JP2007021973A - Equipment and method for automatically cleaning wiping device - Google Patents

Equipment and method for automatically cleaning wiping device Download PDF

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JP2007021973A
JP2007021973A JP2005209604A JP2005209604A JP2007021973A JP 2007021973 A JP2007021973 A JP 2007021973A JP 2005209604 A JP2005209604 A JP 2005209604A JP 2005209604 A JP2005209604 A JP 2005209604A JP 2007021973 A JP2007021973 A JP 2007021973A
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wiping
cleaning
brush
tank
injection device
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JP4706059B2 (en
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Kenji Katsumata
謙二 勝俣
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National Printing Bureau
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National Printing Bureau
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Abstract

<P>PROBLEM TO BE SOLVED: To provide equipment and a method for automatically cleaning the inside of a wiping device, without pulling out the wiping device from the inside of a printing machine, in the operation of cleaning the wiping device of the intaglio printing machine. <P>SOLUTION: In the equipment and the method, an intermediate injection device (5) and a lower-part-of-wiping-tank cleaning injection device (6) are newly provided; and a jet of cleaning water is emitted from a pre-brush (3) with an injection device as an existing injection device, a main brush (4) with an injection device, the newly-installed intermediate injection device (5), and the newly-installed injection device (6), so that a wiping tank, a wiping roller, the pre-brush with the injection device, the main brush with the injection device, and the inside of each solution wiping can be concurrently cleaned in a state in which the wiping tank is fixed to the printing machine. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、凹版印刷機におけるワイピング装置の洗浄作業に関して、印刷機械内部からワイピング装置を外へ引き出すことなく、ワイピング装置内を自動で洗浄する装置とその自動洗浄方法に関するものである。   The present invention relates to a cleaning operation of a wiping device in an intaglio printing press and a device for automatically cleaning the inside of the wiping device without pulling out the wiping device from the inside of the printing machine and an automatic cleaning method thereof.

一般的に、凹版印刷機における印刷方式は、図4に示すように、インキつぼ(23)に凹版インキを投入し、ダクトローラ(21)、着肉ローラ(22)、凹版版胴(18)の順で凹版インキを転移していく。また、凹版版胴(18)には、プレート状の凹版版面を巻き付け、この凹版版面上に転移された凹版インキは、凹版画線以外の余剰インキをワイピングローラ(1)で拭き取り、凹版版面の凹版画線内に残った凹版インキを、凹版圧胴(19)の表面に保持されている用紙に転移させ印刷されるものである。   In general, as shown in FIG. 4, the intaglio printing method uses an intaglio ink placed in an ink fountain (23), a duct roller (21), a landing roller (22), an intaglio plate cylinder (18). Intaglio ink is transferred in the order. A plate-shaped intaglio plate surface is wound around the intaglio plate cylinder (18), and the intaglio ink transferred onto the intaglio plate surface is wiped off excess ink other than the intaglio image line with a wiping roller (1). The intaglio ink remaining in the intaglio image line is transferred to the paper held on the surface of the intaglio impression cylinder (19) for printing.

従来、ワイピングローラの洗浄方法は、図5に示すように、層流装置(2)からワイピング溶液を送流しワイピングローラ(1)の表面に吹き付け、噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)を構成している洗浄部材(24)を、ワイピングローラ(1)に着してワイピングローラの表面に付着した余剰インキをかき落とし、さらに、仕上げ洗浄部材(7)によってワイピングローラの表面に付いたワイピング溶液をかき落とすものとなっている。   Conventionally, as shown in FIG. 5, the wiping roller cleaning method is such that a wiping solution is sent from a laminar flow device (2) and sprayed onto the surface of the wiping roller (1), a pre-brush (3) with an injection device and a main with an injection device. The cleaning member (24) constituting the brush (4) is attached to the wiping roller (1) to scrape off excess ink adhering to the surface of the wiping roller, and the surface of the wiping roller is further cleaned by the finish cleaning member (7). Scrape off the wiping solution attached to.

また、ワイピングローラ(1)から余剰インキをかき取る際に必要なワイピング溶液の供給手段を図6に示す配管系統図に従って説明する。ワイピング溶液供給用電磁バルブ群(13)が開くと、ワイピング溶液循環送り用ポンプ(35)によってワイピング溶液循環槽(11)から溶液循環送り用配管を介して送流されたワイピング溶液は、ワイピング槽(10)内の層流装置(2)、噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)へと送流され、ワイピング溶液を噴射しながら凹版版胴(18)に巻き付けられた凹版版面の余剰インキをワイピングローラ(1)でかき取り、かき取られた余剰インキはワイピング槽(1)の下部に堆積する。層流装置(2)、噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)に供給され層流噴射を行ったワイピング溶剤はワイピング槽(10)下部に設けられた廃液口(8)を通り、ワイピング溶液循環槽(11)に戻る仕組みとなっている。   Further, a wiping solution supply means necessary for removing excess ink from the wiping roller (1) will be described with reference to a piping system diagram shown in FIG. When the wiping solution supply electromagnetic valve group (13) is opened, the wiping solution fed from the wiping solution circulation tank (11) through the solution circulation feeding pipe by the wiping solution circulation feeding pump (35) is transferred to the wiping tank. It was sent to the laminar flow device (2), the pre-brush (3) with a spray device and the main brush (4) with a spray device, and was wound around the intaglio plate cylinder (18) while spraying the wiping solution. The excess ink on the intaglio plate surface is scraped off by the wiping roller (1), and the excess ink scraped off is deposited on the lower part of the wiping tank (1). The wiping solvent supplied to the laminar flow device (2), the pre-brush (3) with the injection device and the main brush (4) with the injection device and subjected to the laminar flow injection is a waste liquid port (8) provided at the lower portion of the wiping tank (10). , And returns to the wiping solution circulation tank (11).

このような方法で印刷を終了した後のワイピング装置全体の洗浄方法を図7に従って説明する。図7は、ワイピング装置の側面図である。まず、ワイピングローラ支持部材(41)のワイピングローラ着脱部材(42)を手動で移動することにより、ワイピングローラ(1)を凹版版胴(18)から離脱し、洗浄部材の着脱部材(25a、25b)及び仕上げ洗浄部材の着脱部材(26)が連動して移動し、噴射装置付きプレブラシ(3)と噴射装置付きメインブラシ(4)とから構成される洗浄部材(24)、及び仕上げ洗浄部材(7)をワイピングローラ(1)から離脱させる。   A method for cleaning the entire wiping apparatus after printing is completed in this way will be described with reference to FIG. FIG. 7 is a side view of the wiping device. First, by manually moving the wiping roller attaching / detaching member (42) of the wiping roller supporting member (41), the wiping roller (1) is detached from the intaglio plate cylinder (18), and the cleaning member attaching / detaching members (25a, 25b). ) And the detachable member (26) of the finish cleaning member move in conjunction with each other, and the cleaning member (24) constituted by the pre-brush (3) with an injection device and the main brush (4) with an injection device, and the finish cleaning member ( 7) is detached from the wiping roller (1).

次に、ワイピング操作制御盤(27)のワイピングローラ駆動停止ボタンを押し、図示しないワイピングローラ駆動原動機の作動を停止し、ワイピングローラ(1)の回転を停止させる。ワイピングローラ(1)の回転が完全に停止したことを確認した後、ワイピング操作制御盤(27)の固定解除ボタンを押し、ワイピング槽(10)と本機を固定している図示しない槽固定部材を解除し、ワイピング操作制御盤(27)の槽引き出しボタンを押し、槽移動用油圧シリンダ(28)を作動させ、ワイピング槽(10)を機械内部より外側へ引き出す。   Next, the wiping roller drive stop button on the wiping operation control panel (27) is pressed to stop the operation of a wiping roller drive motor (not shown) and stop the rotation of the wiping roller (1). After confirming that the rotation of the wiping roller (1) has completely stopped, press the fixing release button of the wiping operation control panel (27) to fix the wiping tank (10) and the machine (not shown) Is released, the tank pulling button on the wiping operation control panel (27) is pressed, the tank moving hydraulic cylinder (28) is operated, and the wiping tank (10) is pulled out from the inside of the machine.

