JP2010149089A - Method and apparatus for producing emulsion oil continuously - Google Patents

Method and apparatus for producing emulsion oil continuously Download PDF

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JP2010149089A
JP2010149089A JP2008332840A JP2008332840A JP2010149089A JP 2010149089 A JP2010149089 A JP 2010149089A JP 2008332840 A JP2008332840 A JP 2008332840A JP 2008332840 A JP2008332840 A JP 2008332840A JP 2010149089 A JP2010149089 A JP 2010149089A
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mixing
fluid
oil
emulsion oil
component
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Koji Nakano
紘二 中野
Yoshiaki Numata
芳明 沼田
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AISHU ENGINEERING KK
JET KK
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AISHU ENGINEERING KK
JET KK
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<P>PROBLEM TO BE SOLVED: To provide a method and an apparatus for producing emulsion oil continuously, in each of which the homogeneous emulsion oil can be produced continuously by arranging an independent mixing means on both of the oil component side and water component side of an emulsion oil production/mix tank. <P>SOLUTION: The method for producing emulsion oil continuously includes the steps of: using the emulsion oil production/mix tank in which a lower mixing zone and an upper emulsion oil withdrawing zone are formed by using a metallic filtration means, which is fixed to the position higher than the middle thereof, as a boundary; fixing a first fluid mixing means and a second fluid mixing means on the outer wall of the emulsion oil production/mix tank in the mixing zone; and forcibly feeding the half-mixed fluid withdrawn from the mixing zone to each of the first and second fluid mixing means to suck an oil component from a fuel tank and a water component from a water tank by utilizing the negative pressure to be formed around a discharge port of each of the first and second fluid mixing means so that the newly-sucked oil component is further mixed flowingly with the half-mixed fluid, in which a radial diffusion stream is produced, and the obtained mixed fluid is discharged into the mixing zone to advance emulsification and produce the emulsion oil. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、重油や軽油に所定割合で水を添加混合して乳状化させ、内燃機関および燃焼装置類の燃料とするためのエマルジョンオイルの連続生成方法ならびに該方法によりエマルジョンオイルを連続的製造に適するエマルジョンオイルの生成装置に関する。   The present invention relates to a continuous production method of emulsion oil for adding water to heavy oil or light oil at a predetermined ratio to make it emulsified and use it as a fuel for internal combustion engines and combustion devices, and continuous production of emulsion oil by the method. The invention relates to a suitable emulsion oil generator.

工業用、民生用を問わず多くの機器および装置類の運用のために化石燃料が多く使用され、殊に地域性、可搬性、輸送および貯蔵の容易性、価格等の総体的利便性を考慮して、軽油や重油等の石油系燃料が広く利用されている。我が国では石油系燃料は全て輸入に頼らざるを得ないため価格の変動も大きく、さらに地球温暖化の元凶と目される二酸化炭素の排出が不可避であるような問題点がある。しかし、電気をはじめLPG、LNG等よりも低廉である上、ディーゼル機関に代表される熱機関の燃料として、重油や軽油は根強い需要が保たれている。このような重油や軽油をさらに経済的に利用するために、適宜重量比で水成分を添加して分散含有させたエマルジョン(乳状化)オイルが経済的な燃料油として注目されている。   Many fossil fuels are used for the operation of many devices and equipment, both industrial and consumer, especially considering the overall convenience such as regionality, portability, ease of transportation and storage, and price. Thus, petroleum-based fuels such as light oil and heavy oil are widely used. In Japan, all petroleum-based fuels must be relied upon for imports, so the price fluctuates greatly, and carbon dioxide emissions, which are considered the cause of global warming, are inevitable. However, it is cheaper than electricity, LPG, LNG, and the like, and heavy oil and light oil are maintained as a fuel for heat engines represented by diesel engines. In order to use such heavy oil and light oil more economically, an emulsion (emulsification) oil in which a water component is added and dispersed in an appropriate weight ratio has attracted attention as an economical fuel oil.

エマルジョンオイル(以下、同義である「エマルジョン燃料」とも表現する)は水を微細な粒子として油中に分散させて混合乳化させたものである。したがって、エマルジョン燃料の原始的製造手段としては油槽内の重油や軽油に対して適宜乳化剤と共に水を添加し、撹拌翼を回転させる手段が採用されていた。しかし、このような撹拌翼の回転による生成手段では、基本的にバッチ処理に頼らざるを得ないため、仕込みから撹拌製造過程に応じて、製造されるエマルジョン燃料の成分比等に多少のムラが生ずる欠点があった。さらに、エマルジョン燃料の最大の難点として、そのまま放置するとやがて油成分と水成分とが2層分離し、そして凝集を生ずることが知られている。   Emulsion oil (hereinafter also referred to as “emulsion fuel” which is synonymous) is obtained by dispersing water in oil as fine particles and mixing and emulsifying. Therefore, a means for rotating the stirring blade by adding water together with an emulsifier as appropriate to the heavy oil or light oil in the oil tank has been adopted as a primitive production means for the emulsion fuel. However, since the generation means by the rotation of the stirring blades must basically rely on batch processing, there is some unevenness in the component ratio of the emulsion fuel to be manufactured, depending on the stirring manufacturing process from the preparation. There was a drawback that occurred. Furthermore, it is known that the greatest difficulty of emulsion fuel is that if left as it is, the oil component and the water component will eventually be separated into two layers and agglomerate will occur.

このような問題点を考慮して、特許文献1は分散水粒子を極微細化して経時安定性を確保するエマルジョン燃料及びその製造方法、ならびにエマルジョン燃料駆動装置を開示している。しかし、水粒子を微細化するだけで油水の2層分離を完全に防止することは困難である。さらに特許文献2では、油槽の表面上部に陽電極Pを配置し、油槽底部の油中に陰電極Mを配置して両電極間にそれぞれの極性の高電圧を印加してプラズマ放電を生起させ、油水を十分に混合ならびに乳化させたエマルジョン燃料の他、食品および化粧品等が得られる旨開示している。しかし、このようなプラズマ放電によりエマルジョン燃料が生成されるとしても、油槽内に満たされた原料油のエマルジョン生成は油槽単位のバッチ処理となる。したがって、例えば小規模でも足りる化粧品等であればともかく、通常は大量生産を前提とするエマルジョン燃料製造に適するものとはいえない。   In view of such problems, Patent Document 1 discloses an emulsion fuel, a manufacturing method thereof, and an emulsion fuel driving apparatus that ensure the stability over time by ultra-fine dispersion water particles. However, it is difficult to completely prevent oil-water two-layer separation only by refining water particles. Further, in Patent Document 2, a positive electrode P is arranged on the upper surface of the oil tank, a negative electrode M is arranged in the oil at the bottom of the oil tank, and a high voltage of each polarity is applied between both electrodes to cause plasma discharge. In addition, it is disclosed that food, cosmetics and the like can be obtained in addition to the emulsion fuel in which oil and water are sufficiently mixed and emulsified. However, even if emulsion fuel is generated by such plasma discharge, the emulsion generation of the raw material oil filled in the oil tank is a batch process for each oil tank. Therefore, for example, cosmetics that are sufficient even on a small scale are usually not suitable for emulsion fuel production on the premise of mass production.

