JP2007062277A - In-mold foam molding apparatus and in-mold foam molding method - Google Patents

In-mold foam molding apparatus and in-mold foam molding method Download PDF

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JP2007062277A
JP2007062277A JP2005253822A JP2005253822A JP2007062277A JP 2007062277 A JP2007062277 A JP 2007062277A JP 2005253822 A JP2005253822 A JP 2005253822A JP 2005253822 A JP2005253822 A JP 2005253822A JP 2007062277 A JP2007062277 A JP 2007062277A
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mold
movement
molding
resin
fixed
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Yoshihisa Miyabe
義久 宮部
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Toyota Motor Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/58Moulds
    • B29C44/586Moulds with a cavity increasing in size during foaming

Abstract

<P>PROBLEM TO BE SOLVED: To provide an in-mold foam molding apparatus capable of obtaining well balanced in the thickness of a resin foam layer as a whole by magnifying a molding space in a desired direction even with respect to a part incapable of obtaining a molding space sufficient to foam a foamable resin, and an in-mold foam molding method. <P>SOLUTION: The in-mold foam molding apparatus 1 comprises at least a movable mold 11, a fixed mold 12 and an injection means for injecting the foamable resin 22a in the molding space formed when both molds are closed and further comprises a mold moving means 40 for causing second movement d2 different from the movement d1 in a mold opening direction in either one of the movable mold 11 and the fixed mold 12. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、少なくとも表面の一部に型開き方向に対して傾斜する面を持つ基材の表面に樹脂発泡層を型内発泡成形するための型内発泡成形装置及び成形方法に係り、特に、発泡成形時において、所望の厚みの樹脂発泡層を基材に積層することができる型内発泡成形装置及びその成形方法に関する。   The present invention relates to an in-mold foam molding apparatus and a molding method for foam molding a resin foam layer on the surface of a substrate having a surface inclined with respect to the mold opening direction on at least a part of the surface. The present invention relates to an in-mold foam molding apparatus capable of laminating a resin foam layer having a desired thickness on a base material and a molding method thereof.

従来から、自動車内の内装部品は、高級感を持たせるために基材に樹脂発泡層(ソフト層)を積層させることが一般的に行われており、この内装部品は、図5に示すような型内発泡成形装置50によって成形される。具体的には、ポリ塩化ビニルなどの基材21を成形後、可動型11と固定型12からなる成形型10の一方に(図では可動型11に)基材21を配置して型締めを行う。次ぎに、型締め後に形成された成形空間に、炭酸ガス等の発泡ガスが含有したポリウレタン、ポリプロピレンなどからなる発泡性樹脂を充填すると共に、該空間に水蒸気を注入して、発泡性樹脂を高温高圧状態にする。そして、固定型12の対向する偶部13,13に当接するように配置された一対の楔片51,51を、モータ52により型が開く方向に所定の位置まで同じ速度条件で移動させて、成形空間を広げる。この成形空間の拡大により、高温高圧条件下で、樹脂に溶け込んでいたガスが減圧されて樹脂内で気泡として成長すると共に、発泡性樹脂の粒子が熱融着して、基材21に樹脂発泡層22bが積層される。その後、樹脂発泡層22bの温度が所定温度に低下しこの層が固まるまで、成形型10を保持し、その後、可動型11を上方に移動させる型開きを行って製品(内装部品)20を取り出す。   Conventionally, interior parts in automobiles are generally laminated with a resin foam layer (soft layer) on a base material in order to give a high-class feeling. This interior part is shown in FIG. This is molded by the in-mold foam molding apparatus 50. Specifically, after molding the base material 21 such as polyvinyl chloride, the base material 21 is arranged on one of the molds 10 including the movable mold 11 and the fixed mold 12 (in the figure, on the movable mold 11), and the mold is clamped. Do. Next, the molding space formed after mold clamping is filled with a foaming resin made of polyurethane, polypropylene, or the like containing a foaming gas such as carbon dioxide gas, and water is injected into the space to bring the foaming resin into a high temperature. Use high pressure. Then, the pair of wedge pieces 51, 51 arranged so as to come into contact with the opposing even portions 13, 13 of the fixed mold 12 are moved to the predetermined position in the direction in which the mold is opened by the motor 52 under the same speed condition. Widen molding space. Due to the expansion of the molding space, the gas dissolved in the resin is decompressed under high-temperature and high-pressure conditions and grows as bubbles in the resin. Layer 22b is laminated. Thereafter, the mold 10 is held until the temperature of the resin foam layer 22b is lowered to a predetermined temperature and the layer is solidified. Thereafter, the mold (opening) is performed to move the movable mold 11 upward, and the product (interior part) 20 is taken out. .

このような発泡成形の一例として、金型が型閉状態のキャビティ内に発泡樹脂を射出して、発泡樹脂の射出が完了後に、樹脂が基準肉厚位置となるまで金型の可動型を移動させながら発泡ガスにより樹脂を膨張させる射出発泡成形方法が記載されている(特許文献1参照)。   As an example of such foam molding, mold resin is injected into a cavity where the mold is closed, and after the injection of foam resin is completed, the movable mold of the mold is moved until the resin reaches the reference wall thickness position. An injection foam molding method is described in which a resin is expanded by a foaming gas while the gas is blown (see Patent Document 1).

特開平9−157426号公報JP-A-9-157426

ところで、このような内装部品は、図5に示すように、複雑な形状をしており、上述したような成形方法を行った場合には、各部分の樹脂発泡層の厚み(発泡倍率)は、異なってしまう。すなわち、型開き方向と、基材表面の法線方向がほぼ一致するような部分Aにおいては、基材表面の法線方向に増加する厚みt1は、この型の移動量xにほぼ一致するが、図6(図5のB部拡大図)に示すように型開き方向に対して基材表面が角度θで傾斜しているような部分Bにおいては、型の移動量xに対して、基材表面の法線方向に増加する樹脂発泡層の厚みt2は、xcos(90°−θ)となり、この傾斜面の型開き方向との傾斜角度が0°に近づくほど、型が開いても成形空間は拡大されないため、型の移動量xに対して増加する樹脂発泡層の厚みt2は小さくなる。   By the way, such an interior part has a complicated shape as shown in FIG. 5, and when the molding method as described above is performed, the thickness (foaming ratio) of the resin foam layer of each part is as follows. , It will be different. That is, in the portion A where the mold opening direction and the normal direction of the base material surface substantially coincide with each other, the thickness t1 that increases in the normal direction of the base material surface substantially coincides with the movement amount x of this mold. As shown in FIG. 6 (enlarged view of B part in FIG. 5), in the part B where the substrate surface is inclined at an angle θ with respect to the mold opening direction, the base movement amount x is The thickness t2 of the resin foam layer that increases in the normal direction of the material surface is xcos (90 ° −θ). The closer the inclination angle of the inclined surface to the mold opening direction approaches 0 °, the more the mold is opened. Since the space is not enlarged, the thickness t2 of the resin foam layer that increases with respect to the movement amount x of the mold is reduced.

