JP2007074992A - Method for saccharifying biomass containing cellulose and saccharide given by the same - Google Patents

Method for saccharifying biomass containing cellulose and saccharide given by the same Download PDF

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JP2007074992A
JP2007074992A JP2005267076A JP2005267076A JP2007074992A JP 2007074992 A JP2007074992 A JP 2007074992A JP 2005267076 A JP2005267076 A JP 2005267076A JP 2005267076 A JP2005267076 A JP 2005267076A JP 2007074992 A JP2007074992 A JP 2007074992A
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cellulose
hydrogen peroxide
saccharifying
enzyme
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Noriyuki Yamada
則行 山田
Takeshi Sakaki
剛 坂木
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National Institute of Advanced Industrial Science and Technology AIST
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for saccharifying cellulose, capable of efficiently conducting hydrolysis, even when biomass containing the cellulose is not fine granular, and capable of giving a high yield of a saccharide, and to provide the saccharide given by the method for saccharifying. <P>SOLUTION: This method for saccharifying the cellulose comprises hydrolyzing and saccharifying the cellulose contained in the biomass by using an enzyme, wherein hydrothermal treatment is conducted by using hydrogen peroxide in a previous step in which the hydrolysis is conducted by using the enzyme, so that lignin contained therein is decomposed and removed. When the hydrothermal treatment is conducted by using the hydrogen peroxide and aluminum phosphate, an effect thereof is more enhanced. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は木片に含まれるセルロースの糖化方法に関し、詳しくはバイオマスを過酸化水素水で熱水処理を行うセルロースの糖化方法、及び得られた糖に関する。   The present invention relates to a method for saccharification of cellulose contained in wood chips, and more particularly to a method for saccharification of cellulose in which biomass is hydrothermally treated with hydrogen peroxide and the resulting sugar.

木材チップ、木片、稲ワラ、籾殻等のいわゆるバイオマスを有効利用する技術が開発されてきている。
これらバイオマスの成分であるセルロースを出発原料として種々の物質を生み出す技術が提供されている。
中でも最近のアルコール発酵技術の需要にともない、バイオマスから特に糖(グルコース、キシロオリゴ糖、セロオリゴ糖、キシロース等)を製造する技術が求められている。
Technologies for effectively using so-called biomass such as wood chips, wood chips, rice straw and rice husks have been developed.
Techniques for producing various substances using cellulose, which is a component of these biomasses, as starting materials are provided.
In particular, with the recent demand for alcohol fermentation technology, a technology for producing sugars (glucose, xylooligosaccharide, cellooligosaccharide, xylose, etc.) in particular from biomass is required.

それら技術のうち、例えばセルロースを糖化する方法としては無水酢酸や濃硫酸を使う方法がある。
しかしこれらの方法では乾燥工程を必要とし、加水分解も激しく行われるため反応系の設備が複雑となる。
さらに設備内では酸による腐食も起きやすく、また硫酸回収にも余分なコストが発生する。
これらの問題を解決する手段として緩和な条件で加水分解を行うことができる酵素学的方法が開発されている。
Among these techniques, for example, as a method for saccharifying cellulose, there is a method using acetic anhydride or concentrated sulfuric acid.
However, these methods require a drying step, and the hydrolysis is also performed vigorously, so that the equipment of the reaction system becomes complicated.
Furthermore, corrosion due to acid is likely to occur in the facility, and extra cost is required for sulfuric acid recovery.
Enzymatic methods capable of performing hydrolysis under mild conditions have been developed as means for solving these problems.

この方法は酵素(例えばセルラーゼ)を使って加水分解するもので、装置に耐圧性、耐酸性の反応容器を必要としないだけでなく環境汚染も少ない。
このような酵素を使った糖化方法としては例えば特許文献1、特許文献2等がある。
This method hydrolyzes using an enzyme (for example, cellulase), and does not require a pressure-resistant and acid-resistant reaction vessel in the apparatus, and also has little environmental pollution.
Examples of saccharification methods using such enzymes include Patent Document 1 and Patent Document 2.

