JP2007069131A - Dust removing apparatus - Google Patents

Dust removing apparatus Download PDF

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Publication number
JP2007069131A
JP2007069131A JP2005259594A JP2005259594A JP2007069131A JP 2007069131 A JP2007069131 A JP 2007069131A JP 2005259594 A JP2005259594 A JP 2005259594A JP 2005259594 A JP2005259594 A JP 2005259594A JP 2007069131 A JP2007069131 A JP 2007069131A
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dust
vehicle body
air blow
static electricity
air
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JP2005259594A
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Japanese (ja)
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Satoshi Nasuno
敏 那須野
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Central Motor Co Ltd
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Central Motor Co Ltd
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Priority to JP2005259594A priority Critical patent/JP2007069131A/en
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  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a dust removing apparatus for resolving a conventional problem that dust blown off by an air blowing device is attracted by and adhered on the surface of a charged vehicle body again to cause incomplete removal of dust, and therefore, to produce a flaw on the surface of the vehicle body by contact of the dust therewith. <P>SOLUTION: The dust removing apparatus is provided which comprises an antistatic device for removing static electricity charged on products for the purpose of removing dust, and an air blowing device. Alternatively, the dust removing apparatus is provided which comprises an antistatic device for removing static electricity charged on products for purpose of removing dust, an air blowing device, and a dust collecting device. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、自動車製造工場等における埃除去装置、詳細にはイオン発生装置とエアブローノズルとを有する静電気除去用エアブローノズルを有する埃除去装置に関する。   The present invention relates to a dust removing device in an automobile manufacturing factory or the like, and more particularly, to a dust removing device having an electrostatic discharge air blow nozzle having an ion generator and an air blow nozzle.

自動車製造工場等において製造中の自動車車体等の金属製造物であると、その表面に静電気が発生して、その静電気により埃が自動車車体等の表面に付着することが知られている。特に晴天の日には、静電気が発生し易く埃が多量に自動車車体等の表面に付着する。   It is known that static electricity is generated on the surface of a metal product such as an automobile body being manufactured in an automobile manufacturing factory or the like, and dust adheres to the surface of the automobile body or the like due to the static electricity. Especially on sunny days, static electricity is easily generated and a large amount of dust adheres to the surface of an automobile body or the like.

従来は、単なるエアブロー装置によりエアブローノズルから強いエアを吹出させ、自動車車体等の表面に帯電する静電気により吸引され車体表面に付いた埃を吹き飛ばすだけであった。   Conventionally, strong air is blown out from an air blow nozzle by a simple air blow device, and the dust attached to the surface of the vehicle body is simply blown away by the static electricity charged on the surface of the vehicle body or the like.

しかし、従来技術のように単なるエアブロー装置により自動車車体等の表面の埃を吹き飛ばす装置では、自動車車体に発生する静電気は除去されないため、エアブロー装置によって車体表面から吹き飛ばされた埃が、帯電する車体表面に再び引きつけられ付着してしまうことが多く、埃の除去が不完全となる問題点があった。   However, in a device that blows off dust on the surface of an automobile body or the like by a simple air blow device as in the prior art, since static electricity generated on the vehicle body is not removed, the dust blown off from the vehicle body surface by the air blow device is charged In many cases, the particles are attracted and adhered again, and the removal of dust is incomplete.

車体表面の埃の除去が不完全であると、作業者の接触等により残った埃によって車体表面に傷が発生しやすい課題があった。   If the removal of the dust on the surface of the vehicle body is incomplete, there is a problem that the surface of the vehicle body is likely to be damaged by the dust remaining due to the operator's contact.

上記課題を解決するために、埃除去を対象とする製造品に帯電する静電気を除去する除電装置と、エアブロー装置とを備えたことを特徴とする埃除去装置を提案する。   In order to solve the above-mentioned problem, a dust removing device is provided that includes a static eliminator that removes static electricity charged in a manufactured product intended for dust removal, and an air blowing device.

また、埃除去を対象とする製造品に帯電する静電気を除去する除電装置と、エアブロー装置と、埃回収装置とを備えたことを特徴とする埃除去装置を提案する。   In addition, a dust removing device is provided that includes a static eliminator that removes static electricity charged on a manufactured product targeted for dust removal, an air blow device, and a dust collection device.