このように、複雑な形状の内装部品を製造する場合には、発泡成形時において、樹脂発泡層を成形するための成形空間が充分に確保できない部分(例えば図5のB部)が存在するため、基材に積層される樹脂発泡層の厚みにバラつきが生じる。そして、樹脂発泡層22bの厚みが大きい箇所は、樹脂内で気泡が充分に成長しているため、その表面は充分なソフト感が得られるが、厚みが小さい箇所は、気泡の成長が厚みの大きいものに比べ十分であるとはいえず、その質感は、厚みの大きい箇所とは大きく異なる。このようにして、製品全体の質感(ソフト感)に不均一が生じていた。   As described above, when manufacturing an interior part having a complicated shape, there is a portion (for example, portion B in FIG. 5) in which a molding space for molding the resin foam layer cannot be sufficiently secured during foam molding. The thickness of the resin foam layer laminated on the base material varies. And in the location where the thickness of the resin foam layer 22b is large, since the bubbles are sufficiently grown in the resin, the surface has a sufficient soft feeling, but in the location where the thickness is small, the growth of the bubbles is thick. It cannot be said that it is sufficient compared to a large one, and its texture is very different from that of a thick part. In this way, the texture of the entire product (soft feeling) was uneven.

本発明は、このような問題に鑑みてなされたものであって、その目的とするところは、発泡樹脂を発泡させるに十分な成形空間を得ることができなかった部分に対しても、所望の方向に成形空間を拡大することにより、全体的に樹脂発泡層の厚みにバランスの取れた製品を得ることができる型内発泡成形装置及びその成形方法を提供することにある。   The present invention has been made in view of such problems, and the object of the present invention is to provide a desired molding space for a portion where a sufficient molding space for foaming the foamed resin could not be obtained. An object of the present invention is to provide an in-mold foam molding apparatus and a molding method thereof that can obtain a product that is balanced in overall thickness of the resin foam layer by expanding the molding space in the direction.

本発明者らは、上記の課題を解決すべく多くの実験と研究を行うことにより、成形型を型開き方向に沿って直線移動させつつ、樹脂発泡層の厚みを増加させたい箇所の成形空間が確保されるように、前記直線移動とは異なる第2の移動を成形型に与えることにより、製品の表面全体にバランスの取れた厚みを有する樹脂発泡層を成形することができるとの知見を得た。   The present inventors have conducted many experiments and researches to solve the above-described problems, thereby moving the molding die linearly along the mold opening direction and forming the molding space where the thickness of the resin foam layer is to be increased. In order to ensure that the resin foam layer having a balanced thickness can be formed on the entire surface of the product by giving the mold a second movement different from the linear movement. Obtained.

本発明は、本発明者らが得た上記の新たな知見に基づくものであり、本発明による型内発泡成形方法は、少なくとも表面の一部に型開き方向に対して傾斜する面を持つ基材の表面に樹脂発泡層を型内発泡成形する方法であり、前記基材表面が第2の型の成形面に対向するように、前記基材を第1の型に配置する工程と、第1の型と第2の型との型締めを行う工程と、型締め後の成形空間に発泡性樹脂を充填する工程と、発泡性樹脂充填後に発泡性樹脂を発泡させる発泡工程と、発泡後に型を開き、基材表面に樹脂発泡層が積層された製品を取り出す工程と、を少なくとも有した型内発泡成形方法であって、前記発泡工程は、いずれか一方又は双方の型を移動して成形空間を広げ、樹脂発泡層成形のための空間を確保しながら発泡性樹脂を発泡させる型移動工程を有しており、該型移動工程は、型開き方向の第1の移動と、該型開き方向の移動とは異なる第2の移動との複合移動によって行われることを特徴としている。   The present invention is based on the above new knowledge obtained by the present inventors, and the in-mold foam molding method according to the present invention is based on a base having a surface inclined with respect to the mold opening direction on at least a part of the surface. A method of foam-molding a resin foam layer on the surface of the material, the step of disposing the base material in the first mold such that the base material surface faces the molding surface of the second mold; A step of clamping the mold of 1 and the second mold, a step of filling the foaming resin into the molding space after the clamping, a foaming step of foaming the foamable resin after filling the foamable resin, and after foaming A step of opening a mold and taking out a product in which a resin foam layer is laminated on the surface of a substrate, and an in-mold foam molding method, wherein the foaming step moves either or both of the molds. Expands molding space and foams foamable resin while securing space for resin foam layer molding A mold movement step, and the mold movement step is performed by a combined movement of a first movement in the mold opening direction and a second movement different from the movement in the mold opening direction. Yes.

本発明の如き型内発泡成形方法は、第1の型又は第2の型のいずれか一方又は双方を、型開き方向の第1の移動である直線移動させると共に、この型開き方向の移動とは異なる第2の移動をさせることにより、第1の型と第2の型とを相対的に複合移動させるので、これまで成形空間を十分に確保することができなかった型開き方向に対して傾斜する基材表面に、樹脂発泡層を充分に積層することができ、表面全体の質感にバランスが取れた製品を製造することができる。   In the in-mold foam molding method as in the present invention, either or both of the first mold and the second mold are linearly moved as the first movement in the mold opening direction, and the movement in the mold opening direction is Since the first mold and the second mold are relatively compounded by performing different second movements, with respect to the mold opening direction that has not been able to secure a sufficient molding space until now. A resin foam layer can be sufficiently laminated on the inclined substrate surface, and a product with a balanced texture on the entire surface can be produced.

また、この第2の移動は、第1の移動である型開き(型締め)方向の移動とは異なる移動であって、例えば、第1の型と第2の型が干渉しないように、第1または第2の型の一端を中心として、回転(旋回)移動させてもよく、異なる方向への第1または第2の型を直線移動させてもよい。このように、成形型に第2の移動を含めた複合移動をさせることにより、単に型開き方向に成形型を移動させた場合に比べて、型開き方向に対して傾斜する基材表面に積層される樹脂発泡層の肉厚を増加させる(発泡倍率を増加させる)ことができる。   The second movement is different from the movement in the mold opening (clamping) direction, which is the first movement. For example, the first movement and the second mold do not interfere with each other. Rotation (turning) may be performed around one end of the first or second mold, or the first or second mold may be linearly moved in different directions. In this way, by performing a combined movement including the second movement on the mold, it is laminated on the surface of the base material that is inclined with respect to the mold opening direction as compared with the case where the mold is simply moved in the mold opening direction. It is possible to increase the thickness of the resin foam layer (increase the expansion ratio).

