JP2007144339A - Continuous heating device - Google Patents

Continuous heating device Download PDF

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JP2007144339A
JP2007144339A JP2005344188A JP2005344188A JP2007144339A JP 2007144339 A JP2007144339 A JP 2007144339A JP 2005344188 A JP2005344188 A JP 2005344188A JP 2005344188 A JP2005344188 A JP 2005344188A JP 2007144339 A JP2007144339 A JP 2007144339A
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heating
heat treatment
raw material
steam
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Katsumi Iida
克己 飯田
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/78Recycling of wood or furniture waste

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  • Soil Conditioners And Soil-Stabilizing Materials (AREA)
  • Fertilizers (AREA)
  • Processing Of Solid Wastes (AREA)
  • Treatment Of Sludge (AREA)
  • Coke Industry (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a newly-designed continuous heating device capable of drying a liquid-containing-material to be treated, properly carbonizing the liquid-containing-material to be treated if it is organic, and converting melt plastics into oil. <P>SOLUTION: The continuous heating device is provided with a heating chamber 1 heating a raw material 15, the liquid-containing-materials to be treated. A plurality of stages of doughnut-shaped heating plates are installed in the heating chamber 1. A grinding-down member 7 and a scraping-moving member 8, 8A rotating relatively to the upper faces of the respective heating plates 2, 3(3A) are arranged. The scraping-moving members 8, 8A are so constituted that the raw material is transferred by gravity successively from an upper stage to a lower stage by alternately moving the raw material 15 from the outside to the inside, and vice versa, on the upper face 10 of the heating plates 2, 3(3A). <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、被加熱処理物である原料を連続加熱処理する新規な装置及び方法に関する。特に、含液被処理物、さらには、含液有機廃棄物を乾燥炭化(乾留)・油化、その他の固液分離等の処理に好適な装置及び方法に関する。   The present invention relates to a novel apparatus and method for continuously heating a raw material to be heated. In particular, the present invention relates to an apparatus and method suitable for processing liquid-containing materials, and further liquid-containing organic waste, such as dry carbonization (dry distillation) / oilification, and other solid-liquid separation.

ここで、「含液」とは、液相を分離して有するものばかりでなく、液状成分を固相成分中に分散保持ないし部分保持している状態も含むものである。また、「液状成分」の代表的なものは、「水」であるが、「溶剤」、「油」その他、常温から100℃未満で液化可能な各種有機物も含む。   Here, the “liquid-containing” includes not only a liquid phase that has been separated but also a state in which a liquid component is dispersed and held in a solid phase component. The representative “liquid component” is “water”, but also includes “solvent”, “oil”, and other various organic substances that can be liquefied from room temperature to less than 100 ° C.

含液有機廃棄物としては、各種汚泥、人糞、家畜糞尿、オカラ、生ごみ、食品残渣、木質系/プラスチック系/ゴム系廃棄物等の産業系廃棄物のみならず、包帯、ガーゼ、オムツ等の医療系廃棄物を含む。   Liquid-containing organic waste includes various sludge, human feces, livestock excreta, okara, food waste, food residues, wood / plastic / rubber wastes, bandages, gauze, diapers Including medical waste.

ここでは、含液有機廃棄物を原料とし、乾燥炭化処理をする場合を、主として例に採り説明するが、それらに限定されるものではない。すなわち、塗料廃液のような含液無機物廃棄物を原料として乾燥ないし固液分離の各処理をすることもできる。さらには、含液処理物とは言い難い乾燥物やプラスチックやゴムの加熱溶融物等を炭化処理・熱分解処理等をすることもできる。   Here, the case where dry carbonization is performed using liquid organic waste as a raw material will be mainly described as an example, but the present invention is not limited thereto. That is, each treatment of drying or solid-liquid separation can be performed using a liquid-containing inorganic waste such as a paint waste as a raw material. Furthermore, it is also possible to carbonize / pyrolyze a dried product that is difficult to say a liquid-containing processed product or a heated melt of plastic or rubber.

従来の乾燥炭化装置(連続加熱処理装置)は、乾燥炉と炭化炉が分離されていたり、ガス冷却塔やバグフィルターを必要としたりして、装置が複雑でトラブルも多く処理品もよいものが得られなかった。炭化装置には、一部原料を燃やして蒸し焼きにする方法もあるが、これは灰が多く出ることになり、良質な炭(乾留物)を得難いものが多かった。   Conventional drying carbonization equipment (continuous heat treatment equipment) has a separate equipment for drying and carbonization, or requires a gas cooling tower or bag filter. It was not obtained. There is also a method of burning some raw materials in the carbonization equipment, but this caused a lot of ash, and it was difficult to obtain good quality charcoal (distilled product).

各種汚泥、人糞、家畜糞尿、オカラ、生ごみ、食品残渣等の有機廃棄物は、乾燥処理して肥料等に再利用できるが、他の木質系/プラスチック系/ゴム系廃棄物や上記医療廃棄物は、そのような形での再利用はできない。   Organic waste such as various types of sludge, human feces, livestock manure, okara, food waste, food residues, etc. can be dried and reused as fertilizers, but other wood-based / plastic-based / rubber-based wastes and the above-mentioned medical treatment Waste cannot be reused in that way.

そこで、それらを一緒に炭化することが考えられる。このため、有機物の炭化装置が各種市場に出回っている、すなわち、上市されている。   Therefore, it is conceivable to carbonize them together. For this reason, organic carbonization devices are on the market, that is, are marketed.

しかし、これらの炭化装置は、含水廃棄物においては、脱水・乾燥処理手段(乾燥装置)と乾留手段(炭化装置)は別手段としたもので、乾燥装置と乾留(炭化)装置の双方が必要であった。また、通常、ガス冷却塔やバグフィルターを必要とし、装置が複雑で、処理品(炭化物又は乾留物)として高品質のものを得難かった。   However, these carbonization equipment is a separate means for dewatering and drying treatment means (drying equipment) and dry distillation means (carbonization equipment) in hydrous waste, and both drying equipment and dry distillation (carbonization) equipment are required. Met. Further, usually, a gas cooling tower and a bag filter are required, the apparatus is complicated, and it is difficult to obtain a high-quality processed product (carbide or carbonized product).

なお、炭化装置では、被処理物の一部を燃焼させて、蒸し焼きにする方法であるが、これは、灰が多く出て、やはり、高品質の炭化物を得難かった。   In the carbonization apparatus, a part of the object to be processed is burned and steamed, but this is because it is difficult to obtain high quality carbides because of the large amount of ash.

これらの技術は、本発明者が、現場や他社製品を見聞したものを述べたものであり、特定に先行技術文献に記載されたものではない。   These techniques describe what the inventors have observed on-site and other companies' products, and are not specifically described in prior art documents.

なお、本発明の発明性に影響を与えるものではないが、本発明の乾燥炭化処理方法及び装置に関連する先行技術文献として、本発明者自身が先に提案した特許文献1〜3等が存在する。
特開2000−320967号公報(特許請求の範囲等) 特開2004−66216号公報(特許請求の範囲等) 特開2004−243281号公報(特許請求の範囲等)
In addition, although it does not affect the inventiveness of the present invention, as prior art documents related to the dry carbonization method and apparatus of the present invention, there are Patent Documents 1 to 3 etc. previously proposed by the present inventors themselves. To do.
JP 2000-320967 A (claims, etc.) JP 2004-66216 A (Claims etc.) Japanese Patent Laid-Open No. 2004-243281 (Claims etc.)

本発明は、上記にかんがみて、含液被処理物(被加熱処理物)の乾燥、そして、含液被処理物が有機物の場合は、適宜炭化、又は、油化等も可能な従来にない新規な構成の連続加熱処理装置及び連続加熱処理方法を提供することを目的(課題)とする。   In view of the above, the present invention is not conventionally capable of drying a liquid-containing object to be processed (heated object) and, if the liquid-containing object to be processed is an organic substance, appropriate carbonization or oiling, etc. It is an object (problem) to provide a continuous heat treatment apparatus and a continuous heat treatment method having a novel configuration.

本発明の連続加熱処理装置は、上記課題を下記構成により解決するものである。   The continuous heat processing apparatus of this invention solves the said subject by the following structure.

本発明の連続加熱処理装置は、被加熱処理物である原料を加熱処理する加熱処理室と、該加熱処理室へ前記原料を連続的に供給する原料供給手段と、加熱処理された製品を排出する排出手段とを備えた連続加熱処理装置であって、
前記加熱処理室内にそれぞれ外周が円形又は円内接形状の加熱盤を複数段設け、
前記各加熱盤の上面に対して相対回転する磨り潰し部材及び掻き移動部材を配し、
該掻き移動部材は、上下段で交互に前記原料を外から内へ移動させる第一の掻き移動部材、又は、内周側から外へ移動させる第二の掻き移動部材とされるとともに、各加熱盤の間には、上段から下段へ前記原料を落下移送可能な移送空間を有している、ことを特徴とする。
The continuous heat treatment apparatus of the present invention includes a heat treatment chamber for heat-treating a raw material to be heat-treated, a raw material supply means for continuously supplying the raw material to the heat treatment chamber, and discharging the heat-treated product A continuous heat treatment apparatus comprising a discharging means for
In the heat treatment chamber, a plurality of heating plates each having a circular outer periphery or a circular inscribed shape are provided,
Disposing a grinding member and a scraping moving member that rotate relative to the upper surface of each heating panel,
The scraping moving member is a first scraping moving member that moves the raw material alternately from the outside to the inside in the upper and lower stages, or a second scraping moving member that moves the inner side to the outside. Between the boards, there is a transfer space in which the raw material can be dropped and transferred from the upper stage to the lower stage.