このような手順でワイピング槽(10)を移動させ、更に仕上げ洗浄部材(7)及びワイピングローラ(1)を取り除いた後、オペレータの手によってホースで洗浄水を供給し、ブラシ装置並びにブラシ装置上部に配置するブラシ及びワイピング槽下部に堆積したインキを洗い流す。   After moving the wiping tank (10) in such a procedure and further removing the finish cleaning member (7) and the wiping roller (1), the cleaning water is supplied by the hose by the operator's hand, and the upper part of the brush device and the brush device The ink deposited on the brush and the lower part of the wiping tank is washed away.

洗浄作業が終了したら、前述した逆の手順でワイピングローラ(1)、ワイピング槽(10)、洗浄部材(24)並びに仕上げ洗浄部材(7)を元の位置にセットし、印刷機稼動状態に復旧させる。   When the cleaning operation is completed, the wiping roller (1), the wiping tank (10), the cleaning member (24) and the finish cleaning member (7) are set to their original positions in the reverse procedure described above, and the printing press is restored to the operating state. Let

従来の凹版版面に転移された余剰インキをワイピングローラ(1)で拭き取る洗浄機構としては、ワイピングローラの回転方向入り側に位置し、インキを溶解・分解させるための洗浄液をワイピングローラに連続的に供給する第1の洗浄部材と、第1の洗浄部材の下流に位置し、機械的にインキを取り除く部材と、この部材の下部に残存するインキを溶解・分解させるための洗浄液を噴射する装置とから成る第2の洗浄部材と、インキを溶解・分解させた後にワイピングローラ表面に残存する薄い洗浄液の薄膜層を取り除く仕上げブレードとから構成されている凹版印刷機のワイピング装置が提案されている(例えば、特許文献1参照)。   The conventional cleaning mechanism for wiping off the excess ink transferred to the intaglio plate surface with the wiping roller (1) is located on the entering side in the rotational direction of the wiping roller, and a cleaning solution for dissolving and decomposing the ink is continuously applied to the wiping roller. A first cleaning member to be supplied; a member that is located downstream of the first cleaning member and mechanically removes ink; and a device that ejects cleaning liquid for dissolving and decomposing ink remaining in the lower portion of the member; A wiping device for an intaglio printing press comprising a second cleaning member comprising: a finishing blade for removing a thin film layer of a thin cleaning liquid remaining on the surface of a wiping roller after ink is dissolved and decomposed has been proposed ( For example, see Patent Document 1).

また、ワイピング動作の自動機構として、印刷機本体からワイピング槽を自動的に出し入れする装置が提案されている。構成としては、凹版印刷機のワイピング部に、ワイピング槽の挿入限界点を検出する槽挿入限界点検出手段と、ワイピングローラの回転数を検出する回転数検出手段と、ワイピング槽の引き出し限界点を検出する槽引き出し限界点検出手段を設け、制御開始ボタンの押ボタン動作によりワイピング槽をワイピング位置に設置するワイピング槽設置手段と、ワイピング槽内の洗浄要素を印刷が可能な適正条件に設置する洗浄要素設置手段と、印刷中のワイピング状態を適正に保持するワイピング状態保持手段と、印刷終了後にワイピング槽内の洗浄要素の設置を解除する洗浄要素解除手段と、ワイピング層をワイピング位置から設置を解除するワイピング槽解除手段から構成されている(例えば、特許文献2照)。   As an automatic mechanism for wiping operation, an apparatus for automatically taking in and out a wiping tank from a printing machine main body has been proposed. The wiping part of the intaglio printing press includes a tank insertion limit point detecting means for detecting the insertion limit point of the wiping tank, a rotation speed detecting means for detecting the rotation speed of the wiping roller, and a pulling limit point of the wiping tank. A tank pulling limit detection means for detecting is provided, and a wiping tank setting means for setting a wiping tank at a wiping position by a push button operation of a control start button, and a cleaning for setting a cleaning element in the wiping tank at an appropriate condition for printing. Element installation means, wiping state holding means for properly maintaining the wiping state during printing, cleaning element release means for releasing the installation of the cleaning element in the wiping tank after printing, and release of the wiping layer from the wiping position It is comprised from the wiping tank cancellation | release means to perform (for example, patent document 2 reference).

特開2000−202984号公報JP 2000-202984 A 特開2000−218760号公報JP 2000-218760 A

特許文献1で開示されている従来装置は、噴射装置付きプレブラシ(3)と噴射装置付きメインブラシ(4)のみによって洗浄するため、ワイピングローラ(1)に着いているインキの大半を噴射装置付きプレブラシ(3)で洗浄し、その後噴射装置付きメインブラシ(4)によって洗浄することとなるが、ワイピングローラ(1)と噴射装置付きプレブラシ(3)は接触しながら洗浄を行うため、洗浄水が噴射装置付きメインブラシ(4)まで届かない。その結果、噴射装置付きプレブラシ(3)で洗浄しきれないインキやインキのカスが噴射装置付きメインブラシ(4)まで送られてしまう可能性があった。   Since the conventional apparatus disclosed in Patent Document 1 is cleaned only by the pre-brush (3) with an ejector and the main brush (4) with an ejector, most of the ink attached to the wiping roller (1) is provided with the ejector. Washing with the pre-brush (3) and then washing with the main brush (4) with the spraying device, but the wiping roller (1) and the pre-brush (3) with the spraying device perform cleaning while in contact with each other. It does not reach the main brush (4) with an injection device. As a result, there is a possibility that ink that cannot be cleaned by the pre-brush (3) with the ejecting device or ink residue may be sent to the main brush (4) with the ejecting device.

また、通常、ワイピング溶液を循環している配管内には、インキのカスや沈殿物が残ってしまい、これを長年使用し続けると配管が詰まる原因となり、ワイピング溶液の循環不良が発生し、損紙の発生やローラの損傷を引き起こす可能性がある。   Also, normally, ink residue and precipitates remain in the piping through which the wiping solution is circulated. If this is used for many years, the piping may become clogged, resulting in poor circulation of the wiping solution. May cause paper generation and damage to the rollers.

その結果、ワイピング装置の洗浄に関しては、オペレータの介在が不可欠であり、相当の時間を要していた。さらに、重量物のワイピングローラを取り外す作業により危険が伴ってしまうばかりでなく、ワイピングローラの取り外し及び取り付けの際、ローラ表面を傷つけてしまい、ローラを交換せざるを得ない状況が発生するといった問題があった。   As a result, intervention of an operator is indispensable for cleaning the wiping device, and a considerable amount of time is required. Furthermore, the work of removing heavy wiping rollers is not only dangerous, but also causes the situation that the roller surface is damaged when the wiping rollers are removed and installed, and the rollers must be replaced. was there.

特許文献2で開示されている装置は、印刷機本体からワイピング槽を自動的に出し入れする装置であるが、印刷終了後におけるワイピング槽内の自動洗浄を行うものではなく、印刷終了時から印刷開始時までのワイピング洗浄作業については、依然として自動化を図るといった課題が残されていた。   The device disclosed in Patent Document 2 is a device that automatically puts and removes the wiping tank from the printing machine main body, but does not perform automatic cleaning in the wiping tank after completion of printing, and starts printing from the end of printing. About the wiping cleaning work up to that time, there still remains a problem of achieving automation.