また、ここで用いる成形型は、基材が配置されて型締めされた時の成形空間に射出された発泡性樹脂が、水蒸気等の発泡性ガスの注入により高温高圧状態にされるので、この成形空間は閉空間となるような型であることが好ましい。   In addition, the mold used here is such that the foamable resin injected into the molding space when the base material is placed and clamped is brought into a high-temperature and high-pressure state by injection of foaming gas such as water vapor. The molding space is preferably a mold that is a closed space.

さらに、型内に配置する基材は、別の型で予め射出成形により成形された塩化ビニルなどの樹脂基材であってもよく、プレス成形により成形された金属基材であってもよい。また、この発泡性樹脂としては、ポリウレタン樹脂、ポリプロポピレン樹脂に、炭酸ガスなどの発泡ガスが溶存しているものが好ましいが、発泡性を有することができる組合せであるならば、樹脂と発泡ガスの組合せは、特に限定されない。   Furthermore, the base material disposed in the mold may be a resin base material such as vinyl chloride that has been molded by injection molding in another mold in advance, or may be a metal base material that has been molded by press molding. The foamable resin is preferably a polyurethane resin or a polypropylene resin in which a foaming gas such as carbon dioxide is dissolved. The combination of gases is not particularly limited.

より好ましい態様としては、前記型移動工程における前記第2の移動は、基材表面の前記傾斜面の少なくとも一部における第2の型の成形面との法線方向の距離の型移動開始からの増加量を、型開き方向の型の移動量に近づけるような移動を含む。   As a more preferred aspect, the second movement in the mold movement step is a distance from the start of mold movement at a distance in a direction normal to the molding surface of the second mold in at least a part of the inclined surface of the substrate surface. It includes a movement that brings the increase amount close to the movement amount of the mold in the mold opening direction.

このような移動を行うことにより、型開き方向に対して傾斜する基材表面に積層される樹脂発泡層の肉厚を、肉厚が最も厚くなる型開き方向に対して垂直な基材表面に積層される樹脂発泡層の肉厚に近づけることができる。   By performing such a movement, the thickness of the resin foam layer laminated on the surface of the substrate inclined with respect to the mold opening direction is changed to the surface of the substrate perpendicular to the mold opening direction where the thickness is the thickest. The thickness of the laminated resin foam layer can be approached.

より好ましくは、一方の型を可動型とし、他方の型を固定型とし、前記型移動工程を、固定型に前記複合移動を与えることにより行う。このように固定型に複合移動を与える場合には、後述するように固定型の対向する偶部に当接するような一対の楔片を設けるような一般的な装置構成で実施可能となり、この楔片の傾斜面の傾斜角度を変更することにより固定型を複合移動させることができるので、大規模な設備改造を行わなくても良い。   More preferably, one mold is a movable mold and the other mold is a fixed mold, and the mold moving step is performed by giving the combined movement to the fixed mold. In this way, when the fixed mold is given a combined movement, it can be implemented with a general apparatus configuration in which a pair of wedge pieces are provided so as to come into contact with the opposing even portions of the fixed mold, as will be described later. Since the fixed mold can be combined and moved by changing the inclination angle of the inclined surface of the piece, it is not necessary to make a large-scale facility modification.

また、別の態様としては、前記型移動工程を、可動型に前記第1の移動を与え、固定型に前記第2の移動を与えることにより行ってもよい。すなわち、可動型が型開き方向に動作することを利用して、可動型を型開き方向に直線移動させ、固定型をその直線移動とは異なる方向に移動させるので、固定型は第2の移動のみを与えればよく、装置構成は簡略化される。さらにこの第2の移動は、固定型の対向する偶部の一方を回転中心として、固定型を回転(旋回)させるような移動であってもよい。このように、可動型と固定型とが干渉しない範囲において、固定型または可動型のいずれか一方または双方に複合移動を行うことにより、型開き方向に対して傾斜する基材表面に積層される樹脂発泡層の肉厚を所望の厚み(所定の発泡倍率)に増加させることができ、製品全体として好適なソフト感を得ることができる。   As another aspect, the mold moving step may be performed by giving the first movement to a movable mold and giving the second movement to a stationary mold. That is, by utilizing the fact that the movable mold operates in the mold opening direction, the movable mold is linearly moved in the mold opening direction, and the fixed mold is moved in a direction different from the linear movement. The device configuration is simplified. Further, the second movement may be a movement that rotates (turns) the fixed mold around one of the opposing even parts of the fixed mold as the rotation center. As described above, in a range in which the movable mold and the fixed mold do not interfere with each other, the composite mold is moved to one or both of the fixed mold and the movable mold, thereby being laminated on the surface of the substrate inclined with respect to the mold opening direction. The thickness of the resin foam layer can be increased to a desired thickness (predetermined expansion ratio), and a suitable soft feeling can be obtained for the entire product.

上記の型内発泡成形方法を効果的に実施することのできる装置として、本発明は、可動型と固定型と、双方の型を閉じたときに形成される成形空間に発泡性樹脂を射出する射出手段とを少なくとも備えた型内発泡成形装置であって、該装置は、型開き時に、可動型と固定型のいずれか一方に、少なくとも型開き方向の移動とは異なる第2の移動を生じさせる型移動手段をさらに備えることを特徴とする型内発泡成形装置についても開示する。   As an apparatus that can effectively carry out the above-described in-mold foam molding method, the present invention injects a foamable resin into a movable space, a fixed mold, and a molding space formed when both molds are closed. An in-mold foam molding apparatus including at least an injection unit, wherein the apparatus causes a second movement at least different from a movement in the mold opening direction to one of the movable mold and the fixed mold when the mold is opened. Also disclosed is an in-mold foam molding apparatus characterized by further comprising mold moving means.

