JP2007106012A - Mixing method of ready mixed concrete using double-shaft mixer - Google Patents

Mixing method of ready mixed concrete using double-shaft mixer Download PDF

Info

Publication number
JP2007106012A
JP2007106012A JP2005299832A JP2005299832A JP2007106012A JP 2007106012 A JP2007106012 A JP 2007106012A JP 2005299832 A JP2005299832 A JP 2005299832A JP 2005299832 A JP2005299832 A JP 2005299832A JP 2007106012 A JP2007106012 A JP 2007106012A
Authority
JP
Japan
Prior art keywords
mixing
blade
mixed
ready
blades
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2005299832A
Other languages
Japanese (ja)
Other versions
JP4908818B2 (en
Inventor
Teruki Fujiki
藤木輝己
Yoshihiro Kuroda
黒田義広
Masami Yada
矢田正美
Yoshihito Kuroki
黒木義仁
Masatoshi Matsushima
松島正敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kitagawa Iron Works Co Ltd
Original Assignee
Kitagawa Iron Works Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kitagawa Iron Works Co Ltd filed Critical Kitagawa Iron Works Co Ltd
Priority to JP2005299832A priority Critical patent/JP4908818B2/en
Publication of JP2007106012A publication Critical patent/JP2007106012A/en
Application granted granted Critical
Publication of JP4908818B2 publication Critical patent/JP4908818B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a mixing method by which uniform ready mixed concrete can be quickly made by executing the behavior of the material to be mixed generated by the manual mixing operation of the ready mixed concrete by using a double-shaft mixer. <P>SOLUTION: In the mixing method of the ready mixed concrete using the double-shaft mixer constituted of a pair of mixing tools having mixing blades and turning back blades turning around the respective rotary shaft core, the mixing blades and the turning back blades are arranged around the shaft core of the two shafts facing each other, the turning back blades are turned synchronized with or delayed after the leading mixing blades, the material to be mixed is thrown and conveyed from one side or one corner of the mixing tank to the other side or the other corned at an oppsite corner while scooping up the material to be mixed by both blades, and the material to be mixed is fallen down repeatedly. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は二軸混合機を用いた生コンクリートの混合方法に関するものである。   The present invention relates to a method for mixing ready-mixed concrete using a twin-screw mixer.

従来から二軸混合機自体は種々知られており、特許文献1乃至特許文献3に記載されたものもそのうちの例である。
例えば、特許文献1に記載されたごとき生コンクリート用の二軸混合機では、混合槽内に回転自在で2本の水平なシャフトを平行に配置し、前記シャフトの長手方向に混練羽根を取り付け、シャフトを回転することにより混練羽根の回動で材料を上下方向に切り返しながら混合を行っていた。この際、混合槽内の材料の移動は混合槽内の水平面内で円環状もしくは対角線状(特許文献3)に循環移動を繰り返し行い、生コンクリートを混合して混合を行っていた。
Conventionally, various types of twin-screw mixers have been known, and those described in Patent Documents 1 to 3 are examples thereof.
For example, in a twin-screw mixer for ready-mixed concrete as described in Patent Document 1, two horizontal shafts are arranged in parallel in a mixing tank so as to be rotatable, and kneading blades are attached in the longitudinal direction of the shaft, Mixing was performed while turning the shaft back and forth by rotating the kneading blades. At this time, the material in the mixing tank was moved in a circular or diagonal manner (Patent Document 3) repeatedly in the horizontal plane in the mixing tank, and the ready-mixed concrete was mixed and mixed.

また、この材料の循環移動性を高めるために混練羽根を螺旋形状とし、シャフトの長手方向での材料の移動を連続的に行うことで、材料の移動速度を高めることが行われていた。
さらに、混練羽根に混合搬送部と混合変向部を設け、混合搬送部によりシャフトの長手方向へ送られる材料が混合変向部に送られると、該混合変向部によって前記混合搬送部とは逆方向への搬送力が付与され、行き場を失った材料は移動方向が横方向へ変更されて隣接するシャフト側へ送られるようになされている。
Further, in order to improve the circulation mobility of the material, the kneading blade is formed in a spiral shape, and the material movement speed is increased by continuously moving the material in the longitudinal direction of the shaft.
Further, the mixing and conveying unit and the mixing turning unit are provided in the kneading blade, and when the material sent in the longitudinal direction of the shaft by the mixing and conveying unit is sent to the mixing turning unit, the mixing and turning unit defines the mixing and conveying unit. The conveyance force in the reverse direction is applied, and the material that has lost its destination is changed to the lateral direction and sent to the adjacent shaft side.

しかしながら、前記従来例の二軸混合機を用いた混合では、材料が混合槽内で循環移動する割には混合が進まず、特に粘性の低い生コンクリートを混合する場合においても、材料の移動速度が大きくされた割に十分な混合が行われないと言う問題があった。
また、特許文献2であるWO 2005/000455 A1号公報には、本発明の出願人と同一人の出願に係る二軸混合機が記載されている。そして同じく同公報には、その二軸混合機を用いた生コンクリートの混合方法が開示されている。
However, in the mixing using the conventional twin-screw mixer, the mixing does not proceed while the material circulates and moves in the mixing tank, and the moving speed of the material is particularly high even when mixing raw concrete with low viscosity. However, there was a problem that sufficient mixing was not performed for the increased size.
Further, WO 2005/000455 A1, which is Patent Document 2, describes a twin-screw mixer according to an application filed by the same applicant as the applicant of the present invention. The same publication also discloses a method for mixing ready-mixed concrete using the twin-screw mixer.

この公報には、特許文献1のものとは構成が相当に異なる二軸混合機が開示されていて、同様に生コンクリートの混合方法が一部示されているけれども、これによると、混合する材料を一方の軸側から他方の軸側へと移動させる方式である。そして、このような混合方法によれば、例えば一方の混練羽根によって混合槽の一方側にある材料の一部を上方に押し上げ、その直後に生じた空間に対して、他方の切り返し羽根による他方側の材料の一部を押し込む形式の、いわゆる切り返し混合作用を中心とした混合となっている。
このため、2つの回転軸芯上で回動する対向した混練羽根及び切り返し羽根によって、それぞれの羽根が切り取った材料の一部を、それぞれ反対側の混合槽内に交互に移動させるので、いわゆる切り返しによる混合作用の点では可成り有効である。
This gazette discloses a twin-screw mixer whose configuration is considerably different from that of Patent Document 1, and similarly shows a part of a method for mixing ready-mixed concrete. Is moved from one shaft side to the other shaft side. And according to such a mixing method, for example, a part of the material on one side of the mixing tank is pushed upward by one kneading blade, and the other side by the other turning blade with respect to the space formed immediately after that. This is a type of mixing in which a part of the material is pushed in, centering on the so-called reverse mixing action.
For this reason, a part of the material cut by each blade is alternately moved into the mixing tank on the opposite side by the opposed kneading blades and the turning blades rotating on the two rotating shafts. It is quite effective in terms of the mixing action.

