JP2007070957A - Roof/ceiling integrating panel - Google Patents

Roof/ceiling integrating panel Download PDF

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Publication number
JP2007070957A
JP2007070957A JP2005261607A JP2005261607A JP2007070957A JP 2007070957 A JP2007070957 A JP 2007070957A JP 2005261607 A JP2005261607 A JP 2005261607A JP 2005261607 A JP2005261607 A JP 2005261607A JP 2007070957 A JP2007070957 A JP 2007070957A
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roof
ceiling
panel
panel material
integrated
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JP2005261607A
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Japanese (ja)
Inventor
Mikio Goto
幹生 後藤
Toshihiro Yamashita
智弘 山下
Norihiro Urakawa
典宏 浦川
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Fuji Electric Retail Systems Co Ltd
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Fuji Electric Retail Systems Co Ltd
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Priority to JP2005261607A priority Critical patent/JP2007070957A/en
Publication of JP2007070957A publication Critical patent/JP2007070957A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To considerably reduce the field work of a roof part of a prefabricated house. <P>SOLUTION: A roof panel material 12 and a ceiling panel material 13 are integrated with a reinforcing fitting 14 made of steel therebetween to form the roof/ceiling integrating panel 7. Since the roof/ceiling integrating panel 7 is manufactured in a factory and has only to be attached to a skeleton on the site, field work is considerably reduced. If luminaires 19 are integrally attached to carry out factory shipment as the occasion demands, lighting work in the field is eliminated. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、簡易店舗などに用いられる組み立て式の建屋に関し、特にその屋根構造に関する。   The present invention relates to an assembly-type building used in a simple store and the like, and more particularly to a roof structure thereof.

軽量鉄骨からなる柱や梁、パネル材からなる壁面や間仕切りなどを工場生産し、これらを現地で組み立てることにより、現場での工期やコストの削減を図った組み立て式の建屋が知られており、この種の建屋については、例えば特許文献１に記載されている。
特開平６−２７２３１７号公報 Lightweight steel columns and beams, wall surfaces and partitions made of panel materials are produced at the factory, and these are assembled locally, and assembling-type buildings that reduce construction time and costs on site are known. This type of building is described in Patent Document 1, for example.
JP-A-6-272317

上記した組み立て式の建屋は現場作業の削減を図ったものであるが、従来のこの種の建屋は屋根構造についてのその点の配慮が足りない。すなわち、従来の屋根構造は小屋組みをした上で、その上部に屋根材を敷き、下部に天井材を組み付けている。そのため、建屋の躯体については現場作業が大幅に削減される一方で、屋根の施工に多くの工数を要し、短時間での店舗設置が求められる立地では屋根作業が工期のネックとなっている。   The assembly type building described above is intended to reduce the work on site, but this type of conventional building lacks consideration for the roof structure. In other words, the conventional roof structure is made up of a roof, a roof material is laid on the upper part, and a ceiling material is assembled on the lower part. For this reason, on-site work is greatly reduced for the building frame, but roof construction is a bottleneck in the construction period where a lot of man-hours are required for the construction of the roof and a short-time store installation is required. .

そこで、この発明の課題は、組み立て式の建屋において、屋根部分の現場作業を大幅に削減することにある。   SUMMARY OF THE INVENTION An object of the present invention is to greatly reduce the work on the roof in the assembly-type building.

上記課題を解決するために、請求項１の発明は、屋根用パネル材と天井用パネル材とを鉄骨からなる補強金具を挟んで一体化し、屋根・天井一体化パネルを構成するものとする。請求項１の発明によれば、屋根・天井一体化パネルを工場生産し、現地ではこの屋根・天井一体化パネルを躯体に組み付けるだけでよいので、現場作業が大幅に削減される。   In order to solve the above-mentioned problems, the invention of claim 1 is configured such that the roof panel material and the ceiling panel material are integrated by sandwiching a reinforcing bracket made of a steel frame to constitute a roof / ceiling integrated panel. According to the first aspect of the present invention, the roof / ceiling integrated panel is produced in a factory, and it is only necessary to assemble the roof / ceiling integrated panel on the frame locally, so that field work is greatly reduced.

請求項２の発明は、請求項１の発明において、前記屋根用パネル材と天井用パネル材との間に配線・配管ダクトを形成するものである。パネル内に予めダクトを形成しておくことにより、空調や照明に必要な配線や配管を一緒に組みつけて工場出荷することができる。   According to a second aspect of the present invention, in the first aspect of the present invention, a wiring / pipe duct is formed between the roof panel material and the ceiling panel material. By forming ducts in the panel in advance, wiring and piping necessary for air conditioning and lighting can be assembled together and shipped to the factory.