特許文献3は、それぞれ所定範囲のHLB値である親油性界面活性剤と親水性界面活性剤とを適宜比率で混合した混合界面活性剤を乳化剤として、乳化装置によってエマルジョン燃料油を製造する技術手段を開示している。このような混合界面活性剤を必須要件とする技術手段にあっては、界面活性剤は基本的に燃料に対する不純物であるため、燃料としての用途が限定される可能性がある。
特開平2−105890 特開2007−224156 特開2003−113385
Patent Document 3 discloses a technical means for producing an emulsion fuel oil by an emulsifier using, as an emulsifier, a mixed surfactant obtained by mixing a lipophilic surfactant having a predetermined range of HLB value and a hydrophilic surfactant in an appropriate ratio. Is disclosed. In the technical means using such a mixed surfactant as an essential requirement, the surfactant is basically an impurity for the fuel, so that the use as a fuel may be limited.
Japanese Patent Laid-Open No. 2-105890 JP2007-224156 JP2003-113385A

本発明の課題は、エマルジョンオイル生成混合槽に対して油成分側ならびに水成分側にそれぞれ独立の混合手段を設けることにより、連続的に均質のエマルジョンオイル生成が可能であるエマルジョンオイルの連続製造方法およびエマルジョンオイルの連続製造装置を提供することである。なお、エマルジョンオイル形成の基本的な油成分としては重油や軽油等を想定しているが、その他の油成分に対しても適用可能である。   SUMMARY OF THE INVENTION An object of the present invention is to provide a continuous production method of emulsion oil capable of continuously producing homogeneous emulsion oil by providing independent mixing means on the oil component side and water component side of the emulsion oil production and mixing tank. And providing an apparatus for continuous production of emulsion oil. In addition, although heavy oil, light oil, etc. are assumed as a basic oil component of emulsion oil formation, it is applicable also to another oil component.

本発明の課題は、請求項1に記載するように、槽内部の中間よりも上側に固定された金属製ろ過手段2を境界として下方の混合領域MAと上方のエマルジョンオイル取出し領域0Aとが形成されたエマルジョンオイル生成混合槽1を用い、該エマルジョンオイル生成混合槽の混合領域MAに属する外壁に第1の流体混合手段10ならびに第2の流体混合手段20を固定し、前記混合領域から取出した混合途上の流体を前記第1の流体混合手段10に圧入することにより発生する放射拡散流が前記混合領域に還流される際に、該第1の流体混合手段の吐出口周辺に形成される負圧によって燃料タンクから供給される油成分を吸引し、該吸引された油成分と前記放射拡散流を生じている混合途上の流体とをさらに流動混合させながら前記混合領域内に吐出させる工程と、前記混合領域から取出した混合途上の流体を前記第2の流体混合手段20に圧入することにより発生する放射拡散流が前記混合領域に還流される際に、該第2の流体混合手段の吐出口周辺に形成される負圧によって水タンクから供給される水成分を吸引し、該吸引された水成分と前記放射拡散流を生じている混合途上の流体とをさらに流動混合させながら前記混合領域内に吐出させる工程と、油成分リッチ混合液および水成分リッチ混合液同士の乳化混合が進行して総体的比重が所望値に達し、該エマルジョンオイル生成混合槽上方のエマルジョンオイル取出し領域OAに通過したエマルジョンオイルを取出す工程と、からなるエマルジョンオイルの連続製造方法によって解決される。   The object of the present invention is to form a lower mixing area MA and an upper emulsion oil take-off area 0A with a metal filtering means 2 fixed above the middle inside the tank as a boundary. The first oil mixing means 10 and the second fluid mixing means 20 are fixed to the outer wall belonging to the mixing area MA of the emulsion oil generating and mixing tank, and taken out from the mixing area. A negative diffusion formed around the discharge port of the first fluid mixing means when a radiative diffusion flow generated by press-fitting the fluid in the middle of mixing into the first fluid mixing means 10 is returned to the mixing region. The mixing region is obtained by sucking the oil component supplied from the fuel tank by pressure and further fluidly mixing the sucked oil component and the fluid in the course of mixing that generates the radiation diffusion flow. And when the radiation diffusion flow generated by press-fitting the fluid in the process of mixing taken out from the mixing region into the second fluid mixing unit 20 is returned to the mixing region, the second The water component supplied from the water tank is sucked by the negative pressure formed around the discharge port of the fluid mixing means, and the sucked water component and the fluid in the course of mixing that generates the radiation diffusion flow are further fluidly mixed. And the step of discharging into the mixing region and the emulsification and mixing of the oil component rich mixture and the water component rich mixture proceed to reach a desired value, and the emulsion oil above the emulsion oil producing and mixing tank This is solved by a method for continuously producing emulsion oil, comprising the step of taking out emulsion oil that has passed through the take-out area OA.

また、本発明の課題は、前記油成分と水成分との混合比を6:4〜8:2の範囲とすることができ、製造されるエマルジョンオイルの用途に応じて適宜選定可能にすることにより有利に解決することができる。さらに、エマルジョンオイルの製造時点から利用装置に供給するまでの時間が長くなる用途にあっては、前記第1の流体混合装置10における油成分の流体混合過程において乳化剤を2〜4%添加することによりさらに有利に解決することができる。なお、前記金属製ろ過手段2、4は、ステンレス線による金網またはステンレス板に多数の穿孔を行ったパンチングメタルとしてもよい。   Moreover, the subject of this invention can make the mixing ratio of the said oil component and water component into the range of 6: 4-8: 2, and enables it to select suitably according to the use of the emulsion oil manufactured. This can be solved more advantageously. Furthermore, in an application in which the time from the time when the emulsion oil is produced until it is supplied to the utilization device is increased, 2 to 4% of an emulsifier is added in the fluid mixing process of the oil component in the first fluid mixing device 10. Can be more advantageously solved. The metal filtering means 2 and 4 may be a punching metal obtained by punching a number of holes in a wire mesh or stainless steel plate using a stainless steel wire.