しかしながら、混練羽根及び切り返し羽根のそれぞれによって切り取られた材料塊の内部では、隣接し合う被混合材料同士の混合があまり行われず、全体として混合に要する時間が長くなると言う問題点が判明した。
そこで、本発明者等は、特に粘性の比較的低い生コンクリート材料の混合を短時間に、しかも混合度合いにばらつきの少ない混合を行うべく、従来一般に最も良好な混合状態が得られるとされている、手練りの技法を参考にして研究してきた。
However, the inside of the material lump cut off by each of the kneading blade and the turn-back blade has been found to be problematic in that the adjacent materials to be mixed are not mixed so much that the time required for mixing becomes longer as a whole.
Therefore, the present inventors have heretofore known that generally the best mixing state can be generally obtained in order to mix raw concrete material having a relatively low viscosity in a short time and with little variation in the mixing degree. I have been studying with reference to hand-kneading techniques.

その結果、該手練り混合における最大の利点は、例えばショベルで切り取られた材料塊の一部が、これを上下反転させて落下させた時に、該切り取られた材料の内部における落下時の崩れによって、隣接する被混合材料同士が互いに混ざり合う点にあることに気付いたのである。そして、このような落下時の崩れ(以下、崩落と呼ぶ。)による混合作用を最大限に利用し、その作用を、二軸混合機を用いて高速で行うことによって、混合時間を短縮すると同時に極めて均質な生コンクリートを得ることができる混合方法を完成したのである。   As a result, the greatest advantage of the hand-kneading mixing is that, for example, when a part of a material lump cut by an excavator is turned upside down and dropped, the inside of the cut material collapses when dropped. I noticed that adjacent materials to be mixed are in a point where they are mixed with each other. In addition, the mixing action due to the collapse at the time of the fall (hereinafter referred to as collapse) is utilized to the maximum, and the action is performed at high speed using a twin-screw mixer, thereby simultaneously reducing the mixing time. The mixing method that can obtain extremely homogeneous ready-mixed concrete was completed.

ここで、本発明の混合方法における特徴的作用を理解するため、図7及び図8を用いて、従来周知の手練り混合における混合材料の挙動を解析すると次のごとくである。
図7は、平坦な容器01に混合すべき例えば砂(説明のために黒丸02で代表的に表す。)とセメント(同じく説明のために白丸03で代表的に表す。)等の材料を別々に投入し、これを容器01の両側面から人力によって、ショベル04,04で交互に切り返して混合する状態を模式的に示している。即ち、容器01内に適宜投入された例えば砂02とセメント03とは、投入時に一体の大きな塊05となるが、これを図示のショベル04,04によって交互に切り取り、小さな塊06,07として順次矢印の方向に切り返すものである。
Here, in order to understand the characteristic action in the mixing method of the present invention, the behavior of the mixed material in the conventionally well-known hand-kneading mixing is analyzed using FIGS. 7 and 8 as follows.
FIG. 7 shows different materials such as sand (represented by black circle 02 for illustration) and cement (represented by white circle 03 for explanation) separately to be mixed in the flat container 01. This is schematically shown in a state in which the components are alternately turned back and mixed by the excavators 04 and 04 by human power from both side surfaces of the container 01. That is, the sand 02 and the cement 03, for example, appropriately put into the container 01 become an integral large lump 05 at the time of charging, which are alternately cut out by the shovels 04 and 04 shown in the figure, and sequentially as small lumps 06 and 07. It cuts back in the direction of the arrow.

図8の(a)〜(d)は、前記図7の説明における2回分の切り返し動作を、該図7のX−X方向から見た図である。図8(a),(b)に示すように、第1回目のショベル04による切り返しで、大塊05から切り取られた小塊06が、ショベル04の反転動作によって上下方向に反転され、その後容器01内に落下されることによって同図(b)に示すごとく崩れる。この時、上下の砂部分及びセメント部分が崩落して各々広く展開した塊08となり、広い範囲で自然に両者の微小部分同士が近接することとなる。
また、同図(c),(d)も同様の作用で混合されるべき砂とセメントの小塊07は、各々が広く展開して、その微小部分同士が近接した塊09となるものである。
FIGS. 8A to 8D are views of the two-time turning operation in the description of FIG. 7 as seen from the XX direction of FIG. As shown in FIGS. 8A and 8B, the small lump 06 cut from the large lump 05 is reversed in the up-down direction by the reversing operation of the shovel 04 by the first turn-back by the shovel 04, and then the container When falling into 01, it collapses as shown in FIG. At this time, the upper and lower sand portions and the cement portion collapse and become a lump 08 which is widely developed, and both of the minute portions naturally come close to each other in a wide range.
Also, in FIGS. 2C and 2D, the sand and cement blob 07 to be mixed with the same action is developed widely, and the crevice 09 is formed in which the minute portions are close to each other. .

即ち、粘性の低い材料の塊は、これを持ち上げ、反転して崩落させることにより自然に展開され、この動作を繰り返すことによって極めて合理的に、かつ迅速に混合させることができるものである。
特開2003−126668号公報 WO 2005/000455 A1号公報 特開平2−303805号公報
That is, a lump of low-viscosity material is naturally developed by lifting, flipping and collapsing it, and can be mixed very reasonably and rapidly by repeating this operation.
JP 2003-126668 A WO 2005/000455 A1 publication JP-A-2-303805

本発明は、上記のような手練り動作によって発生する被混合材料の挙動を、二軸混合機を用いることによって実行し、均質な生コンクリートを迅速に作成できる混合方法を提供するものである。
またこの場合、例えば上記参考文献2に記載された公知の二軸混合機と基本的に類似構造の混合機を使用している。
The present invention provides a mixing method in which the behavior of the material to be mixed generated by the hand kneading operation as described above is executed by using a twin-screw mixer, and a homogeneous ready-mixed concrete can be quickly produced.
In this case, for example, a mixer having a structure basically similar to that of the known twin-screw mixer described in Reference 2 is used.

本発明は、それぞれの回転軸芯上で回動する混練羽根と切り返し羽根とを有する一対の混合具からなる二軸混合機を用いた生コンクリートの混合方法であって、二軸の軸芯上に対向して設けられている混練羽根と切り返し羽根とを、先行する混練羽根に対して切り返し羽根を同期して又は遅れて回動させ、両羽根により混合材料を掬い上げながら混合槽の一方又は一方角から他方又は対角側の他方角へ投げ送り、混合材料を崩落させる工程を繰り返すことを特徴とする。
また、上記先行する混練羽根に対して遅れて回動させる切り返し羽根の遅れ角は、約30°〜60°であり、上記二軸混合機により混合材料を投げ送り、崩落させる工程の操作速度が約2秒間に1往復である。
更に、本発明に使用される各混合具は、これを構成する混練羽根のねじりが約170°、切り返し羽根のねじりが約110°、くの字状に屈曲した連結部材の屈曲部の内角が約165°であることを特徴とする。
The present invention relates to a method for mixing ready-mixed concrete using a biaxial mixer comprising a pair of mixing tools having a kneading blade and a turning blade rotating on the respective rotational shaft cores. The kneading blade and the turning blade provided opposite to each other are rotated synchronously or delayed with respect to the preceding kneading blade and either one of the mixing tanks or It is characterized by repeating the step of throwing from one corner to the other or the other corner on the opposite side to collapse the mixed material.
Further, the delay angle of the turning blade that is rotated with respect to the preceding kneading blade is about 30 ° to 60 °, and the operation speed of the process of throwing and collapsing the mixed material by the biaxial mixer is as follows. One round trip in about 2 seconds.
Furthermore, each mixing tool used in the present invention has a kneading blade twisting of about 170 °, a turning blade twisting of about 110 °, and an inner angle of the bent portion of the connecting member bent in a U shape. It is characterized by being about 165 °.

