JP2007107284A - Repair structure of external facing - Google Patents
Repair structure of external facing Download PDFInfo
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- JP2007107284A JP2007107284A JP2005299513A JP2005299513A JP2007107284A JP 2007107284 A JP2007107284 A JP 2007107284A JP 2005299513 A JP2005299513 A JP 2005299513A JP 2005299513 A JP2005299513 A JP 2005299513A JP 2007107284 A JP2007107284 A JP 2007107284A
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Abstract
Description
本発明は、劣化して粉塵を放出するセメント系外装材よりなる既存の外装を、低いコストで、施工期間の短縮を図って改修するための構造に関するものである。 The present invention relates to a structure for repairing an existing exterior made of a cement-based exterior material that releases dust by degrading at a low cost with a shortened construction period.
この種外装を改修するには、従来は既存の外装材を全部取り去り、その下地上に必要によりアスファルトルーフィング等の防水シートを施設し、そのシート上に各種屋根材を施工していくものであった。また、断熱材を介して新規の外装材を施工する工法も開発されている。特許文献1、2参照。
In order to renovate this type of exterior, conventionally, all existing exterior materials were removed, waterproof sheets such as asphalt roofing were installed on the foundation as needed, and various roof materials were constructed on the sheets. It was. In addition, a method of constructing a new exterior material via a heat insulating material has been developed. See
しかしながら、既存の外装材を取り去るには、多大の費用、時間がかかると共に、残材が多量に出るものであった。また、近年は労働力不足が大きな問題となってきており、今後は労働力不足を考えずに改修構造を見いだすことはできなくなってきている。さらに、近年の酸性雨等の影響により、セメントやスレートの屋根材は劣化が著しく進んでおり、屋根材の割れや屋根材の風化による構成材料(例えば、セメント、石綿等)の飛散が発生し始めている。このために、劣化した屋根材を撤去する改修構造では作業者だけでなく近隣の住民にとってもセメントや石綿等の粉塵飛散や撤去物の処理が懸念されている。また、特許文献1は既存屋根上に塗布されたウレタン樹脂にて断熱材を固定し、その上に屋根板材を形成した工法であり、特許文献2は波形スレート既設屋根上にウレタン樹脂にて波形スレート既設屋根と略同一な断熱材を固定し、その上に屋根板材を形成する構造であるが、施工性、施工期間の点で、コスト高となる問題があった。
However, it took a lot of cost and time to remove the existing exterior material, and a large amount of remaining material was produced. In recent years, the labor shortage has become a major problem, and it is no longer possible to find a repair structure without considering the labor shortage. Furthermore, due to the effects of acid rain in recent years, cement and slate roofing materials have deteriorated remarkably, and cracking of the roofing materials and weathering of the roofing materials have caused scattering of constituent materials (for example, cement, asbestos, etc.). I'm starting. For this reason, in the repair structure that removes the deteriorated roofing material, not only workers but also neighboring residents are concerned about dust scattering such as cement and asbestos and treatment of the removed material.
本発明はこのような欠点を解決するために、既存の外装を改修する構造において、既存の外装上に構造用面材を形成し、構造用面材と新規の外装とが現場発泡系樹脂材により接着固定されている外装の改修構造を提供するものである。 In order to solve such drawbacks, in the present invention, in a structure for renovating an existing exterior, a structural face material is formed on the existing exterior, and the structural face material and the new exterior are in-situ foamed resin material It provides a renovation structure of the exterior that is bonded and fixed by the above.
本発明に係る外装の改修構造によれば、(1)既存の外装を取り去ることなく、その上に形成することができるため、施工が簡単で、残材も出ず、施工期間も大幅に短縮できる改修構造となる。(2)残材が出ず、残材除去時に発生するほこり等の有害物質を放出することがない。(3)既存の屋根の全面が現場発泡系樹脂材で覆われることにより、劣化した屋根材の粉塵の飛散が防止されると共に屋根材の劣化が抑えられ、構造全体の断熱性、気密性、防水性、防音性、防火性、耐火性等を向上させる。(4)現場発泡系樹脂材で既存の外装を覆うために、新規の外装に防水機能、気密機能を特に付加する必要がない。(5)新規の外装の形状が単純な物でも新規の外装として機能する。(6)新規の外装同士を連結するジュイント部材を必要としない。(7)新規の外装を釘で固定する必要がなく施工性が向上する。(8)構造用面材を形成したために、強度が向上し、耐震性が向上する。等の特徴、効果がある。 According to the exterior repair structure according to the present invention, (1) since it can be formed on the existing exterior without removing it, the construction is simple, no remaining material is produced, and the construction period is greatly shortened. It becomes a renovation structure that can be done. (2) No residual material is produced, and no harmful substances such as dust generated when removing the residual material are released. (3) Since the entire surface of the existing roof is covered with the in-situ foamed resin material, the dust of the deteriorated roof material is prevented from being scattered and the deterioration of the roof material is suppressed. Improves waterproofing, soundproofing, fireproofing, fireproofing, etc. (4) In order to cover the existing exterior with the in-situ foamed resin material, it is not necessary to add a waterproof function and an airtight function to the new exterior. (5) Even if the shape of the new exterior is simple, it functions as a new exterior. (6) A joint member for connecting the new exteriors is not required. (7) There is no need to fix a new exterior with a nail, and workability is improved. (8) Since the structural face material is formed, the strength is improved and the earthquake resistance is improved. There are features and effects.
