JP2007143661A - Coated golf ball and method of manufacturing same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a golf ball having a coating film obtained from eco-friendly water paint and having superior adhesion and abrasion resistance, and to provide a method of manufacturing same. <P>SOLUTION: The method of manufacturing the coated golf ball is characterized in applying liquid containing epoxy compound to a golf ball body surface, forming a primer layer composed of the epoxy compound, applying aqueous polyurethane coating and forming a coating film to improve the adhesion between the coating film obtained from the aqueous polyurethane coating and the golf ball body surface. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to a painted golf ball and a method for producing the same, and more particularly to a painted golf ball using an environmentally friendly water-based paint and a method for producing the same.

  A coating film is usually provided on the surface of the golf ball body. The coating film of the golf ball is provided to protect the golf ball main body from being deteriorated by being exposed to sunlight or wind and rain, and to give the golf ball main body gloss and the like to improve the appearance.

  Since golf balls are repeatedly hit and used, the golf ball coating film is required to have adhesion to impact. In particular, when the golf ball is hit, the golf ball main body is deformed. Therefore, when the coating film covering the golf ball main body cannot follow such deformation, the coating film tends to peel off. Further, the coating film may be peeled off due to friction with the club at the time of hitting or friction with the ground such as sand or rough of the bunker at the time of landing.

As a method for improving the adhesion between the golf ball main body surface and the coating film, for example, Patent Document 1 is characterized in that the golf ball surface is treated with a surface treatment agent containing a silane coupling agent as a main component. A golf ball surface treatment method is disclosed. Patent Document 2 discloses a golf ball coating method characterized by applying ethyleneimine, carbodiimide, or a derivative solution thereof to a golf ball having an ionomer resin cover, and then applying a urethane-based paint. .
Japanese Patent Laid-Open No. 10-165886 Japanese Patent No. 2573966

  Although the methods disclosed in Patent Documents 1 and 2 both have a certain effect in improving the adhesion of the coating film, in recent years, more excellent adhesion of the coating film has been demanded. The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a coated golf ball having a coating film with further improved adhesion and wear resistance and a method for producing the same.

  The method for producing a painted golf ball of the present invention is characterized in that an epoxy compound is applied to the surface of the golf ball body, and then an aqueous polyurethane paint is applied. In particular, it is a preferred embodiment that the epoxy compound applied to the surface of the golf ball body is dried and then the aqueous polyurethane paint is applied. The coated golf ball of the present invention is a golf ball having a golf ball body, a primer layer made of an epoxy compound that covers the surface of the golf ball body, and a coating film that covers the primer layer. The film is formed by applying an aqueous polyurethane paint.

  That is, in the present invention, an aqueous polyurethane is formed by first applying an epoxy compound to the surface of a golf ball body to form a primer layer made of the epoxy compound and then applying an aqueous polyurethane paint to form a coating film. The gist is to improve the adhesion between the coating film obtained from the paint and the surface of the golf ball body.

  Examples of the water-based polyurethane paint include those containing a one-component aqueous liquid of an aqueous polyurethane containing a carboxyl group and an aqueous liquid of an aqueous polycarbodiimide, or a molar ratio of an aqueous polyisocyanate and an aqueous polyol (NCO / It is preferable to use a curable coating that is contained so that the OH ratio is 1.3 to 2.5.

  In the present invention, “aqueous” includes both “water-soluble” and “water-dispersible” cases.

  According to the present invention, it is possible to obtain a coated golf ball having a coating film that is further excellent in adhesion and wear resistance.

  (1) First, the epoxy compound used in the present invention will be described. The epoxy compound is not particularly limited as long as it is a compound containing at least one epoxy group. For example, a hydroxyl group such as alcohol or glycol and a carboxyl group of an organic carboxylic acid are glycidyl etherified and glycidyl esterified, respectively. Etc.

  Examples of the epoxy compound include monoepoxy compounds such as allyl glycidyl ether, 2-ethylhexyl glycidyl ether, phenyl glycidyl ether, p-tert-butylphenyl glycidyl ether, dibromophenyl glycidyl ether, resorcinol diglycidyl ether, neopentyl glycol diester. Glycidyl ether, 1,6-hexanediol diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, diglycidyl phthalate, diglycidyl tetrahydrophthalate, diglycidyl hexahydrophthalate, dimethyl glycidyl Phthalate, dimethyl glycidyl hexahydrophthalate, Diepoxy compounds such as ICO acid glycidyl esters, glycerol polyglycidyl ether, pentaerythritol polyglycidyl ether, can be mentioned trifunctional or more polyepoxy compounds such as sorbitol polyglycidyl ether, preferably diepoxy compounds or polyepoxy compounds. The epoxy compounds may be used alone or in combination of two or more.

  As the epoxy compound, it is preferable to use an epoxy compound in the form of a liquid containing an epoxy compound dissolved or dispersed in water or an organic solvent. The concentration of the epoxy compound-containing liquid is 0.5% by mass or more, preferably 3% by mass or more, more preferably 5% by mass or more, and 50% by mass or less, more preferably 30% by mass or less, still more preferably. It is 10 mass% or less. When the concentration of the epoxy compound-containing liquid is less than 0.5% by mass, the amount of the epoxy compound adhering to the surface of the golf ball body becomes too small, and the coating film adhesion improving effect may not be obtained.

  Examples of the organic solvent that dissolves the epoxy compound include alcohols, ketones, aromatic hydrocarbons, ethers, and the like.

  The epoxy equivalent (WPE) of the epoxy compound is 70 or more, preferably 80 or more, more preferably 100 or more. When the epoxy equivalent is less than 70, the epoxy group content is too small, and the effect of improving the adhesion of the coating film may not be obtained. Although the upper limit of the said epoxy equivalent is not specifically limited, 1,000 or less are preferable and 900 or less are more preferable. It is because the reactivity with respect to a coating film becomes high and adhesiveness with a coating film improves by making the said epoxy equivalent into 1,000 or less. Here, the epoxy equivalent is equivalent (g / eqiv.) Per epoxy group.