本発明は、上記課題の解決を目的とするものであり、具体的には、凹版印刷機におけるワイピング装置において、ワイピングローラとワイピング槽を洗浄するための噴射装置を設け、既存の噴射装置と新たに設置した噴射装置から洗浄水を噴射することによって、ワイピング洗浄作業を、印刷機械内にワイピング装置をセットした状態のまま自動で行う自動洗浄装置とその自動洗浄方法について提供することを目的とするものである。   The present invention aims to solve the above-described problems. Specifically, in the wiping device in an intaglio printing machine, an irradiating device for cleaning the wiping roller and the wiping tank is provided. It is an object of the present invention to provide an automatic cleaning device and an automatic cleaning method for automatically performing wiping cleaning work while the wiping device is set in a printing machine by spraying cleaning water from an injection device installed in the printer. Is.

本発明のワイピング自動洗浄装置は、ワイピング槽に、凹版版面の余剰インキを拭き取るワイピングローラと、前記ワイピングローラ下部前側に位置し、前記ワイピングローラに接触しながら前記ワイピング溶液又は洗浄水を噴射する噴射装置付きプレブラシと、前記ワイピングローラ下部後側に位置し、前記ワイピングローラに接触しながら前記ワイピング溶液又は洗浄水を噴射する噴射装置付きメインブラシと、前記ワイピングローラに噴射された溶剤又は洗浄水をワイピングローラに接触しながらかき落す仕上げブレードとを有するワイピング装置において、前記噴射装置付きプレブラシと前記噴射装置付きメインブラシの間に位置し、前記ワイピングローラに接触しないで洗浄水を噴射する中間噴射装置と、前記ワイピング槽下部の一方の隅に設けられ、前記ワイピング槽に堆積した余剰インキを洗浄するワイピング槽下部洗浄装置と、前記各ブラシ、中間噴射装置、ワイピング槽下部洗浄装置に洗浄液を供給する洗浄水供給槽とを連結し、前記洗浄水供給槽から送流された洗浄液によって前記ワイピング槽内を自動で洗浄することを特徴とする。   The automatic wiping cleaning device of the present invention includes a wiping roller for wiping off excess ink on the intaglio plate surface and a wiping solution or cleaning water sprayed on the lower front side of the wiping roller and in contact with the wiping roller. A pre-brush with a device, a main brush with a spray device which is located on the lower rear side of the wiping roller and sprays the wiping solution or cleaning water while being in contact with the wiping roller; and a solvent or cleaning water sprayed on the wiping roller. In the wiping apparatus having a finishing blade scraped off while being in contact with the wiping roller, an intermediate injection apparatus that is located between the pre-brush with the injection apparatus and the main brush with the injection apparatus and injects cleaning water without contacting the wiping roller And at the bottom of the wiping tank A wiping tank lower cleaning device, which is provided at the corner of the wiping tank and cleans excess ink deposited in the wiping tank, and a cleaning water supply tank for supplying cleaning liquid to the brushes, the intermediate spray device, and the wiping tank lower cleaning device are connected to each other. The inside of the wiping tank is automatically cleaned by the cleaning liquid sent from the cleaning water supply tank.

本発明のワイピング自動洗浄方法は、ワイピング装置洗浄開始の信号を受けることによって、溶液供給用電磁バルブ群が一斉に閉じ、それと同時に洗浄水送流切替えバルブが開き、洗浄水送り用ポンプによって洗浄水供給槽から洗浄水送り配管を介して、ワイピング槽内に設置されている層流装置、噴射装置付きプレブラシ、噴射装置付きメインブラシ、中間噴射装置及びワイピング槽下部洗浄噴射装置に洗浄水が供給され、噴射装置付きプレブラシ及び噴射装置付きメインブラシを、ワイピングローラに接触させない状態で、噴射装置付きプレブラシ及び噴射装置付きメインブラシから洗浄水を噴射することにより、噴射装置付きプレブラシ及び噴射装置付きメインブラシを洗浄し、洗浄された噴射装置付きプレブラシ及び噴射装置付きメインブラシ及び仕上げ洗浄装置を回転するワイピングローラに接触させ、層流装置、噴射装置付きプレブラシ、噴射装置付きメインブラシ及び中間噴射装置から洗浄水を噴射することにより、ワイピングローラの表面を洗浄し、ワイピングローラ表面に付着した洗浄水を仕上げブレードによりかき落して仕上げ、ワイピング槽下部洗浄噴射装置から洗浄水を噴射することにより、ワイピング槽下部に堆積したインキを除去し、廃液処理用ポンプによってワイピング槽の外へ廃液を自動移送することを特徴とする。   In the automatic wiping cleaning method of the present invention, upon receiving a signal to start cleaning of the wiping device, the solution supply electromagnetic valves are closed at the same time, and at the same time, the cleaning water flow switching valve is opened. Wash water is supplied from the supply tank to the laminar flow device installed in the wiping tank, the pre-brush with the injection device, the main brush with the injection device, the intermediate injection device, and the lower cleaning injection device of the wiping tank through the cleaning water feed pipe. The pre-brush with the injection device and the main brush with the injection device are ejected from the pre-brush with the injection device and the main brush with the injection device without bringing the pre-brush with the injection device and the main brush with the injection device into contact with the wiping roller. The pre-brush with the spraying device and the The surface of the wiping roller is cleaned by wiping the surface of the wiping roller by bringing the cleaning brush into contact with the rotating wiping roller and spraying laminating water from the laminar flow device, pre-brush with spray device, main brush with spray device and intermediate spray device The cleaning water adhering to the roller surface is scraped off by a finishing blade, and the cleaning water is sprayed from the lower cleaning jetting device of the wiping tank to remove the ink accumulated in the lower part of the wiping tank. It is characterized by automatically transferring waste liquid to the outside.

本発明のワイピング自動洗浄方法は、ワイピング自動洗浄装置により、ワイピング槽を印刷機に固定した状態でワイピング槽、ワイピングローラ、噴射装置付きプレブラシ、噴射装置付きメインブラシ及び各溶液配管内の洗浄を、同時に行う方法であることを特徴とする。   In the automatic wiping cleaning method of the present invention, the wiping tank, the wiping roller, the pre-brush with the spraying device, the main brush with the spraying device, and the cleaning of each solution pipe are performed with the wiping bath fixed to the printing machine by the automatic wiping cleaning device. It is a method performed simultaneously.

中間噴射装置を、噴射装置付きプレブラシと噴射装置付きメインブラシとの間に設置することによって、洗浄水を噴射装置付きメインブラシにまで送流し、過剰なインキやインキのカスが噴射装置付きメインブラシへ送られるのを防止するものであり、噴射装置付きメインブラシの延命化が図れる。   By installing the intermediate spraying device between the pre-brush with the spraying device and the main brush with the spraying device, the cleaning water is sent to the main brush with the spraying device, and excess ink and ink residue are removed from the main brush with the spraying device. The life of the main brush with the injection device can be extended.

印刷機械各部の洗浄と同時にワイピング槽内の自動洗浄が可能となるため、ワイピング装置を移動させるための機械停止作業、洗浄作業、ワイピング装置の取り付け作業が不要となり、省力化、作業安全性の向上、作業時間の短縮、生産性の向上が図れる。   Automatic cleaning of the inside of the wiping tank is possible at the same time as cleaning each part of the printing machine, so there is no need to stop the machine to move the wiping device, cleaning work, and wiping device installation work, saving labor and improving work safety Work time can be shortened and productivity can be improved.

また、印刷中は溶剤を循環させていた各配管に、印刷後は洗浄水を送流することで、配管内壁に堆積したインキカスを除去し、洗浄液は循環させずにそのまま排出するため、各配管内の洗浄も同時に行うことが可能となる。また、配管内の洗浄によって、印刷中は常時良質なワイピング溶液を供給できることから、噴射口の目詰まり防止効果が得られ、品質の安定した印刷を行うことができる。   Also, after printing, cleaning water is sent to each pipe where the solvent was circulated during printing to remove ink residue deposited on the inner wall of the pipe, and the cleaning liquid is discharged without being circulated. It is also possible to perform cleaning inside. In addition, since a good quality wiping solution can be supplied at all times during printing by cleaning the inside of the pipe, an effect of preventing clogging of the injection port can be obtained, and printing with stable quality can be performed.