特開2001−95594号公報JP 2001-95594 A 特開平8−308589号公報JP-A-8-308589

しかしながら一般にセルロースにはリグニンが糊着しており、このリグニンがセルロースの加水分解の効率を大きく低下させ、糖化率を極めて低いものにしている。
また、このリグニンの除去方法として我々が発明したオゾン処理によるリグニンの除去方法(特願2004−333445)があるが、この方法はバイオマスが細かい粒状でなければ効果を発揮しないという問題がある、
本発明は、このような技術的背景をもとになされたものである。
すなわち、本発明は、セルロースを含むバイオマスが細かい粒状でなくても効率良く加水分解でき、糖の収率も高いセルロースの糖化方法、提供するものである。
またその糖化方法によって得られた糖を提供するものである。
However, in general, lignin is glued to cellulose, and this lignin greatly reduces the hydrolysis efficiency of cellulose and makes the saccharification rate extremely low.
In addition, there is a lignin removal method (Japanese Patent Application No. 2004-333445) that we invented as a method for removing lignin. However, this method has a problem that the effect is not exhibited unless the biomass is finely granular,
The present invention has been made based on such a technical background.
That is, the present invention provides a method for saccharification of cellulose that can be efficiently hydrolyzed even if the biomass containing cellulose is not fine particles and has a high sugar yield.
Moreover, the sugar obtained by the saccharification method is provided.

そこで本発明者は上記問題点について鋭意研究を行った結果、酵素による糖化処理以前に過酸化水素水で熱水処理をすることで、酵素による糖化の障害となるリグニンのスムーズな分解、除去が可能になる事を見出した。   Therefore, as a result of intensive studies on the above problems, the present inventor performed a hydrothermal treatment with hydrogen peroxide before the saccharification treatment with the enzyme, thereby smoothly decomposing and removing lignin that hinders saccharification by the enzyme. I found it possible.

すなわち本発明は、(1)、バイオマスに含まれるセルロースを酵素を使って加水分解し糖化する方法であって、酵素を使って加水分解する前段階で、過酸化水素を使った熱水処理を行い、そこに含まれるリグニンを分解、除去させるセルロースの糖化方法に存する。   That is, the present invention is (1) a method for hydrolyzing and saccharifying cellulose contained in biomass using an enzyme, and performing hydrothermal treatment using hydrogen peroxide at a stage prior to hydrolysis using the enzyme. This is a method for saccharifying cellulose by decomposing and removing lignin contained therein.

また本発明は、(2)、過酸化水素水とリン酸アルミニウムで熱水処理する上記(1)記載のセルロースの糖化方法に存する。     Moreover, this invention exists in the saccharification method of the cellulose of the said (1) description which hydrothermally treats with (2) hydrogen peroxide water and aluminum phosphate.

また本発明は、(3)、酵素がセルラーゼである上記(1)記載のセルロースの糖化方法に存する。   The present invention also resides in (3) the method for saccharifying cellulose according to (1) above, wherein the enzyme is cellulase.

また本発明は、(4)、過酸化水素水を使った熱水処理に、更にオゾン処理を行った上記(1)記載のセルロースの糖化方法に存する。   Moreover, this invention exists in the saccharification method of the cellulose of the said (1) description which performed ozone treatment to (4) the hot-water process using hydrogen peroxide water.

また本発明は、(5)、バイオマスが小片状である上記(1)に記載のセルロースの糖化方法に存する。   Moreover, this invention exists in the saccharification method of the cellulose as described in said (1) whose (5) and biomass are small pieces.

また本発明は、(6)、上記(1)〜(4)の少なくとも1項記載の糖化方法によって製造された糖に存する。   Moreover, this invention exists in the saccharide | sugar manufactured by the saccharification method of at least 1 description of (6) and said (1)-(4).

