JP2007077733A - Repair method for external facing - Google Patents

Repair method for external facing Download PDF

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JP2007077733A
JP2007077733A JP2005269486A JP2005269486A JP2007077733A JP 2007077733 A JP2007077733 A JP 2007077733A JP 2005269486 A JP2005269486 A JP 2005269486A JP 2005269486 A JP2005269486 A JP 2005269486A JP 2007077733 A JP2007077733 A JP 2007077733A
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exterior
existing
new
repair method
external facing
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Japanese (ja)
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Takashi Ishikawa
堯 石川
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IG Technical Research Inc
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IG Technical Research Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an external facing repair method which covers existing external facing with an on-site foaming resin material and fixes new external facing thereon with the on-site foaming resin material. <P>SOLUTION: In the method of repairing the existing external facing α, the existing external facing α is covered with the on-site foaming resin material C, and the new external facing A is fixed thereon with the on-site foaming resin material C. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、劣化して粉塵を放出するセメント系外装材よりなる既存の外装を、低いコストで、施工期間の短縮を図って改修するための構造に関するものである。   The present invention relates to a structure for repairing an existing exterior made of a cement-based exterior material that releases dust by degrading at a low cost with a shortened construction period.

この種外装を改修するには、従来は既存の外装材を全部取り去り、その下地上に必要によりアスファルトルーフィング等の防水シートを施設し、そのシート上に各種屋根材を施工していくものであった。また、断熱材を介して新規の外装材を施工する工法も開発されている。特許文献1、2参照。     In order to renovate this type of exterior, conventionally, all existing exterior materials were removed, waterproof sheets such as asphalt roofing were installed on the foundation as needed, and various roof materials were constructed on the sheets. It was. In addition, a method of constructing a new exterior material via a heat insulating material has been developed. See Patent Documents 1 and 2.

特開2001−288856号公報JP 2001-288856 A 特開2001−329660号公報JP 2001-329660 A

しかしながら、既存の外装材を取り去るには、多大の費用、時間がかかると共に、残材が多量に出るものであった。また、近年は労働力不足が大きな問題となってきており、今後は労働力不足を考えずに改修方法を見いだすことはできなくなってきている。さらに、近年の酸性雨等の影響により、セメントやスレートの屋根材は劣化が著しく進んでおり、屋根材の割れや屋根材の風化による構成材料(例えば、セメント、石綿等)の飛散が発生し始めている。このために、劣化した屋根材を撤去する改修方法では作業者だけでなく近隣の住民にとってもセメントや石綿等の粉塵飛散や撤去物の処理が懸念されている。また、特許文献1は既存屋根上に塗布されたウレタン樹脂にて断熱材を固定し、その上に屋根板材を形成した工法であり、特許文献2は波形スレート既設屋根上にウレタン樹脂にて波形スレート既設屋根と略同一な断熱材を固定し、その上に屋根板材を形成する構造であるが、施工性、施工期間の点で、コスト高となる問題があった。   However, it took a lot of cost and time to remove the existing exterior material, and a large amount of remaining material was produced. In recent years, the labor shortage has become a major problem, and it is no longer possible to find a repair method without considering the labor shortage. Furthermore, due to the effects of acid rain in recent years, cement and slate roofing materials have deteriorated remarkably, and cracking of the roofing materials and weathering of the roofing materials have caused scattering of constituent materials (for example, cement, asbestos, etc.). I'm starting. For this reason, in the repairing method for removing the deteriorated roofing material, not only workers but also neighboring residents are concerned about the scattering of dust such as cement and asbestos and the treatment of the removed material. Patent Document 1 is a construction method in which a heat insulating material is fixed with urethane resin applied on an existing roof and a roof plate material is formed thereon, and Patent Document 2 is corrugated with urethane resin on a corrugated slate existing roof. Although it is the structure which fixes the heat insulating material substantially the same as the slate existing roof, and forms a roof board | plate material on it, there existed a problem which became expensive in terms of construction property and construction period.