さらに、ワイピングローラ、ワイピング槽、洗浄部材並びに仕上げ洗浄部材を取り外して洗浄するといった人手の介在が無くなるため、取り外す作業が無くなったことで、再度取り付ける際のローラへの損傷も無くなり、時間の浪費及び材料のコストダウンの効果を奏するものである。   Furthermore, since there is no manual intervention such as removing and cleaning the wiping roller, wiping tank, cleaning member and finish cleaning member, the removal work is eliminated, so there is no damage to the roller when it is reinstalled, and time is wasted. This has the effect of reducing the cost of the material.

本発明の実施形態について図面を用いて説明する。図1は、本発明におけるワイピング装置のワイピング槽内部側面図を示す。図2は、本発明におけるワイピング装置のワイピング配管系統図を示す。図3は、本発明のワイピング装置の自動洗浄動作フロー図を示す。   Embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a side view of the inside of a wiping tank of a wiping apparatus according to the present invention. FIG. 2 shows a wiping piping system diagram of the wiping apparatus according to the present invention. FIG. 3 shows a flowchart of the automatic cleaning operation of the wiping apparatus of the present invention.

まず、ワイピング自動洗浄装置の構成について図1に従って説明する。ワイピング装置が一体形成されたワイピング槽(10)内には層流装置(2)によりワイピングローラ(1)にワイピング溶剤をかけ流す。ワイピングローラ(1)はワイピング槽(10)に回転自在に軸支されているとともに、凹版版胴(18)に装着された凹版面に周方向を接触させてこれと反対方向に回転している。 First, the configuration of the automatic wiping cleaning device will be described with reference to FIG. In the wiping tank (10) in which the wiping device is integrally formed, a wiping solvent is poured over the wiping roller (1) by the laminar flow device (2). The wiping roller (1) is rotatably supported by the wiping tank (10), and rotates in the opposite direction by contacting the intaglio plate mounted on the intaglio plate cylinder (18) in the circumferential direction. .

ワイピング槽(10)の左右両側壁の内面には、それぞれ二組のレバー機構(30a、30b)が付設され、一方のレバー機構(30a)には噴射装置付きプレブラシ(3)が支持され、また他方のレバー機構(30b)に噴射装置付きメインブラシ(4)が支持されている。さらに、上記装置の間に中間噴射装置支持部材(43)が付設され、その支持部材に中間噴射装置(5)が支持されている。   Two sets of lever mechanisms (30a, 30b) are respectively attached to the inner surfaces of the left and right side walls of the wiping tank (10), and one lever mechanism (30a) supports a pre-brush (3) with an injection device, and The main brush (4) with an injection device is supported by the other lever mechanism (30b). Further, an intermediate injection device support member (43) is provided between the devices, and the intermediate injection device (5) is supported by the support member.

二組のレバー機構(30a、30b)における左右両ブラシアーム(31a、31b)間にはワイピングローラ(1)よりもやや長いブラシ受支軸(32a、32b)が回転自在でかつ調整部(33a、33b)にて所定の傾斜角度で位置決め、固定可能に軸支されている。また、中間噴射装置(5)は支持部材(43)に固定されるが、角度変更が可能な機能を有している。   Between the left and right brush arms (31a, 31b) in the two sets of lever mechanisms (30a, 30b), brush support shafts (32a, 32b) that are slightly longer than the wiping roller (1) are rotatable and adjustable (33a) 33b) is pivotally supported so as to be positioned and fixed at a predetermined inclination angle. Moreover, although the intermediate | middle injection apparatus (5) is fixed to a support member (43), it has a function which can change an angle.

ブラシ受支軸(32a、32b)には、ユニットホルダとしての枠状のブラシホルダ(34a、34b)がそれぞれ固定され、これらのブラシホルダ(34a、34b)にステンレスのメッシュが張られ、更にメッシュの上にブラシを装着したブラシ装置がそれぞれ支持され、上記装置の中間に支持部材(43)により中間噴射装置(5)が支持され、洗浄ユニット本体としての噴射装置付きプレブラシ(3)と噴射装置付きメインブラシ(4)と中間噴射装置(5)とが形成されている。   Frame-shaped brush holders (34a, 34b) as unit holders are respectively fixed to the brush receiving shafts (32a, 32b), and stainless meshes are stretched on these brush holders (34a, 34b). A brush device having a brush mounted thereon is supported, and an intermediate spray device (5) is supported by a support member (43) in the middle of the device, and the pre-brush (3) with spray device as a cleaning unit body and the spray device An attached main brush (4) and an intermediate injection device (5) are formed.

中間噴射装置(5)は、噴射装置付きプレブラシ(3)と噴射装置付きメインブラシ(4)との間に設置され、ワイピング槽(10)の下部又はワイピング槽(10)の側面に中間噴射装置支持部材(43)によって固定される。中間噴射装置(5)は、上部に一定間隔の千鳥に配置された噴射口が、ワイピングローラ(1)に接触しないように設けられ、その噴射口から洗浄水をワイピングローラ(1)に噴射する機構となっている。   The intermediate injection device (5) is installed between the pre-brush (3) with the injection device and the main brush (4) with the injection device, and is provided below the wiping tank (10) or on the side surface of the wiping tank (10). It is fixed by a support member (43). The intermediate spray device (5) is provided with spray ports arranged in a zigzag at regular intervals in the upper portion so as not to contact the wiping roller (1), and sprays cleaning water from the spray port to the wiping roller (1). It is a mechanism.

従来装置に備え付けられている噴射装置付きプレブラシ(3)と噴射装置付きメインブラシ(4)のみによって洗浄する場合は、ワイピングローラ(1)に着いているインキの大半を噴射装置付きプレブラシ(3)で洗浄し、その後噴射装置付きメインブラシ(4)によって洗浄するが、ワイピングローラ(1)と噴射装置付きプレブラシ(3)は接触しながら洗浄を行うため、洗浄水が噴射装置付きメインブラシ(4)まで届かない。その結果、噴射装置付きプレブラシ(3)で洗浄しきれないインキやインキのカスが噴射装置付きメインブラシ(4)まで送られてしまう可能性があった。中間噴射装置(5)は、噴射装置付きプレブラシ(3)と噴射装置付きメインブラシ(4)との間に設置することによって、洗浄水を噴射装置付きメインブラシ(4)にまで送流し、過剰なインキやインキのカスが噴射装置付きメインブラシ(4)へ送られるのを防止する。   When cleaning is performed only with the pre-brush (3) with a spraying device and the main brush (4) with a spraying device provided in the conventional device, most of the ink attached to the wiping roller (1) is pre-brush with the spraying device (3). After that, the main brush (4) with the spray device is cleaned, but the wiping roller (1) and the pre-brush (3) with the spray device perform cleaning while being in contact with each other. ) As a result, there is a possibility that ink that cannot be cleaned by the pre-brush (3) with the ejecting device or ink residue may be sent to the main brush (4) with the ejecting device. The intermediate spray device (5) is installed between the pre-brush (3) with the spray device and the main brush (4) with the spray device, thereby sending the cleaning water to the main brush (4) with the spray device. Ink or ink residue is prevented from being sent to the main brush (4) with a jetting device.

さらに、ワイピング槽下部洗浄噴射装置(6)はワイピング槽(10)前方下部底面に設置及び固定され、ワイピング槽下部洗浄噴射装置(6)側面の一方に配置された噴射孔又は長孔から定期的に洗浄水を噴射し、上記噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシによりかき落とされワイピング槽(10)の底面に堆積したインキを洗い流す。   Further, the wiping tank lower cleaning / injection device (6) is installed and fixed on the bottom surface of the front lower portion of the wiping tank (10), and is periodically provided from an injection hole or a long hole arranged on one side of the wiping tank lower cleaning / injection device (6). The washing water is sprayed onto the ink and the ink scraped off by the pre-brush (3) with the spraying device and the main brush with the spraying device is accumulated on the bottom surface of the wiping tank (10).

