JP2007152214A - Emulsified product preparation apparatus and emulsified product preparation method - Google Patents
Emulsified product preparation apparatus and emulsified product preparation method Download PDFInfo
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Abstract
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本発明は、乳化物製造装置及び製造方法に係り、特に油と、水及び乳化剤を混合攪拌して乳化し、乳化物を製造する装置及び製造方法に関する。 The present invention relates to an emulsion production apparatus and production method, and more particularly to an apparatus and production method for producing an emulsion by mixing and stirring oil, water, and an emulsifier to emulsify.
従来より、主として石油系燃料の使用量を減少させると同時に、ＮＯｘや煤煙スラッグ等の減少を図るために、同石油系燃料に加水し、少量の乳化剤を添加して乳化したエマルジョン燃料を製造する装置や方法が開示されている。
しかしながら、従来の加水燃料の製造装置や製造方法は、
各１個のプロペラを有する２つの独立した円筒状の攪拌機を使用し、一方に親油性の乳化剤と油の混合液を、他方に親水性の乳化剤と水との混合液を入れ攪拌して乳化物を取得するもの、
漸拡円筒状の大攪拌機に下部より水、灯油、乳化剤及び空気を入れて攪拌し、上方より乳化物を取得するもの、
１個の円筒状の大攪拌機に、油に乳化剤を加え攪拌混合し、ゲル状にした油に１〜数倍の水を加え、さらに攪拌して乳化物を製造するもの、
基部の攪拌部分とその複数の上層の部分にさらに噴流攪拌部を設けて、油と乳化剤と水とを攪拌混合し乳化物を取得するもの等があるが、
いずれも構造が大型であったり、複雑であったりするとともに、製造方法については定性的なものはなく実用上問題があった。
However, conventional hydrofuel production equipment and production methods are:
Using two independent cylindrical stirrers each having one propeller, emulsifying by mixing a mixture of lipophilic emulsifier and oil on one side and mixing a mixture of hydrophilic emulsifier and water on the other Things that get things,
What is obtained by adding water, kerosene, emulsifier and air from the bottom to a gradually expanding cylindrical large stirrer and obtaining an emulsion from above,
In one cylindrical large stirrer, an emulsifier is added to oil and stirred and mixed, 1 to several times water is added to the gelled oil, and further stirred to produce an emulsion,
There are those that further provide a jet stirring portion in the stirring portion of the base and the plurality of upper layer portions thereof, and stir and mix oil, emulsifier and water to obtain an emulsion, etc.
In either case, the structure is large or complicated, and the manufacturing method is not qualitative and has practical problems.
上記に鑑み本発明者等は、鋭意実験研究の結果次の手段により上記課題を解決した。
（１）傾斜して設けられた長尺筒状容器と、その上方部から下底部の間にわたって挿設された螺旋帯を有する回転体と、前記筒状容器の上方部の最上部壁に開設された乳化剤と水の混合液の供給口と、それに続く直下の上方部壁に開設された油供給口と、前記筒状容器の下底部に突設された乳化物吐出口とを備えてなり、長尺筒状容器の上方部の最上部の空間部に供給された乳化剤と水の混合液が、その直下の空間部に供給された油とスムーズに混和され、次いでその下方長尺筒状容器の空間部で乳化剤と水の混合液と油が完全に混合されて乳化された乳化物となって下底部の乳化物吐出口から吐出して得られることを特徴とする乳化物製造装置。
In view of the above, the present inventors have solved the above problems by the following means as a result of intensive experimental research.
(1) Established on the uppermost wall of the upper part of the cylindrical container, the long cylindrical container provided in an inclined manner, a rotating body having a spiral band inserted between the upper part and the lower bottom part. A supply port for the mixed liquid of emulsifier and water, an oil supply port established in the upper wall immediately below, and an emulsion discharge port projecting from the lower bottom of the cylindrical container. The mixture of emulsifier and water supplied to the uppermost space of the upper portion of the long cylindrical container is smoothly mixed with the oil supplied to the space immediately below, and then the lower long cylindrical shape. An emulsion production apparatus characterized in that a mixture of emulsifier, water, and oil is completely mixed and emulsified in a space portion of a container to obtain an emulsified emulsion and discharged from an emulsion outlet at the bottom.
（２）傾斜して設けられた長尺筒状容器と、その上方部から下底部の間にわたって挿設された螺旋帯を有する回転体と、前記筒状容器の上方部の最上部壁に開設された乳化剤の供給口と、水の供給口と、それに続く直下の上方部壁に開設された油供給口と、前記筒状容器の下底部に突設された乳化物吐出口とを備えてなり、長尺筒状容器の上方部の最上部の空間部に乳化剤と水がその直下の空間部に供給された油とスムーズに混和され、次いでその下方長尺筒状容器の空間部で乳化剤と水と油が完全に混合されて乳化された乳化物となって下底部の乳化物吐出口から吐出して得られることを特徴とする乳化物製造装置。 (2) Established on the uppermost wall of the upper part of the cylindrical container, the long cylindrical container provided in an inclined manner, the rotating body having a spiral band inserted between the upper part and the lower bottom part An emulsifier supply port, a water supply port, an oil supply port opened in the upper wall immediately below the water supply port, and an emulsion discharge port projecting from the lower bottom of the cylindrical container The emulsifier and water are smoothly mixed with the oil supplied to the space immediately below the uppermost space portion of the upper portion of the long cylindrical container, and then the emulsifier in the space portion of the lower long cylindrical container. An emulsion production apparatus, wherein the emulsion, water and oil are completely mixed to obtain an emulsified emulsion and discharged from the emulsion outlet at the bottom.