このような成形装置を用いて、上述したように、まず可動型または固定型にプレスなどにより成形された基材を配置後、双方の型を型締めする。そして、この型締めにより形成された閉空間内に、発泡性樹脂を射出する。この発泡性樹脂の射出を行う射出手段は、発泡性樹脂を成形空間内において射出し、この樹脂を減圧(型開き)時に発泡可能にすることができるような機器であればよく、例えば、ペレット状の発泡性樹脂を成形空間に射出する機器と、この樹脂を成形空間内において高温高圧状態で樹脂と融着させるための水蒸気を注入する機器と、の組合せ機構が一般的であるが、シリンダ内に高温高圧状態の発泡性樹脂を封入してピストンによりこれを成形空間内に押し出すようなシリンダとピストンの機構であってもよく、ポンプなどを用いて、高温高圧状態にした発泡性樹脂を成形空間内に押し出すような機構であってもよい。   Using such a molding apparatus, as described above, first, a base material molded by a press or the like is placed on a movable mold or a fixed mold, and then both molds are clamped. Then, the foamable resin is injected into the closed space formed by the mold clamping. The injection means for injecting the foamable resin may be any device that can inject the foamable resin into the molding space and make the resin foamable when the pressure is reduced (mold opening). The combination mechanism of a device that injects a foam-like resin into a molding space and a device that injects water for fusing the resin with the resin in a high-temperature and high-pressure state in the molding space is generally a cylinder. It may be a cylinder and piston mechanism that encloses a foam resin in a high temperature and high pressure state and pushes it into the molding space by a piston. It may be a mechanism that pushes into the molding space.

このように、射出手段によって発泡可能な状態で成形空間に充填された発泡性樹脂は、型移動手段を用いた成形空間の拡大により減圧されて、拡大した成形空間に発泡性樹脂が発泡し、基材に樹脂発泡層が積層されることになる。そして、この型開きの際に、型移動手段によって、可動型と固定型のいずれか一方に、少なくとも型開き方向の移動とは異なる第2の移動を生じさせることにより、単に型開き方向に型を移動させた場合に比べて、型開き方向に対して傾斜する基材表面に積層される樹脂発泡層の肉厚を増加させる(発泡倍率を増加させる)ことができる。その結果、表面全体のソフト感にバランスが取れた製品を製造することができる。   Thus, the foamable resin filled in the molding space in a foamable state by the injection means is decompressed by the expansion of the molding space using the mold moving means, and the foamable resin foams in the expanded molding space, A resin foam layer is laminated on the substrate. When the mold is opened, the mold moving means causes the second movement at least different from the movement in the mold opening direction to occur in one of the movable mold and the fixed mold, so that the mold is simply moved in the mold opening direction. The thickness of the resin foam layer laminated on the surface of the substrate that is inclined with respect to the mold opening direction can be increased (the expansion ratio is increased) as compared with the case where is moved. As a result, it is possible to manufacture a product that balances the soft feeling of the entire surface.

この型移動手段は、可動型と固定型のいずれか一方を、型開き方向に対して傾斜した姿勢となるように移動させる手段であることが好ましい。このように型開き方向に対して傾斜した姿勢となるように型を移動させることにより、この傾斜姿勢により拡大する成形空間に、発泡性樹脂を発泡させることができる。   This mold moving means is preferably a means for moving one of the movable mold and the fixed mold so as to be inclined with respect to the mold opening direction. In this way, by moving the mold so as to be inclined with respect to the mold opening direction, the foamable resin can be foamed into the molding space expanded by the inclined attitude.

この型移動手段は、固定型の対向する偶部に当接する一対の楔片と、該一対の楔片の固定型に対する進退量を制御する制御手段とを少なくとも備えたものが好ましく、この楔片の進退量を別個に制御することにより、型開き方向に対して固定型を傾斜した姿勢となるように移動させることができる。このような型移動手段は、各楔片を例えばリニアガイド、ボールスプライン機構などを介して、サーボモータなどのモータに接続しており、この2つのモータの回転速度を別個に制御することにより、独立して楔片の進退させるような態様が好ましい。また、別の態様としては、固定型の対向する偶部両端に、型開き方向に進退する一対のシリンダを設けてもよく、このシリンダの進退量を個別に独立して制御することにより、上述と同様に固定型を傾斜した姿勢に移動させることができる。尚、このようにシリンダのストローク制御を行う場合には、シリンダに作用する荷重に対して変動の少ない油圧シリンダを用いることが好ましい。   The mold moving means preferably includes at least a pair of wedge pieces that abut against the opposing even portions of the fixed mold and a control means for controlling the amount of advance and retreat of the pair of wedge pieces relative to the fixed mold. By separately controlling the amount of advance and retreat, the fixed mold can be moved so as to be inclined with respect to the mold opening direction. In such a mold moving means, each wedge piece is connected to a motor such as a servo motor via, for example, a linear guide, a ball spline mechanism, etc., and by separately controlling the rotational speed of the two motors, A mode in which the wedge piece is advanced and retracted independently is preferable. Further, as another aspect, a pair of cylinders that advance and retreat in the mold opening direction may be provided at both ends of the opposing even portion of the fixed mold, and the above-described amount of the cylinder can be controlled individually and independently. The fixed mold can be moved to an inclined posture in the same manner as described above. In addition, when performing cylinder stroke control in this way, it is preferable to use a hydraulic cylinder that is less variable with respect to the load acting on the cylinder.

また、楔片を用いた好ましい態様としては、一方の楔片の少なくとも一部の傾斜面が、他方の傾斜面と異なる傾斜角度となっている。このように、固定型の偶部を、楔片の進退方向に傾斜した面上に滑動させ、固定型を移動させる場合には、固定型の偶部の移動量は、楔片の進退量と楔型の傾斜面の傾斜角度とに依存するため、一対の楔型の傾斜角度をそれぞれ異なる角度にすることにより、固定型を傾斜した姿勢とすることができる。特に、1対の楔片が、同じ進退速度となるように装置構成されている場合には、この楔の傾斜角度を変えることにより、容易に固定型を傾斜した姿勢となるように移動させることができる。   Moreover, as a preferable aspect using a wedge piece, the inclined surface of at least a part of one wedge piece has an inclination angle different from that of the other inclined surface. As described above, when the fixed mold even portion is slid on the surface inclined in the advancing / retreating direction of the wedge piece and the fixed mold is moved, the movement amount of the fixed mold even portion is the amount of movement of the wedge piece. Since it depends on the inclination angle of the wedge-shaped inclined surface, the fixed mold can be inclined by setting the inclination angles of the pair of wedge molds to different angles. In particular, when a pair of wedge pieces are configured to have the same advance / retreat speed, the fixed mold can be easily moved to an inclined posture by changing the inclination angle of the wedge. Can do.