更に、除電装置であるイオン発生装置とエアブローノズルとを有する静電気除去用エアブロー装置と、埃回収装置と、制御盤と、埃除去を対象とする製造品を検知可能な検知用センサーと、電源と、エアー源とを有することを特徴とする埃除去装置を提案する。   Further, the static electricity removing air blow device having an ion generator and air blow nozzle as a static eliminating device, a dust collecting device, a control panel, a detection sensor capable of detecting a manufactured product targeted for dust removal, a power source, And a dust removing device having an air source.

この発明によれば、自動車製造工場等において製造中の自動車車体等の金属製造物の表面に発生する静電気のために付着する埃を、イオン発生装置等の除電装置により車体表面から静電気を放出させて除電するため、エアブロー装置によって吹き飛ばされた埃が再付着することを防止することができ、埃を略完全に車体表面より除去することができる。   According to the present invention, dust adhering to the surface of a metal product such as an automobile body being manufactured in an automobile manufacturing factory or the like is discharged from the surface of the vehicle body by a static eliminator such as an ion generator. Therefore, the dust blown off by the air blowing device can be prevented from reattaching, and the dust can be almost completely removed from the surface of the vehicle body.

車体表面から埃を除去後、カバー等により車体表面を被覆することにより、車体表面と埃との接触による傷の発生を防止することができる。   After removing the dust from the surface of the vehicle body, the surface of the vehicle body is covered with a cover or the like, thereby preventing the occurrence of scratches due to the contact between the surface of the vehicle body and the dust.

更に、請求項2及び3に係る発明では、車体表面から除去した埃を埃回収装置によって回収することで浮遊する埃を減少させ再付着の確率を低下させることができる。   Further, in the inventions according to claims 2 and 3, by collecting the dust removed from the surface of the vehicle body with the dust collecting device, the floating dust can be reduced and the probability of reattachment can be reduced.

次にこの発明の1つの実施形態について、この発明の埃除去装置を設けた自動車製造ラインの正面説明図である図1、同じく平面説明図である図2に基づいて説明する。   Next, one embodiment of the present invention will be described with reference to FIG. 1 which is a front explanatory view of an automobile production line provided with the dust removing device of the present invention, and FIG. 2 which is also a plane explanatory view.

この発明の実施形態である埃除去装置は、静電気除去用エアブロー装置1と、制御盤2と、埃除去を対象とする製造品(自動車車体等)を検知可能な車体検知用センサー3と、電源4と、エアー源5と、キャスター6と、埃回収装置7を備えている。   A dust removing device according to an embodiment of the present invention includes a static electricity removing air blow device 1, a control panel 2, a vehicle body detecting sensor 3 capable of detecting a manufactured product (such as an automobile body) targeted for dust removal, and a power source. 4, an air source 5, a caster 6, and a dust collecting device 7.

図1に示すように、自動車製造工場などにおいてライン上を搬送されてくる金属製製造物、この実施形態では自動車車体Bの両側にそれぞれ静電気除去用エアブロー装置1と、制御盤2と、車体検知可能な車体検知用センサー3と、電源4と、エアー源5と、キャスター6を備えた埃除去装置を設ける。埃除去装置は、キャスター6の着いた台上に載置されており、移動可能である。   As shown in FIG. 1, a metal product conveyed on a line in an automobile manufacturing factory or the like, in this embodiment, an air blower 1 for removing static electricity, a control panel 2, and a vehicle body detection on both sides of a vehicle body B, respectively. A dust removing device including a possible vehicle body detection sensor 3, a power source 4, an air source 5, and a caster 6 is provided. The dust removing device is placed on a table on which casters 6 are attached and is movable.

静電気除去用エアブロー装置1は、除電装置である筒状のイオン発生装置10と、イオン発生装置10の中にエア通路として開口するエアブローノズル11とを有し、イオン発生装置10は電源4に接続しており、エアブローノズル11はエア源5に通じている。イオン発生装置10はコロナ放電式であり、放電針と呼ばれる針状の部分を備えている。エアブローノズル11は、ラインの両側から搬送されてくる自動車車体Bの斜め前方から後方へ向いており、埃を自動車車体Bの後方へ吹き飛ばす。   The static electricity removing air blow device 1 includes a cylindrical ion generation device 10 that is a static elimination device, and an air blow nozzle 11 that opens as an air passage in the ion generation device 10. The ion generation device 10 is connected to a power source 4. The air blow nozzle 11 communicates with the air source 5. The ion generator 10 is a corona discharge type and includes a needle-like portion called a discharge needle. The air blow nozzle 11 is directed obliquely from the front to the rear of the vehicle body B conveyed from both sides of the line, and blows dust to the rear of the vehicle body B.