本発明の方法は、含液被処理物(被加熱処理物)である原料の加熱処理をする方法であって、
加熱処理室内に上下に複数段の円形又は円内接形状の加熱盤を設け、最上段の前記加熱盤の中心部側又は外周側へ含液原料を連続的に供給し、該原料を前記加熱盤上で磨り潰しながら供給位置とは反対側方向へ移送させて、順次下段の加熱盤上へ供給して前記原料の、加熱盤の上面で外から内へ、又は、内から外へ移動させながら連続加熱処理を行い、さらに、連続的に加熱処理室外へ排出することを特徴とする。
The method of the present invention is a method of heat-treating a raw material that is a liquid-containing object to be treated (an object to be heated),
A heating plate having a plurality of round or circular inscribed shapes is provided above and below in the heat treatment chamber, and the liquid-containing raw material is continuously supplied to the center or outer peripheral side of the uppermost heating plate, and the raw material is heated. While grinding on the board, move it in the direction opposite to the supply position and feed it sequentially onto the lower heating board to move the raw material from outside to inside or from inside to outside on the top surface of the heating board. However, it is characterized in that continuous heat treatment is performed, and the heat treatment chamber is continuously discharged.

さらに具体的な形態は下記の如くである。   A more specific form is as follows.

加熱盤固定式の本発明の連続加熱処理装置は、常圧又は減圧の加熱処理室内に大小二種類の加熱円盤(加熱盤)を交互に上から配置し、中央の回転軸に磨り潰し翼(磨り潰し部材)及び掻き移動翼(掻き移動部材)を取付け、それらにより原料は小円盤では内から外へ、大円盤では外から内へ、磨り潰し・掻き移動により順次上から下方へ移動させて原料を連続加熱処理する構成である。   The continuous heat treatment apparatus of the present invention with a fixed heating plate has two kinds of large and small heating disks (heating plates) arranged alternately from above in a normal pressure or reduced pressure heat treatment chamber, and a grinding blade ( (Scouring member) and scraping moving blade (scraping moving member) are attached, so that the raw material is moved from the inside to the outside in the small disk, from the outside to the inside in the large disk, and sequentially moved from the top to the bottom by grinding and scraping movement. In this configuration, the raw material is continuously heated.

上記大・小円盤は、ジャケット(二重壁)構造であり、ジャケット内には、熱風、蒸気、熱水等の熱媒を通過させる、ないし、電熱ヒータ、バーナ(ガス・石油)等の加熱装置を配する。   The large and small disks have a jacket (double wall) structure, and a heat medium such as hot air, steam, or hot water is allowed to pass through the jacket, or heating of an electric heater, burner (gas / oil), etc. Arrange the equipment.

原料(被処理品)の装置への供給(投入)は、加熱処理を密閉状態(減圧・加圧ばかりでなく常圧の場合も含む。)で行う場合は、空気遮断をしながら行う。ロータリバルブを介して供給してもよいが、原料供給パイプ(適宜、スクリューコンベヤ、プランジャに置き換えてもよい。)を原料自体で充満させて押込みにより、特に、下方から加熱盤の上に供給することにより自己シールするようにして供給することもできる。   Supply (input) of the raw material (processed product) to the apparatus is performed while shutting off the air when the heat treatment is performed in a sealed state (including not only reduced pressure / pressurization but also normal pressure). Although it may be supplied through a rotary valve, the raw material supply pipe (which may be replaced with a screw conveyor or a plunger as appropriate) is filled with the raw material itself and supplied by pressing, particularly from below onto the heating platen. Thus, it can be supplied in a self-sealing manner.

製品(処理品)の装置からの排出(取り出し)も、同様に、空気遮断をしながら行える構成とすることが望ましい。   Similarly, it is desirable that the product (processed product) can be discharged (removed) from the apparatus while the air is shut off.

ロータリバルブ又は二重バルブを介して行ってもよいが、スクリューコンベヤに製品を充満させながら排出してもよい。   It may be carried out via a rotary valve or a double valve, but it may also be discharged while filling the screw conveyor with the product.

また、加熱盤回転式の本発明の連続加熱処理装置は、装置本体内に大小2種類の加熱円盤(加熱盤)が、二重中空回転軸に介して回転可能に、上下方向に交互に取付けられるとともに、磨り潰し翼(磨り潰し部材)及び掻き移動翼(掻き移動部材)が装置本体側に固定されており、二重中空回転軸には、ロータリジョイントを介して熱媒を内管側から各加熱盤に導入し、外管側へ排出する構成である。   In addition, the continuous heating apparatus of the present invention of the heating plate rotating type is mounted alternately in the vertical direction so that two kinds of large and small heating disks (heating plates) can be rotated through the double hollow rotating shaft in the main body of the device. In addition, a grinding blade (scouring member) and a scraping moving blade (scraping moving member) are fixed to the apparatus main body side, and a heat medium is passed from the inner tube side to the double hollow rotary shaft via a rotary joint. It is the structure which introduce | transduces into each heating panel and discharges to the outer tube side.

上記各連続加熱処理装置における発生ガス(蒸気)の処理は、熱分解及び/又は触媒により分解処理(清浄化)して排気する。また、乾燥処理又は炭化処理における発生ガスが、溶剤、水素、一酸化炭素、低級炭化水素等の有用(有価)物の場合、コンデンサ及びコールドラップを用いて液化(凝縮)処理して有用(有価)物として回収することもできる。   The treatment of the generated gas (steam) in each of the above continuous heat treatment apparatuses is pyrolyzed and / or decomposed (purified) with a catalyst and exhausted. In addition, when the generated gas in the drying process or carbonization process is a useful (valuable) substance such as a solvent, hydrogen, carbon monoxide, lower hydrocarbon, etc., it is useful (valuable) by liquefaction (condensation) treatment using a condenser and a cold wrap. It can also be recovered as a product.

原料が廃油・油泥のような液状物の場合、又は、廃プラスチック等の加熱して液状化できるものの場合、スラリーポンプにより装置内に、加熱盤の上面に裏側から連続供給すれば、空気遮断(密閉)供給が容易となる。そして、原料をガス化させて、コンデンサにより冷却すれば、蒸留油化・炭化装置としても使用可能である。   If the raw material is a liquid such as waste oil or oil mud, or if it can be liquefied by heating, such as waste plastic, the air can be shut off by supplying the slurry pump into the device and continuously from the back side to the upper surface of the heating panel. (Sealed) supply becomes easy. If the raw material is gasified and cooled by a condenser, it can be used as a distilling oil / carbonizer.

さらに、上記構成の装置が熱風発生炉又は熱分解脱臭炉を備えている場合において、炉の断熱方法をウォータジャケット方式を採用した場合には、ジャケットにて発生した蒸発蒸気を再度、熱風発生炉又は熱分解脱臭炉へ導入し、加熱器により再加熱して加熱蒸気を発生させ、加熱処理室(乾燥炭化室)内へ供給すれば加熱処理(乾燥炭化処理)がさらに促進できる。   Furthermore, when the apparatus having the above configuration includes a hot air generating furnace or a thermal decomposition deodorizing furnace, when the water jacket method is adopted as the heat insulating method of the furnace, the vapor generated in the jacket is again returned to the hot air generating furnace. Or if it introduce | transduces into a thermal decomposition deodorizing furnace, it reheats with a heater, a heating vapor | steam is generated and it supplies in a heat processing chamber (dry carbonization chamber), heat processing (dry carbonization process) can further accelerate.

また、熱分解脱臭炉内に、蒸気捕捉管(集水管)を設置し、水分を含む原料(被処理物)を乾燥するに際して、原料から発生した蒸気を捕捉管(集水管)で捕捉収集し、加熱器を経て加熱蒸気を発生させて、再度、加熱処理室内に噴出させれば加熱処理(乾燥処理)が促進される。   In addition, a steam trapping pipe (collection pipe) is installed in the pyrolysis deodorization furnace, and when the raw material containing moisture (processed material) is dried, the steam generated from the raw material is captured and collected by the trapping pipe (collection pipe). Heat treatment (drying treatment) is promoted by generating heated steam through a heater and ejecting it again into the heat treatment chamber.

本発明の装置は、加熱蒸気を発生させ、加熱処理室(乾燥室)内に加熱蒸気を噴出させる蒸気乾燥機とすることもできる。   The apparatus of the present invention may be a steam dryer that generates heated steam and ejects the heated steam into a heat treatment chamber (drying chamber).

本発明に係る加熱処理装置は、外気を遮断して、原料の投入、処理品の取り出しも連続運転が可能で、縦長の立体構造に設置でき、コンパクトで処理能力の大きなものを提供できる。   The heat treatment apparatus according to the present invention can be continuously operated by blocking the outside air, charging the raw materials, and taking out the processed products, can be installed in a vertically long three-dimensional structure, and can provide a compact and large processing capability.

また、原料を磨り潰し翼(磨り潰し部材)で熱せられた円盤(加熱盤)にお好み焼きを焼くように薄く摺り付けかつ磨り潰しながら、次の掻き移動部材(掻き取り翼)で掻き取り、また新たに摺り付け翼にて摺り付け・掻き取りを繰り返すことによって熱交換が効率よくスムーズに行なわれ、原料の乾燥炭化を促進できる。   Also, scraping with the next scraping moving member (scraping wing) while thinly rubbing and grinding the okonomiyaki to a disk (heating plate) heated with a grinding wing (smashing member), Heat exchange is performed efficiently and smoothly by newly repeating rubbing and scraping with a rubbing blade, and dry carbonization of the raw material can be promoted.

また、原料が円盤(加熱盤)の外から内へ、内から外へ摺り付け、磨り潰されては、掻き取られの繰り返しにて常に原料が撹拌されて乾燥むらがなく、均一に原料が加熱処理(乾燥炭化等)されるものである。   In addition, when the raw material is slid from inside to outside of the disk (heating plate) and crushed, the raw material is always stirred by repeated scraping, and there is no drying unevenness. It is subjected to heat treatment (dry carbonization, etc.).