請求項３の発明は、請求項２の発明において、照明器具を一体的に組み付けるものである。従来は照明器具の取り付けや配線を現場で行っているが、照明器具を組み付けて工場出荷することにより、現場での照明工事が不要となる。また、顧客の要望に応じた照明器具を工場段階で組み付けておけるので、顧客のデザイン満足度も高くなる。   According to a third aspect of the present invention, in the second aspect of the present invention, the lighting apparatus is assembled integrally. Conventionally, lighting fixtures are installed and wired on-site, but lighting fixtures on-site are not required by assembling the lighting fixtures and shipping them to the factory. In addition, since lighting fixtures that meet customer requirements can be assembled at the factory stage, customer design satisfaction is increased.

請求項４の発明は、請求項１〜請求項３の発明において、前記屋根用パネル材と天井用パネル材との間に発泡断熱材を封入するものである。これにより、工場段階でパネルに断熱性を与えることができる。   According to a fourth aspect of the present invention, in the first to third aspects of the invention, a foam heat insulating material is sealed between the roof panel material and the ceiling panel material. Thereby, heat insulation can be given to a panel in a factory stage.

この発明によれば、現場での小屋組みや屋根材及び天井材の組み付け作業が不要になるので、組み立て式建屋の利点をますます生かして、現場作業を一層削減することができる。   According to the present invention, since the assembling work of the hut and the roofing material and the ceiling material on the site becomes unnecessary, the advantage of the assembly-type building can be further utilized and the field work can be further reduced.

図１の（Ａ）は、この発明に係る屋根・天井一体化パネルを備えた簡易店舗用建屋、図示の場合は駅構内売店用建屋の全体を示す斜視図である。また、図１の（Ｂ）は、（Ａ）当該建屋から屋根・天井一体化パネル７を取外した状態を示したものである。図１の（Ａ）及び（Ｂ）に示すように、軽量鉄骨の枠組みからなる土台１上にやはり軽量鉄骨からなる柱２及び梁３が組み付けられ、建屋躯体が構成されている。この躯体には、シャッター４、壁面パネル５、看板枠６が組み付けられ、次いで屋根・天井一体化パネル７が組みつけられる。その後、看板枠６に図示しない看板が取り付けられ、最後に床パネル８が組みつけられる。図示店舗は売店スペース９と保管庫スペース１０とからなり、その間の凹部１１は自動販売機スペースとなっている。   (A) of FIG. 1 is a perspective view showing the whole of a building for a simple store provided with a roof / ceiling integrated panel according to the present invention, in the case of illustration, an entire store building for a station. FIG. 1B shows a state in which (A) the roof / ceiling integrated panel 7 is removed from the building. As shown in FIGS. 1A and 1B, a pillar 2 and a beam 3 made of a lightweight steel frame are assembled on a base 1 made of a lightweight steel frame to form a building frame. The shutter 4, the wall surface panel 5, and the signboard frame 6 are assembled to the housing, and then the roof / ceiling integrated panel 7 is assembled. Thereafter, a signboard (not shown) is attached to the signboard frame 6 and finally the floor panel 8 is assembled. The illustrated store consists of a store space 9 and a storage space 10, and a recess 11 therebetween is a vending machine space.

屋根・天井一体化パネル７は短冊形で、複数枚が互いに隣接するように並べられているが、図２は図１の（Ａ）に図示したII−II線に沿う断面図を示したものである。図２において、屋根・天井一体化パネル７は、いずれも鋼板からなる屋根用パネル材１２と天井用パネル材１３とが鉄骨からなる補強金具１４を挟んで一体化されることにより構成されている。屋根用パネル材１２と天井用パネル材１３とは同一形状・寸法で、四辺に側壁１２ａ及び１３ａがそれぞれ折り曲げ形成され、側壁１２ａ，１３ａ同士が向き合うように、かつ側壁１２ａ，１３ａ間に若干の隙間１５を置いて配置されている。   The roof / ceiling integrated panel 7 has a strip shape, and a plurality of the panels are arranged so as to be adjacent to each other. FIG. 2 shows a cross-sectional view taken along line II-II shown in FIG. It is. In FIG. 2, the roof / ceiling integrated panel 7 is configured by integrating a roof panel material 12 made of a steel plate and a ceiling panel material 13 with a reinforcing metal fitting 14 made of a steel frame interposed therebetween. . The roof panel member 12 and the ceiling panel member 13 have the same shape and size, and the side walls 12a and 13a are bent on the four sides, respectively, so that the side walls 12a and 13a face each other, and a little between the side walls 12a and 13a. The gap 15 is arranged.