静電気除去用エアブロー装置1は、この実施例ではやや向きを変えて左右にそれぞれ上下方向に間隔を開けて3つ(1a、1b、1c)設けている。それぞれの静電気除去用エアブロー装置1のエアブローノズル11の先端と自動車車体Bとの距離は、一番高い位置に設けられる1aが約600mm、中間の1bが約200mm、一番低い位置にある1cが100mmである。   In this embodiment, the static electricity removing air blow device 1 is provided with three (1a, 1b, 1c) that are slightly different in direction and spaced from each other in the vertical direction. The distance between the tip of the air blow nozzle 11 of the static electricity removing air blow device 1 and the vehicle body B is about 600 mm for the highest position, about 200 mm for the middle 1b, and about 1 c for the lowest position. 100 mm.

自動車車体Bがラインを搬送されてきて、車体検知用センサー3に検知されると、制御盤2により、エア源5が作動し、静電気除去用エアブロー装置1のエアブローノズル11からエアを自動車車体Bの斜め前方より後方に向けて吹付けると同時に、イオン発生装置10の放電針の針先によってコロナ放電が起こり、放電針近傍にある空気中の酸素分子と水素分子がプラスとマイナスのイオンに変化する。通常静電気はプラス若しくはマイナスの極性を持っているが、発生イオンを帯電物である車体表面に照射すると中和の原理により、帯電物である車体表面の静電気は除去される。イオン発生装置10からは、プラスとマイナスのイオンが交互に照射するため、車体に帯電する静電気がプラス帯電の場合でもマイナス帯電の場合でも、イオンは磁石のように帯電体に吸い寄せられ中和の原理により、車体の静電気を除去する。   When the vehicle body B is conveyed along the line and detected by the vehicle body detection sensor 3, the air source 5 is activated by the control panel 2, and air is supplied from the air blow nozzle 11 of the static electricity removing air blow device 1. At the same time, the corona discharge is generated by the tip of the discharge needle of the ion generator 10, and oxygen molecules and hydrogen molecules in the air near the discharge needle change into positive and negative ions. To do. Usually, the static electricity has a positive or negative polarity. However, when the generated ions are irradiated onto the surface of the vehicle body, which is a charged object, the static electricity on the surface of the vehicle body, which is a charged object, is removed by the principle of neutralization. Since positive and negative ions are alternately emitted from the ion generator 10, ions are attracted to a charged body like a magnet and neutralized regardless of whether the static charge on the vehicle body is positive or negative. The principle eliminates static electricity from the car body.

この静電気除去用エアブロー装置1の除電装置10の作用前は、車体表面の静電気容量は100V乃至150Vであり、静電気除去用エアブロー装置1の作用を開始すると車体表面の静電気容量は0V乃至10Vまで低下する。   Before the operation of the static eliminator 10 of the static electricity removing air blow device 1, the electrostatic capacity of the vehicle body surface is 100V to 150V. When the static electricity removing air blow device 1 is activated, the electrostatic capacity of the vehicle body surface decreases to 0V to 10V. To do.

通常、車体表面の静電気が50V以下であると埃が付着しにくい。したがって静電気除去用エアブロー装置1の作用後に車体表面の静電気容量が0V乃至10Vまで低下するため、自動車車体B表面から容易に埃が除去される。   Usually, when the static electricity on the surface of the vehicle body is 50 V or less, dust hardly adheres. Accordingly, the electrostatic capacity on the surface of the vehicle body decreases to 0V to 10V after the action of the static electricity removing air blow device 1, so that dust is easily removed from the surface of the vehicle body B.

埃回収装置7は、工程の入り口付近、すなわち自動車車体Bは搬送されて静電気除去用エアブロー装置1のエアブローノズル11からエアを自動車車体Bに吹付けたときに、自動車車体Bの後方下部の位置に設けられる。埃回収装置7は、この実施形態では表面に簀の子を設けた浅い水張り槽からなり、空中に浮遊する埃が落下して水面に付着させて回収する。埃回収装置7である水張り槽は、適宜時間経過後水を換えることにより埃を回収して排除する。   The dust collecting device 7 is located near the entrance of the process, that is, when the vehicle body B is conveyed and air is blown to the vehicle body B from the air blow nozzle 11 of the static electricity removing air blow device 1, Is provided. In this embodiment, the dust collecting device 7 is composed of a shallow water-filled tank provided with a scissors on the surface, and dust floating in the air falls and adheres to the water surface for recovery. The water-filled tank as the dust collecting device 7 collects and removes dust by changing water after a lapse of time.