以下、本発明の連続加熱処理装置(以下、単に「加熱処理装置」という。)の望ましい実施形態のいくつかについて、図例に基づいて説明する。なお、以下の説明で、図符号は、同一機能部材は多少変更があっても同一図符号を付してあり、それらの説明は、後の実施形態では省略することがある。   Hereinafter, some preferred embodiments of the continuous heat treatment apparatus of the present invention (hereinafter simply referred to as “heat treatment apparatus”) will be described with reference to the drawings. In the following description, the same reference numerals are assigned to the same reference numerals even if the same functional members are slightly changed, and the description thereof may be omitted in later embodiments.

(1)図1〜4に示すものは、本発明の加熱盤固定式の加熱処理装置を乾燥炭化処理装置に適用した実施形態である。   (1) What is shown to FIGS. 1-4 is embodiment which applied the heating-panel fixed-type heat processing apparatus of this invention to the dry carbonization processing apparatus.

外壁又は内壁が断熱加工された乾燥炭化処理室(加熱処理室)1内に、ジャケット構造でドーナツ型とした固定式の大・小円盤(加熱盤)2、3(3A)を上から交互に多段に配置した固定加熱盤タイプのものである。   In the dry carbonization treatment chamber (heat treatment chamber) 1 in which the outer wall or inner wall is heat-insulated, fixed large and small disks (heating plates) 2, 3 (3A) having a donut shape with a jacket structure are alternately placed from above. This is a fixed heating panel type arranged in multiple stages.

大円盤2は外周も内周も小円盤3(3A)より大きく、小円盤3(3A)は大円盤2より外周も内周も小さい。例えば、両円盤2、3(3A)とも、内径及び外径の差は30mm〜100mm程度とする。   The large disk 2 is larger than the small disk 3 (3A) in both outer and inner circumferences, and the small disk 3 (3A) is smaller in outer circumference and inner circumference than the large disk 2. For example, in both disks 2, 3 (3A), the difference between the inner diameter and the outer diameter is about 30 mm to 100 mm.

円盤2、3(3A)の中央空間の中心部に回転軸4が外気との密閉を保つ上・下軸受5にて保持され、駆動モータ6にて回転が可能で、回転軸4には複数個の磨り潰し翼(磨り潰し部材)7、及び掻き移動翼(掻き移動部材)8、8Aが支持棒9にて保持されている。   A rotating shaft 4 is held by upper and lower bearings 5 that keep hermetically sealed with outside air at the center of the central space of the disks 2 and 3 (3A), and can be rotated by a drive motor 6. Individual grinding blades (scouring members) 7 and scraping moving blades (scraping moving members) 8, 8 </ b> A are held by a support rod 9.

円盤2、3(3A)には、一つの円盤に対して1個以上の磨り潰し翼(磨り潰し部材)7、及び掻き移動翼(掻き移動部材)8、8Aが設けられている。   The disks 2, 3 (3A) are provided with one or more grinding blades (scouring members) 7 and scraping moving blades (scraping moving members) 8, 8A for one disk.

磨り潰し翼7は、図5に示す如く、水平に設置された円盤2、3の上面10に対して2〜10mmの間隔を空け、かつ、30〜45°の角度で傾斜して、支持棒9を介して取り付けられている。摺り付け翼7は鋸歯状のカット刃13を備え、該カット刃13にて原料を磨り潰し、円盤に薄く摺り付ける役目を担う。   As shown in FIG. 5, the grinding wings 7 are spaced apart by 2 to 10 mm from the upper surface 10 of the horizontally installed disks 2 and 3 and are inclined at an angle of 30 to 45 °. 9 is attached. The rubbing blade 7 has a saw-toothed cutting blade 13, and the raw material is crushed by the cutting blade 13 and is rubbed thinly on the disk.

なお、磨り潰し部材としては、図6に示すような構成の回転ローラ100を使用したものも使用可能である。   In addition, as a grinding member, what uses the rotating roller 100 of a structure as shown in FIG. 6 can also be used.

支持棒9に取り付けられた回転ローラ100は、ベアリング101により回転可能で、回転軸4が回転することによって、回転ローラ100により押し潰し、円盤上面10に磨り潰して付着させる。磨り潰し作用を向上させるために、回転ローラ100には、溝100aを付すこともできる。溝100aの深さは、被処理物(原料)によって異なるが、数mmから数cmが好ましい。また、溝100aをねじ溝(スパイラル溝)とすれば、ねじ溝に沿って、磨り潰しながら原料の掻き移動も可能となる。図符号「102」は、付着物を剥ぎ取るスクレーパである。   The rotating roller 100 attached to the support bar 9 can be rotated by a bearing 101, and is rotated by the rotating roller 100 when the rotating shaft 4 rotates, and is ground and adhered to the disk upper surface 10. In order to improve the grinding action, the rotating roller 100 can be provided with a groove 100a. The depth of the groove 100a varies depending on the workpiece (raw material), but is preferably several mm to several cm. If the groove 100a is a thread groove (spiral groove), the raw material can be scraped and moved along the thread groove while being ground. The reference numeral “102” is a scraper that strips off deposits.

こうして、大・小円盤2、3(3A)に摺り付けられた原料15は、回転軸4により矢印14の方向に回転する掻き移動翼8、8Aにて掻き移動されて、円盤2、3(3A)の上面を、外から内へ、又は、内から外へそれぞれ矢印14の方向に移動するようになっている(図2〜4参照)。   In this way, the raw material 15 slid onto the large and small disks 2 and 3 (3A) is scraped and moved by the scraping moving blades 8 and 8A rotating in the direction of the arrow 14 by the rotating shaft 4, and the disks 2 and 3 ( The upper surface of 3A) is moved from outside to inside or from inside to outside in the direction of arrow 14 (see FIGS. 2 to 4).

大円盤2の上に配される掻き移動翼8は、図7(a)・(b)に示す如く、平面から見て支持棒9に対し30°から60°の範囲内で角度を付けて設置され、円盤2の上面10に対しては20°〜45°に傾斜して取り付けられている。この掻き移動翼8は、矢印14の方向に回転することにより、すり潰された原料15を掻き取りながら、原料15を、円盤2の外から内へと矢印14の方向へ掻き移動させる。   As shown in FIGS. 7 (a) and 7 (b), the scraper moving blade 8 disposed on the large disk 2 is angled with respect to the support rod 9 within a range of 30 ° to 60 ° as viewed from above. It is installed and attached to the upper surface 10 of the disk 2 at an angle of 20 ° to 45 °. The scraping moving blade 8 rotates in the direction of the arrow 14 to scrape and move the raw material 15 in the direction of the arrow 14 from the outside to the inside of the disk 2 while scraping the ground raw material 15.

他方、小円盤3の上に配される掻き移動翼8Aは、図8(a)・(b)に示す如く、平面から見て支持棒9に対して大円盤2の場合とは、反対の角度を付けて設置され、円盤3の上面10に対しては大円盤2の場合と同様の角度に傾斜して取り付けられている。この掻き移動翼8Aは、矢印14の方向の回転によって、原料15を内から外へと矢印17の方向へ掻き移動させる。   On the other hand, as shown in FIGS. 8 (a) and 8 (b), the scraping moving blade 8A arranged on the small disk 3 is opposite to the case of the large disk 2 with respect to the support rod 9 as seen from the plane. It is installed at an angle, and is attached to the upper surface 10 of the disk 3 at an angle similar to that of the large disk 2. The scraping blade 8A scrapes and moves the raw material 15 from the inside to the outside in the direction of the arrow 17 by the rotation in the direction of the arrow 14.

そして、最下段の小円盤3Aには、その外周壁20の近傍に製品排出口23が設けられ、該製品排出口23には、下部にロータリバルブ25を備えた製品落下筒24が取り付けられ、外気を遮断しながら連続的に製品排出可能となっている。   A product discharge port 23 is provided in the vicinity of the outer peripheral wall 20 of the lowermost small disk 3A, and a product drop cylinder 24 having a rotary valve 25 at the bottom is attached to the product discharge port 23. The product can be discharged continuously while blocking outside air.

この加熱盤固定方式における、原料の加熱盤上の流れは、下記の如くである(図2〜4参照)。   The flow of the raw material on the heating plate in this heating plate fixing system is as follows (see FIGS. 2 to 4).

最上段における大円盤2の外側の上面10に供給された原料15は、磨り潰し翼7および掻き移動翼8の回転によって、磨り潰されながら外から内へ矢印16方向の移動を行い、ドーナツ型の内径壁18から落下する(図2)。そして、下段の小円盤3における内側の上面10で受け止められ、磨り潰し翼7および掻き移動翼8Aの回転によって、今度は、内から外へと矢印17の方向の移動を行い、小円盤3の外周壁20から落下し、大円盤2の外周壁21側の上面で受け止められる(図3)。こうして、順次、矢印16及び矢印17の方向の移動を繰り返して、最下段の小円盤3Aにおける製品排出口23に到達して、製品落下筒24からロータリバルブ(製品排出手段)25を介して、製品(処理品)26は製品コンテナ27に収納される(図4)。なお、最下段の小円盤3Aには、外側周縁から製品が落下しないように落下防止壁3aが形成されている。   The raw material 15 supplied to the upper surface 10 outside the large disk 2 in the uppermost stage is moved in the direction of the arrow 16 from the outside to the inside while being ground by the rotation of the grinding wing 7 and the scraping moving wing 8. Falls from the inner diameter wall 18 (FIG. 2). Then, it is received by the upper surface 10 on the inner side of the lower small disk 3, and this time, in the direction of the arrow 17 from the inside to the outside by the rotation of the grinding blade 7 and the scraping moving blade 8 </ b> A, It falls from the outer peripheral wall 20 and is received by the upper surface on the outer peripheral wall 21 side of the large disk 2 (FIG. 3). Thus, the movement in the direction of the arrow 16 and the arrow 17 is sequentially repeated to reach the product discharge port 23 in the lowermost small disk 3A, and from the product dropping cylinder 24 through the rotary valve (product discharge means) 25, The product (processed product) 26 is stored in a product container 27 (FIG. 4). Note that a fall prevention wall 3a is formed on the lowermost small disk 3A so that the product does not fall from the outer peripheral edge.

