JP2007129785A - Gap winding motor - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an inexpensive miniaturized gap winding motor in which impact of noise generated from the stator coil connecting portion 4 onto a position detector 6 can be suppressed. <P>SOLUTION: The gap winding motor comprises a stator produced by resin molding 9 a stator coil 11, its connecting portion 4 and a stator core 10, and a position detector 6 located at an air gap in the inner diameter of the stator wherein the stator has a shield 3 for magnetically shielding the position detector 6 and the resin molding 9. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to a smooth armature wound brushless motor used in the FA and OA fields, a so-called gap winding motor.

The conventional gap winding motor has been installed at a position sufficiently separated from the motor electromagnetic part as the installation location of the position detector. For example, it was separated from the motor electromagnetic part and installed on the side opposite to the electromagnetic part of the anti-load side bracket.
FIG. 4 is a side sectional view showing the structure of a conventional gap winding motor. In the figure, 4 is a coil connection part, 5 is a frame, 6 is a position detector board, 7 is a permanent magnet, 8 is a rotor yoke, 10 is a stator laminated core, 11 is a coil, 12 is a load side bracket, and 13 is An anti-load side bracket 14 is a position detector cover. The stator laminated core 10 includes a plurality of concentrated winding coils 11 arranged at equal intervals on the inner surface of the stator laminated core 10 and molded with a resin including the coil connection portion 4 to form a stator. Yes. The stator is inserted and fixed in the frame 5, and the load side bracket 12 and the anti-load side bracket 13 are fixed to the end face of the frame. The frame 5 is made of a conductive material such as iron and is grounded through an external wiring. The load side bracket 12, the anti-load side bracket 13 and the frame 5 are electrically connected to each other and function as a shield that does not leak the switching noise generated from the coil connection portion 4 to the outside. The position detector board 6 is arranged with a stator, which is a motor electromagnetic part composed of a permanent magnet 7, a stator laminated core 10, a coil 11, a coil connection part 4, etc., and an anti-load side bracket 13. Thus, the influence of switching noise generated from the coil connection portion 4 is not affected.

In addition, there is a conventional motor stator structure that suppresses the influence of electromagnetic noise between the coil and the wiring pattern of the coil connection board, and constitutes a high-precision motor. (For example, refer to Patent Document 1). This is because, in a stator in which a printed circuit board is attached to a conventional stator core and the winding is wound, the winding is wound very close to the printed circuit board, so the wiring pattern layer and the winding provided on the printed circuit board are wound. The electromagnetic noise generated by the current flowing in the motor had an adverse effect on the currents flowing through each other due to electromagnetic interaction. Therefore, a multilayer printed circuit board was placed on the axial end surface of the stator core of the motor, and the winding was connected to the stator core and the multilayer printed circuit. The multilayer printed circuit board is provided with a wiring pattern layer for connecting the windings and a shield layer 12 for electromagnetic shielding between the wiring pattern layers and the windings. .
JP 2000-333395 A (page 4-6, FIGS. 1 and 3)

Since conventional gap winding motors do not take measures against noise inside the stator, a position detector cannot be placed in the space inside the stator, and the space inside the stator can be used effectively. There was a problem that could not. For this reason, it is difficult to miniaturize the motor, the number of parts increases, and the cost increases.
Further, the conventional motor stator structure of Patent Document 1 only suppresses the influence of electromagnetic noise between the coil and the wiring pattern of the coil connection board, and measures against noise in the space inside the stator are taken. Therefore, there was a problem similar to the conventional gap winding motor.
The present invention has been made in view of such problems, and is a gap winding motor that reduces the size of the motor and is inexpensive, and suppresses the influence of noise generated by the stator coil connection portion to the position detector. The purpose is to provide.

In order to solve the above problem, the present invention is configured as follows.
According to the first aspect of the present invention, there is provided a stator formed by mounting a plurality of air-core-shaped stator coils for forming a rotating magnetic field on the inner peripheral surface of a stator core, and a plurality of permanent magnets mounted on the outer peripheral surface. In a gap winding motor having a rotor disposed so as to face the stator coil with a gap therebetween, the stator in which the stator coil, its connecting portion, and the stator core are resin-molded, and the stator A position detector disposed in a gap portion on the inner diameter is provided, and the stator has a shield that electromagnetically shields between the position detector and the resin mold.
According to a second aspect of the present invention, the shield according to the first aspect is a conductive paint and is formed by spraying on the surface of the resin mold.
According to a third aspect of the present invention, the shield according to the first or second aspect is grounded via a motor frame.