以下に図面を用いて本発明に係る外装の改修構造の一実施例について詳細に説明する。図1は上記改修構造の代表例を示す説明図、図2〜図7は上記改修構造の施工状態を示す説明図、図8(a)〜(i)は新規の外装Aを示す斜視図、図9(a)〜(d)、図10(a)〜(d)は、施工順序示す説明図であり、既存の外装α(図では屋根を示す)、新規の外装A、屋根面B、構造用面材C、現場発泡系樹脂材D、合成樹脂発泡体層Eとから構成されているものである。 Hereinafter, an embodiment of an exterior repair structure according to the present invention will be described in detail with reference to the drawings. FIG. 1 is an explanatory view showing a typical example of the above-described repair structure, FIGS. 2 to 7 are explanatory views showing the construction state of the above-mentioned repair structure, and FIGS. 8A to 8I are perspective views showing a new exterior A, 9 (a) to 9 (d) and FIGS. 10 (a) to 10 (d) are explanatory diagrams showing the construction order, and an existing exterior α (showing a roof in the figure), a new exterior A, a roof surface B, The structural face material C, the in-situ foamed resin material D, and the synthetic resin foam layer E are used.
すなわち、既存の外装αは野地板α1 、アスファルトルーフィングα2 、既存外装材α3 等よりなる構造からなるものであり、改修が必要な位に古くなった屋根である。さらに詳説すると、既存外装材α3はセメントを主原料とするものであり、雨(酸性雨)、風、太陽光、紫外線、等により経時的に劣化し、表面が粉状になり粉塵を撒き散らすようになった外装材(所謂、新生瓦)で、具体的には石綿スレート(彩色石綿スレート、波形石綿スレート)、セメント板、等である。 That is, the existing exterior α is the base plate α1. , Asphalt roofing α2 Existing exterior material α3 It is a roof that has been made old enough to require renovation. More specifically, the existing exterior material α3 is mainly made of cement, and deteriorates with time due to rain (acid rain), wind, sunlight, ultraviolet rays, etc., and the surface becomes powdery and dust is scattered. Such exterior materials (so-called new roof tiles), specifically, asbestos slate (colored asbestos slate, corrugated asbestos slate), cement board, and the like.
新規の外装Aは金属系屋根材、金属系瓦屋根材、瓦屋根材、無石綿彩色スレート屋根材、無石綿波形スレート屋根材、セメント系屋根材、等であり、特に形状が規定されるものではない。なお、新規の外装Aの一例としては、図8(a)〜(i)に示すような新規の外装Aである。 New exterior A is metal roofing material, metal tile roofing material, tile roofing material, asbestos-colored slate roofing material, asbestos corrugated slate roofing material, cement roofing material, etc. is not. An example of the new exterior A is a new exterior A as shown in FIGS.
屋根面Bは、既存外装材α3が施工された既存の外装αの改修作業施工面である。 The roof surface B is a repair work construction surface of the existing exterior α on which the existing exterior material α3 is constructed.
