JP2007059183A - Pipe integrated electric heating cable - Google Patents

Pipe integrated electric heating cable Download PDF

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Publication number
JP2007059183A
JP2007059183A JP2005242276A JP2005242276A JP2007059183A JP 2007059183 A JP2007059183 A JP 2007059183A JP 2005242276 A JP2005242276 A JP 2005242276A JP 2005242276 A JP2005242276 A JP 2005242276A JP 2007059183 A JP2007059183 A JP 2007059183A
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Prior art keywords
wire
cable
heating element
outer periphery
heating cable
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JP2005242276A
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Japanese (ja)
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Tatsuo Kojima
辰夫 小島
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OHSIN DENKO KK
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OHSIN DENKO KK
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Priority to JP2005242276A priority Critical patent/JP2007059183A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To solve problems of conventional pipe integrated heating cable that only partial heating can be obtained, flexibility is not enough, usage is limited because it can not be cut in free length, safety at contact part of heating body and conduction wire is insufficient when the cable is bent, and generates electromagnetic wave from the conduction wire. <P>SOLUTION: On the pipe integrated heating cable, liquid and fluid changing their viscosity in accordance with freeze prevention and temperature change can be maintained, heated, and supplied at a prescribed temperature through an internally arranged pipe 5. When bending the electric heating cable, close adhering property with the heating element 3 is strengthened by a mesh-shaped electric conduction wire B4 and an electric conduction wire A2. Furthermore, when current is supplied through the electric wire A2 and the electric wire B4, the generated electromagnetic wave is compensated with the electric wire A2 and the electric wire B4 as a coaxial core structure. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、内設の管5を通して凍結防止及び温度変化によって粘度が変化する液、流体を一定の温度で給配出来る柔軟で防水構造であり、且つ、電磁波を発生しない配管一体型電熱ケーブルに関する。 The present invention relates to a pipe-integrated electric heating cable that has a flexible and waterproof structure that can supply and distribute liquid and fluid whose viscosity changes due to freezing prevention and temperature change through an internal pipe 5 and that does not generate electromagnetic waves. .

従来の凍結防止や温度変化によって液・流体の粘度を維持する配管の加熱においては、セラミック管にニクロム線ヒーターを埋設する又は樹脂管の内外空間に、各種ヒーターを装着する構造であった。(例えば、特許文献1、2、3参照。)
特公平10―9255号 公報 特公平2002―264779号 公報 特公平2005−147464号 公報
Conventional heating of pipes that maintain the viscosity of liquids and fluids by preventing freezing and changing temperature has a structure in which a nichrome wire heater is embedded in a ceramic tube or various heaters are mounted in the inner and outer spaces of a resin tube. (For example, see Patent Documents 1, 2, and 3.)
Japanese Patent Publication No. 10-9255 Japanese Patent Publication No. 2002-26479 Japanese Patent Publication No. 2005-147464

以上に述べた従来の配管一体型電熱ケーブルでは部分的加熱しか得られず、しかも柔軟性に欠け、長さを自由に切断施工出来ない為、用途に制限された。又、電熱ケーブルを折り曲げた時、発熱体と通電線との接触部に安全性が欠ける弱点と、通電線によって電磁波を発する弊害があった。 The conventional pipe-integrated electric heating cable described above can only be partially heated, lacks flexibility, and cannot be cut freely in length. In addition, when the electric heating cable is bent, there is a weak point in which the contact portion between the heating element and the conducting wire lacks safety, and there is a problem that electromagnetic waves are emitted by the conducting wire.

本発明は、このような従来の構成が有していた課題を解決しようとするものであり、内設の管5を通して凍結防止及び温度変化によって粘度が変化する液、流体を一定の温度で給配出来る柔軟で、防水構造であり、且つ、電磁波を発生しない配管一体型電熱ケーブルを実現する事を目的とするものである。 The present invention is intended to solve the problems of such a conventional configuration, and the liquid and fluid whose viscosity changes due to freezing prevention and temperature change are supplied through the internal pipe 5 at a constant temperature. The object is to realize a flexible pipe-integrated electric heating cable that is flexible and waterproof and that does not generate electromagnetic waves.