なお、炭化処理する場合は、製品コンテナ27を、図12に示すような、冷却ジャケット構造(図示せず)にしておくことが、発火のおそれをなくすことができて望ましい。   In the case of carbonization, it is desirable that the product container 27 has a cooling jacket structure (not shown) as shown in FIG.

本実施形態では、熱媒は熱風発生炉33からのバーナ加熱による熱風とする。バーナ34にて発生させた熱風35は、熱風流路36を経て、円盤2、3(3A)のジャケット部12に入り、円盤2、3(3A)を加温させる。最上段の円盤2の熱風流路36を出た熱風35は、付設された熱分解脱臭炉37へ導入され、脱臭炉37の加温に加わり、原料より発生したガス(蒸気又は乾留ガス)38も脱臭炉37へ流入し、送風機39にて空気を送風40することによりエジェクタ(噴流)効果が出て、熱風35や発生ガス38を吸収し、バーナ41にて熱分解させ脱臭を行う。熱分解された熱分解ガス(排気)42は、排気筒43より排気される。   In the present embodiment, the heat medium is hot air from the hot air generating furnace 33 by burner heating. The hot air 35 generated by the burner 34 enters the jacket portion 12 of the disks 2 and 3 (3A) through the hot air flow path 36 and heats the disks 2 and 3 (3A). The hot air 35 exiting the hot air flow path 36 of the uppermost disk 2 is introduced into an attached pyrolysis deodorizing furnace 37 and added to the heating of the deodorizing furnace 37 to generate a gas (steam or dry distillation gas) 38 generated from the raw material. Also, the air flows into the deodorizing furnace 37 and blows air 40 with a blower 39 to produce an ejector (jet) effect. The hot air 35 and the generated gas 38 are absorbed and thermally decomposed with a burner 41 to perform deodorization. The thermally decomposed pyrolysis gas (exhaust gas) 42 is exhausted from an exhaust cylinder 43.

バーナ34、41の燃料には、灯油、重油、LPガス、都市ガス等、を好適に使用できる。   As fuel for the burners 34 and 41, kerosene, heavy oil, LP gas, city gas, and the like can be suitably used.

図9に示す実施形態は、上記図1に示す実施形態において、熱風発生炉33の断熱をウォータジャケット87構造にして、熱風発生炉33の耐火性を保つようにしたものである。そして、熱風発生炉33で発生した蒸気88を、配管89を介して熱風発生炉33内の加熱器90を通過させ加熱蒸気92として、処理室(加熱処理室)1内へ噴射させる構造とし、乾燥炭化を促進させる。   In the embodiment shown in FIG. 9, in the embodiment shown in FIG. 1, the hot air generating furnace 33 has a water jacket 87 structure for heat insulation so that the fire resistance of the hot air generating furnace 33 is maintained. Then, the steam 88 generated in the hot air generating furnace 33 is passed through the heater 89 in the hot air generating furnace 33 through the pipe 89 and is injected into the processing chamber (heating processing chamber) 1 as the heating steam 92. Promotes dry carbonization.

熱分解脱臭炉37の断熱もウォータジャケット87にして加熱器90を炉内37に設置し、配管89にて、処理室1内に噴射すれば、より熱風による通風が起き乾燥炭化がより進む。   If the thermal decomposition and deodorization furnace 37 is insulated with a water jacket 87 and the heater 90 is installed in the furnace 37 and sprayed into the processing chamber 1 through the pipe 89, ventilation with hot air occurs and dry carbonization further proceeds.

また、水位維持塔93がウォータジャケット87の下部と連通管94を介して連結されている。図例中、「96」はボールタップを、「95」は補給水管を、それぞれ示す。   A water level maintaining tower 93 is connected to the lower portion of the water jacket 87 through a communication pipe 94. In the example, “96” indicates a ball tap, and “95” indicates a makeup water pipe.

この実施形態の如く、熱風発生炉および熱分解脱臭炉をウォータジャケットにすれば、セラミック断熱材やキャスト断熱材に比して装置は低コストで製造できる。また、加熱蒸気を得ることができるため、装置内の熱風流速が増大して乾燥スピードが増大する。また、加熱蒸気により炭化品が賦活処理されているのと同様になり、細孔の多い多孔質炭化品を得ることができる。ウォータジャケットの加熱蒸気を利用するため、加熱蒸気の得るための別の加熱源を必要とせず省エネルギーに寄与する。   If the hot air generating furnace and the pyrolysis deodorizing furnace are used as a water jacket as in this embodiment, the apparatus can be manufactured at a lower cost than a ceramic heat insulating material or a cast heat insulating material. Moreover, since heated steam can be obtained, the hot air flow rate in the apparatus increases and the drying speed increases. Moreover, it becomes the same as that the activated carbonized product is heated with steam, and a porous carbonized product with many pores can be obtained. Since the heating steam of the water jacket is used, a separate heating source for obtaining the heating steam is not required, which contributes to energy saving.

図10に示す実施形態は、上記図9に示す実施形態において、乾燥処理において、熱分解脱臭炉37に、原料(被処理物)15から発生した蒸気を集水する集水管97を設け、該集水管97には加熱器90が連結されており、加熱蒸気92を発生させ処理室1内に噴射させる構成としたものである。   In the embodiment shown in FIG. 10, in the embodiment shown in FIG. 9, in the drying process, the pyrolysis deodorization furnace 37 is provided with a water collection pipe 97 for collecting steam generated from the raw material (processed object) 15, A heater 90 is connected to the water collecting pipe 97 so that heated steam 92 is generated and injected into the processing chamber 1.

なお、上記実施形態において、熱風の中に蒸気を入れてやり加熱蒸気としても加温が可能で設置場所により熱源が種々と選択できる。   In the above-described embodiment, heating can be performed by putting steam into hot air and heating steam can be selected, and various heat sources can be selected depending on the installation location.

また、円盤2、3の板も薄いものでよく、熱伝導を高めることができ、ジャケット構造のため強度も得られ、画一された規格品として多量生産が可能となる。   Further, the disks 2 and 3 may be thin, and heat conduction can be enhanced, and the jacket structure provides strength and enables mass production as a standardized product.

上記実施形態で、無酸素状態とし間接加熱とした場合、炭が灰になることはない。また、熱分解炉で送風機を運転することにより、発生ガスをエジェクタ効果にて吸引することができ、装置内部をわずかではあるが減圧することもできる。   In the said embodiment, when it is set as an oxygen-free state and it is set as indirect heating, charcoal does not turn into ash. Further, by operating the blower in the pyrolysis furnace, the generated gas can be sucked by the ejector effect, and the inside of the apparatus can be slightly reduced in pressure.

また、原料の種類を選ばず、液体から固体まですべてのものに適応できる。   Also, it can be applied to everything from liquid to solid, regardless of the type of raw material.

なお、本装置の仕様を、例えば、直径2m程度の加熱盤(上表面積3.14m2)を6段配して、回転数5rpm(min-1)、600℃の熱風によって加熱処理した場合、含水率80%の汚泥が、時間当り300Kgの炭化処理が可能なことを本発明者は確認している。 In addition, when the specifications of this device are, for example, 6 stages of heating panels (upper surface area: 3.14 m 2 ) with a diameter of about 2 m and heat treatment with hot air at 600 rpm and rotation speed of 5 rpm (min -1 ) The inventor has confirmed that an 80% sludge can be carbonized at 300 kg per hour.

また、蒸気式の場合は、蒸気圧を低くしてやれば低温にて乾燥も可能で、加熱盤のジャケット内に、コジェネレーション(熱電併給)等のエネルギー利用システムにおける排温水を利用しての乾燥も可能で幅広い用途が期待できる。   In the case of a steam type, if the vapor pressure is lowered, drying can be performed at a low temperature, and drying using waste water in an energy utilization system such as cogeneration (cogeneration) in the jacket of the heating panel is also possible. A wide range of applications is possible.

また、使用済み活性炭の場合、吸着物質は有機質であるため、本発明の装置にて熱分解処理をすれば、活性炭の再生も可能となり、活性炭の再生装置としても利用できる。   Further, in the case of used activated carbon, the adsorbed substance is organic. Therefore, if the pyrolysis treatment is performed in the apparatus of the present invention, the activated carbon can be regenerated and can be used as a regenerated apparatus for activated carbon.

なお、原料の種類によって飼料や肥料にできるものは、本実施形態の加熱処理装置は、乾燥機として好適に使用でき、乾燥品は、飼料、肥料等にリサイクルすることができ、また、炭化物は、燃料、土壌改良剤、調湿剤、ろ過剤、融雪剤、堆肥等に利用することができる。   In addition, what can be made into feed and fertilizer depending on the type of raw material, the heat treatment apparatus of this embodiment can be suitably used as a dryer, the dried product can be recycled into feed, fertilizer, etc. , Fuel, soil conditioner, humidity conditioner, filter agent, snow melting agent, compost, etc.

また、二次公害を発生することなく低温での処理ができ、したがって耐久性も増大し操作が簡単で、運転技術者も不要、危険性も無く安全で、自動運転ができる。   In addition, it can be processed at low temperature without causing secondary pollution, and therefore, durability is increased and operation is easy, operation engineers are unnecessary, there is no danger, and safe and automatic operation is possible.

(2)図11に示すものは、本発明の加熱盤固定式の加熱処理装置を、原料15が廃油、油泥である場合の、油化・炭化装置に適用した実施形態である。   (2) What is shown in FIG. 11 is an embodiment in which the heating platen-type heat treatment apparatus of the present invention is applied to an oil-forming / carbonizing apparatus when the raw material 15 is waste oil or oil mud.