Specific examples of the epoxy compound include “Denacol” manufactured by Nagase Chemkex Corporation, “Epolite” manufactured by Kyoei Chemical Co., Ltd., and “Epolide” manufactured by Daicel Chemical Industries.
(2) Next, the water-based polyurethane paint used in the present invention will be described.

  Examples of the aqueous polyurethane paint used in the present invention include a one-part aqueous solution of an aqueous polyurethane containing a carboxyl group and an aqueous solution of an aqueous polycarbodiimide, or a molar ratio of an aqueous polyisocyanate and an aqueous polyol. What is contained so that (NCO / OH) may be 1.3-2.5 can be mentioned.

  In an embodiment using a one-component aqueous liquid containing a carboxyl group and an aqueous liquid containing an aqueous polycarbodiimide, the carboxyl group of the aqueous carboxyl group-containing polyurethane reacts with the epoxy compound of the primer layer. In addition, a chemical bond is formed between the coating film and the primer layer, the adhesion between the coating film and the primer layer is improved, and a part of the carboxyl groups and the aqueous polycarbodiimide react to form a coating film obtained. The crosslink density of the film becomes high, and the durability of the coating film is improved.

  Moreover, in the aspect using what contains water polyisocyanate and water polyol in a fixed ratio, the hydroxyl group of water polyol reacts with the epoxy compound of a primer layer, and a chemical bond exists between a coating film and a primer layer. Is formed, the adhesion between the coating film and the primer layer is improved, and the aqueous polyisocyanate and the aqueous polyol react to form an aqueous polyurethane. Under the present circumstances, if polyfunctional thing is used as aqueous | water-based polyisocyanate or aqueous | water-based polyol, the crosslinking density of the coating film obtained can be made high and durability of a coating film will improve further.

(2-1) One-part Aqueous Liquid of Aqueous Polyurethane Containing Carboxyl Group The one-part aqueous liquid of the aqueous polyurethane containing a carboxyl group used in the present invention is a carboxyl group-containing aqueous polyurethane component in water. A dissolved or dispersed aqueous liquid (aqueous solution or aqueous dispersion) can be mentioned. Here, the one-component aqueous liquid means that the aqueous polyurethane resin component containing a carboxyl group has a high molecular weight to some extent and can be formed into a film without using a curing agent or the like.

  The carboxyl group-containing aqueous polyurethane aqueous liquid is an anionic type in which the carboxyl group of the carboxyl group-containing aqueous polyurethane is dissolved or dispersed in water by being neutralized with a base, or a carboxyl group-containing aqueous polyurethane. Nonionic type that is forcibly dispersed with high shearing force in the presence of a nonionic emulsifier can be mentioned.

The polyisocyanate component constituting the carboxyl group-containing aqueous polyurethane is not particularly limited as long as it has two or more isocyanate groups. For example, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, 2,4- Mixture of toluene diisocyanate and 2,6-toluene diisocyanate (TDI), 4,4′-diphenylmethane diisocyanate (MDI), 1,5-naphthylene diisocyanate (NDI), 3,3′-bitrylene-4,4′-diisocyanate Aromatic polyisocyanates such as (TODI), xylylene diisocyanate (XDI), tetramethylxylylene diisocyanate (TMXDI), paraphenylene diisocyanate (PPDI); 4,4′-dicyclohexylmethane diisocyanate (H ₁₂ MDI), hydrogenated xylylene diisocyanate (H ₆ XDI), hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), norbornene diisocyanate (NBDI), etc. A seed or a mixture of two or more can be used. Of these, non-yellowing polyisocyanates (HDI, H ₆ XDI, IPDI, H ₁₂ MDI, NBDI, etc.) are preferably used from the viewpoint of weather resistance. The above polyisocyanates may be used alone or in admixture of at least two kinds.

  The polyol component constituting the carboxyl group-containing aqueous polyurethane is not particularly limited as long as it has a plurality of hydroxyl groups. For example, a low molecular weight polyol having a molecular weight of less than about 500 or a high molecular weight having a molecular weight of about 500 or more. Polyols and the like can be used. Examples of the low molecular weight polyol include diols such as ethylene glycol, diethylene glycol, triethylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 1,6-hexanediol; glycerin, trimethylol Examples include triols such as propane and hexanetriol.

  High molecular weight polyols include polyether polyols such as polyoxyethylene glycol (PEG), polyoxypropylene glycol (PPG), polyoxytetramethylene glycol (PTMG); polyethylene adipate (PEA), polybutylene adipate (PBA) ), A polycondensed polyester polyol such as polyhexamethylene adipate (PHMA); a lactone polyester polyol such as poly-ε-caprolactone (PCL); a polycarbonate polyol such as polyhexamethylene carbonate; and an acrylic polyol. Among the above polyols, those having a weight average molecular weight of 50 to 2,000, particularly about 100 to 1,000 are preferably used. In addition, you may use these polyols 1 type or in mixture of 2 or more types.

  The carboxyl group-containing aqueous polyurethane may contain a polyamine component in addition to the above components. Although it does not specifically limit as said polyamine component, Aliphatic polyamines, such as ethylenediamine, propylenediamine, hexamethylenediamine; Aromatic polyamines, such as tolylenediamine, xylylenediamine, diaminodiphenylmethane; Diaminocyclohexylmethane, piperazine, isophoronediamine, etc. And hydrazines such as hydrazine, succinic acid dihydrazide, adipic acid dihydrazide, and phthalic acid dihydrazide. Moreover, alkanolamines, such as diethanolamine and monoethanolamine, can also be used as the polyamine or the low molecular weight polyol component.