本発明によれば、十分な成形空間を得ることができなかった部分に対しても、型を複合移動させることにより、所望の方向に成形空間を拡大することが可能となり、全体的に樹脂発泡層の厚みにバランスの取れた製品を得ることができる。   According to the present invention, it is possible to expand the molding space in a desired direction by moving the mold in a complex manner even for a portion where a sufficient molding space could not be obtained, and the entire resin foaming A product with a balanced thickness can be obtained.

以下図面を参照しながら、本発明をいくつかの実施形態に基づき説明する。図1は、本発明による型内発泡成形方法を好適に実施することができる型内発泡成形装置1の装置構成を説明するための模式図であり、図2は、固定型を移動させるための型移動手段40を説明するための模式図であり、図3は、図1の型内発泡成形装置1を用いて発泡成形を行う場合の成形工程を説明するための模式図であり、図4は、図3(c)の工程におけるC部の拡大模式図である。尚、図5に示す従来の装置70と同じ部材は、同じ符号を付して、その詳細な説明は省略する。   Hereinafter, the present invention will be described based on some embodiments with reference to the drawings. FIG. 1 is a schematic diagram for explaining a device configuration of an in-mold foam molding apparatus 1 that can suitably carry out the in-mold foam molding method according to the present invention, and FIG. 2 is a diagram for moving a stationary mold. FIG. 3 is a schematic diagram for explaining the mold moving means 40, and FIG. 3 is a schematic diagram for explaining a molding process when foam molding is performed using the in-mold foam molding apparatus 1 of FIG. These are the expansion schematic diagrams of the C section in the process of FIG.3 (c). The same members as those of the conventional apparatus 70 shown in FIG. 5 are denoted by the same reference numerals, and detailed description thereof is omitted.

図示の例において型内発泡成形装置1は、少なくとも表面の一部に型開き方向に対して傾斜する面21aを持つ基材21の表面に樹脂発泡層を型内発泡成形するための成形装置であって、該装置1は、主に基材に樹脂発泡層を成形する成形型10と、成形型10の一方(後述する固定型)を移動させる型移動手段40と、発泡性樹脂22aを型内に射出し発泡可能な状態にする射出装置(射出手段)(図示せず)とを備えている。成形型10は、可動型11と、固定型12とからなり、後述する基材21を配置した可動型11を固定型12に合わせて型締めした際に、成形空間が形成されるようになっている。また、この成形空間を形成する可動型11または固定型12の一部には、射出装置により発泡樹脂を成形空間内に射出するための射出口(図示せず)が設けられており、この射出口は、射出装置に連通している。   In the illustrated example, an in-mold foam molding apparatus 1 is a molding apparatus for in-mold foam molding a resin foam layer on the surface of a base material 21 having a surface 21a inclined with respect to the mold opening direction on at least a part of the surface. The apparatus 1 mainly includes a mold 10 for molding a resin foam layer on a base material, a mold moving means 40 for moving one of the molds 10 (a fixed mold to be described later), and a foamable resin 22a. An injection device (injection means) (not shown) for injecting into a foamable state is provided. The molding die 10 includes a movable die 11 and a fixed die 12, and a molding space is formed when the movable die 11 having a base material 21 described later is clamped together with the fixed die 12. ing. In addition, an injection port (not shown) for injecting foamed resin into the molding space by an injection device is provided in a part of the movable mold 11 or the fixed mold 12 forming the molding space. The outlet communicates with the injection device.

また、この固定型12の下方には、型移動手段40が設けられており、この型移動手段40は、型開き(発泡成形)時に固定型12に、型開き方向の第1の移動d1と型開き方向とは異なる第2の移動d2とを複合した移動を与え(図3(c)参照)、固定型12が型開き方向に対して傾斜した姿勢となるように構成されている。   A mold moving means 40 is provided below the fixed mold 12, and the mold moving means 40 is connected to the fixed mold 12 during the mold opening (foaming molding) and the first movement d1 in the mold opening direction. A combined movement of the second movement d2 different from the mold opening direction is given (see FIG. 3C), and the fixed mold 12 is configured to be inclined with respect to the mold opening direction.

具体的には、このような複合移動を固定型12にさせるために、型移動手段40は、固定型12の対向する偶部13,13に当接する一対の楔片41,42と、該一対の楔片41,42の各楔片41,42の固定型12に対する進退量を制御するモータ(制御手段)43,43と、を備えている。   Specifically, in order to make such a combined movement to the fixed mold 12, the mold moving means 40 includes a pair of wedge pieces 41 and 42 that abut against the opposing even portions 13 and 13 of the fixed mold 12, and the pair Motors (control means) 43 and 43 for controlling the amount of movement of the wedge pieces 41 and 42 with respect to the fixed mold 12.

この楔片41,42は、モータ43の回転数に合わせて、この楔片41,42の進退量が制御されるように、ボールスプライン軸受機構(図示せず)などを介して、モータ43に接続されている。また、各モータ43は、独立して楔片41,42の進退量を制御することができるようになっている。さらに、図2に示すように、この楔片41,42は、楔片進退方向に対して、傾斜角度α1で傾斜した傾斜面41a,42aを備えており、さらに、一方の楔片42は、傾斜角度α1よりも大きい傾斜角度α2で傾斜した傾斜面42bをも備えている。尚、この進退方向とは、図示の如き水平方向であり、この傾斜角度は、水平方向に対して傾斜した角度を示している。   The wedge pieces 41, 42 are connected to the motor 43 via a ball spline bearing mechanism (not shown) or the like so that the advance / retreat amount of the wedge pieces 41, 42 is controlled in accordance with the rotational speed of the motor 43. It is connected. Further, each motor 43 can control the amount of advancement and retreat of the wedge pieces 41 and 42 independently. Furthermore, as shown in FIG. 2, the wedge pieces 41, 42 are provided with inclined surfaces 41a, 42a inclined at an inclination angle α1 with respect to the forward / backward direction of the wedge piece. An inclined surface 42b inclined at an inclination angle α2 larger than the inclination angle α1 is also provided. The forward / backward direction is a horizontal direction as shown in the figure, and the inclination angle indicates an angle inclined with respect to the horizontal direction.

