5 is a partially enlarged view corresponding to FIG. 4 showing the position fixing means in a released state. 位置固定手段を解除して畳、畳押さえ及び畳台を一体に水平旋回させている状態における本例の畳縫着装置を表す図2相当平面図である。FIG. 3 is a plan view corresponding to FIG. 2 illustrating the tatami mating device of the present example in a state where the position fixing means is released and the tatami mat, the tatami mat presser, and the tatami stand are horizontally swung together.

符号の説明Explanation of symbols

1 畳押さえ
11 矩形フレーム
12 昇降シリンダ
13 水平旋回軸
14 位置合わせ手段
2 畳台
3 架台
4 縫着機
5 位置固定手段
51 嵌合突部
52 支柱
53 回転シリンダ
54 嵌合受部
55 案内板
6 畳
1 Tatami presser
11 Rectangular frame
12 Lifting cylinder
13 Horizontal swivel axis
14 Positioning means 2 Tatami stand 3 Base 4 Sewing machine 5 Position fixing means
51 Mating protrusion
52 prop
53 Rotating cylinder
54 Mating receptacle
55 Information board 6 tatami mats

Claims (12)

畳を水平旋回させて前記畳の上前又は下前に平行な軌道に沿って縫着機が移動しながら平刺し縫いや返し縫いをする畳縫着装置において、畳の上面に押し付ける畳押さえと前記畳の下面を支持する畳台とからなり、前記畳押さえ又は畳台のいずれか一方又は両方へ架台に対する水平旋回軸を設け、畳押さえ及び畳台で畳を挟持した状態を保ちながら、畳、畳押さえ及び畳台を一体に水平旋回させることを特徴とする畳縫着装置。 In a tatami stitching device that performs horizontal stab stitching or reverse stitching while a sewing machine moves along a trajectory parallel to the front or lower front of the tatami by horizontally turning the tatami, the tatami presser that presses against the upper surface of the tatami mat and the above A tatami stand that supports the lower surface of the tatami mat, a horizontal swivel axis for the gantry is provided on one or both of the tatami retainer and the tatami mat, while maintaining the state where the tatami is held between the tatami retainer and the tatami mat, A tatami stitching device characterized in that a tatami presser and a tatami stand are horizontally swiveled together. 水平旋回軸は、架台に備え付けた回転動力源から伝達される水平旋回力により、畳、畳押さえ及び畳台を一体かつ連続的に水平旋回させることができる請求項1記載の畳縫着装置。 The tatami stitching device according to claim 1, wherein the horizontal turning shaft can horizontally turn the tatami mat, the tatami mat presser and the tatami stand continuously and horizontally by a horizontal turning force transmitted from a rotational power source provided on the gantry. 畳押さえ、畳台又は架台のいずれか又は複数に、畳押さえ及び畳台で挟持する畳の位置を決定する位置合わせ手段を設けた請求項1又は2いずれか記載の畳縫着装置。 The tatami stitching device according to any one of claims 1 and 2, wherein an alignment means for determining a position of a tatami to be held between the tatami retainer and the tatami stand is provided on any one or a plurality of the tatami retainer, the tatami stand, and the mount. 位置合わせ手段は、上前又は下前と平行に延びる位置合わせ定規と、畳押さえ、畳台又は架台のいずれかに設けた回転アームとからなり、位置合わせ定規は回転アームにより使用位置及び待避位置の間で回転昇降自在に支持し、回転下降させた使用位置の位置合わせ定規を畳押さえ及び畳台で挟持した畳の上前又は下前に宛てがって畳の水平中心と水平旋回軸とを一致させると共に、前記畳の上前又は下前を縫着機の軌道と平行に揃える請求項3記載の畳縫着装置。 The alignment means is composed of an alignment ruler extending in parallel with the upper front or lower front, and a rotary arm provided on either the tatami retainer, the tatami stand or the gantry, and the alignment ruler is used and retracted by the rotary arm. Between the horizontal center of the tatami mat and the horizontal swivel The tatami stitching device according to claim 3, wherein the upper and lower fronts of the tatami are aligned in parallel with the track of the sewing machine. 畳押さえは畳台上方に架け渡される矩形フレームで、畳押さえから垂下した昇降シリンダにより畳台を吊り下げて前記畳台を使用位置及び待避位置の間で垂直昇降自在に支持し、この畳押さえに水平旋回軸を設けてなり、
畳を載せた畳台を畳押さえに向けて使用位置まで上昇させることにより畳押さえ及び畳台で畳を挟持する請求項1又は2いずれか記載の畳縫着装置。
The tatami presser is a rectangular frame that extends over the tatami stand. The tatami stand is supported by a lifting cylinder suspended from the tatami presser so that the tatami stand can be moved vertically between the use position and the retracted position. With a horizontal swivel axis,
The tatami mating device according to claim 1 or 2, wherein the tatami mat is clamped between the tatami mat and the tatami stand by raising the tatami mat on which the tatami is placed to the use position.
畳押さえは畳台上方で縦断又は横断する板材又は棒材で、畳台に立設した昇降シリンダにより畳押さえを押し上げて前記畳押さえを使用位置及び待避位置の間で垂直昇降自在に支持し、この畳台に水平旋回軸を設けてなり、畳を載せた畳台に向けて畳押さえを使用位置まで下降させることにより畳押さえ及び畳台で畳を挟持する請求項1又は2いずれか記載の畳縫着装置。 The tatami presser is a plate or bar that runs vertically or crosses above the tatami stand, and supports the tatami presser so that it can be raised and lowered vertically between the use position and the retracted position by pushing up the tatami presser by a lifting cylinder standing on the tatami stand. 3. The tatami mat according to claim 1, wherein the tatami mat is provided with a horizontal pivot, and the tatami mat is clamped between the tatami mat and the tatami mat by lowering the tatami mat to the use position toward the tatami mat on which the tatami is placed. Tatami sewing device. 