原料15を、スクリューにて最上段の円盤2に円盤ジャケット部12内を通り円盤上面10の裏側から原料15を押込み供給できる様にスクリューコンベヤ55が配置されている。そして、スクリューコンベヤ55の外筒は、ヒータ57で加温され、廃ゴム、廃プラスチック等の固形物原料15が、液状化する程度に加温可能とされている。なお、廃ゴム、廃プラスチック等の固型物を原料とする場合は、ある程度破砕して(例えば、約10〜20mm)、原料ホッパ54に投入する。   A screw conveyor 55 is arranged so that the raw material 15 can be pushed and fed from the back side of the upper surface 10 of the disk through the disk jacket portion 12 to the uppermost disk 2 by a screw. The outer cylinder of the screw conveyor 55 is heated by a heater 57 so that the solid material 15 such as waste rubber and waste plastic can be heated to such a degree that it liquefies. When a solid material such as waste rubber or waste plastic is used as a raw material, it is crushed to some extent (for example, about 10 to 20 mm) and put into the raw material hopper 54.

ここで、溶融原料が、円盤2の上面(処理面)10の裏側(下部)より供給されることにより、スクリュー管55aが原料にて満管になり押し上げて供給される。このため、外気とは、完全に遮断された状態での原料15の連続投入が可能になる。図符号「56」は、スクリュー55の駆動モータであり、投入量をコントロールするためのインバータ制御機構を有する。   Here, when the molten raw material is supplied from the back side (lower part) of the upper surface (processing surface) 10 of the disk 2, the screw pipe 55 a is filled with the raw material and pushed up to be supplied. For this reason, it is possible to continuously feed the raw material 15 in a state of being completely shut off from the outside air. Reference numeral “56” is a drive motor for the screw 55, and has an inverter control mechanism for controlling the input amount.

投入された原料15は、上記(1)の実施形態と同様、上段の円盤(加熱盤)2から順次下段の円盤(加熱盤)3(3A)へ移行しつつ、油化・炭化処理され、有機物残渣が炭化される。   As in the embodiment of (1) above, the input raw material 15 is oiled and carbonized while sequentially shifting from the upper disk (heating disk) 2 to the lower disk (heating disk) 3 (3A), Organic residue is carbonized.

原料15より出た油煙ガス38はガス出口管45を経て、流出管46の途中に設けられたガス改質装置58を経て、熱交換器61に入り、ガス38は冷却されて油水分離槽62にて水と油が分離されて生成油63が得られる。   The oily smoke gas 38 from the raw material 15 passes through the gas outlet pipe 45, passes through the gas reformer 58 provided in the middle of the outflow pipe 46, enters the heat exchanger 61, and the gas 38 is cooled and the oil-water separation tank 62 is cooled. The oil and the oil are separated from each other to obtain a product oil 63.

蒸留されなかったオフガス64は、密閉下で水封槽65に入り、油水分離槽62のオフガス66も水封槽65に入る。   The off-gas 64 that has not been distilled enters the water-sealed tank 65 in a sealed state, and the off-gas 66 in the oil / water separation tank 62 also enters the water-sealed tank 65.

水封槽65のオフガス67は、配管を経て送風機68にて熱分解脱臭炉37へ送風され脱臭炉バーナ41にて熱分解される。   The off-gas 67 in the water sealing tank 65 is blown to the pyrolysis deodorization furnace 37 by a blower 68 through a pipe and is thermally decomposed by a deodorization furnace burner 41.

ガス改質装置58には、触媒59が充填され、下側に触媒効率を上げるための電熱ヒータ60が配されている。この場合の触媒としては、生石灰や、白土か、ゼオライトを好適に使用できる。   The gas reformer 58 is filled with a catalyst 59, and an electric heater 60 for increasing the catalyst efficiency is disposed on the lower side. As the catalyst in this case, quick lime, white clay, or zeolite can be preferably used.

なお、図符号「69」、「70」は、それぞれ、熱交換機61の冷却水入口及び冷却水出口である。   Reference numerals “69” and “70” denote a cooling water inlet and a cooling water outlet of the heat exchanger 61, respectively.

なお、廃プラスチックの場合、本装置を使用して加熱分解してやればガス化され、ガス改質装置にかけ熱交換すれば高品質の油ないし有用ガス(水素、一酸化炭素、メタン等)も得ることが期待できる。   In the case of waste plastics, it is gasified if it is thermally decomposed using this device, and high-quality oil or useful gas (hydrogen, carbon monoxide, methane, etc.) can also be obtained by heat exchange using a gas reformer. Can be expected.

(3)図12に示すものは、加熱盤固定式の処理装置において、大・小円盤(加熱盤)の加温手段を直接発熱体とした乾燥炭化装置(加熱処理装置)の実施形態である。   (3) What is shown in FIG. 12 is an embodiment of a drying carbonization apparatus (heat treatment apparatus) in which the heating means of the large / small disk (heating board) is directly used as a heating element in the heating board fixed type treatment apparatus. .

大・小円盤2、3(3A)のジャケット部12内に、発熱体44を充填し、発熱させて原料を加熱し、乾燥炭化させる装置である。ここで、発熱体としては、電熱ヒータ、鋳込みヒータ、カートリッジヒータ、炭化硅素ヒータ(シリコニット)等の各種電気式発熱体を好適に使用できる。電気式発熱体の場合は、温度コントロールが熱電対と温度調節器にて簡単にできるもので無駄なくエネルギーを使うことができる。   This is a device that fills the jacket 12 of the large and small disks 2, 3 (3A) with a heating element 44, generates heat to heat the raw material, and dry carbonizes. Here, as the heating element, various electric heating elements such as an electric heater, a cast-in heater, a cartridge heater, a silicon carbide heater (siliconite) can be suitably used. In the case of an electric heating element, temperature can be easily controlled with a thermocouple and a temperature controller, and energy can be used without waste.

大円盤2の外径壁21は内径壁18より高く、小円盤3の外径壁20は内径壁19より低く設定されており、原料15は、液状物であってもすぐ下段の円盤3(又は2)に流出落下することはなく、必ず、加熱処理された後、掻き移動翼8、8Aの作用で外径壁18、20を乗り越えて落下する。   The outer diameter wall 21 of the large disk 2 is set higher than the inner diameter wall 18, and the outer diameter wall 20 of the small disk 3 is set lower than the inner diameter wall 19, and even if the raw material 15 is liquid, the lower disk 3 ( Or, it does not flow out and fall in 2), and after being heated, it always falls over the outer diameter walls 18 and 20 by the action of the scraping moving blades 8 and 8A.

そして、本実施形態では、円盤2、3(3A)が熱せられ原料15より発生したガス(蒸気又は乾留ガス)38は、ガス出口管45を経て流出管46を介して触媒脱臭塔48を経て排気42される構成である。そして、流出管46の元部には送風機39を設け、送風40させてエジェクタ効果にてよりガス38をスムーズに排出させる構成である。また、触媒脱臭塔48は、脱臭触媒47が充填され、その下側に触媒効果を発揮させるヒータ(発熱体)49が配設されている。   In this embodiment, the gas (steam or dry distillation gas) 38 generated from the raw material 15 by heating the disks 2 and 3 (3A) passes through the gas outlet pipe 45, the outflow pipe 46, and the catalyst deodorization tower 48. In this configuration, exhaust is performed. And the air blower 39 is provided in the base part of the outflow pipe 46, and it is the structure which makes it blow 40 and discharge | emits the gas 38 more smoothly by the ejector effect. Further, the catalyst deodorization tower 48 is filled with a deodorization catalyst 47, and a heater (heating element) 49 for exhibiting a catalytic effect is disposed below the catalyst.

上記、触媒脱臭の触媒は白金か、酸化チタンが良く、加熱温度も250〜350℃が最適と考えられる。   The catalyst for deodorizing the catalyst is preferably platinum or titanium oxide, and a heating temperature of 250 to 350 ° C. is considered optimal.

また、本実施形態では、製品(処理品)26の排出を、ロータリバルブの代わりに、処理品落下筒24に自動バルブ28、29を設け、上下バルブを交互に開け閉めを行って外気を遮断しながら連続的に行う構成である。   Further, in the present embodiment, the discharge of the product (processed product) 26 is performed by providing automatic valves 28 and 29 on the processed product dropping cylinder 24 instead of the rotary valve, and opening and closing the upper and lower valves alternately to shut off the outside air. However, it is the structure performed continuously.

(4)図13に示すものは、加熱盤固定式の処理装置において、大・小円盤の加熱手段を独立的に供給可能な蒸気式乾燥炭化装置の実施形態である。   (4) What is shown in FIG. 13 is an embodiment of a steam-type dry carbonization apparatus capable of independently supplying large and small disk heating means in a processing apparatus with a fixed heating panel.

すなわち、大・小円盤2、3(3A)のジャケット12内に蒸気50又は加熱蒸気51を独立的に導入して乾燥炭化させる加熱源を蒸気とする。   That is, steam is used as a heating source that independently introduces steam 50 or heating steam 51 into the jacket 12 of the large and small disks 2, 3 (3A) to dry carbonize.

なお、原料15は、上方から投入するばかりでなく、図11に示す場合と同様、スクリューコンベヤ等の原料供給管55を介して、最上段の大円盤(加熱盤)2の裏面側から原料15を押込み供給する構成としてもよい。裏面側(下側)から押込み供給する方式により、圧縮による自己シールが期待できる。なお、図示しないが、押込みは、押出スクリュー又はプランジャで行うことができる。   The raw material 15 is not only fed from above, but also from the back side of the uppermost large disk (heating plate) 2 through the raw material supply pipe 55 such as a screw conveyor as in the case shown in FIG. It is good also as a structure which pushes in and supplies. Self-sealing by compression can be expected by pushing and feeding from the back side (lower side). Although not shown, the pushing can be performed with an extrusion screw or a plunger.

