JP2007134250A - Branching wire holder, and method of manufacturing wire harness having branch part - Google Patents

Branching wire holder, and method of manufacturing wire harness having branch part Download PDF

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JP2007134250A
JP2007134250A JP2005328009A JP2005328009A JP2007134250A JP 2007134250 A JP2007134250 A JP 2007134250A JP 2005328009 A JP2005328009 A JP 2005328009A JP 2005328009 A JP2005328009 A JP 2005328009A JP 2007134250 A JP2007134250 A JP 2007134250A
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branch
wire
binding band
electric wire
arm
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JP4770412B2 (en
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Koji Murata
宏治 村田
Seiichi Kurihara
清一 栗原
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Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Installation Of Indoor Wiring (AREA)
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a branching wire holder allowing a binding band to be fastened by a simple operation without lifting a branch part arranged in the wire holder; and to provide a method of manufacturing a wire harness. <P>SOLUTION: Wires are arranged along an area between facing support parts 14A and 14C of a wire reception part 11; part of the arranged wires are arranged on the side of the other support parts 14B and 14D to form a branch part; then, two binding bands B1 and B2 are respectively inserted, from the tip side thereof, from one-side arm part toward the other-side arm part along guide grooves 13a and 13b of the respective facing arm parts 13A and 13B, and the respective binding bands B1 and B2 are crossed on the undersurface side of a branch point P of the wire bundle and guided in a U-shaped form; and each tip part of the respective binding bands B1 and B2 projected from the opposite other-side arm parts 13C and 13D is inserted into a lock parts Bb of the base end thereof and fastened, whereby the two binding bands are fastened and fixed to the branch part A of the wire bundle in a crisscross form. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、分岐用電線保持具および分岐部を有するワイヤハーネスの製造方法に関し、詳しくは、ワイヤハーネスの分岐部に対し、簡易な操作により結束バンドを締め付け固定可能とするものである。   The present invention relates to a branch wire holder and a method of manufacturing a wire harness having a branch portion. Specifically, the binding band can be fastened and fixed to the branch portion of the wire harness by a simple operation.

従来、自動車に配索されるワイヤハーネスには幹線から支線が分岐している箇所が多数存在し、この分岐位置がずれないように電線群にテープを巻き付けて結束している。この分岐部の結束は、ワイヤハーネス組立作業台に立設した電線保持具に電線束を布線した状態で行っている。これら電線束を結束する粘着テープは、幹線から支線が分岐する位置では、電線保持具の支持棒の間に電線束が保持されている状態では支持棒が邪魔となって粘着テープを電線束に巻き付けることができない。
そのため、電線保持具を下降させて電線束を電線保持具から外した状態で粘着テープをたすき掛け状態に交叉させて巻き付けている。このように、分岐部における粘着テープのたすき掛け作業は熟練を要し、作業者の熟練度合いによって結束状態にバラツキが発生しやすく、かつ、ワイヤハーネスには分岐位置が多いために作業時間がかかるという問題がある。また、分岐部に粘着テープを巻き付ける際に電線束を電線保持具から取り出すため、粘着テープを巻き付ける分岐位置にずれが発生しやすく、分岐部の位置精度が低下するという問題もある。
2. Description of the Related Art Conventionally, there are many locations where branch lines branch from a trunk line in a wire harness routed in an automobile, and a wire group is wound with a tape so that the branch position does not shift. The bundling of the branch portions is performed in a state in which the electric wire bundle is arranged on the electric wire holder erected on the wire harness assembly work table. The adhesive tape for bundling these wire bundles is the position where the branch line branches from the main line, and when the wire bundle is held between the support rods of the wire holder, the support rod becomes an obstacle and the adhesive tape is turned into the wire bundle. I can't wind it.
For this reason, the adhesive tape is crossed over and wound around in a state where the electric wire holder is lowered and the electric wire bundle is removed from the electric wire holder. As described above, the operation of sticking the adhesive tape at the branching portion requires skill, and the binding state is likely to vary depending on the skill level of the operator, and the wire harness has many branching positions, and thus requires a long working time. There is a problem. In addition, since the wire bundle is taken out from the wire holder when the adhesive tape is wound around the branch portion, there is a problem that the branch position where the adhesive tape is wound is likely to be displaced, and the position accuracy of the branch portion is lowered.

そこで、本出願人は、テープ巻きに代えて汎用の結束バンドで分岐部を結束固定する分岐部結束方法を特開2005−27463号(特許文献1)で提供している。この結束方法では、図11(A)(B)に示すように、先ずワイヤハーネスの組立作業台1上に立設した電線保持具2を通して電線を布線し、この電線保持具2の上部に設けた電線保持棒2a、2b、2cの間を通して幹線Waより支線WbをT字状に分岐させている。次いで、電線束Wに対して、分岐部Pの電線束Wを電線保持具2から取り出さない状態で、一対の結束バンド3A、3Bを支線Wbの両側で幹線Waに巻き付ける。しかる後、結束バンド3A、3Bの先端側を交叉させ、他方の結束バンド3A、3Bの基部に設けた係止部3a、3bにそれぞれ挿入して係止させ、電線束Wの分岐点Pに対応する位置で結束バンド3A、3Bをたすき掛け状態に交叉させて締結している。なお、結束バンド3A、3Bは両者の基部を一定間隔に保持するための別体の補助部材4に挿通しておくことで作業性の向上を図っている。
また、分岐点Pにクリップ5を固定する場合には、図11(C)に示すように、クリップ5を有する別体の補助部材6を両方の結束バンド3A、3Bに挿通して保持させることで分岐点P付近にクリップ5を固定することができる。
In view of this, the present applicant provides a branch unit binding method in which Japanese Patent Application Laid-Open No. 2005-27463 (Patent Document 1) provides a method of binding and fixing a branch unit with a general-purpose binding band instead of tape winding. In this bundling method, as shown in FIGS. 11 (A) and 11 (B), first, an electric wire is wired through an electric wire holder 2 erected on the assembly work table 1 of the wire harness, The branch line Wb is branched in a T-shape from the main line Wa through the wire holding rods 2a, 2b, 2c provided. Next, the pair of binding bands 3A and 3B are wound around the trunk line Wa on both sides of the branch line Wb in a state where the wire bundle W of the branch portion P is not taken out from the wire holder 2 with respect to the wire bundle W. Thereafter, the leading ends of the binding bands 3A and 3B are crossed, inserted into the locking portions 3a and 3b provided at the bases of the other binding bands 3A and 3B, and locked to the branch point P of the wire bundle W. The binding bands 3A and 3B are crossed in a hooked state at the corresponding positions and fastened. The binding bands 3A and 3B are inserted into a separate auxiliary member 4 for holding the base portions of the binding bands at a constant interval, thereby improving workability.
When the clip 5 is fixed at the branch point P, as shown in FIG. 11C, a separate auxiliary member 6 having the clip 5 is inserted and held in both the binding bands 3A and 3B. Thus, the clip 5 can be fixed near the branch point P.