本発明の配管一体型電熱ケーブルにおいては、柔軟な耐熱樹脂管5(例えばポリイミド系樹脂)の外周部全体に通電B4を略同芯に施工し、その外周部全体に均一の厚さで柔軟性を持つ発熱体3(例えば自己温度制御型PTC発熱体)を略同芯に均一に被覆し、さらにその外周部全体に通電A2を略同芯に被覆し、その外周全体に柔軟な耐熱樹脂の外被1を被覆した構造とした。 In the pipe-integrated electric heating cable of the present invention, the energization B4 is applied substantially concentrically to the entire outer periphery of the flexible heat-resistant resin tube 5 (for example, polyimide resin), and the entire outer periphery is flexible with a uniform thickness. The heating element 3 (for example, a self-temperature control type PTC heating element) having a substantially uniform core is coated uniformly, and the entire outer periphery of the heating element 3 is coated with a substantially concentric core. The outer cover 1 was covered.

第2の解決手段は、略円柱状に形成された発熱体3の内周面に、内部抵抗が低いメッシュ状通電材料の通電線B4、外周面に同様材料の通電線A2を施工して発熱体3の電極部とした構造とした。 A second solution is to generate heat by applying a conductive wire B4 made of a mesh-like conductive material having a low internal resistance on the inner peripheral surface of the heating element 3 formed in a substantially cylindrical shape and a conductive wire A2 made of the same material on the outer peripheral surface. The electrode 3 of the body 3 was used.

第3の解決手段は、通電線A2及び通電線B4が同芯軸の構造とした。 In the third solution, the conducting wire A2 and the conducting wire B4 have a concentric shaft structure.

上記第1の解決手段による効果は次の通りである。すなわち、内設の管5を通して、凍結防止及び温度変化によって粘度が変化する液、流体を一定の温度で維持、加温し給配出来る。 The effects of the first solving means are as follows. That is, the liquid and fluid whose viscosity changes due to freezing prevention and temperature change can be maintained and heated at a constant temperature through the internal pipe 5 and distributed.

第2の解決手段による効果は、電熱ケーブルの折り曲げ時において、通電線B4、通電線A2と発熱体3との密着性を強固にした。 The effect of the second solution means that the adhesion between the conducting wire B4, the conducting wire A2 and the heating element 3 is strengthened when the electric heating cable is bent.

第3の解決手段による効果は、通電線A2及び通電線B4に通電された場合に、発生する電磁波を相殺する。 The effect of the third solving means cancels electromagnetic waves generated when the energization line A2 and the energization line B4 are energized.

上述したように、本発明の配管一体型電熱ケーブルは凍結防止及び温度変化によって粘度が変化する液、流体を一定の温度で維持、加温し給配出来る効果がある。 As described above, the pipe-integrated electric heating cable of the present invention is effective in preventing the freezing and maintaining and heating the liquid and fluid whose viscosity changes due to temperature change at a constant temperature.

電熱ケーブルの折り曲げ時において、通電線B4、通電線A2と発熱体3との密着性を強固にし、電熱ケーブルの施工、作動時の安全性効果がある。 When the electric heating cable is bent, the adhesiveness between the conductive wire B4, the conductive wire A2 and the heating element 3 is strengthened, and there is a safety effect during construction and operation of the electric heating cable.

通電線A2及び通電線B4に通電された場合に、通電線A2及び通電線B4が発生する電磁波を相殺する効果がある。 When the energization line A2 and the energization line B4 are energized, there is an effect of canceling out electromagnetic waves generated by the energization line A2 and the energization line B4.

以下、本発明の実施の形態を図1〜図4に基づいて説明する。
図1―Aは単管ケーブルの部分斜視図を示す。 図1―Bは複数管ケーブルの部分斜視図及び部分拡大視を示す。図1―A、Bにおいて、柔軟な耐熱樹脂の管5の外周部全体に通電線B4を施工し、その外周部全体に均一の厚さで、柔軟性を持つ発熱体3を被覆し、さらにその外周部全体に通電用メッシュ線A2を被覆し、その外周全体に柔軟な耐熱樹脂で電気的絶縁耐力の高い外被1を被覆装着する。
Hereinafter, embodiments of the present invention will be described with reference to FIGS.
FIG. 1A shows a partial perspective view of a single tube cable. FIG. 1-B shows a partial perspective view and a partial enlarged view of a multi-tube cable. 1A and 1B, a conductive wire B4 is applied to the entire outer periphery of the flexible heat-resistant resin pipe 5, and the entire outer periphery is coated with a flexible heating element 3 with a uniform thickness. The entire outer peripheral portion is covered with the energizing mesh wire A2, and the outer periphery 1 is covered with a jacket 1 having a high electrical insulation strength with a flexible heat-resistant resin.