本発明はこのような欠点を解決するために、既存の外装を改修する方法において、既存の外装を現場発泡系樹脂材で覆い、その上に新規の外装を現場発泡系樹脂材により固定する外装の改修方法を提供するものである。   In order to solve such drawbacks, the present invention is a method for repairing an existing exterior, in which the existing exterior is covered with an in-situ foamed resin material, and the new exterior is fixed thereon with the in-situ foamed resin material. It provides the repair method.

本発明に係る外装の改修方法によれば、(1)既存の外装を取り去ることなく、その上に形成することができるため、施工が簡単で、残材も出ず、施工期間も大幅に短縮できる改修方法となる。(2)残材が出ず、残材除去時に発生するほこり等の有害物質を放出することがない。(3)既存の屋根の略全面が現場発泡系樹脂材で覆われることにより、劣化した屋根材の粉塵の飛散が防止されると共に屋根材の劣化が抑えられ、構造全体の断熱性、気密性、防水性、防音性、防火性、耐火性等を向上させる。(4)現場発泡系樹脂材で既存の外装を覆うために、新規の外装に防水機能、気密機能を特に付加する必要がない。(5)新規の外装の形状が単純な物でも新規の外装として機能する。(6)新規の外装同士を連結するジュイント部材を必要としない。(7)新規の外装を釘で固定する必要がなく施工性が向上する。   According to the exterior refurbishment method according to the present invention, (1) it can be formed on an existing exterior without removing it, so the construction is simple, no remaining material is produced, and the construction period is greatly shortened. It will be a repair method that can be done. (2) No residual material is produced, and no harmful substances such as dust generated when removing the residual material are released. (3) By covering almost the entire surface of the existing roof with in-situ foamed resin material, scattering of dust from the deteriorated roofing material is prevented and the deterioration of the roofing material is suppressed, and the heat insulation and airtightness of the entire structure are prevented. Improves waterproofing, soundproofing, fireproofing, fireproofing, etc. (4) In order to cover the existing exterior with the in-situ foamed resin material, it is not necessary to add a waterproof function and an airtight function to the new exterior. (5) Even if the shape of the new exterior is simple, it functions as a new exterior. (6) A joint member for connecting the new exteriors is not required. (7) There is no need to fix a new exterior with a nail, and workability is improved.

以下に図面を用いて本発明に係る外装の改修方法の一実施例について詳細に説明する。図1〜図6は上記改修方法の施工状態を示す説明図、図7(a)〜(g)は新規の外装Aを示す斜視図、図8(a)〜(d)、図9(a)〜(d)は、施工順序示す説明図であり、既存の外装α(図では屋根を示す)、新規の外装A、屋根面B、現場発泡系樹脂材C、合成樹脂発泡体層Dとから構成されているものである。   Hereinafter, an embodiment of an exterior repair method according to the present invention will be described in detail with reference to the drawings. 1 to 6 are explanatory diagrams showing the construction state of the above repair method, FIGS. 7A to 7G are perspective views showing a new exterior A, FIGS. 8A to 8D, and FIG. ) To (d) are explanatory views showing the construction sequence, and an existing exterior α (showing a roof in the figure), a new exterior A, a roof surface B, an in-situ foamed resin material C, a synthetic resin foam layer D and It is comprised from.

すなわち、既存の外装αは野地板α1 、アスファルトルーフィングα2 、既存外装材α3 等よりなる構造からなるものであり、改修が必要な位に古くなった屋根である。さらに詳説すると、既存外装材α3はセメントを主原料とするものであり、雨(酸性雨)、風、太陽光、紫外線、等により経時的に劣化し、表面が粉状になり粉塵を撒き散らすようになった外装材(所謂、新生瓦)で、具体的には石綿スレート(彩色石綿スレート、波形石綿スレート)、セメント板、等である。 That is, the existing exterior α is the base plate α1. , Asphalt roofing α2 Existing exterior material α3 It is a roof that has been made old enough to require renovation. More specifically, the existing exterior material α3 is mainly made of cement, and deteriorates with time due to rain (acid rain), wind, sunlight, ultraviolet rays, etc., and the surface becomes powdery and dust is scattered. Such exterior materials (so-called new roof tiles), specifically, asbestos slate (colored asbestos slate, corrugated asbestos slate), cement board, and the like.