また本発明は、(7)、糖がグルコース、フルクトース、又はマンノースで上記(6)記載の糖に存する。   In the present invention, (7), the sugar is glucose, fructose, or mannose.

なお本発明の目的に沿ったものであれば、上記(1)〜(5)の中から選ばれた2つ以上を組み合わせた構成も当然採用可能である。   In addition, as long as the objective of this invention is followed, the structure which combined two or more selected from said (1)-(5) is also employable.

セルロースを、過酸化水素水を用いて高温で一定時間加熱して予めセルロースからリグニンを分解、溶脱させてから酵素糖化させることで加水分解を効率よく行なわせ、糖の収率を大きく向上させる。
また、過酸化水素を使っての熱水処理は、オゾン処理の場合よりも高い収率で糖を回収することができる。
また、オゾン処理の場合と決定的に異なり、過酸化水素による熱水処理をならばバイオマスが小片状(大きさ約1cm〜10cm)であってもその効果を発揮できる。
それ故、今までの木片などを粒状にする作業に必要だったエネルギーが不必要になりバイオマス、すなわちセルロースから単糖を生成する際のエネルギー効率を改善することができる。
Cellulose is heated at a high temperature for a certain period of time using hydrogen peroxide water to decompose and lyse lignin from cellulose in advance, and then enzymatically saccharify to efficiently perform hydrolysis, thereby greatly improving the yield of sugar.
In addition, the hydrothermal treatment using hydrogen peroxide can recover sugar with a higher yield than the ozone treatment.
In addition, unlike the case of ozone treatment, the effect can be exhibited even if the biomass is small pieces (size: about 1 cm to 10 cm) if hydrothermal treatment with hydrogen peroxide is performed.
Therefore, the energy required for the work of granulating the wood pieces and the like up to now becomes unnecessary, and the energy efficiency when producing monosaccharides from biomass, that is, cellulose can be improved.

本発明はセルロースを、酵素を使って分解し、糖化する過程において最初に過酸化水素を添加した水で熱水処理を施すことで、糊着しているリグニンを分解させることに大きな特徴がある。
以下、図1のフロー図を基にセルロースの糖化方法の糖化工程を説明する。
The present invention is characterized by decomposing cellulose lignin by hydrothermal treatment with water first added with hydrogen peroxide in the process of degrading and saccharifying cellulose using an enzyme. .
Hereinafter, the saccharification step of the saccharification method of cellulose will be described based on the flowchart of FIG.

〔過酸化水素による熱水処理〕
適当な大きさに砕いた木片を、通常、210℃〜275℃の過酸化水素水で30秒〜10分程度加熱する。
木片にこの処理を施すことでセルロースに糊着しているリグニンを分解し、セルロースから溶脱させることができる。
[Hot water treatment with hydrogen peroxide]
A piece of wood crushed to an appropriate size is usually heated with hydrogen peroxide water at 210 ° C. to 275 ° C. for about 30 seconds to 10 minutes.
By applying this treatment to the wood pieces, the lignin glued to the cellulose can be decomposed and leached from the cellulose.

〔オゾン処理〕
オゾン処理を行う場合は、熱水処理済みの液を蒸留水が入っている容器に懸濁させて、オゾンガスを散気管方式により該容器に注入し、1時間〜3時間、処理を行う。
[Ozone treatment]
When performing the ozone treatment, the hot-water-treated liquid is suspended in a container containing distilled water, and ozone gas is injected into the container by an air diffuser method, and the treatment is performed for 1 to 3 hours.