Aは、単一管5を使用した電熱ケーブルの、配管一体型電熱ケーブルの部分構造斜視図。Bは、複合管5を使用した電熱ケーブルの、配管一体型電熱ケーブルの部分構造斜視図及び部分拡大視。A is a partial structural perspective view of a pipe-integrated electric heating cable of an electric heating cable using a single pipe 5. FIG. B is a partial structural perspective view and a partial enlarged view of a pipe-integrated electric heating cable of an electric heating cable using the composite pipe 5. 管5の外周に通電用メッシュ線B4の装着した斜視図及び拡大断面図。A perspective view and an enlarged cross-sectional view in which a current-carrying mesh line B4 is mounted on the outer periphery of the tube 5. 通電用メッシュ線B4の外周に発熱体3の装着した斜視図及び拡大断面図。The perspective view and expanded sectional view which attached the heat generating body 3 to the outer periphery of the mesh wire B4 for electricity supply. 発熱体3の外周に通電用メッシュ線A2の装着した斜視図及び拡大断面図。[符号の説明]1 外被2 メッシュ状通電線A3 発熱体4 メッシュ状通電線B5 管The perspective view and enlarged sectional view in which energization mesh line A2 was attached to the perimeter of heat generating element 3. [Explanation of Symbols] 1 Jacket 2 Mesh-shaped conducting wire A3 Heating element 4 Mesh-shaped conducting wire B5 Tube

Claims (3)

柔軟な耐熱樹脂の単管又は、複数管(以下管5)の外周部全体に通電用メッシュ線B(以下通電線B4)を装着し、その外周部全体に均一の厚さで、柔軟性を持つ発熱体(以下発熱体3)を被覆し、さらに、その外周部全体に通電用メッシュ線A(以下通電線A2)を被覆して、それらの外周全体に外被1を被覆した構造の電熱ケーブル。 A flexible heat-resistant resin single tube or a plurality of tubes (hereinafter referred to as “tube 5”) is equipped with a mesh wire B for energization (hereinafter referred to as “conductive wire B4”) on the entire outer periphery, and the entire outer periphery is provided with a uniform thickness and flexibility. The heating element (hereinafter referred to as heating element 3) having the outer periphery, and the outer periphery of the heating element (hereinafter referred to as the heating line A2) is covered, and the outer periphery is covered with the outer cover 1. cable. 請求項1に記載の略円柱状に形成された発熱体3の内周面に、内部抵抗が低い通電材料の通電B4、外周面に同様材料の通電線A2を施工して発熱体3の電極部として、密着性を強固にした構造の電熱ケーブル。 An electrode B of the heating element 3 is formed by applying an energization B4 of an energizing material having a low internal resistance to the inner peripheral surface of the heating element 3 formed in a substantially cylindrical shape according to claim 1 and an energizing wire A2 of the same material on the outer peripheral surface. An electric heating cable with a strong structure as a part. 請求項1及び請求項2に記載の通電線A2及び通電線B4が同芯軸の構造よって、通電線A2及び通電線B4に通電された場合に、発生する電磁波を相殺する構造の電熱ケーブル。
3. An electric heating cable having a structure that cancels out electromagnetic waves generated when the conducting wire A2 and the conducting wire B4 are energized to the conducting wire A2 and the conducting wire B4 by the concentric shaft structure.
JP2005242276A 2005-08-24 2005-08-24 Pipe integrated electric heating cable Pending JP2007059183A (en)

Priority Applications (1)

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JP2005242276A JP2007059183A (en) 2005-08-24 2005-08-24 Pipe integrated electric heating cable

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JP2005242276A JP2007059183A (en) 2005-08-24 2005-08-24 Pipe integrated electric heating cable

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2437161A (en) * 2006-04-10 2007-10-17 Nexans Power Cable for Direct Electric Heating System

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2437161A (en) * 2006-04-10 2007-10-17 Nexans Power Cable for Direct Electric Heating System
GB2437161B (en) * 2006-04-10 2009-10-21 Nexans Power cable for direct electric heating system

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