特開2005−27463号公報JP 2005-27463 A

上記のように、図11(A)(B)に示す方法によれば、電線保持具2に保持された状態の電線束Wの分岐点Pに対し、その保持状態を維持しつつ汎用の結束バンド3A、3Bを用いて交叉状態に結束することができる。しかしながら、分岐点Pに対し結束バンド3A、3Bを巻回するには電線保持棒2a、2b、2cを巻き込まないように注意しながら電線保持棒2a、2b、2cの内側で巻き付け作業をする必要があり、更に、2本の結束バンド3A、3Bに対し、相互に相手側の係止部に挿通するように交叉させなければならず、その作業手順が複雑となる。
また、図11(C)に示す方法によれば、分岐点P付近にクリップ5を取り付けることもできるが、この場合、別体の補助部品6を別途必要とすると共に、分岐点Pの中心位置にクリップ5を取り付けることができれば、ワイヤハーネスを車体へ取り付ける場合、少ないポイントでワイヤハーネスを安定良く固定することが可能となるが、上記方法ではクリップ5の取付位置の位置決め手段がないので、分岐点Pに正確に合致する位置にクリップ5を取り付けるのが困難であるという問題がある。
As described above, according to the method shown in FIGS. 11 (A) and 11 (B), the general-purpose binding is performed while maintaining the holding state of the branch point P of the wire bundle W held by the wire holder 2. Bands 3A and 3B can be used to bind in a crossed state. However, in order to wind the binding bands 3A, 3B around the branch point P, it is necessary to perform the winding work inside the wire holding bars 2a, 2b, 2c while being careful not to wind the wire holding bars 2a, 2b, 2c. In addition, the two binding bands 3A and 3B must be crossed so as to be inserted into the locking portions on the other side, which complicates the work procedure.
Further, according to the method shown in FIG. 11C, the clip 5 can be attached in the vicinity of the branch point P. In this case, a separate auxiliary component 6 is separately required and the center position of the branch point P is required. If the clip 5 can be attached to the vehicle body, when the wire harness is attached to the vehicle body, the wire harness can be stably fixed at a small number of points. However, in the above method, there is no means for positioning the attachment position of the clip 5, There is a problem that it is difficult to attach the clip 5 to a position that exactly matches the point P.

本発明は上記した問題に鑑みてなされたもので、熟練を要することなく簡易な操作により電線保持具に保持された状態における分岐部に対し、汎用の結束バンドを交叉状態で結束可能な電線保持具および分岐部を有するワイヤハーネスの製造方法を提供することを課題としている。   The present invention has been made in view of the above-described problems, and can hold a general-purpose binding band in a crossed state in a crossed state with respect to a branch portion held in a wire holder by a simple operation without requiring skill. It is an object of the present invention to provide a method for manufacturing a wire harness having a tool and a branch portion.

上記課題を解決するため、本発明では、分岐部の電線を保持するための電線受部と、該電線受部をワイヤハーネスの組立作業台上に立設するための支柱とからなる分岐用電線保持具において、
前記電線受部は分岐点を中心として対向して配置された少なくとも2対の腕部を備えると共に、隣接する前記腕部間の隙間部分を布線される電線束の支持部とし、前記分岐点を中心として対向する各腕部の内面には結束バンドを一方の腕部から他方の腕部に向けてU字状に屈曲しながら案内する案内溝をそれぞれ形成し、該案内溝は前記支持部に支持される電線束に対し該電線束に干渉しないように該電線束の下方を通過する案内軌道に沿って形成していることを特徴とする分岐用電線保持具を提供している。
In order to solve the above problems, in the present invention, an electric wire for branching comprising an electric wire receiving part for holding the electric wire at the branching part and a support for standing up the electric wire receiving part on an assembly work table of the wire harness. In the holder,
The wire receiving portion includes at least two pairs of arm portions arranged opposite to each other with a branch point as a center, and a gap portion between the adjacent arm portions is used as a support portion of the wired wire bundle, and the branch point Guide grooves are formed on the inner surfaces of the opposing arm portions centering on the guide band while bending the binding band from one arm portion toward the other arm portion in a U shape, and the guide grooves are formed on the support portions. A branch wire holder is provided that is formed along a guide track that passes under the wire bundle so as not to interfere with the wire bundle supported by the wire bundle.

上記構成によれば、電線受部の各腕部間の支持部によって分岐形態に保持された電線束に対し、支持部による支持状態を維持したままで、対向する腕部に形成した案内溝に沿って結束バンドを挿入するのみの容易な操作により、分岐部の外周位置に結束バンドを交叉させた状態で配置することができる。そして、各結束バンドのそれぞれの係止部に対し結束バンドの先端部を順次挿入して締め付けることで分岐部に対し結束バンドによる交叉状態の固定化を実行することができる。   According to the above configuration, for the wire bundle held in a branched form by the support portion between the arm portions of the wire receiving portion, the guide groove formed in the facing arm portion while maintaining the support state by the support portion. It is possible to dispose the binding band in a state where the binding band is crossed at the outer peripheral position of the bifurcation portion by an easy operation of simply inserting the binding band along. Then, the cross band can be fixed to the branching portion by sequentially inserting and tightening the leading end portions of the binding bands to the respective locking portions of the binding bands.

また、前記案内溝は結束バンドの幅寸法に略対応する溝幅と結束バンドの厚み寸法より深い溝深さに設定するのが好ましい。
このように構成すれば、結束バンドを分岐部の外周に対し交叉状態に案内する所要経路から外れることがなく、かつ支持された電線束に干渉することもなく、結束バンドを容易かつ確実に所要位置に配置することができる。
The guide groove is preferably set to have a groove width substantially corresponding to the width dimension of the binding band and a groove depth deeper than the thickness dimension of the binding band.
With this configuration, the binding band is easily and surely required without being deviated from the required route for guiding the binding band to the outer periphery of the branching portion in a crossed state and without interfering with the supported wire bundle. Can be placed in position.

また、前記分岐点に対応する電線受部の基部には、前記結束バンドが挿通される挿通口を備えたクリップを嵌合保持可能な嵌合凹部を更に備え、前記各腕部に形成された案内溝の案内軌道の一部を前記嵌合凹部に保持されたクリップの挿通口によって代用させる構成としてもよい。
このようにすれば、電線受部に保持された電線束の分岐点に取り付けるべきクリップを電線受部の基部に配置して位置決めしておくことができ、このクリップに対し、案内溝の軌道に従って結束バンドを挿入するのみで、クリップの挿通口に結束バンドを交叉状態で挿通することができる。よって、結束バンドをそれぞれ分岐部に対し交叉状態で締め付けると同時にクリップを分岐点に対し精度よく位置決め固定することができる。
Further, the base portion of the wire receiving portion corresponding to the branch point further includes a fitting recess capable of fitting and holding a clip having an insertion port through which the binding band is inserted, and is formed in each arm portion. It is good also as a structure which substitutes a part of guide track | orbit of a guide groove with the insertion port of the clip hold | maintained at the said fitting recessed part.
If it does in this way, the clip which should be attached to the branching point of the electric wire bundle currently held by the electric wire receiving part can be arranged and positioned in the base of the electric wire receiving part, and it follows the track of a guide groove with respect to this clip. By only inserting the binding band, the binding band can be inserted through the clip insertion port in a crossed state. Therefore, it is possible to position and fix the clip with respect to the branch point with high accuracy at the same time as the binding band is fastened to the branch portion in a crossed state.