（３）上方部壁に開設された油供給口と、前記筒状容器の下底部の壁に開設された開口部との間に、前記円筒状容器の外側に並設して乳化物の一部を前記油供給口へ返送させる乳化物返送パイプを設けてなり、乳化物を長尺筒状容器内に返送・循環して攪拌処理することができるようにしたことを特徴とする前項（１）又は（２）に記載の乳化物製造装置。
（４）乳化物が、エマルジョン化された加水燃料であることを特徴とする前項（１）〜（３）のいずれか１項に機材の乳化物製造装置。
（５）傾斜して設けられた長尺筒状容器と、その上方部から下底部の間にわたって挿設された螺旋帯を有する回転体と、前記筒状容器の上方部の最上部壁に開設された乳化剤と水の混合液の供給口と、それに続く直下の上方部壁に開設された油供給口と、前記筒状容器の下底部に突設された乳化物吐出口とを備えてなる乳化物製造装置により、長尺筒状容器の上方部の最上部の空間部に乳化剤と水の混合液を供給し、同時にその直下の空間部に油を供給して、回転する螺旋帯による攪拌によって両者をスムーズに大略混和し、次いでその下方長尺筒状容器の空間部で回転する螺旋帯による攪拌によって乳化剤と水の混合液と油を完全に混合して乳化し、乳化物を下底部の乳化物吐出口から取得することを特徴とする乳化物製造方法。
(3) Between the oil supply port opened in the upper wall and the opening opened in the lower bottom wall of the cylindrical container, the emulsion is placed side by side outside the cylindrical container. (1) An emulsion return pipe for returning the part to the oil supply port is provided, and the emulsion can be returned and circulated in a long cylindrical container to be stirred. ) Or the emulsion production apparatus according to (2).
(4) The emulsion production apparatus for equipment according to any one of (1) to (3) above, wherein the emulsion is an emulsified hydrolyzed fuel.
(5) Established on the uppermost wall of the upper part of the cylindrical container, the long cylindrical container provided in an inclined manner, a rotating body having a spiral band inserted between the upper part and the lower bottom part. A supply port for the mixed liquid of emulsifier and water, an oil supply port established in the upper wall immediately below, and an emulsion discharge port projecting from the lower bottom of the cylindrical container A mixture of emulsifier and water is supplied to the uppermost space of the upper part of the long cylindrical container by the emulsion manufacturing apparatus, and at the same time, oil is supplied to the space immediately below and stirred by a rotating spiral band. The mixture of the emulsifier, water, and oil are thoroughly mixed and emulsified by stirring with a spiral band that rotates in the space of the lower elongated cylindrical container. The emulsion manufacturing method characterized by acquiring from the emulsion discharge port of this.
（６）傾斜して設けられた長尺筒状容器と、その上方部から下底部の間にわたって挿設された螺旋帯を有する回転体と、前記筒状容器の上方部の最上部壁に開設された乳化剤の供給口と、水の供給口と、それに続く直下の上方部壁に開設された油供給口と、前記筒状容器の下底部に突設された乳化物吐出口とを備えてなる乳化物製造装置により、長尺筒状容器の上方部の最上部の空間部に乳化剤と水を供給し、同時にその直下の空間部に油を供給して、回転する螺旋帯による攪拌によって両者をスムーズに大略混和し、次いでその下方長尺筒状空間部で回転する螺旋帯による攪拌によって、乳化剤と水と油を完全に混合して乳化し、乳化物を下底部の乳化物吐出口から取得することを特徴とする乳化物製造方法。 (6) Established on the uppermost wall of the upper part of the cylindrical container, the long cylindrical container provided in an inclined manner, a rotating body having a spiral band inserted between the upper part and the lower bottom part. An emulsifier supply port, a water supply port, an oil supply port opened in the upper wall immediately below the water supply port, and an emulsion discharge port projecting from the lower bottom of the cylindrical container The emulsified product manufacturing apparatus supplies an emulsifier and water to the uppermost space part of the upper part of the long cylindrical container, and simultaneously supplies oil to the space part immediately below the emulsified product and agitates with a rotating spiral band. And then emulsifying the emulsifier, water and oil completely by emulsification with a spiral band rotating in the lower elongated cylindrical space, and emulsifying the emulsion from the emulsion outlet at the bottom. The emulsion manufacturing method characterized by acquiring.