補強金具１４は図示の通り断面Ｚ字状で、屋根・天井一体化パネル７の長手方向に沿い左右一対設けられ、屋根用パネル材１２及び天井用パネル材１３とに固定されている。屋根・天井一体化パネル７には、図２の左右中心部に長手方向に平行に配線・配管ダクト１６が形成されるが、そのために側壁１２ａ，１３ａの一部は互いに対向するように方形状に切り欠かれている。   As shown in the drawing, the reinforcing metal fittings 14 have a Z-shaped cross section, are provided in a pair of left and right along the longitudinal direction of the roof / ceiling integrated panel 7, and are fixed to the roof panel material 12 and the ceiling panel material 13. The roof / ceiling integrated panel 7 has wiring / piping ducts 16 formed in parallel to the longitudinal direction in the left and right central portions in FIG. 2, and for this reason, the side walls 12a and 13a are partly rectangular so as to face each other. Notched into.

一方、屋根・天井一体化パネル７の周囲には、隙間１５を塞ぐように化粧枠１７が装着されている。図３に図２のＰ部を拡大して示す。化粧枠１７は樹脂成形品で図３に示す断面形状を有し、屋根用パネル材１２及び天井用パネル材１３は側壁１２ａ及び１３ａが化粧枠１７の溝１７ａに上下から嵌め込まれて隙間１５が塞がれている。化粧枠１７が装着された屋根・天井一体化パネル７には、配線・配管ダクト１６を除いて図示しない発泡断熱材が封入されている。屋根・天井一体化パネル７は工場で生産され、現場で隣接する化粧枠１７同士が接するように躯体に組み付けられた後、図３に示すように側壁１２ａ，１２ａ間の隙間のシール材１８は、工場で左右いずれかの側壁に貼り付けられており、現場での充填作業を不要としている。   On the other hand, a decorative frame 17 is mounted around the roof / ceiling integrated panel 7 so as to close the gap 15. FIG. 3 is an enlarged view of a portion P in FIG. The decorative frame 17 is a resin molded product and has a cross-sectional shape shown in FIG. 3. The roof panel material 12 and the ceiling panel material 13 have side walls 12 a and 13 a fitted into the grooves 17 a of the decorative frame 17 from above and below so that a gap 15 is formed. It is blocked. The roof / ceiling integrated panel 7 to which the decorative frame 17 is attached is filled with a foam heat insulating material (not shown) except for the wiring / pipe duct 16. The roof / ceiling integrated panel 7 is produced in a factory and assembled on the housing so that the decorative frames 17 adjacent to each other are in contact with each other. Then, as shown in FIG. 3, the sealing material 18 in the gap between the side walls 12a and 12a is It is affixed to the left or right side wall at the factory, eliminating the need for on-site filling.

再び、図２において、屋根・天井一体化パネル７には、必要に応じて照明器具１９が取り付けられて工場出荷される。図示の照明器具１９は４灯式の蛍光灯器具で、天井用パネル材１３に固定されている。照明器具１９の配線は配線・配管ダクト１６を通して工場で施され、そのまま出荷される。図示しないが空調用などの配管の必要があれば、配線・配管ダクト１６を用いて工場で配管が施される。   In FIG. 2, the roof / ceiling integrated panel 7 is shipped from the factory with a lighting fixture 19 attached if necessary. The illustrated lighting fixture 19 is a four-lamp type fluorescent lamp fixture and is fixed to the ceiling panel member 13. The wiring of the luminaire 19 is applied at the factory through the wiring / pipe duct 16 and shipped as it is. Although not shown, if there is a need for piping for air conditioning or the like, piping is applied at the factory using the wiring / pipe duct 16.

上述の通り、屋根・天井一体化パネル７は工場で生産され、必要に応じて配線・配管が施された上で完成品として出荷されるので、現場ではそのまま組み付けるだけで屋根施工と天井施工が同時に達成され、小屋組みをする従来技術に比べ現場作業が大幅に低減する。また、照明器具や各種の配線・配管も工場でビルトインしておくことにより、照明や空調の現場工事も大幅に縮小する。   As mentioned above, the roof / ceiling integrated panel 7 is produced at the factory and shipped as a finished product after wiring and piping are applied as necessary. It is achieved at the same time, and field work is greatly reduced compared to the conventional technology of building a house. Also, lighting and air-conditioning work can be greatly reduced by building lighting fixtures and various wiring and piping in the factory.