また、他の発明では、前記分岐用電線保持具を用いて、分岐部を有するワイヤハーネスを製造するに際し、前記電線受部の対向する支持部間に沿って電線を布線すると共に、布線される電線の一部を他の支持部側へ分岐させるように布線して少なくとも十字状に分岐する分岐部を構成し、
次いで対向する前記各腕部の案内溝に沿って一方の腕部から他方の腕部へ向けて結束バンドを先端部側からそれぞれ順次挿入して各結束バンドを電線束の分岐点の下面側を通してU字状に案内し、
対向する前記他方の腕部から突出した各結束バンドの先端部を基端部の係止部に挿通して締め付けることで電線束の分岐部に対し各結束バンドを交叉状に締め付け固定するようにしたことを特徴とする分岐部を有するワイヤハーネスの製造方法を提供している。
Moreover, in another invention, when manufacturing the wire harness which has a branch part using the said electric wire holder for branches, while wiring an electric wire along the support parts which the said electric wire receiving part opposes, it is wired A branching portion that branches at least in a cross shape by laying out a part of the electric wire to be branched to the other supporting portion side,
Next, a binding band is sequentially inserted from one end to the other arm along the guide groove of each of the opposing arms, and each binding band passes through the lower surface side of the branch point of the wire bundle. Guide in a U shape,
Each binding band is clamped and fixed in a cross shape with respect to the branch portion of the wire bundle by inserting and tightening the distal end portion of each binding band protruding from the opposite other arm portion to the locking portion of the base end portion. The manufacturing method of the wire harness which has the branch part characterized by having performed is provided.

このような手順で、分岐用電線保持具によって電線束を所要の分岐形態に布線した後、各腕部に形成された案内溝に沿って互いに対向する反対側の腕部に向けて結束バンドを挿通するのみで、電線束に対し結束バンドを分岐点で交叉させた状態で案内配置することができる。よって、対向する腕部間に挿通された結束バンドを係止部で締め付るのみで、電線受部に電線束を保持した状態のまま分岐部に対し結束バンドを交叉状に締め付け固定することができる。   After laying the wire bundle into the required branch form using the branch wire holder in such a procedure, the binding band toward the opposite arm portions facing each other along the guide grooves formed in each arm portion It is possible to guide and arrange the binding band in a state where the binding band is crossed at the branch point only by inserting the cable. Therefore, the binding band inserted between the opposing arm parts is simply tightened with the locking part, and the binding band is fastened to the branch part in a cross shape while the wire bundle is held in the wire receiving part. Can do.

また、分岐部にクリップを取付固定する場合には、
前記電線受部の基部に設けた嵌合凹部に、前記結束バンドの挿通口を備えたクリップを嵌合保持し、
次いで前記電線受部の対向する支持部間に沿って電線を布線すると共に、布線される電線の一部を他の支持部側へ分岐させるようにして布線して少なくとも十字状に分岐する分岐部を構成し、
次いで対向する前記各腕部の案内溝に沿って一方の腕部から他方の腕部へ向けて結束バンドを先端部側からそれぞれ順次挿入して各結束バンドを電線束の分岐点の下面側で前記クリップの挿通口を通過させるようにしてU字状に案内し、
対向する前記他方の腕部から突出した各結束バンドの先端部を基端部の係止部に挿通して締め付けることで電線束の分岐部に対し各結束バンドを交叉状に締め付け固定すると共に、電線束の分岐点の下面側に前記クリップを固定するようにしたことを特徴とする分岐部を有するワイヤハーネスの製造方法を提供している。
Also, when attaching and fixing a clip to the branch part,
In the fitting recess provided in the base of the wire receiving part, a clip provided with an insertion port for the binding band is fitted and held,
Next, the wires are routed between the opposing support portions of the wire receiving portion, and a portion of the wired wires are routed so as to be branched to the other support portion side and branched at least in a cross shape. Configure the branching section to
Next, a binding band is sequentially inserted from the tip side toward the other arm part along the guide groove of each facing arm part, and each binding band is placed on the lower surface side of the branch point of the wire bundle. Guide it in a U-shape so that it passes through the insertion hole of the clip,
While fixing the binding band in a cross shape to the branch portion of the electric wire bundle by tightening the distal end portion of each binding band that protrudes from the other arm portion opposed to the locking portion of the base end portion and tightening, There is provided a method of manufacturing a wire harness having a branch portion, wherein the clip is fixed to a lower surface side of a branch point of an electric wire bundle.

このようにすれば、電線受部の基部に設けた嵌合凹部に予めクリップを嵌合配置しておくのみで、前記結束バンドを交叉状に案内配置する操作と同様の作業によって、クリップの挿通口に結束バンドを挿通することができる。よって、結束バンドを締め付け操作すると同時に電線受部に保持された電線束の分岐点に対し精度良くクリップを位置決め固定することができる。   In this way, the clip can be inserted through the same operation as the operation of guiding and arranging the binding band in a cross shape only by preliminarily fitting and arranging the clip in the fitting recess provided in the base of the wire receiving portion. A binding band can be inserted into the mouth. Therefore, the clip can be positioned and fixed with high accuracy with respect to the branch point of the wire bundle held by the wire receiving portion at the same time as the binding band is tightened.

以上の説明より明らかなように、本発明の電線保持具によれば、ワイヤハーネスの分岐部として電線受部に、所要の分岐形態に保持された電線束に対し、汎用の結束バンドを外周に交叉状に配置すべく対向する腕部に設けた案内溝によって案内することができる。よって、電線保持具から電線束を取り外すことなく、かつ汎用の結束バンドを用いて、簡易な操作により分岐部に対し結束バンドを交叉状の所要位置に配置することができる。
また、分岐部を有するワイヤハーネスの製造方法によれば、電線受部の対向する腕部に形成された案内溝に沿って汎用の結束バンドを挿通し、挿通された結束バンドの先端をその基部に設けた係止部に挿通して締め付けるのみで、分岐部に対し結束バンドを交叉状態で締め付け固定したワイヤハーネスを提供することができる。
更に、クリップを備えた分岐部を製造する場合においても、クリップを電線受部の嵌合凹部に嵌合保持した状態で、同様に結束バンドを対向する腕部の案内溝に沿って挿入するのみで、分岐点に正確に位置決めされたクリップを備えたワイヤハーネスを提供することができる。
As is clear from the above description, according to the electric wire holder of the present invention, a general-purpose binding band is provided on the outer periphery of the electric wire bundle that is held in the required branch form as the branch portion of the wire harness. It can guide by the guide groove provided in the arm part which opposes so that it may arrange | position in a cross shape. Therefore, it is possible to arrange the binding band at the required crossing position with respect to the branch portion by a simple operation using the general-purpose binding band without removing the electric wire bundle from the electric wire holder.
Further, according to the method of manufacturing the wire harness having the branching portion, the general-purpose binding band is inserted along the guide groove formed in the opposing arm portion of the wire receiving portion, and the distal end of the inserted binding band is the base portion. It is possible to provide a wire harness in which a binding band is fastened and fixed in a crossed state with respect to a branching portion only by being inserted into and tightened into a locking portion provided on the cable.
Furthermore, even in the case of manufacturing a branch portion provided with a clip, in the state where the clip is fitted and held in the fitting recess of the wire receiving portion, the binding band is similarly inserted along the guide groove of the opposing arm portion. Thus, it is possible to provide a wire harness including a clip accurately positioned at a branch point.

