JP2007079555A - Electrophotographic photoreceptor, process cartridge, and electrophotographic apparatus - Google Patents
Electrophotographic photoreceptor, process cartridge, and electrophotographic apparatus Download PDFInfo
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Abstract
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本発明は、電子写真感光体ならびに電子写真感光体を有するプロセスカートリッジおよび電子写真装置に関する。 The present invention relates to an electrophotographic photosensitive member, a process cartridge having the electrophotographic photosensitive member, and an electrophotographic apparatus.
電子写真装置に搭載される電子写真感光体に用いられる光導電性物質(電荷発生物質や電荷輸送性物質)としては、セレン、硫化カドミウム、酸化亜鉛などの無機光導電性物質があるが、近年では、無公害性、高生産性および材料設計の容易性などの観点から有機光導電性物質の開発が盛んに行われている。 Photoconductive materials (charge generation materials and charge transport materials) used for electrophotographic photoreceptors mounted on electrophotographic apparatuses include inorganic photoconductive materials such as selenium, cadmium sulfide, and zinc oxide. Therefore, organic photoconductive substances have been actively developed from the viewpoint of pollution-free, high productivity, and ease of material design.
有機光導電性物質を用いた電子写真感光体(有機電子写真感光体)は、有機光導電性物質や結着樹脂を溶媒に溶解・分散させて得られる塗布液を支持体上に塗布し、これを乾燥させることによって形成された感光層を有するものが通常である。また、感光層の層構成については、支持体側から電荷発生層、電荷輸送層の順に積層してなる積層型(順層型)のものが一般的である。 An electrophotographic photosensitive member (organic electrophotographic photosensitive member) using an organic photoconductive substance is obtained by applying a coating liquid obtained by dissolving and dispersing an organic photoconductive substance or a binder resin in a solvent on a support, Those having a photosensitive layer formed by drying this are usually used. The layer structure of the photosensitive layer is generally a laminate type (normal layer type) in which a charge generation layer and a charge transport layer are laminated in this order from the support side.
有機光導電性物質を用いた電子写真感光体は、上記の利点を有しているが、電子写真感光体として必要とされる特性のすべてを高い次元で満足しているわけではなく、特に、出力画像の画質や耐久性のさらなる向上が望まれている。 An electrophotographic photoreceptor using an organic photoconductive material has the above-mentioned advantages, but does not satisfy all of the characteristics required as an electrophotographic photoreceptor at a high level. Further improvement in image quality and durability of output images is desired.
画質の向上に関しては、近年、出力画像の解像度をより一層高めるために、電子写真感光体に照射する露光光(画像露光光)として、従来用いられてきた光よりも波長の短い光(例えば波長が380−450nmの光)を用いることが提案されている(特許文献1など)。 In recent years, with regard to the improvement of image quality, in order to further increase the resolution of an output image, as exposure light (image exposure light) irradiated to an electrophotographic photosensitive member, light having a shorter wavelength than conventionally used light (for example, wavelength) Has been proposed (Patent Document 1, etc.).
また、露光光に対する層の透過率は電子写真感光体の感度に影響を与えるため、例えば、特許文献2には、積層型(順層型)感光層の電荷輸送層を短波長の露光光に対する透過率の高い層とする技術が開示されている。具体的には、電荷輸送性物質として特定の構造の化合物を用い、結着樹脂としてポリカーボネート樹脂(ビスフェノールZ型ポリカーボネート)を用いることによって、短波長の露光光に対する透過率の高い電荷輸送層を形成している。 In addition, since the transmittance of the layer with respect to the exposure light affects the sensitivity of the electrophotographic photosensitive member, for example, Patent Document 2 discloses that a charge transport layer of a stacked type (normal layer type) photosensitive layer is used for exposure light with a short wavelength. A technique for forming a layer with high transmittance is disclosed. Specifically, a compound having a specific structure is used as the charge transporting substance, and a polycarbonate resin (bisphenol Z-type polycarbonate) is used as the binder resin, thereby forming a charge transporting layer having a high transmittance for exposure light having a short wavelength. is doing.
一方、耐久性の向上に関しては、電子写真感光体の表面層用の結着樹脂として、従来、ポリカーボネート樹脂がよく使用されてきたが、近年、表面層用の結着樹脂として、ポリカーボネート樹脂よりも機械的強度が高いポリアリレート樹脂を使用することで、電子写真感光体の耐久性のさらに向上させる提案がなされている(特許文献3など)。ポリアリレート樹脂は、芳香族ジカルボン酸ポリエステル樹脂の1種である。 On the other hand, with regard to the improvement of durability, polycarbonate resin has been often used as a binder resin for the surface layer of the electrophotographic photosensitive member. However, in recent years, as a binder resin for the surface layer, more than polycarbonate resin. A proposal has been made to further improve the durability of an electrophotographic photosensitive member by using a polyarylate resin having high mechanical strength (Patent Document 3, etc.). The polyarylate resin is one type of aromatic dicarboxylic acid polyester resin.
さらにより高強度なポリアリレート樹脂として、ポリアリレート樹脂のジカルボン酸構造にジフェニルエーテルジカルボン酸構造を導入したポリアリレート樹脂の提案がなされている(特許文献4など)。
しかしながら、特許文献3などに開示されているポリアリレート樹脂、あるいは特許文献4で開示されているポリアリレート樹脂は機械的強度が高く、これを電子写真感光体の表面層に用いた場合には、耐久性の高い電子写真感光体とすることができるものの、電子写真感光体に対する要求を満たすには、さらに高強度な表面層を作製可能な樹脂が望まれている。特に、特許文献4で開示されているポリアリレート樹脂は、機械的強度に優れる反面、樹脂の溶媒に対する溶解性低下、あるいは表面層に含有される電荷輸送性物質と相溶性低下といった要因により感光体特性の悪化を引き起こす場合があった。また、特許文献4で開示されているポリアリレート樹脂を含有する塗布液では、塗布液作製後、時間と共に凝集物や濁りを生じるといった塗布液の安定性に劣る場合があった。この塗布液の時間変化は、塗布液の変化は目視で捉えられる場合もあれば、塗布液を塗布した電子写真感光体の感度、あるいは機械的強度の変化として現れる場合もあった。 However, the polyarylate resin disclosed in Patent Document 3 or the like, or the polyarylate resin disclosed in Patent Document 4 has high mechanical strength, and when this is used for the surface layer of an electrophotographic photoreceptor, Although a highly durable electrophotographic photosensitive member can be obtained, a resin capable of producing a higher-strength surface layer is desired in order to satisfy the demand for the electrophotographic photosensitive member. In particular, the polyarylate resin disclosed in Patent Document 4 is excellent in mechanical strength, but on the other hand, due to factors such as a decrease in solubility of the resin in the solvent or a decrease in compatibility with the charge transporting substance contained in the surface layer. It may cause deterioration of characteristics. Moreover, in the coating liquid containing the polyarylate resin currently disclosed by patent document 4, the stability of the coating liquid which produces an aggregate and turbidity with time after preparation of a coating liquid may be inferior. The change in the coating solution over time may be visually recognized, or it may appear as a change in sensitivity or mechanical strength of the electrophotographic photosensitive member coated with the coating solution.
また、特許文献3などに開示されているポリアリレート樹脂を電子写真感光体の表面層に用いた場合には、耐久性の高い電子写真感光体とすることができるものの、ポリアリレート樹脂を用いた層は、短波長の光、特に波長が380−450nmの光に対する透過率が比較的低く、電子写真感光体の感度が低下してしまう場合があった。特にポリアリレート樹脂の中でもその構成要素にテレフタル酸(フェニル基上のパラ位にジカルボン酸基を有する)部位を有するポリアリレート樹脂を電荷輸送層に含有した場合、380−450nmの光に対する透過率が低下する傾向にあり、この380−450nmの光に対する透過率の低下は、上記ポリアリレート樹脂のテレフタル酸部位と感光体に使用される電荷輸送性物質との間の電荷移動によると考えられ、比較的低い非占有軌道(LUMO軌道)を有するテレフタル酸で顕著になると推測されている。 Further, when the polyarylate resin disclosed in Patent Document 3 or the like is used for the surface layer of the electrophotographic photosensitive member, it can be a highly durable electrophotographic photosensitive member, but the polyarylate resin was used. The layer has a relatively low transmittance for light having a short wavelength, particularly light having a wavelength of 380 to 450 nm, and the sensitivity of the electrophotographic photosensitive member may be lowered. In particular, when a polyarylate resin having a terephthalic acid moiety (having a dicarboxylic acid group at the para position on the phenyl group) as a constituent element in the polyarylate resin is contained in the charge transport layer, the transmittance for light of 380 to 450 nm is obtained. This decrease in the transmittance for light of 380 to 450 nm is thought to be due to charge transfer between the terephthalic acid portion of the polyarylate resin and the charge transporting material used in the photoreceptor, It is speculated that this will be noticeable with terephthalic acid having a low unoccupied orbit (LUMO orbit).
一方、特許文献2に具体的に開示されている電子写真感光体は、その表面層(電荷輸送層)の短波長の光に対する透過率が高く、高画質化のために露光光として短波長の光を用いた場合に感度の低下は生じにくいものの、表面層の結着樹脂としてポリアリレート樹脂よりも機械的強度が劣るポリカーボネート樹脂を用いているため、耐久性の点で十分であるとはいえない。 On the other hand, the electrophotographic photosensitive member specifically disclosed in Patent Document 2 has a high transmittance for light having a short wavelength on the surface layer (charge transport layer), and has a short wavelength as exposure light for improving the image quality. Although it is difficult to reduce the sensitivity when light is used, it is sufficient in terms of durability because it uses a polycarbonate resin whose mechanical strength is inferior to that of polyarylate resin as the binder resin for the surface layer. Absent.
本発明の目的は、耐久性が高く、かつ、露光光として短波長の光、特に波長が380−450nmの光を用いた場合であっても感度の低下が生じにくい電子写真感光体、ならびに、該電子写真感光体を有するプロセスカートリッジおよび電子写真装置を提供することにある。 An object of the present invention is an electrophotographic photosensitive member that is highly durable and that is less susceptible to lowering of sensitivity even when light having a short wavelength, particularly light having a wavelength of 380 to 450 nm, is used as exposure light, and An object of the present invention is to provide a process cartridge and an electrophotographic apparatus having the electrophotographic photosensitive member.
本発明は、導電性支持体上に、支持体側から電荷発生層、電荷輸送層をこの順に積層する電子写真感光体において、電荷輸送層が少なくとも下記式(1)で示される繰り返し構造単位を含有するポリアリレート樹脂、および下記式(4)で示される電荷輸送性物質を含有し、かつ、下記式(1)で示される構成単位が、ポリアリレート樹脂の全構成単位中、モル比換算で60−100%であることを特徴とする電子写真感光体である。 The present invention relates to an electrophotographic photosensitive member in which a charge generation layer and a charge transport layer are laminated in this order on a conductive support from the support side. The charge transport layer contains at least a repeating structural unit represented by the following formula (1): And a structural unit represented by the following formula (1) is 60 in terms of molar ratio in all the structural units of the polyarylate resin. The electrophotographic photosensitive member is characterized by being −100%.
(式(1)中、R11〜R18およびR21〜R28は、それぞれ独立に水素原子、炭素数1〜4のアルキル基、アリール基、炭素数1〜3のアルコキシ基を示す。Xは、単結合、酸素原子、硫黄原子、または、下記式(2)で示される構造を有する2価の基を示す。 (In formula (1), R 11 to R 18 and R 21 to R 28 each independently represent a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an aryl group, or an alkoxy group having 1 to 3 carbon atoms. X Represents a single bond, an oxygen atom, a sulfur atom, or a divalent group having a structure represented by the following formula (2).