（７）傾斜して設けられた長尺筒状容器と、その上方部から下底部の間にわたって挿設された螺旋帯を有する回転体と、前記筒状容器の上方部の最上部壁に開設された乳化剤と水の混合液の供給口又は乳化剤の供給口と水の供給口と、それに続く直下の上方部壁に開設された油供給口と、前記筒状容器の下底部に突設された乳化物吐出口と、上方部壁に開設された油供給口と、前記筒状容器の下底部の壁に開設された開口部との間に、前記円筒状容器の外側に並設して乳化物を前記油供給口へ返送させる乳化物返送パイプを設けてなる乳化物製造装置により、長尺筒状容器の上方部の空間に乳化剤と水の混合液又は乳化剤と水とを供給し、同時にその直下の空間に油を供給して回転する螺旋帯によって両者をスムーズに大略混和し、次いでその下方長尺筒状空間部で回転する螺旋帯による攪拌によって、乳化剤と水の混合液と油を完全に混合して乳化し、さらに前記乳化物返送パイプによって乳化物を回転螺旋帯により再攪拌処理して乳化物を下底部の乳化物吐出口から取得することを特徴とする乳化物製造方法。
（８）乳化物が、エマルジョン化された加水燃料であることを特徴とする前項（５）〜（７）のいずれか１項に記載の乳化物製造方法。
(7) Established on the uppermost wall of the upper part of the cylindrical container, the long cylindrical container provided in an inclined manner, the rotating body having a spiral band inserted between the upper part and the lower bottom part The emulsifier and water mixed solution supply port or the emulsifier supply port and the water supply port, the oil supply port opened in the upper wall immediately below, and the bottom bottom of the cylindrical container The emulsion discharge port, the oil supply port established in the upper wall, and the opening established in the lower bottom wall of the cylindrical vessel are arranged in parallel outside the cylindrical vessel. By supplying an emulsion return pipe for returning the emulsion to the oil supply port, an emulsion and water mixture or an emulsifier and water are supplied to the space above the long cylindrical container, At the same time, the oil is supplied to the space immediately below and the two are smoothly mixed roughly by a rotating spiral band. The mixture of emulsifier, water and oil are completely mixed and emulsified by stirring with a spiral band rotating in the lower elongated cylindrical space, and the emulsion is re-stirred with the rotating spiral band by the emulsion return pipe. Then, the emulsion is obtained from the emulsion outlet of the lower bottom part.
(8) The method for producing an emulsion according to any one of (5) to (7) above, wherein the emulsion is an emulsified hydrolyzed fuel.
１、本発明の請求項１及び５の発明によれば、
傾斜して設けられた長尺筒状容器と、その上方部から下底部の間にわたって挿設された螺旋帯を有する回転体と、前記筒状容器の上方部の最上部壁に開設された、乳化剤と水の混合液の供給口と、それに続く直下の上方部壁に開設された、油供給口と、前記筒状容器の下底部に突設された乳化物吐出口とを備えてなる乳化物製造装置により、
長尺筒状容器の上方部の最上部の空間部に、乳化剤と水の混合液を供給し、
同時にその直下の空間部に油を供給して、回転する螺旋帯による攪拌によって両者をスムーズに大略混和し、
次いでその下方長尺筒状容器の空間部で回転する螺旋帯による攪拌によって乳化剤と水の混合液と油を完全に混合して乳化し、乳化物を下底部の乳化物吐出口から取得することができるため、完全に混合されて乳化された乳化物を取得することができる。
1. According to the inventions of claims 1 and 5 of the present invention,
Established on the uppermost wall of the upper part of the cylindrical container, the long cylindrical container provided with an inclination, the rotating body having a spiral band inserted between the upper part and the lower bottom part, Emulsification comprising a supply port for a mixture of an emulsifier and water, an oil supply port established in the upper wall immediately below it, and an emulsion discharge port projecting from the lower bottom of the cylindrical container By product manufacturing equipment,
Supply a mixture of emulsifier and water to the uppermost space of the upper part of the long cylindrical container,
At the same time, oil is supplied to the space immediately below, and both are smoothly mixed roughly by stirring with a rotating spiral band.
Next, the mixture of emulsifier, water and oil are completely mixed and emulsified by stirring with a spiral band rotating in the space of the lower elongated cylindrical container, and the emulsion is obtained from the emulsion outlet at the bottom. Therefore, an emulsion that is completely mixed and emulsified can be obtained.
２、請求項２及び６の発明によれば、
傾斜して設けられた長尺筒状容器と、その上方部から下底部の間にわたって挿設された螺旋帯を有する回転体と、前記筒状容器の上方部の最上部壁に開設された、乳化剤の供給口と、水の供給口と、それに続く直下の上方部壁に開設された油供給口と、前記筒状容器の下底部に突設された乳化物吐出口とを備えてなる乳化物製造装置により、
長尺筒状容器の上方部の最上部の空間部に乳化剤と水を供給し、
同時にその直下の空間部に油を供給して、回転する螺旋帯による攪拌によって両者をスムーズに大略混和し、次いでその下方長尺筒状容器の空間部で回転する螺旋帯による攪拌によって、乳化剤と水と油を完全に混合して乳化し、乳化物を下底部の乳化物吐出口から得られるため、
完全に混合されて乳化された乳化物を取得することができる。
2. According to the inventions of claims 2 and 6,
Established on the uppermost wall of the upper part of the cylindrical container, the long cylindrical container provided with an inclination, the rotating body having a spiral band inserted between the upper part and the lower bottom part, An emulsifier comprising an emulsifier supply port, a water supply port, an oil supply port established in the upper wall immediately below the water supply port, and an emulsion discharge port projecting from the lower bottom of the cylindrical container. By product manufacturing equipment,
Emulsifier and water are supplied to the uppermost space of the upper part of the long cylindrical container,
At the same time, oil is supplied to the space immediately below, and the two are smoothly mixed roughly by stirring with a rotating spiral band, and then the emulsifier and the emulsifier are mixed by stirring with a spiral band rotating in the space of the lower elongated cylindrical container. Since water and oil are thoroughly mixed and emulsified, the emulsion can be obtained from the emulsion outlet at the bottom,
A completely mixed and emulsified emulsion can be obtained.