本発明の課題は、請求項5に記載するように、所定比率で供給される油成分および水成分を乳化混合するためのエマルジョンオイル生成混合槽であって、該槽内部の中間よりも上側に固定された金属製ろ過手段2を境界として下方の混合領域MAと上方のエマルジョンオイル取出し領域OAとが形成されたエマルジョンオイル生成混合槽1と、該エマルジョンオイル生成混合槽の混合領域に属する外壁に固定されて、前記混合領域から取出した混合途上の流体を第1の流体混合手段に圧入することにより発生する負圧によって、燃料タンクから供給される新たな油成分を吸引し、該吸引された油成分と前記放射拡散流を生じている混合途上の流体とをさらに拡散混合させながら前記混合領域内に吐出させる第1の流体混合手段10と、該エマルジョンオイル生成混合槽の混合領域に属する外壁に固定されて、前記混合領域から取出した混合途上の流体を第2の流体混合手段に圧入することにより発生する負圧によって、水タンクから供給される新たな水成分を吸引し、該吸引された水成分と前記放射拡散流を生じている混合途上の流体とをさらに拡散混合させながら前記混合領域内に吐出させる第2の流体混合手段20と、前記エマルジョンオイル取出し領域からエマルジョンオイルを取出すためのエマルジョンオイル送出手段7と、を備えたエマルジョンオイルの連続製造装置によって解決される。   An object of the present invention is to provide an emulsion oil generation and mixing tank for emulsifying and mixing an oil component and a water component supplied at a predetermined ratio, as described in claim 5, and above the middle of the tank On the outer wall belonging to the mixing region of the emulsion oil generating and mixing tank, the emulsion oil generating and mixing vessel 1 formed with the lower mixing area MA and the upper emulsion oil take-out area OA with the fixed metal filtration means 2 as a boundary. The new oil component supplied from the fuel tank is sucked by the negative pressure generated by press-fitting the fluid in the process of mixing, which is fixed and taken out from the mixing region, into the first fluid mixing means. A first fluid mixing means for discharging the oil component and the fluid in the mixing process generating the radiation diffusion flow into the mixing region while further diffusing and mixing the oil component; It is fixed to the outer wall belonging to the mixing region of the John oil production mixing tank, and is supplied from the water tank by the negative pressure generated by press-fitting the fluid in the process of mixing taken out from the mixing region into the second fluid mixing means. A second fluid mixing means 20 that sucks a new water component and discharges the sucked water component and the fluid in the mixing process generating the radiation diffusion flow into the mixing region while further diffusing and mixing; This is solved by an emulsion oil continuous production apparatus comprising emulsion oil delivery means 7 for taking out emulsion oil from the emulsion oil take-out area.

エマルジョンオイル生成混合槽に供給する油成分および水成分の好ましい成分比は製造されるエマルジョンオイルの用途および使用態様によって変更することができる。例えば、ディーゼル機関その他原動機類の燃料に使用する場合は油成分をやや多めに選定することが好ましい。これに対し暖房装置、農業用、工業用等の各種加熱装置のためのバーナーなどの燃料とする場合は油成分の配合比を低減することにより一層の燃費節減が可能となる。   The preferred component ratio of the oil component and the water component supplied to the emulsion oil producing and mixing tank can be changed depending on the use and usage of the emulsion oil to be produced. For example, when used as a fuel for diesel engines or other prime movers, it is preferable to select a slightly larger amount of oil component. On the other hand, in the case of using a fuel such as a burner for various heating devices such as a heating device, an agricultural device, and an industrial device, fuel consumption can be further reduced by reducing the blending ratio of oil components.

本発明に係るエマルジョンオイルの連続製造方法およびエマルジョンオイルの連続製造装置によれば、金属製ろ過手段2、4を内蔵するエマルジョンオイル生成混合槽1に対して、該エマルジョンオイル生成混合槽の混合領域から取出した混合途上の流体を第1の流体混合手段10への圧入により形成される負圧によって外部の燃料タンクから導油管を介して吸引されて混合される油成分混合体を前記混合領域へ連続的に送り込み、そして前記エマルジョンオイル生成混合槽の前記混合領域から取出された混合途上の流体を第2の流体混合手段20に圧入することにより形成される負圧によって水タンクから導水管を介して吸引されて混合される水成分混合体を前記混合領域に対して連続的に送り込みながら、油成分および水成分を強制的に撹拌混合してエマルジョンオイルが生成される。   According to the method for continuously producing emulsion oil and the apparatus for continuously producing emulsion oil according to the present invention, the mixing region of the emulsion oil generating and mixing tank is compared with the emulsion oil generating and mixing tank 1 containing the metal filtration means 2 and 4. An oil component mixture that is sucked and mixed from an external fuel tank through an oil guide pipe by the negative pressure formed by press-fitting the fluid in the process of taking out from the first fluid mixing means 10 into the mixing region. The fluid is fed continuously and taken out from the mixing region of the emulsion oil producing and mixing tank, and the fluid under mixing is pressed into the second fluid mixing means 20 from the water tank through the conduit. The oil component and the water component are forcedly fed while continuously feeding the water component mixture sucked and mixed into the mixing area. Emulsion oil is produced by 拌 mixed.

このようにエマルジョンオイルを生成させる過程の乳状化処理能力は、エマルジョンオイル生成混合槽の外壁に取付けられた第1および第2の流体混合手段の混合能力に依存する。前記エマルジョンオイル生成混合槽の混合領域から取出した混合途上の流体を拡散放射させながら外部の油成分タンクから吸引される油成分と混合する混合手段として、例えば特許第3751308号に開示される「混合機」が好適に適用可能である。この混合機の詳細は、後述するように、略円筒状であって第1、第2および第3の流体導入口ならびに第2の流体導入口の周辺に拡がる流体吐出開口を除き閉塞された金属製容器によって包囲されている。この流体吐出口の周囲は、流体の放射拡散を伴う強制排出により負圧を形成する構造となっており、この負圧を利用して油成分または水成分をそれぞれの配管から吸引し、混合動作を繰り返す構造となっている。   Thus, the emulsification capacity in the process of producing emulsion oil depends on the mixing ability of the first and second fluid mixing means attached to the outer wall of the emulsion oil producing and mixing tank. As mixing means for mixing the oil component sucked from the external oil component tank while diffusing and radiating the fluid in the course of mixing taken out from the mixing region of the emulsion oil generation mixing tank, for example, “Mixing” disclosed in Japanese Patent No. 3751308 The machine can be suitably applied. As will be described later, the details of the mixer are substantially cylindrical and are closed except for the first, second and third fluid inlets and the fluid discharge opening extending around the second fluid inlet. Surrounded by a container. Around this fluid discharge port is a structure that forms a negative pressure by forced discharge accompanied by the radiation diffusion of the fluid, and using this negative pressure, the oil component or water component is sucked from each pipe and mixed operation It has a structure that repeats.

本発明に係るエマルジョンオイル生成混合装置での油水混合作用は、エマルジョンオイル生成混合槽の混合領域に属する範囲の外壁に取付けられた第1の流体混合手段である油成分混合手段および第2の流体混合手段である水成分混合手段によってそれぞれ個別に実行される。このような混合手段は、混合槽本体内部に配設された共通撹拌翼による撹拌動作とは異なり、エマルジョンオイル成分の需要状況に応じて各混合機を他方に影響されずに個別に運転制御することができ、混合効果が任意に調整可能である。そして、十分に混合されて比重が下がったエマルジョンオイル成分は金属製ろ過手段を通過してエマルジョンオイル取出し領域へ上昇する。したがって、取出されるエマルジョンオイル成分は好ましいエマルジョン状態となっている。   The oil-water mixing action in the emulsion oil generating and mixing apparatus according to the present invention is the oil component mixing means and the second fluid as the first fluid mixing means attached to the outer wall in the range belonging to the mixing region of the emulsion oil generating and mixing tank. It is executed individually by the water component mixing means which is a mixing means. Such a mixing means, unlike the stirring operation by the common stirring blade disposed inside the mixing tank main body, individually controls the operation of each mixer without being influenced by the other according to the demand situation of the emulsion oil component. The mixing effect can be adjusted arbitrarily. Then, the emulsion oil component which has been sufficiently mixed and has a reduced specific gravity passes through the metal filtration means and rises to the emulsion oil take-out region. Therefore, the extracted emulsion oil component is in a preferred emulsion state.