発生ガス38処理は、図例では、触媒脱臭塔48で行うようになっており、触媒脱塔48内には、上記実施形態同様、脱臭触媒47が充填され、その下側には触媒効果を上げるバーナ53が配されている。なお、図符号「52」は、蒸気ドレンである。   In the illustrated example, the generated gas 38 treatment is performed in a catalyst deodorization tower 48, and the catalyst deodorization tower 48 is filled with a deodorization catalyst 47 as in the above-described embodiment, and a catalytic effect is provided below the catalyst. A burner 53 to be raised is arranged. Note that the symbol “52” is a steam drain.

図14に示す実施形態は、上記実施形態の蒸気式乾燥炭化装置において、電熱ヒータ98が内蔵された加熱器99にて加熱蒸気92を発生させ、円盤ジャケット部12内及び処理室1内に噴射させ処理する構成である。   In the embodiment shown in FIG. 14, in the steam-type drying carbonization apparatus of the above-described embodiment, the heating steam 92 is generated by the heater 99 in which the electric heater 98 is built, and is injected into the disk jacket portion 12 and the processing chamber 1. It is the structure which makes it process.

この場合ヒータ温度は600〜750℃を保ち、元蒸気温100〜120℃の蒸気を加熱器99にて300〜400℃の加熱蒸気92とすることができる。   In this case, the heater temperature can be maintained at 600 to 750 ° C., and the steam having the original steam temperature of 100 to 120 ° C. can be changed to the heated steam 92 at 300 to 400 ° C. by the heater 99.

この構成の蒸気式においても、加熱蒸気にすることによって蒸気量が少なくても高温の加熱蒸気を得ることができ、処理速度を上げることができ、蒸気ドレン量も節約できる。すなわち、加熱蒸気とすれば、体積増大が1000〜1500倍にもなり、流速が早くなるため、風が吹けば、液体蒸発が促進されて洗濯ものが早く乾くの如く、乾燥炭化の速度が早くなり、短時間での乾燥炭化処理が可能となる。   Also in the steam type of this configuration, by using heated steam, high-temperature heated steam can be obtained even if the amount of steam is small, the processing speed can be increased, and the amount of steam drain can be saved. That is, with heated steam, the volume increase is 1000 to 1500 times, and the flow rate is increased. Therefore, when the wind blows, the rate of dry carbonization increases as the liquid evaporates and the laundry is dried quickly. Thus, dry carbonization can be performed in a short time.

(5)図15〜16に示すものは、加熱盤回転式の本発明の加熱処理装置を、乾燥炭化装置に適用した実施形態である。   (5) What is shown to FIGS. 15-16 is embodiment which applied the heat processing apparatus of this invention of a heating board rotation type to the dry carbonization apparatus.

二重の中空回転軸71に十字形に配された連結パイプ72を介して取り付けられた中空円盤の大円盤73、小円盤74が回転軸71に上から交互に一定間隔をあけて取り付けられている。なお、中空回転軸71は、駆動モータ85によりベルト連結された駆動ホイール86を介して回転駆動される。   A large disk 73 and a small disk 74 of a hollow disk attached to a double hollow rotating shaft 71 via a connecting pipe 72 arranged in a cross shape are alternately attached to the rotating shaft 71 from above at predetermined intervals. Yes. The hollow rotary shaft 71 is rotationally driven via a drive wheel 86 that is belt-connected by a drive motor 85.

そして、大・小円盤73、74の上面10に2〜10mm程度の間隔をあけて磨り潰し翼75及び掻き移動翼(大円盤用)76又は掻き移動翼(小円盤用)76Aが処理室1に翼固定軸77にて固定されている。   Then, a grinding blade 75 and a scraping moving blade (for a large disk) 76 or a scraping moving blade (for a small disk) 76A are provided on the upper surface 10 of the large and small disks 73 and 74 with an interval of about 2 to 10 mm. The blade is fixed by a blade fixing shaft 77.

中空回転軸71に連通管(中空パイプ)72にて固定された円盤73、74は、軸71の回転により円盤73、74も同時に回転し、固定翼75、76、76Aによって原料15は矢印16(又は17)方向の外から内又は内から外への移動を繰り返し熱処理される。   The disks 73 and 74 fixed to the hollow rotating shaft 71 by the communication pipe (hollow pipe) 72 rotate the disks 73 and 74 simultaneously by the rotation of the shaft 71, and the raw material 15 is moved to the arrow 16 by the fixed blades 75, 76, and 76A. (Or 17) Heat treatment is repeatedly performed by moving from outside to inside or from inside to outside in the direction.

最下段の円盤74には、処理品26が円盤74の外径壁21より掻き移動翼76Aにて掻き出されて落下するが、落下点には、処理品受け樋78が外周上に設けられており、円盤74には、処理品26の掻き寄せバー79が固定されており、樋78には製品排出口23をあけておけば、処理品落下筒24を経て、ロータリバルブ25を通りコンテナ27に収納される。   In the lowermost disk 74, the processed product 26 is scraped and dropped from the outer diameter wall 21 of the disk 74 by the scraping moving blade 76A, and a processed product receiving rod 78 is provided on the outer periphery at the dropping point. The scraper bar 79 of the processed product 26 is fixed to the disk 74. If the product discharge port 23 is opened in the bowl 78, the container passes through the processed product dropping cylinder 24 and passes through the rotary valve 25. 27.

中空の円盤73、74に供給する熱媒(蒸気、加熱蒸気、熱風等)80を、ロータリジョイント81を介して中空回転軸71の内管82に供給し、円盤73、74を加温し、ドレン83は下部ロータリジョイント84を介して排出する構成である。   A heating medium (steam, heating steam, hot air, etc.) 80 supplied to the hollow disks 73, 74 is supplied to the inner tube 82 of the hollow rotary shaft 71 via the rotary joint 81, and the disks 73, 74 are heated. The drain 83 is configured to discharge through the lower rotary joint 84.

原料15が加熱されて発生したガス38は、ガス出口管45より排出され、図示しないが、前述の如く、熱分解脱臭炉又は触媒脱臭塔を経て無排水及び無臭化される。   The gas 38 generated by heating the raw material 15 is discharged from the gas outlet pipe 45 and is not drained and brominated through the pyrolysis deodorization furnace or the catalyst deodorization tower as described above, though not shown.

図17に示す実施形態は、上記加熱盤回転式の乾燥炭化装置において、蒸気50をヒータ98で加熱蒸気として、最下段の円盤74の上側に吹き込む構成である。本実施形態は、上記構成により乾燥後の原料の炭化が促進される。   The embodiment shown in FIG. 17 has a configuration in which the steam 50 is heated by the heater 98 and blown to the upper side of the lowermost disk 74 in the rotary heating carbonization apparatus. In the present embodiment, carbonization of the raw material after drying is promoted by the above configuration.

ヒータ98が内蔵された加熱器99にて加熱蒸気92を発生させて処理する構成である。   In this configuration, heating steam 92 is generated and processed by a heater 99 having a built-in heater 98.

なお、上記各乾燥炭化装置は、温度コントロールをしてやれば乾燥装置又は炭化装置の単機能装置としても使用できる。   In addition, each said drying carbonization apparatus can be used also as a single function apparatus of a drying apparatus or a carbonization apparatus, if temperature control is carried out.

(6)次に、上記各実施形態に共通する、各部材の構成及び運転条件について説明する。   (6) Next, the configuration and operating conditions of each member common to the above embodiments will be described.

1)各部材の構成・材質:
・加熱器90、99(図9・14・17)、は、図面上省略してあるが、表面積を増大させるために、多管型の蜂の巣(ハニカム)状のものが好ましい。加熱器90、99の材質としては、耐熱ステンレス鋼を好適に使用できる。
1) Configuration and material of each member:
The heaters 90 and 99 (FIGS. 9, 14, and 17) are omitted in the drawing, but in order to increase the surface area, a multi-tube type honeycomb (honeycomb) shape is preferable. As a material of the heaters 90 and 99, heat resistant stainless steel can be suitably used.

・処理室1の外壁材質は、SS鋼板でも良いが、円盤2、3(3A)、73、74等は、耐熱ステンレス鋼が好ましい。   The outer wall material of the processing chamber 1 may be SS steel plate, but the disks 2, 3 (3A), 73, 74, etc. are preferably heat resistant stainless steel.

・磨り潰し翼7、75、掻き移動翼8、8A、76、76A等は、薄い1〜3mm程度の弾力性のあるステンレス鋼板で形成することが望ましい。また、各翼7、75、8、8A、76、76Aは、円盤上面10に対して、処理原料によって2〜10mm程度の隙間をあけて取り付ける。図示は省略しているが原料種類によってスライドさせアジャストできる構造としてある。   The grinding blades 7 and 75, the scraping moving blades 8, 8A, 76, and 76A are preferably formed of a thin stainless steel plate having a thickness of about 1 to 3 mm. The blades 7, 75, 8, 8A, 76, and 76A are attached to the disk upper surface 10 with a gap of about 2 to 10 mm depending on the processing raw material. Although not shown in the drawings, the structure can be slid and adjusted depending on the type of raw material.

・処理室1、熱風発生炉33及び熱分解脱臭炉37の断熱材は、耐火キャスター又はセラミックファイバが好適に使用できる
2)運転条件:
・回転軸4、71の回転速度は、0.5〜15rpmが最適で、原料15によりインバータ制御によって駆動モータ6、85の回転速度を可変とすることが望ましい。
-As a heat insulating material of the processing chamber 1, the hot air generating furnace 33, and the thermal decomposition deodorizing furnace 37, a refractory caster or a ceramic fiber can be preferably used.
The rotation speed of the rotary shafts 4 and 71 is optimally 0.5 to 15 rpm, and it is desirable that the rotation speeds of the drive motors 6 and 85 are made variable by inverter control with the raw material 15.