  The acid value of the carboxyl group-containing aqueous polyurethane used in the present invention is preferably 10 mgKOH / g or more, more preferably 15 mgKOH / g or more, and further preferably 20 mgKOH / g or more on a solid basis. . This is because by setting the acid value to 10 mgKOH / g or more, a reaction site with the aqueous polycarbodiimide or the epoxy compound of the primer layer can be appropriately secured. The upper limit of the acid value of the carboxyl group-containing polyurethane is not particularly limited, but is preferably 60 mgKOH / g, more preferably 50 mgKOH / g, and still more preferably 40 mgKOH / g. An acid value exceeding 60 mgKOH / g is not preferable because the reaction time of the aqueous polycarbodiimide or the primer layer with the epoxy compound becomes long.

  Specific examples of the carboxyl group-containing polyurethane aqueous liquid include Takelac W-615, W-6010, and W-6021 manufactured by Mitsui Takeda Chemical Co., Ltd.

(2-2) Aqueous Polycarbodiimide Aqueous Liquid The aqueous liquid of the aqueous polycarbodiimide used in the present invention (hereinafter sometimes simply referred to as “polycarbodiimide aqueous liquid”) has at least two carbodiimide groups in the molecule. Aqueous polycarbodiimide aqueous liquid (aqueous solution or aqueous dispersion) having an aqueous polycarbodiimide resin is more preferably used. Examples of the aqueous (water-soluble or water-dispersible) polycarbodiimide resin include a resin having a hydrophilic segment and a segment composed of a repeating unit having a carbodiimide group, as represented by the following formula (1). it can.

  The aqueous polycarbodiimide resin represented by the above formula uses a diisocyanate as a starting material. In the formula (1), R is a residue obtained by removing an isocyanate group from diisocyanate, and K is an isocyanate group and a hydrophilic segment. Is a bond formed by the reaction with. n shows an average degree of polymerization and is an integer of 2-100. Moreover, as a hydrophilic segment in Formula (1), the nonionic segment containing an ethylene oxide chain, the anionic hydrophilic segment containing a sulfonate, a sulfate, etc., or a quaternary ammonium salt is contained. And cationic hydrophilic segments. Specific examples of the aqueous polycarbodiimide resin represented by the formula (1) include aqueous tetramethylxylylene carbodiimide and aqueous dicyclohexylmethane carbodiimide.

  The carbodiimide equivalent of the aqueous polycarbodiimide is 100 or more, more preferably 150 or more, further preferably 250 or more, and is preferably 700 or less, more preferably 650 or less, and still more preferably 600 or less. By setting the carbodiimide equivalent to 100 or more, the adhesion improving effect due to the formation of a chemical bond between the coating film and the primer (epoxy compound) layer is enhanced. Moreover, the reactivity with respect to a coating film becomes high by making a carbodiimide equivalent 700 or less, and the adhesiveness of a coating film and a primer layer improves further. Here, the “carbodiimide equivalent” is the chemical formula amount (molecular weight) of the aqueous polycarbodiimide per mole of carbodiimide groups.

  In the present invention, the solid content (% by mass) of the aqueous polycarbodiimide liquid is not particularly limited, but is preferably 0.3% or more, more preferably 0.5% or more, and still more preferably 0.00. It is preferably 7% or more and 50% or less, more preferably 40% or less, and further preferably 30% or less. Specific examples of the aqueous polycarbodiimide resin aqueous solution include water such as Nisshinbo Co., Ltd. Carbodilite (registered trademark) E-01, E-02, and E-03A (nonionic, solid content 40%). Dispersible types, water-soluble types such as carbodilite V-02, V-02-L2, and V-04 can be mentioned, and these polycarbodiimide aqueous liquids are substantially free of solvents.

  In the present invention, when the carboxyl group-containing aqueous polyurethane and the aqueous polycarbodiimide are reacted as the aqueous polyurethane paint, the mixing ratio of the aqueous polycarbodiimide to the carboxyl group-containing aqueous polyurethane is the molar ratio of the carbodiimide group to the carboxyl group ( (Carbodiimide group / carboxyl group) is 0.1 or more, more preferably 0.3 or more, 1.5 or less, more preferably 1.3 or less, and still more preferably 1.1 or less.

  By setting the molar ratio to be 0.1 or more, the crosslinking density of the obtained coating film is increased, and the wear resistance and adhesion are improved. On the other hand, when the molar ratio exceeds 1.5, the aqueous polycarbodiimide becomes excessive, the adhesiveness of the resulting coating film is lowered, and a tackiness is produced.

(2-3) About an aspect containing an aqueous polyol and an aqueous polyisocyanate In the present invention, an aqueous composition containing an aqueous polyol and an aqueous polyisocyanate so that the molar ratio (NCO / OH) is 1.3 to 2.5. A polyurethane paint can be preferably used. The water-based polyurethane paint forms a coating film by forming a polyurethane by a curing reaction between an aqueous polyol and an aqueous polyisocyanate.

  The aqueous polyol is not particularly limited as long as it has a hydrophilic segment or a hydrophilic group and has two or more hydroxyl groups. Examples of those having a hydrophilic segment and having two or more hydroxyl groups include polyethylene glycol (PEG), and those having a hydrophilic group and having two or more hydroxyl groups include, for example, a carboxyl group. The aqueous polyol which has can be mentioned. In the present invention, it is preferable to use an aqueous polyurethane paint containing an aqueous polyol containing a carboxyl group and an aqueous polyisocyanate. This is because both the hydroxyl group and carboxyl group of the aqueous polyol can react with the epoxy compound of the primer layer, and the adhesion between the coating film and the primer layer is further improved.