本発明の生コンクリートの混合方法によれば、混合材料を混合槽内の対角線上に一方側から他方側へ、更に他方側から一方側へと投げ送り、その都度崩落を繰り返すものであるため、混合材料内の隣接した異種材料同士が迅速に混合され、均質な生コンクリートを効率よく作成することができた。
また、混合物を混合槽内の一方側から他方側へ、更に他方側から一方側へ投げ送り、その工程毎に崩落混合動作が行われるため、極めて迅速な混合が可能となった。
According to the mixing method of the ready-mixed concrete of the present invention, the mixed material is thrown from one side to the other side on the diagonal line in the mixing tank, and further from the other side to the one side. Adjacent dissimilar materials in the mixed material were quickly mixed together, and a homogeneous ready-mixed concrete could be made efficiently.
Further, since the mixture is thrown from one side to the other side in the mixing tank and further from the other side to the one side, and a collapsing mixing operation is performed for each process, extremely rapid mixing is possible.

本発明の実施の形態を図1〜図6を用いて説明する。
図1は、本発明に係る生コンクリートの混合方法に用いる二軸混合機の斜視図であり、図2は同混合機の平面図である。
図1及び図2に示すこれらの二軸混合機10において、混合槽11は上方を開口して材料の投入口となし、底部にゲート(図示せず)を開閉可能に備えた排出口を有する。また、混合槽11の内側には2つの水平且つ平行な回転軸芯B,Bが設けられ、この回転軸芯を回転中心とする2個の混合具12(12a,12b)が各々の回転軸芯B,Bに設けられている。
An embodiment of the present invention will be described with reference to FIGS.
FIG. 1 is a perspective view of a twin-screw mixer used in the method for mixing ready-mixed concrete according to the present invention, and FIG. 2 is a plan view of the mixer.
In these two-shaft mixers 10 shown in FIG. 1 and FIG. 2, the mixing tank 11 is opened upward to serve as a material inlet, and has a discharge port provided with a gate (not shown) that can be opened and closed at the bottom. . In addition, two horizontal and parallel rotation axes B 1 and B 2 are provided inside the mixing tank 11, and two mixing tools 12 (12a and 12b) each having the rotation axis as a rotation center are provided. It is provided on the rotating shaft cores B 1 and B 2 .

当該2つの混合具12a,12bは、各々回転軸芯回りに互いに反対方向で、しかもそれぞれ外側から下方を通って内側上方に回転するように混合槽11に回転自在に設けられている。各混合具12a,12bは、回転軸芯B,Bに対して螺旋に形成された混練羽根13a,13bと、該混練羽根とは逆方向にねじる螺旋に形成された切り返し羽根14a,14bを有し、これらの混練羽根13aと切り返し羽根14a及び混練羽根13bと切り返し羽根14bとは、それぞれ対向し、回転軸芯方向へ互い違いに並べて構成されている。 The two mixing tools 12a and 12b are rotatably provided in the mixing tank 11 so as to rotate in opposite directions around the rotation axis, respectively, and rotate downward from the outside to the inside and upward. Each mixing tool 12a, 12b includes kneading blades 13a, 13b formed in a spiral with respect to the rotation shafts B 1 , B 2 , and turning blades 14a, 14b formed in a spiral that twists in the opposite direction to the kneading blades. The kneading blades 13a, the turning blades 14a, the kneading blades 13b, and the turning blades 14b are opposed to each other and are arranged alternately in the direction of the rotation axis.

上記回転軸芯B,B上にそれぞれ並ぶ混練羽根13aと切り返し羽根14b及び混練羽根13bと切り返し羽根14aの隣り合う一端は、各々を連結部材15,15により連結されており、各連結部材15は「くの字」状に屈曲して回転軸芯B,Bに対して略放射方向に配設されている。 Adjacent ends of the kneading blade 13a and the turnback blade 14b and the kneading blade 13b and the turnback blade 14a arranged on the rotary shaft cores B 1 and B 2 are connected by connecting members 15 and 15, respectively. 15 are disposed in a substantially radial direction with respect to the rotation axis B 1, B 2 bent in shape "dogleg".

連結部材15により回転軸芯上に連結された混練羽根13aと切り返し羽根14b及び切り返し羽根14aと混練羽根13bは、夫々連結されない両端部を回転支持部材16,16に固定される。これらの回転支持部材16,16は、混合槽11内の両側壁11a,11bから内方にわずかに突出して設けられ、回転軸芯B,Bを中心として回転自在に設けられる。 The kneading blades 13a and the turnback blades 14b and the turnback blades 14a and the kneading blades 13b connected on the rotation axis by the connecting member 15 are fixed to the rotation support members 16 and 16 at both ends that are not connected to each other. These rotation support members 16 and 16 are provided so as to slightly protrude inward from both side walls 11a and 11b in the mixing tank 11, and are provided so as to be rotatable around the rotation shafts B 1 and B 2 .

2個の混合具12(12a,12b)は、上述の通り、いずれも前記各々の混練羽根13(13a,13b)と切り返し羽根14(14a,14b)と連結部材15と回転支持部材16,16とから構成され、回転軸芯(B,B)上で回転自在に支持され、混合槽11内へ水平で平行に設けられる。 As described above, each of the two mixing tools 12 (12a, 12b) has the kneading blades 13 (13a, 13b), the turnback blades 14 (14a, 14b), the connecting member 15, and the rotation support members 16, 16. And is rotatably supported on the rotation axis (B 1 , B 2 ), and is provided in the mixing tank 11 in a horizontal and parallel manner.

ここで、本発明に係る生コンクリートの混合方法に用いる二軸混合機をより詳細に説明する。
後述する混合方法に用いられる二軸混合機の1つの実施例では、二軸混合機10における前述の2つの混合具12a,12bの詳細が次の通りである。
先ず混合具12bでは、その回転駆動手段であるモータM側、すなわち混合槽11内の側壁11aの回転支持部材16に、混練羽根13aが固定されている。該混練羽根13aは該側壁11a側端部13aXから、図示上方に向かって約170°程ねじられて連結部材15側端部13aYまで延びている。
Here, the biaxial mixer used for the ready-mixed concrete mixing method according to the present invention will be described in more detail.
In one embodiment of the twin screw mixer used in the mixing method described later, the details of the two mixing tools 12a and 12b in the twin screw mixer 10 are as follows.
First, in the mixing tool 12b, the kneading blade 13a is fixed to the rotation support member 16 of the side wall 11a in the mixing tank 11 which is the rotation driving means. The kneading blade 13a is twisted about 170 ° upward from the side wall 11a side end portion 13aX and extends to the connecting member 15 side end portion 13aY.

そして、混練羽根13aの上記連結部材側端部13aYの近傍において、上記「くの字」状の連結部材15の一端に固定されるとともに、該連結部材15の他端には切り返し羽根14bの連結部材側端部14bYが固定されていて、該切り返し羽根14bは前記混練羽根13aと反対側にねじられ、そのねじれ角は約110°である。そして、約110°程ねじられた切り返し羽根14bの回転支持部材16側、すなわち側壁11b側端部14bXが側壁11bの回転支持部材16に固定されることにより、混合具12bが構成されている。   The kneading blade 13a is fixed to one end of the "U" -shaped connecting member 15 in the vicinity of the connecting member side end 13aY, and the other end of the connecting member 15 is connected to the turn-back blade 14b. The member side end portion 14bY is fixed, and the turning blade 14b is twisted to the opposite side to the kneading blade 13a, and the twist angle is about 110 °. And the mixing tool 12b is comprised by the rotation support member 16 side of the turning-back blade | wing 14b twisted about 110 degrees, ie, the side wall 11b side edge part 14bX, being fixed to the rotation support member 16 of the side wall 11b.