構造用面材Cは、例えば構造用合板、パーティクルボード、構造用パネル(OSB)、ハードボード、硬質木片セメント板、せっこうボード、せっこうラスボード、シージングボード(シージングインシュレーションボード)、ラシスート、MDF、等である。特に、構造用面材14の一例としての構造用合板は、構造用合板1級(特類・1類)でKプライと呼ばれるものが好ましいものである。その寸法は厚さ7.5〜30mm、幅=910・1220mm等、長さ=1820・2430・2730mm等である。また、構造用面材14として構造用合板の構造用合板2級(特類・1類)を用いることもでき、これは1級と同様に使用されるが針葉樹合板が主としたものである。その寸法は厚さ=5.5〜24mm、幅=910・1220mm等、長さ=1800・1820・2430・2730mm等である。なお、外装用には「特類」を使用すると良いものである。勿論、シックハウス症候群対策として、低ホルムアルデヒド化されたホルムアルデヒド放散レベルF☆☆☆☆、またはF☆☆☆である構造用合板を使用しても良いものである。 Structural face material C includes, for example, structural plywood, particle board, structural panel (OSB), hard board, hard wood cement board, gypsum board, gypsum lath board, sieving board (sieving insulation board), rasito, MDF , Etc. In particular, the structural plywood as an example of the structural face material 14 is preferably a structural plywood class 1 (specialty / class 1) called K-ply. The dimensions are 7.5 to 30 mm in thickness, width = 910 and 1220 mm, and length = 1820, 2430, and 2730 mm. Moreover, the structural plywood second grade (special class 1) of the structural plywood can be used as the structural face material 14, which is used in the same manner as the first grade, but is mainly composed of softwood plywood. . The dimensions are thickness = 5.5-24 mm, width = 910/1220 mm, etc., length = 1800/1820/2430/2730 mm, etc. In addition, it is good to use "special" for exterior use. Of course, as a countermeasure against sick house syndrome, a low-formaldehyde formaldehyde emission level F ☆☆☆☆ or F ☆☆☆ structural plywood may be used.
構造用面材Cは図3に示すように、既存の外装α上(屋根面B上)に釘等の固定具βを介して隙間無く固定されるものである。 As shown in FIG. 3, the structural surface material C is fixed on the existing exterior α (on the roof surface B) via a fixture β such as a nail without a gap.
現場発泡系樹脂材Dは図4に示すように、施工現場において構造用面材C上に吹き付けして厚さ5〜60mm位に形成することにより、主に接着材、断熱材、気密材、密閉材、防音材、等として機能し、施工は断熱欠損部、隙間が形成できないように充填するものである。具体例としては、ポリウレタンフォーム、ポリイソシアヌレートフォーム、フェノールフォーム、塩化ビニルフォーム、ポリエチレンフォーム、ポリスチレンフォーム、ユリアフォーム、等からなるものである。 As shown in FIG. 4, the in-situ foamed resin material D is mainly sprayed on the structural surface material C at the construction site to form a thickness of about 5 to 60 mm, thereby mainly bonding materials, heat insulating materials, airtight materials, It functions as a sealing material, a soundproofing material, etc., and the construction is filled so that a heat insulation defect portion and a gap cannot be formed. Specific examples include polyurethane foam, polyisocyanurate foam, phenol foam, vinyl chloride foam, polyethylene foam, polystyrene foam, urea foam, and the like.
さらに上記フォームをマトリックスとして、三酸化アンチモン、ハロゲン化合物、りん酸エステル、水酸化アルミニウム、モリブデン化合物や亜鉛化合物等の難燃材を混入し、防火性、耐火性を向上することもできるものである。 Furthermore, flame retardants such as antimony trioxide, halogen compounds, phosphate esters, aluminum hydroxide, molybdenum compounds and zinc compounds can be mixed in the above foam as a matrix to improve fire resistance and fire resistance. .
合成樹脂発泡体層Eは現場発泡系樹脂材Dを吐出して発泡・固化した合成樹脂発泡体であり、構造用面材C上全面に形成されるように、現場発泡系樹脂材Dを構造用面材C上に吐出して合成樹脂発泡体層Eを形成するものである。 The synthetic resin foam layer E is a synthetic resin foam that is foamed and solidified by discharging the in-situ foamed resin material D. The in-situ foamed resin material D is structured so as to be formed on the entire surface of the structural surface material C. The synthetic resin foam layer E is formed by discharging onto the face material C.
合成樹脂発泡体層Eは構造用面材Cと新規の外装Aとの接着材として機能すると共に、屋根全体の断熱性、気密性、防水性、防火性、耐火性、防音性、等を向上させるものである。勿論、構造用面材Cと新規の外装Aとが現場発泡系樹脂材Dにより接着固定されるために、新規の外装Aを固定するための固定具が必要なく、施工性が向上するものである。 The synthetic resin foam layer E functions as an adhesive between the structural face material C and the new exterior A, and improves the heat insulation, airtightness, waterproofness, fireproofing, fireproofing, soundproofing, etc. of the entire roof. It is something to be made. Of course, since the structural face material C and the new exterior A are bonded and fixed by the in-situ foamed resin material D, there is no need for a fixture for fixing the new exterior A, and the workability is improved. is there.