３、請求項３及び７の発明によれば、
長尺筒状容器の上方部壁に開設された油供給口と、長尺筒状容器の下底部の壁に開設された開口部との間に、前記円筒状容器の外側に並設して乳化物を前記油供給口へ返送させる乳化物返送パイプを設けてなるため、
同乳化物返送パイプによって乳化物を長尺筒状容器内に返送して、回転螺旋帯により再攪拌処理し乳化剤と水の混合液と油を完全に混合して乳化した乳化物を下底部の乳化物吐出口から取得することができる。
3. According to the inventions of claims 3 and 7,
Between the oil supply port established in the upper wall of the long cylindrical container and the opening provided in the lower bottom wall of the long cylindrical container, Since an emulsion return pipe for returning the emulsion to the oil supply port is provided,
The emulsion is returned to the long cylindrical container by the emulsion return pipe, and is re-stirred by the rotating spiral band. It can be obtained from the emulsion discharge port.
４、請求項４及び８の発明によれば、
本発明の乳化物製造装置及び製造方法による乳化物が、エマルジョン化された加水燃料であるため、同燃料は熱効率を維持しながら、混合した水の量だけ油燃料が節約できる経済的効果が大であり、また燃焼の際発生する有害なガスや煤煙を大幅に減少できるため公害防止効果も大である。
4. According to the inventions of claims 4 and 8,
Since the emulsion produced by the emulsion production apparatus and production method of the present invention is an emulsified hydrolyzed fuel, the fuel has a great economic effect that the oil fuel can be saved by the amount of mixed water while maintaining thermal efficiency. Moreover, since harmful gases and soot generated during combustion can be greatly reduced, the pollution prevention effect is also great.
発明を実施するための最良の形態の事例を図に基づいて以下に説明する。
図１は本発明の乳化物製造装置の外観斜視図及び説明図で、長尺円筒状容器内の攪拌部は、表面半分の透視図及び一部破断図を示す。
図において、１は乳化物製造装置、２は長尺筒状容器、３は螺旋帯、４は螺旋帯軸、５はモータ、６はモータ軸、７はカップリング及び軸受け、８は漸縮円筒部、９は乳化物吐出管、１０は吐出口、１１は返送パイプ、１２は油供給管、１３は水供給管、１４は乳化剤供給管、１５は乳化剤流入口、１６は水流入口、１７は油流入口、１８は推進方向、１９は吐出方向、２０は返送・循環方向、２１は吐出口の開閉弁、２９は下部軸受け、３０は乳化剤と水の混合液の供給口、３１は油供給口を示す。
また油とは、油性成分及び水性成分を含む液体の総称であり、例えば石油系燃料の軽油、灯油、Ａ重油、Ｃ重油並びに、動植物廃油、ミシン油、天ぷら油等をいう。
An example of the best mode for carrying out the invention will be described below with reference to the drawings.
FIG. 1 is an external perspective view and an explanatory view of the emulsion production apparatus of the present invention, and the stirring part in the long cylindrical container shows a perspective view and a partially broken view of a half of the surface.
In the figure, 1 is an emulsion production apparatus, 2 is a long cylindrical container, 3 is a spiral band, 4 is a spiral band shaft, 5 is a motor, 6 is a motor shaft, 7 is a coupling and a bearing, and 8 is a tapered cylinder. , 9 is an emulsion discharge pipe, 10 is a discharge port, 11 is a return pipe, 12 is an oil supply pipe, 13 is a water supply pipe, 14 is an emulsifier supply pipe, 15 is an emulsifier inlet, 16 is a water inlet, 17 is Oil inlet, 18 is the propulsion direction, 19 is the discharge direction, 20 is the return / circulation direction, 21 is the opening / closing valve for the discharge port, 29 is the lower bearing, 30 is the supply port for the mixture of emulsifier and water, 31 is the oil supply Showing mouth.
Oil is a general term for liquids containing an oily component and an aqueous component, and includes, for example, light oil, kerosene, A heavy oil, C heavy oil as well as animal and vegetable waste oil, sewing oil, tempura oil, and the like.
以下図面に基づき実施例を記載する。
図１に示したように、本乳化物製造装置１は、長尺筒状容器２が傾斜して設置されており、前記長尺筒状容器２内の上方部から下底部の間にわたって挿設された螺旋帯３を回転体として有し、
前記長尺筒状容器２の上方部の最上部壁には、乳化剤と水の混合液の供給口３０が開設されており、それに続く直下の上方部壁には、油供給口３１が開設されている。
また、長尺筒状容器２の下底部には乳化物吐出口１０が突設されている。
そして、長尺筒状容器２の上方部の最上部の空間部に、乳化剤と水の混合液を供給し、
同時にその直下の空間部に油を供給して、回転する螺旋帯による攪拌によって両者をスムーズに大略混和する。
次いでその下方の長尺筒状容器の空間部で回転する螺旋帯３による攪拌によって乳化剤と水の混合液と、油を完全に混合して乳化し、
乳化物を下底部の乳化物吐出口１０から取得することができる。
Embodiments will be described below with reference to the drawings.
As shown in FIG. 1, in the emulsion manufacturing apparatus 1, a long cylindrical container 2 is installed with an inclination, and is inserted between an upper part and a lower bottom part in the long cylindrical container 2. The spiral band 3 as a rotating body,
A supply port 30 for a mixture of an emulsifier and water is formed in the uppermost wall of the upper part of the long cylindrical container 2, and an oil supply port 31 is opened in the upper part wall immediately below it. ing.