・熱風発生炉33の熱風35の温度は、原料の種類により異なるが、通常の含液有機廃棄物の場合、例えば、炉の耐久性を考えて発生元で600℃、熱風流路36を通り、各円盤2、3(3A)を経て有効に熱が利用されて最上段では200℃程度になるようにすることが望ましい。   The temperature of the hot air 35 in the hot air generating furnace 33 differs depending on the type of raw material, but in the case of ordinary liquid organic waste, for example, considering the durability of the furnace, the source is 600 ° C. and passes through the hot air flow path 36. It is desirable that the heat is effectively utilized through the respective disks 2, 3 (3A) so that the uppermost stage is about 200 ° C.

・熱分解炉37の熱分解温度は、通常は500℃程度以上でもよいが、原料に塩素を含むものが混入する場合は、800℃以上滞留2秒間を保てばダイオキシンも分解できるのである。   The pyrolysis temperature of the pyrolysis furnace 37 may normally be about 500 ° C. or higher. However, when a material containing chlorine is mixed in the raw material, dioxins can also be decomposed by keeping the residence time at 800 ° C. or higher for 2 seconds.

・加熱器99にて加熱蒸気原料(被処理物)が有する水分や揮発性有機質を内部から減圧して引き出すことにより、炭化の場合、賦活処理をしている状態と同じ状態になり、低温でも良好な細孔を持った炭化品(乾留品)が得られ、活性炭等としても利用が可能となる。   -In the case of carbonization, the moisture and volatile organic matter contained in the heated steam raw material (object to be processed) are pulled out from the inside by the heater 99, and in the case of carbonization, the state is the same as the state of activation treatment, even at a low temperature. A carbonized product (dry-distilled product) having good pores can be obtained, and can be used as activated carbon or the like.

・また蒸気による炭化処理の場合は、蒸気を再加熱して加熱蒸気600℃程度にしてジャケット(二重壁)内に投入してやれば炭化処理もできる。   In the case of carbonization with steam, the carbonization can be performed by reheating the steam to about 600 ° C. and putting it in the jacket (double wall).

・原料は、磨り潰し翼(磨り潰し部材)のカット刃にて磨り潰すことは可能であるが、大きい固形物は前処理として約20mm以下程度の大きさに破砕をしておいて供給する。原料の熱処理(乾燥炭化)を促進させるためである。   -The raw material can be ground with a cutting blade of a grinding blade (a grinding member), but a large solid is supplied after being crushed to a size of about 20 mm or less as a pretreatment. This is to promote heat treatment (dry carbonization) of the raw material.

(7)本発明の技術的範囲は、上記各実施形態に述べたものに限定されるものではなく、特許請求の範囲の記載に基づいて、下記のような種々の変形態様に及びものである。   (7) The technical scope of the present invention is not limited to those described in each of the above embodiments, but extends to the following various modifications based on the description of the scope of claims. .

・ドーナツ状の加熱盤の形状は、円形に限られず、円内接形状、例えば、正多角形さらには円形又は正多角形の各辺に沿って切れ込みを入れた形状等任意であり、また、外・内の形状は必ずしも同形状でなくてもよい。多数の小切れ込みを入れた場合は、そこで造粒作用が期待できる。   -The shape of the doughnut-shaped heating plate is not limited to a circle, and may be any shape such as a circle inscribed shape, for example, a regular polygon, or a shape that is cut along each side of a circle or a regular polygon. The outer and inner shapes are not necessarily the same. When many small cuts are made, granulation can be expected there.

・加熱盤の段数は、1段以上、望ましくは2段以上とし、要求加熱処理能力に対応するように設計でき、また、同一処理能力が要求される場合においても、加熱盤の径及び段数を組み合わせることにより、設置許容空間に対応した設計が可能となる。   -The number of stages of the heating panel can be set to one or more, preferably two or more, and can be designed to meet the required heat treatment capacity. By combining them, it is possible to design corresponding to the installation allowable space.

・処理室の周壁にも断熱手段ばかりでなく、加熱手段(例えば、ジャケット加熱手段、電熱ヒータ)ないし温調手段を配設することも可能である。   It is possible to arrange not only heat insulating means but also heating means (for example, jacket heating means, electric heater) or temperature adjusting means on the peripheral wall of the processing chamber.

・処理室の形態も円筒状に限られず、角筒状であってもよく、さらには、加熱処理の態様によっては、例えば、下側小径又は上型小径の円錐台ないし角錐台の筒状とすることも可能である。   The shape of the processing chamber is not limited to a cylindrical shape, and may be a rectangular tube shape. Furthermore, depending on the mode of the heat treatment, for example, a lower small diameter or an upper small diameter truncated cone or a truncated pyramid cylindrical shape It is also possible to do.

・上記各実施形態では、処理装置本体の上部に熱分解脱臭炉や触媒脱臭塔を設置しているが、設置箇所に応じて、横置としてもよい。この場合、極力連結配管が短い方が望ましい。   -In each said embodiment, although the pyrolysis deodorizing furnace and the catalyst deodorizing tower are installed in the upper part of the processing apparatus main body, it is good also as horizontal installation according to an installation location. In this case, it is desirable that the connecting pipe is as short as possible.

・上記各実施形態では、処理室を密閉型としているが、原料の種類、加熱処理の態様によっては、密閉型でなくてもよい。   In each of the above embodiments, the processing chamber is a sealed type, but may not be a sealed type depending on the type of raw material and the mode of heat treatment.

本発明の加熱盤固定方式の加熱処理装置を乾燥炭化装置に適用した一例を示す概略断面図である。It is a schematic sectional drawing which shows an example which applied the heat processing apparatus of the heating board fixed system of this invention to the dry carbonization apparatus. 図1のII−II線断面図である。It is the II-II sectional view taken on the line of FIG. 同じくIII−III線断面図である。Similarly, it is a sectional view taken along line III-III. 同じくIV−IV線断面図である。Similarly, it is a sectional view taken along line IV-IV. 磨り潰し部材の一例を示す平面図(a)及び正面図(b)である。It is the top view (a) and front view (b) which show an example of a grinding member. 磨り潰し部材の他の例を示す平面図(a)及び正面図(b)である。It is the top view (a) and front view (b) which show the other example of a grinding member. 加熱盤上で外から内へ原料を掻き移動させる掻き移動部材の一例を示す平面図(a)及び正面図(b)である。It is the top view (a) and front view (b) which show an example of the scraping moving member which scrapes and moves a raw material inside from the outside on a heating board. 加熱盤上で内から外へ原料を掻き移動させる掻き移動部材の一例を示す平面図(a)及び正面図(b)である。It is the top view (a) and front view (b) which show an example of the scraping moving member which scrapes and moves a raw material from the inside to the outside on a heating board. 図1の乾燥炭化装置の変形態様を示す概略断面図である。It is a schematic sectional drawing which shows the deformation | transformation aspect of the dry carbonization apparatus of FIG. 同じく他の変形態様を示す概略断面図である。It is a schematic sectional drawing which similarly shows another deformation | transformation aspect. 本発明の加熱盤固定方式の加熱処理装置を乾燥油化装置に適用した一例を示す概略断面図である。It is a schematic sectional drawing which shows an example which applied the heat processing apparatus of the heating board fixed system of this invention to the dry oil-ized apparatus. 本発明の加熱盤固定方式の加熱処理装置を乾燥炭化装置に適用した他の一実施形態を示す概略断面図である。It is a schematic sectional drawing which shows other one Embodiment which applied the heat processing apparatus of the heating-panel fixed system of this invention to the dry carbonization apparatus. 同じくさらに他の一実施形態を示す概略断面図である。It is a schematic sectional drawing which shows another one embodiment similarly. 図13の変形態様を示す概略断面図である。It is a schematic sectional drawing which shows the deformation | transformation aspect of FIG. 本発明の加熱盤回転方式の加熱処理装置を乾燥炭化装置に適用した他の一例を示す概略断面図である。It is a schematic sectional drawing which shows another example which applied the heat processing apparatus of the heating disk rotation system of this invention to the dry carbonization apparatus. 図15のXVI−XVI線断面図である。It is the XVI-XVI sectional view taken on the line of FIG. 図15の変形態様を示す概略断面図である。It is a schematic sectional drawing which shows the deformation | transformation aspect of FIG.