式(2)中、R31およびR32は、それぞれ独立に、水素原子、アルキル基、フッ化アルキル基、アルコキシ基、または、アリール基を示す、あるいは、R31とR32とが結合して形成されるシクロアルキリデン基、または、フルオレニリデン基を示す。) In formula (2), R 31 and R 32 each independently represent a hydrogen atom, an alkyl group, a fluorinated alkyl group, an alkoxy group, or an aryl group, or R 31 and R 32 are bonded to each other. A cycloalkylidene group or a fluorenylidene group to be formed is shown. )
(式(4)中、Ar41およびAr42はそれぞれ独立して置換または無置換の一価の芳香族炭化水素環基を示し、R51〜R57は、それぞれ独立に水素原子、ハロゲン原子、炭素数1〜4のアルキル基、アリール基、炭素数1〜3のアルコキシ基を示す。また、R61およびR62は、それぞれ独立に水素原子、炭素数1〜4のアルキル基、アリール基、炭素数1〜3のアルコキシ基、または、下記式(5)で示される構造を有する2価の基によりR61とR62が結合している構造であることを示す。 (In the formula (4), Ar 41 and Ar 42 each independently represent a substituted or unsubstituted monovalent aromatic hydrocarbon ring group, and R 51 to R 57 each independently represent a hydrogen atom, a halogen atom, An alkyl group having 1 to 4 carbon atoms, an aryl group, and an alkoxy group having 1 to 3 carbon atoms, and R 61 and R 62 are each independently a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an aryl group, This indicates that R 61 and R 62 are bonded to each other by a C 1-3 alkoxy group or a divalent group having a structure represented by the following formula (5).
式(5)中、R71およびR72は、それぞれ独立に、水素原子、アルキル基、アルコキシ基、または、アリール基を示す、あるいは、R71とR72とが結合して形成されるシクロアルキリデン基を示す。) In the formula (5), R 71 and R 72 each independently represent a hydrogen atom, an alkyl group, an alkoxy group, or an aryl group, or a cycloalkylidene formed by combining R 71 and R 72 Indicates a group. )
また、本発明は、上記電子写真感光体を有するプロセスカートリッジおよび電子写真装置である。 The present invention also provides a process cartridge and an electrophotographic apparatus having the electrophotographic photosensitive member.
本発明によれば、液安定性に優れる電子写真感光体の電荷輸送層用塗布液を作製することができる。また、耐久性が高く、高感度、低残留電位、繰り返し使用時の電位安定性に優れる電子写真感光体、ならびに、該電子写真感光体を有するプロセスカートリッジおよび電子写真装置を提供することができる。 According to the present invention, it is possible to produce a coating solution for an electrophotographic photosensitive member having excellent solution stability. In addition, an electrophotographic photosensitive member having high durability, high sensitivity, low residual potential, and excellent potential stability upon repeated use, and a process cartridge and an electrophotographic apparatus having the electrophotographic photosensitive member can be provided.
また、本発明によれば、露光光として短波長の光、特に波長が380−450nmの光を用いた場合であっても感度の低下が生じにくい電子写真感光体、ならびに、該電子写真感光体を有するプロセスカートリッジおよび電子写真装置を提供することができる。 In addition, according to the present invention, an electrophotographic photosensitive member that is less susceptible to a decrease in sensitivity even when light having a short wavelength, particularly light having a wavelength of 380 to 450 nm, is used as exposure light, and the electrophotographic photosensitive member. A process cartridge and an electrophotographic apparatus can be provided.
本発明の電子写真感光体は、上述のとおり、導電性支持体上に、支持体側から電荷発生層、電荷輸送層をこの順に積層する電子写真感光体において、電荷輸送層が少なくとも下記式(1)で示される繰り返し構造単位を含有するポリアリレート樹脂、および下記式(4)で示される電荷輸送性物質を含有し、かつ、下記式(1)で示される構成単位が、ポリアリレート樹脂の全構成単位中、モル比換算で60−100%であることを特徴とする。 As described above, the electrophotographic photosensitive member of the present invention includes an electrophotographic photosensitive member in which a charge generation layer and a charge transport layer are laminated in this order on a conductive support from the support side. ) And a polyarylate resin containing a repeating structural unit represented by formula (4) and a charge transporting material represented by the following formula (4), and the structural unit represented by the following formula (1) comprises all of the polyarylate resin In the structural unit, the molar ratio is 60 to 100%.
(式(1)中、R11〜R28は、それぞれ独立に水素原子、炭素数1〜4のアルキル基、アリール基、炭素数1〜3のアルコキシ基を示す。Xは、単結合、酸素原子、硫黄原子、または、下記式(2)で示される構造を有する2価の基を示す。 (In Formula (1), R 11 to R 28 each independently represent a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an aryl group, or an alkoxy group having 1 to 3 carbon atoms. X represents a single bond, oxygen An atom, a sulfur atom, or a divalent group having a structure represented by the following formula (2) is shown.
式(2)中、R31およびR32は、それぞれ独立に、水素原子、アルキル基、フッ化アルキル基、アルコキシ基、または、アリール基を示す、あるいは、R31とR32とが結合して形成されるシクロアルキリデン基、または、フルオレニリデン基を示す。) In formula (2), R 31 and R 32 each independently represent a hydrogen atom, an alkyl group, a fluorinated alkyl group, an alkoxy group, or an aryl group, or R 31 and R 32 are bonded to each other. A cycloalkylidene group or a fluorenylidene group to be formed is shown. )
(式(4)中、Ar41およびAr42はそれぞれ独立して置換または無置換の一価の芳香族炭化水素環基を示し、R51〜R57は、それぞれ独立に水素原子、ハロゲン原子、炭素数1〜4のアルキル基、アリール基、炭素数1〜3のアルコキシ基を示す。また、R61およびR62は、それぞれ独立に水素原子、炭素数1〜4のアルキル基、アリール基、炭素数1〜3のアルコキシ基、または、下記式(5)で示される構造を有する2価の基によりR61とR62が結合している構造であることを示す。 (In the formula (4), Ar 41 and Ar 42 each independently represent a substituted or unsubstituted monovalent aromatic hydrocarbon ring group, and R 51 to R 57 each independently represent a hydrogen atom, a halogen atom, An alkyl group having 1 to 4 carbon atoms, an aryl group, and an alkoxy group having 1 to 3 carbon atoms, and R 61 and R 62 are each independently a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an aryl group, This indicates that R 61 and R 62 are bonded to each other by a C 1-3 alkoxy group or a divalent group having a structure represented by the following formula (5).
式(5)中、R71およびR72は、それぞれ独立に、水素原子、アルキル基、アルコキシ基、または、アリール基を示す、あるいは、R71とR72とが結合して形成されるシクロアルキリデン基を示す。) In the formula (5), R 71 and R 72 each independently represent a hydrogen atom, an alkyl group, an alkoxy group, or an aryl group, or a cycloalkylidene formed by combining R 71 and R 72 Indicates a group. )
上記式(1)中のR11〜R28のアルキル基としては、メチル基、エチル基、プロピル基、ブチル基などが挙げられ、アルコキシ基としては、メトキシ基、エトキシ基、プロポキシ基などが挙げられ、アリール基としては、フェニル基、ナフチル基などが挙げられるが、これらの中でも、メチル基、エチル基、メトキシ基、エトキシ基、フェニル基が好ましい。 Examples of the alkyl group represented by R 11 to R 28 in the above formula (1) include a methyl group, an ethyl group, a propyl group, and a butyl group. Examples of the alkoxy group include a methoxy group, an ethoxy group, and a propoxy group. Examples of the aryl group include a phenyl group and a naphthyl group. Among these, a methyl group, an ethyl group, a methoxy group, an ethoxy group, and a phenyl group are preferable.
上記式(2)中のR31およびR32のアルキル基としては、メチル基、エチル基、プロピル基、ブチル基などが挙げられ、フッ化アルキル基としては、トリフルオロメチル基、ペンタフルオロエチル基などが挙げられ、アルコキシ基としては、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基などが挙げられ、アリール基としては、フェニル基、ナフチル基などが挙げられるが、これらの中でも、メチル基、エチル基、プロピル基(特にイソプロピル基)、トリフルオロメチル基、ペンタフルオロエチレン基が好ましい。 Examples of the alkyl group represented by R 31 and R 32 in the above formula (2) include a methyl group, an ethyl group, a propyl group, and a butyl group. Examples of the fluorinated alkyl group include a trifluoromethyl group and a pentafluoroethyl group. Examples of the alkoxy group include a methoxy group, an ethoxy group, a propoxy group, and a butoxy group. Examples of the aryl group include a phenyl group and a naphthyl group. Among these, a methyl group, an ethyl group, and the like. Group, propyl group (particularly isopropyl group), trifluoromethyl group, and pentafluoroethylene group are preferable.
また、上記式(2)中のR31とR32とが結合して形成されるシクロアルキリデン基としては、シクロペンチリデン基、シクロヘキシリデン基、シクロヘプチリデン基などが挙げられるが、これらの中でも、シクロヘキシリデン基が好ましい。 Examples of the cycloalkylidene group formed by combining R 31 and R 32 in the above formula (2) include a cyclopentylidene group, a cyclohexylidene group, and a cycloheptylidene group. Among these, a cyclohexylidene group is preferable.
上記式(4)中のAr41およびAr42で示される置換または無置換の一価の芳香族炭化水素環基としてはフェニル基、ナフチル基、ピレニル基などが挙げられる。なかでも、フェニル基が好ましい。これらが置換基を有していない場合、あるいは、これらが置換基として炭素数が1〜8のいずれかであるアルキル基、炭素数が1〜8のいずれかであるアルコキシ基、ハロゲン原子、フッ化アルキル基、シアノ基、ニトロ基などを有する場合、なかでも、これらが置換基を有していない場合、あるいは、これらが置換基としてメチル基、エチル基、メトキシ基、フッ素原子、塩素原子、臭素原子、トリフルオロメチル基を有する場合が好ましい。 Examples of the substituted or unsubstituted monovalent aromatic hydrocarbon ring group represented by Ar 41 and Ar 42 in the above formula (4) include a phenyl group, a naphthyl group, and a pyrenyl group. Of these, a phenyl group is preferred. When they do not have a substituent, or as a substituent, these are alkyl groups having 1 to 8 carbon atoms, alkoxy groups having 1 to 8 carbon atoms, halogen atoms, fluorine atoms. When having an alkyl group, a cyano group, a nitro group, etc., among them, when they have no substituent, or when they have a substituent, a methyl group, an ethyl group, a methoxy group, a fluorine atom, a chlorine atom, The case where it has a bromine atom and a trifluoromethyl group is preferred.
上記式(4)中のR51〜R57で示されるハロゲン原子としてはフッ素原子、塩素原子、臭素原子などが挙げられ、アルキル基としては、メチル基、エチル基、プロピル基、ブチル基などが挙げられ、アリール基としてはフェニル基、ナフチル基などが挙げられ、アルコキシ基としてはメトキシ基、エトキシ基、プロポキシ基などが挙げられるが、これらの中でも、メチル基、エチル基が好ましい。 Examples of the halogen atom represented by R 51 to R 57 in the above formula (4) include a fluorine atom, a chlorine atom, and a bromine atom. Examples of the alkyl group include a methyl group, an ethyl group, a propyl group, and a butyl group. Examples of the aryl group include a phenyl group and a naphthyl group. Examples of the alkoxy group include a methoxy group, an ethoxy group, and a propoxy group. Among these, a methyl group and an ethyl group are preferable.
上記式(4)中のR61およびR62で示されるアルキル基としては、メチル基、エチル基、プロピル基、ブチル基などが挙げられ、アリール基としてはフェニル基、ナフチル基などが挙げられ、アルコキシ基としてはメトキシ基、エトキシ基、プロポキシ基などが挙げられるが、これらの中でも、メチル基、エチル基が好ましい。 Examples of the alkyl group represented by R 61 and R 62 in the above formula (4) include a methyl group, an ethyl group, a propyl group, and a butyl group. Examples of the aryl group include a phenyl group and a naphthyl group. Examples of the alkoxy group include a methoxy group, an ethoxy group, and a propoxy group, and among these, a methyl group and an ethyl group are preferable.
上記式(5)中のR71およびR72で示されるアルキル基としては、メチル基、エチル基、プロピル基、ブチル基などが挙げられ、アリール基としてはフェニル基、ナフチル基などが挙げられ、アルコキシ基としてはメトキシ基、エトキシ基、プロポキシ基、ブトキシ基などが挙げられるが、これらの中でも、メチル基、エチル基が好ましい。 Examples of the alkyl group represented by R 71 and R 72 in the above formula (5) include a methyl group, an ethyl group, a propyl group, and a butyl group, and examples of the aryl group include a phenyl group and a naphthyl group. Examples of the alkoxy group include a methoxy group, an ethoxy group, a propoxy group, and a butoxy group. Among these, a methyl group and an ethyl group are preferable.