新規の外装Aは金属系屋根材、金属系瓦屋根材、瓦屋根材、無石綿彩色スレート屋根材、無石綿波形スレート屋根材、セメント系屋根材、等であり、特に形状が規定されるものではない。なお、新規の外装Aの一例としては、図7(a)〜(g)に示すような新規の外装Aである。   New exterior A is metal roofing material, metal tile roofing material, tile roofing material, asbestos-colored slate roofing material, asbestos corrugated slate roofing material, cement roofing material, etc. is not. In addition, as an example of the new exterior A, it is a new exterior A as illustrated in FIGS.

屋根面Bは、既存外装材α3が施工された既存の外装αの改修作業施工面である。   The roof surface B is a repair work construction surface of the existing exterior α on which the existing exterior material α3 is constructed.

現場発泡系樹脂材Cは図2に示すように、施工現場において既存の外装α上に吹き付けして厚さ5〜30mm位に形成し、主に断熱材、接着材、防音材、等として機能し、施工は断熱欠損部、隙間が形成できないように充填するものである。具体例としては、ポリウレタンフォーム、ポリイソシアヌレートフォーム、フェノールフォーム、塩化ビニルフォーム、ポリエチレンフォーム、ポリスチレンフォーム、ユリアフォーム、等からなるものである。   As shown in FIG. 2, the in-situ foamed resin material C is sprayed on the existing exterior α at the construction site to form a thickness of about 5 to 30 mm, and mainly functions as a heat insulating material, an adhesive material, a soundproofing material, etc. In addition, the construction is such that a heat insulation defect portion and a gap cannot be formed. Specific examples include polyurethane foam, polyisocyanurate foam, phenol foam, vinyl chloride foam, polyethylene foam, polystyrene foam, urea foam, and the like.


さらに上記フォームをマトリックスとして、三酸化アンチモン、ハロゲン化合物、りん酸エステル、水酸化アルミニウム、モリブデン化合物や亜鉛化合物等の難燃材を混入し、防火性、耐火性を向上することもできるものである。

Furthermore, flame retardants such as antimony trioxide, halogen compounds, phosphate esters, aluminum hydroxide, molybdenum compounds and zinc compounds can be mixed in the above foam as a matrix to improve fire resistance and fire resistance. .

合成樹脂発泡体層Dは現場発泡系樹脂材Cを吐出して発泡・固化した合成樹脂発泡体であり、既存の外装α上全面に形成されるように、現場発泡系樹脂材Cを既存の外装α上に吐出して合成樹脂発泡体層Dを形成するものである。 The synthetic resin foam layer D is a synthetic resin foam that is foamed and solidified by discharging the in-situ foamed resin material C, and the in-situ foamed resin material C is used to form the entire surface of the existing exterior α. The synthetic resin foam layer D is formed by discharging onto the exterior α.

合成樹脂発泡体層Dは既存外装材α3と新規の外装Aとの接着材として機能すると共に、屋根全体の断熱性、気密性、防水性、防火性、耐火性、防音性、等を向上させ、既存の外装αの既存外装材α3 の重なりによって生じる段差をなくし、略均一な表面として、新規の外装Aの施工をスムーズにガタつき無く行うことができる。勿論、既存の外装αと新規の外装Aとが現場発泡系樹脂材Cにより接着固定されるために、新規の外装Aを固定するための固定具が必要なく、施工性が向上するものである。 The synthetic resin foam layer D functions as an adhesive between the existing exterior material α3 and the new exterior A, and improves the heat insulation, airtightness, waterproofness, fireproofing, fireproofing, soundproofing, etc. of the entire roof. Existing exterior material α3 of existing exterior α As a result, the new exterior A can be applied smoothly and without backlash. Of course, since the existing exterior α and the new exterior A are bonded and fixed by the in-situ foamed resin material C, a fixing tool for fixing the new exterior A is not necessary, and the workability is improved. .

現場発泡系樹脂材Cで既存の外装αを覆うために、新規の外装Aに防水機能、気密機能を特に付加する必要が無く、新規の外装Aの形状が単純な物でも新規の外装Aとして使用することができるものである。   In order to cover the existing exterior α with the in-situ foamed resin material C, it is not necessary to add a waterproof function and an airtight function to the new exterior A, and even if the shape of the new exterior A is simple, the new exterior A It can be used.