次に、混合具12aについて説明すると、該混合具12aを構成する混練羽根13bと切り返し羽根14aとは、前記の混合具12bを構成する混練羽根13aと切り返し羽根14bとに全く対応している。しかしながら、混練羽根13aと混練羽根13b及び切り返し羽根14aと切り返し羽根14bとは、それぞれ互いに混合槽11内の対角線位置に設けられ、各々反対方向に回動させられる。   Next, the mixing tool 12a will be described. The kneading blade 13b and the turning blade 14a constituting the mixing tool 12a completely correspond to the kneading blade 13a and the turning blade 14b constituting the mixing tool 12b. However, the kneading blade 13a, the kneading blade 13b, the turning back blade 14a, and the turning back blade 14b are provided at diagonal positions in the mixing tank 11, and are rotated in opposite directions.

従って、例えば混合具12bについてみると、混練羽根13aの側壁11a側の回転支持部材16に固定された支持部材側端部13aXが、図2に示すごとく混合槽11の外側向きに略水平方向に位置する状態では、その混練羽根13aの後端部13aYは約170°遅れた位置にあり、混合槽11の内側(混合具12a側)上方約10°で連結部材15の「くの字」状の一方側に固定されている。また、これと内角が約165°に屈曲された連結部材15の他方側に、切り返し羽根14bの内方端部14bYが混合槽11の外側下方約25°で固定され、更に、その切り返し羽根14bの側壁11b側端部14bXは反対方向に約110°程ねじられているので、結局、切り返し羽根14bの側壁11b側の回転支持部材16との固定位置は、水平方向から内側下方約45°の方向に向いていることとなる。
(なお、図2に示す各羽根は上記説明通りのねじり角度を厳密に表しているものではない。)
Therefore, for example, regarding the mixing tool 12b, the support member side end portion 13aX fixed to the rotation support member 16 on the side wall 11a side of the kneading blade 13a has a substantially horizontal direction toward the outside of the mixing tank 11 as shown in FIG. In the positioned state, the rear end portion 13aY of the kneading blade 13a is at a position delayed by about 170 °, and the shape of the connecting member 15 is “shaped” at about 10 ° above the inside of the mixing tank 11 (mixing tool 12a side). It is fixed on one side. Further, the inner end portion 14bY of the turning blade 14b is fixed to the other side of the connecting member 15 whose inner angle is bent at about 165 ° at about 25 ° below the mixing tank 11, and further, the turning blade 14b. Since the end portion 14bX on the side wall 11b side is twisted by about 110 ° in the opposite direction, the fixed position of the turning blade 14b with the rotation support member 16 on the side wall 11b side is about 45 ° inward and downward from the horizontal direction. It will be in the direction.
(Note that each blade shown in FIG. 2 does not strictly represent the torsion angle as described above.)

上述のごとく、混合槽11に設けられる2つの混合具12a,12bは、夫々対向する位置の羽根が異なる構成になされており、例えば一方の混合具12aの一側端に混練羽根13bが設けられ、他方の混合具12bの対向する側端には、切り返し羽根14bが設けられる。同様に、一方の混合具12bの一側端に混練羽根13aが設けられ、他方の混合具12aの対向する側端には、切り返し羽根14aが設けられる。
なお、図2における各混合具12a,12bの回転駆動は例えばモータM,Mとされているが 、従来公知の駆動手段をも利用可能であって、これらの詳細な説明は省略する。
As described above, the two mixing tools 12a and 12b provided in the mixing tank 11 are configured so that the blades at the opposing positions are different, for example, the kneading blade 13b is provided at one side end of one mixing tool 12a. In the opposite side end of the other mixing tool 12b, a turning blade 14b is provided. Similarly, a kneading blade 13a is provided at one side end of one mixing tool 12b, and a turning blade 14a is provided at the opposite side end of the other mixing tool 12a.
In addition, although the rotation drive of each mixing tool 12a, 12b in FIG. 2 is made into the motor M, M, for example, a conventionally well-known drive means can also be utilized and these detailed description is abbreviate | omitted.

次に、上述のごとき構造の二軸混合機10を用いた、本発明に係る生コンクリートの混合方法を、図3〜図6に基づいて詳細に説明する。
図3は、上記図1及び図2に示す二軸混合機10の、混合槽11内部を示す平面図において、混合される例えば生コンクリート用の混合材料(以下、混合物と言う。)の中心的位置(以下、符号Gであらわす。)と、その時点における混合具12a,12bの回転位置関係とを(a)〜(f)の順に経時的に示したものである。しかしながら、図1及び図2に示す二軸混合機10の各羽根と、図3以下に説明する二軸混合機の各羽根とでは、そのねじれ角及び混合具12a,12bのズレは、必ずしも同一でない。
Next, the method for mixing ready-mixed concrete according to the present invention using the twin-screw mixer 10 having the above-described structure will be described in detail with reference to FIGS.
FIG. 3 is a plan view showing the inside of the mixing tank 11 of the biaxial mixer 10 shown in FIG. 1 and FIG. 2 described above. For example, a mixed material for raw concrete to be mixed (hereinafter referred to as a mixture) is central. The position (hereinafter referred to as G) and the rotational positional relationship of the mixing tools 12a and 12b at that time are shown in the order of (a) to (f) over time. However, in each blade of the twin-screw mixer 10 shown in FIGS. 1 and 2 and each blade of the twin-screw mixer described below in FIG. 3, the twist angle and the deviation of the mixing tools 12a and 12b are not necessarily the same. Not.

図4の(a)〜(f)は、上記図3の混合槽11の回転軸芯方向の断面を示し、各混合具12a,12bの回転軸芯B1,B2の中央部分から混合具12b側を見た側断面である。即ち、図3の(a)〜(c)に対応する工程での、上記混合物の中心的位置Gと混合具(一方の混合具12bのみを示す)との位置関係をより詳細に示している。 4 (a) to 4 (f) show cross sections in the direction of the rotation axis of the mixing tank 11 of FIG. 3, and the mixing tools start from the center of the rotation axes B 1 and B 2 of the mixing tools 12a and 12b. It is the side cross section which looked at the 12b side. That is, the positional relationship between the central position G of the mixture and the mixing tool (only one mixing tool 12b is shown) in the steps corresponding to (a) to (c) of FIG. 3 is shown in more detail. .

