JP2007024098A - Method of manufacturing rolling bearing sleeve member - Google Patents
Method of manufacturing rolling bearing sleeve member Download PDFInfo
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- JP2007024098A JP2007024098A JP2005203946A JP2005203946A JP2007024098A JP 2007024098 A JP2007024098 A JP 2007024098A JP 2005203946 A JP2005203946 A JP 2005203946A JP 2005203946 A JP2005203946 A JP 2005203946A JP 2007024098 A JP2007024098 A JP 2007024098A
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- sleeve member
- rolling bearing
- sleeve
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- steel plate
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本発明は、テーパ穴を有する転がり軸受の軸外周面への取り付けに用いられるアダプタスリーブや取外しスリーブ等の転がり軸受用スリーブ部材を製造する方法に関する。 The present invention relates to a method of manufacturing a sleeve member for a rolling bearing such as an adapter sleeve or a removal sleeve used for mounting a rolling bearing having a tapered hole to an outer peripheral surface of a shaft.
内輪の内周面がテーパ穴になった転がり軸受を軸外周面へ取り付ける際には、アダプタスリーブや取外しスリーブ等のスリーブ部材が用いられる。図2(a)、(b)はアダプタスリーブ1の一例を、図3(a)、(b)は取外しスリーブ2の一例を示す。このアダプタスリーブ1および取外しスリーブ2は、いずれも、外周面に軸受内輪のテーパ穴に適合するテーパ面1a、2aとおねじ部1b、2bを有し、軸方向に所定幅の切割り1c、2cが形成されている。
When a rolling bearing having an inner peripheral surface of the inner ring having a tapered hole is attached to the outer peripheral surface of the shaft, a sleeve member such as an adapter sleeve or a removal sleeve is used. FIGS. 2A and 2B show an example of the
このような転がり軸受用スリーブ部材を製造する際には、一般に、素材としてパイプ材を使用し、このパイプ材を旋削加工してスリーブ部材の外形を形成した後、周方向の任意の位置を切断して切割りを形成している。ここで、パイプ材の材質としては、炭素鋼等が用いられる(特許文献1参照。)。 When manufacturing such a sleeve member for a rolling bearing, generally, a pipe material is used as a material, and after turning the pipe material to form an outer shape of the sleeve member, an arbitrary position in the circumferential direction is cut. The cut is formed. Here, carbon steel etc. are used as a material of a pipe material (refer patent document 1).
ところが、素材となるパイプ材が高価であることが、スリーブ部材の製造コストを引き上げる大きな要因となっており、素材コストの低減が求められている。
本発明の課題は、転がり軸受用スリーブ部材の素材コストの低減を図ることである。 The subject of this invention is aiming at reduction of the raw material cost of the sleeve member for rolling bearings.
上記の課題を解決するため、本発明は、スリーブ部材の素材として平鋼板を使用し、この平鋼板を円筒状に曲げて周方向で突き合わされた部分どうしを溶接した状態で、旋削加工によりスリーブ部材の外形を形成した後、溶接した位置を切断して切割りを形成するようにした。 In order to solve the above-mentioned problems, the present invention uses a flat steel plate as a material for a sleeve member, and in a state in which the flat steel plate is bent into a cylindrical shape and welded together in the circumferential direction, the sleeve is formed by turning. After forming the outer shape of the member, the welded position was cut to form a cut.
すなわち、スリーブ部材が軸方向に切割りが入ったものであることに着目して、平鋼板を円筒状に曲げて旋削加工を行い、周方向で突き合わされた位置に切割りを形成する製造方法を採ることにより、素材としてパイプ材よりも安価な平鋼板を使用できるようにしたのである。しかも、旋削加工は周方向で突き合わされた部分どうしを溶接した状態で行うことにより、素材にパイプ材を使用した場合と同等の寸法精度が得られるようにし、その後に溶接位置を切断して切割りを形成することで、強度の低い溶接部が製品に残らないようにした。 That is, paying attention to the fact that the sleeve member is cut in the axial direction, the flat steel plate is bent into a cylindrical shape and turned to form a cut in the circumferentially abutted position. This makes it possible to use flat steel sheets that are cheaper than pipe materials. In addition, turning is performed in a state in which the circumferentially abutted portions are welded so that the same dimensional accuracy as when pipe material is used is obtained, and then the welding position is cut and cut. As a result, the welded parts with low strength were not left in the product.