ワイピング槽(10)の底面は、インキの堆積を減少させるため傾斜が設けてあるものの、底面のインキの堆積を皆無にすることはできず、従来の洗浄作業は、印刷が終了し機械停止後ローラを外し、手作業で底面に堆積したインキを除去していた。そこで、ワイピング槽下部洗浄噴射装置(6)は、ワイピング槽(10)の底面に洗浄水を噴射することで人手の介在を必要とせず、ワイピング槽(10)に堆積したインキを除去し、自動洗浄を可能とするものである。   Although the bottom surface of the wiping tank (10) is inclined to reduce ink accumulation, it is impossible to eliminate ink accumulation on the bottom surface, and the conventional cleaning operation is performed after printing is finished and the machine is stopped. The roller was removed and the ink deposited on the bottom surface was removed manually. Therefore, the lower wiping tank cleaning and ejecting device (6) automatically removes the ink accumulated in the wiping tank (10) by ejecting the cleaning water onto the bottom surface of the wiping tank (10), and automatically removes the ink accumulated in the wiping tank (10). It can be washed.

また、洗浄水送り用配管(39)と洗浄水送り用ポンプ(37)を用いて、ワイピング槽(10)とワイピング槽(10)の外に設けた洗浄水供給槽と連結させる。   Further, the cleaning water feed pipe (39) and the cleaning water feed pump (37) are used to connect the cleaning water supply tank provided outside the wiping tank (10) and the wiping tank (10).

次に、図2に示すワイピング装置のワイピング配管系統図に従って、ワイピング溶液又は洗浄水の循環について説明する。   Next, circulation of the wiping solution or the washing water will be described according to the wiping piping system diagram of the wiping apparatus shown in FIG.

印刷中、洗浄水供給槽(12)からワイピング槽(10)へ洗浄水を送流するための洗浄水送流切替えバルブ(16、17)は閉じた状態にあり、ワイピング溶液循環槽(11)からワイピング槽(10)へワイピング溶液を送流するためのワイピング溶液供給用電磁バルブ群(13)及びワイピング溶液戻り用バルブ(14)は開いた状態にある。   During printing, the washing water flow switching valves (16, 17) for feeding washing water from the washing water supply tank (12) to the wiping tank (10) are in a closed state, and the wiping solution circulation tank (11) The wiping solution supply electromagnetic valve group (13) and the wiping solution return valve (14) for feeding the wiping solution from the wiping tank (10) to the wiping tank (10) are in an open state.

ワイピング溶液供給用電磁バルブ群(13)が開いた状態にあることにより、ワイピング溶液循環送り用ポンプ(35)によってワイピング溶液循環槽(11)から溶液循環送り用配管を介して送流されたワイピング溶液は、ワイピング槽(10)内の層流装置(2)、噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)へと送流され、ワイピング溶液を噴射しながら凹版版胴(18)に巻き付けられた凹版版面の余剰インキをワイピングローラ(1)でかき取り、かき取られた余剰インキはワイピング槽(1)の下部に堆積する。ワイピング溶液は、溶液循環戻り用ポンプ(36)によってワイピング溶液循環層(11)へ戻り、印刷中は再度送流される、といったように循環する機構となっている。   The wiping solution fed from the wiping solution circulation tank (11) through the solution circulation feed pipe by the wiping solution circulation feed pump (35) when the wiping solution supply electromagnetic valve group (13) is in the open state. The solution is sent to a laminar flow device (2), a pre-brush (3) with an injection device and a main brush (4) with an injection device in the wiping tank (10), and intaglio plate cylinder (18 ) The excess ink on the intaglio printing plate wound around is wiped off by the wiping roller (1), and the excess ink scraped off is accumulated in the lower part of the wiping tank (1). The wiping solution is circulated by returning to the wiping solution circulation layer (11) by the solution circulation return pump (36) and being sent again during printing.

ワイピング槽(19)内に堆積した余剰インキは、廃液切替えバルブ(15)を開くことにより廃液口(8)から排出される。   Excess ink deposited in the wiping tank (19) is discharged from the waste liquid port (8) by opening the waste liquid switching valve (15).

印刷終了後、ワイピング溶液循環槽(11)からワイピング槽(10)へワイピング溶液を送流するためのワイピング溶液供給用電磁バルブ群(13)は、図示しない制御装置からの信号により閉じられ、その代わりに洗浄水供給槽(12)からワイピング槽(10)へ洗浄水を送流するための洗浄水送流切替えバルブ(16、17)が開かれる。   After printing, the wiping solution supply electromagnetic valve group (13) for sending the wiping solution from the wiping solution circulation tank (11) to the wiping tank (10) is closed by a signal from a control device (not shown). Instead, the washing water flow switching valves (16, 17) for feeding the washing water from the washing water supply tank (12) to the wiping tank (10) are opened.

洗浄水送流切替えバルブ(16、17)が開くと、洗浄水送り用ポンプ(37)によって洗浄水供給槽(12)から洗浄水送り用配管(39)を介して送流された洗浄水は、ワイピング槽(10)内の層流装置(2)、噴射装置付きプレブラシ(3)、噴射装置付きメインブラシ(4)、中間噴射装置(5)及びワイピング槽下部洗浄噴射装置(6)へ送流される。   When the wash water flow switching valve (16, 17) is opened, the wash water fed from the wash water supply tank (12) by the wash water feed pump (37) through the wash water feed pipe (39) is , Laminar flow device (2) in wiping tank (10), pre-brush with injection device (3), main brush with injection device (4), intermediate injection device (5) and wiping tank lower cleaning injection device (6) Washed away.

通常、溶剤を循環している配管内にはインキのカスや沈殿物が残ってしまう。これを長年使用すると配管が詰まる原因となり、溶剤の循環不良が発生し、さらには損紙の発生やローラの損傷を引き起こす可能性がある。印刷中は溶剤を循環させていた配管に、印刷後は洗浄水を送流することと、配管内を通した洗浄液は循環させずにそのまま排出することで、配管内のインキのカスや沈殿物を除去し、絶えず配管内をクリーンに保ち、溶剤循環のトラブルやワイピングに起因する損紙の発生等を防止することが可能となる。洗浄水により洗浄された際の廃液は、廃液口(8)から排出される。   Usually, ink residue and precipitates remain in the pipe circulating the solvent. If this is used for many years, it will cause clogging of the piping, resulting in poor circulation of the solvent, and may also cause the generation of broken paper and damage to the rollers. By sending cleaning water to the piping where the solvent was circulated during printing, and draining the cleaning liquid that passed through the piping without circulation, the ink residue and sediment in the piping It is possible to keep the inside of the pipe clean, and to prevent trouble of solvent circulation and generation of waste paper due to wiping. The waste liquid that has been washed with the washing water is discharged from the waste liquid port (8).

次に、図3に示す自動洗浄動作フローに従って、洗浄手順の説明をする。   Next, the cleaning procedure will be described according to the automatic cleaning operation flow shown in FIG.

印刷終了後、ワイピング操作制御盤(27)の洗浄開始ボタンを「入」にし、ワイピングローラ自動洗浄がスタートする(STEP01)。   After the printing is completed, the cleaning start button on the wiping operation control panel (27) is set to “ON”, and automatic wiping roller cleaning starts (STEP 01).

まず、ワイピング槽(10)が本機に固定されているかどうかを確認する(STEP02)。通常、印刷中及び印刷終了時は固定状態にある。確認の結果、既に固定されていればSTEP03へ進み、固定されていなければワイピング槽を固定し、STEP03へ進む。   First, it is confirmed whether or not the wiping tank (10) is fixed to the machine (STEP02). Usually, it is in a fixed state during printing and at the end of printing. As a result of confirmation, if already fixed, the process proceeds to STEP 03, and if not fixed, the wiping tank is fixed, and the process proceeds to STEP 03.