また、R71とR72とが結合して形成されるシクロアルキリデン基としては、シクロペンチリデン基、シクロヘキシリデン基、シクロヘプチリデン基などが挙げられるが、これらの中でも、シクロヘキシリデン基が好ましい。 Examples of the cycloalkylidene group formed by combining R 71 and R 72 include a cyclopentylidene group, a cyclohexylidene group, a cycloheptylidene group, and among these, a cyclohexylidene group Is preferred.
以下に、上記式(1)で示される繰り返し構造単位の具体例を示す。 Specific examples of the repeating structural unit represented by the above formula (1) are shown below.
本発明の電子写真感光体の電荷輸送層に用いられる上記式(1)で示される繰り返し構造式を有するポリアリレート樹脂は、上記式(1)で示される繰り返し構造式がポリアリレート樹脂中の全構成単位中、モル比換算で60−100%である。より好ましくは全構成単位中、モル比換算で80%以上であること、さらには全構成単位中、モル比換算で90%以上であることが機械的強度の向上といった点で好ましい。 The polyarylate resin having the repeating structural formula represented by the above formula (1) used for the charge transport layer of the electrophotographic photosensitive member of the present invention is such that the repeating structural formula represented by the above formula (1) is all in the polyarylate resin. In the structural unit, the molar ratio is 60 to 100%. More preferably, it is 80% or more in terms of molar ratio in all structural units, and more preferably 90% or more in terms of molar ratio in all structural units from the viewpoint of improving mechanical strength.
また、本発明の電子写真感光体の電荷輸送層に用いられる上記式(1)で示される繰り返し構造式を有するポリアリレート樹脂は、上記式(1)で示される繰り返し構造式と、上記式(1)のなかで選択された繰り返し構造式と異なる上記式(1)で示される繰り返し構造単位、あるいは他の2価のカルボン酸と2価の有機残基よりなる繰り返し構造単位との共重合としても使用可能である。その際、重合形態はブロック共重合、ランダム共重合といった重合形態でもよく任意であるが、好ましくはランダム共重合形態である。 In addition, the polyarylate resin having a repeating structural formula represented by the above formula (1) used for the charge transport layer of the electrophotographic photosensitive member of the present invention includes a repeating structural formula represented by the above formula (1) and the above formula ( As a copolymer of a repeating structural unit represented by the above formula (1) different from the repeating structural formula selected in 1) or a repeating structural unit composed of another divalent carboxylic acid and a divalent organic residue Can also be used. In that case, the polymerization form may be a polymerization form such as block copolymerization or random copolymerization, and is arbitrary, but is preferably a random copolymerization form.
また、本発明中での、上記式(1)で示される繰り返し構造式と、上記式(1)のなかで選択された繰り返し構造式と異なる上記式(1)で示される繰り返し構造単位、あるいは他の2価のカルボン酸と2価の有機残基よりなる繰り返し構造単位を有する共重合ポリアリレート樹脂のモル比換算での共重合比がA:Bという記載は、上記式(1)に示されるジカルボン酸エステル部位を(1−C)、ビスフェノール部位を(1−B)、上記式(1)のなかで選択された繰り返し構造式と異なる上記式(1)で示される繰り返し構造単位、あるいは他の2価のカルボン酸と2価の有機残基よりなる繰り返し構造単位に示されるジカルボン酸エステル部位を(3−C)、ビスフェノール部位を(3−B)とした場合、モル比換算でのジカルボン酸エステル部位(1−C):(3−C)がモル比換算A:Bであり、モル比換算でのビスフェノール部位(1−B):(3−B)がモル比A:Bであることを示している。 Further, in the present invention, the repeating structural unit represented by the above formula (1) different from the repeating structural formula represented by the above formula (1) and the repeating structural formula selected from the above formula (1), or The description that the copolymerization ratio in terms of molar ratio of the copolymerized polyarylate resin having a repeating structural unit composed of another divalent carboxylic acid and a divalent organic residue is A: B is shown in the above formula (1). A repeating structural unit represented by the above formula (1) different from the repeating structural formula selected in the above formula (1), wherein the dicarboxylic acid ester moiety is (1-C), the bisphenol moiety is (1-B), or When the dicarboxylic acid ester moiety shown in the repeating structural unit consisting of another divalent carboxylic acid and a divalent organic residue is (3-C) and the bisphenol moiety is (3-B), Dicarboxylic acid Steal moiety (1-C) :( 3-C) is A: B in terms of molar ratio, and bisphenol moiety (1-B) :( 3-B) in terms of molar ratio is in molar ratio A: B. Is shown.
上記、他の2価のカルボン酸と2価の有機残基よりなる繰り返し構造単位に用いられる2価カルボン酸の例としては、テレフタル酸、イソフタル酸、ジフェニルジカルボン酸、ナフタレンジカルボン酸といった芳香族二価カルボン酸類、コハク酸、アジピン酸、セバシン酸、ドデカニ酸といった直鎖脂肪族二価カルボン酸類、シクロへキシレンジカルボン酸といった環状脂肪族二価カルボン酸類などが挙げられるが、なかでもテレフタル酸、イソフタル酸、アジピン酸、セバシン酸が好ましい。2価の有機残基としては、2,2−ビス(4−ヒドロキシフェニル)プロパン(ビスフェノールA)や2,2−ビス(3−メチル−4−ヒドロキシフェニル)プロパン(ビスフェノールC)といったビスフェノール類、4,4‘−ヒドロキシビフェニルといったビフェノール類などが挙げられる。他の2価のカルボン酸と2価の有機残基よりなる繰り返し構造単位の構造例を示す。 Examples of the divalent carboxylic acid used in the above repeating structural unit composed of another divalent carboxylic acid and a divalent organic residue include aromatic diesters such as terephthalic acid, isophthalic acid, diphenyldicarboxylic acid, and naphthalenedicarboxylic acid. Straight chain aliphatic dicarboxylic acids such as succinic acid, succinic acid, adipic acid, sebacic acid and dodecanic acid, and cyclic aliphatic divalent carboxylic acids such as cyclohexylene dicarboxylic acid. Among them, terephthalic acid, isophthalic acid, etc. Acid, adipic acid and sebacic acid are preferred. Examples of the divalent organic residue include bisphenols such as 2,2-bis (4-hydroxyphenyl) propane (bisphenol A) and 2,2-bis (3-methyl-4-hydroxyphenyl) propane (bisphenol C), Biphenols such as 4,4′-hydroxybiphenyl are included. The structural example of the repeating structural unit which consists of another bivalent carboxylic acid and a bivalent organic residue is shown.
本発明の電子写真感光体の電荷輸送層に用いられる上記式(1)で示される繰り返し構造式を有するポリアリレート樹脂は、重量平均分子量が80000以上であることが好ましい。上記式(1)で示される繰り返し構造式を有するポリアリレート樹脂のうち、重量平均分子量が80000未満のものは、機械的強度が低く、電子写真感光体の耐久性の向上に不十分である。さらには、重量平均分子量が90000以上であることが好ましい。 The polyarylate resin having a repeating structural formula represented by the above formula (1) used for the charge transport layer of the electrophotographic photosensitive member of the present invention preferably has a weight average molecular weight of 80000 or more. Among the polyarylate resins having the repeating structural formula represented by the above formula (1), those having a weight average molecular weight of less than 80000 have low mechanical strength and are insufficient for improving the durability of the electrophotographic photosensitive member. Furthermore, it is preferable that a weight average molecular weight is 90000 or more.
一方、上記式(1)で示される繰り返し構造式で示される繰り返し構造式を有するポリアリレート樹脂の分子量が大きすぎると、これを含有する塗布液の塗布性が悪くなる場合があるため、上記式(1)で示される繰り返し構造式で示される繰り返し構造式を有するポリアリレート樹脂の重量平均分子量は300000以下であることが好ましく、特には200000以下であることがより好ましい。 On the other hand, when the molecular weight of the polyarylate resin having the repeating structural formula represented by the above-described structural formula (1) is too large, the coating properties of the coating liquid containing this may deteriorate, so the above formula The weight average molecular weight of the polyarylate resin having the repeating structural formula represented by (1) is preferably 300,000 or less, and more preferably 200000 or less.
本発明の電子写真感光体の電荷輸送層に用いられる上記式(1)で示される繰り返し構造式を有するポリアリレート樹脂は、ジカルボン酸エステルと水酸基を有する化合物とのエステル交換法によって合成することが可能であり、また、ジカルボン酸ハライドなどの2価の酸ハロゲン化物とビスフェノールなどの水酸基を有する化合物との重合反応によっても合成することも可能であるが、重量平均分子量が上記範囲のものを製造するには、後者の合成方法によって合成することが好ましい。 The polyarylate resin having the repeating structural formula represented by the above formula (1) used in the charge transport layer of the electrophotographic photoreceptor of the present invention can be synthesized by a transesterification method between a dicarboxylic acid ester and a compound having a hydroxyl group. It can also be synthesized by a polymerization reaction of a divalent acid halide such as a dicarboxylic acid halide and a compound having a hydroxyl group such as bisphenol, but the weight average molecular weight is within the above range. For this purpose, the latter synthesis method is preferably used.
(合成例1)
以下に、合成例として、ポリアリレート樹脂中の全構成単位中、モル比換算で100%が上記式(1−2)で示される繰り返し構造単位であるポリアリレート樹脂の合成方法を示す。
(Synthesis Example 1)
Hereinafter, as a synthesis example, a method for synthesizing a polyarylate resin in which 100% in terms of molar ratio among all the structural units in the polyarylate resin is a repeating structural unit represented by the above formula (1-2) is shown.
下記式(1−2−1) The following formula (1-2-1)
で示される構造を有するジフェニルエーテルジカルボン酸クロライドを、ジクロロメタンに溶解させ、酸クロライド溶液を調製した。 Diphenyl ether dicarboxylic acid chloride having a structure represented by the following formula was dissolved in dichloromethane to prepare an acid chloride solution.
また、上記酸クロライド溶液とは別に、下記式(1−2−2) In addition to the acid chloride solution, the following formula (1-2-2)
で示される構造を有する2,2−ビス(3−メチル−4−ヒドロキシフェニル)プロパンを10%水酸化ナトリウム水溶液に溶解させ、これに、重合触媒としてトリブチルベンジルアンモニウムクロライドを添加して攪拌し、2,2−ビス(3−メチル−4−ヒドロキシフェニル)プロパン溶液を調製した。 2,2-bis (3-methyl-4-hydroxyphenyl) propane having a structure represented by the following formula is dissolved in a 10% aqueous sodium hydroxide solution, and tributylbenzylammonium chloride as a polymerization catalyst is added thereto and stirred: A 2,2-bis (3-methyl-4-hydroxyphenyl) propane solution was prepared.
次に、酸クロライド溶液を2,2−ビス(3−メチル−4−ヒドロキシフェニル)プロパン溶液に攪拌しながら加え、重合を開始した。重合は、反応温度を25℃以下に保ち、攪拌しながら、3時間行った。 Next, the acid chloride solution was added to the 2,2-bis (3-methyl-4-hydroxyphenyl) propane solution with stirring to initiate polymerization. The polymerization was carried out for 3 hours while maintaining the reaction temperature at 25 ° C. or lower and stirring.
その後、酢酸の添加により重合反応を終了させ、水相が中性になるまで水での洗浄を繰り返した。 Thereafter, the polymerization reaction was terminated by addition of acetic acid, and washing with water was repeated until the aqueous phase became neutral.
洗浄後、攪拌下のメタノールに滴下して、重合物を沈殿させ、この重合物を真空乾燥させて、上記式(1−2)で示される繰り返し構造単位であるポリアリレート樹脂を得た。このポリアリレート樹脂のポリスチレン換算重量平均分子量(以下、重量平均分子量(Mw)と記載する)は、130000であった。 After washing, the solution was dropped into methanol with stirring to precipitate a polymer, and this polymer was vacuum-dried to obtain a polyarylate resin which is a repeating structural unit represented by the above formula (1-2). This polyarylate resin had a polystyrene-reduced weight average molecular weight (hereinafter referred to as a weight average molecular weight (Mw)) of 130,000.