  The aqueous polyol has a hydroxyl value (mgKOH / g) of 25 or more, preferably 30 or more, more preferably 35 or more, and 100 or less, more preferably 95 or less, and still more preferably 90 or less. Is preferred. This is because if the hydroxyl value of the aqueous polyol is less than 25, the adhesion between the coating film and the golf ball body may be lowered. Further, when the hydroxyl value is 100 or more, the reaction with the aqueous polyisocyanate takes time, and the productivity may be lowered. The hydroxyl value can be measured, for example, by potentiometric titration according to JIS-K1557.

  Further, the weight average molecular weight of the aqueous polyol is 4,000 or more, more preferably 5,000 or more, further preferably 6,000 or more, and 20,000 or less, more preferably 17,000 or less, further preferably. Is desirably 15,000 or less. This is because when the weight average molecular weight is less than 4,000, drying takes time and productivity is lowered, and when it exceeds 20,000, the hydroxyl value is relatively lowered and the adhesion with the primer layer is lowered. . The weight average molecular weight of the aqueous polyol can be measured by gel permeation chromatography (GPC) using polystyrene as a standard substance.

  The aqueous polyol having a carboxyl group is not particularly limited as long as it is aqueous and has one or more carboxyl groups and two or more hydroxyl groups in the molecule, for example, an aqueous polyester polyol; an aqueous urethane polyol. An aqueous acryl polyol; an aqueous alkyd resin; and a cellulose derivative such as carboxymethyl cellulose. These may be used alone or in admixture of two or more.

  Among these, it is very preferable to use an aqueous polyester polyol or a mixture of an aqueous polyester polyol and an aqueous acrylic polyol. By using the aqueous polyester polyol, the resulting coating film has good impact resistance. Moreover, it is because the weather resistance of the coating film obtained can be improved by using aqueous acrylic polyol together. In particular, the aqueous polyol is preferably an aqueous polyester polyol: aqueous acrylic polyol = 4: 1 to 10: 1 (mass ratio), and the resulting coating film can achieve both mechanical properties and weather resistance. .

  As described above, the aqueous polyester polyol having a carboxyl group may be either a water-soluble polyester polyol or a water-dispersible polyester polyol, and can be made aqueous by neutralizing such a carboxyl group with a base. . The aqueous polyester polyol having a carboxyl group can be synthesized by a known method for synthesizing a polyester polyol. For example, it can be obtained by polycondensation of a (low molecular weight) polyol and a polybasic acid.

  The carboxyl group of the aqueous polyester polyol can be introduced from either the polyol component or the polybasic acid component. Examples of the polyol component for introducing a carboxyl group into the polyester polyol include dimethylolpropionic acid, dimethylolbutanoic acid, dihydroxypropionic acid, and dihydroxysuccinic acid. Examples of the polyol component other than the polyol that introduces a carboxyl group include known polyols for the synthesis of polyester polyols, such as ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, , 5-pentanediol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, 1,4- Examples include diols such as cyclohexanediol and bisphenol A, and triols such as trimethylolpropane and glycerin. These may be used alone or in combination of two or more.

  Examples of the polybasic acid component capable of introducing a carboxyl group into the polyester polyol include trimellitic anhydride and pyromellitic anhydride. Examples of the polybasic acid other than the polybasic acid into which the carboxyl group is introduced include known polybasic acid components used in the synthesis of polyester polyols, such as succinic acid, adipic acid, azelaic acid, sebacic acid, Dodecanedicarboxylic acid, maleic anhydride, fumaric acid, 1,3-cyclopentanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, terephthalic acid, isophthalic acid, 1,4-naphthalenedicarboxylic acid, 2,5-naphthalenedicarboxylic acid, Examples include dibasic acids such as 2,6-naphthalenedicarboxylic acid, naphthalic acid, and biphenyldicarboxylic acid. The polybasic acids may be used alone or in combination of two or more.

  The aqueous urethane polyol having a carboxyl group is not particularly limited as long as it has a urethane bond in the molecular chain and has at least one carboxyl group and two or more hydroxyl groups. For example, the carboxyl group-containing aqueous polyester described above It is obtained by reacting a polyol and a polyisocyanate so that the hydroxyl group of the polyol component is excessive with respect to the isocyanate group of the polyisocyanate.

  Examples of the aqueous acrylic polyol having a carboxyl group include an aqueous acrylic obtained by copolymerizing a (meth) acrylic acid ester having a hydroxyl group and an ethylenically unsaturated carboxylic acid such as (meth) acrylic acid, maleic acid, and itaconic acid. Mention may be made of polyols.

  Examples of the (meth) acrylic acid ester having a hydroxyl group include 2-hydroxyethyl (meth) acrylate and hydroxypropyl (meth) acrylate. Examples of other monomer components copolymerized with the aqueous acrylic polyol include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, and n-butyl (meth) acrylate. And ethylenically unsaturated monomers.

  The method for making the acrylic polyol aqueous is not particularly limited. For example, a (meth) acrylic acid ester having a hydroxyl group and an ethylenically unsaturated carboxylic acid having a carboxyl group are copolymerized, and the carboxyl group is converted into a base. For example, a method of neutralizing with water to form an aqueous solution, a method of emulsion polymerization of the (meth) acrylic acid ester having a hydroxyl group and an ethylenically unsaturated carboxylic acid in the presence of an emulsifier, or a method of soap-free polymerization. .

  The aqueous polyol having a carboxyl group is not particularly limited, but as described above, the aqueous polyol can be made aqueous by neutralizing the carboxyl group with a base or the like. Bases that neutralize the carboxyl group include primary amines such as ammonia, methylamine and ethylamine, secondary amines such as diethanolamine, dimethylamine and diethylamine, tertiary amines such as triethylamine and triethanolamine, sodium hydroxide and water. Alkali metal hydroxides such as potassium oxide can be used.