エマルジョンオイルの成分比は、例えば油成分を増加したい場合には、導油管に結合されている第1の流体混合機に対する混合途上の液体圧入ポンプの運転を強めるように制御することにより達成でき、したがってそれぞれの需要手段に合致する成分比とすることが容易である。なお、金属製ろ過手段は、流体の混合領域とエマルジョンオイル取出し領域との境界となることはもとより、混合領域において激しく流動していた各流体の流速がろ過手段を通過する際に失われ、上方のエマルジョンオイル取出し領域においてはほぼ静止状態となるように抑制する効果がある。   The component ratio of the emulsion oil can be achieved, for example, by controlling the operation of the liquid press-fitting pump in the course of mixing with respect to the first fluid mixer connected to the oil guide pipe when the oil component is increased. Therefore, it is easy to obtain a component ratio that matches each demand means. The metal filtration means is not only a boundary between the fluid mixing area and the emulsion oil take-out area, but is lost when the flow velocity of each fluid that was flowing vigorously in the mixing area passes through the filtration means. In the emulsion oil take-out region, there is an effect of restraining it to be almost stationary.

以下、添付図を参照しつつ本発明に係るエマルジョンオイルの連続製造方法および連続製造装置の好適な実施例を開示する。図1は本発明に係るエマルジョンオイルの連続製造装置の主要部であるエマルジョンオイル生成混合槽1の基本構成を示す正面図であり、図2は平面図である。なお、本実施例において使用される油成分は重油または軽油を想定しているが、他種の油成分にも適用可能である。   Hereinafter, preferred embodiments of an emulsion oil continuous production method and continuous production apparatus according to the present invention will be disclosed with reference to the accompanying drawings. FIG. 1 is a front view showing a basic configuration of an emulsion oil generating and mixing tank 1 which is a main part of an emulsion oil continuous production apparatus according to the present invention, and FIG. 2 is a plan view. In addition, although the oil component used in a present Example assumes heavy oil or light oil, it is applicable also to another kind of oil component.

エマルジョンオイル生成混合槽1は断面形状が円形の金属容器で、本実施例では有効容積50リットルのものを使用しているが、用途に応じて適宜変更可能である。混合槽を形成する容器の形状は流体の滞留が生じる可能性の少ない円筒状としている。エマルジョンオイル生成混合槽1の底部を基準として槽高さの約2/3の近辺内部には第1の金属製ろ過手段として仮想線で図示した金網2、好ましくはステンレス製金網が固定される。この第1の金属製ろ過手段2の下方が混合領域MA、上方がエマルジョンオイル取出し領域OAとなる(図5参照)。なお、この金網はステンレス板に対して直径が数mm程度の貫通孔を多数個形成したパンチングメタルとしてもよい。   The emulsion oil generation and mixing tank 1 is a metal container having a circular cross-sectional shape, and in this embodiment, an effective volume of 50 liters is used, but it can be appropriately changed according to the application. The shape of the container forming the mixing tank is a cylindrical shape with little possibility of fluid retention. Inside the vicinity of about 2/3 of the tank height with respect to the bottom of the emulsion oil producing and mixing tank 1, a metal mesh 2 illustrated by phantom lines, preferably a stainless steel metal mesh, is fixed as a first metal filtration means. The lower part of the first metal filtration means 2 is the mixing area MA, and the upper part is the emulsion oil take-out area OA (see FIG. 5). The wire mesh may be a punching metal in which a large number of through holes having a diameter of several millimeters are formed on a stainless steel plate.

エマルジョンオイル生成混合槽1の内部の底部近くで、ドレイン排出部(DR)3のやや上方に、第2の金属製ろ過手段として金網4を混合槽内周全体に配設固定している。エマルジョンオイル生成混合槽1における処理成分である重油、軽油等の油成分ならびに添加される水成分等は、多少なりともスラッジ、不純物、その他異質雑成分等を含む可能性がある。かかる異物成分がエマルジョンオイルに混入することは好ましくないため、金網4によりろ過された異物成分は、ドレイン排出部(DR)3に接続されたバルブを開放することにより適時排出される。この場合、混合領域MAにおいて激しく流動していた各流体は、金網4を通過する際にその流速が失われほぼ静止状態となるように抑制されて異物成分が傾斜して形成された底部のプレートに沈殿し、ドレイン排出部3から容易に排出することができる。なお、図4は、図2のA−A'断面図でエマルジョンオイル生成混合槽1の内部構成例を示しており、後述する本発明に係るエマルジョンオイルの連続製造装置の作動状態を説明するための図である。   Near the bottom inside the emulsion oil generating and mixing tank 1, a metal mesh 4 is disposed and fixed as a second metal filtration means on the entire inner periphery of the mixing tank, slightly above the drain discharge part (DR) 3. Oil components such as heavy oil and light oil, which are processing components in the emulsion oil generation mixing tank 1, and added water components may contain sludge, impurities, and other foreign components. Since it is not preferable that such a foreign component is mixed into the emulsion oil, the foreign component filtered by the wire mesh 4 is discharged in a timely manner by opening a valve connected to the drain discharge portion (DR) 3. In this case, each fluid that has flowed vigorously in the mixing area MA is lost so that its flow velocity is lost when passing through the wire mesh 4 and is suppressed so as to be almost stationary, and the bottom plate formed by tilting the foreign material component is formed. And can be easily discharged from the drain discharge portion 3. FIG. 4 shows an internal configuration example of the emulsion oil generation and mixing tank 1 in the AA ′ cross-sectional view of FIG. 2, in order to describe the operating state of the emulsion oil continuous production apparatus according to the present invention described later. FIG.

エマルジョンオイル生成混合槽1の適宜部位、本実施例ではほぼ中間位置に反応時における槽内流体の温度測定が可能である温度計5が取付けられている。油成分の粘度は温度によって変化するため、温度変化を監視しようとするものである。また、エマルジョンオイル生成混合槽1における第1の金属製ろ過手段2と上端部との間には、液面計6が配設されている。この液面計6により、エマルジョンオイル取出し領域OAにおいて製品取出しが可能な液面が保たれているか否かが確認可能となる。   A thermometer 5 capable of measuring the temperature of the fluid in the tank at the time of the reaction is attached to an appropriate portion of the emulsion oil generating and mixing tank 1, in this embodiment, at an almost intermediate position. Since the viscosity of the oil component changes depending on the temperature, the temperature change is to be monitored. Further, a liquid level gauge 6 is disposed between the first metal filtration means 2 and the upper end portion in the emulsion oil generation / mixing tank 1. This liquid level gauge 6 makes it possible to confirm whether or not the liquid level at which the product can be taken out is maintained in the emulsion oil taking out area OA.

エマルジョンオイル生成混合槽1には、本発明において主要な作用効果を発揮する第1の流体混合手段10および第2の流体混合手段20がそれぞれ取付けられている。これら流体混合手段10および20は、例えば本願と同一発明者に係る特許第3751308号公報に開示される「混合機」が好適に適用可能である。これら混合機10および20は、混合成分は異なるものの基本的に同一構造であるため、以下、油成分用の流体混合機10について説明する。   A first fluid mixing means 10 and a second fluid mixing means 20 that exhibit the main functions and effects of the present invention are respectively attached to the emulsion oil generation and mixing tank 1. As these fluid mixing means 10 and 20, for example, a “mixer” disclosed in Japanese Patent No. 3751308 related to the same inventor as the present application can be suitably applied. Although these mixers 10 and 20 have basically the same structure although the mixed components are different, the fluid mixer 10 for oil components will be described below.