(合成例2)
以下に、合成例として、ポリアリレート樹脂中の全構成単位中、モル比換算で70%が上記式(1−2)で示される繰り返し構造単位であり、30%が上記式(3−9)で示される繰り返し単位であるポリアリレート樹脂の合成方法を示す。
(Synthesis Example 2)
Hereinafter, as a synthesis example, in all the structural units in the polyarylate resin, 70% in terms of molar ratio is a repeating structural unit represented by the above formula (1-2), and 30% is represented by the above formula (3-9). The synthesis method of the polyarylate resin which is a repeating unit shown by is shown.
下記式(1−2−1) The following formula (1-2-1)
で示される構造を有するジフェニルエーテルジカルボン酸クロライドと、下記式(3−9−1) Diphenyl ether dicarboxylic acid chloride having a structure represented by the following formula (3-9-1):
で示されるテレフタル酸クロライドをモル比7:3で混合し、ジクロロメタンに溶解させ、ジフェニルエーテルジカルボン酸クロライドとテレフタル酸クロライド混合溶液を調製した。 Was mixed at a molar ratio of 7: 3 and dissolved in dichloromethane to prepare a mixed solution of diphenyl ether dicarboxylic acid chloride and terephthalic acid chloride.
また、上記酸クロライド溶液とは別に、下記式(1−2−2) In addition to the acid chloride solution, the following formula (1-2-2)
で示される構造を有する2,2−ビス(3−メチル−4−ヒドロキシフェニル)プロパンと、下記式(3−9−2) 2,2-bis (3-methyl-4-hydroxyphenyl) propane having a structure represented by the following formula (3-9-2)
で示されるテトラメチルビフェノールをモル比7:3で混合し、10%水酸化ナトリウム水溶液に溶解させ、これに、重合触媒としてトリブチルベンジルアンモニウムクロライドを添加して攪拌し、2,2−ビス(3−メチル−4−ヒドロキシフェニル)プロパンとテトラメチルビフェノール混合溶液を調製した。 Is mixed at a molar ratio of 7: 3, dissolved in a 10% aqueous sodium hydroxide solution, tributylbenzylammonium chloride as a polymerization catalyst is added and stirred, and 2,2-bis (3 -Methyl-4-hydroxyphenyl) propane and tetramethylbiphenol mixed solution was prepared.
次に、酸クロライド溶液を2,2−ビス(3−メチル−4−ヒドロキシフェニル)プロパンとテトラメチルビフェノール混合溶液に攪拌しながら加え、重合を開始した。重合は、反応温度を25℃以下に保ち、攪拌しながら、3時間行った。 Next, the acid chloride solution was added to 2,2-bis (3-methyl-4-hydroxyphenyl) propane and tetramethylbiphenol mixed solution with stirring to initiate polymerization. The polymerization was carried out for 3 hours while maintaining the reaction temperature at 25 ° C. or lower and stirring.
その後、酢酸の添加により重合反応を終了させ、水相が中性になるまで水での洗浄を繰り返した。 Thereafter, the polymerization reaction was terminated by the addition of acetic acid, and washing with water was repeated until the aqueous phase became neutral.
洗浄後、攪拌下のメタノールに滴下して、重合物を沈殿させ、この重合物を真空乾燥させて、ポリアリレート樹脂中の全構成単位中、モル比換算で70%が上記式(1−2)で示される繰り返し構造単位であり、30%が上記式(3−9)で示される繰り返し単位であるポリアリレート樹脂を得た。このポリアリレート樹脂の重量平均分子量(Mw)は、130000であった。 After washing, the solution is dropped into methanol with stirring to precipitate a polymer, and this polymer is vacuum-dried. In all the structural units in the polyarylate resin, 70% is converted into the above formula (1-2). ), And a polyarylate resin having 30% of the repeating unit represented by the above formula (3-9) was obtained. The weight average molecular weight (Mw) of this polyarylate resin was 130,000.
(合成例3)
以下に、合成例として、ポリアリレート樹脂中の全構成単位中、モル比換算で70%が上記式(1−2)で示される繰り返し構造単位であり、30%が上記式(3−13)で示される繰り返し単位であるポリアリレート樹脂の合成方法を示す。
(Synthesis Example 3)
Below, as a synthesis example, in all the structural units in the polyarylate resin, 70% in terms of molar ratio is a repeating structural unit represented by the above formula (1-2), and 30% is represented by the above formula (3-13). The synthesis method of the polyarylate resin which is a repeating unit shown by is shown.
下記式(1−2−1) The following formula (1-2-1)
で示される構造を有するジフェニルエーテルジカルボン酸クロライドと、下記式(3−13−1) Diphenyl ether dicarboxylic acid chloride having a structure represented by the following formula (3-13-1)
で示されるイソフタル酸クロライドをモル比7:3で混合し、ジクロロメタンに溶解させ、ジフェニルエーテルジカルボン酸クロライドとイソフタル酸クロライド混合溶液を調製した。 Were mixed at a molar ratio of 7: 3 and dissolved in dichloromethane to prepare a mixed solution of diphenyl ether dicarboxylic acid chloride and isophthalic acid chloride.
また、上記酸クロライド溶液とは別に、下記式(1−2−2) In addition to the acid chloride solution, the following formula (1-2-2)
で示される構造を有する2,2−ビス(3−メチル−4−ヒドロキシフェニル)プロパンを10%水酸化ナトリウム水溶液に溶解させ、これに、重合触媒としてトリブチルベンジルアンモニウムクロライドを添加して攪拌し、2,2−ビス(3−メチル−4−ヒドロキシフェニル)プロパン溶液を調製した。 2,2-bis (3-methyl-4-hydroxyphenyl) propane having a structure represented by the following formula is dissolved in a 10% aqueous sodium hydroxide solution, and tributylbenzylammonium chloride as a polymerization catalyst is added thereto and stirred: A 2,2-bis (3-methyl-4-hydroxyphenyl) propane solution was prepared.
次に、酸クロライド溶液を2,2−ビス(3−メチル−4−ヒドロキシフェニル)プロパン溶液に攪拌しながら加え、重合を開始した。重合は、反応温度を25℃以下に保ち、攪拌しながら、3時間行った。 Next, the acid chloride solution was added to the 2,2-bis (3-methyl-4-hydroxyphenyl) propane solution with stirring to initiate polymerization. The polymerization was carried out for 3 hours while maintaining the reaction temperature at 25 ° C. or lower and stirring.
その後、酢酸の添加により重合反応を終了させ、水相が中性になるまで水での洗浄を繰繰り返した。 Thereafter, the polymerization reaction was terminated by addition of acetic acid, and washing with water was repeated until the aqueous phase became neutral.
洗浄後、攪拌下のメタノールに滴下して、重合物を沈殿させ、この重合物を真空乾燥させて、ポリアリレート樹脂中の全構成単位中、モル比換算で70%が上記式(1−2)で示される繰り返し構造単位であり、30%が上記式(3−13)で示される繰り返し単位であるポリアリレート樹脂を得た。このポリアリレート樹脂の重量平均分子量(Mw)は、120000であった。 After washing, the solution is dropped into methanol with stirring to precipitate a polymer, and this polymer is vacuum-dried. In all the structural units in the polyarylate resin, 70% is converted into the above formula (1-2). ), And a polyarylate resin having 30% of the repeating unit represented by the above formula (3-13) was obtained. The weight average molecular weight (Mw) of this polyarylate resin was 120,000.
本発明において、樹脂の重量平均分子量は、常法に従い、以下のようにして測定されたものである。 In the present invention, the weight average molecular weight of the resin is measured as follows according to a conventional method.
すなわち、測定対象樹脂をテトラヒドロフラン中に入れ、数時間放置した後、振盪しながら測定対象樹脂とテトラヒドロフランとよく混合し(測定対象樹脂の合一体がなくなるまで混合し)、さらに12時間以上静置した。 That is, the measurement target resin is put in tetrahydrofuran and allowed to stand for several hours, and then mixed well with the measurement target resin and tetrahydrofuran while shaking (mixed until the measurement target resin is no longer united), and then allowed to stand for 12 hours or more. .
その後、東ソー(株)製のサンプル処理フィルターマイショリディスクH−25−5を通過させたものをGPC(ゲルパーミエーションクロマトグラフィー)用試料とした。 Then, what passed the sample processing filter Mysori disk H-25-5 by Tosoh Corporation was made into the sample for GPC (gel permeation chromatography).
次に、40℃のヒートチャンバー中でカラムを安定化させ、この温度におけるカラムに、溶媒としてテトラヒドロフランを毎分1mlの流速で流し、GPC用試料を10μl注入して、測定対象樹脂の重量平均分子量を測定した。カラムには、東ソー(株)製のカラムTSKgel SuperHM−Mを用いた。 Next, the column is stabilized in a heat chamber at 40 ° C., tetrahydrofuran is flowed through the column at this temperature at a flow rate of 1 ml / min, 10 μl of GPC sample is injected, and the weight average molecular weight of the measurement target resin Was measured. A column TSKgel Super HM-M manufactured by Tosoh Corporation was used as the column.
測定対象樹脂の重量平均分子量の測定にあたっては、測定対象樹脂が有する分子量分布を、数種の単分散ポリスチレン標準試料により作成された検量線の対数値とカウント数との関係から算出した。検量線作成用の標準ポリスチレン試料には、アルドリッチ社製の単分散ポリスチレンの分子量が、3500、12000、40000、75000、98000、120000、240000、500000、800000、1800000のものを10点用いた。検出器にはRI(屈折率)検出器を用いた。 In the measurement of the weight average molecular weight of the measurement target resin, the molecular weight distribution of the measurement target resin was calculated from the relationship between the logarithmic value of the calibration curve prepared by several kinds of monodisperse polystyrene standard samples and the count number. As the standard polystyrene sample for preparing a calibration curve, ten points of monodisperse polystyrene manufactured by Aldrich having molecular weights of 3500, 12000, 40000, 75000, 98000, 120,000, 240000, 500,000, 800,000 and 1800000 were used. An RI (refractive index) detector was used as the detector.
本発明の樹脂で共重合である樹脂の共重合比の確認は、一般的な手法である樹脂の1H−NMR測定による樹脂を構成している水素原子のピーク面積比による換算法を行うことで共重合比の確認を行っている。 The confirmation of the copolymerization ratio of the resin which is copolymerized with the resin of the present invention is performed by a conversion method based on the peak area ratio of the hydrogen atoms constituting the resin by 1 H-NMR measurement of the resin, which is a general technique. Confirmation of the copolymerization ratio.
本発明の樹脂で共重合である樹脂の共重合比の確認は、一般的な手法である樹脂の1H−NMR測定による樹脂を構成している水素原子のピーク面積比による換算法を行うことで共重合比の確認を行っている。 The confirmation of the copolymerization ratio of the resin which is copolymerized with the resin of the present invention is performed by a conversion method based on the peak area ratio of the hydrogen atoms constituting the resin by 1 H-NMR measurement of the resin, which is a general technique. Confirmation of the copolymerization ratio.
以下に、上記式(4)で示される電荷輸送性物質の具体例を示す。 Specific examples of the charge transport material represented by the above formula (4) are shown below.
次に、本発明の電子写真感光体の構成について説明する。 Next, the configuration of the electrophotographic photosensitive member of the present invention will be described.
上述のとおり、本発明の電子写真感光体は、支持体および該支持体上に設けられた電荷発生物質を含有する電荷発生層と電荷輸送性物質を含有する電荷輸送層とに分離した積層型(機能分離型)であり、支持体側から電荷発生層、電荷輸送層の順に積層した順層型感光層である。 As described above, the electrophotographic photosensitive member of the present invention is a laminated type separated into a support and a charge generation layer containing a charge generation material provided on the support and a charge transport layer containing a charge transport material. It is a (functional separation type) and is a normal layer type photosensitive layer in which a charge generation layer and a charge transport layer are laminated in this order from the support side.
また、電荷輸送層上には、該感光層を保護することを目的とした保護層を設けてもよい。 Further, a protective layer intended to protect the photosensitive layer may be provided on the charge transport layer.