図5の(a)〜(f)は、更に図4の(a)〜(f)にそれぞれ対応する時点での、混合槽11の回転軸芯に直交する方向の断面図であって、該図4の(a)〜(f)に対応する時点における混合物の中心的位置Gの存在する場所の、駆動装置M,M側から見た断面において、その時点での混合物断面形状(G位置)と混合具12a,12bの各羽根のG位置に対応する断面形状とを、これらの相対関係とともに示している。
なお、図5における混合物の断面には斜線を施してGと表し、その後方に位置する混合物の外形を小丸で示しGと表示している。
FIGS. 5A to 5F are cross-sectional views in a direction perpendicular to the rotation axis of the mixing tank 11 at points corresponding to FIGS. 4A to 4F, respectively. In the cross section viewed from the side of the driving devices M and M at the position where the central position G of the mixture at the time corresponding to (a) to (f) in FIG. 4 exists, the cross-sectional shape of the mixture at that time (G position) And the cross-sectional shape corresponding to the G position of each blade of the mixing tools 12a and 12b are shown together with their relative relationships.
Note that the cross-section of the mixture at 5 represents a G 2 are hatched, are displayed with G 3 shows the outline of the mixture located behind a small circle.

続いて、本発明の混合方法における一対の混合具12a,12bと、混合物の中心的位置G及びその概略形状について詳細に説明する。
図3から明らかなように、一対の混合具12a,12bは、それぞれの混練羽根13bと切り返し羽根14a及び混練羽根13aと切り返し羽根14bとが互いに約45°、回転方向にズレた状態でセットされている。図5(a)に角度を示しているように、混練羽根13aが図中の垂直方向下方の位置にあるときに、切り返し羽根14aが垂直方向下方から外方下方45°の方向にある。
従って、図3において(a)から(f)まで各混合具が回動されるのに伴って、先ず図3(a)において混合具12b側の各羽根が先行して回動し、約45°の遅れを伴って混合具12a側の各羽根が、反対方向に回動されるものである。
Subsequently, the pair of mixing tools 12a and 12b, the central position G of the mixture, and the schematic shape thereof in the mixing method of the present invention will be described in detail.
As is apparent from FIG. 3, the pair of mixing tools 12a and 12b is set in a state where the kneading blade 13b and the turning blade 14a and the kneading blade 13a and the turning blade 14b are shifted from each other by about 45 ° in the rotation direction. ing. As shown in FIG. 5 (a), when the kneading blade 13a is at a position below the vertical direction in the figure, the turn-back blade 14a is in the direction of 45 ° outwardly downward from the lower vertical direction.
Therefore, as each mixing tool is rotated from (a) to (f) in FIG. 3, first, each blade on the mixing tool 12b side is first rotated in FIG. Each blade on the side of the mixing tool 12a is rotated in the opposite direction with a delay of °.

このため、例えば図3(a)に示す時点では、混合物(G)を、先ず混合具12bの混練羽根13aが図面右下方向から掬い上げ、これに続いて約45°遅れで、混合具12aの切り返し羽根14aが、同じく図面の左下方から掬い上げるように回動する。これに伴って、混合物(G)は図中の矢印方向に先ず移動を開始し、混練羽根13aと切り返し羽根14aとによって、あたかも両掌(実際は約45°ズレている)で掬い上げるごとき状態で移動され、次の図3(b)の状態へと移行する。   For this reason, for example, at the time shown in FIG. 3 (a), the mixture (G) is first swirled from the lower right side of the drawing by the kneading blade 13a of the mixing tool 12b, and then the mixing tool 12a is delayed by about 45 °. The turn-back blade 14a rotates so as to scoop up from the lower left of the drawing. Along with this, the mixture (G) first starts moving in the direction of the arrow in the figure, and it is as if it is scooped up by both kneading blades 13a and turn-back blades 14a with both palms (actually shifted by about 45 °). It moves and shifts to the next state of FIG.

図3(b)は、図3(a)の状態から各混合具12a,12bがそれぞれ約60°回動した状態を示しており、上記混練羽根13aと切り返し羽根14aによって掬い上げられた混合物(G)は、同じく図中の矢印方向に移動されるが、この時混合物(G)は可成りの速度で持ち上げられているので、後述するように、その混合物の塊の形状が平面的に拡大しつつあり、その中心位置Gが混練羽根13aと切り返し羽根14aの翼面から離れる方向に移動している。   FIG. 3B shows a state in which each mixing tool 12a, 12b is rotated by about 60 ° from the state shown in FIG. 3A, and the mixture (the mixture scooped up by the kneading blade 13a and the turning blade 14a ( G) is also moved in the direction of the arrow in the figure. At this time, since the mixture (G) is lifted at a considerable speed, the shape of the mixture lump is expanded in a plane as will be described later. However, the center position G is moving in a direction away from the blade surfaces of the kneading blade 13a and the turning blade 14a.

図3(c)は、同(b)の状態から更に、各混合具12a,12bが約60°回動した状態を示している。この時点では、上記混合物の塊が混練羽根13aと切り返し羽根14aから完全に離れ、各混合具12a,12bの混練羽根13bと切れ返し羽根14bとの間の空隙ができている所に落下した状態を示している。この時、掬い上げられ落下した混合物の塊は崩落し、平面形状が拡大し、後述のような本発明特有の挙動を示すものである。   FIG.3 (c) has shown the state which each mixing tool 12a, 12b rotated about 60 degrees from the state of the same (b). At this time, the lump of the mixture is completely separated from the kneading blade 13a and the turn-back blade 14a, and dropped to a place where a gap is formed between the kneading blade 13b and the turn-back blade 14b of each mixing tool 12a, 12b. Is shown. At this time, the lump of the mixture that has been scooped up and dropped collapses, the planar shape expands, and the behavior peculiar to the present invention as described later is exhibited.

またこの時、各混合具12a,12bのそれぞれの羽根は、上述の図2の説明通りの関係にあるために、上記図3(c)に示すように、混合物(G)がそれぞれ混合槽11の外側に位置する混練羽根13bと切れ返し羽根14bとの間に落下し、崩落していることに注意する必要がある。   At this time, since the blades of the mixing tools 12a and 12b are in the relationship as described in FIG. 2, the mixture (G) is mixed with the mixing tank 11 as shown in FIG. It should be noted that it falls between the kneading blade 13b and the cut-back blade 14b located on the outer side and collapses.

その後各混合具12a,12bは回動を続け、図3(d)の状態へと変化する。この状態は図3(a)の状態に対応した状態であることがわかる。すなわち、図3(c)において落下し、崩落した混合物(G)は、同(c)の状態に続く各混合具12a,12bの回動によって、特にその先行回動する混練羽根13bの図面左下側からの回動によって、略中央部分に集められるとともに、約45°遅れて続く切り返し羽根14bの回動と協働して図3(d)に示すように、混合物(G)を掬い上げる動作が進行する。そしてこれは、前述の図3(a)の状態と全く同一の動作である。   Thereafter, each mixing tool 12a, 12b continues to rotate and changes to the state shown in FIG. It can be seen that this state corresponds to the state shown in FIG. That is, the mixture (G) that has fallen and collapsed in FIG. 3C is rotated by the mixing tools 12a and 12b following the state of FIG. As shown in FIG. 3D, the mixture (G) is scooped up as shown in FIG. 3 (d) in cooperation with the rotation of the turn-back blade 14b that is collected approximately in the center by rotation from the side and continues with a delay of about 45 °. Progresses. This is exactly the same operation as the state of FIG.