ワイピング槽(10)が固定されていることを確認した後、ワイピングローラ(1)が版面に接触していないことを確認する。それと同時に噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)がワイピングローラ(1)に接触していないことを確認する(STEP03)。接触しておらず、それぞれが脱の状態にあればSTEP04へ進む。脱の状態にされていなければワイピングローラ(1)を版面と非接触状態にさせ、さらに噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)をワイピングローラ(1)と非接触状態にさせSTEP04へ進む。   After confirming that the wiping tank (10) is fixed, it is confirmed that the wiping roller (1) is not in contact with the plate surface. At the same time, it is confirmed that the pre-brush (3) with an injection device and the main brush (4) with an injection device are not in contact with the wiping roller (1) (STEP 03). If they are not in contact and are in a detached state, the process proceeds to STEP 04. If not removed, the wiping roller (1) is brought into a non-contact state with the plate surface, and the pre-brush (3) with the spray device and the main brush (4) with the spray device are brought into a non-contact state with the wiping roller (1). Then proceed to STEP 04.

ワイピングローラ着脱部材(42)と洗浄部材の着脱部材(25a、25b)と仕上げ洗浄部材の着脱部材(26)とは連動しており、通常、ワイピングローラ(1)が版面から脱すると、それと同時に噴射装置付きプレブラシ(3)、噴射装置付きメインブラシ(4)、仕上げ洗浄部材(7)もワイピングローラ(1)から脱する機構となっていることが望ましい。   The wiping roller attaching / detaching member (42), the cleaning member attaching / detaching members (25a, 25b), and the finish cleaning member attaching / detaching member (26) are interlocked. Normally, when the wiping roller (1) is detached from the printing plate, It is desirable that the pre-brush with the spray device (3), the main brush with the spray device (4), and the finish cleaning member (7) also have a mechanism for detaching from the wiping roller (1).

ワイピングローラ(1)が版面と接触していないことを確認した後、ワイピングローラ(1)を回転させ(STEP04)、STEP08へ進む。   After confirming that the wiping roller (1) is not in contact with the printing plate, the wiping roller (1) is rotated (STEP04), and the process proceeds to STEP08.

また、洗浄開始ボタンが「入」になると、ワイピング溶液供給用電磁バルブ群(13)が一斉に閉じ、それによってワイピング溶液循環槽(11)から溶液循環送り配管(44)を介して層流装置(2)、噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)へと送流されていたワイピング溶液が一斉にストップする。それと同時に洗浄水送流切替えバルブ(16、17)が開かれる(STEP05)。   Further, when the cleaning start button is “ON”, the wiping solution supply electromagnetic valve group (13) is closed at the same time, whereby the laminar flow device from the wiping solution circulation tank (11) through the solution circulation feed pipe (44). (2) The wiping solution sent to the pre-brush (3) with an injection device and the main brush (4) with an injection device stops all at once. At the same time, the flush water flow switching valves (16, 17) are opened (STEP 05).

次に、循環層が洗浄水であることを確認するため、バルブが切替わっているかどうかの確認を行う(STEP06)。バルブが切替わっており、洗浄水であることが確認できればSTEP08へ進み、洗浄水でなくワイピング溶液であれば、バルブを洗浄水送流用に切替えSTEP08へ進む。   Next, in order to confirm that the circulating layer is cleaning water, it is confirmed whether or not the valve is switched (STEP06). If the valve is switched and it can be confirmed that the cleaning water is used, the process proceeds to STEP08. If the wiping solution is not the cleaning water, the valve is switched to the cleaning water flow and the process proceeds to STEP08.

洗浄水送流切替えバルブ(16、17)が開くと、洗浄水送り用ポンプ(37)によって洗浄水供給槽(12)から洗浄水送り用配管(39)を介して送流された洗浄水は、ワイピング槽(10)内に設置されている層流装置(2)、噴射装置付きプレブラシ(3)、噴射装置付きメインブラシ(4)、中間噴射装置(5)及びワイピング槽下部洗浄噴射装置(6)に供給される(STEP08)。   When the wash water flow switching valve (16, 17) is opened, the wash water fed from the wash water supply tank (12) by the wash water feed pump (37) through the wash water feed pipe (39) is , A laminar flow device (2) installed in the wiping tank (10), a pre-brush (3) with an injection device, a main brush (4) with an injection device, an intermediate injection device (5), and a wiping tank lower cleaning injection device ( 6) (STEP08).

ワイピング操作制御盤(27)にある仕上げ洗浄部材(7)の手動、自動選択スイッチが連動モードに選択されていることを確認する(STEP09)。連動モードに選択されていればSTEP12へ進み、連動モードに選択されていなければ連動モードに切替える(STEP10)。再度、切替え作業の確認を行い(STEP11)確認後、STEP12へ進む。   It is confirmed that the manual / automatic selection switch of the finishing cleaning member (7) on the wiping operation control panel (27) is selected to the interlocking mode (STEP09). If the interlock mode has been selected, the process proceeds to STEP 12. If the interlock mode has not been selected, the interlock mode is switched (STEP 10). The switching operation is confirmed again (STEP 11), and after confirming, the process proceeds to STEP 12.

まず、送流された洗浄水によって、ワイピングローラ(1)と非接触状態にある噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)を洗浄する(STEP12)。   First, the pre-brush (3) with an injection device and the main brush (4) with an injection device that are not in contact with the wiping roller (1) are washed with the supplied cleaning water (STEP 12).

噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)が洗浄された後、仕上げ洗浄部材(7)をワイピングローラ(1)と着し(STEP13)、さらに、噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)をワイピングローラ(1)と着する(STEP14)。   After the pre-brush (3) with the spray device and the main brush (4) with the spray device are cleaned, the finish cleaning member (7) is attached to the wiping roller (1) (STEP 13), and the pre-brush (3) with the spray device And the main brush (4) with a spraying device is put on the wiping roller (1) (STEP 14).

きれいになった噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)が、回転するワイピングローラ(1)と着することでワイピングローラ(1)表面を洗浄し、さらに、ワイピング槽下部洗浄噴射装置(6)により噴射することでワイピング槽(10)下部に堆積したインキを除去し洗浄する。   The pre-brush (3) with the jetting device and the main brush (4) with the jetting device that have been cleaned come into contact with the rotating wiping roller (1) to clean the surface of the wiping roller (1), and further, the lower wiping tank cleaning jet The ink deposited on the lower part of the wiping tank (10) is removed by washing with the apparatus (6) and washed.

ワイピング操作制御盤(27)であらかじめ設定したワイピング装置自動洗浄のタイマーが終了するまで洗浄を行い(STEP16)、タイマーが終了したらSTEP17へ進む。   Cleaning is performed until the timer for automatic cleaning of the wiping device set in advance on the wiping operation control panel (27) ends (STEP 16), and when the timer ends, the process proceeds to STEP 17.

ワイピング装置自動洗浄のタイマー設定時間が終了した後、噴射装置付きプレブラシ(3)及び噴射装置付きメインブラシ(4)を脱し(STEP17)、洗浄水の送流と噴射を停止する(STEP18)。   After the timer setting time of the wiping device automatic cleaning ends, the pre-brush (3) with the injection device and the main brush (4) with the injection device are removed (STEP 17), and the flow and injection of the cleaning water are stopped (STEP 18).

次に、仕上げ洗浄部材(7)を脱し(STEP19)、ワイピングローラ(1)の回転を停止する(STEP20)。   Next, the finish cleaning member (7) is removed (STEP 19), and the rotation of the wiping roller (1) is stopped (STEP 20).

洗浄に使用した洗浄水又は温水は、ワイピング溶液戻り用バルブ(14)を閉じ廃液切替えバルブ(15)を自動で開くことにより、廃液口(8)から廃液循環送り用配管(40)を通って廃液される。   The washing water or warm water used for washing passes through the waste liquid circulation feed pipe (40) from the waste liquid port (8) by closing the wiping solution return valve (14) and automatically opening the waste liquid switching valve (15). Waste liquid.