支持体としては、導電性を有していればよく(導電性支持体)、例えば、アルミニウム、アルミニウム合金、ステンレスなどの金属製(合金製)の支持体を用いることができる。また、アルミニウム、アルミニウム合金、酸化インジウム−酸化スズ合金などを真空蒸着によって被膜形成した層を有する上記金属製支持体やプラスチック製支持体を用いることもできる。また、カーボンブラック、酸化スズ粒子、酸化チタン粒子、銀粒子などの導電性粒子を適当な結着樹脂と共にプラスチックや紙に含浸した支持体や、導電性結着樹脂を有するプラスチック製の支持体などを用いることもできる。また、支持体の形状としては、円筒状、ベルト状などが挙げられるが、円筒状が好ましい。 As a support body, what is necessary is just to have electroconductivity (electroconductive support body), For example, metal (alloy-made) support bodies, such as aluminum, aluminum alloy, and stainless steel, can be used. Moreover, the said metal support body and plastic support body which have a layer in which aluminum, an aluminum alloy, an indium oxide tin oxide alloy etc. were formed into a film by vacuum deposition can also be used. In addition, a support in which conductive particles such as carbon black, tin oxide particles, titanium oxide particles, and silver particles are impregnated into plastic or paper together with an appropriate binder resin, or a plastic support having a conductive binder resin, etc. Can also be used. In addition, examples of the shape of the support include a cylindrical shape and a belt shape, and a cylindrical shape is preferable.
また、支持体の表面は、レーザー光などの散乱による干渉縞の防止などを目的として、切削処理、粗面化処理、アルマイト処理などを施してもよい。 The surface of the support may be subjected to cutting treatment, roughening treatment, alumite treatment, etc. for the purpose of preventing interference fringes due to scattering of laser light or the like.
支持体と感光層(電荷発生層、電荷輸送層)または後述の中間層との間には、レーザー光などの散乱による干渉縞の防止や、支持体の傷の被覆を目的とした導電層を設けてもよい。 Between the support and the photosensitive layer (charge generation layer, charge transport layer) or an intermediate layer described later, there is a conductive layer for the purpose of preventing interference fringes due to scattering of laser light or the like and covering the scratches on the support. It may be provided.
導電層は、カーボンブラック、金属粒子、金属酸化物粒子などの導電性粒子を結着樹脂に分散させて形成することができる。 The conductive layer can be formed by dispersing conductive particles such as carbon black, metal particles, and metal oxide particles in a binder resin.
導電層の膜厚は1〜40μmであることが好ましく、特には2〜20μmであることがより好ましい。 The thickness of the conductive layer is preferably 1 to 40 μm, and more preferably 2 to 20 μm.
また、支持体または導電層と感光層(電荷発生層、電荷輸送層)との間には、バリア機能や接着機能を有する中間層を設けてもよい。中間層は、感光層の接着性改良、塗工性改良、支持体からの電荷注入性改良、感光層の電気的破壊に対する保護などのために形成される。 Further, an intermediate layer having a barrier function or an adhesive function may be provided between the support or the conductive layer and the photosensitive layer (charge generation layer, charge transport layer). The intermediate layer is formed for the purpose of improving the adhesion of the photosensitive layer, improving the coating property, improving the charge injection property from the support, and protecting the photosensitive layer from electrical breakdown.
中間層は、アクリル樹脂、アリル樹脂、アルキッド樹脂、エチルセルロース樹脂、エチレン−アクリル酸コポリマー、エポキシ樹脂、カゼイン樹脂、シリコーン樹脂、ゼラチン樹脂、フェノール樹脂、ブチラール樹脂、ポリアクリレート樹脂、ポリアセタール樹脂、ポリアミドイミド樹脂、ポリアミド樹脂、ポリアリルエーテル樹脂、ポリイミド樹脂、ポリウレタン樹脂、ポリエステル樹脂、ポリエチレン樹脂、ポリカーボネート樹脂、ポリスチレン樹脂、ポリスルホン樹脂、ポリビニルアルコール樹脂、ポリブタジエン樹脂、ポリプロピレン樹脂、ユリア樹脂などの樹脂や、酸化アルミニウムなどの材料を用いて形成することができる。 The intermediate layer is acrylic resin, allyl resin, alkyd resin, ethyl cellulose resin, ethylene-acrylic acid copolymer, epoxy resin, casein resin, silicone resin, gelatin resin, phenol resin, butyral resin, polyacrylate resin, polyacetal resin, polyamideimide resin , Polyamide resin, polyallyl ether resin, polyimide resin, polyurethane resin, polyester resin, polyethylene resin, polycarbonate resin, polystyrene resin, polysulfone resin, polyvinyl alcohol resin, polybutadiene resin, polypropylene resin, urea resin, aluminum oxide, etc. It can be formed using the material.
中間層の膜厚は0.05〜5μmであることが好ましく、特には0.3〜1μmであることがより好ましい。 The thickness of the intermediate layer is preferably 0.05 to 5 μm, and more preferably 0.3 to 1 μm.
本発明の電子写真感光体に用いられる電荷発生物質としては、例えば、モノアゾ、ジスアゾ、トリスアゾなどのアゾ顔料や、金属フタロシアニン、非金属フタロシアニンなどのフタロシアニン顔料や、インジゴ、チオインジゴなどのインジゴ顔料や、ペリレン酸無水物、ペリレン酸イミドなどのペリレン顔料や、アンスラキノン、ピレンキノン、ジベンズピレンキノンなどの多環キノン顔料や、スクワリリウム色素や、ピリリウム塩およびチアピリリウム塩や、トリフェニルメタン色素や、セレン、セレン−テルル、アモルファスシリコンなどの無機物質や、キナクリドン顔料や、アズレニウム塩顔料や、キノシアニンなどのシアニン染料や、アントアントロン顔料や、ピラントロン顔料や、キサンテン色素や、キノンイミン色素や、スチリル色素や、硫化カドミウムや、酸化亜鉛などが挙げられる。これら電荷発生物質は1種のみ用いてもよく、2種以上用いてもよい。 Examples of the charge generating material used in the electrophotographic photoreceptor of the present invention include azo pigments such as monoazo, disazo, and trisazo, phthalocyanine pigments such as metal phthalocyanine and nonmetal phthalocyanine, indigo pigments such as indigo and thioindigo, Perylene pigments such as perylene anhydride, perylene imide, polycyclic quinone pigments such as anthraquinone, pyrenequinone, dibenzpyrenequinone, squarylium dyes, pyrylium and thiapyrylium salts, triphenylmethane dyes, selenium, Inorganic substances such as selenium-tellurium and amorphous silicon, quinacridone pigments, azurenium salt pigments, cyanine dyes such as quinocyanine, anthanthrone pigments, pyranthrone pigments, xanthene dyes, quinoneimine dyes, Dyes and, and cadmium sulfide, zinc oxide and the like. These charge generation materials may be used alone or in combination of two or more.
感光層が積層型感光層である場合であって、電荷発生層が電子写真感光体の表面層でない場合、電荷発生層に用いられる結着樹脂としては、例えば、アクリル樹脂、アリル樹脂、アルキッド樹脂、エポキシ樹脂、ジアリルフタレート樹脂、シリコーン樹脂、スチレン−ブタジエンコポリマー、フェノール樹脂、ブチラール樹脂、ベンザール樹脂、ポリアクリレート樹脂、ポリアセタール樹脂、ポリアミドイミド樹脂、ポリアミド樹脂、ポリアリルエーテル樹脂、ポリアリレート樹脂、ポリイミド樹脂、ポリウレタン樹脂、ポリエステル樹脂、ポリエチレン樹脂、ポリカーボネート樹脂、ポリスチレン樹脂、ポリスルホン樹脂、ポリビニルアセタール樹脂、ポリブタジエン樹脂、ポリプロピレン樹脂、メタクリル樹脂、ユリア樹脂、塩化ビニル−酢酸ビニルコポリマー、酢酸ビニル樹脂、塩化ビニル樹脂などが挙げられる。特には、ブチラール樹脂などが好ましい。これらは単独、混合または共重合体として1種または2種以上用いることができる。 When the photosensitive layer is a laminated photosensitive layer and the charge generation layer is not a surface layer of an electrophotographic photosensitive member, examples of the binder resin used for the charge generation layer include acrylic resins, allyl resins, and alkyd resins. , Epoxy resin, diallyl phthalate resin, silicone resin, styrene-butadiene copolymer, phenol resin, butyral resin, benzal resin, polyacrylate resin, polyacetal resin, polyamideimide resin, polyamide resin, polyallyl ether resin, polyarylate resin, polyimide resin , Polyurethane resin, polyester resin, polyethylene resin, polycarbonate resin, polystyrene resin, polysulfone resin, polyvinyl acetal resin, polybutadiene resin, polypropylene resin, methacrylic resin, urea resin, vinyl chloride Vinyl acetate copolymers, vinyl acetate resins, and vinyl chloride resins. In particular, a butyral resin is preferable. These can be used singly or in combination of two or more as a mixture or copolymer.
電荷発生層は、電荷発生物質を結着樹脂および溶剤と共に分散して得られる電荷発生層用塗布液を塗布し、これを乾燥させることによって形成することができる。分散方法としては、ホモジナイザー、超音波分散機、ボールミル、サンドミル、ロールミル、振動ミル、アトライター、液衝突型高速分散機などを用いた方法が挙げられる。電荷発生物質と結着樹脂との割合は、1:0.3〜1:4(質量比)の範囲が好ましい。 The charge generation layer can be formed by applying a charge generation layer coating solution obtained by dispersing a charge generation material together with a binder resin and a solvent and drying the coating solution. Examples of the dispersion method include a method using a homogenizer, an ultrasonic disperser, a ball mill, a sand mill, a roll mill, a vibration mill, an attritor, a liquid collision type high-speed disperser, and the like. The ratio between the charge generating material and the binder resin is preferably in the range of 1: 0.3 to 1: 4 (mass ratio).
電荷発生層用塗布液に用いられる溶剤は、使用する結着樹脂や電荷発生物質の溶解性や分散安定性から選択されるが、有機溶剤としてはアルコール、スルホキシド、ケトン、エーテル、エステル、脂肪族ハロゲン化炭化水素、芳香族化合物などが挙げられる。 The solvent used in the coating solution for the charge generation layer is selected from the solubility and dispersion stability of the binder resin and charge generation material to be used. As the organic solvent, alcohol, sulfoxide, ketone, ether, ester, aliphatic Examples thereof include halogenated hydrocarbons and aromatic compounds.
電荷発生層の膜厚は5μm以下であることが好ましく、特には0.1〜2μmであることがより好ましい。 The thickness of the charge generation layer is preferably 5 μm or less, and more preferably 0.1 to 2 μm.
また、電荷発生層には、種々の増感剤、酸化防止剤、紫外線吸収剤、可塑剤などを必要に応じて添加することもできる。 In addition, various sensitizers, antioxidants, ultraviolet absorbers, plasticizers, and the like can be added to the charge generation layer as necessary.
本発明の電子写真感光体は、少なくとも上記式(4)で示される電荷輸送性物質が用いられるが、本発明の効果を阻害しない範囲で以下に示す他の電荷輸送性物質を含有することも可能である。例えば、トリアリールアミン化合物、ヒドラゾン化合物、スチリル化合物、スチルベン化合物、ピラゾリン化合物、オキサゾール化合物、チアゾール化合物、トリアリールメタン化合物などが挙げられる。これら電荷輸送性物質は1種のみ用いてもよく、2種以上用いてもよい。本発明の上記式(4)で示される電荷輸送性物質と他の電荷輸送性物質を混合して用いる場合には、電荷輸送層中に含有される電荷輸送性物質の総量に対し、本発明の電荷輸送性物質の割合は、30質量%以上であることが好ましく、さらには、50質量%以上含有されることが好ましい。 In the electrophotographic photoreceptor of the present invention, at least the charge transporting material represented by the above formula (4) is used, but may contain other charge transporting materials shown below as long as the effects of the present invention are not impaired. Is possible. Examples thereof include triarylamine compounds, hydrazone compounds, styryl compounds, stilbene compounds, pyrazoline compounds, oxazole compounds, thiazole compounds, triarylmethane compounds, and the like. These charge transport materials may be used alone or in combination of two or more. When the charge transporting material represented by the above formula (4) of the present invention is mixed with another charge transporting material, the present invention is used with respect to the total amount of the charge transporting material contained in the charge transporting layer. The ratio of the charge transporting substance is preferably 30% by mass or more, and more preferably 50% by mass or more.