畳押さえ、畳台又は架台のいずれか又は複数に、畳押さえ及び畳台で挟持する畳の水平旋回を規制する位置固定手段を設けた請求項1又は2いずれか記載の畳縫着装置。 The tatami stitching device according to claim 1 or 2, wherein a position fixing means for restricting horizontal turning of the tatami mat sandwiched between the tatami mat holder and the tatami mat is provided on any one or a plurality of the tatami mat holder, the tatami mat or the gantry. 位置固定手段は、架台から水平旋回する畳台の半径方向内向きに突出する嵌合突部と、畳台から水平旋回する畳台の半径方向外向きに突出する嵌合受部とからなり、嵌合突部は架台に設けた回転手段により使用位置及び待避位置の間で回転昇降自在に支持して、回転手段が回転下降させた使用位置で畳台の嵌合受部に嵌合し、畳台を旋回方向に拘束する請求項7記載の畳縫着装置。 The position fixing means includes a fitting protrusion that protrudes inward in the radial direction of the tatami stand that horizontally turns from the gantry, and a fitting receiving portion that protrudes outward in the radial direction of the tatami stand that horizontally turns from the tatami stand. The fitting protrusion is supported by the rotating means provided on the gantry so that it can freely rotate up and down between the use position and the retracted position, and is fitted to the fitting receiving part of the tatami table at the use position where the rotating means is rotated and lowered. The tatami stitching device according to claim 7, wherein the tatami mat is constrained in a turning direction. 位置固定手段は、嵌合突部の下面側外縁を面取して嵌合受部に嵌合しやすくすると共に、面取した残余の嵌合突部の外側面を嵌合受部の内側面に接面させる請求項8記載の畳縫着装置。 The position fixing means chamfers the outer edge on the lower surface side of the fitting projection so that the fitting receiving portion can be easily fitted, and the outer side surface of the remaining fitting projection that is chamfered is the inner surface of the fitting receiving portion. The tatami stitching device according to claim 8, wherein the tatami stitching device is brought into contact with the tatami mat. 位置固定手段は、嵌合受部の上面側内縁を面取して嵌合受部に嵌合しやすくすると共に、面取した残余の嵌合受部の内側面を嵌合突部の外側面に接面させる請求項8又は9いずれか記載の畳縫着装置。 The position fixing means chamfers the inner edge on the upper surface side of the fitting receiving portion to facilitate fitting into the fitting receiving portion, and the inner side surface of the remaining fitting receiving portion chamfered to the outer surface of the fitting protrusion. The tatami stitching device according to claim 8 or 9, wherein the tatami stitching device is brought into contact with the tatami mat. 位置固定手段は、畳台の嵌合受部の下面を摺接させる案内板を架台に設けてなり、嵌合受部の下面側外縁を面取して前記嵌合受部を案内板に乗り上げやすくする請求項8〜10いずれか記載の畳縫着装置。 The position fixing means is provided with a guide plate that slides on the lower surface of the mating receiving portion of the tatami mat on the gantry, and the outer edge of the lower surface side of the mating receiving portion is chamfered to ride the fitting receiving portion on the guide plate. The tatami-stitching device according to any one of claims 8 to 10, which makes it easy. 位置固定手段は、畳台の嵌合受部の下面を摺接させる案内板を架台に設けてなり、前記案内板の上面側外縁を面取して嵌合受部を前記案内板に乗り上げやすくする請求項8〜10いずれか記載の畳縫着装置。 The position fixing means is provided with a guide plate that slides on the lower surface of the mating receiving portion of the tatami mat on the gantry, and the outer edge of the upper surface side of the guide plate is chamfered so that the fitting receiving portion can easily ride on the guide plate. The tatami stitching device according to any one of claims 8 to 10.
JP2005372907A 2005-12-26 2005-12-26 Tatami mat sewing apparatus Pending JP2007167563A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6278880A (en) * 1985-10-01 1987-04-11 Mitsubishi Electric Corp Semiconductor device
JPH09192991A (en) * 1996-01-16 1997-07-29 Toray Ind Inc Taper roller polishing method and device
JP2001314676A (en) * 2000-05-11 2001-11-13 Kyokuto Sanki Co Ltd Apparatus for cutting frame of tatami mat and sewing tatami facing to tatami mat
JP2002126383A (en) * 2000-10-27 2002-05-08 Kyokuto Sanki Co Ltd Tatami mat sewing machine and sewing method
JP2002233680A (en) * 2001-02-09 2002-08-20 Kyokuto Sanki Co Ltd Tatami sewing machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6278880A (en) * 1985-10-01 1987-04-11 Mitsubishi Electric Corp Semiconductor device
JPH09192991A (en) * 1996-01-16 1997-07-29 Toray Ind Inc Taper roller polishing method and device
JP2001314676A (en) * 2000-05-11 2001-11-13 Kyokuto Sanki Co Ltd Apparatus for cutting frame of tatami mat and sewing tatami facing to tatami mat
JP2002126383A (en) * 2000-10-27 2002-05-08 Kyokuto Sanki Co Ltd Tatami mat sewing machine and sewing method
JP2002233680A (en) * 2001-02-09 2002-08-20 Kyokuto Sanki Co Ltd Tatami sewing machine

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