この発明の埃除去装置によって自動車車体Bの表面から埃を除去した後、直ぐに車体表面を保護するカバーを掛けるとよい。   After removing dust from the surface of the vehicle body B by the dust removing device of the present invention, a cover for protecting the vehicle body surface may be immediately applied.

この実施例では、自動車車体Bが搬送されてくる工程ラインにおいて、この発明の静電気除去用エアブロー装置1の位置の上流側に除電作用のないエアブロー装置8を左右に設けている。エアブロー装置8は、左右側にそれぞれ3段のエアブローノズルを有している。このエアブロー装置8により前もって自動車車体Bの表面から主な埃を吹き飛ばした後に、この発明の静電気除去用エアブロー装置1によって自動車車体Bの除電とエアブローにより自動車車体Bへの埃の再付着を防止して埃の確実な除去作用を行う。   In this embodiment, air blow devices 8 having no static eliminating action are provided on the left and right sides upstream of the position of the static electricity removing air blow device 1 of the present invention in the process line along which the vehicle body B is conveyed. The air blow device 8 has three stages of air blow nozzles on the left and right sides. After the main dust is blown off from the surface of the vehicle body B by the air blow device 8 in advance, the static electricity removing air blow device 1 of the present invention prevents the reattachment of the dust to the vehicle body B by the charge removal and air blow of the vehicle body B. The dust is reliably removed.

この発明は、製造物の製造工場、特に自動車の製造工場において利用可能性が高い。   The present invention has high applicability in a manufacturing factory for manufactured products, particularly in a manufacturing factory for automobiles.

この発明の1つの実施形態である埃除去装置を設けた自動車製造ラインの正面説明図Front explanatory view of an automobile production line provided with a dust removing device according to one embodiment of the present invention この発明の1つの実施形態である埃除去装置を設けた自動車製造ラインの平面説明図Plane explanatory drawing of the automobile manufacturing line which provided the dust removal apparatus which is one Embodiment of this invention

符号の説明Explanation of symbols

1 静電気除去用エアブロー装置
10 除電装置(イオン発生装置)
11 エアブローノズル
2 制御盤
3 車体検知用センサー
4 電源
5 エアー源
6 キャスター
7 埃回収装置(水張り槽)
8 エアブロー装置
B 自動車車体
1. Air blow device for static electricity removal
10 Static eliminator (ion generator)
DESCRIPTION OF SYMBOLS 11 Air blow nozzle 2 Control panel 3 Body detection sensor 4 Power supply 5 Air source 6 Caster 7 Dust collection device (water filling tank)
8 Air blow device B Auto body

Claims (3)

埃除去を対象とする製造品に帯電する静電気を除去する除電装置と、エアブロー装置とを備えたことを特徴とする埃除去装置。   A dust removing device comprising: a static eliminator for removing static electricity charged in a manufactured product targeted for dust removal, and an air blow device. 埃除去を対象とする製造品に帯電する静電気を除去する除電装置と、エアブロー装置と、埃回収装置とを備えたことを特徴とする埃除去装置。   A dust removing device comprising: a static eliminator that removes static electricity charged in a manufactured product targeted for dust removal, an air blow device, and a dust collecting device. 除電装置であるイオン発生装置とエアブローノズルとを有する静電気除去用エアブロー装置と、埃回収装置と、制御盤と、埃除去を対象とする製造品を検知可能な検知用センサーと、電源と、エアー源とを有することを特徴とする埃除去装置。
Static electricity removing air blow device having an ion generator and air blow nozzle, a dust collecting device, a control panel, a detection sensor capable of detecting a manufactured product targeted for dust removal, a power source, and an air And a dust removing device.
JP2005259594A 2005-09-07 2005-09-07 Dust removing apparatus Pending JP2007069131A (en)

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JP2005259594A JP2007069131A (en) 2005-09-07 2005-09-07 Dust removing apparatus

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Application Number Priority Date Filing Date Title
JP2005259594A JP2007069131A (en) 2005-09-07 2005-09-07 Dust removing apparatus

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JP2007069131A true JP2007069131A (en) 2007-03-22

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Application Number Title Priority Date Filing Date
JP2005259594A Pending JP2007069131A (en) 2005-09-07 2005-09-07 Dust removing apparatus

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108401348A (en) * 2018-04-18 2018-08-14 上海拔山自动化技术有限公司 Body of a motor car ion wind destatics tuyere automatic adjusting mechanism

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108401348A (en) * 2018-04-18 2018-08-14 上海拔山自动化技术有限公司 Body of a motor car ion wind destatics tuyere automatic adjusting mechanism

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