電荷輸送層には、結着樹脂として、少なくとも、上記式(1)で示される繰り返し構造式をポリアリレート樹脂の全構成単位中、モル比換算で60−100%含有するポリアリレート樹脂が用いられる。本発明の効果を損なわない範囲で、以下に例示する他の樹脂を併用することもできるが、その場合は、電荷輸送層における上記式(1)で示される繰り返し構造式をポリアリレート樹脂の全構成単位中、モル比換算で60−100%含有するポリアリレート樹脂の割合は、電荷輸送層に含有される結着樹脂の全質量に対して50質量%以上であることが好ましい。さらには70質量%以上であることが好ましい。併用可能な樹脂としては、例えば、アクリル樹脂、アクリロニトリル樹脂、アリル樹脂、アルキッド樹脂、エポキシ樹脂、シリコーン樹脂、フェノール樹脂、フェノキシ樹脂、ブチラール樹脂、ポリアクリルアミド樹脂、ポリアセタール樹脂、ポリアミドイミド樹脂、ポリアミド樹脂、ポリアリルエーテル樹脂、ポリアリレート樹脂、ポリイミド樹脂、ポリウレタン樹脂、ポリエステル樹脂、ポリエチレン樹脂、ポリカーボネート樹脂、ポリスチレン樹脂、ポリスチレン樹脂、ポリスルホン樹脂、ポリビニルブチラール樹脂、ポリフェニレンオキシド樹脂、ポリブタジエン樹脂、ポリプロピレン樹脂、メタクリル樹脂、ユリア樹脂、塩化ビニル樹脂、酢酸ビニル樹脂などが挙げられる。特には、ポリアリレート樹脂、ポリカーボネート樹脂などが好ましい。これらは単独、混合または共重合体として1種または2種以上用いることができる。 For the charge transport layer, a polyarylate resin containing at least 60 to 100% in terms of molar ratio of the repeating structural formula represented by the above formula (1) in terms of the molar ratio in all the structural units of the polyarylate resin is used as the binder resin. . Other resins exemplified below can be used in combination as long as the effects of the present invention are not impaired. In that case, the repeating structural formula represented by the above formula (1) in the charge transport layer is changed to the entire polyarylate resin. In the structural unit, the proportion of the polyarylate resin contained in 60-100% in terms of molar ratio is preferably 50% by mass or more based on the total mass of the binder resin contained in the charge transport layer. Furthermore, it is preferable that it is 70 mass% or more. Examples of resins that can be used in combination include acrylic resins, acrylonitrile resins, allyl resins, alkyd resins, epoxy resins, silicone resins, phenol resins, phenoxy resins, butyral resins, polyacrylamide resins, polyacetal resins, polyamideimide resins, polyamide resins, Polyallyl ether resin, polyarylate resin, polyimide resin, polyurethane resin, polyester resin, polyethylene resin, polycarbonate resin, polystyrene resin, polystyrene resin, polysulfone resin, polyvinyl butyral resin, polyphenylene oxide resin, polybutadiene resin, polypropylene resin, methacrylic resin, Examples include urea resin, vinyl chloride resin, and vinyl acetate resin. In particular, polyarylate resin, polycarbonate resin and the like are preferable. These can be used singly or in combination of two or more as a mixture or copolymer.
電荷輸送層は、電荷輸送性物質と結着樹脂を溶剤に溶解して得られる電荷輸送層用塗布液を塗布し、これを乾燥させることによって形成することができる。電荷輸送性物質と結着樹脂との割合は、2:1〜1:2(質量比)の範囲が好ましい。 The charge transport layer can be formed by applying a charge transport layer coating solution obtained by dissolving a charge transport material and a binder resin in a solvent, and drying it. The ratio between the charge transporting substance and the binder resin is preferably in the range of 2: 1 to 1: 2 (mass ratio).
本発明の電子写真感光体を作製する電荷輸送層用の塗布液は、溶剤として環状エーテルあるいは非環状エーテルを含有することが好ましい。環状エーテルの具体的な例としては、テトラヒドロフラン、テトラヒドロピラン、オキセパン、1,3−ジオキソラン、1,4−ジオキサン、1,3−ジオキサンなどが挙げられるが、なかでもテトラヒドロフラン、1,3−ジオキソラン、1,4−ジオキサンが好ましい。非環状エーテルの具体的な例としては、1−プロポキシプロパン、2−イソプロポキシプロパン、ジメトキシメタン、ジメトキシエタン、ジメトキシプロパン、ジメトキシブタン、ジエトキシメタン、ジエトキシエタン、ジエトキシプロパンなどが挙げられる、なかでもジメトキシメタン、ジメトキシエタンが好ましい。前記塗布液は、他の溶剤と混合してもよい。塗布液中の溶剤に環状エーテルあるいは非環状エーテルを30%以上含有することが好ましい。他の溶剤としては、アセトン、メチルエチルケトンなどのケトン、酢酸メチル、酢酸エチルなどのエステル、トルエン、キシレン、クロロベンゼンなどの芳香族炭化水素などが挙げられる。 The coating solution for the charge transport layer for producing the electrophotographic photoreceptor of the present invention preferably contains a cyclic ether or an acyclic ether as a solvent. Specific examples of the cyclic ether include tetrahydrofuran, tetrahydropyran, oxepane, 1,3-dioxolane, 1,4-dioxane, 1,3-dioxane, etc. Among them, tetrahydrofuran, 1,3-dioxolane, 1,4-dioxane is preferred. Specific examples of the acyclic ether include 1-propoxypropane, 2-isopropoxypropane, dimethoxymethane, dimethoxyethane, dimethoxypropane, dimethoxybutane, diethoxymethane, diethoxyethane, diethoxypropane and the like. Of these, dimethoxymethane and dimethoxyethane are preferred. The coating solution may be mixed with other solvents. The solvent in the coating solution preferably contains 30% or more of cyclic ether or acyclic ether. Examples of other solvents include ketones such as acetone and methyl ethyl ketone, esters such as methyl acetate and ethyl acetate, and aromatic hydrocarbons such as toluene, xylene, and chlorobenzene.
電荷輸送層の膜厚は5〜40μmであることが好ましく、特には10〜35μmであることがより好ましい。 The thickness of the charge transport layer is preferably 5 to 40 μm, and more preferably 10 to 35 μm.
また、電荷輸送層には、酸化防止剤、紫外線吸収剤、可塑剤などを必要に応じて添加することもできる。また、フッ素原子含有樹脂やシリコーン含有樹脂などを含有させても良い。また前記樹脂により構成される微粒子を含有してもよい。また、金属酸化物微粒子や無機微粒子を含有してもよい。 In addition, an antioxidant, an ultraviolet absorber, a plasticizer, and the like can be added to the charge transport layer as necessary. Further, a fluorine atom-containing resin or a silicone-containing resin may be contained. Moreover, you may contain the microparticles | fine-particles comprised with the said resin. Further, metal oxide fine particles and inorganic fine particles may be contained.
また、上述のとおり、感光層上には、該感光層を保護することを目的とした保護層を設けてもよい。保護層は、結着樹脂を溶剤に溶解して得られる保護層用塗布液を塗布し、これを乾燥させることによって形成することができる。 Further, as described above, a protective layer may be provided on the photosensitive layer for the purpose of protecting the photosensitive layer. The protective layer can be formed by applying a protective layer coating solution obtained by dissolving a binder resin in a solvent and drying the coating solution.
保護層の膜厚は0.5〜10μmであることが好ましく、特には1〜5μmであることが好ましい。 The thickness of the protective layer is preferably 0.5 to 10 μm, and particularly preferably 1 to 5 μm.
上記各層の塗布液を塗布する際には、例えば、浸漬塗布法(浸漬コーティング法)、スプレーコーティング法、スピンナーコーティング法、ローラーコーティング法、マイヤーバーコーティング法、ブレードコーティング法などの塗布方法を用いることができる。 When applying the coating liquid for each of the above layers, for example, a coating method such as a dip coating method (dip coating method), a spray coating method, a spinner coating method, a roller coating method, a Meyer bar coating method, a blade coating method, or the like should be used. Can do.
図1に、本発明の電子写真感光体を有するプロセスカートリッジを備えた電子写真装置の概略構成の一例を示す。 FIG. 1 shows an example of a schematic configuration of an electrophotographic apparatus provided with a process cartridge having the electrophotographic photosensitive member of the present invention.
図1において、1は円筒状の電子写真感光体であり、軸2を中心に矢印方向に所定の周速度で回転駆動される。 In FIG. 1, reference numeral 1 denotes a cylindrical electrophotographic photosensitive member, which is rotationally driven in a direction of an arrow about a shaft 2 at a predetermined peripheral speed.
回転駆動される電子写真感光体1の表面は、帯電手段(一次帯電手段:帯電ローラーなど)3により、正または負の所定電位に均一に帯電され、次いで、スリット露光やレーザービーム走査露光などの露光手段(不図示)から出力される露光光(画像露光光)4を受ける。こうして電子写真感光体1の表面に、目的の画像に対応した静電潜像が順次形成されていく。 The surface of the electrophotographic photosensitive member 1 that is rotationally driven is uniformly charged to a predetermined positive or negative potential by a charging unit (primary charging unit: charging roller or the like) 3, and then subjected to slit exposure, laser beam scanning exposure, or the like. Exposure light (image exposure light) 4 output from exposure means (not shown) is received. In this way, electrostatic latent images corresponding to the target image are sequentially formed on the surface of the electrophotographic photosensitive member 1.
電子写真感光体1の表面に形成された静電潜像は、現像手段5の現像剤に含まれるトナーにより現像されてトナー像となる。次いで、電子写真感光体1の表面に形成担持されているトナー像が、転写手段(転写ローラーなど)6からの転写バイアスによって、転写材供給手段(不図示)から電子写真感光体1と転写手段6との間(当接部)に電子写真感光体1の回転と同期して取り出されて給送された転写材(紙など)Pに順次転写されていく。 The electrostatic latent image formed on the surface of the electrophotographic photoreceptor 1 is developed with toner contained in the developer of the developing means 5 to become a toner image. Next, the toner image formed and supported on the surface of the electrophotographic photoreceptor 1 is transferred from a transfer material supply means (not shown) to the electrophotographic photoreceptor 1 and the transfer means by a transfer bias from a transfer means (transfer roller or the like) 6. 6 (contact portion) is sequentially transferred onto a transfer material (paper or the like) P taken out and fed in synchronization with the rotation of the electrophotographic photosensitive member 1.
トナー像の転写を受けた転写材Pは、電子写真感光体1の表面から分離されて定着手段8へ導入されて像定着を受けることにより画像形成物(プリント、コピー)として装置外へプリントアウトされる。 The transfer material P that has received the transfer of the toner image is separated from the surface of the electrophotographic photosensitive member 1 and introduced into the fixing means 8 to receive the image fixing, and is printed out as an image formed product (print, copy). Is done.
トナー像転写後の電子写真感光体1の表面は、クリーニング手段(クリーニングブレードなど)7によって転写残りの現像剤(トナー)の除去を受けて清浄面化され、さらに前露光手段(不図示)からの前露光光(不図示)により除電処理された後、繰り返し画像形成に使用される。なお、図1に示すように、帯電手段3が帯電ローラーなどを用いた接触帯電手段である場合は、前露光は必ずしも必要ではない。 The surface of the electrophotographic photosensitive member 1 after the transfer of the toner image is cleaned by a cleaning means (cleaning blade or the like) 7 to remove the developer (toner) remaining after transfer, and further from a pre-exposure means (not shown). After being subjected to charge removal processing by pre-exposure light (not shown), it is repeatedly used for image formation. As shown in FIG. 1, when the charging unit 3 is a contact charging unit using a charging roller or the like, pre-exposure is not necessarily required.