以下、本発明の実施形態を図面を参照して説明する。
図1〜図6は分岐用の電線保持具の第1実施形態を示し、この電線保持具10は布線される電線束Wを受け入れて保持する合成樹脂製の電線受部11を上端に備えた金属製の支柱12と、この支柱12をワイヤハーネスの組立作業台Tの所定位置に取付固定するためのボルト・ナットからなる取付部13とから構成している。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIGS. 1-6 shows 1st Embodiment of the electric wire holder for branching, This electric wire holder 10 equips the upper end with the electric wire receiving part 11 made from the synthetic resin which receives and hold | maintains the wire bundle W to be wired. The metal column 12 and a mounting portion 13 made of bolts and nuts for mounting and fixing the column 12 to a predetermined position of the assembly work table T of the wire harness.

電線受部11は、ワイヤハーネスの分岐部Aに布線される電線束を所要方向に案内するために分岐点Pに対応する基部11aの中心位置から四方に向けて延出すると共に略垂直上方へ立設した4本の腕部13A、13B、13C、13Dを備えている。この四本の腕部13A、13B、13C、13Dの隣接する溝状の隙間部分を布線される電線束Wを受け入れて支持する支持部14A、14B、14C、14Dとし、その基端部14a、14b…を電線束Wの高さ方向の支持位置を規制する部分としている。なお、電線受部11は支柱12に対し着脱して各種形状のものに対応することができるように支柱12の上端に形成した雄ネジ部12aに対応する雌ネジ部15を備えている。   The wire receiving portion 11 extends from the center position of the base portion 11a corresponding to the branch point P in all directions to guide the wire bundle routed to the branch portion A of the wire harness in a required direction and is substantially vertically upward. Four arm portions 13A, 13B, 13C, and 13D are provided. Adjacent groove portions of these four arm portions 13A, 13B, 13C, and 13D are support portions 14A, 14B, 14C, and 14D that receive and support the wired wire bundle W, and a base end portion 14a thereof. , 14b ... are the portions that regulate the support position of the wire bundle W in the height direction. In addition, the electric wire receiving part 11 is provided with the internal thread part 15 corresponding to the external thread part 12a formed in the upper end of the support | pillar 12 so that it can attach or detach with respect to the support | pillar 12, and can respond | correspond to the thing of various shapes.

また、対向する2対の腕部13A、13Cおよび腕部13B、13Dの内面には、一方から他方に向けてその軌道がU字状に屈曲した経路となる案内溝13a、13bを形成している。案内溝13a、13bは、案内すべき後述の結束バンドB1、B2の幅寸法に略対応すると共に厚さ寸法より深く形成した断面凹状に形成している。また、案内溝13a、13bは電線保持具10に保持された電線束Wの外周に干渉することがないように、その外周より外側下方を通過する軌道に沿って形成されている。即ち、電線束Wを支持する支持部14A、14B、14C、14Dの基端部14a、14b…の高さ位置より、結束バンドB1、B2の案内溝13a、13bの下端位置が下方になる寸法設定としている。案内溝13a、13bの上端の入り口付近では、案内溝13a、13bに対する結束バンドB1、B2の挿通作業を容易にするため、上方外方に向けて緩い角度で傾斜する導入傾斜面13cを形成している。   In addition, guide grooves 13a and 13b are formed on the inner surfaces of the two pairs of arm portions 13A and 13C and arm portions 13B and 13D which are opposed to each other so that the path is bent in a U shape from one side to the other. Yes. The guide grooves 13a and 13b are formed in a concave cross section substantially corresponding to the width dimension of the below-described binding bands B1 and B2 to be guided and deeper than the thickness dimension. Further, the guide grooves 13a and 13b are formed along a track that passes outside and below the outer periphery so as not to interfere with the outer periphery of the wire bundle W held by the wire holder 10. That is, the lower end positions of the guide grooves 13a, 13b of the binding bands B1, B2 are lower than the height positions of the base ends 14a, 14b, ... of the support portions 14A, 14B, 14C, 14D that support the wire bundle W. It is set. In the vicinity of the entrances at the upper ends of the guide grooves 13a and 13b, in order to facilitate the insertion work of the binding bands B1 and B2 into the guide grooves 13a and 13b, an introduction inclined surface 13c that is inclined at a gentle angle toward the upper outer side is formed. ing.

図4(A)(B)は、汎用の結束バンドB1、B2を示し、ワイヤハーネスの分岐部Aに対し、交叉させた状態で結束するのに十分な長さのバンド本体部Baと、一端に設けた係止部Bbとからなっている。バンド本体部Baの内面には係止部Bbの係止爪Bcに係止してラッチ機構を構成するための係止溝Bdを備えている。   4 (A) and 4 (B) show general-purpose binding bands B1 and B2, and a band main body Ba having a length sufficient to bind to the branching portion A of the wire harness in a crossed state, and one end And a locking portion Bb provided on the head. The inner surface of the band main body Ba is provided with a locking groove Bd for locking with the locking claw Bc of the locking portion Bb to form a latch mechanism.

次に上記構成からなる電線保持具10を用いて十字状の4方向に交差する分岐部Aを有するワイヤハーネスの製造工程について説明すると、
先ず、ワイヤハーネスの組立作業台上の布線経路に沿って立設されたU字状の通常の電線受具(図示せず)に沿って電線を布線する。分岐点Pに対応する位置には、分岐用の電線保持具10を立設しておき、図3(A)(B)に示すように、幹線Waを支持部14Aから14Cにわたって係止するようにして直線方向に布線する。そして、幹線Waから分岐すべき支線Wbを分岐点Pにおいて幹線Waに対し直交する方向に向けて布線し、支持部14B、14Dにそれぞれ係止する。このようにして、電線束Wによる十字状の分岐部Aが構成される。
Next, a description will be given of a manufacturing process of a wire harness having a branched portion A that intersects the four cross-shaped directions using the electric wire holder 10 having the above-described configuration.
First, an electric wire is wired along a U-shaped ordinary electric wire receiver (not shown) erected along a wiring route on the assembly work table of the wire harness. A branch wire holder 10 is erected at a position corresponding to the branch point P, and as shown in FIGS. 3A and 3B, the trunk line Wa is locked over the support portions 14A to 14C. Lay out in the straight direction. Then, the branch line Wb to be branched from the trunk line Wa is wired in the direction perpendicular to the trunk line Wa at the branch point P, and locked to the support portions 14B and 14D, respectively. In this way, a cross-shaped branch portion A is formed by the wire bundle W.