  The acid value (mgKOH / g) of the aqueous polyol having a carboxyl group is 10 or more, preferably 15 or more, more preferably 20 or more, and 50 or less, preferably 45 or less, more preferably 40 or less. Is desirable. If the acid value is less than 10, the amount of the hydrophilic group (carboxyl group) is too small, and the dispersibility and solubility in water decrease. On the other hand, if the acid value exceeds 50, the amount of the hydrophilic group (carboxyl group) is too large and the water resistance of the resulting coating film is lowered.

  In the present invention, when the aqueous polyol having a carboxyl group is used, it is preferably used in the form of an aqueous liquid in which the aqueous polyol is dissolved or dispersed in water. The concentration of the aqueous liquid is 20% by mass or more, more preferably 25% by mass or more, and is preferably 65% by mass or less, more preferably 60% by mass or less. This is because if it is less than 20% by mass, the curing reaction between the aqueous polyol and the aqueous polyisocyanate is delayed. Moreover, it is because a viscosity will become high and coatability will fall that it is more than 65 mass%.

  Specific examples of the water-based polyol include water-based polyester polyol manufactured by Shinto Paint Co., Ltd .: water-based acrylic polyol = 4: 1 (mass ratio, OH value: 66 mgKOH / g, acid value 25 mgKOH / g), WG-6A manufactured by Waku Paint Co., Ltd. And so on.

The aqueous polyisocyanate suitably used in the present invention is not particularly limited as long as it is a modified product obtained by making the polyisocyanate aqueous (water-soluble or water-dispersible). For example, polyoxyalkylene ether alcohol (preferably polyoxyalkylene ether alcohol) And aqueous polyisocyanate modified with oxyethylene ether alcohol). Examples of the isocyanate component of the aqueous polyisocyanate include 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, a mixture of 2,4-toluene diisocyanate and 2,6-toluene diisocyanate (TDI), and 4,4′-. Diphenylmethane diisocyanate (MDI), 1,5-naphthylene diisocyanate (NDI), 3,3′-vitrylene-4,4′-diisocyanate (TODI), xylylene diisocyanate (XDI), tetramethylxylylene diisocyanate (TMXDI), Aromatic polyisocyanates such as paraphenylene diisocyanate (PPDI); 4,4′-dicyclohexylmethane diisocyanate (H ₁₂ MDI), hydrogenated xylylene diisocyanate (H ₆ XDI), hexamethylene diisocyanate Examples thereof include alicyclic polyisocyanates such as isocyanate (HDI), isophorone diisocyanate (IPDI), norbornene diisocyanate (NBDI), aliphatic polyisocyanates, and the like, or a mixture of two or more. Among these, from the viewpoint of improving weather resistance, non-yellowing polyisocyanates (HDI, H ₆ XDI, IPDI, H ₁₂ MDI, NBDI and the like) are preferable, and aqueous hexamethylene diisocyanate is more preferable. Specific examples of the aqueous polyisocyanate include, for example, CR-60N manufactured by Dainippon Ink & Chemicals, Coronate C3062 and C3053 manufactured by Nippon Polyurethane, Bihijur 3100 manufactured by Sumitomo Bayer Urethane, I-3 manufactured by Shinto Paint Co., Ltd. WG-6B manufactured by Yakuhin Paint Co., Ltd. can be mentioned. Examples of the method for producing the aqueous polyisocyanate include, for example, Japanese Patent Application Laid-Open Nos. 7-113005, 9-71720, 2003-246827, 11-228653, and 11-110042. Etc. can be employed.

The mixing ratio of the water-based polyol and the water-based polyisocyanate in the water-based polyurethane coating is such that NCO / OH (molar ratio) is 1.3 or more, more preferably 1.4 or more, and further preferably 1.5 or more. It is desirable that it is 5 or less, more preferably 2.3 or less, and still more preferably 2.1 or less. When the NCO / OH (molar ratio) is less than 1.3, the curing reaction becomes insufficient and a tacky feeling remains, and dust and dirt are likely to adhere to the coating film. On the other hand, when the NCO / OH (molar ratio) is more than 2.5, the remaining isocyanate groups react with moisture to generate CO ₂ , so that air bubbles are easily generated in the coating film.

  In addition to the aqueous polyisocyanate and the aqueous polyol, an aqueous polyamine can be further used in the aqueous polyurethane paint used in the present invention. By using the aqueous polyamine as a part, the reaction between the aqueous polyisocyanate and the aqueous polyamine occurs preferentially, and the film formation time (the time when tack of the coating film is eliminated) can be shortened. The aqueous polyamine is a water-soluble or water-dispersible polyamine, for example, an aliphatic polyamine such as ethylenediamine, propylenediamine or hexamethylenediamine; an aromatic polyamine such as tolylenediamine or xylylenediamine; piperazine or isophoronediamine. And hydrazines such as hydrazine, succinic acid dihydrazide, adipic acid dihydrazide, and phthalic acid dihydrazide. Moreover, alkanolamines, such as diethanolamine and monoethanolamine, can also be used as the polyamine.

  The amount of the solvent contained in the water-based polyurethane paint used in the present invention is usually 8% by mass or less, more preferably 3% by mass or less, and further preferably 1% by mass or less, which is environmentally friendly. The water-based polyurethane paint used in the present invention is generally used for golf balls, such as pigments, ultraviolet absorbers, antioxidants, light stabilizers, fluorescent brighteners, antiblocking agents, leveling agents, slip agents, etc. An additive that may be contained in the paint may be contained.