混合機10は、図3の断面図に示すように、略円筒状の中空部を有し、その両端が当該開口をそれぞれ閉鎖することのできる半球体および半楕円体によって閉じられた略砲弾状のケーシング101によって包囲されている。第1の流体導入口102、第2および第3の流体導入口103、104並びに第2の流体導入口の周辺に拡がる流体の吐出開口109を除き閉塞されている。第1の流体導入口102は、ケーシング101の中心から右側よりに偏移している。ケーシング101内で流体導入口102の右側には隔壁105が設けられ、大容積の第1室および小容積の第2室に分離されている。そして、隔壁105の中央部には第1室内の流体を第2室を跨いで右端外部側へ放出するための円筒体106が貫通している。   As shown in the cross-sectional view of FIG. 3, the mixer 10 has a substantially cylindrical hollow portion, and both ends thereof are substantially bullet-like shapes closed by a hemisphere and a semi-ellipsoid that can close the opening. It is surrounded by the casing 101. The first fluid inlet port 102, the second and third fluid inlet ports 103 and 104, and the fluid discharge opening 109 extending around the second fluid inlet port are closed. The first fluid inlet 102 is shifted from the center of the casing 101 from the right side. A partition wall 105 is provided on the right side of the fluid inlet 102 in the casing 101 and is separated into a first chamber having a large volume and a second chamber having a small volume. Further, a cylindrical body 106 for discharging the fluid in the first chamber across the second chamber to the outside on the right end passes through the central portion of the partition wall 105.

短小な円筒体106のケーシング外への出口107の周囲には、負圧を発生させるために、小径の底部側が開放された椀状体108の広口側がケーシングに固着され、前記狭い開口が外部を向くように配設されている。この椀状体108の狭い開口よりもケーシング101側へ僅か入り込む状態で、第2の流体導入口103が配設される。なお、第3の流体導入口104は、必要であれば液体または気体である成分、例えば乳化剤などの流体配管に接続されるが、第3の流体が使用されない場合には閉塞される。   Around the outlet 107 of the short cylindrical body 106 to the outside of the casing, in order to generate a negative pressure, the wide opening side of the bowl-shaped body 108 whose bottom side is opened with a small diameter is fixed to the casing, and the narrow opening extends outside. It is arranged to face. The second fluid introduction port 103 is disposed in a state where it enters the casing 101 rather than the narrow opening of the bowl 108. Note that the third fluid introduction port 104 is connected to a fluid pipe such as a liquid or gas component, for example, an emulsifier, if necessary, but is blocked when the third fluid is not used.

図3のように形成された流体混合機10または20に対して第1の流体導入口102からポンプを介して流体を圧入すると、流体はケーシング101の内壁面に沿って旋回を継続しながら後続流体の進入に伴って高圧となり、円筒体106から矢印110のように外部に向かって拡散しながら放出される。このような第1の流体の強烈な拡散放出に伴って、小径底部側が開放された椀状体108の内側には負圧が発生する。このように形成される負圧によって第2の流体のための供給管103の開口から、第2の流体を吸引する。このように吸引された第2の流体が開口から吸引される途端、拡散放出中の第1の流体中に直ちに吸収混合されつつ拡散放射される。したがって、本発明に係るエマルジョンオイル生成混合槽1の混合領域MAから供給される混合途上の第1の流体(O+W:油成分および水成分からなる混合途上の流体)と第2の流体(O:油成分またはW:水成分のいずれか)とが確実に撹拌混合された状態でエマルジョンオイル生成混合槽1の混合領域内MAに戻される。   When fluid is pressed into the fluid mixer 10 or 20 formed as shown in FIG. 3 from the first fluid inlet 102 via a pump, the fluid continues to swirl along the inner wall surface of the casing 101. As the fluid enters, the pressure becomes high and is discharged from the cylindrical body 106 while diffusing outward as indicated by an arrow 110. Along with such intense diffusion and release of the first fluid, a negative pressure is generated inside the rod-shaped body 108 whose bottom side is opened. The second fluid is sucked from the opening of the supply pipe 103 for the second fluid by the negative pressure formed in this way. As soon as the second fluid sucked in this way is sucked from the opening, it is diffused and radiated while being immediately absorbed and mixed in the first fluid being diffused and released. Therefore, the first fluid (O + W: fluid in the middle of mixing consisting of an oil component and a water component) and the second fluid (O: O: W) supplied from the mixing region MA of the emulsion oil generation mixing tank 1 according to the present invention. Either the oil component or W: water component) is returned to the mixing region MA of the emulsion oil generation and mixing tank 1 in a state in which the oil component or W: water component is reliably stirred and mixed.

本発明においては、流体混合機10または20の第2の流体導入口付近に、底部側が切除された小径開口で広口側がケーシング101の流体吐出口107を包囲するように取付けられた、第1の流体の拡散放射にしたがって椀状体108内に発生する負圧を利用する。この負圧により外部からの配管を通して第2の流体である油成分または水成分を吸引導入し、第1の流体である油成分および水成分からなる混合途上の流体の拡散放射流と一体化させる結果、強力な撹拌混合が達せられる。したがって、第2の流体である油成分または水成分は配管から吸引されて排出された直後から既に混合途上にある第1の流体の強い拡散放射流に巻き込まれ、第1の流体との良好な撹拌混合が同時に達成される。   In the present invention, the first fluid mixer 10 or 20 is attached in the vicinity of the second fluid inlet so as to surround the fluid outlet 107 of the casing 101 with a small-diameter opening with the bottom side cut off and the wide mouth side surrounding the fluid outlet 107. A negative pressure generated in the rod 108 according to the diffuse radiation of the fluid is used. By this negative pressure, the oil component or water component, which is the second fluid, is sucked and introduced through a pipe from the outside, and is integrated with the diffuse radiation flow of the fluid that is composed of the oil component and water component, which are the first fluid. As a result, strong stirring and mixing can be achieved. Therefore, the oil component or the water component which is the second fluid is drawn into the strong diffused radiation flow of the first fluid that is already in the process of mixing immediately after being sucked and discharged from the pipe. Stir mixing is achieved simultaneously.

このような機能を発揮する第1の流体混合機10および第2の流体混合機20は、エマルジョンオイル生成混合槽1の混合領域の外壁面に取付け固定される。なお、第2の主たる成分である油成分および水成分はそれぞれエマルジョンオイル生成混合槽1の内部を貫通する導油管または導水管によって供給され、第1の主たる成分である油および水による混合途上の成分は、混合領域から金属管を介して取出され、それぞれ加圧ポンプを介して第1の流体導入口から圧入される。   The first fluid mixer 10 and the second fluid mixer 20 that exhibit such a function are attached and fixed to the outer wall surface of the mixing region of the emulsion oil generation and mixing tank 1. In addition, the oil component and water component which are the 2nd main components are each supplied by the oil guide pipe or water guide pipe which penetrates the inside of the emulsion oil production | generation mixing tank 1, and are in the middle of mixing with the oil and water which are the 1st main components. Ingredients are removed from the mixing region via metal tubes and are pressed into the first fluid inlet via a pressure pump.