In addition, an emulsion discharge port 10 is projected from the lower bottom portion of the long cylindrical container 2.
And, to the uppermost space part of the upper part of the long cylindrical container 2, supply a mixture of emulsifier and water,
At the same time, oil is supplied to the space immediately below, and the two are smoothly and roughly mixed by stirring with a rotating spiral band.
Next, the mixture of emulsifier and water and oil are thoroughly mixed and emulsified by stirring by the spiral band 3 rotating in the space of the long cylindrical container below,
The emulsion can be obtained from the emulsion discharge port 10 in the lower bottom portion.
また、閉鎖された前記長尺筒状容器２の先端上部にはモータ５が設けられ、同モータ５のモータ軸６と前記長尺筒状容器２内の螺旋帯３の螺旋帯軸４の上端部とはカップリング及び軸受け７で接続されている。
前記長尺筒状容器２内の攪拌で生成される乳化物（加水燃料）は、螺旋帯３の回転により推進方向１８のように進み、乳化物吐出管９の先端部に設けられた乳化物吐出口１０の開閉弁２１を開くと、乳化物を吐出方向１９のように取り出すことができる。
A motor 5 is provided at the upper end of the closed end of the long cylindrical container 2, and the motor shaft 6 of the motor 5 and the upper end of the spiral band shaft 4 of the spiral band 3 in the long cylindrical container 2. The part is connected by a coupling and a bearing 7.
The emulsion (hydrated fuel) produced by stirring in the long cylindrical container 2 advances in the propulsion direction 18 by the rotation of the spiral band 3 and is provided at the tip of the emulsion discharge pipe 9. When the on-off valve 21 of the discharge port 10 is opened, the emulsion can be taken out as in the discharge direction 19.
そして、上方部壁に開設された油供給口３１と、前記長尺筒状容器２の下底部の壁に開設された開口部との間には、前記長尺筒状容器２の外側に並設して、乳化物の一部を前記油供給口３１へ返送させる乳化物返送パイプ１１が設けられおり、
乳化物を長尺筒状容器内２に返送・循環して攪拌処理することができ、乳化剤と水の混合液と油を完全に混合して、乳化した乳化物を下底部の乳化物吐出口１０から取得することができる。
And between the oil supply port 31 opened in the upper wall and the opening opened in the lower bottom wall of the long cylindrical container 2, it is arranged outside the long cylindrical container 2. And an emulsion return pipe 11 for returning a part of the emulsion to the oil supply port 31 is provided.
The emulsion can be returned and circulated into the long cylindrical container 2 for stirring treatment, and the emulsified emulsion is completely mixed with the emulsifier, water mixture and oil, and the emulsified emulsion is discharged at the bottom bottom emulsion outlet. 10 can be obtained.
また、前記長尺筒状容器２内の攪拌で生成される乳化物（加水燃料）は、螺旋帯３の回転により推進方向１８のように進み、乳化物吐出管９の先端部に設けられた吐出口の開閉弁２１を開くと、乳化物を吐出方向１９のように取り出すことができるが、
この際、前記乳化物吐出口１０の開閉弁２１の開閉度を調節することにより、適量の乳化物を長尺筒状容器内２に返送・循環することができる。
In addition, the emulsion (hydrated fuel) generated by stirring in the long cylindrical container 2 advances in the propulsion direction 18 by the rotation of the spiral band 3 and is provided at the tip of the emulsion discharge pipe 9. When the opening / closing valve 21 of the discharge port is opened, the emulsion can be taken out as in the discharge direction 19,
At this time, by adjusting the opening / closing degree of the on-off valve 21 of the emulsion discharge port 10, an appropriate amount of the emulsion can be returned and circulated into the long cylindrical container 2.
図２は、他の乳化物製造装置の外観斜視図及び説明図である。
長尺円筒状容器内の攪拌部は、表面半分の透視図及び一部破断図を示す。
図において、１５’は乳化物の供給口、１６’は水の供給口を示す。
本図２が、前記図１と異なるところは、長尺筒状容器２の上方壁部に、乳化剤の供給口１５’（手前方向に立設）と、水の供給口１６’とが、それぞれ独立して開設されている点である。
乳化剤及び水は各単独に筒状容器２最上部の空間部に供給され、その真下の空間部に供給された油とスムーズに混和される。次いでその下方の長尺筒状容器２の空間部で、乳化剤と水と油とが完全に混合された乳化物となる。
FIG. 2 is an external perspective view and an explanatory view of another emulsion manufacturing apparatus.
The stirring unit in the long cylindrical container shows a perspective view and a partially broken view of the half surface.
In the figure, 15 'represents an emulsion supply port, and 16' represents a water supply port.
FIG. 2 differs from FIG. 1 in that an emulsifier supply port 15 ′ (standing in the front direction) and a water supply port 16 ′ are provided on the upper wall portion of the long cylindrical container 2. It is a point established independently.
The emulsifier and water are individually supplied to the space at the top of the cylindrical container 2 and are smoothly mixed with the oil supplied to the space immediately below. Next, an emulsified product in which the emulsifier, water and oil are completely mixed is formed in the space of the long cylindrical container 2 below.