符号の説明Explanation of symbols

1・・・加熱処理室(乾燥炭化室)
2・・・大円盤(加熱盤)
3、3A・・・小円盤(加熱盤)
4・・・回転軸
7・・・磨り潰し翼(磨り潰し部材)
8・・・掻き移動翼(大円盤用の掻き移動部材)
8A・・・掻き移動翼(小円盤用の掻き移動部材)
1 ... Heat treatment chamber (dry carbonization chamber)
2 ... Large disk (heating panel)
3, 3A ... small disk (heating board)
4 ... Rotating shaft 7 ... Polished wing (ground member)
8 ... scraping moving blade (scraping moving member for large disk)
8A ... scraping moving blade (scraping moving member for small disk)

Claims (13)

被加熱処理物である原料を加熱処理する加熱処理室と、該加熱処理室へ前記原料を連続的に供給する原料供給手段と、加熱処理された製品を排出する排出手段とを備えた連続加熱処理装置であって、
前記加熱処理室内にそれぞれ外周が円形又は円内接形状の加熱盤を複数段設け、
前記各加熱盤の上面に対して相対回転する磨り潰し部材及び掻き移動部材を配し、
該掻き移動部材は、加熱盤の上面で、上下段交互に前記原料を外から内周側へ移動させる第一の掻き移動部材、又は、内から外へ移動させる第二の掻き移動部材とされるとともに、各加熱盤の間には、上段から下段へ前記原料を落下移送可能な移送空間を有している、
ことを特徴とする連続加熱処理装置。
Continuous heating provided with a heat treatment chamber for heat-treating a raw material to be heat-treated, a raw material supply means for continuously supplying the raw material to the heat treatment chamber, and a discharge means for discharging the heat-treated product A processing device comprising:
In the heat treatment chamber, a plurality of heating plates each having a circular outer periphery or a circular inscribed shape are provided,
Disposing a grinding member and a scraping moving member that rotate relative to the upper surface of each heating panel,
The scraping moving member is a first scraping moving member that moves the raw material alternately from the outside to the inner peripheral side on the upper surface of the heating board, or a second scraping moving member that moves from the inside to the outside. In addition, between each heating panel has a transfer space capable of dropping and transferring the raw material from the upper stage to the lower stage,
The continuous heat processing apparatus characterized by the above-mentioned.
前記各加熱盤が固定式とされ、前記磨り潰し部材及び掻き移動部材が前記加熱盤の中心部に貫通して配された回転軸に取付けられ回転可能とされていることを特徴とする請求項1記載の連続加熱処理装置。   Each of the heating plates is fixed, and the grinding member and the scraping moving member are attached to a rotating shaft that is arranged to penetrate through a central portion of the heating plate and are rotatable. The continuous heat treatment apparatus according to 1. 前記複数段の加熱盤をジャケット構造とするとともに前記加熱盤相互が連通され、最下段の加熱盤に熱媒供給手段が接続されるとともに最上段の加熱盤に熱媒吸引手段が接続されていることを特徴とする請求項2記載の連続加熱処理装置。   The plurality of heating plates have a jacket structure, the heating plates communicate with each other, a heating medium supply unit is connected to the lowermost heating plate, and a heating medium suction unit is connected to the uppermost heating plate. The continuous heat treatment apparatus according to claim 2. 前記複数段の加熱盤を独立的に配し、発熱体内蔵型または熱媒通過型とすることを特徴とする請求項2記載の連続加熱処理装置。   The continuous heat treatment apparatus according to claim 2, wherein the plurality of stages of heating panels are independently arranged to be a heating element built-in type or a heating medium passing type. 前記各加熱盤が回転式とされ、前記磨り潰し部材及び掻き移動部材が前記加熱処理室の周壁から突出し保持軸に取付けられた固定式とされていることを特徴とする請求項1記載の連続加熱処理装置。   2. The continuous type according to claim 1, wherein each of the heating plates is a rotary type, and the grinding member and the scraping moving member are fixed types that protrude from a peripheral wall of the heat treatment chamber and are attached to a holding shaft. Heat treatment device. 前記各加熱盤は、二重中空回転軸に接続されて回転可能とされ、前記二重中空回転軸の内管を介して熱媒を供給可能とされ、内管と外管で形成される環状空間を介して熱媒を排出可能とされていることを特徴とする請求項5記載の連続加熱処理装置。   Each of the heating plates is connected to a double hollow rotary shaft so as to be rotatable, and a heating medium can be supplied via the inner tube of the double hollow rotary shaft, and is formed by an inner tube and an outer tube. 6. The continuous heating apparatus according to claim 5, wherein the heat medium can be discharged through the space. 大加熱盤と小加熱盤を交互に複数段設け、前記大加熱盤の上面に対し第一の掻き移動部材を配し、前記小加熱盤の上面に対し第二の掻き移動部材を配し、また、前記大加熱盤の内周空間と前記小加熱盤の内周側上面との間に形成される内側移送空間と、前記小加熱盤の外周空間と前記大加熱盤の外周側上面との間に形成される外側移送空間とを上下段加熱盤の間に交互に有していることを特徴とする請求項1〜6のいずれかに記載の連続加熱処理装置。   A large heating panel and a small heating panel are alternately provided in a plurality of stages, a first scraping moving member is disposed on the upper surface of the large heating panel, a second scraping moving member is disposed on the upper surface of the small heating panel, Further, an inner transfer space formed between the inner peripheral space of the large heating plate and the inner peripheral side upper surface of the small heating plate, the outer peripheral space of the small heating plate and the outer peripheral side upper surface of the large heating plate The continuous heat treatment apparatus according to any one of claims 1 to 6, further comprising outer transfer spaces formed between the upper and lower heating plates. 最上段の前記加熱盤の上面に裏側から原料を押込み供給可能とされていることを特徴とする請求項1〜7のいずれかに記載の連続加熱処理装置。   The continuous heat treatment apparatus according to any one of claims 1 to 7, wherein a raw material can be pushed and supplied from the back side to the upper surface of the uppermost heating platen. 前記加熱盤の上方位置に加熱蒸気を供給可能な加熱蒸気供給手段を配することを特徴とする請求項1〜8のいずれかに記載の連続加熱処理装置。   The continuous heat treatment apparatus according to any one of claims 1 to 8, wherein heating steam supply means capable of supplying heating steam is disposed above the heating panel. さらに、それぞれバーナを備えた熱風発生炉及び/又は熱分解脱臭炉を設け、該両炉の断熱構造がウォータジャケット方式とされ、該ウォータジャケットからの蒸気を、熱風発生炉内に配した熱交換器を通過させて加熱蒸気として、前記加熱処理室に供給可能とされていることを特徴とする請求項8記載の連続加熱処理装置。   Furthermore, a hot air generating furnace and / or a thermal decomposition deodorizing furnace each provided with a burner are provided, and the heat insulation structure of both furnaces is a water jacket type, and heat exchange is performed in which steam from the water jacket is arranged in the hot air generating furnace. The continuous heat treatment apparatus according to claim 8, wherein the continuous heat treatment apparatus is capable of being supplied to the heat treatment chamber as heated steam through a vessel. さらに、バーナを備えた熱分解脱臭炉を設け、該熱分解脱臭炉内に水蒸気捕捉管および該水蒸気捕捉管と連通する熱交換器を設け、熱処理室から発生する水蒸気を熱交換器を介して加熱蒸気とし前記加熱処理室に戻し可能とされていることを特徴とする請求項8記載の連続加熱処理装置。   Furthermore, a pyrolysis deodorization furnace equipped with a burner is provided, a steam trap tube and a heat exchanger communicating with the steam trap tube are provided in the pyrolysis deodorizer furnace, and steam generated from the heat treatment chamber is passed through the heat exchanger. The continuous heat treatment apparatus according to claim 8, wherein the heat treatment steam can be returned to the heat treatment chamber. 請求項1〜10のいずれかに記載の連続加熱処理装置において、前記加熱処理室を実質的に密閉形とし、発生ガスの排出口に、減圧手段(吸引手段)を内設したガス浄化処理装置を付設して、含液有機廃棄物を乾燥・炭化処理することを特徴とする乾燥・炭化装置。   The continuous heat treatment apparatus according to any one of claims 1 to 10, wherein the heat treatment chamber is substantially hermetically sealed, and a decompression means (suction means) is provided at a generated gas discharge port. A drying / carbonization device characterized by drying and carbonizing liquid-containing organic waste. 含液被処理物である原料の加熱処理をする方法であって、
加熱処理室内に上下に複数段の円形又は円内接形状の加熱盤を設け、最上段の前記加熱盤の中心部側又は外周側へ前記原料を連続的に供給し、該原料を前記加熱盤上で磨り潰しながら供給位置とは反対側方向へ移送させて、順次下段の加熱盤上へ供給して前記原料の、加熱盤の上面で外から内へ、又は、内から外へ移動させながら連続加熱処理を行い、さらに、連続的に加熱処理室外へ排出することを特徴とする含液被処理物の連続加熱処理方法。
A method of heat-treating a raw material that is a liquid-containing object,
A heating plate having a plurality of circular or circular inscribed shapes is provided above and below in the heat treatment chamber, and the raw material is continuously supplied to the center side or the outer peripheral side of the uppermost heating plate, and the raw material is supplied to the heating plate. While being crushed above, it is transferred in the direction opposite to the supply position, and sequentially supplied onto the lower heating plate while moving the raw material from outside to inside or from inside to outside on the upper surface of the heating plate. A continuous heat treatment method for a liquid-containing object to be treated, characterized by performing continuous heat treatment and further continuously discharging the heat treatment chamber out of the heat treatment chamber.
JP2005344188A 2005-11-29 2005-11-29 Continuous heating device Withdrawn JP2007144339A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012032139A (en) * 2010-07-29 2012-02-16 Green Technology Co Ltd Drying device
KR101445705B1 (en) * 2012-11-29 2014-09-29 주식회사 포스코 Burning apparatus and manufacturing method of reduced iron
CN104312602A (en) * 2014-10-23 2015-01-28 浙江大学 Continuous carbonization furnace for waste wood chips
CN104312600A (en) * 2014-10-14 2015-01-28 北京北宇机械设备有限公司 Sludge pyrolysis and gasification treatment process and sludge pyrolysis and gasification treatment system
KR101696353B1 (en) * 2016-02-05 2017-01-24 권종길 Drying method and evaporation drying system for high water content sludge using low temperature hot wind and inhalation pressure high wind speed

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012032139A (en) * 2010-07-29 2012-02-16 Green Technology Co Ltd Drying device
KR101445705B1 (en) * 2012-11-29 2014-09-29 주식회사 포스코 Burning apparatus and manufacturing method of reduced iron
CN104312600A (en) * 2014-10-14 2015-01-28 北京北宇机械设备有限公司 Sludge pyrolysis and gasification treatment process and sludge pyrolysis and gasification treatment system
CN104312602A (en) * 2014-10-23 2015-01-28 浙江大学 Continuous carbonization furnace for waste wood chips
KR101696353B1 (en) * 2016-02-05 2017-01-24 권종길 Drying method and evaporation drying system for high water content sludge using low temperature hot wind and inhalation pressure high wind speed

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