エマルジョンオイル生成混合槽1の混合領域の外壁に固定された第1の流体混合機10または20において外部から吸引される油成分または水成分と混合領域内部から取出されて圧送され拡散放射流を形成する油水両成分の混合途上流体とが繰り返し混合せしめられる。このように本発明に係るエマルジョンオイル生成混合槽1では、混合領域の外壁に取付けられた油成分混合機10および水成分混合機20それぞれの流体混合機において各成分を主体とする強力な混合作用が連続的に繰返される。その後も混合領域MA内の混合途上成分は繰り返し混合作用を受けて、所望のエマルジョンオイル状態に達した成分は、ステンレス製ろ過手段2を通過してエマルジョンオイル取出し領域OAに移動する。このようにして得られるエマルジョンオイル成分は、混合槽上方のエマルジョンオイル送出手段7からポンプにより取出され、ディーゼル機関やバーナー等の適宜需要装置に供給される。   In the first fluid mixer 10 or 20 fixed to the outer wall of the mixing region of the emulsion oil generation mixing tank 1, the oil component or water component sucked from the outside is taken out from the mixing region and pumped to form a diffuse radiation flow. The fluid in the course of mixing both components of the oil and water is mixed repeatedly. As described above, in the emulsion oil generation and mixing tank 1 according to the present invention, the powerful mixing action mainly composed of the respective components in the fluid mixers of the oil component mixer 10 and the water component mixer 20 attached to the outer wall of the mixing region. Are repeated continuously. Thereafter, the components in the mixing area MA are repeatedly mixed and the components that have reached the desired emulsion oil state pass through the stainless steel filtering means 2 and move to the emulsion oil take-out area OA. The emulsion oil component thus obtained is taken out from the emulsion oil delivery means 7 above the mixing tank by a pump and supplied to a demanding apparatus such as a diesel engine or a burner as appropriate.

図4、5は、エマルジョンオイル生成混合槽1における一連の作動状態を説明するための図である。混合槽1内部には、図4に示すように下限フロートスイッチ(浮玉スイッチ)FS1、中間フロートスイッチFS3、上限フロートスイッチFS2が配設されている。本発明に係るエマルジョンオイル生成装置によりエマルジョンオイル製造を行うに際しては、当初図5のaのようにエマルジョンオイル生成混合槽1に対して上方の投入口からエマルジョンオイルを製造するための原料である重油または軽油等の油成分を注油する。注入量は下限フロートスイッチFS1がONになる位置(混合領域MA)までとし、レベル計(液面計)6で確認し得る量とする。   4 and 5 are diagrams for explaining a series of operating states in the emulsion oil generation and mixing tank 1. In the mixing tank 1, as shown in FIG. 4, a lower limit float switch (floating ball switch) FS1, an intermediate float switch FS3, and an upper limit float switch FS2 are arranged. When emulsion oil is produced by the emulsion oil producing apparatus according to the present invention, initially, heavy oil as a raw material for producing emulsion oil from the upper inlet with respect to the emulsion oil producing and mixing tank 1 as shown in FIG. Or add oil components such as light oil. The injection amount is up to a position (mixing area MA) where the lower limit float switch FS1 is turned ON, and is an amount that can be confirmed by the level meter (liquid level meter) 6.

そして、下限フロートスイッチFS1がONになったとき、混合機用駆動ポンプ並びに混合槽1の混合領域MAの混合途上の流体を混合機に供給するための流体供給ポンプ(ポンプ1、2)がONとなり作動開始する。次いで、中間フロートスイッチFS3がONになったとき、水成分導入電磁弁12、油成分導入電磁弁11、乳化剤導入電磁弁13がONとなり、水成分、油成分、必要であれば乳化剤成分が混合機に供給される。一方、下限フロートスイッチFS1がOFFになった場合は流体混合機用駆動ポンプ及び流体供給ポンプはOFFとなり駆動しない。また、上限フロートスイッチFS2がONになったとき水成分導入電磁弁12、油成分導入電磁弁11、乳化剤導入電磁弁13がOFFとなり、水成分、油成分、乳化剤成分は混合機に供給されない。   When the lower limit float switch FS1 is turned on, the drive pump for the mixer and the fluid supply pumps (pumps 1 and 2) for supplying the fluid in the mixing area MA of the mixing tank 1 to the mixer are turned on. The operation starts. Next, when the intermediate float switch FS3 is turned on, the water component introduction solenoid valve 12, the oil component introduction solenoid valve 11, and the emulsifier introduction solenoid valve 13 are turned on, and the water component, oil component, and if necessary, the emulsifier component are mixed. Supplied to the machine. On the other hand, when the lower limit float switch FS1 is turned off, the fluid mixer drive pump and the fluid supply pump are turned off and are not driven. When the upper limit float switch FS2 is turned on, the water component introduction solenoid valve 12, the oil component introduction solenoid valve 11, and the emulsifier introduction solenoid valve 13 are turned off, and the water component, oil component, and emulsifier component are not supplied to the mixer.

このように、所定レベルまで注油後(a)、図では省略されている油成分タンク、水成分タンク、使用する場合には乳化剤タンク等の各系統に属するバルブ類が開放され、これらの運転前手順が完了したことを確認した後、図5のb〜gに示したように、本発明に係る装置は一連の作動を実施する。先ずbのように、流体混合機10および20に対して混合領域内の流体を圧入するための図示は省略されている流体供給ポンプ1、2及び混合機用駆動ポンプをそれぞれ運転する。これら両ポンプが作動すると混合領域内の混合途上の流体、すなわち油成分−水成分の混合体ではあるが完全には混合されていない流体が、混合機下方の入口から圧入されて出口付近に負圧を形成する。この負圧を利用して、各混合機の吐出口にはcのように水成分またはdのように油成分がそれぞれの導入管を通して導入され(必要であれば乳化剤を導入)、各混合機の拡散放射流に取り込まれてeおよびfのように混合領域内において混合体拡散作用が繰返される。   Thus, after oiling to a predetermined level (a), valves belonging to each system such as an oil component tank, a water component tank, and an emulsifier tank which are omitted in the figure are opened, and before these operations are started. After confirming that the procedure is complete, the apparatus according to the present invention performs a series of operations, as shown in FIGS. First, as shown in b, the fluid supply pumps 1 and 2 and the drive pump for the mixer, which are not shown in the figure, for press-fitting the fluid in the mixing region into the fluid mixers 10 and 20 are operated. When these two pumps are operated, the fluid in the mixing zone, that is, the fluid which is a mixture of oil component and water component but not completely mixed, is injected from the inlet below the mixer and negatively flows near the outlet. Create pressure. By utilizing this negative pressure, water components such as c or oil components such as d are introduced into the discharge ports of the respective mixers through respective introduction pipes (an emulsifier is introduced if necessary). Then, the mixture diffusion action is repeated in the mixing region as e and f.