図３は、図１の乳化物製造装置の外観側面図である。
図において、２２は攪拌機設置台、２３は長尺支柱、２４はモータ保持具、２５は攪拌機支柱、２６は攪拌機保持具、２７は支柱連結具、２８は支柱取り付け台を示す。
乳化物製造装置１は、使用される油の種類に合わせて、４５度〜７０度傾斜して設置される。
FIG. 3 is an external side view of the emulsion production apparatus of FIG.
In the figure, 22 is a stirrer installation base, 23 is a long column, 24 is a motor holder, 25 is a stirrer column, 26 is a stirrer holder, 27 is a column connector, and 28 is a column mounting table.
The emulsion manufacturing apparatus 1 is installed with an inclination of 45 to 70 degrees according to the type of oil used.
以下図面に基づいて製造方法を説明する。
水供給管１３に水を供給するとともに、乳化剤供給管１４に水の１％以下の乳化剤を供給すると、両者は混合されて長尺筒状容器２上端の乳化剤と水の混合液の供給口３０に流入する。
以下図１を用いて説明した通りである。
The manufacturing method will be described below with reference to the drawings.
When water is supplied to the water supply pipe 13 and an emulsifier of 1% or less of water is supplied to the emulsifier supply pipe 14, both are mixed and the supply port 30 for the mixed liquid of the emulsifier and water at the upper end of the long cylindrical container 2. Flow into.
This is as described below with reference to FIG.
そして、乳化物を吐出口１０より取り出して、長尺筒状容器２内の乳化物が、吐出分だけ減少してゆく場合、前記水供給管１３、乳化剤供給管１４及び油供給管１２の先端に例えば水、乳化剤、油それぞれの貯留タンクを設けておけば（図示せず）、同タンクに接続されている水及び乳化剤と、油の各重量圧により自動的に長尺筒状容器２内上端の空間に水及び乳化剤と油が流入し供給されて、前記工程が繰り返され、連続して乳化物を取り出すことが可能になる。
また、前記乳化物吐出口の開閉弁２１を閉じて乳化物の取り出しを停止すれば、長尺筒状容器２の内部は乳化物で充満され流入の余地がなく、前記水及び乳化剤と油の供給も停止されるため、乳化物をバッチ式で他の燃料タンクに貯留しておくことができる。
なお、前記各原料の貯留タンクと長尺筒状容器２との間に、手動開閉弁や、自動開閉弁とその制御装置を設けて、調整できるようにしてもよい。
When the emulsion is taken out from the discharge port 10 and the emulsion in the long cylindrical container 2 is decreased by the amount of discharge, the tips of the water supply pipe 13, the emulsifier supply pipe 14 and the oil supply pipe 12 are used. For example, if a storage tank for water, emulsifier, and oil is provided (not shown), the water and the emulsifier connected to the tank and the weight pressure of the oil automatically in the long cylindrical container 2 Water, an emulsifier, and oil flow into the space at the upper end and are supplied. The above process is repeated, and the emulsion can be continuously taken out.
Further, if the emulsion discharge port opening / closing valve 21 is closed to stop taking out the emulsion, the inside of the long cylindrical container 2 is filled with the emulsion and there is no room for inflow. Since the supply is also stopped, the emulsion can be stored in another fuel tank in a batch manner.
A manual open / close valve, an automatic open / close valve, and its control device may be provided between the raw material storage tank and the long cylindrical container 2 so as to be adjusted.
前記のように乳化物製造装置は、使用される油の種類に合わせて、４５度〜７０度傾斜して設置されるが、この傾斜の設定は長尺支柱２３及び攪拌機支柱２５の長さで調整することができるので、前記支柱に長さの調整機構を設けてもよい。
さらに、前記吐出口１０の開閉弁２１も、その開閉度、開閉時間を設定することができる。例えば、電磁弁とその制御装置を設けてもよい。
As described above, the emulsion production apparatus is installed with an inclination of 45 to 70 degrees in accordance with the type of oil used. The setting of the inclination is based on the length of the long column 23 and the agitator column 25. Since adjustment is possible, a length adjustment mechanism may be provided on the support column.
Further, the opening / closing valve 21 and the opening / closing time of the opening / closing valve 21 of the discharge port 10 can be set. For example, an electromagnetic valve and its control device may be provided.
前記乳化物の水と油の容積比の基準は１：１とするが、油の種別により容積比を変えてもよい。
また、攪拌の回転数は油の種別により３００〜４２０ｒｐｍに設定される。
さらに、長尺筒状容器２の内壁と螺旋帯３の外周との隙間は狭く設定している。
The volume ratio of water to oil in the emulsion is 1: 1, but the volume ratio may be changed depending on the type of oil.
The rotation speed of stirring is set to 300 to 420 rpm depending on the type of oil.
Further, the gap between the inner wall of the long cylindrical container 2 and the outer periphery of the spiral band 3 is set narrow.
そして、本装置に使用される乳化剤は、水に対し１％以下が混入されるが、乳化剤に水と油の比重の調整剤の添加あるいは、高分子吸収材料が少量添加されている。
また、前記乳化剤の混合量の濃度により、取得した乳化剤の水と油への分離期間の長短を加減することができる。
And the emulsifier used for this apparatus is 1% or less with respect to water, but the addition of the regulator of specific gravity of water and oil or a small amount of polymer absorbing material is added to the emulsifier.
Moreover, the length of the separation period of the obtained emulsifier into water and oil can be adjusted depending on the concentration of the mixed amount of the emulsifier.