上述の電子写真感光体1、帯電手段3、現像手段5、転写手段6およびクリーニング手段7などの構成要素のうち、複数のものを容器に納めてプロセスカートリッジとして一体に結合して構成し、このプロセスカートリッジを複写機やレーザービームプリンターなどの電子写真装置本体に対して着脱自在に構成してもよい。図1では、電子写真感光体1と、帯電手段3、現像手段5およびクリーニング手段7とを一体に支持してカートリッジ化して、電子写真装置本体のレールなどの案内手段10を用いて電子写真装置本体に着脱自在なプロセスカートリッジ9としている。 Among the above-described components such as the electrophotographic photosensitive member 1, the charging unit 3, the developing unit 5, the transfer unit 6 and the cleaning unit 7, a plurality of components are housed in a container and integrally combined as a process cartridge. The process cartridge may be configured to be detachable from an electrophotographic apparatus main body such as a copying machine or a laser beam printer. In FIG. 1, an electrophotographic photosensitive member 1, a charging unit 3, a developing unit 5 and a cleaning unit 7 are integrally supported to form a cartridge, and an electrophotographic apparatus is provided using a guide unit 10 such as a rail of the electrophotographic apparatus main body. The process cartridge 9 is detachable from the main body.
図2に、本発明の電子写真感光体を有するプロセスカートリッジを備えたカラー電子写真装置(インライン方式)の概略構成の一例を示す。 FIG. 2 shows an example of a schematic configuration of a color electrophotographic apparatus (in-line system) provided with a process cartridge having the electrophotographic photosensitive member of the present invention.
図2において、1Y、1M、1C、1Kは円筒状の電子写真感光体(第1色〜第4色用電子写真感光体)であり、それぞれ軸2Y、2M、2C、2Kを中心に矢印方向に所定の周速度で回転駆動される。 In FIG. 2, 1Y, 1M, 1C, and 1K are cylindrical electrophotographic photosensitive members (first to fourth color electrophotographic photosensitive members), and the directions of the arrows are about axes 2Y, 2M, 2C, and 2K, respectively. Are rotated at a predetermined peripheral speed.
回転駆動される第1色用電子写真感光体1Yの表面は、第1色用帯電手段(一次帯電手段:帯電ローラーなど)3Yにより、正または負の所定電位に均一に帯電され、次いで、スリット露光やレーザービーム走査露光などの露光手段(不図示)から出力される露光光(画像露光光)4Yを受ける。露光光4Yは、目的のカラー画像の第1色成分像(例えばイエロー成分像)に対応した露光光である。こうして第1色用電子写真感光体1Yの表面に、目的のカラー画像の第1色成分像に対応した第1色成分静電潜像(イエロー成分静電潜像)が順次形成されていく。 The surface of the first color electrophotographic photoreceptor 1Y that is rotationally driven is uniformly charged to a predetermined positive or negative potential by a first color charging means (primary charging means: charging roller or the like) 3Y, and then slits Exposure light (image exposure light) 4Y output from exposure means (not shown) such as exposure and laser beam scanning exposure is received. The exposure light 4Y is exposure light corresponding to a first color component image (for example, a yellow component image) of a target color image. Thus, a first color component electrostatic latent image (yellow component electrostatic latent image) corresponding to the first color component image of the target color image is sequentially formed on the surface of the first color electrophotographic photoreceptor 1Y.
張架ローラー12によって張架された転写材搬送部材(転写材搬送ベルト)14は、矢印方向に第1色〜第4色用電子写真感光体1Y、1M、1C、1Kとほぼ同じ周速度(例えば第1色〜第4色用電子写真感光体1Y、1M、1C、1Kの周速度に対して97〜103%)で回転駆動される。また、転写材供給手段17から給送された転写材(紙など)Pは、転写材搬送部材14に静電的に担持(吸着)され、第1色〜第4色用電子写真感光体1Y、1M、1C、1Kと転写材搬送部材との間(当接部)に順次搬送される。 The transfer material conveyance member (transfer material conveyance belt) 14 stretched by the tension roller 12 has substantially the same peripheral speed as the first to fourth color electrophotographic photoreceptors 1Y, 1M, 1C, 1K in the direction of the arrow ( For example, it is rotationally driven at 97 to 103% of the peripheral speeds of the first to fourth color electrophotographic photoreceptors 1Y, 1M, 1C, and 1K. Further, the transfer material (paper or the like) P fed from the transfer material supply means 17 is electrostatically carried (adsorbed) on the transfer material transport member 14, and the electrophotographic photoreceptor 1Y for the first to fourth colors. 1M, 1C, 1K and the transfer material conveyance member (contact portion) are sequentially conveyed.
第1色用電子写真感光体1Yの表面に形成された第1色成分静電潜像は、第1色用現像手段5Yのトナーにより現像されて第1色トナー画像(イエロートナー画像)となる。次いで、第1色用電子写真感光体1Yの表面に形成担持されている第1色トナー画像が、第1色用転写手段(転写ローラーなど)6Yからの転写バイアスによって、第1色用電子写真感光体1Yと第1色用転写手段6Yとの間を通過する転写材搬送部材14に担持された転写材Pに順次転写されていく。 The first color component electrostatic latent image formed on the surface of the first color electrophotographic photoreceptor 1Y is developed with the toner of the first color developing means 5Y to become a first color toner image (yellow toner image). . Next, the first color toner image formed and supported on the surface of the first color electrophotographic photosensitive member 1Y is transferred to the first color electrophotographic image by the transfer bias from the first color transfer means (transfer roller or the like) 6Y. The image is sequentially transferred onto the transfer material P carried on the transfer material conveying member 14 that passes between the photoreceptor 1Y and the first color transfer means 6Y.
第1色トナー画像転写後の第1色用電子写真感光体1Yの表面は、第1色用クリーニング手段(クリーニングブレードなど)7Yによって転写残トナーの除去を受けて清浄面化された後、繰り返し第1色トナー画像形成に使用される。 The surface of the first color electrophotographic photosensitive member 1Y after the transfer of the first color toner image is cleaned by removing the transfer residual toner by the first color cleaning means (cleaning blade or the like) 7Y, and then repeatedly. Used for first color toner image formation.
第1色用電子写真感光体1Y、第1色用帯電手段3Y、第1色成分像に対応した露光光4Yを出力する第1色用露光手段、第1色用現像手段5Yおよび第1色用転写手段6Yをまとめて第1色用画像形成部と称する。 First color electrophotographic photoreceptor 1Y, first color charging means 3Y, first color exposure means for outputting exposure light 4Y corresponding to the first color component image, first color development means 5Y and first color The transfer unit 6Y is collectively referred to as a first color image forming unit.
第2色用電子写真感光体1M、第2色用帯電手段3M、第2色成分像に対応した露光光4Mを出力する第2色用露光手段、第2色用現像手段5Mおよび第2色用転写手段6Mを有する第2色用画像形成部、第3色用電子写真感光体1C、第3色用帯電手段3C、第3色成分像に対応した露光光4Cを出力する第3色用露光手段、第3色用現像手段5Cおよび第3色用転写手段6Cを有する第3色用画像形成部、第4色用電子写真感光体1K、第4色用帯電手段3K、第4色成分像に対応した露光光4Kを出力する第4色用露光手段、第4色用現像手段5Kおよび第4色用転写手段6Kを有する第4色用画像形成部の動作は、第1色用画像形成部の動作と同様であり、転写材搬送部材14に担持され、第1色トナー画像が転写された転写材Pに、第2色トナー画像(マゼンタトナー画像)、第3色トナー画像(シアントナー画像)、第4色トナー画像(ブラックトナー画像)が順次転写されていく。こうして転写材搬送部材14に担持された転写材Pに目的のカラー画像に対応した合成トナー画像が形成される。 Second color electrophotographic photoreceptor 1M, second color charging means 3M, second color exposure means for outputting exposure light 4M corresponding to the second color component image, second color developing means 5M, and second color A second color image forming portion having a transfer means 6M, a third color electrophotographic photosensitive member 1C, a third color charging means 3C, and a third color output device that outputs exposure light 4C corresponding to the third color component image. Third color image forming unit having exposure means, third color developing means 5C and third color transfer means 6C, fourth color electrophotographic photoreceptor 1K, fourth color charging means 3K, fourth color component The operation of the fourth color image forming unit having the fourth color exposure unit that outputs the exposure light 4K corresponding to the image, the fourth color development unit 5K, and the fourth color transfer unit 6K is the first color image. The operation is the same as that of the forming unit. The second color toner image (magenta toner image), a third color toner image (cyan toner image), a fourth color toner image (black toner image) are sequentially transferred. In this way, a synthetic toner image corresponding to the target color image is formed on the transfer material P carried on the transfer material conveying member 14.
合成トナー画像が形成された転写材Pは、転写材搬送部材14の表面から分離されて定着手段8へ導入されて像定着を受けることによりカラー画像形成物(プリント、コピー)として装置外へプリントアウトされる。 The transfer material P on which the synthetic toner image is formed is separated from the surface of the transfer material conveying member 14, introduced into the fixing means 8, and subjected to image fixing to be printed out of the apparatus as a color image formed product (print, copy). Be out.
また、第1色〜第4色用クリーニング手段7Y、7M、7C、7Kによる転写残トナー除去後の第1色〜第4色用電子写真感光体1Y、1M、1C、1Kの表面を、前露光手段からの前露光光により除電処理してもよいが、図3に示すように、第1色〜第4色用帯電手段3Y、3M、3C、3Kが帯電ローラーなどを用いた接触帯電手段である場合は、前露光は必ずしも必要ではない。 Further, the first to fourth color electrophotographic photoconductors 1Y, 1M, 1C and 1K after the transfer residual toner is removed by the first to fourth color cleaning means 7Y, 7M, 7C and 7K As shown in FIG. 3, the first to fourth color charging units 3Y, 3M, 3C, and 3K are contact charging units using a charging roller or the like. In this case, pre-exposure is not always necessary.
上述の電子写真感光体、帯電手段、現像手段、転写手段およびクリーニング手段などの構成要素のうち、複数のものを容器に納めてプロセスカートリッジとして一体に結合して構成し、このプロセスカートリッジを複写機やレーザービームプリンターなどの電子写真装置本体に対して着脱自在に構成してもよい。図3では、画像形成部ごとに、電子写真感光体と、帯電手段、現像手段およびクリーニング手段とを一体に支持してカートリッジ化して、電子写真装置本体のレールなどの案内手段(不図示)を用いて電子写真装置本体に着脱自在なプロセスカートリッジ9Y、9M、9C、9Kとしている。 Among the above-described components such as the electrophotographic photosensitive member, charging unit, developing unit, transfer unit, and cleaning unit, a plurality of components are housed in a container and integrally combined as a process cartridge. Or an electrophotographic apparatus main body such as a laser beam printer. In FIG. 3, for each image forming unit, an electrophotographic photosensitive member, a charging unit, a developing unit, and a cleaning unit are integrally supported to form a cartridge, and a guide unit (not shown) such as a rail of an electrophotographic apparatus main body is provided. The process cartridges 9Y, 9M, 9C, and 9K are detachable from the main body of the electrophotographic apparatus.
以下に、具体的な実施例を挙げて本発明をさらに詳細に説明する。ただし、本発明はこれらに限定されるものではない。なお、実施例中の「部」は「質量部」を意味する。また、「Mw」は「重量平均分子量」を意味する。 Hereinafter, the present invention will be described in more detail with reference to specific examples. However, the present invention is not limited to these. In the examples, “part” means “part by mass”. “Mw” means “weight average molecular weight”.
(実施例1−1)
縦150mm、横150mmのアルミニウム板を支持体とした。
(Example 1-1)
An aluminum plate having a length of 150 mm and a width of 150 mm was used as a support.
次に、N−メトキシメチル化ナイロン3部および共重合ナイロン3部をメタノール65部/n−ブタノール30部の混合溶剤に溶解させることによって、中間層用塗布液を調製した。 Next, an intermediate layer coating solution was prepared by dissolving 3 parts of N-methoxymethylated nylon and 3 parts of copolymer nylon in a mixed solvent of 65 parts of methanol / 30 parts of n-butanol.
この中間層用塗布液を支持体上にマイヤーバーで塗布し、10分間100℃で乾燥させることによって、膜厚が0.7μmの中間層を形成した。 This intermediate layer coating solution was applied onto a support with a Meyer bar and dried at 100 ° C. for 10 minutes to form an intermediate layer having a thickness of 0.7 μm.