洗浄終了後洗浄水供給用バルブはすべて閉じ、印刷開始信号を受けるまでワイピング溶液供給用バルブが閉じたまま待機する(STEP21)。   After completion of the cleaning, all the cleaning water supply valves are closed, and the wiping solution supply valve is closed and waits until a printing start signal is received (STEP 21).

ワイピング装置自動洗浄が終了する(STEP22)。   The wiping device automatic cleaning ends (STEP 22).

本発明を実施するための最良の形態では、中間噴射装置(5)とワイピング槽下部洗浄噴射装置(6)においては、印刷中は作動せず、印刷終了後のワイピング装置を洗浄する際に洗浄水を噴射する装置として説明してきたが、これに限定される必要はない。   In the best mode for carrying out the present invention, the intermediate spraying device (5) and the wiping tank lower cleaning spraying device (6) do not operate during printing, and are cleaned when the wiping device after printing is cleaned. Although described as a device for injecting water, it need not be limited to this.

例えば、中間噴射装置(5)を印刷中に作動させ、ワイピング溶液をワイピングローラ(1)に噴射させるようにしても良い。この場合、まず層流装置(2)から噴射されるワイピング溶液によりワイピングローラ(1)表面のインキを溶解し、ワイピングローラ(1)に付着したインキの大半を噴射装置付きプレブラシ(3)でかき取り、その後噴射装置付きメインブラシ(4)によってワイピングローラ表面を仕上げている。   For example, the intermediate spray device (5) may be operated during printing to spray the wiping solution onto the wiping roller (1). In this case, first, the ink on the surface of the wiping roller (1) is dissolved by the wiping solution ejected from the laminar flow device (2), and most of the ink adhering to the wiping roller (1) is scraped with the pre-brush (3) with the ejector. Then, the surface of the wiping roller is finished by the main brush (4) with a spraying device.

層流装置(2)は、ワイピングローラ外周に沿ってワイピング溶液を送流するが、噴射装置付きプレブラシ(3)はワイピングローラ(1)に接触しながらインキをかき取るため、ワイピング溶液が噴射装置付きメインブラシ(4)まで届かない。その結果、噴射装置付きプレブラシ(3)でかき取れなかったインキや、噴射装置付きプレブラシ(3)にたまったインキのカスが噴射装置付きメインブラシ(4)まで送られてしまう可能性がある。   The laminar flow device (2) feeds the wiping solution along the outer periphery of the wiping roller, but the prebrush (3) with the ejecting device scrapes ink while contacting the wiping roller (1), so that the wiping solution is ejected by the ejecting device. It does not reach the main brush (4). As a result, there is a possibility that ink that cannot be scraped off by the pre-brush (3) with the ejecting device or ink residue accumulated on the pre-brush (3) with the ejecting device may be sent to the main brush (4) with the ejecting device.

そこで、中間噴射装置(5)を、噴射装置付きプレブラシ(3)と噴射装置付きメインブラシ(4)との間に設置することによって、噴射装置付きプレブラシ(3)でかき落としきれなかったインキの二次的溶解の促進と、過剰なインキやインキのカスが噴射装置付きメインブラシ(4)へ送られるのを防止することができる。   Therefore, by installing the intermediate spraying device (5) between the pre-brush (3) with the spraying device and the main brush (4) with the spraying device, the two inks that could not be scraped off by the pre-brush (3) with the spraying device. It is possible to promote the subsequent dissolution and to prevent excessive ink or ink residue from being sent to the main brush (4) with the ejecting device.

さらに、ワイピング槽下部洗浄噴射装置(6)を印刷中に作動させ、ワイピング槽(10)の底面にインキが堆積しないようにしても良い。この場合、噴射装置付きプレブラシ(3)と噴射装置付きメインブラシ(4)でかき落とされたインキがワイピング槽(10)の底面に落ち、かき落とされたインキがワイピング槽(10)の底面に堆積する前に、ワイピング槽下部洗浄噴射装置(6)から洗浄水を噴射することによってワイピング槽外へ排出する。そのことにより、ワイピング槽(10)の底面へのインキの堆積がなく、印刷終了後の自動洗浄作業を効率良く行うことができる。   Further, the wiping tank lower cleaning jetting device (6) may be operated during printing so that ink does not accumulate on the bottom surface of the wiping tank (10). In this case, the ink scraped off by the pre-brush (3) with an ejector and the main brush (4) with an ejector falls on the bottom surface of the wiping tank (10), and the ink scraped off on the bottom surface of the wiping tank (10). Before depositing, the cleaning water is ejected from the wiping tank lower cleaning spray device (6) to be discharged out of the wiping tank. As a result, there is no accumulation of ink on the bottom surface of the wiping tank (10), and the automatic cleaning operation after the printing can be performed efficiently.

本発明におけるワイピング装置のワイピング槽内部側面図を示す。The wiping tank inside side view of the wiping apparatus in this invention is shown. 本発明におけるワイピング装置のワイピング配管系統図を示す。The wiping piping system diagram of the wiping apparatus in this invention is shown. 本発明のワイピング装置の自動洗浄動作フロー図を示す。The automatic cleaning operation | movement flowchart of the wiping apparatus of this invention is shown. 凹版印刷機におけるワイピング装置側面図を示す。The wiping apparatus side view in an intaglio printing press is shown. 従来のワイピング装置のワイピング槽内部側面図を示す。The wiping tank inside side view of the conventional wiping apparatus is shown. 従来のワイピング装置のワイピング配管系統図を示す。The wiping piping system diagram of the conventional wiping apparatus is shown. 従来のワイピング装置の側面図を示す。The side view of the conventional wiping apparatus is shown.

符号の説明Explanation of symbols

1 ワイピングローラ
2 層流装置
3 噴射装置付きプレブラシ
4 噴射装置付きメインブラシ
5 中間噴射装置
6 ワイピング槽下部洗浄噴射装置
7 仕上げ洗浄部材
8 廃液口
9 液面検査装置
10 ワイピング槽
11 ワイピング溶液循環槽
12 洗浄水供給槽
13 ワイピング溶液供給用電磁バルブ群
14 ワイピング溶液戻り用バルブ
15 ワイピング溶液切替えバルブ
16、17 洗浄水送流切替えバルブ
18 凹版版胴
19 凹版圧胴
20 インカー
21 ダクトローラ
22 着肉ローラ
23 インカー
24 洗浄部材
25a、25b 洗浄部材の着脱部材
26 仕上げ洗浄部材の着脱部材
27 ワイピング操作制御盤
28 槽移動用油圧シリンダ
29 ワイピング操作部
30a、30b レバー機構
31a、31b ブラシアーム
32a、32b ブラシ受支軸
33a、33b 調整部
34a、34b ブラシホルダ
35 溶液循環送り用ポンプ
36 溶液循環戻り用ポンプ
37 洗浄水送り用ポンプ
38 廃液処理ポンプ
39 洗浄水送り用配管
40 廃液循環送り用配管
41 ワイピングローラ軸受け
42 ワイピングローラ着脱用部材
43 中間噴射装置支持部材
44 溶液循環送り用配管
DESCRIPTION OF SYMBOLS 1 Wiping roller 2 Laminar flow apparatus 3 Prebrush with injection apparatus 4 Main brush with injection apparatus 5 Intermediate injection apparatus 6 Wiping tank lower part cleaning injection apparatus 7 Finishing cleaning member 8 Waste liquid port 9 Liquid level inspection apparatus 10 Wiping tank 11 Wiping solution circulation tank 12 Washing water supply tank 13 Electromagnetic valve group for wiping solution supply 14 Wiping solution return valve 15 Wiping solution switching valve 16, 17 Washing water flow switching valve 18 Intaglio plate cylinder 19 Intaglio plate cylinder 20 Inker 21 Duct roller 22 Filling roller 23 Inker 24 Cleaning member 25a, 25b Cleaning member attaching / detaching member 26 Finishing cleaning member attaching / detaching member 27 Wiping operation control panel 28 Tank moving hydraulic cylinder 29 Wiping operation unit 30a, 30b Lever mechanism 31a, 31b Brush arm 32a, 32b Brush support shafts 33a, 33b Adjustment portions 34a, 34b Brush holder 35 Solution circulation feed pump 36 Solution circulation return pump 37 Wash water feed pump 38 Waste liquid treatment pump 39 Wash water feed pipe 40 Waste liquid circulation feed pipe 41 Wiping Roller bearing 42 Wiping roller attaching / detaching member 43 Intermediate spray device support member 44 Solution circulation feed pipe