本発明の乳化物製造装置は加水燃料製造装置のほか、例えば、化粧品、食品、農業、医療等の分野における乳化物の製造や、各種液体の混合等に使用してもよい。 The emulsion production apparatus of the present invention may be used, for example, for production of emulsions in the fields of cosmetics, food, agriculture, medicine, etc., mixing of various liquids, etc., in addition to the hydrofuel production apparatus.
１：乳化物製造装置
２：長尺筒状容器
３：螺旋帯
４：螺旋帯軸
５：モータ
６：モータ軸
７：カップリングおよび軸受け
８：漸縮円筒部
９：乳化物吐出管
１０：乳化物吐出口
１１：乳化物返送パイプ
１２：油供給管
１３：水供給管
１４：乳化剤供給管
１５：乳化剤流入口
１５’：乳化剤供給口
１６：水流入口
１６’：水供給口
１７：油流入口
１８：推進方向
１９：吐出方向
２０：返送・循環方向
２１：吐出口の開閉弁
２２：攪拌機設置台
２３：長尺支柱
２４：モータ保持具
２５：攪拌機支柱
２６：攪拌機保持具
２７：支柱連結具
２８：支柱取り付け台
２９：下部軸受け
３０：乳化剤と水の混合液の供給口
３１：油供給口
1: Emulsion production apparatus 2: Long cylindrical container 3: Helical band 4: Helical band shaft 5: Motor 6: Motor shaft 7: Coupling and bearing 8: Reducing cylinder 9: Emulsion discharge pipe 10: Emulsification Material discharge port 11: Emulsion return pipe 12: Oil supply tube 13: Water supply tube 14: Emulsifier supply tube 15: Emulsifier inlet 15 ': Emulsifier supply port 16: Water inlet 16': Water supply port 17: Oil inlet 18: Propulsion direction 19: Discharge direction 20: Return / circulation direction 21: Discharge port opening / closing valve 22: Stirrer installation table 23: Long column 24: Motor holder 25: Stirrer column 26: Stirrer holder 27: Column connector 28: Strut mounting base 29: Lower bearing 30: Supply port for a mixture of emulsifier and water 31: Oil supply port
Claims (8)
長尺筒状容器の上方部の最上部の空間部に供給された乳化剤と水の混合液が、その直下の空間部に供給された油とスムーズに混和され、
次いでその下方長尺筒状容器の空間部で乳化剤と水の混合液と油が完全に混合されて乳化された乳化物となって下底部の乳化物吐出口から吐出して得られることを特徴とする乳化物製造装置。 An elongated cylindrical container provided in an inclined manner, a rotating body having a spiral band inserted between the upper part and the lower bottom part, and an emulsifier established on the uppermost wall of the upper part of the cylindrical container And a water mixture supply port, an oil supply port established in the upper wall immediately below it, and an emulsion discharge port projecting from the lower bottom of the cylindrical container,
The mixed liquid of the emulsifier and water supplied to the uppermost space of the upper part of the long cylindrical container is smoothly mixed with the oil supplied to the space immediately below it,
Next, the mixture of emulsifier, water and oil is completely mixed and emulsified in the space of the lower elongated cylindrical container to obtain an emulsified product, which is discharged from the emulsion outlet at the bottom. An emulsion production apparatus.
それに続く直下の上方部壁に開設された油供給口と、前記筒状容器の下底部に突設された乳化物吐出口とを備えてなり、
長尺筒状容器の上方部の最上部の空間部に乳化剤と水がその直下の空間部に供給された油とスムーズに混和され、
次いでその下方長尺筒状容器の空間部で乳化剤と水と油が完全に混合されて乳化された乳化物となって下底部の乳化物吐出口から吐出して得られることを特徴とする乳化物製造装置。 An elongated cylindrical container provided in an inclined manner, a rotating body having a spiral band inserted between the upper part and the lower bottom part, and an emulsifier established on the uppermost wall of the upper part of the cylindrical container Supply port, water supply port,
It comprises an oil supply port established in the upper wall immediately below it and an emulsion discharge port projecting from the lower bottom of the cylindrical container,
The emulsifier and water are smoothly mixed with the oil supplied to the space immediately below the uppermost space in the upper part of the long cylindrical container,
Next, emulsification characterized in that the emulsifier, water and oil are completely mixed and emulsified in the space part of the lower elongated cylindrical container to obtain an emulsified emulsion and discharged from the emulsion outlet at the bottom. Product manufacturing equipment.
乳化物を長尺筒状容器内に返送・循環して攪拌処理することができるようにしたことを特徴とする請求項１又は２に記載の乳化物製造装置。 Between the oil supply port established in the upper wall and the opening established in the lower bottom wall of the cylindrical container, a part of the emulsion is partly disposed outside the cylindrical container. An emulsion return pipe is installed to return to the oil supply port.
The apparatus for producing an emulsion according to claim 1 or 2, wherein the emulsion can be returned and circulated in a long cylindrical container to be stirred.