このような構成にすることにより、固定型12の偶部13,13の上下方向の移動量xは、この楔片41,42の傾斜面の傾斜角度α1,α2と、楔片41,42の進退量とに依存する(上下方向の移動量x=tan(α1,α2)×楔片の進退量の関係を満たす)ことになり、この偶部13,13の移動にあわせて、固定型12の移動が決定される。すなわち、偶部13,13に当接する楔片41,42の傾斜角度α1が同一であり楔片41,42の進退量が同じ場合には、固定型の偶部13,13の下方向の移動量xは同じになるので、固定型12は、単に型開き方向に移動d1をするのみである。しかし、偶部13,13が、一方の楔片42の傾斜角度α2の傾斜面に当接したとき、または、楔片41,42の進退速度が異なる場合には、固定型の偶部13,13の下方向の移動量は異なるので、固定型12は、型開き方向に移動(第1の移動d1)をしつつも、それとは異なる第2の移動d2をすることになる。   With this configuration, the vertical movement amount x of the even portions 13 and 13 of the fixed mold 12 is such that the inclination angles α1 and α2 of the inclined surfaces of the wedge pieces 41 and 42 and the wedge pieces 41 and 42 are It depends on the amount of advance and retreat (the amount of movement x in the vertical direction x = tan (α1, α2) × the amount of advance / retreat of the wedge piece is satisfied). The movement is determined. That is, when the wedge pieces 41 and 42 contacting the even portions 13 and 13 have the same inclination angle α1 and the wedge pieces 41 and 42 have the same amount of advance and retreat, the fixed-type even portions 13 and 13 move downward. Since the amount x becomes the same, the fixed mold 12 simply moves d1 in the mold opening direction. However, when the even parts 13 and 13 come into contact with the inclined surface of one wedge piece 42 with the inclination angle α2, or when the forward and backward speeds of the wedge pieces 41 and 42 are different, the fixed-type even parts 13 and 13 Since the downward movement amount of 13 is different, the fixed mold 12 moves in the mold opening direction (first movement d1), but makes a second movement d2 different from that.

以下に、図1に示す型内発泡成形装置1を用いた樹脂発泡層を有した製品の成形工程の一例を説明する。まず、図3(a)に示すように、少なくとも表面の一部に型開き方向に対して傾斜する面21aを持つ基材21を、基材表面が固定型12の成形面に対向するように可動型11内に配置する。そして、可動型11と固定型12との型締めを行い、型締め後の成形空間に、射出装置により、発泡性樹脂22aを充填すると共に発泡性樹脂22aを発泡可能な状態にする。   Below, an example of the shaping | molding process of the product which has the resin foam layer using the in-mold foam molding apparatus 1 shown in FIG. 1 is demonstrated. First, as shown in FIG. 3A, at least a part of the surface of the base material 21 having a surface 21a inclined with respect to the mold opening direction is set so that the base material surface faces the molding surface of the fixed mold 12. It is arranged in the movable mold 11. Then, the movable mold 11 and the fixed mold 12 are clamped, and the molding space after the mold clamping is filled with the foamable resin 22a by the injection device, and the foamable resin 22a is made foamable.

次に、図3(b)及び(c)に示すように、固定型12を移動して成形空間を広げ、樹脂発泡層成形のための空間を確保しながら発泡性樹脂を発泡させる型移動工程を行う。まず、固定型の複合移動による型の干渉を回避するために、図3(b)に示すように、モータ43,43を用いて、楔片41,42を固定型12から離れる方向(後退方向)に、同じ速度条件で移動させる。このとき、固定型12の偶部13,13に当接する2つの楔片41,42の傾斜面41a,42aの傾斜角度はα1で同じであるため、この固定型12は、型開き方向に移動(第1の移動d1)をする。   Next, as shown in FIGS. 3B and 3C, a mold moving step of expanding the molding space by moving the fixed mold 12 and foaming the foamable resin while ensuring a space for molding the resin foam layer. I do. First, in order to avoid the interference of the mold due to the combined movement of the fixed mold, as shown in FIG. 3B, using the motors 43, 43, the wedge pieces 41, 42 are moved away from the fixed mold 12 (retracting direction). ) In the same speed condition. At this time, since the inclination angles of the inclined surfaces 41a and 42a of the two wedge pieces 41 and 42 that contact the even parts 13 and 13 of the fixed mold 12 are the same as α1, the fixed mold 12 moves in the mold opening direction. (First movement d1) is performed.

そして、図3(c)に示すように、固定型12を、型開き方向の第1の移動d1と、該型開き方向の移動とは異なる第2の移動d2との複合移動を行う。具体的には、モータ43,43を用いて、図3(b)と同じように、楔片41,42をさらに型から離れる方向に同じ速度条件で移動させる。しかし、固定型12に当接する楔片41,42の傾斜面の角度が異なるため(楔片42の方が、傾斜角度α2となり、α1よりも大きいため)、偶部13,13の下方向の移動量は異なり(図面右側の下降量の方が大きくなり)、固定型12は、型開き方向の第1の移動d1と、該移動とは異なる方向の第2の移動d2(固定型の左側偶部を回転中心とした回転移動)と、を組み合わせた複合移動が与えられることになる。   Then, as shown in FIG. 3 (c), the fixed mold 12 is combined with a first movement d1 in the mold opening direction and a second movement d2 different from the movement in the mold opening direction. Specifically, using the motors 43 and 43, the wedge pieces 41 and 42 are further moved in the direction away from the mold under the same speed condition as in FIG. However, since the angles of the inclined surfaces of the wedge pieces 41 and 42 that contact the fixed mold 12 are different (the wedge piece 42 has an inclination angle α2 and larger than α1), the downward direction of the even portions 13 and 13 is reduced. The movement amount is different (the lowering amount on the right side of the drawing is larger), and the fixed mold 12 has a first movement d1 in the mold opening direction and a second movement d2 in a direction different from the movement (left side of the fixed mold). A combined movement that combines a rotational movement with the even part as the rotation center) is given.

すなわち、図4に示すように、この型移動工程における第2の移動d2は、基材表面の傾斜面21aにおける固定型12の成形面12aとの法線方向の距離の型移動開始からの増加量tを、型開き方向の型の移動量xに近づけるような移動となるように、固定型12を移動させるものであり、この結果、単に型開き方向に固定型12を移動させた場合に比べて、成形空間は拡大され、この拡大された成形空間Dにより、型開き方向に対して傾斜する傾斜面21aに積層される樹脂発泡層22bの肉厚を増加させる(発泡倍率を増加させる)ことができる。   That is, as shown in FIG. 4, the second movement d2 in this mold movement step is an increase in the distance in the normal direction from the molding surface 12a of the fixed mold 12 on the inclined surface 21a of the base material surface from the start of the mold movement. The fixed mold 12 is moved so that the amount t is moved so as to approach the movement amount x of the mold in the mold opening direction. As a result, when the fixed mold 12 is simply moved in the mold opening direction. In comparison, the molding space is expanded, and the expanded molding space D increases the thickness of the resin foam layer 22b laminated on the inclined surface 21a inclined with respect to the mold opening direction (increases the expansion ratio). be able to.