Claims (2)

ワイピング槽に、凹版版面の余剰インキを拭き取るワイピングローラと、前記ワイピングローラ下部前側に位置し、前記ワイピングローラに接触しながら前記ワイピング溶液又は洗浄水を噴射する噴射装置付きプレブラシと、前記ワイピングローラ下部後側に位置し、前記ワイピングローラに接触しながら前記ワイピング溶液又は洗浄水を噴射する噴射装置付きメインブラシと、前記ワイピングローラに噴射された溶剤又は洗浄水をワイピングローラに接触しながらかき落とす仕上げブレードとを有するワイピング装置において、
前記噴射装置付きプレブラシと前記噴射装置付きメインブラシの間に位置し、前記ワイピングローラに接触しないで洗浄水を噴射する中間噴射装置と、前記ワイピング槽下部の一方の隅に設けられ、前記ワイピング槽に堆積した余剰インキを洗浄するワイピング槽下部洗浄装置と、前記各ブラシ、中間噴射装置、ワイピング槽下部洗浄装置に洗浄液を供給する洗浄水供給槽とを連結し、前記洗浄水供給槽から送流された洗浄液によって前記ワイピング槽内を自動で洗浄することを特徴とするワイピング自動洗浄装置。
A wiping roller for wiping off excess ink on the intaglio plate surface to the wiping tank, a prebrush with an ejector that is located on the lower front side of the wiping roller and sprays the wiping solution or cleaning water while being in contact with the wiping roller, and the lower portion of the wiping roller A main brush with an injection device that is located on the rear side and injects the wiping solution or cleaning water while being in contact with the wiping roller, and finishes by scraping off the solvent or cleaning water sprayed on the wiping roller while being in contact with the wiping roller In a wiping device having a blade,
An intermediate spray device that is located between the pre-brush with the spray device and the main brush with the spray device and sprays cleaning water without contacting the wiping roller, and is provided at one corner of the lower portion of the wiping tank, and the wiping tank A wiping tank lower cleaning device that cleans excess ink deposited on the brush, an intermediate spray device, and a cleaning water supply tank that supplies a cleaning liquid to the wiping tank lower cleaning device are connected to each other, and are sent from the cleaning water supply tank. An automatic wiping cleaning apparatus, wherein the inside of the wiping tank is automatically cleaned with the cleaned cleaning liquid.
ワイピング装置洗浄開始の信号を受けることによって、溶液供給用電磁バルブ群が一斉に閉じ、それと同時に洗浄水送流切替えバルブが開き、洗浄水送り用ポンプによって洗浄水供給槽から洗浄水送り配管を介して、ワイピング槽内に設置されている層流装置、噴射装置付きプレブラシ、噴射装置付きメインブラシ、中間噴射装置及びワイピング槽下部洗浄噴射装置に洗浄水が供給され、
前記噴射装置付きプレブラシ及び前記噴射装置付きメインブラシを、ワイピングローラに接触させない状態で、前記噴射装置付きプレブラシ及び前記噴射装置付きメインブラシから洗浄水を噴射することにより、前記噴射装置付きプレブラシ及び前記噴射装置付きメインブラシを洗浄し、洗浄された前記噴射装置付きプレブラシ及び前記噴射装置付きメインブラシ及び仕上げ洗浄装置を回転するワイピングローラに接触させ、前記層流装置、前記噴射装置付きプレブラシ、前記噴射装置付きメインブラシ及び中間噴射装置から洗浄水を噴射することにより、前記ワイピングローラの表面を洗浄し、前記ワイピングローラ表面に付着した洗浄水を仕上げブレードによってかき落として仕上げ、
ワイピング槽下部洗浄噴射装置から洗浄水を噴射することにより、ワイピング槽下部に堆積したインキを除去し、廃液処理用ポンプによってワイピング槽外へ廃液を自動移送することを特徴とするワイピング自動洗浄方法。
By receiving a signal to start cleaning of the wiping device, the solution supply solenoid valves close all at the same time, and at the same time the cleaning water feed switching valve opens, and the cleaning water feed pump passes the cleaning water supply tank through the cleaning water feed pipe. Cleaning water is supplied to the laminar flow device installed in the wiping tank, the pre-brush with the injection device, the main brush with the injection device, the intermediate injection device and the lower cleaning injection device of the wiping tank,
The pre-brush with an injection device and the main brush with an injection device are ejected from the pre-brush with the injection device and the main brush with the injection device without bringing the pre-brush with the injection device and the main brush with the injection device into contact with a wiping roller. The main brush with an injection device is cleaned, and the cleaned pre-brush with the injection device, the main brush with the injection device and the finishing cleaning device are brought into contact with a rotating wiping roller, and the laminar flow device, the pre-brush with the injection device, and the injection By spraying cleaning water from the main brush with the device and the intermediate spraying device, the surface of the wiping roller is cleaned, and the cleaning water adhering to the surface of the wiping roller is scraped off by a finishing blade and finished.
A wiping automatic cleaning method, wherein ink accumulated in a lower portion of the wiping tank is removed by jetting cleaning water from a wiping tank lower cleaning jetting apparatus, and the waste liquid is automatically transferred to the outside of the wiping tank by a waste liquid treatment pump.
JP2005209604A 2005-07-20 2005-07-20 Wiping automatic cleaning device Expired - Fee Related JP4706059B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013056531A (en) * 2011-08-15 2013-03-28 Komori Corp Wiping device
JP2013056541A (en) * 2011-08-15 2013-03-28 Komori Corp Wiping device
CN111469548A (en) * 2019-01-24 2020-07-31 南京造币有限公司 Cleaning device for printing machinery air suction wheel

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JPS5340305A (en) * 1976-09-17 1978-04-12 De La Rue Giori Sa Continuous washing apparatus for wiper roller of copper plate printing press
JPH059933U (en) * 1991-05-22 1993-02-09 株式会社小森コーポレーシヨン Wiping device for intaglio printing machine
JPH06312501A (en) * 1993-04-30 1994-11-08 De La Rue Giori Sa Wiper for intaglio press
JP2000202984A (en) * 1999-01-18 2000-07-25 Printing Bureau Ministry Of Finance Japan Wiping device for intaglio printing press

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5340305A (en) * 1976-09-17 1978-04-12 De La Rue Giori Sa Continuous washing apparatus for wiper roller of copper plate printing press
JPH059933U (en) * 1991-05-22 1993-02-09 株式会社小森コーポレーシヨン Wiping device for intaglio printing machine
JPH06312501A (en) * 1993-04-30 1994-11-08 De La Rue Giori Sa Wiper for intaglio press
JP2000202984A (en) * 1999-01-18 2000-07-25 Printing Bureau Ministry Of Finance Japan Wiping device for intaglio printing press

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013056531A (en) * 2011-08-15 2013-03-28 Komori Corp Wiping device
JP2013056541A (en) * 2011-08-15 2013-03-28 Komori Corp Wiping device
CN111469548A (en) * 2019-01-24 2020-07-31 南京造币有限公司 Cleaning device for printing machinery air suction wheel

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