〔セルロースの酵素糖化処理〕
熱水処理済みの溶液を冷却後、セルロースの加水分解酵素であるセルラーゼを適当な量添加し、反応が終了するまで一定時間放置する。
そして該溶液を濾過して糖(溶質分)を得る。
回収された糖は主にグルコースであり、その他にフルクトースとマンノースが回収される。
なお酵素を最も効果的に作用させるという観点から、酵素糖化処理の処理条件は30℃〜50℃、pH3〜4.5、反応時間24時間以上で糖化させることが好ましい。
[Enzymatic saccharification treatment of cellulose]
After cooling the hydrothermally treated solution, an appropriate amount of cellulase, which is a hydrolyzing enzyme of cellulose, is added and left for a certain period of time until the reaction is completed.
The solution is filtered to obtain sugar (solute).
The recovered sugar is mainly glucose, and fructose and mannose are also recovered.
In addition, from the viewpoint of causing the enzyme to act most effectively, the saccharification is preferably performed at 30 ° C. to 50 ° C., pH 3 to 4.5, and a reaction time of 24 hours or more.

〔リン酸アルミニウムによる熱水処理〕
上記の過酸化水素水を用いて熱水処理であっても十分にリグニンを分解し、セルロースから溶脱させること可能であるが、リン酸アルミニウムと過酸化水素水で熱水処理を行うことでより確実にリグニンが分解され収率が大きく向上する。
[Hot water treatment with aluminum phosphate]
Even with hydrothermal treatment using the above hydrogen peroxide solution, lignin can be sufficiently decomposed and leached from cellulose, but by hydrothermal treatment with aluminum phosphate and hydrogen peroxide solution, The lignin is reliably decomposed and the yield is greatly improved.

〔実施例1〕
木片(本実験では杉を使用)を2cm角程度の小片状にし、それを試料とする。
該試料と過酸化水素水(31重量%)と水を混ぜ合わせた反応液12ml作る(試料:100mg、過酸化水素水:0.1ml)。
該反応液を水熱反応容器(内容積14ml、ステンレス製)に入れ245℃で6分間の熱水処理を行う。
熱水処理後、加水分解酵素であるセルラーゼ(セルロシンT2:HIB社商品名)を該熱水処理済み液12mlに対し3mgの割合で添加し、セルロースの酵素糖化を行った。 なお、酵素糖化処理の処理条件は、温度50℃、pH4.5、及び反応時間24時間とした。
生成された糖の分析には、イオンクロマトグラフ(DIONEX社製)を使用し、その結果、糖としてグルコース、フルクトース、及びマンノースが検出され、それを回収した。
[Example 1]
A piece of wood (cedar is used in this experiment) is made into a small piece of about 2 cm square and used as a sample.
12 ml of a reaction solution is prepared by mixing the sample, hydrogen peroxide solution (31 wt%) and water (sample: 100 mg, hydrogen peroxide solution: 0.1 ml).
The reaction solution is put into a hydrothermal reaction vessel (internal volume 14 ml, made of stainless steel) and subjected to hot water treatment at 245 ° C. for 6 minutes.
After the hydrothermal treatment, cellulase (cellulosin T2: trade name of HIB), which is a hydrolase, was added at a rate of 3 mg with respect to 12 ml of the hydrothermally treated solution to perform enzymatic saccharification of cellulose. The processing conditions for the enzymatic saccharification treatment were a temperature of 50 ° C., a pH of 4.5, and a reaction time of 24 hours.
For analysis of the produced sugar, an ion chromatograph (manufactured by DIONEX) was used. As a result, glucose, fructose, and mannose were detected as sugars and recovered.

〔実施例2〕
過酸化水素水を0.5ml、熱水温度を225℃、熱水処理時間を10分としたこと以外は、全て実施例1と同様の手順で行った。
[Example 2]
All procedures were the same as in Example 1 except that 0.5 ml of hydrogen peroxide solution, hot water temperature of 225 ° C., and hot water treatment time were 10 minutes.