そして、固定型12に所定の移動を与え、所望の樹脂発泡層22bが成形されると、その状態に固定型12および可動型11を保持し、樹脂発泡層22bを放熱冷却し、図3(d)に示すように、可動型11を上方に移動させることにより型開きを行い、基材表面に樹脂発泡層が積層された製品20を取り出す。また、同時に、図3(a)の状態まで、型移動手段40の楔片41,42を前進させ、次の発泡成形工程に備える。   Then, when a predetermined movement is given to the fixed mold 12 and the desired resin foam layer 22b is formed, the fixed mold 12 and the movable mold 11 are held in this state, the resin foam layer 22b is radiated and cooled, and FIG. As shown in d), the movable mold 11 is moved upward to perform mold opening, and the product 20 in which the resin foam layer is laminated on the substrate surface is taken out. At the same time, the wedge pieces 41 and 42 of the mold moving means 40 are advanced to the state shown in FIG. 3A to prepare for the next foam molding step.

このように、単に型開きに対して固定型を移動させた場合に比べ、型開き方向に対して傾斜する基材表面に積層される樹脂発泡層の肉厚を増加させる(発泡倍率を増加させる)ことができるので、表面全体のソフト感にバランスが取れた製品20を製造することができる。   Thus, compared with the case where the fixed mold is simply moved relative to the mold opening, the thickness of the resin foam layer laminated on the substrate surface inclined with respect to the mold opening direction is increased (the foaming ratio is increased). ), The product 20 can be manufactured with a balanced soft feeling on the entire surface.

以上、本発明に係る型内発泡成形装置及びその成形方法の一実施形態について詳述したが、本発明は、前記の実施形態に限定されるものではなく、特許請求の範囲に記載された本発明の精神を逸脱しない範囲で、種々の設計変更を行うことができるものである。   As described above, the embodiment of the in-mold foam molding apparatus and the molding method according to the present invention has been described in detail. However, the present invention is not limited to the above-described embodiment, and the present invention described in the claims. Various design changes can be made without departing from the spirit of the invention.

例えば、図3(b)に示すように、固定型と可動型との干渉防止のために、固定型を型開き方向に移動させたが、このような干渉なく固定型を複合運動が可能であれば、図3(c)の型開き方向のみの移動を省略してもよい。   For example, as shown in FIG. 3B, the fixed mold is moved in the mold opening direction in order to prevent interference between the fixed mold and the movable mold. However, the fixed mold can be combined and moved without such interference. If there is, the movement only in the mold opening direction of FIG.

また、本実施形態では、型開き方向に対して傾斜する面を持つ基材の一部の傾斜面に対して成形空間がより拡大するように固定型を移動させたが、別の傾斜面の樹脂発泡層の厚みを大きくさせたい場合には、その傾斜面に対する成形空間をより拡大するように、固定型を移動させればよいことは、当業者にとって容易に想到することができるであろう。   In the present embodiment, the fixed mold is moved so that the molding space is further expanded with respect to a part of the inclined surface of the base material having a surface inclined with respect to the mold opening direction. If it is desired to increase the thickness of the resin foam layer, it will be easily conceivable for those skilled in the art that the fixed mold may be moved so as to further increase the molding space for the inclined surface. .

また、この他にも、可動型を型開き方向に移動させ、固定型を傾斜した姿勢すべく、たとえば固定型の一端のみを下降させて、その一端を回転中心として固定型を旋回させて、固定型に型開き方向の移動とは異なる第2の移動をさせてもよい。   In addition to this, in order to move the movable mold in the mold opening direction and tilt the fixed mold, for example, only one end of the fixed mold is lowered, and the fixed mold is turned around the one end as a rotation center, The fixed mold may be moved in a second movement different from the movement in the mold opening direction.

さらに、本実施形態では、2つのモータを同じ速度で回転させることにより、両端の楔片の後退速度を同じにし、傾斜させたい側の楔の傾斜角度を大きくすることにより、固定型を傾斜した姿勢としたが、両端のモータの速度を異なる速度にすることにより、下型の一端の下降量を大きくし、固定型を傾斜した姿勢となるように移動させてもよい。   Furthermore, in the present embodiment, the fixed mold is tilted by rotating the two motors at the same speed so that the wedge pieces at both ends have the same retraction speed and the tilt angle of the wedge to be tilted is increased. Although the posture is set, the lowering amount of one end of the lower mold may be increased by changing the speeds of the motors at both ends, and the fixed mold may be moved in an inclined posture.

本発明の実施形態に係る型内発泡成形装置の装置構成を示す模式図。The schematic diagram which shows the apparatus structure of the in-mold foam molding apparatus which concerns on embodiment of this invention. 図1に示す型移動手段を説明するための模式図。The schematic diagram for demonstrating the type | mold moving means shown in FIG. 図1に示す型内発泡成形装置により、発泡成形行うための説明図であり、(a)は、型締め及び発泡性樹脂を充填する工程を説明するための図、(b)は、発泡工程において固定型を型開き方向に移動させたときの工程を説明するための図、(c)は、発泡工程において固定型を複合移動させたときの型移動工程を説明するための図、(d)は、製品を取り出す工程を説明するための図。It is explanatory drawing for performing foam molding by the in-mold foam molding apparatus shown in FIG. 1, (a) is a figure for demonstrating the process of filling with mold clamping and foamable resin, (b) is a foaming process. FIG. 6C is a diagram for explaining a process when the fixed mold is moved in the mold opening direction in FIG. 6C, and FIG. 8C is a diagram for explaining a mold moving process when the fixed mold is combined and moved in the foaming process; () Is a figure for demonstrating the process of taking out a product. 図1に示す表面の一部に型開き方向に対して傾斜する面を持つ基材の表面に樹脂発泡層を型内発泡成形するための説明図。Explanatory drawing for carrying out in-mold foam molding of the resin foam layer on the surface of the base material which has a surface which inclines with respect to a mold opening direction in a part of surface shown in FIG. 従来の型内発泡成形装置の装置構成を示す模式図。The schematic diagram which shows the apparatus structure of the conventional in-mold foam molding apparatus. 図5に示す表面の一部に型開き方向に対して傾斜する面を持つ基材の表面に樹脂発泡層を型内発泡成形するための説明図。Explanatory drawing for carrying out in-mold foam molding of the resin foam layer on the surface of the base material which has a surface which inclines with respect to a mold opening direction in a part of surface shown in FIG.