According to the first aspect of the present invention, the motor can be miniaturized in the axial direction. Moreover, since the number of parts can be reduced, the motor structure can be simplified and reduced in weight, the working time can be shortened and simplified, and the cost can be reduced. In addition, it can contribute to space saving by installing a motor in the system. Further, the noise resistance of the position detector can be improved.
In addition, according to the invention described in claim 2 or 3, noise countermeasures can be easily implemented, and the position detector can operate stably and ensure reliability. Further, the influence on the position detector accuracy can be suppressed, and the performance of the position detector can be sufficiently exhibited.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

  FIG. 1 is a side sectional view showing a structure of a gap wiping motor according to an embodiment of the present invention. 1 is a stator, 2 is a rotor, 3 is a shield, 5 is a frame, 6 is a position detector board, and 7 is a permanent magnet. FIG. 2 is an enlarged cross-sectional view centering on the coil connection portion 4 of FIG. 4 is a coil connection part, 8 is a rotor yoke, 9 is a mold resin, 10 is a stator laminated core, and 11 is a coil. In the figure, a stator 1 and a rotor 2 that is rotatably held via a bearing on the inner diameter side of the stator are constituted. The rotor 2 has a yoke 8 having a cylindrical permanent magnet 7 arrangement surface. And a permanent magnet 7 disposed on the surface of the yoke 8 at equal intervals so as to face each other with a coil 11 and a magnetic gap portion therebetween. A position detector substrate 6 is disposed adjacent to the inner diameter side space of the coil connection portion 4 of the stator 1.

  The stator 1 is a coil connection portion in which a plurality of concentrated winding coils 11 are arranged at equal intervals on the inner peripheral surface of a cylindrical stator laminated core 10 and the coils are connected so as to form a rotating magnetic field. 4 is integrated with a mold resin 9. The position detector substrate 6 is disposed adjacent to the mold resin 9 of the coil connection portion 4 in the stator 1, and is shielded by a conductive paint on the side on which the position detector substrate 6 is disposed on the mold resin 9. 3 is formed. The conductive paint is applied so as to be electrically connected to the frame 5 and is grounded through a motor cable.

  FIG. 3 is a single perspective view of a gap winding motor stator showing an embodiment of the present invention. A shield 3 made of conductive paint is formed in a range indicated by hatching. This range is a range in which the position detector substrate 6 is disposed, and it is not necessary to form the shield 3 made of a conductive paint in a wider range than this range. In this way, the switching noise radiated from the coil connection portion 4 of the stator 1 is blocked by the shield 3 made of the conductive paint grounded through the frame 5, and the influence on the position detector substrate 6 is suppressed. become.

In addition, although the thickness of application | coating of a conductive paint is based also on the conductive property of the paint itself and the level of the switching noise radiated, the thickness of about 0.05-0.1 mm is desirable and it covers the application | coating range seamlessly. . In application, the amount of the mask outside the application range and the amount of paint to be sprayed are controlled by a jig that uses the cable position of the stator as a mark.
In the embodiment, it is shown that a shield is formed by applying a conductive paint, but a conductive tape or the like that provides the same shielding effect may be attached.

It is a sectional side view which shows the structure of the gap wiping motor which shows the Example of this invention. It is an expanded sectional side view centering on the coil connection part 4 of FIG. It is a single perspective view of a gap winding motor stator showing an embodiment of the present invention. It is a sectional side view which shows the structure of the conventional gap winding motor.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Stator 2 Rotor 3 Shield formation range 4 Coil connection part 5 Frame 6 Position detector board | substrate 7 Permanent magnet 8 Rotor yoke 9 Mold resin 10 Stator laminated core 11 Coil 12 Load side bracket 13 Anti-load side bracket 14 Detector cover

Claims (3)

A stator in which a plurality of air-core-shaped stator coils for forming a rotating magnetic field are mounted on the inner peripheral surface of the stator core, and a plurality of permanent magnets are mounted on the outer peripheral surface, and the stator coil is interposed via a gap. In a gap winding motor having a rotor arranged to face each other,
The stator coil, the connection portion thereof, and the stator in which the stator core is resin-molded;
Equipped with a position detector located in the gap in the stator inner diameter,
The gap winding motor, wherein the stator has a shield that electromagnetically shields between the position detector and the resin mold. The gap winding motor according to claim 1, wherein the shield is made of conductive paint and is sprayed on the surface of the resin mold.   The gap winding motor according to claim 1, wherein the shield is grounded via a motor frame.

Images