次いで、図5(A)に示すように、対向する2対の腕部13A、13Cと腕部13B、13Dのうち、先ず一方の腕部13Cにおける案内溝13aの始点に沿って結束バンドB1を先端側から対向する他方の腕部13Aに向けて挿入する。挿入された結束バンドB1は案内溝13aに案内されながら分岐部Aを構成する幹線Waおよび支線Wbの基部に干渉することなく、その下方の軌道を通ってU字状に屈曲し、対向する反対側の腕部13Aにおける案内溝13aの端部から突出する。次いで、図5(B)に示すように、腕部13Aから突出した結束バンドB1の先端部を対応する基端部の係止部Bbに挿通して締め付け操作する。   Next, as shown in FIG. 5A, of the two pairs of arm portions 13A and 13C and arm portions 13B and 13D facing each other, the binding band B1 is first formed along the starting point of the guide groove 13a in one arm portion 13C. It inserts toward the other arm part 13A which opposes from the front end side. The inserted binding band B1 is guided in the guide groove 13a and bent in a U-shape through the lower track without interfering with the bases of the trunk line Wa and the branch line Wb constituting the branch part A, and is opposed to each other. It protrudes from the end of the guide groove 13a in the side arm 13A. Next, as shown in FIG. 5B, the distal end portion of the binding band B1 protruding from the arm portion 13A is inserted into the corresponding locking portion Bb of the proximal end portion and tightened.

そして、他方の腕部13B、13Dの案内溝13bにも上記と同様の操作により結束バンドB2を挿入すると共に、突出した先端部を係止部Bbに挿通して締め付け操作する。このようにして、分岐部Aを構成する電線束W(幹線Wa、支線Wb)に対し2本の結束バンドB1、B2を交叉状に締め付け固定することで、所要の分岐点Pに対し精度よく合致する分岐部Aを形成することができる。このように、電線保持具10から幹線Waおよび支線Wbを持ち上げることなく支持部14A、14B、14C、14Dに支持させた状態で電線束Wの分岐部Aに対し結束バンドB1、B2を下面側で交叉させた状態で定位置に配置すると共に、締め付け操作することができる。   Then, the binding band B2 is inserted into the guide groove 13b of the other arm portion 13B, 13D by the same operation as described above, and the protruding tip portion is inserted into the locking portion Bb and tightened. In this way, the two bundling bands B1 and B2 are fastened and fixed in an intersecting manner with respect to the wire bundle W (the trunk line Wa and the branch line Wb) constituting the branch portion A, so that the required branch point P can be accurately obtained. A matching branch A can be formed. In this way, the binding bands B1 and B2 are placed on the lower surface side with respect to the branching portion A of the wire bundle W in a state where the main wire Wa and the branch line Wb are not lifted from the wire holder 10 and are supported by the support portions 14A, 14B, 14C, and 14D. It can be placed at a fixed position in a crossed state and can be tightened.

以上のように、分岐用の電線保持具10を用いることで、汎用の結束バンドB1、B2を用い、かつ、それぞれの結束バンドB1、B2の独立した通常の締め付け操作により分岐部Aに対し、結束バンドB1、B2を交叉状に締め付け操作することができる。更に、結束バンドB1、B2による締め付け操作までの間、電線保持具10に布線された幹線Waおよび支線Wbは、支持部14A、14B、14C、14Dに支持したままで、持ち上げる必要がないので、電線束Wが引っ張られることによる分岐点Pの位置ズレを生じることもなく、簡易な操作により分岐点Pに対する位置決め精度のよい分岐部Aを有するワイヤハーネスを製造することができる。   As described above, by using the electric wire holder 10 for branching, the general binding bands B1 and B2 are used, and the branching part A can be applied to the branching part A by an independent normal fastening operation of the binding bands B1 and B2. The binding bands B1 and B2 can be tightened in a cross shape. Furthermore, the trunk line Wa and the branch line Wb wired to the wire holder 10 are supported by the support portions 14A, 14B, 14C, and 14D and do not need to be lifted until the fastening operation by the binding bands B1 and B2. The wire harness having the branch portion A with good positioning accuracy with respect to the branch point P can be manufactured by a simple operation without causing the positional deviation of the branch point P due to the wire bundle W being pulled.

図7〜図11は第2実施形態の分岐用の電線保持具20を示し、上記第1実施形態の電線保持具10に対し、電線受部21の基部21aにクリップCを嵌合保持可能な嵌合凹部26を更に備えた構成としている。即ち、図8(A)〜(C)に示すように、2本の結束バンドB1、B2の中間部に別体のクリップCを挿通することで分岐部AにクリップCを装着可能とするものである。このクリップCは、結束バンドB1、B2が重ねて挿通される挿通孔Caを形成した台部Cbと、車体の係止孔に嵌合して係止するための係止爪Ccが突設された固定部Cdと、台部Cbと固定部Cdとの中間部に形成された皿部Ceとから構成されている。   7 to 11 show the branching wire holder 20 of the second embodiment, and the clip C can be fitted and held on the base 21a of the wire receiving portion 21 with respect to the wire holder 10 of the first embodiment. The fitting recess 26 is further provided. That is, as shown in FIGS. 8A to 8C, the clip C can be attached to the branch portion A by inserting a separate clip C in the middle portion between the two binding bands B1 and B2. It is. The clip C is provided with a base portion Cb having an insertion hole Ca through which the binding bands B1 and B2 are inserted, and a locking claw Cc for fitting and locking to the locking hole of the vehicle body. The fixed portion Cd, and the plate portion Ce formed at the intermediate portion between the base portion Cb and the fixed portion Cd.

第2実施形態の電線保持具20は、布線される電線束Wを受け入れて保持する合成樹脂製の電線受部21を第1実施形態と同様に、金属製の支柱12の上端に着脱可能に取り付けている。この電線受部21は、ワイヤハーネスの分岐部Aとして布線される電線束Wを所要方向に案内するために分岐点Pに対応する基部21aの中心位置から四方に向けて延出すると共に略垂直上方へ立設した4本の腕部23A、23B、23C、23Dを備えている。この4本の腕部23A、23B、23C、23Dの隣接する溝状の隙間部分を布線される電線束Wを受け入れて支持する支持部24A、24B、24C、24Dとし、その基端部24a、24b…を電線束Wの高さ方向の支持位置を規制する部分としている。なお、電線受部21は支柱12に対し着脱して各種形状のものに対応する雌ネジ部25を備えている。   In the electric wire holder 20 of the second embodiment, the synthetic resin electric wire receiving portion 21 that receives and holds the wired electric wire bundle W can be attached to and detached from the upper end of the metal column 12 as in the first embodiment. It is attached to. The wire receiving portion 21 extends from the center position of the base portion 21a corresponding to the branch point P in four directions in order to guide the wire bundle W wired as the branch portion A of the wire harness in a required direction, and is substantially omitted. There are four arms 23A, 23B, 23C, and 23D that are erected vertically upward. Adjacent groove portions of the four arm portions 23A, 23B, 23C, and 23D are support portions 24A, 24B, 24C, and 24D that receive and support the wired wire bundle W, and a base end portion 24a thereof. , 24b... Are parts that regulate the support position of the electric wire bundle W in the height direction. In addition, the electric wire receiving part 21 is provided with the internal thread part 25 which attaches or detaches with respect to the support | pillar 12, and respond | corresponds to the thing of various shapes.