従って、図3(d)に続く同(e)、(f)は上述の図3(b)、(c)の作用と全く同じであって、ただ、図3(c)における混合物(G)は混合槽11の図中左上位置にあり、混練羽根13bが切り返し羽根14bに先行して回動するため、図3(e)、(f)の状態を経て、混合物(G)は切り返し羽根14aと混練羽根13aとの間である混合槽11の図中右下方位置に落下し、同時にこの位置で崩落するものである。   Therefore, (e) and (f) following FIG. 3 (d) are exactly the same as the operations of FIG. 3 (b) and (c) described above, and only the mixture (G) in FIG. 3 (c). Is at the upper left position in the drawing of the mixing tank 11, and the kneading blade 13b rotates in advance of the turning blade 14b, so that the mixture (G) is turned through the turning blade 14a through the states shown in FIGS. And the kneading blade 13a fall to the lower right position in the figure of the mixing tank 11, and collapse at this position at the same time.

ここで重要なことは、当該図3に示す混合物の移動状態は、上記図2に示す二軸混合機10における各混合具12a,12bが、図の説明文通りに構成されたものを使用した時の移動状態を示すものであって、例えば各羽根13a,13b,14a,14bの軸方向長さ、同じく各羽根のねじり度合いなどを変化させることによって、上記混合物(G)の移動するタイミングが変化することである。   What is important here is that the moving state of the mixture shown in FIG. 3 is such that each mixing tool 12a, 12b in the twin-screw mixer 10 shown in FIG. The movement timing of the mixture (G) is shown by changing the axial length of each blade 13a, 13b, 14a, 14b, the twist degree of each blade, and the like. To change.

更に、このような混合物(G)の移動タイミングの変化は、各混合具12a,12b相互のズレ角度、すなわち、上記図3に対する説明文中の各混合具12a,12bの約45°の遅れ自体を変更することによっても発生するものであって、これらの変更は、例えば混合物である生コンクリート又はその混合材料の粘性特性等により変更されるものであることに注意する必要がある。   Further, such a change in the moving timing of the mixture (G) is caused by a shift angle between the mixing tools 12a and 12b, that is, a delay of about 45 ° of the mixing tools 12a and 12b in the description with respect to FIG. It should be noted that these changes are also caused by changes, for example, due to the viscosity characteristics of the ready-mixed concrete as a mixture or the mixed material thereof.

図4の(a)〜(f)及び図5の(a)〜(f)は、上述の図3(a)〜図3(c)に対応する作動状態、特にその間の混合物の挙動を、より詳細に説明するものである。そして、これら図4の(a)〜(f)と図5の(a)〜(f)のそれぞれは、同一時点での各羽根と混合物との関係を示しており、先にも述べた通り、図4の(a)〜(f)は全て図2及び図3における混合具12bの側面を、その時点での混合物中心位置Gと共に示しており、図5の(a)〜(f)は、これら図4の(a)〜(f)における混合物中心位置Gに対応する回転軸と直交する断面における、各羽根と混合物自体の断面とを、回転駆動手段M,M側から見た状態で示している。   4 (a) to (f) and FIG. 5 (a) to (f) show the operating states corresponding to the above-mentioned FIGS. 3 (a) to 3 (c), particularly the behavior of the mixture therebetween. This will be described in more detail. 4 (a) to (f) and FIG. 5 (a) to (f) show the relationship between each blade and the mixture at the same time point, as described above. 4 (a) to 4 (f) show the side surface of the mixing tool 12b in FIGS. 2 and 3 together with the mixture center position G at that time, and FIGS. 5 (a) to 5 (f) 4 (a) to (f), the blades and the cross section of the mixture itself in the cross section orthogonal to the rotation axis corresponding to the mixture center position G are viewed from the rotational drive means M and M side. Show.

なお、図5における混合物の形状は、その全体をGと表示し、図4の混合物中心位置Gに相当する面で切断した断面をGと表示して斜線を入れて表示するとともに、この面より図面上の奥方向に移動した材料をGと表示し、小丸の集団で表現している。また、図5における該当する断面に現れる各羽根は、その断面形状及び回転方向位置と共に、該当する羽根の符号を記載している。 The shape of the mixture in FIG. 5 displays the whole with G 1, the section cut along a corresponding plane and displays put hatched by displaying the G 2 to the mixture center position G in FIG. 4, the the material moved to the rear direction on the drawing from the surface indicated as G 3, it is expressed by a population of small circles. Moreover, each blade | wing which appears in the applicable cross section in FIG. 5 has described the code | symbol of the applicable blade | wing with the cross-sectional shape and the rotation direction position.

先ず、図4(a)とこれに対応する図5(a)から明らかなように、中心位置G又は全体Gによって表される混合物は、混合槽11の駆動装置M,M側の下方において、先に混練羽根13aによって、続いて切り返し羽根14aと協働して混合槽11の略中央部に集められる。混合具12a,12bの回動が進むと図4(b)及び図5(b)に示すように、混練羽根13aによって掬い上げながら切り返し羽根14aを添える状態で動作が進行し、更に図4(c)及び図5(c)において、混練羽根13aと切り返し羽根14aによって完全に掬い上げられると共に、混合物の中心位置Gは混合槽11aと反対側へ移動させられる。この時、図4(c)において特に明らかなように、混合物(G)は可成り持ち上げられ、且つ混合槽11の側壁11bと反対側に向けて移動している。 First, as is clear from FIG. 4A and the corresponding FIG. 5A, the mixture represented by the center position G or the entire G 1 is below the drive units M and M side of the mixing tank 11. The kneading blade 13a is first collected in the substantially central portion of the mixing tank 11 in cooperation with the turn-back blade 14a. As the mixing tools 12a and 12b rotate, the operation proceeds with the turning blades 14a being added while scooping up by the kneading blades 13a, as shown in FIGS. 4B and 5B. In FIG. 5C and FIG. 5C, the mixture is completely scooped up by the kneading blade 13a and the turn-back blade 14a, and the center position G of the mixture is moved to the side opposite to the mixing tank 11a. At this time, as clearly shown in FIG. 4 (c), the mixture (G) is considerably lifted and moved toward the side opposite to the side wall 11 b of the mixing tank 11.

図4(d)及び図5(d)から明らかなように、この時点では混合物(G)が混練羽根13aから離れ始めており、しかしながら特に図5(d)に示すように、切り返し羽根14a上では、未だ混合槽11の上方且つ側壁11a側に移動しており、殆ど投げ出される寸前の状態である。   As apparent from FIGS. 4D and 5D, at this point, the mixture (G) starts to leave the kneading blade 13a. However, particularly as shown in FIG. It is still moving to the upper side of the mixing tank 11 and the side wall 11a, and is almost in a state of being thrown out.

混合具12a,12bの回動が更に進むと、図4(e)及び図5(e)に明らかなように、混合物の中心位置(G)は完全に空中に投げ出され、その位置は混合槽11の側壁11b側寄りであって、平面視混合具12a寄りにあり、図4(e)に明らかなようにその混合物の中心位置Gが落下を始めている。   When the rotation of the mixing tools 12a and 12b further proceeds, the center position (G) of the mixture is completely thrown into the air, as is apparent in FIGS. 4 (e) and 5 (e), and the position is the mixing tank. 11 near the side wall 11b and close to the mixing tool 12a in plan view, and as shown in FIG. 4 (e), the center position G of the mixture starts to fall.