次に、下記式(CGM−1) Next, the following formula (CGM-1)
で示される構造を有するアゾ顔料(電荷発生物質)20部およびブチラール樹脂(ブチラール化度65mol%)10部をテトラヒドロフラン400部に加え、直径1mmのガラスビーズを用いたサンドミル装置で23±3℃雰囲気下20時間分散することによって、電荷発生層用塗布液を調製した。 20 parts of an azo pigment (charge generating material) having a structure represented by the following formula and 10 parts of butyral resin (degree of butyralization: 65 mol%) are added to 400 parts of tetrahydrofuran, and the atmosphere is 23 ± 3 ° C. in a sand mill using glass beads having a diameter of 1 mm The coating solution for charge generation layers was prepared by dispersing for 20 hours.
この電荷発生層用塗布液を中間層上にマイヤーバーで塗布し、10分間100℃で乾燥させることによって、膜厚が0.4μmの電荷発生層を形成した。 The charge generation layer coating solution was applied onto the intermediate layer with a Meyer bar and dried at 100 ° C. for 10 minutes to form a charge generation layer having a thickness of 0.4 μm.
次に、上記式(4−1)で示される構造を有する電荷輸送性物質8部、および上記式(1−1)で示される繰り返し構造単位を有するポリアリレート樹脂(Mw:70000)10部を、1,4−ジオキサン80部に溶解させることによって、電荷輸送層用塗布液を調製した。 Next, 8 parts of a charge transporting substance having a structure represented by the above formula (4-1) and 10 parts of a polyarylate resin (Mw: 70000) having a repeating structural unit represented by the above formula (1-1) A coating solution for a charge transport layer was prepared by dissolving in 80 parts of 1,4-dioxane.
この電荷輸送層用塗布液を電荷発生層上にマイヤーバーで塗布し、1時間120℃で乾燥させることによって、膜厚が24μmの電荷輸送層を形成した。 This charge transport layer coating solution was applied onto the charge generation layer with a Meyer bar and dried at 120 ° C. for 1 hour to form a charge transport layer having a thickness of 24 μm.
次に、評価について説明する。 Next, evaluation will be described.
評価装置としては、(株)川口電気製作所製静電複写紙試験装置EPA−8100を用いた。 As an evaluation apparatus, an electrostatic copying paper test apparatus EPA-8100 manufactured by Kawaguchi Electric Co., Ltd. was used.
コロナ帯電器で電子写真感光体の表面電位が−600V(暗部電位)になるように帯電し、次に、LEDで波長400nm、430nm、450nmの光を照射(露光)して、表面電位が−300V(明部電位)まで減衰するのに必要な光量を測定し、半減露光感度(E1/2)をそれぞれの波長で算出した。 The surface potential of the electrophotographic photosensitive member is charged to −600 V (dark portion potential) with a corona charger, and then light (exposure) is irradiated with light having wavelengths of 400 nm, 430 nm, and 450 nm with an LED, and the surface potential is − The amount of light necessary to attenuate to 300 V (bright part potential) was measured, and the half exposure sensitivity (E 1/2 ) was calculated at each wavelength.
結果を表2に示す。なお、表2中、波長400nmの光に対する感度をE1/2(400)とし、波長430nmの光に対する感度をE1/2(430)とし、波長450nmの光に対する感度をE1/2(450)としている。 The results are shown in Table 2. In Table 2, the sensitivity to light with a wavelength of 400 nm is E 1/2 (400) , the sensitivity to light with a wavelength of 430 nm is E 1/2 (430), and the sensitivity to light with a wavelength of 450 nm is E 1/2 ( 450) .
(実施例1−2〜1−32)
実施例1−1において、電荷輸送層の結着樹脂を表1に示すとおりにした以外は、実施例1−1と同様にして電荷輸送層が表面層である電子写真感光体を作製し、評価した。結果を表2に示す。
(Examples 1-2 to 1-32)
In Example 1-1, an electrophotographic photosensitive member in which the charge transport layer is a surface layer was produced in the same manner as in Example 1-1, except that the binder resin of the charge transport layer was changed as shown in Table 1. evaluated. The results are shown in Table 2.
(実施例1−33)
実施例1−2において、電荷輸送性物質として上記式(4−6)で示される電荷輸送性物質を用いた以外は、実施例1−2と同様にして電荷輸送層が表面層である電子写真感光体を作製し、評価した。結果を表2に示す。
(Example 1-33)
In Example 1-2, the charge transporting layer is a surface layer in the same manner as in Example 1-2 except that the charge transporting material represented by the above formula (4-6) is used as the charge transporting material. Photoconductors were prepared and evaluated. The results are shown in Table 2.
(実施例1−34から1−37)
実施例1−33において、電荷輸送層の結着樹脂を表1に示すとおりにした以外は、実施例1−33と同様にして電荷輸送層が表面層である電子写真感光体を作製し、評価した。結果を表2に示す。
(Examples 1-34 to 1-37)
In Example 1-33, an electrophotographic photosensitive member having a charge transport layer as a surface layer was produced in the same manner as in Example 1-33 except that the binder resin for the charge transport layer was as shown in Table 1. evaluated. The results are shown in Table 2.
(比較例1−1〜1−7)
実施例1−1において、電荷輸送層の結着樹脂を表1に示すとおりにした以外は、実施例1−1と同様にして電荷輸送層が表面層である電子写真感光体を作製し、評価した。結果を表2に示す。
(Comparative Examples 1-1 to 1-7)
In Example 1-1, an electrophotographic photosensitive member having a charge transport layer as a surface layer was prepared in the same manner as in Example 1-1, except that the binder resin for the charge transport layer was as shown in Table 1. evaluated. The results are shown in Table 2.
実施例と比較例との比較より、本発明の構成単位の樹脂を使用しても、本発明のモル比率の範囲内で構成された樹脂を使用した場合は、短波長域の像露光を使用した場合に特性が良好であり、本発明の感光体が、短波長域像露光を使用した電子写真感光体に適していることを示している。特に実施例と比較例[1−5]、あるいは比較例[1−7]との比較により、電荷輸送層に使用する樹脂構造にテレフタル酸構造がある従来の樹脂を含有する電子写真感光体との比較では、本発明の電子写真感光体が著しく特性良化していることが示されている。 From the comparison between Examples and Comparative Examples, even when the resin of the structural unit of the present invention is used, when the resin configured within the molar ratio range of the present invention is used, image exposure in the short wavelength region is used. In this case, the characteristics are good, indicating that the photoreceptor of the present invention is suitable for an electrophotographic photoreceptor using short wavelength image exposure. In particular, an electrophotographic photosensitive member containing a conventional resin having a terephthalic acid structure as the resin structure used for the charge transporting layer is shown by comparison between Example and Comparative Example [1-5] or Comparative Example [1-7]. The comparison shows that the electrophotographic photosensitive member of the present invention has significantly improved characteristics.
101 支持体
104 感光層
1041 電荷発生層
1042 電荷輸送層
105 保護層
1 電子写真感光体
2 軸
3 帯電手段
4 露光光
5 現像手段
6 転写手段
7 クリーニング手段
8 定着手段
9 プロセスカートリッジ
10 案内手段
P 転写材
1Y 第1色用電子写真感光体
1M 第2色用電子写真感光体
1C 第3色用電子写真感光体
1K 第4色用電子写真感光体
2Y 軸
2M 軸
2C 軸
2K 軸
3Y 第1色用帯電手段
3M 第2色用帯電手段
3C 第3色用帯電手段
3K 第4色用帯電手段
4Y 露光光
4M 露光光
4C 露光光
4K 露光光
5Y 第1色用現像手段
5M 第2色用現像手段
5C 第3色用現像手段
5K 第4色用現像手段
6Y 第1色用転写手段
6M 第2色用転写手段
6C 第3色用転写手段
6K 第4色用転写手段
7Y 第1色用クリーニング手段
7M 第2色用クリーニング手段
7C 第3色用クリーニング手段
7K 第4色用クリーニング手段
9Y プロセスカートリッジ
9M プロセスカートリッジ
9C プロセスカートリッジ
9K プロセスカートリッジ
12 張架ローラー
14 転写材搬送部材
DESCRIPTION OF SYMBOLS 101 Support body 104 Photosensitive layer 1041 Charge generation layer 1042 Charge transport layer 105 Protective layer 1 Electrophotographic photoreceptor 2 Axis 3 Charging means 4 Exposure light 5 Developing means 6 Transfer means 7 Cleaning means 8 Fixing means 9 Process cartridge 10 Guide means P Transfer Material 1Y First color electrophotographic photosensitive member 1M Second color electrophotographic photosensitive member 1C Third color electrophotographic photosensitive member 1K Fourth color electrophotographic photosensitive member 2Y Axis 2M Axis 2C Axis 2K Axis 3Y For first color Charging means 3M Second color charging means 3C Third color charging means 3K Fourth color charging means 4Y Exposure light 4M Exposure light 4C Exposure light 4K Exposure light 5Y First color developing means 5M Second color developing means 5C Third color developing means 5K Fourth color developing means 6Y First color transfer means 6M Second color transfer means 6C Third color transfer means 6K Fourth color transfer means 7Y First color cleaning means 7 The two-color cleaning device 7C third color cleaning means 7K for the fourth color cleaning means 9Y process cartridge 9M process cartridge 9C process cartridge 9K process cartridge 12 tension roller 14 the transfer material transport member
Claims (8)
(式(1)中、R11〜R18およびR21〜R28は、それぞれ独立に水素原子、炭素数1〜4のアルキル基、アリール基、炭素数1〜3のアルコキシ基を示す。Xは、単結合、酸素原子、硫黄原子、または、下記式(2)で示される構造を有する2価の基を示す。
式(2)中、R31およびR32は、それぞれ独立に、水素原子、アルキル基、フッ化アルキル基、アルコキシ基、または、アリール基を示す、あるいは、R31とR32とが結合して形成されるシクロアルキリデン基、または、フルオレニリデン基を示す。)
(式(4)中、Ar41およびAr42はそれぞれ独立して置換または無置換の一価の芳香族炭化水素環基を示し、R51〜R57は、それぞれ独立に水素原子、ハロゲン原子、炭素数1〜4のアルキル基、アリール基、炭素数1〜3のアルコキシ基を示す。また、R61およびR62は、それぞれ独立に水素原子、炭素数1〜4のアルキル基、アリール基、炭素数1〜3のアルコキシ基、または、下記式(5)で示される構造を有する2価の基によりR61とR62が結合している構造であることを示す。
式(5)中、R71およびR72は、それぞれ独立に、水素原子、アルキル基、アルコキシ基、または、アリール基を示す、あるいは、R71とR72とが結合して形成されるシクロアルキリデン基を示す。) In an electrophotographic photosensitive member in which a charge generation layer and a charge transport layer are laminated in this order on a conductive support from the support side, the polyarylate wherein the charge transport layer contains at least repeating structural units represented by the following formula (1) The resin and the charge transporting material represented by the following formula (4), and the structural unit represented by the following formula (1) is 60-100% in terms of molar ratio in all the structural units of the polyarylate resin. An electrophotographic photoreceptor, characterized in that
(In formula (1), R 11 to R 18 and R 21 to R 28 each independently represent a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an aryl group, or an alkoxy group having 1 to 3 carbon atoms. X Represents a single bond, an oxygen atom, a sulfur atom, or a divalent group having a structure represented by the following formula (2).
In formula (2), R 31 and R 32 each independently represent a hydrogen atom, an alkyl group, a fluorinated alkyl group, an alkoxy group, or an aryl group, or R 31 and R 32 are bonded to each other. A cycloalkylidene group or a fluorenylidene group to be formed is shown. )
(In the formula (4), Ar 41 and Ar 42 each independently represent a substituted or unsubstituted monovalent aromatic hydrocarbon ring group, and R 51 to R 57 each independently represent a hydrogen atom, a halogen atom, An alkyl group having 1 to 4 carbon atoms, an aryl group, and an alkoxy group having 1 to 3 carbon atoms, wherein R 61 and R 62 are each independently a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an aryl group, R 61 and R 62 are bonded to each other through a C 1-3 alkoxy group or a divalent group having a structure represented by the following formula (5).
In the formula (5), R 71 and R 72 each independently represent a hydrogen atom, an alkyl group, an alkoxy group, or an aryl group, or a cycloalkylidene formed by combining R 71 and R 72 Indicates a group. )
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