（Ａ）はこの発明の実施の形態を示す店舗建屋の斜視図であり、（Ｂ）は（Ａ）の店舗建屋の床板パネル７及び屋根・天井一体化パネル７を取外した状態を示す店舗建屋の斜視図である。(A) is a perspective view of a store building showing an embodiment of the present invention, (B) is a store building showing a state in which the floor panel panel 7 and the roof / ceiling integrated panel 7 of the store building of (A) are removed. FIG. 図１の（Ａ）に図示したII−II線に沿う断面図である。It is sectional drawing which follows the II-II line illustrated to (A) of FIG. 図２に図示したＰ部の拡大図である。FIG. 3 is an enlarged view of a P portion illustrated in FIG. 2.

符号の説明Explanation of symbols

７ 屋根・天井一体化パネル
１２ 屋根用パネル材
１３ 天井用パネル材
１４ 補強金具
１６ 配線・配管ダクト
１９ 照明器具 7 Roof / Ceiling Integrated Panel 12 Roof Panel Material 13 Ceiling Panel Material 14 Reinforcing Bracket 16 Wiring / Piping Duct 19 Lighting Equipment

Claims (4)

屋根用パネル材と天井用パネル材とを鉄骨からなる補強金具を挟んで一体化して構成したことを特徴とする屋根・天井一体化パネル。   An integrated roof / ceiling panel characterized in that a roof panel material and a ceiling panel material are integrated by sandwiching a reinforcing bracket made of a steel frame. 前記屋根用パネル材と天井用パネル材との間に配線・配管ダクトを形成したことを特徴とする請求項１記載の屋根・天井一体化パネル。   2. The roof / ceiling integrated panel according to claim 1, wherein a wiring / pipe duct is formed between the roof panel material and the ceiling panel material. 照明器具を一体的に組み付けたことを特徴とする請求項２記載の屋根・天井一体化パネル。   The roof / ceiling integrated panel according to claim 2, wherein the lighting apparatus is integrally assembled. 前記屋根用パネル材と天井用パネル材との間に発泡断熱材を封入したことを特徴とする請求項１〜請求項３のいずれかに記載の屋根・天井一体化パネル。   The roof / ceiling integrated panel according to any one of claims 1 to 3, wherein a foam heat insulating material is sealed between the roof panel material and the ceiling panel material.
JP2005261607A 2005-09-09 2005-09-09 Roof/ceiling integrating panel Pending JP2007070957A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6124771A (en) * 1984-07-13 1986-02-03 三原　忠 Heat insulating structure for constructing structural heat insulating panel by using wall body and ceiling body and itsconstruction
JPH11190099A (en) * 1997-12-26 1999-07-13 Ueki House Kk Panel for house construction, manufacture thereof, and house using it
JPH11350760A (en) * 1998-06-09 1999-12-21 Ashikaga Shinei Kogyo Kyodo Kumiai Simple warehouse for saving for emergency
JP2001073493A (en) * 1999-09-08 2001-03-21 Sekisui Chem Co Ltd Floor panel, building unit, and electrical wiring method for unit building
JP2003293508A (en) * 2002-03-29 2003-10-15 Daiwa House Ind Co Ltd Roof panel, execution method of roof, fire resistive roof structure and fire resistive building construction

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6124771A (en) * 1984-07-13 1986-02-03 三原　忠 Heat insulating structure for constructing structural heat insulating panel by using wall body and ceiling body and itsconstruction
JPH11190099A (en) * 1997-12-26 1999-07-13 Ueki House Kk Panel for house construction, manufacture thereof, and house using it
JPH11350760A (en) * 1998-06-09 1999-12-21 Ashikaga Shinei Kogyo Kyodo Kumiai Simple warehouse for saving for emergency
JP2001073493A (en) * 1999-09-08 2001-03-21 Sekisui Chem Co Ltd Floor panel, building unit, and electrical wiring method for unit building
JP2003293508A (en) * 2002-03-29 2003-10-15 Daiwa House Ind Co Ltd Roof panel, execution method of roof, fire resistive roof structure and fire resistive building construction

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