  The method for producing a coated golf ball of the present invention is characterized in that an epoxy compound-containing liquid (preferably a solution) is applied to the surface of the golf ball main body, and then an aqueous polyurethane paint is applied. In particular, it is a preferred embodiment to dry the epoxy compound-containing liquid (preferably a solution) applied to the surface of the golf ball main body and then apply an aqueous polyurethane paint. The coated golf ball of the present invention is a golf ball having a golf ball body, a primer layer made of an epoxy compound that covers the surface of the golf ball body, and a coating film that covers the primer layer. The film is formed by applying an aqueous polyurethane paint.

  A method for applying the epoxy compound-containing liquid (preferably a solution) is not particularly limited, and examples thereof include spray coating, dip coating, and electrostatic coating. The applied epoxy compound-containing liquid (preferably a solution) is dried before applying the aqueous polyurethane paint, whereby a primer layer made of an epoxy compound is formed on the surface of the golf ball body.

  The applied epoxy compound-containing liquid (preferably a solution) may be dried to such an extent that a primer layer composed of an epoxy compound is formed, and the solvent derived from the epoxy compound-containing liquid (preferably a solution) is completely removed. There is no need to remove it. The temperature for drying the epoxy compound-containing liquid (preferably a solution) is usually 30 ° C. or higher, preferably 35 ° C. or higher, and 80 ° C. or lower, preferably 70 ° C. or lower. The drying time is 1 minute or longer, preferably 3 minutes or longer, 24 hours or shorter, more preferably 16 hours or shorter.

  In the present invention, an epoxy compound-containing liquid (preferably a solution) is applied to the surface of the golf ball body, and then an aqueous polyurethane paint is applied. The application method of the water-based polyurethane paint is not limited, and examples thereof include spray coating, dip coating, and electrostatic coating. In particular, when an aqueous polyol and an aqueous polyisocyanate are used, it is also a preferred embodiment that each is separately spray-coated so that the coating ratio is constant. The aqueous polyurethane paint applied to the golf ball can form a coating film by drying at a temperature of 30 ° C. to 70 ° C. for 1 hour to 24 hours, for example, in both the one-component type and the curable type. .

  The film thickness of the dried coating film is not particularly limited, but is desirably 5 μm or more, more preferably 7 μm or more and 25 μm or less, and more preferably 18 μm or less. This is because if the film thickness is less than 5 μm, the coating film tends to wear and disappear due to continuous use, and if the film thickness exceeds 25 μm, the dimple effect decreases and the flight performance of the golf ball decreases. The coating film preferably has a single layer structure. This is because the coating process can be simplified with a single layer structure, and the coating film in the present invention exhibits excellent coating film properties even with a single layer structure. The coating film is preferably an outermost clear paint layer.

  In the present invention, the structure of the golf ball main body is not particularly limited, and may be a one-piece golf ball, a two-piece golf ball, a multi-piece golf ball more than a three-piece golf ball, or a thread-wound golf ball. This is because the present invention can be preferably applied in any case. Among these, the golf ball body is a golf ball having a cover such as a two-piece golf ball, a multi-piece golf ball, or a thread wound golf ball, and the resin component constituting the cover is a resin containing a carboxyl group. It is a preferable aspect. When the resin component constituting the cover is a resin containing a carboxyl group, the epoxy compound of the primer layer reacts with both the carboxyl group of the resin that constitutes the cover and the aqueous polyurethane that constitutes the coating film. The film and the cover are bonded by a chemical bond through the primer layer, and as a result, the adhesion of the coating film to the cover is further increased. As the resin containing a carboxyl group, it is preferable to use an ionomer resin. Examples of the ionomer resin include those obtained by neutralizing at least a part of carboxyl groups in a copolymer of ethylene and an α, β-unsaturated carboxylic acid with metal ions, or ethylene and an α, β-unsaturated carboxylic acid. The thing which neutralized at least one part of the carboxyl group in the ternary copolymer of an acid and (alpha), (beta)-unsaturated carboxylic acid ester with a metal ion can be mentioned. Examples of the α, β-unsaturated carboxylic acid include acrylic acid, methacrylic acid, fumaric acid, maleic acid, and crotonic acid, and acrylic acid or methacrylic acid is particularly preferable. As the α, β-unsaturated carboxylic acid ester, for example, methyl, ethyl, propyl, n-butyl, isobutyl ester, etc. such as acrylic acid, methacrylic acid, fumaric acid, maleic acid, etc. are used. Methacrylic acid esters are preferred. Copolymers of ethylene and α, β-unsaturated carboxylic acid, and carboxylic acid groups in the terpolymer of ethylene, α, β-unsaturated carboxylic acid and α, β-unsaturated carboxylic acid ester. Examples of metal ions that neutralize at least a part include alkali metal ions such as sodium, potassium, and lithium; divalent metal ions such as magnesium, calcium, zinc, barium, and cadmium; trivalent metal ions such as aluminum; tin Other ions such as zirconium and the like can be mentioned, and sodium, zinc and magnesium ions are particularly preferably used from the viewpoint of resilience and durability.

  Specific examples of the ionomer resin include Himiran 1555, 1557, 1605, 1652, 1702, 1705, 1706, 1707, 1855, 1856 (Mitsui DuPont Polychemical), Surlyn 8945, Surlyn 9945, Surlyn 6320 (DuPont). ), IOTEK 7010, 8000 (manufactured by Exxon) and the like. As these ionomer resins, those exemplified above may be used alone or as a mixture of two or more.

  As a resin component constituting the cover in the present invention, in addition to the base resin such as the ionomer resin, it is also preferable to use a thermoplastic elastomer, a diene block copolymer, or the like. Specific examples of the thermoplastic elastomer are thermoplastic polyamide elastomers commercially available from Toray Industries, Inc. under the trade name “Pebacs” (for example, “Pebax 2533”), trade names “Hytrel” from Toray DuPont Co., Ltd. (For example, “Hytrel 3548”, “Hytrel 4047”) thermoplastic polyester elastomer, commercially available from BASF Japan under the trade name “Elastollan” (for example, “Elastollan XNY90A”, “ Elastollan XNY97A ") thermoplastic polyurethane elastomer and the like.