符号の説明Explanation of symbols

1…型内発泡成形装置,10…成形型,11…可動型,12…固定型,13…偶部,20…製品,21a…傾斜面,22a…発泡性樹脂,22b…樹脂発泡層,40…型移動手段,41…楔片,41a…傾斜面,42…楔片,42a,42b…傾斜面,43…モータ,d1…第1の移動,d2…第2の移動 DESCRIPTION OF SYMBOLS 1 ... In-mold foam molding apparatus, 10 ... Mold, 11 ... Movable mold, 12 ... Fixed mold, 13 ... Even part, 20 ... Product, 21a ... Inclined surface, 22a ... Expandable resin, 22b ... Resin foam layer, 40 ... Movement means, 41 ... Wedge piece, 41a ... Inclined surface, 42 ... Wedge piece, 42a, 42b ... Inclined surface, 43 ... Motor, d1 ... First movement, d2 ... Second movement

Claims (8)

少なくとも表面の一部に型開き方向に対して傾斜する面を持つ基材の表面に樹脂発泡層を型内発泡成形する方法であり、
前記基材表面が第2の型の成形面に対向するように、前記基材を第1の型に配置する工程と、
第1の型と第2の型との型締めを行う工程と、
型締め後の成形空間に発泡性樹脂を充填する工程と、
発泡性樹脂充填後に発泡性樹脂を発泡させる発泡工程と、
発泡後に型を開き、基材表面に樹脂発泡層が積層された製品を取り出す工程と、
を少なくとも有した型内発泡成形方法であって、
前記発泡工程は、いずれか一方又は双方の型を移動して成形空間を広げ、樹脂発泡層成形のための空間を確保しながら発泡性樹脂を発泡させる型移動工程を有しており、
該型移動工程は、型開き方向の第1の移動と、該型開き方向の移動とは異なる第2の移動との複合移動によって行われることを特徴とする型内発泡成形方法。
It is a method of in-mold foam molding a resin foam layer on the surface of a substrate having a surface inclined with respect to the mold opening direction on at least a part of the surface,
Placing the substrate on the first mold such that the surface of the substrate faces the molding surface of the second mold;
A step of clamping the first mold and the second mold;
Filling the foaming resin into the molding space after mold clamping;
A foaming step of foaming the foamable resin after filling with the foamable resin;
Opening the mold after foaming, and taking out the product in which the resin foam layer is laminated on the substrate surface;
In-mold foam molding method having at least
The foaming step has a mold moving step of expanding one or both molds to expand a molding space and foaming a foamable resin while ensuring a space for molding a resin foam layer,
The mold moving step is performed by a combined movement of a first movement in the mold opening direction and a second movement different from the movement in the mold opening direction.
前記型移動工程における前記第2の移動は、基材表面の前記傾斜面の少なくとも一部における第2の型の成形面との法線方向の距離の型移動開始からの増加量を、型開き方向の型の移動量に近づけるような移動を含むことを特徴とする請求項1に記載の型内発泡成形方法。   The second movement in the mold movement step is the step of opening the increase amount from the start of mold movement of the distance in the normal direction to the molding surface of the second mold in at least a part of the inclined surface of the substrate surface. The in-mold foam molding method according to claim 1, further comprising a movement approaching a movement amount of the mold in the direction. 一方の型を可動型とし、他方の型を固定型とし、前記型移動工程を、固定型に前記複合移動を与えることにより行うことを特徴とする請求項1または2に記載の型内発泡成形方法。   The in-mold foam molding according to claim 1 or 2, wherein one mold is a movable mold, the other mold is a fixed mold, and the mold moving step is performed by giving the combined movement to the fixed mold. Method. 一方の型を可動型とし、他方の型を固定型とし、前記型移動工程を可動型に前記第1の移動を与え、固定型に前記第2の移動を与えることにより行うことを特徴とする請求項1または2に記載の型内発泡成形方法。   One mold is a movable mold, the other mold is a fixed mold, and the mold moving step is performed by giving the first movement to the movable mold and giving the second movement to the fixed mold. The in-mold foam molding method according to claim 1 or 2. 可動型と固定型と、双方の型を閉じたときに形成される成形空間に発泡性樹脂を射出する射出手段とを少なくとも備えた型内発泡成形装置であって、
該装置は、型開き時に、可動型と固定型のいずれか一方に、型開き方向の移動とは異なる第2の移動を生じさせる型移動手段をさらに備えることを特徴とする型内発泡成形装置。
An in-mold foam molding apparatus comprising at least a movable mold and a fixed mold, and an injection means for injecting a foamable resin into a molding space formed when both molds are closed,
The apparatus further comprises a mold moving means for causing a second movement different from the movement in the mold opening direction in one of the movable mold and the fixed mold when the mold is opened. .
前記型移動手段は、可動型と固定型のいずれか一方を、型開き方向に対して傾斜した姿勢となるように移動させる手段であることを特徴とする請求項5に記載の型内発泡成形装置。   6. The in-mold foam molding according to claim 5, wherein the mold moving means is a means for moving one of the movable mold and the fixed mold so as to be inclined with respect to the mold opening direction. apparatus. 前記型移動手段は、固定型の対向する偶部に当接する一対の楔片と、該一対の楔片の固定型に対する進退量を制御する制御手段とを少なくとも備えることを特徴とする請求項6に記載の型内発泡成形装置。   7. The mold moving means comprises at least a pair of wedge pieces abutting against the opposing even portions of the fixed mold and a control means for controlling the amount of advance and retreat of the pair of wedge pieces relative to the fixed mold. The in-mold foam molding apparatus described in 1. 一方の楔片の少なくとも一部の傾斜面が、他方の楔片の傾斜面と異なる傾斜角度となっていることを特徴とする請求項7に記載の型内発泡成形装置。   The in-mold foam molding apparatus according to claim 7, wherein at least a part of the inclined surface of one wedge piece has an inclination angle different from that of the other wedge piece.
JP2005253822A 2005-09-01 2005-09-01 In-mold foam molding apparatus and in-mold foam molding method Withdrawn JP2007062277A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2387905A1 (en) * 2012-08-06 2012-10-03 Composites Aragón, S.L. Mold for composite elements with variable thickness (Machine-translation by Google Translate, not legally binding)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2387905A1 (en) * 2012-08-06 2012-10-03 Composites Aragón, S.L. Mold for composite elements with variable thickness (Machine-translation by Google Translate, not legally binding)

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