このような過程を経て、混合体拡散が繰返される結果、次第に比重が低減し、エマルジョン化が進み、かつ混合領域において激しく流動していた各流体の流速がろ過手段を通過する際に失われほぼ静止状態となったエマルジョンオイルは、金属製のろ過手段2、例えばステンレス線による金網を通過して、上方のエマルジョンオイル取出し領域OA内に上昇する。このエマルジョンオイル取出し領域まで上昇してきた成分は確実にエマルジョン化されているから、gのように燃料として外部の燃焼装置または一時貯留場所等へ送られる。   As a result of repeated diffusion of the mixture through such a process, the specific gravity gradually decreases, the emulsification progresses, and the flow velocity of each fluid that has flowed vigorously in the mixing region is almost lost when passing through the filtering means. The emulsion oil that has been in a stationary state passes through a metal filtration means 2, for example, a wire mesh made of stainless steel, and rises into the upper emulsion oil extraction area OA. Since the components that have risen up to the emulsion oil take-out region are reliably emulsified, they are sent as fuel to an external combustion device or a temporary storage place as in g.

本発明はこのような構成を採用しているので、確実に乳状化されたエマルジョンオイルを効率よく生成することができる。得られるエマルジョンオイルは、良好な乳状化が行われている結果、産業用、農業用等で使用される様々な乾燥機、ボイラー、加熱器等はもとより、車両、船舶等の内燃機関の燃料として適しており、省エネルギー、省資源に資することができる。化石燃料の燃焼では必然的に二酸化炭素を発生するため、地球温暖化防止の機運に反するものであるが、かかるエマルジョンオイルの利用により化石燃料消費が20〜30%の節減されることから、温暖化抑制の面からも大きな効果が期待できる。   Since the present invention employs such a configuration, it is possible to efficiently produce an emulsion oil that is surely emulsified. As a result of good emulsification, the resulting emulsion oil is used as a fuel for internal combustion engines such as vehicles, ships, etc. as well as various dryers, boilers, heaters, etc. used in industrial and agricultural applications. It is suitable and can contribute to energy saving and resource saving. Combustion of fossil fuels inevitably generates carbon dioxide, which is contrary to the prevention of global warming. However, the use of such emulsion oil will reduce fossil fuel consumption by 20 to 30%. A significant effect can also be expected from the aspect of suppression of conversion.

本発明に係るエマルジョンオイル製造方法の実施に適する製造装置の構成例を示す正面図である。It is a front view which shows the structural example of the manufacturing apparatus suitable for implementation of the emulsion oil manufacturing method which concerns on this invention. 本発明に係るエマルジョンオイル製造方法の実施に適する製造装置の構成例を示す平面図である。It is a top view which shows the structural example of the manufacturing apparatus suitable for implementation of the emulsion oil manufacturing method which concerns on this invention. 本発明に係るエマルジョンオイル製造装置において重要な機能を担う流体混合機の内部構成例を示す断面図である。It is sectional drawing which shows the internal structural example of the fluid mixer which bears an important function in the emulsion oil manufacturing apparatus which concerns on this invention. 図2におけるA−A'断面図である。It is AA 'sectional drawing in FIG. 本発明に係るエマルジョンオイル製造装置の作動状態を模式的に示した説明図である。It is explanatory drawing which showed typically the operating state of the emulsion oil manufacturing apparatus which concerns on this invention.

符号の説明Explanation of symbols

1 エマルジョンオイル生成混合槽
2 第1の金属製ろ過手段(金網2)
3 ドレイン排出口(DR)
4 第2の金属製ろ過手段(金網4)
5 温度計
6 液面計(レベル計)
7 エマルジョンオイル送出手段
10 第1の流体混合手段(油成分用流体混合機)
11 油成分導入電磁弁
12 水成分導入電磁弁
13 乳化剤導入電磁弁
20 第2の流体混合手段(水成分用流体混合機)
101 ケーシング
102 第1の流体導入口
103 第2の流体導入口
104 第3の流体導入口
105 隔壁
106 円筒体
107 出口
108 椀状体
109 椀状体開口
FS1 下限フロートスイッチ
FS2 上限フロートスイッチ
FS3 中間フロートスイッチ
OA エマルジョンオイル取出し領域
MA 混合領域
DESCRIPTION OF SYMBOLS 1 Emulsion oil production | generation tank 2 1st metal filtration means (wire net 2)
3 Drain outlet (DR)
4 Second metal filtration means (wire mesh 4)
5 Thermometer 6 Level gauge
7 Emulsion oil delivery means 10 First fluid mixing means (fluid component fluid mixer)
11 Oil component introduction solenoid valve 12 Water component introduction solenoid valve 13 Emulsifier introduction solenoid valve 20 Second fluid mixing means (water component fluid mixer)
101 Casing 102 First fluid inlet 103 Second fluid inlet 104 Third fluid inlet 105 Bulkhead 106 Cylindrical body 107 Outlet 108 Rod-shaped body 109 Rod-shaped body opening FS1 Lower limit float switch FS2 Upper limit float switch FS3 Intermediate float Switch OA Emulsion oil extraction area MA Mixing area

Claims (8)