  In addition to the resin components described above, the cover in the present invention includes pigment components such as zinc oxide, titanium oxide, and blue pigment, specific gravity adjusting agents such as calcium carbonate and barium sulfate, dispersants, anti-aging agents, ultraviolet absorbers, and light stabilizers. An agent, a fluorescent material, a fluorescent whitening agent, or the like may be contained within a range that does not impair the performance of the cover.

  Next, the core and the one-piece golf ball main body when the golf ball of the present invention has a core such as a thread wound golf ball, a two-piece golf ball, and a multi-piece golf ball, or a one-piece golf ball will be described. For the core and the one-piece golf ball body, a conventionally known rubber composition (hereinafter sometimes simply referred to as “core rubber composition”) can be employed. For example, a diene rubber as a base rubber The rubber composition containing a co-crosslinking agent and a crosslinking initiator can be molded by hot pressing.

  As the diene rubber, it is particularly preferable to use a high-cis polybutadiene having a cis bond advantageous for rebound of 40% or more, preferably 70% or more, more preferably 90% or more. The co-crosslinking agent is an α, β-unsaturated carboxylic acid having 3 to 8 carbon atoms or a metal salt thereof, preferably a metal salt of acrylic acid or methacrylic acid, and the metals include zinc, magnesium and calcium. Aluminum and sodium are preferably used, and zinc is more preferably used. The amount of the co-crosslinking agent used is preferably 20 to 50 parts by mass per 100 parts by mass of the base rubber. As the crosslinking initiator, an organic peroxide is preferably used. Specifically, dicumyl peroxide, 1,1-bis (t-butylperoxy) -3,5-trimethylcyclohexane, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, Examples thereof include organic peroxides such as di-t-butyl peroxide, among which dicumyl peroxide is preferably used. The compounding amount of the organic peroxide is preferably 0.2 parts by mass or more, more preferably 0.3 parts by mass or more, and preferably 1.5 parts by mass or less with respect to 100 parts by mass of the base rubber. More preferably, it is 1.0 mass part or less. Moreover, the rubber composition for a core may further contain diphenyl disulfides. The compounding amount of diphenyl disulfides is preferably 0.1 parts by mass or more, more preferably 0.3 parts by mass or more, and preferably 5.0 parts by mass or less, with respect to 100 parts by mass of the base rubber. Preferably it is 3.0 mass parts or less.

  In addition to the base rubber, co-crosslinking agent, cross-linking initiator, diphenyl disulfides, the core rubber composition further includes specific gravity adjusters such as zinc oxide and barium sulfate, anti-aging agents, and color powders as appropriate. Can be blended. The hot-press molding conditions for the core rubber composition may be appropriately set according to the rubber composition, but are usually heated at 130 to 200 ° C. for 10 to 60 minutes, or at 130 to 150 ° C. for 20 to 40 minutes. After heating, it is preferable to perform two-step heating at 160 to 180 ° C. for 5 to 15 minutes.

  When the golf ball of the present invention is a three-piece or more multi-piece golf ball, examples of the intermediate layer provided between the core and the cover include thermoplastic resins such as polyurethane resin, ionomer resin, nylon, and polyethylene; Examples thereof include thermoplastic elastomers such as polystyrene elastomers, polyolefin elastomers, polyurethane elastomers, and polyester elastomers. Here, as the ionomer resin, for example, a resin obtained by neutralizing at least a part of a carboxyl group in a copolymer of ethylene and an α, β-unsaturated carboxylic acid with a metal ion, or ethylene and an α, β-unsaturated resin. What neutralized at least one part of the carboxyl group in the ternary copolymer of saturated carboxylic acid and (alpha), (beta)-unsaturated carboxylic acid ester with a metal ion is mentioned. The intermediate layer may further contain a specific gravity adjusting agent such as barium sulfate or tungsten, an anti-aging agent, or a pigment.

  Hereinafter, the present invention will be described in detail by way of examples. However, the present invention is not limited to the following examples, and all modifications and embodiments without departing from the gist of the present invention are not limited thereto. Included in range.

[Evaluation methods]
(1) Adhesiveness of coating film After mounting a metal head screwdriver (1W) on a swing robot manufactured by True Temper and hitting a painted golf ball 100 times at a head speed of 45 m / s, the coating film was peeled off. The state was observed and evaluated based on the following evaluation criteria.

Evaluation standard (double-circle): There was no peeling of a coating film.
○: The peeled area of the coating film is 5% or less of the total coating film area. Δ: The peeling area of the coating film is more than 5% of the total coating film area and 25% or less. X: The peeling area of the coating film is 25% of the total coating film area. Super

(2) Abrasion resistance of the coating film Each coated golf ball was placed in a potato pillar whose inner surface was covered with a brush, brushed for 1 hour, the peeled state of the coating film was observed, and evaluated based on the following evaluation criteria. .
A: There was no peeling of the coating film.
○: The peeled area of the coating film is 5% or less of the total coating film area. Δ: The peeling area of the coating film is more than 5% of the total coating film area and 25% or less. X: The peeling area of the coating film is 25% of the total coating film area. Super

[Manufacturing golf balls]
(1) Production of core A rubber composition for a core having the composition shown in Table 1 is kneaded and heated and pressed at 170 ° C. for 15 minutes in an upper and lower mold having hemispherical cavities to obtain a spherical core having a diameter of 39.3 mm. It was.