そして、この混合物(G)の移動過程の終期において、図4(f)、図5(f)から明らかなように、全ての羽根から離れた混合物(G)は落下し、その後崩落するものであるが、その位置は図3(c)から明らかなように、混練羽根13bの回転支持部材16(図3参照)の近傍内側である。
なお、図3の(d)〜(f)に対応する工程の説明は省略するけれども、上記図4の(a)〜(f)及び図5の(a)〜(f)に示す状態と全く同じ状態で動作が進行し、崩落混合作用が行われるものである。
Then, at the end of the movement process of the mixture (G), as is clear from FIGS. 4 (f) and 5 (f), the mixture (G) separated from all the blades falls and then collapses. However, as is apparent from FIG. 3C, the position is in the vicinity of the rotation support member 16 (see FIG. 3) of the kneading blade 13b.
Although the description of the steps corresponding to (d) to (f) in FIG. 3 is omitted, the states shown in FIGS. 4 (a) to (f) and FIGS. 5 (a) to (f) are completely different. The operation proceeds in the same state, and collapsing mixing action is performed.

図6は、上記図3において説明した混合物の中心位置Gの動きを、模式的に示しており、図6(a)は先に述べた混練羽根13aと切り返し羽根14aとのズレ角が約45°の場合を示しており(混練羽根13bと切り返し羽根14bも同じ)、図6(b)は同じく両羽根のズレ角が約0°の場合を示している。
すなわち図6(a)の場合、上記図3の(a)〜(c)の工程において混練羽根13aと切り返し羽根14aとによって掬い上げられた混合物(G)は、図6(a)の位置Gyにおいて崩落し、これに続く図3の(d)〜(f)の工程は、先の工程及び作動と対称的に、混練羽根13bと切り返し羽根14bとによって掬い上げられ、同じく投げ出される結果、図6(a)のGx位置において崩落し、結局、これら混合槽11の対角線位置における落下崩落によって、混合物の各構成材料同士が有効に混合させられることになるのである。
FIG. 6 schematically shows the movement of the center position G of the mixture described in FIG. 3, and FIG. 6A shows that the deviation angle between the kneading blade 13a and the turning blade 14a described above is about 45. (The kneading blade 13b and the turn-back blade 14b are the same), and FIG. 6 (b) shows the case where the misalignment angle of both blades is about 0 °.
That is, in the case of FIG. 6 (a), the mixture (G) scooped up by the kneading blade 13a and the turning blade 14a in the steps (a) to (c) of FIG. 3 (d) to (f) in FIG. 3 is crushed up by the kneading blade 13b and the turnback blade 14b and thrown out in the same manner as the previous steps and operations. 6 (a) collapses at the Gx position, and as a result, the constituent materials of the mixture are effectively mixed by the falling collapse at the diagonal position of the mixing tank 11.

つまり、本発明の1つの実施例における混合方法によれば、混合物の中心位置Gが図6(a)の位置GxとGyとの間を高速で移動し、その度毎に崩落を繰り返すことによって、効率的な混合が行われるものである。
また図6(b)においては、上述の通り混練羽根13aと切り返し羽根14aとのズレ角が無い場合(混練羽根13bと切り返し羽根14bも同じ)の掬い上げられた混合物(G)の移動位置を示しており、この場合は図6(b)のGxとGyとの間で、すなわち混合槽11の左右中間位置で掬い上げられ投げ出されることとなる。
That is, according to the mixing method in one embodiment of the present invention, the center position G of the mixture moves at high speed between the positions Gx and Gy in FIG. 6A, and repeatedly collapses each time. This is where efficient mixing takes place.
In FIG. 6B, the moving position of the mixture (G) that has been scooped up when there is no deviation angle between the kneading blade 13a and the turning blade 14a (the same applies to the kneading blade 13b and the turning blade 14b) as described above. In this case, it is scooped up and thrown out between Gx and Gy in FIG.

ここで、上記本発明の混合における1つの実施例を説明すると、混合具12a,12bの軸回転数を毎分34回転とし、上記図6におけるGx位置とGy位置との1往復に要する時間を約2秒とすると、粘性が低い砂とセメントの混合において、特に粘性が低い高流動コンクリートを混合する際には、材料同士の粘着性が小さく、材料の崩落が起りやすいため、本発明の作用である材料の崩落による混合が促進され、材料の混合が容易に行われ、極めて短時間に良好な混合を行うことができた。
また、この時の混練羽根13aと切り返し羽根14a及び混練羽根13bと切り返し羽根14bとの遅れは、この実施例においていずれも45°としたが、他の実施例では各混練羽根と切り返し羽根との間に遅れが無い場合も示している。
Here, one embodiment of the mixing according to the present invention will be described. The time required for one reciprocation between the Gx position and the Gy position in FIG. When the mixing time is about 2 seconds, when mixing high-viscosity concrete with low viscosity, especially when mixing low-viscosity sand and cement, the adhesiveness between materials is small and the material tends to collapse. Mixing due to the collapse of the material was promoted, the material was easily mixed, and good mixing could be performed in an extremely short time.
Further, the delay between the kneading blade 13a and the turning blade 14a and the kneading blade 13b and the turning blade 14b at this time is 45 ° in this embodiment. It also shows the case where there is no delay between them.

本発明の混合方法を実行するために利用する二軸混合機の斜視図である。It is a perspective view of the twin-screw mixer utilized in order to implement the mixing method of this invention. 図1に示す二軸混合機の平面図である。It is a top view of the twin-screw mixer shown in FIG. 図1及び図2に示す二軸混合機において、混合物の移動状態と各混合具との位置関係を示す、混合槽の平面図である。FIG. 3 is a plan view of a mixing tank showing a positional relationship between a moving state of a mixture and each mixing tool in the twin-screw mixer shown in FIGS. 1 and 2. 図3(a)〜(c)の工程に対応する、混合具12bと混合物との移動状態を示す説明図である。It is explanatory drawing which shows the movement state of the mixing tool 12b and a mixture corresponding to the process of Fig.3 (a)-(c). 図4(a)〜(f)に対応した混合物位置における各羽根の回転軸に直交する断面での、各羽根と混合物との位置関係を示す説明図である。It is explanatory drawing which shows the positional relationship of each blade | wing and a mixture in the cross section orthogonal to the rotating shaft of each blade | wing in the mixture position corresponding to Fig.4 (a)-(f). 図6(a),(b)は本発明の混合方法における混合物の、2つの実施例に係る混合槽内での移動状態を示す説明図である。6 (a) and 6 (b) are explanatory views showing the moving state of the mixture in the mixing method of the present invention in the mixing tank according to two examples. 従来の手練り混合による生コンクリートの混合方法の説明図である。It is explanatory drawing of the mixing method of the ready-mixed concrete by the conventional hand kneading mixing. 図7における混合状態での、混合物の挙動を示す説明図である。It is explanatory drawing which shows the behavior of the mixture in the mixed state in FIG.