第2実施形態では、基部21aに嵌合凹部26を備える分、各腕部23A、23B、23C、23Dは、第1実施形態に比べてより外方へ拡がった位置に形成されているが、支持部24A、24B、24C、24Dの幅、即ち、保持すべき電線束Wの太さがに応じて、各腕部23A、23B、23C、23Dの幅寸法を広くすることで、各支持部24A、24B、24C、24Dの間隔を調整して対応させることができる。対向する対の腕部23A、23Cおよび腕部23B、23Dの内面には、一方から他方に向けてその軌道がU字状に屈曲した経路となる案内溝23a、23bを形成している。案内溝23a、23bは、案内すべき結束バンドB1、B2の幅寸法に略対応すると共に厚さ寸法より深く形成した断面凹状に形成している。また、案内溝23a、23bは電線保持具20に保持された電線束Wの外周に干渉することがないように、その外周より外側下方を通過する軌道に沿って形成されている。即ち、電線束Wを支持する支持部24A、24B、24C、24Dの基端部24a、24b…の高さ位置より、結束バンドB1、B2の案内溝23a、23bの下端を下方位置に設定している。案内溝23a、23bの上端の入り口付近では、案内溝23a、23bに対する結束バンドB1、B2の挿通作業を容易にするため、上方外方に向けて緩い角度で傾斜する導入傾斜面23cを形成している。   In the second embodiment, the arm portions 23A, 23B, 23C, and 23D are formed at positions extending outward as compared with the first embodiment, because the base 21a includes the fitting recess 26. By increasing the width of each arm 23A, 23B, 23C, 23D according to the width of the support 24A, 24B, 24C, 24D, that is, the thickness of the wire bundle W to be held, each support The intervals of 24A, 24B, 24C, and 24D can be adjusted to correspond. Guide grooves 23a and 23b are formed on the inner surfaces of the opposing arm portions 23A and 23C and the arm portions 23B and 23D so that the path is bent in a U shape from one side to the other. The guide grooves 23a and 23b are formed in a concave cross section substantially corresponding to the width dimension of the binding bands B1 and B2 to be guided and formed deeper than the thickness dimension. Further, the guide grooves 23 a and 23 b are formed along a track that passes outside and below the outer periphery so as not to interfere with the outer periphery of the wire bundle W held by the wire holder 20. That is, the lower ends of the guide grooves 23a, 23b of the binding bands B1, B2 are set to the lower position from the height positions of the base ends 24a, 24b, ... of the support portions 24A, 24B, 24C, 24D that support the wire bundle W. ing. In the vicinity of the entrances at the upper ends of the guide grooves 23a and 23b, in order to facilitate the insertion work of the binding bands B1 and B2 into the guide grooves 23a and 23b, an introduction inclined surface 23c that is inclined at a gentle angle toward the upper outer side is formed. ing.

図7(B)(C)に示すように、電線受部21の基部21aの内面には、各腕部23A、23B、23C、23Dに形成された案内溝23a、23bの経路の途中を分割するようにして、クリップCを嵌合保持可能な嵌合凹部26を形成している。嵌合凹部26は、クリップCに対し結束バンドB1、B2が交叉して挿通される向きにクリップCを保持可能とするように、その長手方向が支持部24A、24Cの方向に対応するように形成している。また、嵌合凹部26は、固定部Cdを嵌合保持する第1凹部26aと、皿部Ceを受け入れる第2凹部26bとからなっている。なお、第1凹部26aは係止爪Ccを閉じ方向に弾性変形させることで安定してクリップCを保持できる寸法に設定してもよい。また、嵌合凹部26は、クリップCを嵌合保持した状態で、台部Cbの挿通孔Caが各腕部23A、23B、23C、23Dの案内溝23a、23bによる案内軌道の一部を代用できる位置に挿通孔Caが配置される深さ寸法に設定している。
なお、その他の構成において第1実施形態と同様の部分は、同一符号を付してその説明を省略する。
As shown in FIGS. 7B and 7C, the inner surface of the base portion 21a of the wire receiving portion 21 is divided in the middle of the path of the guide grooves 23a and 23b formed in the arm portions 23A, 23B, 23C, and 23D. Thus, the fitting recess 26 capable of fitting and holding the clip C is formed. The fitting recess 26 has a longitudinal direction corresponding to the direction of the support portions 24A and 24C so that the clip C can be held in a direction in which the binding bands B1 and B2 cross and pass through the clip C. Forming. The fitting recess 26 includes a first recess 26a that fits and holds the fixing portion Cd, and a second recess 26b that receives the dish portion Ce. In addition, you may set the 1st recessed part 26a to the dimension which can hold | maintain the clip C stably by elastically deforming the latching claw Cc in the closing direction. The fitting recess 26 substitutes a part of the guide track by the guide grooves 23a and 23b of the arm portions 23A, 23B, 23C and 23D with the insertion hole Ca of the base portion Cb in a state where the clip C is fitted and held. The depth dimension is set such that the insertion hole Ca is arranged at a position where it can be formed.
In other configurations, the same parts as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted.

次に上記構成からなる第2実施形態の電線保持具20を用いて分岐部を有するワイヤハーネスの製造について説明すると、
第1実施形態と同様に、ワイヤハーネスの組立作業台上の分岐点Pに電線保持具20を立設しておく。そして、この電線保持具20の嵌合凹部26に対し、図9(A)に示すように、クリップCの台部Cbおよび皿部Ceを嵌合するようにしてクリップCを電線受部21の基部21aに保持させておく。次いで、第1実施形態と同様に、幹線Waを支持部24Aから24Cにわたって係止するようにして直線方向に布線する。そして、幹線Waから分岐すべき支線Wbを分岐点Pにおいて幹線Waに対し直交する方向に向けて布線し、支持部24B、24Dにそれぞれ係止する。このようにして、分岐点Pに配置されたクリップCの上方に十字状の分岐部Aが構成される。
Next, when manufacturing the wire harness having a branch portion using the electric wire holder 20 of the second embodiment having the above-described configuration,
Similar to the first embodiment, the wire holder 20 is erected at the branch point P on the assembly work table of the wire harness. Then, as shown in FIG. 9 (A), the clip C is connected to the fitting recess 26 of the wire holder 20 so that the base portion Cb and the plate portion Ce of the clip C are fitted to the wire receiving portion 21. It is held on the base 21a. Next, as in the first embodiment, the trunk line Wa is wired in the linear direction so as to be locked over the support portions 24A to 24C. Then, the branch line Wb to be branched from the trunk line Wa is wired in the direction perpendicular to the trunk line Wa at the branch point P, and locked to the support portions 24B and 24D. In this way, a cross-shaped branch portion A is formed above the clip C arranged at the branch point P.

次いで、図9(B)に示すように、対向する2対の腕部23A、23Cと腕部23B、23Dのうち、先ず一方の腕部23Cにおける案内溝23aの始点に沿って結束バンドB1を先端側から対向する他方の腕部23Aに向けて挿入する。挿入された結束バンドB1は案内溝23aに案内されながら分岐部Aを構成する幹線Waおよび支線Wbの基部に干渉することなく、その下方の分岐点Pに配置されたクリップCの挿通孔Caに挿通され、更に所定の軌道を通ってU字状に屈曲し、対向する反対側の腕部23Aにおける案内溝23aの端部から突出する。次いで、腕部23Aから突出した結束バンドB1の先端部を対応する基端部の係止部Bbに挿通して締め付け操作する。   Next, as shown in FIG. 9B, of the two pairs of arms 23A and 23C and arms 23B and 23D facing each other, the binding band B1 is first formed along the starting point of the guide groove 23a in one arm 23C. It inserts toward the other arm part 23A which opposes from the front end side. The inserted binding band B1 is guided in the guide groove 23a and does not interfere with the bases of the trunk line Wa and the branch line Wb constituting the branch part A, and enters the insertion hole Ca of the clip C arranged at the lower branch point P thereof. It is inserted, further bent into a U shape through a predetermined track, and protrudes from the end portion of the guide groove 23a in the opposite arm portion 23A. Next, the distal end portion of the binding band B1 protruding from the arm portion 23A is inserted into the corresponding locking portion Bb of the proximal end portion and tightened.