本発明のスリーブ部材の製造方法は、上述したように、平鋼板を円筒状に曲げて旋削加工を行い、周方向で突き合わされた位置に切割りを形成するようにしたので、パイプ材を素材とする場合に比べて素材コストを大幅に削減することができる。また、素材の入手性も大幅に改善できる。 In the sleeve member manufacturing method of the present invention, as described above, a flat steel plate is bent into a cylindrical shape and turned to form a cut at a position abutted in the circumferential direction. Compared to the case, the material cost can be greatly reduced. In addition, material availability can be greatly improved.
以下、図面に基づき、本発明の実施形態を説明する。図1は、図2に示したアダプタスリーブ1や図3に示した取外しスリーブ2を対象とする実施形態の転がり軸受用スリーブ部材の製造方法の手順を示す。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a procedure of a method for manufacturing a rolling bearing sleeve member of an embodiment targeting the
このスリーブ部材の製造方法では、素材として平鋼板を使用し、まず、平鋼板を円筒状に曲げ(S1)、周方向で突き合わされた部分(曲げ加工前の平鋼板の側端面)どうしを溶接して円筒状半製品を作製する(S2)。次に、この円筒状半製品の内周面、外周面および両端面を旋盤で旋削加工して、図2あるいは図3に示したテーパ面1a、2aやおねじ部1b、2bを含めてスリーブ部材の外形を形成する(S3)。最後に、旋削加工を受けた円筒状半製品の溶接位置をホイルカッタ等で切断して、図2あるいは図3に示した切割り1c、2cを形成することにより(S4)、スリーブ部材の製品が得られる。
In this sleeve member manufacturing method, a flat steel plate is used as a material. First, the flat steel plate is bent into a cylindrical shape (S1), and the portions (side end surfaces of the flat steel plate before bending) that are abutted in the circumferential direction are welded together. Thus, a cylindrical semi-finished product is produced (S2). Next, the inner peripheral surface, outer peripheral surface, and both end surfaces of this cylindrical semi-finished product are turned with a lathe, and the sleeve including the
この製造方法を採用すれば、素材として安価な平鋼板を使用できるので、素材コストを大幅に削減できるし、素材の入手性も大幅に改善される。しかも、スリーブ部材の寸法精度や強度の品質も、素材にパイプ材を使用した場合とほとんど変わらない。 If this manufacturing method is adopted, since an inexpensive flat steel plate can be used as a material, the material cost can be greatly reduced, and the availability of the material is also greatly improved. In addition, the dimensional accuracy and strength quality of the sleeve member is almost the same as when pipe material is used.
なお、本発明は、上述したような一般的なアダプタスリーブや取外しスリーブだけでなく、転がり軸受の軸への取り付けのために外輪と固定部材との間または内輪と軸との間に配置され、軸方向に切割りが入ったスリーブ部材を製造する場合に広く適用できる。 The present invention is arranged not only in the general adapter sleeve and the removal sleeve as described above, but also between the outer ring and the fixing member or between the inner ring and the shaft for attachment to the shaft of the rolling bearing, The present invention can be widely applied in the case of manufacturing a sleeve member that is cut in the axial direction.
1 アダプタスリーブ
1a テーパ面
1b おねじ部
1c 切割り
2 取外しスリーブ
2a テーパ面
2b おねじ部
2c 切割り
1
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JP2005203946A JP2007024098A (en) | 2005-07-13 | 2005-07-13 | Method of manufacturing rolling bearing sleeve member |
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JP2005203946A JP2007024098A (en) | 2005-07-13 | 2005-07-13 | Method of manufacturing rolling bearing sleeve member |
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JP2007024098A true JP2007024098A (en) | 2007-02-01 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9215731B2 (en) | 2007-12-19 | 2015-12-15 | Qualcomm Incorporated | Method and apparatus for transfer of a message on a common control channel for random access in a wireless communication network |
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2005
- 2005-07-13 JP JP2005203946A patent/JP2007024098A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9215731B2 (en) | 2007-12-19 | 2015-12-15 | Qualcomm Incorporated | Method and apparatus for transfer of a message on a common control channel for random access in a wireless communication network |
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