Polybutadiene rubber: BR-11 manufactured by JSR Corporation
Zinc acrylate: Sunseller SR of Sanshin Chemical Co., Ltd.
Zinc Oxide: Toho Zinc Co., Ltd. Zinc Hana Barium Sulfate: Sakai Chemical Barium Sulfate
Diphenyl disulfide: Diphenyl disulfide dicumyl peroxide manufactured by Sumitomo Seika Co., Ltd .: Park mill D manufactured by NOF Corporation
Incidentally, an appropriate amount of barium sulfate was added so that the mass of the resulting golf ball was 45.4 g.

(2) Preparation of cover composition The materials having the composition shown in Table 2 were mixed with a twin-screw kneading extruder to prepare a pellet-shaped cover composition. The extrusion conditions were a screw diameter of 45 mm, a screw rotation speed of 200 rpm, and a screw L / D = 35, and the blend was heated to 200-260 ° C. at the die position of the extruder.

High Milan 1605: Sodium ion neutralized ethylene-methacrylic acid copolymer ionomer resin manufactured by Mitsui DuPont Polychemical Co., Ltd. High Milan 1706: Zinc ion neutralized ethylene-methacrylic acid copolymer ionomer resin manufactured by Mitsui DuPont Polychemical Co., Ltd. Elastollan XNY97A: Thermoplastic polyurethane elastomer manufactured by BASF Corporation

(3) Production of Golf Ball Body A cover layer was formed by directly injection-molding the cover composition obtained above onto the core to produce a two-piece golf ball body. The upper and lower molds for molding a cover have hemispherical cavities, are provided with dimples, and also serve as hold pins in which a part of the dimples can advance and retreat. The hold pin is protruded, the core is inserted and then held, and a resin heated to 210 ° C. is injected into a mold clamped at a pressure of 80 tons in 0.3 seconds, cooled for 30 seconds, and the mold is opened to open a golf ball The main body was taken out. The deburred golf ball body is deburred, and an epoxy compound solution is applied to the golf ball body surface as shown in Table 3 and dried at 40 ° C. for 30 minutes to form a primer layer made of an epoxy compound. Next, an aqueous polyurethane paint was applied and dried to form a coating film. The water-based polyurethane paint was dried at 40 ° C. for 4 hours. The obtained golf ball had a diameter of 42.7 mm and a weight of 45.4 g. Table 3 shows the results of evaluating the adhesion and wear resistance of the coating film of the obtained golf ball.

Epoxy compound: Denacol EX-313 manufactured by Nagase Chemkex Corporation was diluted with isopropanol to obtain a target concentration.
Silane coupling agent: KBP43 manufactured by Shin-Etsu Chemical Co., Ltd. was diluted to 3% with isopropanol and used.
Water-based polyol: Water-based polyester polyol / water-based acrylic polyol manufactured by Shinto Paint Co., Ltd. = 4/1 (mass ratio, OH value: 66 mgKOH / g, acid value 25 mgKOH / g)
Aqueous polyisocyanate: Aqueous hexamethylene diisocyanate manufactured by Shinto Paint Co., Ltd. (dissolved in 3-methoxybutyl acetate, solid content 75%)
W-615: Mitsui Takeda Chemical Co., Ltd. polyurethane aqueous liquid (carboxyl group-containing polyurethane aqueous liquid: acid value 9 mg KOH / g (wet), solid content 35%)
Aqueous polycarbodiimide aqueous liquid: Nisshinbo Co., Ltd. polycarbodiimide aqueous dispersion, carbodiimide equivalent 385, solid content 40%

  Golf ball no. 1-No. Reference numeral 10 denotes a golf ball in which an epoxy compound solution is applied to the surface of the golf ball body and dried to form a primer layer made of an epoxy compound, and then a water-based polyurethane paint is applied to form a coating film. In all cases, the adhesion and abrasion resistance of the coating film were good. Golf ball No. In No. 1, the adhesion of the coating film was slightly lowered because the amount of the epoxy compound adhering to the surface of the golf ball body was too small because the concentration of the epoxy compound was low. Golf ball no. 11-No. No. 12 is a case where a primer layer made of an epoxy compound was not formed. In either case, the adhesion of the coating film was lowered, and the tendency to decrease the wear resistance was recognized. Golf ball no. No. 13 is a case where a silane coupling agent is used as the primer layer, but it was observed that the adhesiveness was lowered and the wear resistance was also lowered.

  The present invention provides a golf ball having a coating film obtained from an environmentally friendly water-based paint and having excellent adhesion and wear resistance, and a method for producing the golf ball.

Claims (7)

  A method for producing a painted golf ball, comprising: applying an epoxy compound to a surface of a golf ball main body, and then applying a water-based polyurethane paint.   The method for producing a coated golf ball according to claim 1, wherein the epoxy compound applied to the surface of the golf ball main body is dried and then an aqueous polyurethane paint is applied.   3. The method for producing a coated golf ball according to claim 1, wherein the water-based polyurethane paint comprises a one-component aqueous liquid containing a carboxyl group and an aqueous liquid of an aqueous polycarbodiimide.   The coated golf ball according to claim 1 or 2, wherein the water-based polyurethane paint contains a water-based polyisocyanate and a water-based polyol so that the molar ratio (NCO / OH) is 1.3 to 2.5. Manufacturing method. A golf ball body;
A primer layer made of an epoxy compound covering the surface of the golf ball body;
A golf ball having a coating film covering the primer layer,
The coated golf ball characterized in that the coating film is formed by applying a water-based polyurethane paint.   6. The painted golf ball according to claim 5, wherein the water-based polyurethane paint contains a water-based polyisocyanate and a water-based polyol so that the molar ratio (NCO / OH) is 1.3 to 2.5.   The painted golf ball according to claim 5, wherein the coating film is a single-layer coating film.