符号の説明Explanation of symbols

10 二軸混合機
11 混合槽
11a,11b 混合槽の側壁
12a,12b 混合具
13a,13b 混練羽根
14a,14b 切り返し羽根
15 連結部材
16 回転支持部材
G 混合物の中心的位置


DESCRIPTION OF SYMBOLS 10 Twin-shaft mixer 11 Mixing tank 11a, 11b Mixing tank side wall 12a, 12b Mixing tool 13a, 13b Kneading blade 14a, 14b Turning-back blade 15 Connection member 16 Rotation support member G Central position of mixture


Claims (5)

それぞれの回転軸芯上で回動する混練羽根と切り返し羽根とを有する一対の混合具からなる二軸混合機を用いた生コンクリートの混合方法であって、二軸の軸芯上に対向して設けられている混練羽根と切り返し羽根とを回動させ、両羽根により混合材料を掬い上げながら混合槽の一方から他方へ投げ送り、混合材料を崩落させる工程を繰り返すことを特徴とする生コンクリートの混合方法。 A method for mixing ready-mixed concrete using a biaxial mixer comprising a pair of mixing tools having a kneading blade and a turning blade rotating on each rotating shaft core, facing the biaxial shaft core. The ready-mixed concrete is characterized by repeating the process of rotating the kneading blade and the turning blade provided and throwing it from one of the mixing tanks to the other while scooping up the mixed material by both blades and collapsing the mixed material. Mixing method. それぞれの回転軸芯上で回動する混練羽根と切り返し羽根とを有する一対の混合具からなる二軸混合機を用いた生コンクリートの混合方法であって、二軸の軸芯上に対向して設けられている混練羽根と切り返し羽根とを、先行する混練羽根に対して切り返し羽根を遅れて回動させ、両羽根により混合材料を掬い上げながら混合槽の一方角から対角側の他方角へ投げ送り、混合材料を崩落させる工程を繰り返すことを特徴とする生コンクリートの混合方法。 A method for mixing ready-mixed concrete using a biaxial mixer comprising a pair of mixing tools having a kneading blade and a turning blade rotating on each rotating shaft core, facing the biaxial shaft core. The kneading blade and the turning blade provided are rotated with the turning blade delayed with respect to the preceding kneading blade, and the mixed material is scooped up by both blades from one corner of the mixing tank to the other corner on the diagonal side. A method for mixing ready-mixed concrete characterized by repeating the process of throwing and collapsing the mixed material. 請求項2に記載の生コンクリートの混合方法において、上記先行する混練羽根に対して遅れて回動させる切り返し羽根の遅れ角は、約30°〜60°であることを特徴とする生コンクリートの混合方法。 3. The method for mixing ready-mixed concrete according to claim 2, wherein the delay angle of the turning blade that is rotated with respect to the preceding kneading blade is about 30 ° to 60 °. Method. 請求項1〜3の何れかに記載の生コンクリートの混合方法において、上記二軸混合機により混合材料を投げ送り、崩落させる工程の操作速度が約2秒間に1往復であることを特徴とする生コンクリートの混合方法。 The method for mixing ready-mixed concrete according to any one of claims 1 to 3, wherein the operation speed of the step of throwing and collapsing the mixed material by the biaxial mixer is one reciprocation in about 2 seconds. Mixing method of ready-mixed concrete. 請求項3又は4記載の生コンクリートの混合方法において、使用される二軸混合機における各混合具は、これを構成する混練羽根のねじりが約170°であり、切り返し羽根のねじりが約110°であり、更に、くの字状に屈曲した連結部材の屈曲部の内角が約165°であることを特徴とする生コンクリートの混合方法。




5. The mixing method of ready-mixed concrete according to claim 3, wherein each mixing tool in the twin-screw mixer used has a kneading blade twisting about 170 ° and a turning blade twisting about 110 °. And the inner angle of the bent portion of the connecting member bent in a U-shape is about 165 °.




JP2005299832A 2005-10-14 2005-10-14 Mixing method of ready-mixed concrete using a twin screw mixer Active JP4908818B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005299832A JP4908818B2 (en) 2005-10-14 2005-10-14 Mixing method of ready-mixed concrete using a twin screw mixer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005299832A JP4908818B2 (en) 2005-10-14 2005-10-14 Mixing method of ready-mixed concrete using a twin screw mixer

Publications (2)

Publication Number Publication Date
JP2007106012A true JP2007106012A (en) 2007-04-26
JP4908818B2 JP4908818B2 (en) 2012-04-04

Family

ID=38032255

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005299832A Active JP4908818B2 (en) 2005-10-14 2005-10-14 Mixing method of ready-mixed concrete using a twin screw mixer

Country Status (1)

Country Link
JP (1) JP4908818B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009137233A (en) * 2007-12-10 2009-06-25 Taiheiyo Cement Corp Manufacturing device for fiber reinforced cement composition
CN102825661A (en) * 2012-09-01 2012-12-19 谢俊德 Double-horizontal-spindle concrete mixing and conveying apparatus
CN108544656A (en) * 2018-05-31 2018-09-18 永康市飞华工具厂 Agitating device
JP2019025448A (en) * 2017-08-02 2019-02-21 株式会社北川鉄工所 Two-shaft mixer and mixing method of mixed objects

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005000455A1 (en) * 2003-06-30 2005-01-06 Kitagawa Iron Works Co., Ltd. Double-shaft mixing machine

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005000455A1 (en) * 2003-06-30 2005-01-06 Kitagawa Iron Works Co., Ltd. Double-shaft mixing machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009137233A (en) * 2007-12-10 2009-06-25 Taiheiyo Cement Corp Manufacturing device for fiber reinforced cement composition
CN102825661A (en) * 2012-09-01 2012-12-19 谢俊德 Double-horizontal-spindle concrete mixing and conveying apparatus
JP2019025448A (en) * 2017-08-02 2019-02-21 株式会社北川鉄工所 Two-shaft mixer and mixing method of mixed objects
JP7012481B2 (en) 2017-08-02 2022-01-28 株式会社北川鉄工所 Biaxial mixer and mixing method of the mixture
CN108544656A (en) * 2018-05-31 2018-09-18 永康市飞华工具厂 Agitating device
CN108544656B (en) * 2018-05-31 2024-04-09 永康市飞华工具厂 Stirring device

Also Published As

Publication number Publication date
JP4908818B2 (en) 2012-04-04

Similar Documents

Publication Publication Date Title
JP2008212888A (en) Double-shaft mixer for kneading viscous fluid
JP4908818B2 (en) Mixing method of ready-mixed concrete using a twin screw mixer
TWI453104B (en) Kneading rotor, batch kneader and method of kneading materials
JP2010201835A (en) Biaxial mixer
CN106714638A (en) Shear blade assembly for a blender
WO2005000455A1 (en) Double-shaft mixing machine
JP2006336427A (en) Ground agitator and diaphragm wall construction method
JP2009107192A (en) Mixer apparatus
JP2008095401A (en) Single-shaft convective mixing and agitation apparatus for soil improvement
CN105013384A (en) Fertilizer stirring device
JP5316949B2 (en) 2-axis mixer
KR101759387B1 (en) Concrete mixer and ready-mixed concrete producing apparatus using the same
JP4195699B2 (en) How to mix noodle dough
JP2007210284A (en) Single-shaft type mixer
CN208406686U (en) A kind of collapsible stirring blade structure
JPH11221819A (en) Two-shaft concrete mixer
JP5163846B2 (en) Single-shaft mixing and stirring device for ground improvement
JP4046833B2 (en) Concrete mixer
JP6893099B2 (en) Stirring mixer
JP2000345555A (en) Ground improvement apparatus
JP5264578B2 (en) Agitator
JP4617248B2 (en) 2-axis mixer
JP2005194709A (en) Single-shaft convective mixing and agitation equipment for soil improvement
JP2008111246A5 (en)
CN208526354U (en) A kind of sauce automatic stirring mechanism

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20081014

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20110531

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20111220

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20120113

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150120

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 4908818

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250