次に、施工例を通して本発明に係る外装の改修方法について簡単に説明する。まず、図1に示すような既存の外装α上に、図2に示すように現場発泡系樹脂材Cを吐出し、その後図3〜図6に示すように新規の外装Aを現場発泡系樹脂材Cに接着性がある時間内に接着固定し、屋根面Bの空間を合成樹脂発泡体層Dで充填して施工する。 Next, the exterior repair method according to the present invention will be briefly described through construction examples. First, the in-situ foamed resin material C is discharged onto the existing exterior α as shown in FIG. 1 as shown in FIG. 2, and then the new exterior A is applied to the in-situ foamed resin as shown in FIGS. The material C is bonded and fixed within a certain time, and the space of the roof surface B is filled with the synthetic resin foam layer D for construction.

この工程を、図8(a)〜(d)、図9(a)〜(d)に示すような順序で随時施工し、新規の屋根面よりなる新規の外装Aを形成するものである。   This process is performed at any time in the order shown in FIGS. 8A to 8D and FIGS. 9A to 9D to form a new exterior A composed of a new roof surface.

以上説明したのは、本発明に係る外装の改修方法の一実施例に過ぎず、既存壁材上にこの方法を形成することもできるものである。また、新規の外装Aを、釘等の固定具で躯体に固定し、劣化した既存外装材α3の影響を排除して新規の外装Aの取付強度を向上することもできるものである。   What has been described above is only one example of a method for repairing an exterior according to the present invention, and this method can also be formed on an existing wall material. In addition, the new exterior A can be fixed to the housing with a fixture such as a nail, and the attachment strength of the new exterior A can be improved by eliminating the influence of the deteriorated existing exterior material α3.

本発明に係る外装の改修方法の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the repair method of the exterior which concerns on this invention. 本発明に係る外装の改修方法の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the repair method of the exterior which concerns on this invention. 本発明に係る外装の改修方法の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the repair method of the exterior which concerns on this invention. 本発明に係る外装の改修方法の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the repair method of the exterior which concerns on this invention. 本発明に係る外装の改修方法の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the repair method of the exterior which concerns on this invention. 本発明に係る外装の改修方法の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the repair method of the exterior which concerns on this invention. 本発明に係る外装の改修方法に用いられる新規の外装の代表例を示す説明図である。It is explanatory drawing which shows the representative example of the novel exterior used for the repair method of the exterior which concerns on this invention. 本発明に係る外装の改修方法の施工順序を示す説明図である。It is explanatory drawing which shows the construction order of the repair method of the exterior which concerns on this invention. 本発明に係る外装の改修方法の施工順序を示す説明図である。It is explanatory drawing which shows the construction order of the repair method of the exterior which concerns on this invention.

符号の説明Explanation of symbols

A 新規の外装
B 屋根面
C 現場発泡系樹脂材
D 合成樹脂発泡体層
α 既存の外装
α1 野地板
α2 アスファルトルーフィング
α3 既存外装材

A New exterior B Roof surface C In-situ foamed resin material D Synthetic resin foam layer α Existing exterior α1 Field board α2 Asphalt roofing α3 Existing exterior materials

Claims (1)

既存の外装を改修する方法において、既存の外装を現場発泡系樹脂材で覆い、その上に新規の外装を該現場発泡系樹脂材により固定することを特徴とする外装の改修方法。
A method for repairing an existing exterior, comprising covering the existing exterior with an in-situ foamed resin material and fixing the new exterior on the in-situ foamed resin material.
JP2005269486A 2005-09-16 2005-09-16 Repair method for external facing Pending JP2007077733A (en)

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JP2005269486A JP2007077733A (en) 2005-09-16 2005-09-16 Repair method for external facing

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JP2007077733A true JP2007077733A (en) 2007-03-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019069679A1 (en) * 2017-10-03 2019-04-11 日新製鋼株式会社 Metal roofing material manufacturing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019069679A1 (en) * 2017-10-03 2019-04-11 日新製鋼株式会社 Metal roofing material manufacturing method

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