前記筒状容器の下底部に突設された乳化物吐出口とを備えてなる乳化物製造装置により、
長尺筒状容器の上方部の最上部の空間部に乳化剤と水の混合液を供給し、
同時にその直下の空間部に油を供給して、回転する螺旋帯による攪拌によって両者をスムーズに大略混和し、
次いでその下方長尺筒状容器の空間部で回転する螺旋帯による攪拌によって乳化剤と水の混合液と油を完全に混合して乳化し、乳化物を下底部の乳化物吐出口から取得することを特徴とする乳化物製造方法。 An elongated cylindrical container provided in an inclined manner, a rotating body having a spiral band inserted between the upper part and the lower bottom part, and an emulsifier established on the uppermost wall of the upper part of the cylindrical container A supply port for the mixed liquid of water and water, followed by an oil supply port established in the upper wall immediately below,
By the emulsion production apparatus comprising an emulsion discharge port protruding from the bottom of the cylindrical container,
Supply a mixture of emulsifier and water to the uppermost space of the upper part of the long cylindrical container,
At the same time, oil is supplied to the space immediately below, and both are smoothly mixed roughly by stirring with a rotating spiral band.
Next, the mixture of emulsifier, water and oil are completely mixed and emulsified by stirring with a spiral band rotating in the space of the lower elongated cylindrical container, and the emulsion is obtained from the emulsion outlet at the bottom. An emulsion production method characterized by the above.
長尺筒状容器の上方部の最上部の空間部に乳化剤と水を供給し、
同時にその直下の空間部に油を供給して、回転する螺旋帯による攪拌によって両者をスムーズに大略混和し、
次いでその下方長尺筒状空間部で回転する螺旋帯による攪拌によって、乳化剤と水と油を完全に混合して乳化し、乳化物を下底部の乳化物吐出口から取得することを特徴とする乳化物製造方法。 An elongated cylindrical container provided in an inclined manner, a rotating body having a spiral band inserted between the upper part and the lower bottom part, and an emulsifier established on the uppermost wall of the upper part of the cylindrical container An emulsion supply port, a water supply port, an oil supply port established in the upper wall immediately below the water supply port, and an emulsion discharge port projecting from the lower bottom of the cylindrical container Depending on the manufacturing equipment,
Emulsifier and water are supplied to the uppermost space of the upper part of the long cylindrical container,
At the same time, oil is supplied to the space immediately below, and both are smoothly mixed roughly by stirring with a rotating spiral band.
Next, the emulsifier, water and oil are thoroughly mixed and emulsified by stirring by a spiral band rotating in the lower elongated cylindrical space, and the emulsion is obtained from the emulsion outlet at the bottom. Emulsion manufacturing method.
それに続く直下の上方部壁に開設された油供給口と、前記筒状容器の下底部に突設された乳化物吐出口と、上方部壁に開設された油供給口と、前記筒状容器の下底部の壁に開設された開口部との間に、前記円筒状容器の外側に並設して乳化物を前記油供給口へ返送させる乳化物返送パイプを設けてなる乳化物製造装置により、
長尺筒状容器の上方部の空間に乳化剤と水の混合液又は乳化剤と水とを供給し、
同時にその直下の空間に油を供給して回転する螺旋帯によって両者をスムーズに大略混和し、次いでその下方長尺筒状空間部で回転する螺旋帯による攪拌によって、乳化剤と水の混合液と油を完全に混合して乳化し、
さらに前記乳化物返送パイプによって乳化物を回転螺旋帯により再攪拌処理して乳化物を下底部の乳化物吐出口から取得することを特徴とする乳化物製造方法。 An elongated cylindrical container provided in an inclined manner, a rotating body having a spiral band inserted between the upper part and the lower bottom part, and an emulsifier established on the uppermost wall of the upper part of the cylindrical container And a mixture liquid supply port or an emulsifier supply port and a water supply port,
An oil supply port opened in the upper wall immediately below it, an emulsion discharge port projecting from the lower bottom of the cylindrical container, an oil supply port opened in the upper wall, and the cylindrical container By an emulsion production apparatus provided with an emulsion return pipe that is arranged in parallel with the outside of the cylindrical container and returns the emulsion to the oil supply port between the opening formed in the lower bottom wall of ,
Supply an emulsifier and water mixture or emulsifier and water to the space above the long cylindrical container,
At the same time, the oil is supplied to the space immediately below it, and both are smoothly mixed roughly by the rotating spiral band, and then the mixture of the emulsifier and water and the oil are stirred by the spiral band rotating at the lower elongated cylindrical space. Thoroughly mixed and emulsified,
Furthermore, the emulsion is obtained by re-stirring the emulsion with a rotating spiral band by the emulsion return pipe, and obtaining the emulsion from the emulsion outlet at the bottom.
The method for producing an emulsion according to any one of claims 5 to 7, wherein the emulsion is an emulsified hydrolyzed fuel.
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| US11084004B2 (en) | 2014-11-10 | 2021-08-10 | Eme International Lux S.A. | Device for mixing water and diesel oil, apparatus and process for producing a water/diesel oil micro-emulsion |
| ITUB20152434A1 (en) * | 2015-07-23 | 2017-01-23 | Eme International Ltd | DEVICE FOR MIXING WATER AND HEAVY COMBUSTIBLE OIL, APPARATUS AND PROCESS TO PRODUCE A HEAVY DUTY WATER / OIL MICROEMULSION |
| WO2017013074A1 (en) | 2015-07-23 | 2017-01-26 | Eme International Limited | Device for mixing water and heavy fuel oil, apparatus and process for producing a water/heavy fuel oil micro-emulsion |
| US11015126B2 (en) | 2016-12-30 | 2021-05-25 | Eme International Limited | Apparatus and method for producing biomass derived liquid, bio-fuel and bio-material |
| CN113152126A (en) * | 2021-04-23 | 2021-07-23 | 上海源之印数码科技有限公司 | Environment-friendly dispersion type thermal transfer ink |
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