そして、他方の腕部23B、23Dの案内溝23bにも上記と同様の操作により結束バンドB2を挿入してクリップCの挿通孔Caを通過させると共に、突出した先端部を係止部Bbに挿通して締め付け操作する。このようにして、電線保持具20から幹線Waおよび支線Wbを持ち上げることなく支持部24A、24B、24C、24Dに支持させた状態で分岐部Aに対し結束バンドB1、B2を下面側で交叉させた状態で、かつクリップCを固定した状態で配置することができる。これにより、図10に示すように、分岐部Aを構成する電線束(幹線Wa、支線Wb)に対し2本の結束バンドB1、B2を交叉状に締め付け固定できると共に、分岐点Pの中心に対し精度よくクリップC付きの分岐部Aを形成することができる。   Then, the binding band B2 is inserted into the guide groove 23b of the other arm 23B, 23D by the same operation as above to pass through the insertion hole Ca of the clip C, and the protruding tip is inserted into the locking portion Bb. And tighten. In this way, the binding bands B1 and B2 are crossed on the lower surface side with respect to the branch portion A in a state where the trunk portion Wa and the branch line Wb are not lifted from the electric wire holder 20 and are supported by the support portions 24A, 24B, 24C, and 24D. And the clip C can be arranged in a fixed state. As a result, as shown in FIG. 10, the two binding bands B1 and B2 can be fastened and fixed in a crossing manner to the bundle of electric wires (the trunk line Wa and the branch line Wb) constituting the branching portion A, and at the center of the branch point P. On the other hand, the branch portion A with the clip C can be formed with high accuracy.

以上のように、分岐用の電線保持具20を用いることで、汎用の結束バンドB1、B2、クリップCを用い、かつ、それぞれの結束バンドB1、B2の独立した通常の締め付け操作により分岐部Aに対し、結束バンドB1、B2を交叉状に締め付け操作することができる。更に、結束バンドB1、B2による締め付け操作までの間、電線保持具20に布線された幹線Waおよび支線Wbは、支持部24A、24B、24C、24Dに支持したままで、持ち上げる必要がないので、電線束Wが引っ張られることによる分岐点Pの位置ズレを生じることもなく、簡易な操作により分岐点Pに対する位置決め精度のよい分岐部Aを有するワイヤハーネスを製造することができる。   As described above, by using the electric wire holder 20 for branching, the branch part A can be used by using the general-purpose binding bands B1, B2 and the clip C, and by independent normal tightening operation of the respective binding bands B1, B2. On the other hand, the binding bands B1 and B2 can be tightened in a cross shape. Further, the trunk line Wa and the branch line Wb wired to the wire holder 20 are supported by the support portions 24A, 24B, 24C, and 24D and do not need to be lifted until the fastening operation by the binding bands B1 and B2. The wire harness having the branch portion A with good positioning accuracy with respect to the branch point P can be manufactured by a simple operation without causing the positional deviation of the branch point P due to the wire bundle W being pulled.

また、上記各実施形態において、十字状の4方向への分岐の他に、対となる腕部の本数を増やすことにより、3本以上の結束バンドを用いた多方向の分岐部の結束にも同様に対応することができる。また、電線受部の材質としては、結束バンドの挿入操作時の滑りのよい合成樹脂製を用いた例を示したが、金属製等他の材質を用いてもよい。上記各実施形態では、2本の結束バンドを腕部に対し1本ずつ挿入して締め付け固定した手順を示したが、2本を各腕部に挿入してからそれぞれの締め付け操作を行うようにしてもよい。また、上記各実施形態では電線受部を支柱に対し着脱交換可能な例を示したが、一体のものであってもよい。   In each of the above embodiments, in addition to the cross-shaped branching in four directions, by increasing the number of paired arm portions, it is also possible to bind multidirectional branching portions using three or more binding bands. The same can be handled. In addition, as an example of the material of the wire receiving portion, an example of using a synthetic resin that is slippery at the time of inserting the binding band is shown, but other materials such as a metal may be used. In each of the above-described embodiments, the procedure for inserting and fastening two binding bands one by one into the arm portion has been shown. However, after the two binding bands are inserted into each arm portion, the respective tightening operations are performed. May be. In each of the above embodiments, an example in which the wire receiving portion can be attached to and detached from the support column has been shown, but it may be integrated.

本発明に電線保持具の第1実施形態の斜視図である。It is a perspective view of a 1st embodiment of an electric wire holder in the present invention. (A)は電線受部の平面図、(B)は正面図、(C)はX−X断面図である。(A) is a top view of an electric wire receiving part, (B) is a front view, (C) is XX sectional drawing. 分岐部を有するワイヤハーネスの製造工程を示し、(A)は幹線および支線を布線した状態の正面図、(B)は平面図である。The manufacturing process of the wire harness which has a branch part is shown, (A) is the front view of the state which wired the trunk line and the branch line, (B) is a top view. (A)は結束バンドの正面図、(B)は側面図である。(A) is a front view of a binding band, and (B) is a side view. (A)(B)電線受部に布線された電線束への結束バンドの装着工程を示す断面図である。(A) (B) It is sectional drawing which shows the attachment process of the binding band to the electric wire bundle wired by the electric wire receiving part. (A)電線受部に布線された電線束への結束バンドの締め付け状態を示す正面から見た断面図、(B)は平面図である。(A) Sectional drawing seen from the front which shows the fastening state of the binding band to the electric wire bundle wired by the electric wire receiving part, (B) is a top view. 第2実施形態の電線保持具を示し、(A)は斜視図、(B)は平面図、(C)はY−Y断面図である。The electric wire holder of 2nd Embodiment is shown, (A) is a perspective view, (B) is a top view, (C) is a YY sectional drawing. 結束バンドと共に用いるクリップを示し、(A)は正面図、(B)は側面図、(C)は結束バンドを挿通した状態の平面図である。The clip used with a binding band is shown, (A) is a front view, (B) is a side view, (C) is a top view of the state which penetrated the binding band. (A)は電線受部の基部にクリップを配置した状態の平面図、(B)はZ−Z断面図である。(A) is a top view of the state which has arrange | positioned the clip to the base of an electric wire receiving part, (B) is ZZ sectional drawing. 分岐部にクリップ付の結束バンドを締め付けた状態の底面図である。It is a bottom view of the state which fastened the binding band with a clip to a branching part. (A)〜(C)は従来例を示す図である。(A)-(C) are figures which show a prior art example.