〔比較例1〕
過酸化水素水を0ml、熱水温度を265℃、熱水処理時間を5分としたこと以外は、全て実施例1と同様の手順で行った。
以上、実施例2、比較例1で検出された糖は実施例1と同様に主としてグルコースであり、その他にフルクトース、マンノースが検出された。
また、実施例、比較例の結果を回収したグルコース量を試料1gあたりの回収量に換算し、その結果を表1に示した。
[Comparative Example 1]
All procedures were the same as in Example 1 except that the hydrogen peroxide solution was 0 ml, the hot water temperature was 265 ° C., and the hot water treatment time was 5 minutes.
As described above, the sugar detected in Example 2 and Comparative Example 1 was mainly glucose as in Example 1, and fructose and mannose were also detected.
In addition, the amounts of glucose collected from the results of Examples and Comparative Examples were converted into the amount collected per 1 g of the sample, and the results are shown in Table 1.

実験結果より、熱水処理を行うことで生成されるグルコースの量が大幅に増大することが確認できた。   From the experimental results, it was confirmed that the amount of glucose produced by the hot water treatment greatly increased.

〔表1〕

Figure 2007074992
[Table 1]
Figure 2007074992

〔比較例2〕
過酸化水素水を0ml、熱水処理時間を3分、オゾン処理時間を1時間としたこと以外は、全て実施例1と同様の手順で行った。
比較例2で検出された糖は、実施例1と同様に主としてグルコースであり、その他にフルクトース、マンノースが検出された。
そして比較例2におけるグルコースの回収量を試料1gあたりの回収量に換算し、その結果を実施例1と比較して表2に示す。
[Comparative Example 2]
All procedures were the same as in Example 1, except that the hydrogen peroxide solution was 0 ml, the hot water treatment time was 3 minutes, and the ozone treatment time was 1 hour.
The sugar detected in Comparative Example 2 was mainly glucose as in Example 1, and in addition, fructose and mannose were detected.
The amount of glucose recovered in Comparative Example 2 is converted to the amount recovered per gram of sample, and the results are shown in Table 2 in comparison with Example 1.

表2の実験結果よりリグニンの分解にはオゾン処理を行うよりも過酸化水素水による熱水処理の方が有効であることが分かった。   From the experimental results shown in Table 2, it was found that hydrothermal treatment with hydrogen peroxide was more effective than ozone treatment for the decomposition of lignin.

〔表2〕

Figure 2007074992
[Table 2]
Figure 2007074992

〔実施例3〕
熱水処理時間を5分間行い、その後オゾン処理を1時間行ったこと以外は、全て実施例1と同様の手順で行った。
実施例3で検出された糖は実施例1と同様に主にはグルコースであり、その他にフルクトース、マンノースが検出された。
そして実施例3におけるグルコースの回収量を試料1gあたりの回収量に換算し、その結果を実施例1と比較して表3に示す。
Example 3
All procedures were performed in the same manner as in Example 1 except that the hydrothermal treatment time was 5 minutes and then the ozone treatment was performed for 1 hour.
The sugar detected in Example 3 was mainly glucose as in Example 1, and fructose and mannose were also detected.
The amount of glucose recovered in Example 3 is converted to the amount recovered per gram of sample, and the results are shown in Table 3 in comparison with Example 1.

表3の結果より熱水処理とオゾン処理を組み合わせることによって相乗効果を発揮し、より確実にリグニンを分解し効率よく回収できることが分かった   From the results in Table 3, it was found that a synergistic effect was exhibited by combining hot water treatment and ozone treatment, and lignin could be decomposed more reliably and efficiently recovered.

〔表3〕

Figure 2007074992
[Table 3]
Figure 2007074992

〔実施例4〕
過酸化水素水にリン酸アルミニウム14.5mgを加え、熱水温度を265℃、熱水処理時間を2分としたこと以外は、全て実施例1と同様の手順で行った。
実施例4で検出された糖は、実施例1と同様に主にはグルコースであり、その他にフルクトース、マンノースが検出された。
そして実施例4におけるグルコースの回収量を試料1gあたりの回収量に換算し、その結果を実施例1と比較して表4に示す。
Example 4
The same procedure as in Example 1 was performed except that 14.5 mg of aluminum phosphate was added to the hydrogen peroxide solution, the hot water temperature was 265 ° C., and the hot water treatment time was 2 minutes.
The sugar detected in Example 4 was mainly glucose as in Example 1, and fructose and mannose were also detected.
The amount of glucose recovered in Example 4 is converted to the amount recovered per gram of sample, and the results are shown in Table 4 in comparison with Example 1.