槽内部の中間よりも上側に固定された金属製ろ過手段を境界として下方の混合領域と上方のエマルジョンオイル取出し領域とが形成されたエマルジョンオイル生成混合槽を用い、該エマルジョンオイル生成混合槽の混合領域に属する外壁に第1の流体混合手段ならびに第2の流体混合手段を固定し、前記混合領域から取出した混合途上の流体を前記第1の流体混合手段に圧入することにより発生する放射拡散流が前記混合領域に還流される際に、該第1の流体混合手段の吐出口周辺に形成される負圧によって燃料タンクから供給される油成分を吸引し、該吸引された油成分と前記放射拡散流を生じている混合途上の流体とをさらに流動混合させながら前記混合領域内に吐出させる工程と、前記混合領域から取出した混合途上の流体を前記第2の流体混合手段に圧入することにより発生する放射拡散流が前記混合領域に還流される際に、該第2の流体混合手段の吐出口周辺に形成される負圧によって水タンクから供給される水成分を吸引し、該吸引された水成分と前記放射拡散流を生じている混合途上の流体とをさらに流動混合させながら前記混合領域内に吐出させる工程と、油成分リッチ混合液および水成分リッチ混合液同士の乳化混合が進行して総体的比重が所望値に達し、該エマルジョンオイル生成混合槽上方のエマルジョンオイル取出し領域に通過したエマルジョンオイルを取出す工程と、からなることを特徴とするエマルジョンオイルの連続製造方法。   Mixing the emulsion oil generation and mixing tank using an emulsion oil generation and mixing tank in which a lower mixing area and an upper emulsion oil extraction area are formed with a metal filtration means fixed above the middle inside the tank as a boundary. Radiating diffusion flow generated by fixing the first fluid mixing means and the second fluid mixing means to the outer wall belonging to the region and press-fitting the fluid in the process of mixing taken out from the mixing region into the first fluid mixing means When the oil is returned to the mixing region, the oil component supplied from the fuel tank is sucked by the negative pressure formed around the discharge port of the first fluid mixing means, and the sucked oil component and the radiation are sucked. A step of discharging the fluid in the mixing process in which the diffusive flow is generated into the mixing area while further fluidly mixing the fluid; The water component supplied from the water tank by the negative pressure formed around the discharge port of the second fluid mixing means when the radiation diffusion flow generated by press-fitting into the fluid mixing means is returned to the mixing region And sucking the sucked water component and the fluid in the course of mixing that is generating the radiation diffusion flow into the mixing region while further fluidly mixing, and mixing the oil component rich mixture and the water component rich mixture And the step of removing the emulsion oil that has passed through the emulsion oil extraction region above the emulsion oil generation and mixing tank as a result of the emulsification and mixing of the liquids progressing and the overall specific gravity reaches a desired value. Continuous manufacturing method. 前記油成分と水成分との混合比を6:4〜8:2の範囲とすることができ、製造されるエマルジョンオイルの用途に応じて適宜選定可能である、ことを特徴とする請求項1に記載のエマルジョンオイルの連続製造方法。   The mixing ratio of the oil component and the water component can be in the range of 6: 4 to 8: 2, and can be appropriately selected according to the use of the emulsion oil to be produced. A process for continuously producing an emulsion oil as described in 1. above. エマルジョンオイルの製造過程にあって、前記油成分用の流体混合手段に対して乳化剤を2〜4%添加する、ことを特徴とする請求項1または2のいずれかに記載のエマルジョンオイルの連続製造方法。   3. The continuous production of emulsion oil according to claim 1, wherein 2 to 4% of an emulsifier is added to the fluid mixing means for the oil component in the production process of the emulsion oil. Method. 前記金属製ろ過手段として、ステンレス線による金網またはステンレス板に多数の穿孔を行ったパンチングメタルのいずれかを使用する、ことを特徴とする請求項1ないし3のいずれかに記載のエマルジョンオイルの連続製造方法。   4. The continuous emulsion oil according to any one of claims 1 to 3, wherein any one of a metal mesh using a stainless wire or a punching metal obtained by perforating a stainless plate is used as the metal filtering means. Production method. 所定比率で供給される油成分および水成分を乳化混合するためのエマルジョンオイル生成混合槽であって、該槽内部の中間よりも上側に固定された金属製ろ過手段を境界として下方の混合領域と上方のエマルジョンオイル取出し領域とが形成されたエマルジョンオイル生成混合槽と、該エマルジョンオイル生成混合槽の混合領域に属する外壁に固定されて、前記混合領域から取出した混合途上の流体を第1の流体混合手段に圧入することにより発生する負圧によって、燃料タンクから供給される新たな油成分を吸引し、該吸引された油成分と前記放射拡散流を生じている混合途上の流体とをさらに拡散混合させながら前記混合領域内に吐出させる第1の流体混合手段と、該エマルジョンオイル生成混合槽の混合領域に属する外壁に固定されて、前記混合領域から取出した混合途上の流体を第2の流体混合手段に圧入することにより発生する負圧によって、水タンクから供給される新たな水成分を吸引し、該吸引された水成分と前記放射拡散流を生じている混合途上の流体とをさらに拡散混合させながら前記混合領域内に吐出させる第2の流体混合手段と、前記エマルジョンオイル取出し領域からエマルジョンオイルを取出すためのエマルジョンオイル送出手段と、を備えたことを特徴とするエマルジョンオイルの連続製造装置。   An emulsion oil generating and mixing tank for emulsifying and mixing an oil component and a water component supplied at a predetermined ratio, and a lower mixing region with a metal filtering means fixed above the middle inside the tank as a boundary An emulsion oil generating and mixing tank formed with an upper emulsion oil extracting area and an outer wall belonging to the mixing area of the emulsion oil generating and mixing tank are fixed to an outer wall belonging to the mixing area and the fluid in the process of mixing extracted from the mixing area is a first fluid A new oil component supplied from the fuel tank is sucked by the negative pressure generated by press-fitting into the mixing means, and the sucked oil component and the fluid in the mixing process generating the radiation diffusion flow are further diffused. A first fluid mixing means for discharging into the mixing region while mixing, and an outer wall belonging to the mixing region of the emulsion oil generating and mixing tank; A new water component supplied from a water tank is sucked by a negative pressure generated by press-fitting the fluid in the process of mixing taken out from the mixing region into the second fluid mixing means, and the sucked water component and the Second fluid mixing means for discharging into the mixing area while further diffusing and mixing the fluid in the course of mixing that generates a radiative diffusion flow; and emulsion oil delivery means for taking out the emulsion oil from the emulsion oil extraction area; An apparatus for continuously producing emulsion oil, comprising: 前記油成分と水成分との混合比を6:4〜8:2の範囲とすることができ、製造されるエマルジョンオイルの用途に応じて適宜選定可能である、ことを特徴とする請求項5に記載のエマルジョンオイルの連続製造装置。   6. The mixing ratio of the oil component and the water component can be in the range of 6: 4 to 8: 2, and can be selected as appropriate according to the use of the emulsion oil to be produced. An emulsion oil continuous production apparatus as described in 1. エマルジョンオイルの製造過程にあって、前記油成分用の流体混合手段に対して乳化剤を2〜4%添加する、ことを特徴とする請求項5または6のいずれかに記載のエマルジョンオイルの連続製造装置。   The continuous production of an emulsion oil according to any one of claims 5 and 6, wherein an emulsifier is added in an amount of 2 to 4% with respect to the fluid mixing means for the oil component in the production process of the emulsion oil. apparatus. 油成分の混合を行う前記第1の流体混合手段が、前記エマルジョンオイル生成混合槽内の混合領域における下方に配置され、そして水成分の混合を行う前記第2の流体混合手段が、前記混合領域における上方に配置され、混合工程における油水間の比重差により自然循環を可能にした、ことを特徴とする請求項5ないし7のいずれかに記載のエマルジョンオイルの連続製造装置。   The first fluid mixing means for mixing the oil component is disposed below the mixing area in the emulsion oil generation mixing tank, and the second fluid mixing means for mixing the water component is the mixing area. The continuous production apparatus for emulsion oil according to any one of claims 5 to 7, wherein the apparatus is disposed above and in which natural circulation is enabled by a difference in specific gravity between oil and water in the mixing step.
JP2008332840A 2008-12-26 2008-12-26 Method and apparatus for producing emulsion oil continuously Pending JP2010149089A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011067736A (en) * 2009-09-24 2011-04-07 Nakano Koji Mixing apparatus
JP2016052470A (en) * 2014-09-04 2016-04-14 シャープ株式会社 Agitation unit and beverage manufacturing apparatus
CN105906087A (en) * 2016-06-15 2016-08-31 刘银明 Sewage processing device for ship
JP2020058977A (en) * 2018-10-09 2020-04-16 株式会社扇フーズ Mixer and ejection unit for use in the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011067736A (en) * 2009-09-24 2011-04-07 Nakano Koji Mixing apparatus
JP2016052470A (en) * 2014-09-04 2016-04-14 シャープ株式会社 Agitation unit and beverage manufacturing apparatus
CN105906087A (en) * 2016-06-15 2016-08-31 刘银明 Sewage processing device for ship
JP2020058977A (en) * 2018-10-09 2020-04-16 株式会社扇フーズ Mixer and ejection unit for use in the same

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