符号の説明Explanation of symbols

10、20 電線保持具
11、21 電線受部
11a、21a基部
12 支柱
13A、13B、13C、13D、23A、23B、23C、23D 腕部
13a、13b、23a、23b 案内溝
14A、14B、14C、14D、24A、24B、24C、24D 支持部
26 嵌合凹部
A 分岐部
B1、B2 結束バンド
Bb 係止部
C クリップ
Ca 挿通孔
Cb 台部
Cc 係止爪
Cd 係止部
Ce 皿部
W 電線束
Wa 幹線
Wb 支線
P 分岐点
10, 20 Electric wire holder 11, 21 Electric wire receiving part 11a, 21a base 12 Posts 13A, 13B, 13C, 13D, 23A, 23B, 23C, 23D Arm parts 13a, 13b, 23a, 23b Guide grooves 14A, 14B, 14C, 14D, 24A, 24B, 24C, 24D Support portion 26 Fitting recess A Branch portion B1, B2 Binding band Bb Locking portion C Clip Ca Insertion hole Cb Base portion Cc Locking claw Cd Locking portion Ce Dish portion W Electric wire bundle Wa Main line Wb Branch line P Branch point

Claims (5)

分岐部の電線を保持するための電線受部と、該電線受部をワイヤハーネスの組立作業台上に立設するための支柱とからなる分岐用電線保持具において、
前記電線受部は分岐点を中心として対向して配置された少なくとも2対の腕部を備えると共に、隣接する前記腕部間の隙間部分を布線される電線束の支持部とし、前記分岐点を中心として対向する各腕部の内面には結束バンドを一方の腕部から他方の腕部に向けてU字状に屈曲しながら案内する案内溝をそれぞれ形成し、該案内溝は前記支持部に支持される電線束に対し該電線束に干渉しないように該電線束の下方を通過する案内軌道に沿って形成していることを特徴とする分岐用電線保持具。
In the electric wire holder for branching comprising an electric wire receiving part for holding the electric wire of the branching part and a support for erecting the electric wire receiving part on the assembly work table of the wire harness,
The wire receiving portion includes at least two pairs of arm portions arranged opposite to each other with a branch point as a center, and a gap portion between the adjacent arm portions is used as a support portion of the wired wire bundle, and the branch point Guide grooves are formed on the inner surfaces of the opposing arm portions centering on the guide band while bending the binding band from one arm portion toward the other arm portion in a U shape, and the guide grooves are formed on the support portions. An electric wire holder for branching, which is formed along a guide track that passes under the electric wire bundle so as not to interfere with the electric wire bundle.
前記案内溝は結束バンドの幅寸法に略対応する溝幅と結束バンドの厚み寸法より深い溝深さに形成している請求項1に記載の分岐用電線保持具。   The branch wire holder according to claim 1, wherein the guide groove is formed to have a groove width substantially corresponding to a width dimension of the binding band and a groove depth deeper than a thickness dimension of the binding band. 前記分岐点に対応する電線受部の基部には、前記結束バンドが挿通される挿通口を備えたクリップを嵌合保持可能な嵌合凹部を更に備え、前記各腕部に形成された案内溝の案内軌道の一部を前記嵌合凹部に保持されたクリップの挿通口によって代用させる構成としている請求項1または請求項2に記載の分岐用電線保持具。   A guide groove formed in each of the arm portions, further including a fitting recess capable of fitting and holding a clip having an insertion port through which the binding band is inserted, at a base portion of the wire receiving portion corresponding to the branch point. The branch electric wire holder according to claim 1 or 2, wherein a part of the guide track is substituted by an insertion port of a clip held in the fitting recess. 前記請求項1または請求項2に記載の分岐用電線保持具を用いた分岐部を有するワイヤハーネスの製造方法であって、
前記電線受部の対向する支持部間に沿って電線を布線すると共に、布線される電線の一部を他の支持部側へ分岐させるように布線して少なくとも十字状に分岐する分岐部を構成し、
次いで対向する前記各腕部の案内溝に沿って一方の腕部から他方の腕部へ向けて結束バンドを先端部側からそれぞれ順次挿入して各結束バンドを電線束の分岐点の下面側を通してU字状に案内し、
対向する前記他方の腕部から突出した各結束バンドの先端部を基端部の係止部に挿通して締め付けることで電線束の分岐部に対し各結束バンドを交叉状に締め付け固定するようにしたことを特徴とする分岐部を有するワイヤハーネスの製造方法。
A method of manufacturing a wire harness having a branch portion using the branch wire holder according to claim 1 or 2,
A branch that lays out an electric wire along between the opposing support portions of the wire receiving portion and divides at least a cross shape by laying out a part of the wired wire to branch to another support portion side. Part
Next, a binding band is sequentially inserted from one end to the other arm along the guide groove of each of the opposing arms, and each binding band passes through the lower surface side of the branch point of the wire bundle. Guide in a U shape,
Each binding band is clamped and fixed in a cross shape with respect to the branch portion of the wire bundle by inserting and tightening the distal end portion of each binding band protruding from the opposite other arm portion to the locking portion of the base end portion. The manufacturing method of the wire harness which has the branch part characterized by having performed.
前記請求項3に記載の分岐用電線保持具を用いた分岐部を有するワイヤハーネスの製造方法であって、
前記電線受部の基部に設けた嵌合凹部に、前記結束バンドの挿通口を備えたクリップを嵌合保持し、
次いで前記電線受部の対向する支持部間に沿って電線を布線すると共に、布線される電線の一部を他の支持部側へ分岐させるようにして布線して少なくとも十字状に分岐する分岐部を構成し、
次いで対向する前記各腕部の案内溝に沿って一方の腕部から他方の腕部へ向けて結束バンドを先端部側からそれぞれ順次挿入して各結束バンドを電線束の分岐点の下面側で前記クリップの挿通口を通過させるようにしてU字状に案内し、
対向する前記他方の腕部から突出した各結束バンドの先端部を基端部の係止部に挿通して締め付けることで電線束の分岐部に対し各結束バンドを交叉状に締め付け固定すると共に、電線束の分岐点の下面側に前記クリップを固定するようにしたことを特徴とする分岐部を有するワイヤハーネスの製造方法。
A method of manufacturing a wire harness having a branch portion using the branch wire holder according to claim 3,
In the fitting recess provided in the base of the wire receiving part, a clip provided with an insertion port for the binding band is fitted and held,
Next, the wires are routed between the opposing support portions of the wire receiving portion, and a portion of the wired wires are routed so as to be branched to the other support portion side and branched at least in a cross shape. Configure the branching section to
Next, a binding band is sequentially inserted from the tip side toward the other arm part along the guide groove of each facing arm part, and each binding band is placed on the lower surface side of the branch point of the wire bundle. Guide it in a U-shape so that it passes through the insertion hole of the clip,
While fixing the binding band in a cross shape to the branch portion of the electric wire bundle by tightening the distal end portion of each binding band that protrudes from the other arm portion opposed to the locking portion of the base end portion and tightening, A method of manufacturing a wire harness having a branch portion, wherein the clip is fixed to a lower surface side of a branch point of an electric wire bundle.
JP2005328009A 2005-11-11 2005-11-11 Electric wire holder for branch and method of manufacturing wire harness having branch portion Expired - Fee Related JP4770412B2 (en)

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