表4の実験結果により、オゾン処理と過酸化水素水による熱水処理を併用した時の相乗効果よりも過酸化水素水とリン酸アルミニウムを用いて熱水処理を行った時の相乗効果の方がさらに大きな効果を発揮し、より大量のグルコースを回収することができることが分った。   According to the experimental results in Table 4, the synergistic effect when hydrothermal treatment is performed using hydrogen peroxide and aluminum phosphate rather than the synergistic effect when ozone treatment and hydrothermal treatment with hydrogen peroxide are used together Was found to exhibit a greater effect and to collect a larger amount of glucose.

〔表4〕

Figure 2007074992
[Table 4]
Figure 2007074992

以上、本発明を説明してきたが、本発明は上述した一実施形態にのみ限定されるものではなく、その本質を逸脱しない範囲で、種々の変形が可能であることはいうまでもない。
例えば熱水処理時間、過酸化水素水の添加量、過酸化水素水濃度等を変化させて実施することは当然可能である。
The present invention has been described above. However, the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the essence thereof.
For example, it is naturally possible to carry out by changing the hot water treatment time, the amount of hydrogen peroxide solution added, the concentration of hydrogen peroxide solution, and the like.

図1は、バイオマスの糖化工程を示すフロー図である。FIG. 1 is a flowchart showing a biomass saccharification process.

Claims (7)

バイオマスに含まれるセルロースを酵素を使って加水分解し糖化する方法であって、酵素を使って加水分解する前段階で、過酸化水素を使った熱水処理を行い、そこに含まれるリグニンを分解、除去させることを特徴とするセルロースの糖化方法。   This is a method of hydrolyzing and saccharifying cellulose contained in biomass using an enzyme, and hydrothermal treatment using hydrogen peroxide is performed before hydrolyzing using an enzyme to decompose lignin contained in the hydrolyzed cellulose. A method for saccharifying cellulose, which comprises removing the cellulose. 過酸化水素水とリン酸アルミニウムで熱水処理することを特徴とする請求項1記載のセルロースの糖化方法。   2. The method for saccharifying cellulose according to claim 1, wherein hydrothermal treatment is performed with hydrogen peroxide water and aluminum phosphate. 酵素がセルラーゼであることを特徴とする請求項1記載のセルロースの糖化方法。   The method for saccharifying cellulose according to claim 1, wherein the enzyme is cellulase. 過酸化水素水を使った熱水処理に、更にオゾン処理を行ったことを特徴とする請求項1記載のセルロースの糖化方法。   The method for saccharification of cellulose according to claim 1, wherein ozone treatment is further performed on the hot water treatment using hydrogen peroxide water. バイオマスが小片状であることを特徴とする請求項1に記載のセルロースの糖化方法。   The method for saccharifying cellulose according to claim 1, wherein the biomass is in the form of small pieces. 上記請求項1〜4の少なくとも1項記載の糖化方法によって製造された糖。   The sugar manufactured by the saccharification method of at least 1 of the said Claims 1-4. 糖がグルコース、フルクトース、又はマンノースであることを特徴とする請求項6記載の糖。   The sugar according to claim 6, wherein the sugar is glucose, fructose, or mannose.
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WO2009050882A1 (en) * 2007-10-17 2009-04-23 Nippon Steel Chemical Co., Ltd. Production methods for solubilized lignin, saccharide raw material and monosaccharide raw material, and solubilized lignin
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