現場発泡系樹脂材Dで構造用面材Cを覆うために、新規の外装Aに防水機能、気密機能を特に付加する必要が無く、新規の外装Aの形状が単純な物でも新規の外装Aとして使用することができるものである。 In order to cover the structural face material C with the in-situ foamed resin material D, it is not necessary to add a waterproof function and an airtight function to the new exterior A. Even if the shape of the new exterior A is simple, the new exterior A It can be used as
次に、施工例を通して本発明に係る外装の改修構造について簡単に説明する。まず、図2に示すような既存の外装α上に、図3に示すように構造用合板からなる構造用面材Cを全面に固定する。次に、図4に示すように構造用面材C上全面に現場発泡系樹脂材Dを吐出し、その後図5〜図7に示すように新規の外装Aを現場発泡系樹脂材Dに接着性がある時間内に接着固定し、合成樹脂発泡体層Eで充填して施工する。 Next, the exterior repair structure according to the present invention will be briefly described through construction examples. First, on the existing exterior α as shown in FIG. 2, a structural face material C made of a structural plywood is fixed over the entire surface as shown in FIG. Next, the in-situ foamed resin material D is discharged over the entire surface of the structural surface material C as shown in FIG. 4, and then the new exterior A is bonded to the in-situ foamed resin material D as shown in FIGS. The adhesive is fixed within a certain time, and is filled with the synthetic resin foam layer E for construction.
この工程を、図9(a)〜(d)、図10(a)〜(d)に示すような順序で随時施工し、新規の屋根面よりなる新規の外装Aを形成するものである。勿論、図のように横張りの新規の外装Aを施工するには上方向に施工を進めるが、縦張りで施工する新規の外装Aを施工するには図示しないが横方向に施工を進めるものである。 This process is performed at any time in the order as shown in FIGS. 9A to 9D and FIGS. 10A to 10D to form a new exterior A composed of a new roof surface. Of course, as shown in the figure, to construct a new exterior A that is horizontally stretched, the construction proceeds upward, but to construct a new exterior A that is constructed vertically, the construction is proceeded in the lateral direction although not shown. It is.
以上説明したのは、本発明に係る外装の改修構造の一実施例に過ぎず、既存壁材上に本発明に係る外装の改修構造を形成することもできるものである。また、新規の外装Aを、釘等の固定具で躯体に固定することにより、劣化した既存外装材α3の悪影響を排除し、新規の外装Aの取付強度を向上することもできるものである。 What has been described above is only one example of the exterior repair structure according to the present invention, and the exterior repair structure according to the present invention can also be formed on an existing wall material. Further, by fixing the new exterior A to the housing with a fixing tool such as a nail, the adverse effect of the deteriorated existing exterior material α3 can be eliminated, and the mounting strength of the new exterior A can be improved.
A 新規の外装
B 屋根面
C 構造用面材
D 現場発泡系樹脂材
E 合成樹脂発泡体層
α 既存の外装
β 固定具
α1 野地板
α2 アスファルトルーフィング
α3 既存外装材
A New exterior B Roof surface C Structural surface material D On-site foamed resin material E Synthetic resin foam layer α Existing exterior β Fixture α1 Field board α2 Asphalt roofing α3 Existing exterior materials
Claims (1)
In a structure for renovating an existing exterior, a structural face material is formed on the existing exterior, and the structural face material and the new exterior are bonded and fixed by an in-situ foamed resin material Refurbishment structure.
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62211436A (en) * | 1986-03-11 | 1987-09-17 | 東洋防水工業株式会社 | Exterior heat insulating construction method |
JPH04161552A (en) * | 1990-10-24 | 1992-06-04 | Nishimura Kensou Kogyo Kk | Slate-reinforcing work |
JPH0533430A (en) * | 1991-07-29 | 1993-02-09 | Ig Tech Res Inc | Repairing structure for asbestos cement slate roof |
JP2001288856A (en) * | 2000-04-04 | 2001-10-19 | Sanko Metal Ind Co Ltd | Modified roof and its construction method |
JP2001329660A (en) * | 2000-05-19 | 2001-11-30 | Sanko Metal Ind Co Ltd | Repaired roof in existing corrugated slate roof and construction method therefor |
-
2005
- 2005-10-14 JP JP2005299513A patent/JP2007107284A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62211436A (en) * | 1986-03-11 | 1987-09-17 | 東洋防水工業株式会社 | Exterior heat insulating construction method |
JPH04161552A (en) * | 1990-10-24 | 1992-06-04 | Nishimura Kensou Kogyo Kk | Slate-reinforcing work |
JPH0533430A (en) * | 1991-07-29 | 1993-02-09 | Ig Tech Res Inc | Repairing structure for asbestos cement slate roof |
JP2001288856A (en) * | 2000-04-04 | 2001-10-19 | Sanko Metal Ind Co Ltd | Modified roof and its construction method |
JP2001329660A (en) * | 2000-05-19 | 2001-11-30 | Sanko Metal Ind Co Ltd | Repaired roof in existing corrugated slate roof and construction method therefor |
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